Daily Project Progress Report TM Surabaya 02-08-2021

Daily Project Progress Report
Update: 02-Agu-21
TM Surabaya

Project Progress Report
TM Surabaya
(02-Agu-21)
PROJECT SUMMARY (DAILY) ............................................................................................................................ 6
ON PROJECT PROGRESS
1. JOB DETAIL (LCU KRI MAKASSAR 590) : CONTINUE [Survey (Regular Job)] ............................................ 13
1) ME-STBD .................................................................................................................................................. 14
2) ME-PORT .................................................................................................................................................. 15
3) AE-PORT .................................................................................................................................................. 16
2. JOB DETAIL (LCU KRI SURABAYA 591-2) : CONTINUE [Survey (Regular Job)] ......................................... 17
1) ME-STBD .................................................................................................................................................. 18
2) ME-PORT .................................................................................................................................................. 19
3) GB-STBD .................................................................................................................................................. 20
4) GB-PORT .................................................................................................................................................. 21
5) PROP-STBD ............................................................................................................................................. 22
6) PROP-PORT ............................................................................................................................................. 23
7) AE-STBD ................................................................................................................................................... 24
8) AE-PORT .................................................................................................................................................. 25
9) EQUIPMENT ............................................................................................................................................. 26
3. JOB DETAIL (LCVP KRI SURABAYA 591-4) : CONTINUE [Survey (Regular Job)] ....................................... 27
1) ME-STBD .................................................................................................................................................. 28
2) ME-PORT .................................................................................................................................................. 29
1) ME-STBD .................................................................................................................................................. 31
Page 1 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT .................................................................................................................................................. 32
1) ME-STBD .................................................................................................................................................. 34
2) ME-PORT .................................................................................................................................................. 35
1) ME-STBD .................................................................................................................................................. 37
2) ME-PORT .................................................................................................................................................. 38
7. JOB DETAIL (LCU KRI BANDA ACEH 593-1) : CONTINUE [Survey (Regular Job)] ..................................... 39
1) ME-STBD .................................................................................................................................................. 40
2) ME-PORT .................................................................................................................................................. 41
3) GB-STBD .................................................................................................................................................. 42
4) GB-PORT .................................................................................................................................................. 43
5) PROP-STBD ............................................................................................................................................. 44
6) PROP-PORT ............................................................................................................................................. 45
7) AE-STBD ................................................................................................................................................... 46
8) AE-PORT .................................................................................................................................................. 47
9) EQUIPMENT ............................................................................................................................................. 48
8. JOB DETAIL (LCU KRI BANDA ACEH 593-2) : CONTINUE [Survey (Regular Job)] ..................................... 49
1) ME-STBD .................................................................................................................................................. 50
2) ME-PORT .................................................................................................................................................. 51
3) GB-STBD .................................................................................................................................................. 52
4) GB-PORT .................................................................................................................................................. 53
5) PROP-STBD ............................................................................................................................................. 54
6) PROP-PORT ............................................................................................................................................. 55
7) AE-STBD ................................................................................................................................................... 56
8) AE-PORT .................................................................................................................................................. 57
9) EQUIPMENT ............................................................................................................................................. 58
Page 2 of 110

Update: 02-Agu-21
TM Surabaya

9. JOB DETAIL (KRI DPN 365) : CONTINUE [DG 1, Diesel Generator Problem (Case)]................................... 59
1) DG-1 .......................................................................................................................................................... 60
10. JOB DETAIL (KRI AHP 355) : CONTINUE [ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job)] ... 61
1) ME-STBD .................................................................................................................................................. 62
2) ME-PORT .................................................................................................................................................. 68
11. JOB DETAIL (KRI KST 356) : CONTINUE [ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job)] ... 74
1) ME-STBD .................................................................................................................................................. 75
2) ME-PORT .................................................................................................................................................. 78
3) DG 4 .......................................................................................................................................................... 81
12. JOB DETAIL (KRI SHS 990) : CONTINUE [DG 1 and 2, After General Overhaul (Regular Job)] ................ 82
1) DG-1 .......................................................................................................................................................... 83
13. JOB DETAIL (KRI MKS 590) : CONTINUE [DG-EMERGENCY, Unable to Operate in Parallel Mode (Case);
DG 1, Generator Bearing Failure (Case)] ........................................................................................................... 84
1) DG-EMERGENCY ..................................................................................................................................... 85
2) DG 1 .......................................................................................................................................................... 86
FINISHED PROJECT
14. JOB DETAIL (KRI KPL 981) : FINISHED [DG 2, Maintenance W5 (Regular Job)] ....................................... 87
1) DG-2 .......................................................................................................................................................... 88
15. JOB DETAIL (MPIS 045) : FINISHED [BOAT UNIT, Lifting Process (Regular Job)]..................................... 89
1) BOAT UNIT ............................................................................................................................................... 90
16. JOB DETAIL (CB S HERMES) : FINISHED [PROP-CNTR, Tailpipe Installation and Alignment Check
(Regular Job)] ..................................................................................................................................................... 91
1) PROP-CNTR ............................................................................................................................................. 92
2) PROP-PORT ............................................................................................................................................. 92
3) PROP-STBD ............................................................................................................................................. 92
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Update: 02-Agu-21
TM Surabaya

17. JOB DETAIL (KRI YOS 353) : FINISHED [ME-PORT/ME-STBD, Survey After Maintenance 15000 H
(Regular Job)] ..................................................................................................................................................... 93
1) ME-STBD .................................................................................................................................................. 94
2) ME-PORT .................................................................................................................................................. 94
18. JOB DETAIL (KRI SHS 990) : FINISHED [DG 1 and 2, General Overhaul (Regular Job)] ........................... 95
1) DG-1 .......................................................................................................................................................... 96
2) DG-2 .......................................................................................................................................................... 96
3) DG-3 .......................................................................................................................................................... 96
19. JOB DETAIL (KRI AHP 355) : FINISHED [ME-PORT, Aftercooler Clean Up (Regular Job)] ........................ 97
1) MPK 1 / ME-SB ......................................................................................................................................... 98
2) MPK 2 / ME-PS ......................................................................................................................................... 98
20. JOB DETAIL (KRI KST 356) : FINISHED [ME-STBD, Exhaust Funnel Repair (Regular Job)] ..................... 99
1) MPK 1 / ME-SB ....................................................................................................................................... 100
2) MPK 2 / ME-PS ....................................................................................................................................... 100
21. JOB DETAIL (KT JAYANEGARA 401) : FINISHED [Failed Vessel Docking Procedure - Installation (Case)]
......................................................................................................................................................................... 101
1) PROP-STBD ........................................................................................................................................... 102
2) PROP-PORT ........................................................................................................................................... 102
22. JOB DETAIL (KT SUBALI II) : FINISHED [PROP-PORT, Monitoring System Service (Regular Job)] ........ 103
1) PROP-PORT ........................................................................................................................................... 104
23. JOB DETAIL (KRI YOS 353) : FINISHED [ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job)] ... 105
1) MPK 1 / ME-SB ....................................................................................................................................... 106
2) MPK 2 / ME-PS ....................................................................................................................................... 106
24. JOB DETAIL (KRI KPL 981) : FINISHED [DG 2, Maintenance W5 (Regular Job)] ..................................... 107
1) DG-2 ........................................................................................................................................................ 108
25. JOB DETAIL (AHTS TRANSKO CELEBES) : FINISHED [AE-DG 1/AE-DG 2, General Overhaul, and FIFI
PUMP 1/FIFI PUMP 2, Overhaul (Regular Job)]............................................................................................... 109
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Update: 02-Agu-21
TM Surabaya

1) AE DG-1 ................................................................................................................................................... 110
2) AE DG-2 ................................................................................................................................................... 110
3) FIFI-1 PS .................................................................................................................................................. 110
4) FIFI-2 SB .................................................................................................................................................. 110
Page 5 of 110

Update: 02-Agu-21
TM Surabaya

PROJECT SUMMARY (DAILY)
UPDATE DATE : 02-Agu-21
ACTIVE PROJECT
Total Work Location

Work (Today)
NO CUSTOMER VESSEL JOB OUTLINE
Days Work
Site
Shop
1 TNI-AL KRI AHP 355 ME-PORT/ME-STBD, 28 Yes Yes
Maintenance 15000 H Days
(Regular Job)
Latest Progress:
 Clean Up Cooling System Pipelines, and Heat Exchanger Plates and Seals [ME-PORT, ME-STBD]
 Install JW Temperature Regulator Housing and Lines [ME-STBD]
2 TNI-AL KRI KST 356 ME-PORT/ME-STBD, 27 No Yes
Maintenance 15000 H Days
(Regular Job)
Latest Progress:
 Verification 1 [ME-PORT, ME-STBD]
 Clean Up AC/OC HE Plates and Seals [ME-PORT, ME-STBD]
3 TNI-AL KRI MKS 590 DG-EMERGENCY, 2 Days Yes No
Unable to Operate in
Parallel Mode (Case)
DG 1, Generator Bearing
Failure (Case)
Latest Progress:
 Remove Generator Bearing Housing, Generator Cover, Generator Rotor and Stator Exciter, Generator
Rotor and Exciter Permanent Magnet, Generator Rectifier, and Generator Bearing [DG 1]
4 TNI-AL KRI KPL 98 DG 2, Engine Oil Mixed 1 Day Yes No
with Water, After
Maintenance W5 (Case)
Latest Progress:
 Remove Engine Oil Cooler and Deliver to Tesco’s Workshop [DG 2]
Page 6 of 110

Update: 02-Agu-21
TM Surabaya

OTHER ACTIVE PROJECT
Total Work Location

Work (Today)
NO CUSTOMER VESSEL JOB OUTLINE
Days Work
Site
Shop
1 TNI-AL LCU KRI Survey (Regular Job) 3 Days No No
MAKASSAR 590
Latest Progress:
 Survey [ME-PORT, ME-STBD]
2 TNI-AL LCU KRI Survey (Regular Job) 4 Days No No
SURABAYA 591-2
Latest Progress:
 Install Fuel Lift Pump (From LCU of KRI Banda Aceh 593). Start Up DG Unit, Running [AE-PORT]
 Check Oil Level (Normal All) [GB-PORT, GB-STBD, ME-PORT, ME-STBD, PROP-PORT, and PROP
STBD]
 Install GS Pump 1 and 2 [EQUIPMENT]
3 TNI-AL LCVP KRI Survey (Regular Job) 5 Days No No
SURABAYA 591-4
Latest Progress:
 Adjust Fuel Injection Pump Linkage. Start Up Engine, Running [ME-PORT]
 Check Rocker Arm (by Boat Crew) [ME-STBD]
4 TNI-AL LCVP KRI Survey (Regular Job) 1 Day No No
SURABAYA 591-1
Latest Progress:
 Check Pushrod and Rocker Arm Condition (all in good condition) [ME-PORT, ME-STBD]
SURABAYA 591-2
Latest Progress:
 Check Pushrod and Rocker Arm Condition (all in good condition) [ME-PORT, ME-STBD
SURABAYA 591-3
Latest Progress:
 Check Pushrod and Rocker Arm Condition (all in good condition) [ME-PORT]
 Check Pushrod and Rocker Arm Condition (Found slightly rust, caused by less Engine Warming Up)
[ME-STBD]
7 TNI-AL LCU KRI BANDA Survey (Regular Job) 1 Day No No
ACEH 593-1
Latest Progress:
 Perform Survey (Details on Job Progress Detail) [ME-PORT, ME-STBD, GB-PORT, GB-STBD, PROP-
PORT, PROP-STBD, AE-PORT, AE-STBD, and EQUIPMENT]
8 TNI-AL LCU KRI BANDA Survey (Regular Job) 1 Day No No
ACEH 593-2
Latest Progress:
 Perform Survey (Details on Job Progress Detail) [ME-PORT, ME-STBD, GB-PORT, GB-STBD, PROP-
PORT, PROP-STBD, AE-PORT, AE-STBD, and EQUIPMENT]
Page 7 of 110

Update: 02-Agu-21
TM Surabaya

9 TNI-AL KRI DPN 365 DG 1, Diesel Generator 1 Day No No
Problem
Latest Progress:
 Check Control System (Normal), DCU Panel (No indication of DG Shutdown), and Mechanical System
(Normal)
 Run DG Unit (Eng Oil Press: 68 psi, Fuel Press: 50 psi)
 Recommended to Check Gensys Panel
10 TNI-AL KRI SHS 990 DG 1 / DG 2, After 2 Days No No
General Overhaul
(Regular Job)
Latest Progress:
 Run DG Unit in following condition:
1) Run in Parallel Mode with DG 3 and DG 4
2) Load: 330 kW (then DG 1 Hunting)
3) Disengage Load, then setting Load Sharing Module
4) Run DG Unit, still hunting
5) Indication: LSM Problem
Recommended to Replace LSM with New Unit
Page 8 of 110

Update: 02-Agu-21
TM Surabaya

FINISHED PROJECT
NO CUSTOMER VESSEL JOB OUTLINE Total Work Days
1 PT PTK AHTS TRANSKO AE-DG 1/AE-DG 2, 28 Days

CELEBES General Overhaul, and
FIFI PUMP 1/FIFI PUMP
2, Overhaul (Regular Job)
Latest Progress:
Finished (Pump tested, some problem occurred). Details on reports at 29-Mar-21 to 08-Apr-21.
2 TNI-AL KRI KPL 981 DG 2, Maintenance W5 50 Days
(Regular Job)
Latest Progress:
 Verification 3
3 TNI-AL KRI YOS 353 ME-PORT/ME-STBD, 65 Days
Maintenance 15000 H
(Regular Job)
Latest Progress:
 Perform Sea Trial 1 x 8 Hours.
4 PELINDO 3 KT SUBALI II PROP-PORT, Monitoring 10 Days
System Service (Regular
Job)
Latest Progress:
 Perform steering rotating test, result: rotates 180 Deg, 14 Secs.
5 PELINDO 3 KT JAYANEGARA Failed Vessel Docking 30 Days
401 Procedure - Installation
(Case)
Latest Progress:
 Return Work Tools to Workshop
6 TNI-AL KRI KST 356 ME-STBD, Exhaust 13 Days
Funnel Repair (Regular
Job)
Latest Progress:
 Stand by for DG IV
7 TNI-AL KRI AHP 355 ME-PORT, Aftercooler 13 Days
Clean Up (Regular Job)
Latest Progress:
 Run Engine at Low Idle and Hi Idle
8 TNI-AL KRI SHS 990 DG 1 and 2, General 62 Days
Overhaul (Regular Job)
Latest Progress:
 Perform Safety Device Test [DG 1, DG 2]
 Check and Adjust Timing of Fuel Injection Pump [DG 3]
Page 9 of 110

Update: 02-Agu-21
TM Surabaya

9 TNI-AL KRI YOS 353 ME-PORT/ME-STBD, 7 Days
Survey After Maintenance
15000 H (Regular Job)
Latest Progress:
 Run Engine Unit up to 1007 RPM, and Set Throttle (Kobelt) Morse Cable Hi Idle [ME-PORT]
 Install Oil Metal Particle Detector Valve [ME-PORT]
10 PT SILLO CB S HERMES PROP-CNTR, Tailpipe 3 Days
MARITIM Installation and Alignment
PERDANA Check (Regular Job)
Latest Progress:
 Perform Sea Trial
1) Vessel Speed: 21.1 Knots
2) Engines Speed: 2200 RPM [ME-PORT, ME-STBD], 1880 RPM [ME-CNTR]
3) Plummer Block 1, Temp: 47.2 Deg C [PROP-CNTR]
4) Plummer Block 2, Temp: 64.5 Deg C [PROP-CNTR]
11 PT PMS MPIS 045 BOAT UNIT, Lifting 1 Day
Process (Regular Job)
Latest Progress:
 Supervision of Boat Lifting
Page 10 of 110

Update: 02-Agu-21
TM Surabaya

PERSONNEL ACTIVE (TODAY)
NO CUSTOMER NAME DIVISION

1 KRI AHP 355 Ahmad Rezaldi ENGINE DIVISION
2 Dedik Subiyantoro ENGINE DIVISION
3 Fajar Himawan ELECTRICAL DIVISION
4 M Choeroeriza ENGINE DIVISION
5 Rahmad Sudarsono ENGINE DIVISION
6 Riwan Muhtar Findi ELECTRICAL DIVISION
7 Rizqi Ramadhani ENGINE DIVISION
8 Sukamto ENGINE DIVISION
9 Yohanes Suyanak ENGINE DIVISION
10 M Nur Iswahyudi ENGINE DIVISION
11 KRI KPL 981 Diki Saputra ELECTRICAL DIVISION
12 Sawal ENGINE DIVISION
13 Widiyanto ENGINE DIVISION
14 KRI KST 356 Eko Miharsono ENGINE DIVISION
15 Joko Susilo ENGINE DIVISION
16 Riyan Edhi Prasetyo ENGINE DIVISION
17 Sujito ENGINE DIVISION
18 KRI MKS 590 Ekky Saegara ENGINE DIVISION
19 Fiki Untung Saputra ELECTRICAL DIVISION
20 Idham Gholili ELECTRICAL DIVISION

Personnel Activity by date (01-Agu-21 to 02-Agu-21)
` 1.2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
0.8
0.6
0.4
0.2
Page 11 of 110

Update: 02-Agu-21
TM Surabaya

Personnel Activity by Location and Project (01-Agu-21 to 02-Agu-21)
ACTIVE
DIVISION NAME VESSEL PROJECT LOCATION
DATE
DG 2, Engine Oil Mixed with Water, After Maintenance W5
ELECTRICAL DIVISION Diki Saputra 2-Aug-21 KRI KPL 981 SITE
(Case)
Fajar Himawan 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
DG-EMERGENCY, Unable to Operate in Parallel Mode (Case)
Fiki Untung Saputra 2-Aug-21 KRI MKS 590 SITE
DG 1, Generator Bearing Failure (Case)
Idham Gholili 2-Aug-21 KRI MKS 590 SITE
Riwan Muhtar Findi 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
ENGINE DIVISION Ahmad Rezaldi 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
Dedik Subiyantoro 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
Ekky Saegara 2-Aug-21 KRI MKS 590 SITE
Eko Miharsono 2-Aug-21 KRI KST 356 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Joko Susilo 2-Aug-21 KRI KST 356 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
M Choeroeriza 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Rahmad Sudarsono 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Riyan Edhi Prasetyo 2-Aug-21 KRI KST 356 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Rizqi Ramadhani 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
Sawal 2-Aug-21 KRI KPL 981 SITE
(Case)
Sujito 2-Aug-21 KRI KST 356 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Sukamto 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) WORKSHOP
Widiyanto 2-Aug-21 KRI KPL 981 SITE
(Case)
Yohanes Suyanak 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
M Nur Iswahyudi 2-Aug-21 KRI AHP 355 ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job) SITE
Page 12 of 110

Update: 02-Agu-21
TM Surabaya

1. JOB DETAIL (LCU KRI MAKASSAR 590) : CONTINUE [Survey (Regular Job)]
VESSEL DATA
Name : LCU KRI MAKASSAR 590

Location : Surabaya
Date : 24-May-21 to 02-Agu-21
Description : Survey (Regular Job)
PERSONNEL DATA RECORD (TECHNICIAN)
Total Work Days : 3 Days
Active Days on This

NO Name Division
Project
1 Fajar Setyawan ELECTRICAL DIVISION 3
2 Fiki Untung Saputra ELECTRICAL DIVISION 1
3 Joko Susilo ENGINE DIVISION 3
Page 13 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Engine Data Gearbox Data
Model : Caterpillar C32 Model : ZF3050
Serial No. : RNY02573 Serial No. : 3401002108
Arr No : Part List No. : 50034895
SMU : Ratio :
Power : Oil Press :
High Idle : Oil Temp :
No Date Parts Description
1 24-May-21 Main Engine Check, Result: Unable to run boat forward,
Latest operation is approx a years ago
2 27-May-21 Batteries Check, Result: Broken Condition (Low
Voltage), not charged for long time
3 Fuel System Check
4 Lubrication System Check, Result: OK
5 Sea Water System Check, Result: Found Leakage on
Pipelines
6 Water Jet Unit Check
Page 14 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Model : Caterpillar C32 Model : ZF3050
Arr No : Part List No. : 50034895
SMU : Ratio :
Power : Oil Press :
1 24-May-21 Main Engine Check, Result: Unable to run boat forward,
Latest operation is approx a years ago
Voltage), not charged for long time
3 Fuel System Check
4 Lubrication System Check, Result: OK
5 Motor Starter Check, Result: Caused by broken batteries
switch, then operating voltage during
operation is always 24V
6 Sea Water System Check, Result: Found Leakage on
Pipelines
7 Water Jet Unit Check
Page 15 of 110

Update: 02-Agu-21
TM Surabaya

3) AE-PORT
Model : KUBOTA WESTERBEKE V3600-ET02
Serial No. : 1567292
Frequency : 50 hz
Power : 49.8 kW
Current : 47 A
Voltage : 230/400 V
Voltage)
2 DG Unit Check, Result: Latest operation of Engine
Unit is approx a years ago.
3 Fuel System, Input Lines, Hose As Check, Result: Found in worn condition
4 25-May-21 DG Unit Run DG Unit and Test Output Voltage (380
VAC)
5 Fuel System, Input Lines, Hose As Replace
Page 16 of 110

Update: 02-Agu-21
TM Surabaya

2. JOB DETAIL (LCU KRI SURABAYA 591-2) : CONTINUE [Survey (Regular Job)]
VESSEL DATA
Name : LCU KRI SURABAYA 591-2

Location : Surabaya
Date : 11-Jun-21 to 02-Agu-21
Active Days on This

NO Name Division
Project
1 Diki Saputra ELECTRICAL DIVISION 3
2 Fajar Himawan ELECTRICAL DIVISION 4
4 Rahmad Sudarsono ENGINE DIVISION 1
5 Yohanes Suyanak ENGINE DIVISION 4
6 Dedik Subiyantoro ENGINE DIVISION 2
7 Riyan Edhi Prasetyo ENGINE DIVISION 1
8 Sukamto ENGINE DIVISION 1
9 Widiyanto ENGINE DIVISION 1
Page 17 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Model : Caterpillar C32 Model : ZF 3050
Arr No : 324-3799 Part List No. : 3101 002 108
SMU : Ratio : 1.800 / 1A
Power : 1600 BHP @ 2300 RPM Oil Cap : 31 dm3
1 22-Jun-21 Engine Oil Check, Result: Normal
Page 18 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Model : Caterpillar C32 Model : ZF 3050
Arr No : 324-3799 Part List No. : 3101 002 108
SMU : Ratio : 1.800 / 1A
Power : 1600 BHP @ 2300 RPM Oil Cap : 31 dm3
1 11-Jun-21 Crankshaft Check, Result: Turning, normal
2 Throttle Check, Result: Must in forward position to
run engine
Recommended to Check Water Jet Control
3 22-Jun-21 Engine Oil Check, Result: Normal
Page 19 of 110

Update: 02-Agu-21
TM Surabaya

3) GB-STBD
Gearbox Data
Model : ZF 3050
Serial No. : 50031881
Part List No. : 3101 002 108
Ratio : 1.800 / 1A
Oil Cap : 31 dm3
Oil Temp :
1 11-Jun-21 Gearbox Pump Check, Result: Leakage occurred
Recommended to replace with new unit
2 14-Jun-21 Gearbox, Cooling Pump Remove
3 15-Jun-21 Gearbox, Cooling Pump, Motor Remove, deliver to Workshop
4 22-Jun-21 Transmission Oil Check, Result: Normal
Page 20 of 110

Update: 02-Agu-21
TM Surabaya

4) GB-PORT
Gearbox Data
Model : ZF 3050
Serial No. : 50031880
Part List No. : 3101 002 108
Ratio : 1.800 / 1A
Oil Cap : 31 dm3
Oil Temp :
1 11-Jun-21 Gearbox Pump Check, Result: Normal condition but spec
not suitable
2 Gearbox Pump, Motor Check, Result: Burned condition
3 22-Jun-21 Transmission Oil Check, Result: Normal
Page 21 of 110

Update: 02-Agu-21
TM Surabaya

5) PROP-STBD
Water Jet Data
Brand : HamiltonJet
1 22-Jun-21 Hydraulic Oil Check
2 Transmission Oil Check, Result: Normal

Page 22 of 110

Update: 02-Agu-21
TM Surabaya

6) PROP-PORT
Water Jet Data
Brand : HamiltonJet
1 15-Jun-21 Safety Neutral Cable from ME to Check
HJ
2 Throttle Wire Check lines towards Control Panel Module
3 22-Jun-21 Hydraulic Oil Check
4 Transmission Oil Check, Result: Normal
Page 23 of 110

Update: 02-Agu-21
TM Surabaya

7) AE-STBD
Generator Set Data
Model : WESTERBEKE 12.0 / 15.0 BTDC
Serial No. : 182751 – KE
Power : 20.5 / 25 HP
1 11-Jun-21 Crankshaft Check, Result: Turning, normal
2 Diesel Generator Unit Check, Result: Never run since boat
handover
Recommended to check further
3 Fuel Pump Check, Result: Burned condition
4 14-Jun-21 Fuel Lift Pump Remove
5 15-Jun-21 Fuel Lift Pump Deliver to Workshop
Page 24 of 110

Update: 02-Agu-21
TM Surabaya

8) AE-PORT
Generator Set Data
Model : WESTERBEKE 26.0 EDE
Serial No. : 7Y 2011 - JK
Power : 20.5 / 25 HP
1 11-Jun-21 Exhaust Manifold Check, Result: Corroded condition
Recommended to replace
2 Fuel Pump Check, Result: Leakage Occurred, spec
not suitable (this pump is belongs to AE-
STBD)
3 Exhaust Elbow Check, Result: Corroded condition
Recommended to be replaced
4 22-Jun-21 Diesel Generator Unit Start Up, DG Unit Running
5 Fuel Lift Pump Install (From LCU of KRI Banda Aceh 593)
Page 25 of 110

Update: 02-Agu-21
TM Surabaya

9) EQUIPMENT
1 11-Jun-21 GS Pump 1 Check, Result: Jammed, out of operation
(suction not persent since initial operation)
Recommended to perform overhaul or
replace with new unit
2 GS Pump 2 Check, Result: Jammed, out of operation
(suction not persent since initial operation)
Recommended to perform overhaul or
replace with new unit
3 Navigation System, Charger Panel Check, Result: Broken condition
Recommended to replace with new unit (1
Set)
4 Step Down Transformator Proposed (Spec: 440 V to 380 V)
5 14-Jun-21 GS Pump 1 Remove
6 GS Pump 2 Remove
7 Navigation System, Charger Panel Remove
8 15-Jun-21 Navigation System, Charger Panel Deliver to Workshop
9 GS Pump 1, Motor Remove, deliver to Workshop
10 22-Jun-21 GS Pump 1 Install
11 GS Pump 2 Install
Page 26 of 110

Update: 02-Agu-21
TM Surabaya

3. JOB DETAIL (LCVP KRI SURABAYA 591-4) : CONTINUE [Survey (Regular Job)]
VESSEL DATA
Name : LCVP KRI SURABAYA 591-4

Location : Surabaya
Date : 15-Jun-21 To 02-Agu-21
Active Days on This

NO Name Division
Project
Page 27 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Gearbox Data
Model : CUMMINS 6BTA5.9-M3
Serial No. : 73053590
Power : 351 HP @ 2800 RPM
1 15-Jun-21 Engine Unit Start up Engine Unit, but still unable to run
2 Fuel System, Solenoid Check, Result: Operates
3 Priming Pump, Input and Output Check, Result: Normal
Lines
4 Injection Pump, Fuel Lines Check, Result: No Fuel flows
5 16-Jun-21 Engine Unit Start up Engine Unit, but still unable to run
6 Injection Pump, Fuel Rack Check
7 17-Jun-21 Engine Unit Stand By (Waiting for Transport to Site)
8 18-Jun-21 Fuel Injection Pump Exchange with FIP of ME-PORT, Start
Engine, Engine run normally.
9 Fuel System, Solenoid Exchange with Solenoid of ME-PORT,
Start Engine, still unable to run (ME-PORT
Operates Normally)
10 19-Jun-21 Air Filter Install
11 Fuel Injection Pump Install to ME-PORT (Serviced Unit)
12 Push Rod Check, Result: Found in rusty condition,
and contaminated by sludge
13 Reservoir Tank Install
14 Sea Water Pump, Cover Install
15 Sea Water Pump, Pipelines Install
16 Vibration Damper, Cover Install
17 Crankcase Breather, Pipelines Install
18 22-Jun-21 Rocker Arm Check (by Boat Crew)
Page 28 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Gearbox Data
Serial No. :
1 19-Jun-21 Engine Unit Start Up (Using ME-STBD Serviced Fuel
Injection Pump). Result: Normally Run
2 Push Rod Check, Resut: Good condition
3 22-Jun-21 Engine Unit Start Up, Engine Run
4 Fuel Injection Pump, Linkage Adjustment
Page 29 of 110

Update: 02-Agu-21
TM Surabaya

VESSEL DATA

Location : Surabaya
Total Work Days : 1 Day
Active Days on This

NO Name Division
Project
Page 30 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Gearbox Data
Serial No. :
1 19-Jun-21 Push Rod Check, Resut: Good condition
2 Rocker Arm Check, Resut: Good condition
Page 31 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Gearbox Data
Serial No. :
Page 32 of 110

Update: 02-Agu-21
TM Surabaya

VESSEL DATA

Location : Surabaya
Active Days on This

NO Name Division
Project
Page 33 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Gearbox Data
Serial No. :
Page 34 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Gearbox Data
Serial No. :
Page 35 of 110

Update: 02-Agu-21
TM Surabaya

VESSEL DATA

Location : Surabaya
Active Days on This

NO Name Division
Project
Page 36 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Gearbox Data
Serial No. :
1 19-Jun-21 Push Rod Check, Resut: Found slightly rust (caused
by less engine warming up)
2 Rocker Arm Check, Resut: Found slightly rust (caused
by less engine warming up)
Page 37 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Gearbox Data
Serial No. :
Page 38 of 110

Update: 02-Agu-21
TM Surabaya

7. JOB DETAIL (LCU KRI BANDA ACEH 593-1) : CONTINUE [Survey (Regular Job)]
VESSEL DATA
Name : LCU KRI BANDA ACEH 593-1

Location : Surabaya
Active Days on This

NO Name Division
Project
Page 39 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
1 21-Jun-21 Alternator Check, Result:: Not Charging
2 Batteries Check, Result:: Drop Voltage
Page 40 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
1 21-Jun-21 Alternator Check, Result:: Not Charging
2 Batteries Check, Result:: Drop Voltage
Page 41 of 110

Update: 02-Agu-21
TM Surabaya

3) GB-STBD
1 21-Jun-21 Lubrication System Check, Result: Oil Mixed Water
Page 42 of 110

Update: 02-Agu-21
TM Surabaya

4) GB-PORT
1 21-Jun-21 Gearbox Unit Check, Result: Normal Condition
Page 43 of 110

Update: 02-Agu-21
TM Surabaya

5) PROP-STBD
1 21-Jun-21 Helm Wheel Module Check, Result: Out of Operation
2 Control Level Module Check, Result: Out of Operation
Page 44 of 110

Update: 02-Agu-21
TM Surabaya

6) PROP-PORT
1 21-Jun-21 Hydraulic System Check, Result: Hydraulic Oil Level
Decreases
2 Helm Wheel Module Check, Result: Out of Operation
3 Control Level Module Check, Result: Out of Operation
4 Pushrod Gland Assembly Check, result: found leakage occurred on
Transom Position
Page 45 of 110

Update: 02-Agu-21
TM Surabaya

7) AE-STBD
1 21-Jun-21 Diesel Generator Unit Check, Result: Normal Condition (DG Unit
replaced by New Unit)
Page 46 of 110

Update: 02-Agu-21
TM Surabaya

8) AE-PORT
1 21-Jun-21 Diesel Generator Unit Check, Result: Normal Condition
Page 47 of 110

Update: 02-Agu-21
TM Surabaya

9) EQUIPMENT
1 21-Jun-21 GS Pump 1, Pump Check, Result: Jammed
2 GS Pump 2, Pump Check, Result: Jammed
Page 48 of 110

Update: 02-Agu-21
TM Surabaya

8. JOB DETAIL (LCU KRI BANDA ACEH 593-2) : CONTINUE [Survey (Regular Job)]
VESSEL DATA
Name : LCU KRI BANDA ACEH 593-2

Location : Surabaya
Active Days on This

NO Name Division
Project
Page 49 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
1 21-Jun-21 Alternator Check, Result: Rough Operation
2 Engine Unit Check, Result: Difficult to Start
3 Fuel Cooler Check, Result: Found Fuel Leakage
4 Safety Device, Engine Oil Low Check, Result: Alarm Occurred
Pressure
5 Water Separator (Racor) Check, Result: 2 of 3 Elements not
functioned
Page 50 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
1 21-Jun-21 Engine Unit Check, Result: Normal Condition
Page 51 of 110

Update: 02-Agu-21
TM Surabaya

3) GB-STBD
Page 52 of 110

Update: 02-Agu-21
TM Surabaya

4) GB-PORT
Page 53 of 110

Update: 02-Agu-21
TM Surabaya

5) PROP-STBD
1 21-Jun-21 Helm Wheel Module Check, Result: Clutch disengaged when
turn 15 Deg
Page 54 of 110

Update: 02-Agu-21
TM Surabaya

6) PROP-PORT
1 21-Jun-21 Helm Wheel Module Check, Result: Clutch disengaged when
turn 15 Deg
2 Pushrod Gland Assembly Check, result: found leakage occurred on
Transom Position
Page 55 of 110

Update: 02-Agu-21
TM Surabaya

7) AE-STBD
1 21-Jun-21 Generator Check, Result: Broken (Burned) Condition
Page 56 of 110

Update: 02-Agu-21
TM Surabaya

8) AE-PORT
1 21-Jun-21 Diesel Generator Unit Check, Result: Normal Condition
Page 57 of 110

Update: 02-Agu-21
TM Surabaya

9) EQUIPMENT
1 21-Jun-21 GS Pump 2 Check, Result: Disassembled Condition
2 GS Pump 1, Pump Check, Result: Jammed
Page 58 of 110

Update: 02-Agu-21
TM Surabaya

9. JOB DETAIL (KRI DPN 365) : CONTINUE [DG 1, Diesel Generator Problem (Case)]
VESSEL DATA
Name : KRI DPN 365, TNI-AL

Location : Surabaya
Description : DG 1, Diesel Generator Problem (Case)
Active Days on
NO Name Division
This Project
2 Riwan Muhtar Findi ELECTRICAL DIVISION 1
3 Sujito ENGINE DIVISION 1
Page 59 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-1
Engine Data Generator Data
Model : Caterpillar 3406 Model : HC.M534C1
Serial No. : 1SS01462 Serial No. : 019376372
Arr No : 177-8878 Frequency : 60 hz
SMU : 6856 H Power : 450 kVa
Power : 462 BHP Current : 577 A
High Idle : 1821 RPM Voltage : 400 / 260 V
1 22-Jun-21 Control System Check, Result: Normal
2 Diesel Generator Unit Start Up, DG Unit Running in following
condition:
1) Engine Oil Press: 68 psi
2) Fuel Press: 50 psi
3 DCU Panel Check, Result: Normal, no indication when
DG Unit Shutdown
4 Engine Unit (Mechanical) Check, Result: Normal
5 Gensys Panel Recommended to check
Page 60 of 110

Update: 02-Agu-21
TM Surabaya

10. JOB DETAIL (KRI AHP 355) : CONTINUE [ME-PORT/ME-STBD, Maintenance 15000 H (Regular
Job)]
VESSEL DATA
Name : KRI AHP 355, TNI-AL

Location : Surabaya
Description : ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job)
Active Days on
NO Name Division
This Project
1 Ahmad Rezaldi ENGINE DIVISION 27
2 Ajie Rachman Mulyono ENGINE DIVISION 16
4 Eko Miharsono ENGINE DIVISION 1
5 Eky Gilang Pratama GEARBOX DIVISION 7
6 Elu Susanto ENGINE DIVISION 24
8 Fajar Ramadhan ENGINE DIVISION 3
10 Iin Sukinar ENGINE DIVISION 6
12 M Choeroeriza ENGINE DIVISION 8
13 Mustajab WELDER DIVISION 19
17 Rizky Nur Eka Putra GEARBOX DIVISION 8
18 Rizqi Ramadhani ENGINE DIVISION 26
19 Sawal ENGINE DIVISION 20
20 Sindhu Kusuma Putra WELDER DIVISION 19
23 Suyanto ENGINE DIVISION 9
24 Wisnu Eko Saputro GEARBOX DIVISION 10
26 Ahmad Khomar (WKD-Engine) ENGINE DIVISION 2
27 M Nur Iswahyudi ENGINE DIVISION 18
Page 61 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Model : Caterpillar 3616 Model : REINTJES WGV 1000
Serial No. : 1PD00470 Serial No. : 70689
Arr No : 159-3616 / BTYLL Part List No. :
SMU : 14774 H Ratio : 6.04 / 1 (CCW)
Power : 7268 HP Oil Press : 280 / 300 psi
High Idle : 1010 RPM Oil Temp :
1 28-Jun-21 AC/OC, Pipelines Remove
2 Aftercooler Unit Remove
3 Aftercooler, Water Lines Remove
4 Engine Unit Run Engine, in following condition:
1) Low Idle: 350 RPM
2) Hi Idle: 1020 RPM
5 Magnetic Pick Up Sensor Remove
6 Tachometer Remove
7 29-Jun-21 Aftercooler Disassemble
8 Jacket Water, Heat Exchanger Disassemble
9 Oil Cooler, Heat Exchanger Disassemble
10 AC/OC, Heat Exchanger Disassemble
11 Fuel Cooler, Heat Exchanger Disassemble
12 30-Jun-21 Oil Cooler, Heat Exchanger Disassemble
13 AC/OC, Heat Exchanger, Plate Deliver to Tesco's Workshop
14 Oil Cooler, Heat Exchanger, Plate Deliver to Tesco's Workshop
15 Fuel Cooler, Heat Exchanger, Deliver to Tesco's Workshop
Plate
16 Jacket Water, Heat Exchanger, Deliver to Tesco's Workshop
Plate
17 1-Jul-21 Aftercooler, Cover Clean Up
18 Engine Oil Take Sample
19 Engine Oil Filter Remove and Clean Up
20 Fuel Primary Filter Remove and Clean Up
21 Fuel Secondary Filter Remove and Clean Up
22 Water Pump Check
23 Water Temperature Regulator Remove
24 Aftercooler, Core As Clean Up
25 Engine Oil Temperature Regulator Remove
26 Prelube System, Regulator Check and Remove
27 Oil Metal Particle Detector Check and Clean Up
28 2-Jul-21 Engine Unit Take Data for Oil Sample:
1) Model: CAT 3616
2) Unit: ME-STBD
Page 62 of 110

Update: 02-Agu-21
TM Surabaya

3) SN: 1PD00472
4) Location: Koarmada 2
5) Added Engine Oil: ± 50 Liters
6) Engine Oil SMU: 642 H
7) Date: 01-Jul-21
8) Engine Oil Brand: Pertamina Meditran
SX 15W-40
9) Engine Oil Sample Taken when Oil
Change: -
10) Engine SMU: 14761 H
29 Intake Manifold Clean Up
30 Magnetic Pick Up Sensor Check, Result: OK
33 3-Jul-21 Injector Check (Visually), Result: OK
34 Vibration Damper Check (Visually)
35 Vibration Damper, Cover Remove
36 AC/OC, Heat Exchanger, Plate Clean Up
37 Oil Cooler, Heat Exchanger, Plate Clean Up
39 Air Starting, Lubrication Bowl Check and Clean Up
40 5-Jul-21 Morse Cable Remove
41 Water Temperature Regulator, Clean Up
Housing
44 AC/OC, Heat Exchanger, Seal Clean Up
45 Oil Cooler, Heat Exchanger, Seal Clean Up
46 Fuel Cooler, Heat Exchanger, Clean Up
Plate
48 Fuel Cooler, Heat Exchanger, Seal Clean Up
49 Turbocharger Turbine Outlet, Remove
Thermocouple Sensor
50 Cam Follower, Roller Check, Result: OK
51 6-Jul-21 Oil Temperature Regulator, Clean Up
Housing
Plate
59 Oil Input Lines, Flexible Remove
Connection
60 7-Jul-21 AC/OC, Heat Exchanger, Plate Clean Up
Page 63 of 110

Update: 02-Agu-21
TM Surabaya

Plate
67 8-Jul-21 Cylinder Head Valve Adjustment
68 Injector Adjustment
Plate
74 Aftercooler, Core As (Front) Clean Up (Using Compressed Air)
75 Aftercooler, Core As (Rear) Clean Up (Using Compressed Air)
77 Water Temperature Regulator, Clean Up
Housing, Water Lines
Plate
84 12-Jul-21 Cooling System, Pipelines Deliver to Tesco's Workshop
Plate
Plate
97 14-Jul-21 Cooling System, Pipelines Clean Up
Page 64 of 110

Update: 02-Agu-21
TM Surabaya

Plate
Plate
Plate
Plate
125 AC/OC, Pipelines, Flange Make
Plate
Plate
Plate
Page 65 of 110

Update: 02-Agu-21
TM Surabaya

Plate
Plate
Plate
Plate
Plate
184 Aftercooler, Core As (Front) Install
185 Aftercooler, Core As (Rear) Install
Page 66 of 110

Update: 02-Agu-21
TM Surabaya

Plate
196 30-Jul-21 Aftercooler, Water Lines Install
197 Cooling System, Pipelines Clean Up
198 Jacket Water, Water Temperature Remove and Install
Regulator
Plate
206 Aftercooler, Water Lines, Flexible Install
Connection
Plate
212 Jacket Water, Water Temperature Assemble and Install
Regulator, Housing
214 Jacket Water, Water Lines Assemble and Install
215 2-Aug-21 Vibration Damper, Cover Install
216 Jacket Water, Water Temperature Install
Regulator
Plate
223 Engine Oil Filter, Input Lines, Install
Flexibe Connection
Page 67 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Arr No : 159-3616 Part List No. :
SMU : 14715 H Ratio : 6.04 / 1 (CCW)
1 28-Jun-21 AC/OC, Pipelines Remove
2 PLC, RPM Module Remove
3 29-Jun-21 Jacket Water, Heat Exchanger Disassemble
4 Oil Cooler, Heat Exchanger Disassemble
6 Fuel Cooler, Heat Exchanger Disassemble
7 30-Jun-21 Oil Cooler, Heat Exchanger Disassemble
9 Oil Cooler, Heat Exchanger, Plate Deliver to Tesco's Workshop
10 Fuel Cooler, Heat Exchanger, Deliver to Tesco's Workshop
Plate
11 Jacket Water, Heat Exchanger, Deliver to Tesco's Workshop
Plate
12 1-Jul-21 Engine Oil Take Sample
13 Engine Oil Filter Remove and Clean Up
14 Fuel Primary Filter Remove and Clean Up
15 Fuel Secondary Filter Remove and Clean Up
16 Water Pump Check
18 Air Starting, Solenoid Remove
19 Prelube System, Solenoid Remove
20 Engine Oil Temperature Regulator Remove
21 2-Jul-21 Engine Unit Take Data for Oil Sample:
1) Model: CAT 3616
2) Unit: ME-STBD
3) SN: 1PD00470
4) Location: Koarmada 2
5) Added Engine Oil: ± 50 Liters
6) Engine Oil SMU: 698 H
7) Date: 01-Jul-21
8) Engine Oil Brand: Pertamina Meditran
SX 15W-40
9) Engine Oil Sample Taken when Oil
Change: -
Page 68 of 110

Update: 02-Agu-21
TM Surabaya

10) Engine SMU: 14705 H
22 Injector Check
23 Magnetic Pick Up Sensor Check, Result: OK
27 3-Jul-21 Injector Check (Visually), Result: OK
28 Vibration Damper Check (Visually)
29 Vibration Damper, Cover Remove
30 Air Starting, Lubrication Bowl Check and Clean Up
32 Fuel Pressure Sensor Remove
34 Jacket Water Temperature Sensor Remove
35 Oil Temperature Sensor Remove
Plate
42 Cam Follower, Roller Check, Result: OK
Plate
Plate
Plate
Page 69 of 110

Update: 02-Agu-21
TM Surabaya

65 Jacket Water, Lines Clean Up
Plate
72 Expansion Tank, Input Lines Clean Up
73 Expansion Tank, Output Lines Clean Up
Plate
Plate
Plate
Plate
Plate
Page 70 of 110

Update: 02-Agu-21
TM Surabaya

Plate
Plate
Plate
Plate
Plate
Plate
Page 71 of 110

Update: 02-Agu-21
TM Surabaya

Plate
Plate
Plate
Plate
Plate
Page 72 of 110

Update: 02-Agu-21
TM Surabaya

Plate
197 2-Aug-21 AC/OC, Heat Exchanger, Plate Clean Up
Plate
Page 73 of 110

Update: 02-Agu-21
TM Surabaya

11. JOB DETAIL (KRI KST 356) : CONTINUE [ME-PORT/ME-STBD, Maintenance 15000 H (Regular
Job)]
VESSEL DATA
Name : KRI KST 356, TNI-AL

Location : Surabaya
Date : 01-Jul-21 to 02-Agu-21
Active Days on
NO Name Division
This Project
9 Senen (KD-Electrical) ELECTRICAL DIVISION 1
Page 74 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Model : Caterpillar 3612 Model : REINTJES
Serial No. : 9RC00374 Serial No. :
Arr No : NMHCJ Part List No. :
SMU : 19631 H Ratio :
Power : 5445 HP Oil Press :
1 1-Jul-21 Engine Unit Run Engine, to High Idle (1040 RPM)
2 Combustion Chamber, Perform Test
Compression Test
3 2-Jul-21 Engine Oil Temperature Sensor
4 Governor Remove
5 Heat Exchanger (Fresh Water) Remove
6 Engine Oil Cooler, Fresh Water Remove
System
7 AC/OC Temperature Sensor Remove
8 Engine Coolant Level Sensor Remove
9 Safety Device, Emergency Stop Test, Result: Normal Operation
(Local)
10 Safety Device, Emergency Stop Test, Result: Unable to perform
(Remote)
11 3-Jul-21 Engine Oil Cooler Remove
12 Morse Cable Remove
13 Oil Temperature Regulator Remove
14 Tachometer Remove
15 Engine Oil Cooler, Pipelines Remove
16 5-Jul-21 Morse Cable Deliver to Tesco's Workshop
17 Solenoid Valve Remove and deliver to Tesco's Workshop
18 Temperature Sensor Deliver to Tesco's Workshop
19 6-Jul-21 Air Filter Remove
20 Disassembled Parts Deliver to Tesco's Workshop
21 Exhaust Temperature Sensor Remove
22 Fresh Water System, Pipelines Remove
24 Water Temperature Regulator, Remove
Housing
25 Oil Pressure Switch (Danfoss) Remove
26 Emergency Switch (MCR) Remove
27 7-Jul-21 Aftercooler, Core As (Front) Remove
28 Aftercooler, Core As (Rear) Remove
29 Aftercooler, Compensator Remove
Page 75 of 110

Update: 02-Agu-21
TM Surabaya

30 Crankcase Breather, Pipelines Remove
31 Aftercooler, Cover (Rear) Remove
32 Aftercooler, Fresh Water Pipelines Remove
33 Aftercooler, Cover (Front) Remove
34 8-Jul-21 Aftercooler, Core As (Rear) Remove
35 Oil Metal Particle Detector Clean Up
36 10-Jul-21 Water Temperature Regulator, Remove
Housing
37 Turbocharger Turbine Inlet (RH), Remove
Thermocouple Sensor
38 Turbocharger Turbine Outlet (RH), Remove
Thermocouple Sensor
39 Turbocharger Turbine Outlet (LH), Remove
Thermocouple Sensor
40 Air Filter, Silencer Remove
41 12-Jul-21 Disassembled Parts Deliver to Tesco's Workshop
42 Oil Temperature Regulator, Clean Up
Housing
43 Jacket Water, Water Temperature Remove
Regulator, Housing
44 Lubrication System, Pipelines Clean Up
45 Aftercooler, Fresh Water Pipelines Clean Up
46 Air Filter, Silencer Clean Up
47 13-Jul-21 Disassembled Parts Clean Up
48 Air Filter, Silencer Install
49 14-Jul-21 Air Starting Clean Up (Found Lubricant/Oil is Empty)
50 Air Starting, Air Filter Clean Up
51 Disassembled Parts Clean Up
52 Engine Oil Filter Remove
53 Fuel Filter Remove
54 Prelube System Clean Up
55 Camshaft Follower Check
56 15-Jul-21 Engine Oil Cooler Clean Up
57 Spare Parts Preparation for Verification 1
58 Jacket Water, Heat Exchanger, Remove
Seal
59 Fuel Cooler, Heat Exchanger, Seal Remove
61 Engine Oil Pressure Indicator Remove
62 19-Jul-21 Oil Cooler, Core As Clean Up and Press Test, Result: OK
63 21-Jul-21 Cylinder No. 2, Cylinder Head Remove
64 Cylinder No. 2, Water Manifold Remove
65 Cylinder No. 2, Exhaust Manifold Remove
66 22-Jul-21 Water Temperature Sensor Remove
68 Cylinder No. 2, Rocker Arm Remove
69 Cylinder No. 2, Injector Remove
70 Heat Exchanger, Pipelines Check leakage occurred
Page 76 of 110

Update: 02-Agu-21
TM Surabaya

71 26-Jul-21 Cylinder No. 2, Cylinder Head, Nut Remove
(For Lifting)
72 Cylinder No. 2, Cylinder Head, Nut Remove
75 Cylinder No. 2, Cylinder Head Remove
Valve
76 29-Jul-21 Cylinder No. 2, Cylinder Head Clean Up
77 Cylinder No. 2, Cylinder Head Clean Up and Measuring
Valve
78 30-Jul-21 Fuel Cooler, Heat Exchanger, Clean Up
Plate
Plate
82 2-Aug-21 Engine Unit Verification 1
Page 77 of 110

Update: 02-Agu-21
TM Surabaya

2) ME-PORT
Arr No : NMHCK Part List No. :
1 1-Jul-21 Engine Unit Run Engine, to High Idle (1040 RPM)
2 Combustion Chamber, Perform Test
Compression Test
3 Cylinder Head No. 1 Check, Result: Cracked Condition
4 2-Jul-21 Coolant Level Sensor Remove
5 Engine Oil Cooler Remove
6 Engine Oil Temperature Sensor
7 Fuel Temperature Sensor Remove
8 Governor Remove
10 Heat Exchanger (Fresh Water) Remove
11 Engine Oil Cooler, Fresh Water Remove
System
12 AC/OC Temperature Sensor Remove
13 Safety Device, Emergency Stop Test, Result: Normal Operation
(Local)
14 Safety Device, Emergency Stop Test, Result: Unable to perform
(Remote)
15 5-Jul-21 Solenoid Valve Remove and deliver to Tesco's Workshop
16 Temperature Sensor Deliver to Tesco's Workshop
17 7-Jul-21 Air Filter Remove
18 8-Jul-21 Aftercooler, Core As (Front) Remove
19 Aftercooler, Core As (Rear) Remove
20 Aftercooler, Compensator Remove
21 Crankcase Breather, Pipelines Remove
22 Aftercooler, Cover (Rear) Remove
23 Oil Metal Particle Detector Clean Up
24 Aftercooler, Fresh Water Pipelines Remove
25 Aftercooler, Cover (Front) Remove
26 10-Jul-21 Fresh Water System, Pipelines Remove
27 Water Temperature Regulator Clean Up
Housing
29 Air Filter, Silencer Remove
30 Turbocharger Turbine Inlet (LH), Remove
Thermocouple Sensor
Page 78 of 110

Update: 02-Agu-21
TM Surabaya

31 12-Jul-21 Disassembled Parts Deliver to Tesco's Workshop
Housing
Housing, Water Lines
35 Air Filter, Silencer Install
36 13-Jul-21 Water Temperature Regulator Remove
Pipelines
38 14-Jul-21 Air Starting Clean Up (Found Lubricant/Oil is Empty)
39 Air Starting, Air Filter Clean Up
41 Engine Oil Filter Remove
43 Prelube System Clean Up
44 Camshaft Follower Check
45 15-Jul-21 Engine Oil Cooler Clean Up
46 Spare Parts Preparation for Verification 1
47 Jacket Water, Heat Exchanger, Remove
Seal
48 Fuel Cooler, Heat Exchanger, Seal Remove
50 Aftercooler, Core As (Rear) Clean Up
51 Engine Oil Pressure Indicator Remove
52 17-Jul-21 Aftercooler, Housing Clean Up
54 Water Temperature Sensor Remove
58 19-Jul-21 Oil Cooler, Core As Clean Up and Press Test, Result: OK
59 21-Jul-21 Cylinder No. 1, Injector Remove
66 Cylinder No. 1, Linkage Remove
67 Cylinder No. 8, Linkage Remove
70 Heat Exchanger, Pipelines Check leakage occurred
72 24-Jul-21 Fresh Water System, Pipelines Remove
74 26-Jul-21 Cylinder No. 1, Cylinder Head, Nut Remove
Page 79 of 110

Update: 02-Agu-21
TM Surabaya

(For Lifting)
76 Engine Oil Filter Base (RH) Remove
77 Cylinder No. 8, Cylinder Head, Nut Remove
80 Cylinder No. 1, Cylinder Head Check
Valve
82 29-Jul-21 Cylinder No. 8, Cylinder Head Clean Up
83 Cylinder No. 8, Cylinder Head Clean Up and Measuring
Valve
Plate
Plate
88 2-Aug-21 Engine Unit Verification 1
Page 80 of 110

Update: 02-Agu-21
TM Surabaya

3) DG 4
Generator Set Data
Model : Caterpillar 3508
Serial No. : 23Z07920
Arr No : 2W-8406
SMU : -
Power : 750 kW
High Idle : 1818 RPM
1 5-Jul-21 Diesel Generator Unit Start Up, Run up to 1660 RPM
2 Junction Box, Wiring Check
Page 81 of 110

Update: 02-Agu-21
TM Surabaya

12. JOB DETAIL (KRI SHS 990) : CONTINUE [DG 1 and 2, After General Overhaul (Regular Job)]
VESSEL DATA
Name : KRI SHS 990, TNI-AL

Location : Surabaya
Description : DG 1 and 2, After General Overhaul (Regular Job)
Active Days on This

NO Name Division
Project
Page 82 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-1
Model : Caterpilar 3412 Model : SR4B
Serial No. : 9BR01007 Serial No. : 4SJ01596
Arr No : 179-0779 Frequency : 60 HZ
SMU : 379 H Power : 500 kW
Power : 719 BHP / 536 BkW Current : 820 A
High Idle : 1817 RPM Voltage : 440 V
1 14-Jul-21 Diesel Generator Unit Perform Check and Run DG in following
condition:
1) Check and Setting Load Sharing Module
2) Loaded up to 180 kW / 250 A (OK)
2 Load Sharing Module Check
3 16-Jul-21 Diesel Generator Unit Run DG Unit in following condition:
1) Run in Parallel Mode with DG 3 and DG 4
2) Load: 330 kW (then DG 1 Hunting)
3) Disengage Load, then setting Load
Sharing Module
4) Run DG Unit, still hunting
5) Indication: LSM Problem
Recommended to Replace LSM with New

Unit
4 Load Sharing Module Setting
Page 83 of 110

Update: 02-Agu-21
TM Surabaya

13. JOB DETAIL (KRI MKS 590) : CONTINUE [DG-EMERGENCY, Unable to Operate in Parallel
Mode (Case); DG 1, Generator Bearing Failure (Case)]
VESSEL DATA
Name : KRI MKS 590, TNI-AL

Location : Surabaya
Description : DG-EMERGENCY, Unable to Operate in Parallel Mode (Case)
Active Days on
NO Name Division
This Project
1 Ekky Saegara ENGINE DIVISION 2
4 Idham Gholili ELECTRICAL DIVISION 1
Page 84 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-EMERGENCY
Model : Caterpilar 3412 Model : -
Serial No. : 41202327 Serial No. : -
Arr No : 238-5371 Frequency : -
SMU : 4733 H Power : -
Power : 603 BHP Current : -
High Idle : 1800 RPM Voltage : -
1 26-Jul-21 Diesel Generator Unit Run DG Unit in following condition:
1. Parallel Mode with DG 2 (Load applied
to DG 2 lower than DG Emergency)
2. Parallel Mode with DG 3 (Load applied
to DG 3 lower than DG Emergency)
3. Exchange LSM with unit of DG 1
(Jumper Connection Removed)
4. Run DG Unit in Parallel Mode, Normal
Operation
2 Load Sharing Module Exchange with DG 1 (Found Jumper
Connection, then Removed)
Page 85 of 110

Update: 02-Agu-21
TM Surabaya

2) DG 1
Model : Caterpilar 3412 Model : -
Serial No. : 41202327 Serial No. : -
Arr No : 238-5359 Frequency : -
SMU : - Power : -
Power : - Current : -
High Idle : - Voltage : -
1 26-Jul-21 Engine Unit Recommended to Run Engine Only
(Disconnected Generator Coupling
condition)
2 Generator, Diode Recommended to Remove Generator Cover
for further Inspection
3 Generator, Permanent Magnet Recommended to Remove Generator Cover
4 Generator, Rotor Recommended to Remove Generator Cover
5 Generator, Rotor Exciter Check, Result: Burned condition
6 Generator, Stator Recommended to Remove Generator Cover
7 Generator, Stator Exciter Check, Result: Burned condition
8 2-Aug-21 Generator, Bearing Housing Remove
9 Generator, Cover Remove
10 Generator, Rotor Exciter Remove
11 Generator, Stator Exciter Remove
12 Generator, Rectifier Remove
13 Generator, Bearing Remove
14 Generator, Stator, Permanent Remove
Magnet
15 Generator, Rotor, Permanent Remove
Magnet
Page 86 of 110

Update: 02-Agu-21
TM Surabaya

14. JOB DETAIL (KRI KPL 981) : FINISHED [DG 2, Maintenance W5 (Regular Job)]
VESSEL DATA
Name : KRI KPL 981, TNI-AL

Location : Surabaya
Date : 02-Agu-21 to 02-Agu-21
Description : DG 2, Maintenance W5 (Regular Job)
Active Days on
NO Name Division
This Project
Page 87 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-2
Model : MTU 12V183 Model : NKT 550-4
Serial No. : 444.901-502-019684 Serial No. : 1444977 / 1996
Arr No : OM 444 LA Frequency : 50 hz
SMU : 11627 H Power : 524 kVA
Power : 455 kW Current : 756 A
High Idle : 1500 RPM Voltage : 400 - 231 V
1 2-Aug-21 Engine Oil Cooler Remove and deliver to Tesco's Workshop
Page 88 of 110

Update: 02-Agu-21
TM Surabaya

15. JOB DETAIL (MPIS 045) : FINISHED [BOAT UNIT, Lifting Process (Regular Job)]
VESSEL DATA
Name : MPIS 045, PT PMS

Location : Surabaya
Date : 11-Jul-21 to 11-Jul-21
Description : BOAT UNIT, Lifting Process (Regular Job)
Active Days on
NO Name Division
This Project
Page 89 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) BOAT UNIT
Boat Data
Boat Name : MPIS 045
Page 90 of 110

11-Jul-21
No Parts Job Desc
1 Boat Unit Supervision of Boat Lifting

Update: 02-Agu-21
TM Surabaya

16. JOB DETAIL (CB S HERMES) : FINISHED [PROP-CNTR, Tailpipe Installation and Alignment
Check (Regular Job)]
VESSEL DATA
Name : CB S HERMES, PT Sillo Maritim Perdana

Location : Surabaya - Gresik
Description : PROP-CNTR, Tailpipe Installation and Alignment Check (Regular Job)
Active Days on This

NO Name Division
Project
Page 91 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) PROP-CNTR
Propulsion Data
Model : HamiltonJet HJ 364
Serial No. : 314
2) PROP-PORT
Propulsion Data
3) PROP-STBD
Propulsion Data
Page 92 of 110

23-Jun-21
24-Jun-21
25-Jun-21
No Parts Job Desc
1 Water Jet Unit Wait Vessel Docking Progress

Replace with New Part (wood stick
2 Tailpipe
found enters Tailpipe during Removal)
3 Bearing Housing Remove and Install

4 Plummer Block Re-Alignment
Check, Result: Broken Condition
5 Preload Bearing
Replace with New Part
Check, Result: Worn Condition
6 Spring Carrier
7 Front Oil Seal
8 Rear Oil Seal
9 Steering, Ball Joint (Tie Rod) Replace
10 Steering System Adjustment
11 Plummer Block (Rear), Seal Replace
Perform Sea Trial
12 Water Jet Unit 1) Engine Speed: 1880 RPM
Perform Sea Trial
Perform Sea Trial
Perform Sea Trial
15 Plummer Block 1
1) Bearing Temperature: 47.2 Deg C
Perform Sea Trial

16 Plummer Block 2
1) Bearing Temperature: 64.5 Deg C
Leakage occurred. Indication: Caused
17 Rotary Seal
by Contaminant
Update: 02-Agu-21
TM Surabaya

17. JOB DETAIL (KRI YOS 353) : FINISHED [ME-PORT/ME-STBD, Survey After Maintenance 15000
H (Regular Job)]
VESSEL DATA
Name : KRI YOS 353, TNI-AL

Location : Surabaya
Description : ME-PORT/ME-STBD, Survey After Maintenance 15000 H (Regular Job)
Active Days on This

NO Name Division
Project
Page 93 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) ME-STBD
Arr No : BVXWW Part List No. :
SMU : 16655 H Ratio : 6.040 / 1
2) ME-PORT
Arr No : BVXWT Part List No. :
SMU : Ratio : 6.040 / 1
Page 94 of 110

10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
Check. Result:
1) Operating history: Need to be
manually assist governor linkage
movement on while crank the engine
2) Oil Level, OK
1 Governor
3) Linkage movement, normal (easy
movement)
4) Problem probably caused by
Battery Low Voltage (Solenoid not
optimally working)
Check. Result: Light keep turning on,
2 Propeller Shaft, RPM Sensor probably in error condition
Propeller Shaft, RPM Indicator Panel
3 (Bridge)
Check. Result: Value not present
Check. Result: Alarm Occurred
4 Battery Low Voltage, Alarm
5 Oil Detector Sensor, Hose As Check. Result: Broken Condition
6 Batteries, Electrolyte Filling
Check. Result: Local system turned
7 MMS
on but monitor not displays
8 Batteries Replace with New Units
9 Fuel Shutoff, Solenoid Remove, Setting and Install
Operating Condition:
1) While Engine crank, output shaft
only travel for 4 deg until 10 deg.
Engine unable to run
2) Assist Throttle movement. Engine
10 Governor
still unable to run
3) Assist Output Shaft Linkage
Movement. Engine enable to run.
4) Normal Oil Level
5) Output Shaft Linkage moving easily
11 Prelube System, Switch As Pressure Check, Result: Leakage Occurred

Check, Result: Indicates low pressure
12 Air Starting Pressure Sensor condition, but actual pressure in tank
is normal
13 Governor, Oil Fill with 15W-40 Oil
Perform Engine Start Up, in following

condition:
1) Adjust Output Shaft Linkage
(shorter stroke)
2) Cranking the Engine [1], Output
Shaft only travel for 4 Deg, Engine
unable to run
3) Cranking The Engine [2], by Assist
Throttle movement, Engine unable to
run
4) Cranking The Engine [3], by Assist
Output Shaft Linkage movement (feels
14 Governor heavy), Engine running
5) Adjust Output Shaft Linkage to 0
position
6) Check Output Shaft Linkage
movement while engine off, Result:
moving lightly
7) Cranking The Engine [4], Output
Shaft only travel for 4 Deg, assist
Output Shaft Linkage movement (feels
heavy)
8) Setting Needle Valve
Recommended to Recheck Governor

Perform Start Up (Enable to run only
15 Engine Unit by assisting governor linkage
movement manually)
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
Adjust operating pressure from 12 bar

16 Air Starting (±45-50 RPM) to 13.8 bar (±53-55
RPM)
17 Engine Unit Start Up
Perform Engine Start Up, in following
condition:
1) Adjust Air Starting operating
pressure from 12 bar (±45-50 RPM) to
13.8 bar (±53-55 RPM)
2) Install ME-PORT Governor to ME-
STBD
8) Install ME-STBD Governor to ME-
PORT
4) Governor of ME-PORT installed to
ME-STBD
5) Cranking the ME-PORT Engine [2],
using ME-STBD Governor, Engine run
18 Governor
normally
6) Cranking the ME-STBD Engine [1],
using ME-PORT Governor, Engine
unable to run normally (manually
assist movement of output shaft
linkage to make Engine running)
7) Install ME-PORT Governor back to
ME-PORT
8) Install ME-STBD Governor back to
ME-STBD
9) Cranking the ME-PORT Engine [3],
ngine unable to run normally
(manually assist movement of output
Replace with New Parts, and set
distance between sensor and pulser.
19 Propeller Shaft, RPM Sensor
Then test by turning engine
crankshaft, Result: OK
Replace with Serviced Unit, then start
up Engine (Normal). Set in following
20 Governor condition:
1) Low Idle: 353 RPM
2) Hi Idle: 1025 RPM
21 Engine Unit Start Up (Run Normally)
Hi Idle
22 Governor - Kobelt 1025 RPM (Governor)
940 RPM (Kobelt)
Set for Hi Idle, 1007 RPM while
23 Throttle (Kobelt) , Morse Cable
Engine running
24 Engine Unit Run Engine up to 1007 RPM
25 Oil Metal Particle Detector, Valve Install
Update: 02-Agu-21
TM Surabaya

18. JOB DETAIL (KRI SHS 990) : FINISHED [DG 1 and 2, General Overhaul (Regular Job)]
VESSEL DATA
Name : KRI SHS 990, TNI-AL

Location : Surabaya
Date : 05-Feb-21 to 02-Agu-21
Description : DG 1 and 2, General Overhaul (Regular Job)
Active Days on This

NO Name Division
Project
19 Setyo Tri Utomo ENGINE DIVISION 1
26 Vindi Kurniawan (WKD-Electrical) ELECTRICAL DIVISION 4
28 Agung Jimmy Prasetyo (KD-Engine) ENGINE DIVISION 2
Page 95 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-1
SMU : 11627 H Power : 500 kW
2) DG-2
Serial No. : 9BR01009 (12718 H) Serial No. : 4SJ01597
SMU : 12718 H – 13097 H Power : 500 kW
3) DG-3
SMU : 5451 H Power : 500 kW
Page 96 of 110

10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
1 Aftercooler Remove
2 Turbocharger Remove
3 Valve Mechanism, Cover Remove
4 Air Filter, Base Remove
5 Oil Cooler, Base Remove
6 Oil Filter, Base Remove
7 Fuel Filter, Base Remove
8 Expansion Tank Remove
9 Fresh Water Pump Remove
10 Sea Water Pump Remove
11 Fuel Line Remove
12 Water Lines Remove
13 Injection Pump, Timing Gear Remove
14 Oil Cooler Remove
15 Indicator Panel Remove
16 Rocker Arm Remove
17 Cylinder Head Remove
18 Air Starting Remove
19 Turbocharger, Housing Remove
20 Generator, Coupling Remove
21 Pulley Remove
22 Generator, Cover Remove
23 Junction Box Remove
24 Generator, Permanent Magnet Remove
25 Oil Pan Remove
26 Engine Oil Pump Remove
27 Flywheel Remove
28 Front Housing Remove
29 Flywheel Housing Remove
30 Piston As Remove
31 Coupling, Plate Remove
32 Generator, Stator, Exciter Remove
33 Injector Remove
34 Piston As Remove
36 Generator, Housing Remove
37 Piston As Remove
38 Cylinder Liner Remove
39 Heat Exchanger Remove
40 Crankshaft Remove
41 Camshaft Remove
42 Crankshaft Move to Main Deck
43 Generator, Rotor Move to Main Deck
44 Cylinder Liner Move to Main Deck
45 Piston As Move to Main Deck
46 Cylinder Head Move to Main Deck
47 Fuel Lines Move to Main Deck
48 Camshaft Move to Main Deck
49 Heat Exchanger Move to Main Deck
50 Engine Oil Pump Move to Main Deck
51 Front Housing Move to Main Deck
52 Sea Water Pump Move to Main Deck
Fresh Water Pipelines, Flexible
53 Move to Main Deck
Connection
54 Sea Water Pipelines, Flexible Connection Move to Main Deck
55 Sea Water Pipelines Move to Main Deck
56 Piston Cooling Jet Move to Main Deck
57 Fuel Priming Pump Move to Main Deck
58 Generator, Bearing Housing Move to Main Deck
59 Turbocharger, Housing (Inlet) Move to Main Deck
Deliver to Tesco's Workshop (Details
60 Disassembled Parts
on attachment no. SIMB/05/II/2021)
61 Heat Exchanger Disassemble and Clean Up
62 Piston As Disassemble and Clean Up
63 Valve Mechanism Remove
64 Valve Spring Remove
65 Cylinder Liner Clean Up
66 Cylinder Head Clean Up
67 Fuel Transfer Pump Disassemble and Clean Up
68 Exhaust Temperature Sensor Remove
Measure resistance before clean up
69 Generator, Stator - Permanent Magnet
process
70 Generator, Exciter - Rotor
process
71 Generator, Exciter - Stator
process
72 Generator, Rotor
process
73 Junction Box, Panel Perform simulation
74 Camshaft Clean Up
75 Rocker Arm Clean Up
76 Valve Mechanism Clean Up
77 Cylinder Liner Measuring
78 Piston Pin Measuring
79 Valve Lifter Measuring
80 Valve Guide Measuring
81 Valve Spring Measuring
82 Junction Box Clean Up
83 Indicator Panel Clean Up
84 Generator, Stator Exciter Clean Up
85 Generator, Rotor Exciter Clean Up
Generator, Stator Exciter Permanent
86 Clean Up
Magnet
Generator, Rotor Exciter Permanent
87 Clean Up
Magnet
88 Cyilinder Head Clean Up
89 Chamber Clean Up
90 Heat Exchanger, Cover Clean Up
91 Cylinder Head Valve Measuring
92 Piston As Measuring
93 Connecting Rod Measuring
94 Generator, Rotor Clean Up
95 Engine Oil Pump, Shaft Measuring
96 Front Cover Clean Up
97 Valve Mechanism, Rotocoil Clean Up
98 Piston Cooling Jet Clean Up
99 Parts Replacement Check
100 Camshaft Measuring
101 Injector, Nozzle Measuring
102 Cylinder Head Colour Check
103 Replacement Parts Check
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

105 Diesel Generator Unit Verification 1
Check visual condition, result: found
106 Crankshaft
scratch wear on surface of the journal
Check Spare Parts of DG of KRI SRI
107 Push Rod
352, for replacement parts
108 Front Cover
109 Generator, Bearing Housing
110 Engine Oil Take Sample
Test (using pressurized air to find
111 Aftercooler Unit leakage occurred, with 1 bar of
pressure), OK
Test (using pressurized air to find
112 Oil Cooler leakage occurred, with 5 bar of
pressure), OK
Take from KRI SRI 352 ME, to be
113 Generator, Bearing Housing
installed on DG 1 of KRI SHS 990
114 Air Shutoff, Solenoid installed on DG 1 of KRI SHS 990
(Spring only)
115 Push Rod
116 Piston As
117 Connecting Rod
118 Front Cover
119 Turbocharger, Lines
Clean Up (parts taken from KRI SRI
120 Front Cover
352)
121 Push Rod
352)
122 Connecting Rod
352)
123 Piston As
352)
124 Bearing Housing, Bracket
352)
125 Heat Exchanger Press Test, OK
Check parts to be installed from KRI
126 Spare Parts
SRI 352
129 Tools Maintain for assembly preparation
130 Disassembled Parts Maintain for assembly preparation
Perfrom Survey, Check Leakage
Occurred on DG 2 KRI SHS 990.
Result:
131 Diesel Generator Unit
Check from lower section of engine
visually, found leakage on cylinder
liner no. 4.
133 Sea Water System Remove
134 Engine Oil Pan Remove
135 Engine Oil, Pipelines Remove
136 Expansion Tank, Fresh Water Filling
137 Fuel Lines Remove
138 Cylinder Head, Cover Remove
139 Exhaust Manifold Remove
141 Indicator Panel Remove
143 Air Filter Remove
144 Injector Remove
145 Cylinder Head (RH) Remove
146 Cylinder Head (RH) Remove, Clean Up, and Install
147 Piston As No. 4 Remove, Clean Up, and Install
150 Cylinder Liner No. 4 Remove, Clean Up, and Install
153 Rocker Arm Clean Up and Install
154 Generator, Coupling Connect
155 Fuel Lines Install
156 Water LInes Install
157 Sea Water Pump Install
158 Engine Oil Pump Install
159 Air Starting Install
160 Air Filter Install
161 Engine Oil Filter Install
162 Indicator Panel Install
164 Diesel Generator Unit Run DG Unit
165 Cylinder Head (RH) Remove, Clean Up, and Install
172 Rocker Arm Clean Up and Install
182 Fue Lines Install
184 Oil Pressure Indicator, Hose As Install
Take from TM Surabaya Warehouse
185 Spare Parts
to be Installed
186 Intake Valve, Insert Install
187 Exhaust Valve, Insert Install
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
188 Rocker Arm Install

189 Turbocharger Assemble
190 Oil Transfer Pump Assemble
191 Junction Box, Mount Shock Install
192 Air Shutoff, Relay Replace
193 Fuel Shutoff, Relay Replace
194 Solenoid, Air Starting Install
195 Engine Speed Indicator Install
196 Engine Oil Pressure Indicator Install
197 Oil Sensor Replace
198 Electrical System Perform Simulation
199 Valve Insert Grinding
200 Cylinder Block Deliver to Site
201 Front Housing Deliver to Site
202 Generator, Rotor Deliver to Site
203 Generator, Bearing Housing Deliver to Site
204 Spare Parts Deliver from M3 Warehouse to Site
Clean Up, Assemble, and perform
205 Fresh Water Pump
Leakage Test
206 Fresh Water Pump, Impeller Measure Clearance
207 Cylinder Head (RH), Valve Insert Grinding
208 Cylinder Head (LH), Valve Insert Grinding
209 Cylinder Head (RH), Valve Guide Remove
210 ESS Simulation
211 Cylinder Head (LH), Valve Insert Grinding
Remove, Install, and Measure Height
212 Cylinder Head (LH), Valve Guide
after installation
Install and Measure Height after
213 Cylinder Head (RH), Valve Guide
installation
214 Air Starting Unit Assemble
215 Sea Water Pump Assemble
216 Cylinder Block Move and Placed under Oil Pan
Move from Tank Deck to Engine
217 Crankshaft
Room
218 Generator, Rotor Move to Generator Stator
219 Camshaft, Bearing Install
220 Crankshaft, Main Cap Bearing Install
221 Crankshaft Clean Up and Install
222 Generator, Bearing Housing Install
223 Generator, Rotor Exciter Install
224 Generator, Stator Exciter Install
225 Generator, Rotor Permanent Magnet Install
226 Generator, Stator Permanent Magnet Install
227 Generator, Coupling Plate Install
228 Generator, Cover Install
229 Generator, Bracket Install
230 Cylinder Head (RH), Valve Guide Measure Height
231 Cylinder Head Assemble
232 Fuel Transfer Pump Assemble
233 Heat Exchanger Assemble
234 Crankshaft Install
235 Camshaft Install
236 Cylinder Liner Install
237 Tube As - Oil Jet Install
238 Piston As Assemble and Install
239 Flywheel Housing Install
241 Junction Box, Bracket Install
242 Generator, Bearing, Key Install
244 Flywheel Install
245 Idle Gear Install
246 Oil Transfer Pump Install
247 Timing Gear Install
248 Engine Oil Pan Prepare Installation positioning
249 Engine - Generator Couple
250 Cylinder Head Install
251 Fresh Water Pump Install
252 Aftercooler Install
253 Pulley Install
254 Vibration Damper Install
255 Fuel Injection Pump Install
256 Exhaust Manifold (RH) Install
257 Governor, Drive Timing Gear Install
258 AVR Install
259 Actuator Install
260 Nozzle Install
261 Valve Lifter Install
262 Expansion Tank Install
264 Engine Oil Filter Base Install
265 Turbocharger Install
266 Engine Oil Lines Install
267 Exhaust Manifold (LH) Install
268 Turbocharger, Inlet Install
269 Junction Box Install
270 Contactor Sensor Install
271 Water Temperature Sensor Install
275 Fuel Lines Remove
278 Turbocharger Housing Remove
280 Intake Manifold Remove
281 Junction Box, Wiring Remove
282 Heatsink Remove
284 Generator, Stator Permanent Magnet Remove
285 Generator, Rotor Permanent Magnet Remove
286 Turbocharger, inlet Install
287 Air Lines Install
289 Water Lines Install
290 Air Starting Unit Install
291 Heat Exchanger Install
292 Junction Box, Wiring Install
294 Engine - Generator, Coupling Remove
295 Fuel Injection Pump Remove
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
296 Expansion Tank Remove

297 Camshaft Remove
300 Piston As Remove
302 Generator, Bearing Housing Remove
303 Generator, Flange Remove
304 Generator, Fan Remove
305 Generator, Guard Remove
306 AVR Remove
308 Piston As Remove
310 Generator, Rotor Remove
311 Cylinder Head Valve Adjustment
312 Air Filter, Housing Install
314 Heat Exchanger, Sea Water System Install
315 Air Starting System Install
316 Oil Pressure Indicator (Before Filter) Install
317 Oil Pressure Indicator (After Filter) Install
318 Air Starting, Solenoid Install
319 Fresh Water Filling
320 Water Lines Check Leakage Occurred, OK
322 Cylinder Head Valve Remove and Clean Up
323 Cylinder Head Valve, Spring Remove
324 Accessories Clean Up
326 Engine Oil Filling
Run Engine up to 1300 RPM, by

following condition:
1) Leakage occurred on Hose As of
Air Starting System
327 Diesel Generator Unit 2) Friction occurred between Rotor
and Permanent Magnet of Generator
3) Electrical system of Air Starting
Unit unable to operate (Recovered by
manually operation)
328 Generator, Stator Permanent Magnet Repair

329 Heat Exchanger, Plug Repair
330 Fuel Injection Pump, Plug Repair
331 Diesel Generator Unit Manually Start Up
332 Actuator, Couple Start Up
333 Cylinder Head Valve Clean Up
334 Cylinder Head Valve, Spring Clean Up
335 Crankshaft Clean Up
336 Cylinder Block Clean Up
338 Nozzle Adapter (Chamber) Clean Up
340 Generator, Main Rotor Clean Up
343 Crankshaft Measuring
344 Safety Device Repair
345 DG Unit Run DG Unit
349 Crankshaft Measuring
350 Sea Water Pump Disassemble
Clean Up and Perform Press Test Up
351 Engine Oil Cooler
to 6 bar. Result: OK
352 Intake Valve, Insert Remove
354 Cylinder Block Clean Up
355 Cylinder Head Valve, Spring Measuring
356 Piston As Measuring
357 Cylinder Head Valve, Insert Measuring
Run DG Unit in Following Condition:
1) Engine Speed: 1795 RPM
358 DG Unit 2) Load: 200 kW
3) Overheating and Rough Noise
Occurred during operation
359 Heat Exchanger Check
360 Cylinder Head Valve Adjust
362 Generator, Main Stator Clean Up
363 Generator, Stator, Permanent Magnet Clean Up
364 Generator, Rotor, Permanent Magnet Clean Up
365 Generator, Rotor Exciter Clean Up
366 Generator, Stator Exciter Clean Up
Check. Result: Found Blocking
Debris and Rust Contaminant
Then Remove, Clean Up and
Reinstall
368 Cylinder Head Valve Check Valve Lash and Adjust
369 Intake Valve, Insert Grinding
370 Camshaft, Bearing Install
371 Crankshaft, Main Cap Bearing Install and Check Clearance
373 Generator, Stator Drying Up
374 Safety Device Repair
375 Nozzle Test
376 Combustion Chamber Perform Compression Test
Run DG Unit in Following Condition:
1) Running for 6 hours operation
2) 1800 RPM of engine speed
3) 200 kW Load Applied
378 Exhaust Valve, Insert Grinding
380 Piston As Assemble and Install
383 Engine Oil Cooler Remove and Clean Up
384 Turbocharger Check
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
385 Piston Cooling Jet Install

386 Front Housing Install
388 Heat Exchanger Clean Up
389 Intake Valve Grinding
390 Exhaust Valve Grinding
391 Generator, Rotor Drying Up
393 Cylinder Head Valve, Guide Replace with New Parts
394 Cylinder Head Valve, Lifter Install
396 Heat Exchanger Clean Up
397 Combustion Chamber Perform Compression Test
399 Heat Exchanger Assemble
401 Engine Oil Pump, Relief Valve, Plunger Install
402 Generator, Rotor Install to Stator
404 Nozzle Install
408 Engine Oil Pan Install
414 Generator, Rotor, Permanent Magnet Install
415 Generator, Diode Install
416 Generator, Varistor Install
417 Generator, Fan Install
418 Generator, Coupling Flange Install
419 Generator, Winding Cover Install
Perform Test Load in following
condition:
2) Load: 240 kW
3) Jacket Water Temp: 78 Deg C
4) DG Run for 60 minutes
423 Engine Oil Filter Base Install
424 Engine Oil Lines Install
425 Engine Oil Cooler Install
426 Expansion Tank Install
427 Exhaust Manifold Install
428 Turbocharger, Housing Install
Insulating (Red Insulator) and Drying
429 Generator, Rotor
Up
430 Generator, Stator Permanent Magnet Install
432 AVR Install
434 Generator, Mesh Install
435 Heat Exchanger, Fresh Water System Install
436 Oil Pressure Switch Replace with New Parts
Start Up, run in following condition:
1) Preparation (Check for Oil Level
and Coolant Level)
437 Diesel Generator Unit 2) Engine Speed: 1800 RPM
3) Load: 240 kW
4) DG Run from 14:00 till 20:56 WIB
5) Normal operating parameters
Exhaust Funnel, Compensator / Flexible
439 Install
Joint
440 Pulley Install
441 Fresh Water System, Pipelines Install
443 Cover Install
444 Electrical Wiring Check
445 Diesel Generator Unit Start Up and Loaded
Start Up DG Unit, Run in following
condition:
446 Diesel Generator Unit 1) Engine Speed: 1800 RPM
2) Load: 240 kW
3) DG Run for 60 minutes
448 Fresh Water System, Pipelines Install
449 Coolant Temperature Sensor Install
450 Exhaust Manifold, Insulation Install
452 Intake Manifold Install
453 Air Filter Base Install
455 Heat Exchanger, Sea Water Pipelines Install
458 Electrical Wiring Install
459 Magnetic Pick Up Sensor Install
460 Electrical Wiring, Socket Replace
Run DG Unit in following condition:
1) Oil Level and Coolant Level, OK
2) Alarm occurred: High Coolant
Temp (94 Deg C) when 330 kW (550
A) of load applied, then reduce load
to 230 kW
3) Load Test performed from 11:00 to
16:30
462 Injector (Nozzle) Replace with New Parts
Remove, Check (contaminated with
much debris)
464 Cooling System, Freah Water Filling
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
Run Engine, perform load test, in

following condition:
1) Load: 240 kW
2) Engine RPM: 1800 RPM
3) Generator Ampere: 380 A
4) Generator Voltage: 440 V
6) Normal indicators reading
7) DG Unit operates from 15:00 (plan:
24 hour operation)
468 Engine Fuel Filter Install
471 Fuel Shutoff, Solenoid Install
472 Air Solenoid Install
473 Actuator Install
1) Check Oil Level and Coolant
Level, OK
2) Run DG
3) Found Leakage of Fuel Lines no. 2
and 4 during DG Operation
4) Found Leakage of Aftercooler
Input Lines
Recommended to be replaced with
476 Fuel Lines No. 2
New Parts
Recommended to be replaced with
477 Fuel Lines No. 4
New Parts
479 Fresh Water System, Pipelines Install (pipes reconditioned)
Prepare for Start Up (Check Coolant
480 Diesel Generator Unit Level and Oil Level) and Run DG
Unit
481 AVR Connect
482 RST Wiring Connect
484 Fresh Water Add
485 Generator Cover Install
486 Engine Room Deck Clean Up

1) Check Coolant Level and Oil Level
before start
2) Load: 240 kW
3) Generator Current: 392 A
6) Operating Hours: 13:30 to 16:00
Clean Up (Rust debris contamination)

488 Aftercooler
and Install
Clean Up (Rust debris contamination)
and Install
1) Check Oil Level and Coolant Level
before start up
3) Load: 360 kW (Maximum electrical
load of ship), applied for aprrox 1
hour
491 Diesel Generator Unit 4) JW Temp: 88 Deg C
5) Gen Current: 591 A
6) Gen Voltage: 440 V
7) Engine Oil Pressure: 69 psi
8) Fuel Pressure: 34 psi
9) Exhaust Temp: 400 Deg C
10) Engine Oil Temp: 92 Deg C
11) Manifold Air Temp: 96 Deg C
1) Check Oil Level and Coolant Level
before start up
3) Load: 360 kW (Maximum electrical
load of ship), applied for aprrox 1
hour
492 Diesel Generator Unit 4) JW Temp: 88 Deg C
6) Gen Voltage: 440 V
7) Engine Oil Pressure: 68 psi
8) Fuel Pressure: 30 psi
9) Exhaust Temp: 450 Deg C
10) Engine Oil Temp: 93 Deg C
11) Manifold Air Temp: 95 Deg C
Perform Load Test (using Load
Bank), in following condition:
1) Duration: 30 Minutes
2) Load Applied: 400 kW (Max)
4) JW Temp: 90 Deg C
5) Oil Press: 69 psi
Perform Load Test (using Load
Bank), in following condition:
1) Duration: 60 Minutes
2) Load Applied: 400 kW (Max)
4) JW Temp: 89 Deg C
5) Oil Press: 68 psi
495 Fuel Injection Pump Check and Adjust Timing
496 Nozzle Replace
497 Diesel Generator Unit Start Up
498 Safety Device, Oil Temperature Sensing Test
499 Safety Device, Jacket Water Temperature Test

500 Safety Device, Emergency Stop Test
No
507
506
505
504
503
502
501
Parts
Diesel Generator Unit

Diesel Generator Unit
Safety Device, Emergency Stop

Safety Device, Overspeed Sensing
Safety Device, Overspeed Sensing
Test
Test
Safety Device, Jacket Water Temperature Test
Safety Device, Oil Temperature Sensing Test
Test
Start Up
Start Up
Job Desc
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
17-Jun-21
18-Jun-21
Update: 02-Agu-21
TM Surabaya

19. JOB DETAIL (KRI AHP 355) : FINISHED [ME-PORT, Aftercooler Clean Up (Regular Job)]
VESSEL DATA
Name : KRI AHP 355

Location : Surabaya
Description : ME-PORT, Aftercooler Clean Up (Regular Job)
Active Days on This

NO Name Division
Project
6 Setyo Tri Utomo ENGINE DIVISION 6
10 Agung Jimmy Prasetyo (KD-Engine) ENGINE DIVISION 1
11 M Nur Iswahyudi ENGINE DIVISION 9
Page 97 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) MPK 1 / ME-SB
Arr No : 159-3616 / BTYLL Part List No. :
SMU : 14774 H Ratio : 6.04 / 1 (CCW)
2) MPK 2 / ME-PS
Arr No : 159-3616 Part List No. :
SMU : 14715 H Ratio : 6.04 / 1 (CCW)
Page 98 of 110

18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
Check. Result: Low Performance

1 Prelube Pump
Recommendation: Service the unit
Check. Result: Manually operates
while cranking, Solenoid out of
2 Air Starting, Valve Solenoid operation
Recommendation: Replace Valve
Solenoid
Check. Result: Out of operation
3 Engine Speed Indicator (Engine Room) Recommendation: Replace Engine
Speed Indicator
4 Engine Speed Indicator (MCR) Recommendation: Replace Engine
Speed Indicator
5 Engine Oil Temperature Sensor Recommendation: Replace Engine Oil
Temp Sensor
Check. Result: Engine speed drop to
6 Engine Unit 500 RPM and hold on that speed
during operation
Check. Result: Forward, Neautral and
7 Gearbox
Reverse Indicator out of operation
Turbocharger Inlet Temperature Sensor
8 Check. Result: Failure Condition
(RH)
Turbocharger Outlet Temperature Sensor
(RH)
Turbocharger Inlet Temperature Sensor
(LH)
Turbocharger Outlet Temperature Sensor
(LH)
12 Cylinder No. 8, Thermocouple Sensor Check. Result: Failure Condition
Recommended to check and ensure
14 Turbocharger Unit
condition of unit
15 Governor, Air Ratio Control Recommended to check
Check. Result: Failure Condition
16 Cylinder No. 11, Thermocouple Sensor
Recommendation: Replace Sensor
Turbocharger Inlet Temperature Sensor Check. Result: Failure Condition

17
(RH) Recommendation: Replace Sensor
Turbocharger Outlet Temperature Sensor Check. Result: Failure Condition

18
(RH) Recommendation: Replace Sensor
Turbocharger Inlet Temperature Sensor Check. Result: Failure Condition

19
(LH) Recommendation: Replace Sensor
Turbocharger Outlet Temperature Sensor Check. Result: Failure Condition

20
(LH) Recommendation: Replace Sensor
21 Engine Unit Run Engine up to 800 RPM, No Load
22 Turbocharger, Inlet Check

23 Air Filter Check. Result: Not Installed
24 Engine Unit Run Engine
25 Turbocharger, Inlet Check
26 Air Filter Check. Result: Not Installed
Perform Simulation. Result: Engine
27 Safety Device, Engine Overspeed
Shutdown at 670 RPM
28 Combustion Chamber, Compression Test Test
29 Aftercooler, Bellow As Remove
30 Magnetic Pick Up Sensor, Wiring Check, Result: Broken Cable / Wire

Check, Result: Found 5 Units out of
31 Thermocouple Sensor
operation
32 Air Starting, Solenoid Check
33 Prelube System, Solenoid Check
34 Aftercooler, Cover Remove
35 Aftercooler, Core As Remove
36 MMS, RPM Indicator Panel Perform Simulation
37 Lube Oil Temperature Sensor, Wiring Check
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
38 Jacket Water Temperature Sensor, Wiring Check
39 Aftercooler, Bellow As Remove

40 Aftercooler, Water Lines Remove
41 Aftercooler, Core As (Front) Remove
42 Aftercooler, Housing Clean Up
44 Lube Oil Temperature Sensor, Wiring Replace
45 Jacket Water Temperature Sensor, Wiring Replace

Cylinder No. 11, Thermocouple Sensor,
47 Install
Wiring
51 AC/OC, Input Lines Clean Up
52 Aftercooler, Cover Clean Up
53 Aftercooler, Water Lines Clean Up
55 AC/OC, Input Lines Clean Up
57 Aftercooler, Cover Install
58 Aftercooler, Water Lines Install
59 Forward-Reverse, Lamp Indicator Check
60 Air Shutoff, Adapter Install
62 Aftercooler, Cover (Rear) Install
63 Aftercooler, Bellow As Install
65 AC/OC, Input Pipelines Install
66 Air Shutoff, Adapter Install
67 AC/OC, Pipelines Check leakage occurred, OK
69 Cooling System Perform Leakage Test
Start Up Engine, in following

condition:
71 Engine Unit
1) Run at low idle speed: 350 RPM
2) Run at hi idle speed: 1016 RPM
Update: 02-Agu-21
TM Surabaya

20. JOB DETAIL (KRI KST 356) : FINISHED [ME-STBD, Exhaust Funnel Repair (Regular Job)]
VESSEL DATA
Name : KRI KST 356, TNI-AL

Location : Surabaya
Description : ME-STBD, Exhaust Funnel Repair (Regular Job)
Active Days on This

NO Name Division
Project
Page 99 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) MPK 1 / ME-SB
Arr No : NMHCJ Part List No. :
2) MPK 2 / ME-PS
Arr No : NMHCK Part List No. :
Page 100 of 110

11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
No Parts Job Desc
Check. Result: Can not moving, need

1 Governor, Lever manually assist on operation during
engine cranks.
2 Governor, Linkage Check. Result: Normal movement
Check. Result: Found Leakage,
3 Governor, Sight Glass Probably caused by Leakage on Fuel
Ratio Control Membrane.
Check. Result: Probably Leakage
4 Fuel Ratio Control, Membrane Occurred, indicated by Condition of
Sight Glass
5 Exhaust Manifold, Compensator (RH) Check. Result: Leakage occurred
6 Exhaust Manifold, Compensator (LH) Check. Result: Leakage occurred
7 Exhaust Manifold, Bellow As Check. Result: Leakage occurred
8 Prelube, Air Pressure Regulator Check. Result: Leakage occurred
9 Engine Oil Pump, Lines Check. Result: Leakage occurred
Check. Result: Leakage occurred at ±
10 Safety Device for Crankcase Pressure
750 RPM
11 Heat Exchanger, Inlet Check. Result: Leakage occurred
12 Heat Exchanger, Outlet Check. Result: Leakage occurred
13 Heat Exchanger (JW), Inlet Check. Result: Leakage occurred
14 Heat Exchanger (JW), Outlet Check. Result: Leakage occurred
15 Heat Exchanger (Fuel), Inlet Check. Result: Leakage occurred
16 Heat Exchanger (Fuel), Outlet Check. Result: Leakage occurred
17 Heat Exchanger (Gearbox), Inlet Check. Result: Leakage occurred
18 Heat Exchanger (Gearbox), Outlet Check. Result: Leakage occurred
19 Cylinder No. 2, Fuel Lines Check. Result: Leakage occurred
20 Fuel, Manometer Check. Result: Broken Condition

Turbocharger Turbine Inlet (RH),
Turbocharger Turbine Outlet (RH),
Check. Result: Alarm Occurred
Turbocharger Turbine Outlet (LH),
Check. Result: Provide engine
26 Oil Pressure Sensor
shutdown at 27/04/21
27 Batteries Check. Result: Low
Check. Result: Found Leakage,
28 Governor, Sight Glass Probably caused by Leakage on Fuel
Ratio Control Membrane.
Check. Result: Probably Leakage
29 Fuel Ratio Control, Membrane Occurred, indicated by Condition of
Sight Glass
30 Cylinder Head No. 1, Spacer Plate Check. Result: Leakage Found
31 Water Temperature Regulator, Housing Check. Result: Leakage Found

Check. Result: Leakage occurred at ±
32 Safety Device for Crankcase Pressure
750 RPM
33 Exhaust Manifold, Bellow As Check. Result: Leakage Found
34 Prelube, Air Pressure Regulator Check. Result: Leakage Found
Check. Result: Operating
35 Cylinder No. 2 Temperature Lower than other
Cylinder
Check. Result: High Temperature
38 Turbocharger Turbine Outlet (LH)
Alarm Occurred
Check. Result: High Temperature
39 AC/OC, Inlet Temperature
Alarm Occurred
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
No Parts Job Desc
Check. Result: Fluctuative Reading

40 Engine Oil Temperature Sensor
Value
41 Exhaust Gas Check. Result: Thin Black Color
Check. Result: Low Voltage Alarm
42 Batteries Oftenly Occurred, Batteries Lifetime 3
Years.
Check Leakage Occurred as
Reported, by following steps:
1) Remove Glasswool Cover (Right
and Left Bank)
2) Found Leakage on Gasket
44 Exhaust Manifold, Compensator (RH) Position.
Recommendation:
Replace Gasket and Bolts of Exhaust
Adapter, Exhaust Reducer and
Exhaust Flexible.
Check Leakage Occurred as
Reported, by following steps:
1) Remove Glasswool Cover (Right
and Left Bank)
2) Found Leakage on Gasket
45 Exhaust Manifold, Compensator (LH) Position.
Recommendation:
Replace Gasket and Bolts of Exhaust
Adapter, Exhaust Reducer and
Exhaust Flexible.
Disassemble and Check. Result:
46 Oil Lines Found worn seal. Also found worn
seal of housing position
Estimate material needs to perform
47 Exhaust Manifold, Compensator, Gasket
repair
48 Sea Water System
repair
49 Sea Water System
repair
50 Engine Unit Prelube
51 Crankshaft Turning, find top position 1 and 2
52 Cylinder Head Valve Adjustment at top position 1 and 2
53 Fuel Injector Set Timing, at top position 1 and 2
54 Fuel Rack Synchronization
56 Injector, Valve Spring Check visually
57 Intake Valve, Spring Check visually
58 Exhaust Valve, Spring Check visually
59 Cylinder Head Valve, Cover Install
60 Crankcase Breather Install
61 Exhaust Funnel, Bracket Adjust and Install
63 Crankshaft Turning, find top position 1
64 Cylinder Head, Intake Valve Adjustment
65 Cylinder Head, Exhaust Valve Adjustment
66 Fuel Injector Set Timing
Synchronization
Note: Synchronizing adjustment

67 Fuel Rack screw of Cylinder No. 2 in worn
condition
Recommendation: Replace linkage
Rod, Cylinder No. 2
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
No Parts Job Desc
Adjustment at Top Position 2

Note: Found Intake Valve Cylinder
68 Valve Mechanism No. 4 and 11 in too small clearance,
probably caused by worn Valve Lip or
worn Valve Insert
69 Injector Setting at Top Position 2

70 Intake Valve, Spring Check (Visually)
71 Exhaust Valve, Spring Check (Visually)
72 Valve Mechanism, Cover Install
73 Crankcase Breather, Pipelines Install
74 Exhaust Funnel (LH), Bracket Install and Welding
75 Lubrication System, Pipelines, Seals Replace
76 Lubrication System, Pipelines Install
Remove (Unit of ME-STBD, KRI KST
77 Governor
356)
78 Governor Install (Unit of Tesco)
79 Exhaust Funnel (LH) Adjustment
80 Exhaust Funnel, Bracket (LH) Install and Welding
81 Exhaust Funnel, Compensator (LH) Remove
82 Exhaust Funnel, Gasket Making
83 Exhaust Funnel (RH) Adjustment
84 Exhaust Funnel, Bracket (RH) Adjust, Install, and Welding
85 Exhaust Funnel, Compensator (RH) Remove
Exhaust Funnel, Compensator, Gasket
86 (RH)
Replace
Exhaust Funnel, Compensator, Gasket
87 (LH)
Replace
Exhaust Funnel, Compensator, Fastener
88 (LH)
Tightening
89 Exhaust Funnel, Insulating (Glasswool) Covering

92 Exhaust Piping Adapter, Gasket Install
93 Exhaust Funnel, Insulating (Glasswool) Covering
94 Exhaust Funnel, Insulating (Asbestos) Covering
96 Governor Set Low Idle at 340 RPM
98 Governor Set Low Idle at 340 RPM
99 Gearbox, System Pipelines Install
Run Engine in following condition:
1) Run Engine (No Load) up to 1035
100 Engine Unit
RPM
2) Perform Sea Trial (Trial Journal)
101 Cylinder No. 8, Valve Cover, Seal Found Leakage Occurred
Run Engine in following condition:
1) Run Engine (No Load) up to 1035
102 Engine Unit
RPM
2) Perform Sea Trial (Trial Journal)
103 Throttle (Kobelt), Wiring Check
104 Throttle (Kobelt), Panel Bracket Install
105 Throttle (Kobelt), Panel Box Install
108 Valve Mechanism, Cover, Seal Replace
Update: 02-Agu-21
TM Surabaya

21. JOB DETAIL (KT JAYANEGARA 401) : FINISHED [Failed Vessel Docking Procedure - Installation
(Case)]
VESSEL DATA
Name : KT JAYANEGARA 401, PELINDO 3

Location : Surabaya
Description : Failed Vessel Docking Procedure - Installation (Case)
Active Days on This

NO Name Division
Project
5 Engine Unit MAIN ENGINE / BASIC 1
18 Erlambang Widyasmoro (SPV-Electrical) ELECTRICAL DIVISION 17
Page 101 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) PROP-STBD
Propulsion Data Engine Data
Model : SRP 1515 FP Model : C280-6
Serial No. : SRP 119978 Serial No. : SCB00156
Build Year : 04 / 2016 Arr No : 297-2549
ID NO : 1212711 SMU : 3131 H
Power : 1850 BkW @ 1000 RPM
2) PROP-PORT
Model : SRP 1515 FP Model : C280-6
Serial No. : SRP 119979 Serial No. : SCB00154
Build Year : 04 / 2016 Arr No : 297-2549
ID NO : 1212712 SMU :
Power : 1850 BkW @ 1000 RPM
Page 102 of 110

10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
1 Flange Base, Hole Cover Plate Remove

2 Flange Base, Hole Inner Surface Clean Up
3 Lifting Tools Preparation
Move and lift to dock, placed under
4 Kort Nozzle
flange base
Move and lift to dock, placed under
5 SRP Unit
flange base
Install, and welding bottom side of
6 SRP Unit
flange base
7 SRP Unit, Mounting Fasteners Tightening (28 Pcs)
8 SRP Mounting, Fastener Tightening
9 Kort Nozzle Lift and Install
10 Kort Nozzle, Fastener Install
11 Transmission Oil Filling
12 Propeller Install
13 Kort Nozzle, Support, Fastener Tightening
14 Transmission Oil Drain
15 Transmission Oil Drain and Fill with New Oil
16 Transmission Oil Fill New Oil
18 Propeller Cap Tightening
Tightening and Measure Clearance
20 Propeller Cap, Fastener betweed Propeller and Lower, Result:
7.5 mm
21 SRP Unit, Plate Welding
22 Kort Nozzle, Eye Plate Cut
23 Bottom Hull, Eye Plate Cut
24 Propeller Parts (Pisau) Install
25 Working Tools Return to Workshop
26 Main Deck, Support Pillar Cutting (Remove)
27 Chain Block, 10 Tonnes Move to Main Deck
28 Steering Pump Clean Up and Positioning
29 Coupling Clean Up and Positioning
30 Flange Base, Hole Cover Plate Cutting
31 Coupling / Clutch Install
32 Steering Pump / Hydraulic Pump Install
33 Flange Base, Hole Cover Plate Cutting
34 Cross Joint / Cardan Shaft Install
35 Rudder Junction Box, Wiring Connect
36 Wiring, Bracket Install
37 Cross Joint / Cardan Shaft Install
38 Cross Joint / Cardan Shaft, Guard Install
39 Bulkhead Install
40 Oil Cooler Install
41 Sea Water System Flushing
42 Pneumatic System, Air Lines Flushing
44 FFU, Solenoid Install
45 Steering Pump / Hydraulic Pump Install
46 Planetary Gear, Hydraulic Oil Add
48 SCS, Wiring Check
49 Control Wiring Diagram Check
50 Control Panel Turn on test
52 SRP Unit Clean Up
54 DCM Speed Calibration
55 DCM Azimuth Calibration
56 DCM DVPFFU Calibration
57 Control Panel Record Parameters Data
58 DCM Speed Perform Calibration
59 DCM Azimuth Perform Calibration
60 DCM FFU Perform Calibration
Perform Calibration. Note: Calibration
still unable to finished yet caused by
61 Control Panel, Display Monitor
dismatch of Ethernet Cable and IP
adress are different with Wago PLC
62 Control Panel, Alarm Function Check from Control Panel to Bridge
63 PLC, Alarm Function Check

64 Hydraulic Oil Filling
65 Control Panel (Bridge) Check Alarm Function
66 PLC Check Alarm Function
67 Hydraulic Oil Filling
68 Crankshaft Turning
69 Lubrication System Prelube
Doorblasting (Problem occurred:
70 Combustion Chamber
Leakage of Air Pressure Regulator)
Perform Test Load in following
condition:
71 Diesel Generator Unit 1) Load applied: 15 kW
2) Generator Freq: 50 hz
3) Generator Voltage: 380 V
72 PLC Reset Data (Indication)
73 Clutch Check operating condition
74 PLC Check Data (Indication)
75 SRP Unit Stand By (Prepare for Trial)
76 SRP Unit Stand By (Prepare for Trial)
10-May-21
11-May-21
12-May-21
13-May-21
14-May-21
15-May-21
16-May-21
17-May-21
18-May-21
19-May-21
20-May-21
21-May-21
22-May-21
23-May-21
24-May-21
25-May-21
26-May-21
27-May-21
28-May-21
29-May-21
30-May-21
31-May-21
10-Jun-21
11-Jun-21
12-Jun-21
13-Jun-21
14-Jun-21
15-Jun-21
16-Jun-21
3-May-21
4-May-21
5-May-21
6-May-21
7-May-21
8-May-21
9-May-21
1-Jun-21
2-Jun-21
3-Jun-21
4-Jun-21
5-Jun-21
6-Jun-21
7-Jun-21
8-Jun-21
9-Jun-21
No Parts Job Desc
Wait for Engine to be started up

77 SRP Unit
(Stand by)
Check Operating Pressure:
78 Steering, Hydraulic System 1) Neutral position: 20 bar
2) Working position: 38 bar
79 SCS Azimuth Local Panel Synchronize Data
Check Travel Time:
80 Steering System 1) CW: 23 s
2) CCW: 16 s
81 Steering System, FFU Need Calibration
Check pressure at idle/neutral
82 Hydraulic System
position, Result: 18 bar
83 Pneumatic Control Unit Check, leakage occurred
84 Local Panel - Bridge Panel (Azimuth) Perform Calibration
Perform Calibration, Result:
Steering Travel
85 Steering, FFU
1) CCW: 16 s
2) CW: 16 s
86 Clutch, Pneumatic System Check
87 Clutch, Pneumatic System Check
DCM (SRP Panel)
88 Re-calibration
Clutch, FFU
89 Clutch, FFU (Bridge) Simulating operation
90 Hydraulic Oil Sensor Found Leakage Occurred
91 Slip On Pump Check, probably worn gear occurred
92 AMS (Alarm Monitor System) Simulation

Perform Internal Sea Trial and Record
93 SRP Unit
Performance (Attachment Available)
Perform Official Sea Trial and Record

94 SRP Unit
Performance (Attachment Available)
Update: 02-Agu-21
TM Surabaya

22. JOB DETAIL (KT SUBALI II) : FINISHED [PROP-PORT, Monitoring System Service (Regular
Job)]
VESSEL DATA
Name : KT SUBALI II, PELINDO 3

Location : Surabaya
Date : 18-Apr-21 to 02-Agu-21
Description : PROP-PORT, Monitoring System Service (Regular Job)
Active Days on This

NO Name Division
Project
Erlambang Widyasmoro (SPV-
3 ELECTRICAL DIVISION 9
Electrical)
Page 103 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD

1) PROP-PORT
Model : SRP 330 Model : Caterpillar C18
Serial No. : SRP 117831 Serial No. : T2P1729
Build Year : 02.2012 Arr No : 3209800
ID NO : 1186040 BB SMU : 23882 H
Power : 600 BHP @ 1800 RPM
1 28-May-21 Safety Device, Failure Desk Check
Control Alarm
2 Safety Device, Main Feel Line Check
Alarm
3 Safety Device, Second Feel Line Check
Alarm
4 Safety Device, FFU RPM Control Check
Alarm
5 Safety Device, NFU RPM Control Check
Alarm
6 Safety Device, FFU Steering Check
Alarm
7 Safety Device, NFU Steering Check
Alarm
8 Safety Device, Failure External Check
System Alarm
9 12-Jun-21 Control Panel, Wiring Arrange and Check
Page 104 of 110

18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
No Parts Job Desc
Remove Wiring of Used Monitor and

Broken Wire, Clean Up New Route of
1 Monitor, Wiring New Monitor Wiring, Measure
Resistance of CAN Bus Wiring ± 64
Ohm
2 DCM (Speed) Install
3 DCM (RG 1) Install
4 DCM (Steering)CAN DPV/NFU Install
5 CAN DPV/NFU Install
6 DCM Indicator Install
7 DSM Ext Alarm Install
8 Power Supply Install
9 CAN DPV Steering Install
10 LCD Display Install
11 LCD Display, Wiring Install
12 DCM Calibration
13 DPV Calibration
Test by take data from STBD Unit's
14 Monitor
Monitor
15 DCM Take CAN Configuration Data
Run engine, but still unable to run

16 Engine Unit
caused by low voltage of batterries
Run and test to increase speed by
17 Engine Unit
SRP Control. Result: OK
Engage test. Result: Clutch unable to
18 Clutch
be engaged yet
19 Steering Operation test. Result: OK
Perform Engaging test. Result: Clutch
20 Clutch
Normally Engaged
21 Azimuth Acceleration (Power Steering) Setting
22 Wiring (PROP-STBD) Finishing arrangement
23 Panel Clean Up
24 Propulsion Unit (PROP-STBD) Monitoring Operation
25 Steering Perform Sea Trial
26 Clutch Perform Sea Trial
Adjustment and perform rotates
27 Steering operation, result: rotation 180 Deg, in
14 Sec
Update: 02-Agu-21
TM Surabaya

23. JOB DETAIL (KRI YOS 353) : FINISHED [ME-PORT/ME-STBD, Maintenance 15000 H (Regular
Job)]
VESSEL DATA
Name : KRI YOS 353, TNI-AL

Location : Surabaya
Date : 10-Feb-21 to 05-May-21
Active Days on This

NO Name Division
Project
Page 105 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) MPK 1 / ME-SB
Arr No : BVXWW Part List No. :
SMU : 15744 H Ratio : 6.040 / 1
2) MPK 2 / ME-PS
Arr No : BVXWT Part List No. :
SMU : 15667 H Ratio : 6.040 / 1
Page 106 of 110

10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
1 Fresh Water Drain

2 AC/OC Remove
3 Fresh Water Drain
4 AC/OC Remove
5 AC/OC Remove
7 Jacket Water, Fresh Water Drain
Remove, Deliver to Tesco's
8 Governor
workshop
Remove, Deliver to Tesco's
9 Governor
workshop
10 Jacket Water, Fresh Water Drain
11 Heat Exchanger, Jacket Water Disassemble
12 Jacket Water, Heat Exchanger Disassemble
Jacket Water, Water Temperature
14 Remove
Regulator
15 AC/OC, Water Temperature Regulator Remove
16 Fuel Cooler Remove
19 Remove
Regulator
20 AC/OC, Water Temperature Regulator Remove
21 Fuel Cooler Remove
Disassemble and deliver plates
23 Oil Cooler, Heat Exchanger
to Tesco's Workshop
Disassemble and deliver plates
24 Oil Cooler, Heat Exchanger
to Tesco's Workshop
25 Sea Water Pump, Pipelines Remove
26 AC/OC Water Pump, Pipelines Remove
27 Jacket Water Pump, Pipelines Remove
29 AC/OC Water Pump Remove
30 Jacket Water Pump Remove
31 Aftercooler Housing Remove
32 Blower Ducting Remove
33 Sea Water Pump, Pipelines Remove
34 AC/OC Water Pump, Pipelines Remove
35 Jacket Water Pump, Pipelines Remove
37 AC/OC Water Pump Remove
38 Jacket Water Pump Remove
39 Blower Ducting Remove
44 Aftercooler, Fresh Water, Pipelines Remove
45 Aftercooler Unit (Rear) Remove
46 Aftercooler Unit (Front) Remove
47 Aftercooler Unit (Front), Housing Remove
52 Aftercooler Unit (Rear), Housing Remove
55 Aftercooler, Housing Remove
56 Aftercooler Unit Disassemble
57 AC/OC, Water Pump Deliver to Tesco's Workshop
58 Jacket Water, Water Pump Deliver to Tesco's Workshop
61 Fuel Cooler, Heat Exchanger, Plate Clean Up
63 AC/OC, Water Pump Disassemble
64 Jacket Water, Water Pump Disassemble
65 AC/OC, Water Pump Disassemble
66 Jacket Water, Water Pump Disassemble
71 Jacket Water, Heat Exchanger, Seal Clean Up
72 AC/OC, Water Pump Clean Up
73 Jacket Water, Water Pump Clean Up
76 AC/OC, Water Pump Clean Up
77 Jacket Water, Water Pump Clean Up
78 Sea Water Pump Clean Up
81 Jacket Water, Heat Exchanger, Plate Clean Up
82 Aftercooler Unit Clean Up
83 AC/OC, Temperature Sensor Check, OK
84 Jacket Water, Temperature Sensor Check, OK
85 Engine Oil, Temperature Sensor Check, OK
86 Air Inlet, Temperature Sensor Check, OK
87 Fuel, Temperature Sensor Check, OK
Check, found some following

condition:
1) Soot contaminant inside air
intake manifold
2) Upper section of Aftercooler
Core in clean condition (relative)
88 Intake Manifold
3) Soot sediment inside air
intake lines in crankcase
4) Probable cause of soot inside
air lines system is compression
leakage. (fuel/oil enter air Intake
Manifold through intake valve)

Clean Up Front Unit (using
93 Aftercooler, Core As kerosene) and Rear Unit (using
pressurized air)
96 Aftercooler, Core As Clean up (using pressurized air)
97 Jacket Water, Heat Exchanger, Plate Clean up
98 AC/OC, Heat Exchanger, Plate Clean up
pressurized air)
100 Intake Manifold Clean up
101 Oil Cooler, Heat Exchanger, Plate Clean up
102 Jacket Water, Heat Exchanger, Plate Clean up
103 Oil Cooler, Heat Exchanger, Seal Clean up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

Clean Up Front Unit and Rear
114 Aftercooler, Core As
Unit (using pressurized air)
pressurized air)
120 Aftercooler, Pipelines, Bellow As Check leakage occurred, OK
kerosene and pressurized air)
123 Aftercooler, Core As
and Rear Unit (using kerosene
and pressurized air)
124 Aftercooler, Pipelines, Bellow As Check leakage occurred, OK
133 Aftercooler, Core As (Front) Flushing
134 Oil Lines, Flexible Connection Remove
137 Air Starting, Hose As Remove
138 Prelube Pump, Hose As Remove
139 Parallel Valve, Hose As Remove
140 Oil Lines, Flexible Connection Remove
141 Aftercooler, Housing (Front) Remove
142 Aftercooler, Housing (Rear) Remove
Remove and deliver to Tesco's
143 Oil Lines, Flexible Connection
Workshop
144 Governor Unit Deliver to Tesco's Workshop
Remove and deliver to Tesco's
145 Oil Lines, Flexible Connection
Workshop
146 Engine Speed Sensor Remove
147 Coolant Temperature Sensor Remove
148 Governor Unit Deliver to Tesco's Workshop
149 Oil Cooler, Heat Exchanger, Seal Deliver to Tesco's Workshop
151 Jacket Water, Heat Exchanger, Plate Deliver to Tesco's Workshop
152 Engine Unit Verification 1
154 AC/OC, Heat Exchanger, Seal Clean Up and Check
155 Aftercooler, Core As (Front) Perform leakage test
Flushing and perform leakage
156 Aftercooler, Core As (Rear)
test
157 Engine Unit Verification 1
Flushing and perform leakage
161 Aftercooler, Core As (Front)
test
Clean Up (using soap, caused
by broken cleaning tools)
166 Clean Up
Regulator, Housing
167 Water Pump, Housing Clean Up
171 Aftercooler, Core As (Rear) Leakage Test
172 Propeller Shaft, RPM Sensor Remove
173 Propeller Shaft, RPM Indicator Remove
174 Clean Up
Regulator, Housing
175 Water Pump, Housing Clean Up
Clean Up (using soap and
water)
water)
184 Clean Up
Regulator, Housing
188 AC/OC, Water Pump, Impeller Clean Up
189 Jacket Water, Water Pump, Impeller Clean Up
water)
194 AC/OC, Water Pump, Impeller Clean Up
195 Jacket Water, Water Pump, Impeller Clean Up
196 Sea Water Pump, Housing Clean Up
197 Aftercooler, Core As (Front) Flushing (using soap and water)
198 Aftercooler, Core As (Rear) Flushing (using soap and water)

202 Jacket Water, Water Pump, Housing Clean Up
203 AC/OC, Water Pump, Housing Clean Up
207 Jacket Water, Water Pump, Housing Clean Up
208 AC/OC, Water Pump, Housing Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

217 Front Housing (Jacket Water Pump Side) Clean Up
218 Front Housing (AC/OC Water Pump Side) Clean Up

221 Clean Up
Regulator, Housing
222 Aftercooler, Core As (Front) Clean Up
223 Front Housing (Jacket Water Pump Side) Clean Up
224 Front Housing (AC/OC Water Pump Side) Clean Up

225 Front Housing (Water Pump Side) Clean Up
226 Aftercooler, Housing (Front) Clean Up
229 Oil Cooler, Heat Exchanger, Seal Install
230 Front Housing (Water Pump Side) Clean up
231 Aftercooler, Housing (Front) Clean up
232 Water Pump, Housing Clean up (using diesel oil)
233 Jacket Water Lines Clean up (using diesel oil)
234 Clean up (using diesel oil)
Regulator, Housing
235 Front Housing (Water Pump Side) Clean Up
236 Aftercooler, Core As (Front) Clean Up
241 AC/OC, Heat Exchanger, Seal Install
242 Oil Cooler, Heat Exchanger, Seal Clean up
243 AC/OC, Heat Exchanger, Seal Clean up
244 Fuel Cooler, Heat Exchanger, Seal Clean up
246 Aftercooler, Water Lines Clean up
247 AC/OC, Heat Exchanger, Seal Clean up and install
Clean up and install (Unit No. 1
253 AC/OC, Heat Exchanger, Seal
of 4)
255 Aftercooler, Core As (Rear) Clean up
Clean up and install (Unit No. 2
260 AC/OC, Heat Exchanger, Seal
of 4)
261 Turbocharger (RH), Turbine Inlet Bellow As Remove
262 Shaft RPM Sensor, Wiring Check
263 AC/OC, Heat Exchanger, Seal Clean up and install (No. 3 of 4)
264 Aftercooler, Core As (Front) Clean up (using fresh water)
265 Shaft RPM Sensor, Wiring Check
266 AC/OC, Heat Exchanger, Seal Install (No. 2 of 4)
267 Shaft RPM Sensor, Wiring Check continuity
Exhaust Manifold, Bellow As of
268 Remove (broken condition)
Thermocouple Sensor
270 Air Filter Remove and Clean Up
272 AC/OC, Heat Exchanger, Seal Deliver
273 Jacket Water, Heat Exchanger, Seal Install
275 Jacket Water, Heat Exchanger, Seal Install
276 Air Filter Clean up
277 Silencer Clean up
279 AC/OC, Heat Exchanger, Seal Install (No. 1, 2, of 4)
Clean up (using soap and
281 Air Filter
pressurized air) and install
Remove and deliver from ME
282 Exhaust Manifold unit of KRI SRI 352, to KRI YOS
353
283 AC/OC, Heat Exchanger, Seal Install (No. 1, 2, of 4)
284 Fuel Cooler, Heat Exchanger, Seal Install
285 Air Filter Remove and Clean Up
286 Serviced Parts Deliver to Site
287 Oil Cooler, Heat Exchanger, Plate Arrange
288 Fuel Cooler, Heat Exchanger, Plate Arrange
291 AC/OC, Heat Exchanger, Plate Arrange (No. 3 of 4)
292 Air Filter (RH) Clean Up
293 Air Filter (LH) Clean Up
294 Turbocharger, Turbine Inlet Bellow As Remove
295 Air Filter (RH) Clean Up
296 Air Filter (LH) Clean Up
298 AC/OC, Heat Exchanger, Plate Arrange
300 AC/OC, Heat Exchanger, Plate Arrange
302 Jacket Water Pump, Bearing Disassemble
303 Air Filter Install (2 Units)
304 Oil Cooler, Heat Exchanger 1
305 Oil Cooler, Heat Exchanger, Seal Take from KRI YOS 353
309 Jacket Water Pump, Bearing Install
310 Jacket Water, Heat Exchanger, Plate Arrange'
313 Aftercooler, Housing (Front) Install
314 Aftercooler, Housing (Rear) Install
315 Heat Exchanger, Plate Take from KRI SRI 352
317 AC/OC Water Pump, Bearing Install
318 Sea Water Pump, Bearing Install
319 Jacket Water, Heat Exchanger, Plate Arrange
320 Oil Cooler, Heat Exchanger, Seal Arrange
321 Jacket Water Pump, Bearing Install
322 Sea Water Pump, Bearing Install
323 AC/OC Water Pump, Bearing Install
325 Oil Cooler, Heat Exchanger, Plate Arrange
326 Aftercooler, Core As Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
327 Aftercooler, Housing (Rear) Install

328 Aftercooler, Housing (Front) Install
Take from KRI SRI 352, deliver
329 Oil Cooler, Heat Exchanger, Seal
to Tesco's Workshop
Take from KRI SRI 352, deliver
330 Oil Cooler, Heat Exchanger, Plate
to Tesco's Workshop
331 Oil Cooler, Heat Exchanger, Seal Arrange and Check
332 AC/OC Water Pump Assemble
333 Oil Cooler, Heat Exchanger, Seal Arrange
334 Oil Cooler, Heat Exchanger, Seal Check
335 Jacket Water, Heat Exchanger, Plate Install
336 Jacket Water Pump Install
Engine Oil Filter, Input Lines, Flexible
337 Install
Connection (Tozen)
338 Fuel Cooler, Heat Exchanger, Plate Install
Jacket Water Pump, Output Lines, Flexible
339 Install
Connection (Tozen)
341 Jacket Water, Heat Exchanger, Plate Install
343 AC/OC Water Pump Install
Engine Oil Filter, Input Lines, Flexible
344 Install
Connection (Tozen)
345 Fuel Cooler, Heat Exchanger, Plate Install
Engine Oil Pump, Output Lines, Flexible
350 Install
Connection (Tozen)
352 AC/OC Water Pump, Input Lines, Adapter Install
353 Jacket Water Lines Install
Jacket Water, Lines, Temperature
354 Install
Regulator
Engine Oil Pump, Output Lines, Flexible
357 Install
Connection (Tozen)
358 Install
Regulator
360 Intake Manifold, Air Pressure Sensor Remove
362 Engine Oil Pump, Output Pipelines Install
363 Install and Welding
Regulator
364 Jacket Water Temperature Sensor Install (RH and LH)
365 Air Inlet Temperature Sensor Install
367 Install
Regulator
370 Sea Water Pump, Input Lines, Adapter Install
Sea Water Pump, Output Lines, Flexible
371 Install
Connection (Tozen)
AC/OC Water Pump, Output Lines, Flexible
372 Install
Connection (Tozen)
373 Jacket Water Temperature Sensor Install
374 Air Inlet Temperature Sensor Install
375 Sea Water Pump, Pipelines Install
376 Jacket Water, Output Lines Install
377 Jacket Water, Temperature Regulator Install
378 Jacket Water, Fresh Water Filling
379 AC/OC, Water LInes Install
380 Sensor GP Liquid Install
381 AC/OC, Sensor Install
382 Oil Cooler, Heat Exchanger, Seal Check and Arrange
383 AC/OC, Water Lines Install
384 Aftercooler, Lines, Flexible Connection Install
385 Jacket Water, Fresh Water Filling
386 Sensor GP Liquid Install
387 AC/OC, Sensor Install
388 Shaft RPM Sensor Install
389 Aftercooler, Compensator Install
391 Oil Cooler, Thermostat Install
392 Oil Cooler, Pipelines Install
393 Cooling System, Fresh Water Filling
394 Oil Cooler, Heat Exchanger, Seal Check and Arrange
395 Aftercooler, Fastener Torque
396 MPU (Tachometer in Bridge) Install
397 Shaft RPM, Display (MCR) Install
398 Shaft RPM Sensor Install
Install and deliver 2 set of Oil
Cooler HE Plates
Assemble Install, and deliver 2
set of Oil Cooler HE Plates
401 Aftercooler, Compensator Install
402 AC/OC, Regulator Clean Up and Install
403 Shaft RPM Sensor (MPU) Install
404 Engine Speed Sensor (MPU) Install
405 Aftercooler, Compensator, Fastener Tightening
406 AC/OC, Regulator Clean Up
407 Oil Cooler, Heat Exchanger, Plate Install
408 Oil Temperature Regulator Install
409 Ducting Install
410 AC/OC, Regulator Install
411 AC/OC, Heat Exchanger Install
412 Engine Oil Breather, Pipe Install
413 Shaft RPM, Monitor (Bridge) Install
414 Bellow As (Exhaust to Turbocharger) Install
415 Air Shutoff, Fastener Install
416 Engine Oil Breather, Pipe Install
417 Shaft RPM, Monitor (Bridge) Install
418 Prelube Pump, Hose As Install
419 Air Starting, Hose As Install
420 AC/OC, Heat Exchanger Install (2 Units)
421 AC/OC, Heat Exchanger Install
422 Water Separator (Fuel) Clean Up
424 Fuel Primary Filter Clean Up and Replace
425 AC/OC, Regulator Install
426 Bellow As (Exhaust to Turbocharger) Install
Install and Check leakage
427 AC/OC, Fresh Water LInes
occurred, OK
428 AC/OC, Fresh Water Filling
430 AC/OC, Sea Water Lines Install
432 AC/OC, Fresh Water Filling
Cylinder No. 1 ,Exhaust Gas Temperature
433 Install
Sensor (Thermocouple)
434 Install
436 AC/OC, Regulator Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
437 Engine Oil Filter Clean Up

438 Fuel Filter Install
439 Module Flex Install
440 Install
441 Install
442 Install
443 Install
444 Engine Oil Filter Clean Up and Install
446 Engine Oil Filter (Primary) Clean Up and Install
447 Engine Oil Filter (Prelube) Clean Up and Install
448 Jacket Water, Sensor, Wiring Replace
Fuel Pressure Sender (Danfoss), Before
449 Replace
Filter
Fuel Pressure Sender (Danfoss), After
450 Replace
Filter
451 Engine Oil Filter (Primary) Clean Up and Install
452 Engine Oil Filter Clean Up and Install
454 Replace
Filter
455 Replace
Filter
456 Ducting Install
457 Governor Install
458 Jacket Water, Sensor, Wiring (RH) Check Routing
459 Perform Simulation
Filter
Filter
461 Vibration Damper, Guard Install
462 Governor Install
463 Module Flex, Wiring Terminal Clean Up
Filter
Filter
466 Ducting, Bracket Welding
467 Engine Oil Pan Repair crack occurred
Wait for Daily Fuel Tank to be
468 Engine Unit
cleaned up to run engine
469 Engine Room Clean Up
470 Sea Water Pump Repair Stud Hole Thread.
471 Prelube Pump, Lines Check leakage occurred
Check parameter readings on
display monitor, by swap
472 AC/OC, Temperature Sensor sensors and wirings. Result:
Value shown on display monitor
is 15 Deg C
Check parameter readings on
display monitor, by swap
473 Air Inlet Temperature Sensor sensors and wirings. Result:
Value shown on display monitor
is 58 Deg C
Wait for Daily Fuel Tank to be
474 Engine Unit
cleaned up to run engine
475 Engine Room Clean Up
476 Jacket Water, Sea Water Strainer Install
477 Jacket Water, Sea Water Strainer Install
Check leakage occurred and
478 AC/OC, Sea Water Lines
repair
Run Engine Up to 560 RPM,
479 Engine Unit setting low idle speed at 358
RPM
480 Oil Lines, Flexible Connection, Guard Install
Unable to flows water (air inside
481 Sea Water Pump
system)
482 Prelube Pump, Pressure Switch Work at 3 kPa of pressure
Run Engine Up to 500 RPM,
483 Engine Unit setting low idle speed at 358
RPM
484 Oil Lines, Flexible Connection, Guard Install
Abnormal reading still occurred
(probable causes is moldy
485 AC/OC, Temperature Sensor
Module Flex socket [information
from WAG])
Abnormal reading still occurred
(probable causes is moldy
486 Air Inlet Temperature Sensor
Module Flex socket [information
from WAG])
Check parameter readings,
487 AC/OC, Temperature Sensor check probable causes of
problem, found: wire
Check parameter readings,
488 Air Inlet Temperature Sensor check probable causes of
problem, found: wire
489 MMS Panel, Wiring Replace
High Idle Position
491 Governor - Kobelt 1020 RPM on Governor Lever
1009 RPM on Kobelt Lever
Inaccurate readings, sensor
read 37 Deg C (MMS On,
492 AC/OC, Temperature Sensor
Engine Off). Water Inlet Temp
Alarm: 39 Deg C
Check Leakage Occurred while
493 Water Lines
Engine Running
494 Oil Lines
Engine Running
495 Air Lines
Engine Running
High Idle Position
497 Governor - Kobelt 1020 RPM on Governor Lever
Alarm occurred at 750 RPM of
498 AC/OC, Water Pressure Sensor
engine speed
499 Oil Lines
Engine Running
500 Air Lines
Engine Running
501 Engine Unit
Engine Running
502 Morse Cable Resetting
AC/OC, Temperature Sensor, Wiring to
503 Check
MMS
504 AC/OC, Temperature Sensor Replace
505 AC/OC, Sea Water Strainer Remove
506 Jacket Water, Sea Water Strainer Remove
507 AC/OC, Water Pressure Sensor (Danfoss) Replace
508 AC/OC, Sea Water Strainer Remove
No
517
517
516
515
514
513
512
511
510
509
Engine Unit
Engine Unit
Governor - Kobelt
Governor - Kobelt
Parts
Fuel Temperature Sensor
Propeller Shaft, RPM Sensor

Propeller Shaft, RPM Sensor
AC/OC, Temperature Sensor
Turbocharger, Oil Lines (Return)

Jacket Water, Sea Water Strainer
Deg C)
(Bridge)
(Bridge)
Remove
Adjustment
Adjustment
Repair and Check

Job Desc
Swap with AC/OC Temp.
Perform High Idle Position

Perform High Idle Position

Perform Sea Trial 1 x 8 Hours

Perform Sea Trial 1 x 8 Hours
1024 RPM on Governor Lever
1025 RPM on Governor Lever
Swap with Fuel Temp. Sensor
Sensor (AC/OC Read higher 4

(AC/OC Read higher 4 Deg C)
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
Update: 02-Agu-21
TM Surabaya

24. JOB DETAIL (KRI KPL 981) : FINISHED [DG 2, Maintenance W5 (Regular Job)]
VESSEL DATA
Name : KRI KPL 981, TNI-AL

Location : Surabaya
Date : 01-Mar-21 to 03-May-21
Description : DG 2, Maintenance W5 (Regular Job)
Active Days on
NO Name Division
This Project
15 Vindi Kurniawan (WKD-Electrical) ELECTRICAL DIVISION 32
17 Erlambang Widyasmoro (SPV-Electrical) ELECTRICAL DIVISION 8
Page 107 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-2
Model : MTU 12V183 Model : NKT 550-4
Serial No. : 444.901-502-019684 Serial No. : 1444977 / 1996
Arr No : OM 444 LA Frequency : 50 hz
SMU : 11627 H Power : 524 kVA
Power : 455 kW Current : 756 A
High Idle : 1500 RPM Voltage : 400 - 231 V

Page 108 of 110

10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

5 Turbocharger Unit Remove
6 Fuel Lines Remove
8 Air Lines Remove
11 Air Shutoff Remove
12 AVR Remove
13 Oil Temperature Sensor Remove
14 Oil Pressure Sensor Remove
15 Fresh Water Temperature Sensor Remove
16 Air Starting Pressure Sensor Remove
17 Air Shutoff Sensor Remove
18 Generator, Wiring Remove
19 Aftercooler, Housing Remove
20 Fuel Injection Pump Remove
22 Governor, Control, Wiring Remove
24 Push Rod Remove
25 Engine Mounting Remove
30 Generator, Rectifier Remove
33 Control Panel, Bracket Remove
Positioning engine unit for Main
34 Engine Unit Bearing and Crankshaft
measurement
36 Generator, Bearing, Key Remove
37 Engine Speed Sensor Remove
38 Oil Pressure Sensor Remove
39 Coolant Temperature Sensor Remove
Deliver to Marmin's Workshop
40 Disassembled Parts (Details on attachment no.
SIMB/03/III/2021)
41 ESS Remove
42 Plate Heat Exchanger Clean Up
43 Injector, Tools Make
44 Lifting Bracket Make
45 ESS Test, OK
46 Tachometer Test, Not OK
47 Generator, Rotor Remove
48 Cylinder Liner Clean Up
Remove and Install (tightening
49 Cylinder No. 11, Connecting Rod, Cap
torque 100 N.m. + 90 deg)
Cylinder No. 11, Connecting Rod, Bearing Measure Clearance between
50
(Big End) bearing (big end) and journal
51 Injector Remove and Clean Up
52 Cylinder Head Valve, Intake and Exhaust Remove and Clean Up
Cylinder Head Valve, Intake and Exhaust,
54 Remove and Clean Up
Spring
55 Turning Tool Make
67 Generator, Main Stator Clean Up
Cylinder Head Intake and Exhaust Valves,
57 Measuring
Stem
Cylinder Head Intake and Exhaust Valves,
58 Measuring
Spring
Clean Up (using electric cleaner)
69 Generator, Main Stator
and drying
70 Generator, Main Rotor Clean Up (using electric cleaner)
71 Generator, Rotor Clean Up (using electric cleaner)
72 Generator, Stator Clean Up (using electric cleaner)
73 Generator, Rotor Exciter Clean Up (using electric cleaner)

59 Intake Valve Measuring
60 Exhaust Valve Measuring
61 Valve Guide Measuring
62 Valve Insert Measuring
Press Test (2 bar of pressure,
63 Oil Cooler
OK)
Press Test (spring in fatigue
64 Relief Valve
condition)
66 Fresh Water Pump Disassemble
74 Generator, Main Stator Drying and Red Insulating
75 Generator, Main Rotor Drying and Red Insulating
83 Engine Oil Pump Disassemble
84 Turbocharger Disassemble
85 Push Rod Check fixture, OK
77 Turbocharger, Housing Clean Up
79 Push Rod Clean Up
Clean Up and Test (On
80 Injector
Measurement Sheet)
Measuring (On Measurement
82 Engine Oil Pump, Drive Shaft
Sheet)
87 Generator, Main Stator Red Insulating and Drying
88 Generator, Main Rotor Red Insulating and Drying
89 Generator, Main Rotor - Stator Megger Test
90 Generator, Rotor Exciter - Stator Megger Test
91 Sea Water Pump Clean up
92 Oil Cooler Clean up
93 Cylinder Head Clean up and colour check
94 Aftercooler Clean up
95 Air Starting Disassemble
96 Generator, Main Stator Drying
97 Generator, Stator Exciter Red Insulating and Drying
98 Generator, Rotor Exciter Red Insulating and Drying
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

Check part availability to be
installed to DG 2 KRI KPL 981
100 Rubber Coupling
from DG 1 KRI KTK 982,
Condition: worn
101 Air Starting
Condition: not available
102 Magnetic Pick Up
Condition: available
103 Shut Off Switch
104 AVR
105 Rectifier
106 Rubber Coupling
Condition: worn
107 Air Starting
108 Magnetic Pick Up
109 Shut Off Switch
110 AVR
111 Rectifier
112 Heat Exchanger, Plate Clean Up
113 Generator, Main Stator Drying up
Perform Megger Test, Result:
1) R - Body = 0.8 MΩ
114 Generator, Stator 2) S - Body = 0.8 MΩ
3) T - Body = 0.8 MΩ
4) N - Body = 0.8 MΩ
from DG 1 KRI KDA 364,
115 Generator
Condition: Different nameplate
and spec with DG 2 KRI KPL
981
116 Rubber Coupling from DG 1 KRI KDA 364,
Condition: not match with DG 2
KRI KPL 981
117 Generator
981
KRI KPL 981
119 Generator
981
KRI KPL 981
121 Air Starting
Condition: Available
122 Generator
981
KRI KPL 981
124 Air Starting
Condition: Available
125 Generator, Main Stator Drying up
1) R - Body = 1.1 MΩ
126 Generator, Stator 2) S - Body = 1 MΩ
3) T - Body = 1 MΩ
4) N - Body = 1 MΩ
Remove (Parts of DG KRI KTK
127 Control Panel
982)
128 Control Panel, Bracket
982)
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
Move (Parts of DG KRI KTK

129 Removed Engine Parts
982)
130 Exhaust Funnel
982)
131 Generator, Coupling
982)
132 Engine Mounting, Fastener
982)
Drying up and perform Megger
Test, Result:
1) R - Body = 1.4 MΩ
2) S - Body = 1.4 MΩ
3) T - Body = 1.4 MΩ
4) N - Body = 1.4 MΩ
Test, Result:
1) 1 - Body = 1.1 MΩ
2) 2 - Body = 1.2 MΩ
136 Generator, Terminal Wiring Clean Up
137 Generator, Stator Exciter, Housing Clean Up
Test, Result:
1) R - Body = 1.4 MΩ
2) S - Body = 1.4 MΩ
3) T - Body = 1.4 MΩ
4) N - Body = 1.4 MΩ
Test, Result:
1) 1 - Body = 2.5 MΩ
2) 2 - Body = 4 MΩ
Remove and deliver to Marmin's
140 Rubber Coupling Workshop (Parts of DG KRI KTK
982)
Install (Parts of DG KRI KTK
141 Engine Mounting, Fastener
982)
142 Eye Plate Welding
143 Welding Tools Repair
144 Welding Tools Repair
145 Eye Plate Welding
1) R - Body = 1.1 MΩ
2) S - Body = 1 MΩ
3) T - Body = 1 MΩ
4) N - Body = 1 MΩ
NB: Not dried up for 2 days
1) 1 - Body = 1 MΩ
2) 2 - Body = 1.5 MΩ
NB: Not dried up for 2 days
148 Generator, Rotor Install to Main Stator
149 Engine Unit Move to Engine Mounting
150 Generator, Rotor 1) 1 - Body = 1.3 MΩ
2) 2 - Body = 1.3 MΩ
1) R - Body = 1.5 MΩ
151 Generator, Stator 2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
1) 1 - Body = 100 MΩ
152 Generator, Rotor Exciter
2) 2 - Body = 100 MΩ
3) 3 - Body = 100 MΩ
153 Generator, Stator Exciter 1) 1 - Body = 100 MΩ
2) 2 - Body = 100 MΩ
154 Generator, Rotor Drying Up
156 Generator, Fan, Fastener Install
157 Bearing Housing Clean Up
158 Generator, Cover Clean Up
Perform Drying Up and Megger
Test, Result:
1) R - Body = 1.5 MΩ
2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
Test, Result:
1) 1 - Body = 100 MΩ
2) 2 - Body = 100 MΩ
161 Generator, Wiring Check
Remove from KRI KDA 364, to
162 Air Starting support W5 Maintenance of DG
2 KRI KPL 981
163 Generator, Wiring Clean Up using vacuum cleaner
Test, Result:
1) 1 - Body = 40 MΩ
2) 2 - Body = 40 MΩ
Test, Result:
1) R - Body = 1.5 MΩ
165 Generator, Stator
2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
Deliver from Warehouse M3 to
167 Spare Parts
Workshop
169 Exhaust Valve. Insert Remove
170 Rocker Arm, Snap Ring Remove and Install
171 Rocker Arm, Washer Remove and Install
173 Engine Oil Pump Assemble
174 Rocker Arm, Adjusting Screw Install
175 Generator, Bearing Install
177 Generator, Bearing, Key Install
178 Electronic Safety Switch (ESS) Install
179 Fresh Water Pump / Coolant Pump Assemble
180 Rocker Arm Assemble
182 Nozzle Assemble
185 Generator, Flexible Coupling Install
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
192 Nozzle Assemble

186 Nozzle Assemble
188 Exhaust Valve, Insert Remove, Install, and Lapping
189 Intake Valve, Insert Install and Lapping
191 Heat Exchanger, Seal Install
196 AVR Install New Unit
197 AVR, Wire Install Used Parts
198 Generator, Accessories, Wiring Install
199 Varistor Install
200 Generator, Rectifier Install
201 Spare Parts Deliver from Workshop to Site
202 Crankcase Clean Up
203 Engine Oil Pan Clean Up and Install
204 Turbocharger, Housing Clean Up
205 Air Shutoff Clean Up
206 Exhaust Manifold Clean Up
209 Mounting, Fastener Install
210 Intake Valve, Insert Grinding
211 Exhaust Valve, Insert Grinding
212 Valve Spring Install
213 Valve Spring Install
214 Compensating Washer Install
215 Compensating Washer Install
216 Valve Stem Seal Install
218 Crankcase Clean Up
Install and Torque (180 Nm + 90
219 Cylinder Head
Deg)
220 Push Rod Install
221 Rocker Arm Install and Torque (65 Nm)
222 Coolant Pump Install
224 Vee Belt Install
225 Engine Oil Cooler Install
226 Water Temperature Regulator Install
227 Air Starting Unit Install
242 Valve Mechanism Install
244 Injector Install
247 MPU Sensor Install
248 Water Temperature Sensor Install
249 Oil Pressure Sensor Install
229 Air Shutoff Install
232 Aftercooler, Cover Install
234 Panel, Bracket Install
Install
1) Engine Speed
236 Governor, Control Panel 2) Water Temp
3) Fuel Press
4) Oil Press
237 Air Shutoff, Sensor Install
238 Emergency Stop Install
251 Governor, Control Panel, Wiring Connect
252 Start-Stop Panel Perform Simulation
Run engine in following

condition:
1) Increase pressure of air of air
starting system. Result:
- Low rotation, pressure of air
starting found 26 bar.
- Increase pressure of air tank to
260 Engine Unit 35 bar. Engine still unable to run.
2) Removed fuel lines and
injectors. Result: engine unable
to run.
3) Reinstall air starting unit.
Resut: pressure found 27 bar,
low rotation of starting speed,
engine still unable to run.
Remove, install to DG 1 (Engine

able to run at 24 bar of pressure
261 Air Starting Unit
in air starting system), then
reinstall to DG 2.
Run engine in following

condition:
1) Injector removed. Result:
Engine speed reach 220 RPM
258 Engine Unit
2) Injector installed. Result:
Engine speed lower. Heavy
rotation.
3) Engine still unable to running.
262 Air Starting, Pipelines Check

263 Engine Unit Run Engine, Up to 1500 RPM
264 Systems Check leakage occurred
266 Systems Check Leakage Occurred
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
Remove and Install (Due to Seal

Replacement of Fuel Injection
267 Fuel Lines
Pump Oil Input Lines Seal O
Ring)
268 Water Lines
Ring)
269 Fuel Injection Pump
Ring)
Fuel Injection Pump, Oil Input Lines, Seal O
270 Leakage found, replace the seal
Ring
271 Engine Unit Run Engine, Up to 1500 RPM
Leakage Found on Injector
272 Injector
System
273 Generator, RST Wiring Install
274 Engine Unit Set engine speed
Check, found blown Fuse,
275 Battery Charging Panel
replace with new parts, OK
276 Fuel Lines Check, fuel lines still occurred
277 Fuel Lines Remove, Clean Up, and Install
Run Engine, leakage still
278 Engine Unit
occurred on Fuel System
Replace and check replace
279 Fuel System
occurred
281 Cooling System Check leakage occurred
282 Lubrication System Check leakage occurred
283 Safety Device, Low Oil Pressure Sensing Perform Test, OK
284 Safety Device, Water Temperature Sensing Perform Test, 98 Deg C, OK

285 Safety Device, Overspeed Sensing Perform Test, 1770 RPM, OK
Perform Load Test, in following

condition:
1) Single Load: Up to 22 kW.
2) Parallel Load: Up to 22 kW.
3) Switch Operating Load from
286 Diesel Generator Unit DG 1 to DG 2 and Otherwise.
Note:
- Load Test on DG 2 performed
approx. 5 hours.
- Normally condition along
operation.
Perform Sea Trial 1 x 4 Hours,

287 Diesel Generator Unit Monitoring Operation and
Record Performance Data
Perform press test, with 1,5 bar
288 Engine Oil Cooler of pressurized air. Found oil
leakage, on plug position.
289 Engine Oil Cooler, Plug Repair leakage occurred
290 Fresh Water Line Flushing
291 Fresh Water Line Flushing
Run Engine at 09:00 - 14:00,
then flush cooling system. Run
DG Unit after flushing, estimated
operating till Monday morning
Update: 02-Agu-21
TM Surabaya

25. JOB DETAIL (AHTS TRANSKO CELEBES) : FINISHED [AE-DG 1/AE-DG 2, General Overhaul,
and FIFI PUMP 1/FIFI PUMP 2, Overhaul (Regular Job)]
VESSEL DATA
Name : AHTS Transko Celebes, Pertamina

Location : Surabaya
Date : 22-Jan-21 to 25-Feb-21
Description : AE-DG 1/AE-DG 2, General Overhaul, and FIFI PUMP 1/FIFI PUMP 2, Overhaul
(Regular Job)
Active Days on This

NO Name Division
Project
1 Ahmad Khomar ENGINE DIVISION 5
8 Krisma Deni Suwinta GEARBOX DIVISION 10
Notes:
Surat Tugas, not available for the following work dates:
1) 22-Jan-21
2) 25-Jan-21
3) 26-Jan-21
4) 27-Jan-21
5) 28-Jan-21
6) 29-Jan-21
7) 30-Jan-21
Total: 7 Days
Page 109 of 110

Update: 02-Agu-21
TM Surabaya

JOB PROGRESS RECORD
1) AE DG-1
Model : Caterpillar C18 Model : SR4B
Serial No. : GPS00693 Serial No. : 5NJ01605
SMU : 35481 H Power : 450 kW
2) AE DG-2
Model : Caterpillar C18 Model : SR4B
Serial No. : GPS00699 Serial No. : 5NJ01605
SMU : 35481 H Power : 450 kW
3) FIFI-1 PS
Engine Data Pump Data
Model : Caterpillar 3516 Model : 06 - 01206
Serial No. : TTH00386 Serial No. : 290GTB13A
Arr No : 282-9668
SMU :
Power : 1920 kW
4) FIFI-2 SB
Engine Data Pump Data
Model : Caterpillar 3516 Model : 06 - 01206
Serial No. : TTH00386 Serial No. : 290GTB13A
Arr No : 282-9668
SMU :
Power : 1920 kW
Page 110 of 110

10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
1 Spare Parts Check

2 Spare Parts Check
3 Oil Sample (SOS) Take Sample
4 Oil Sample (SOS) Take Sample
5 Coolant Sample Take Sample
6 Coolant Sample Take Sample
7 Oil Cooler Remove
8 Air Filter Remove
10 Camshaft Remove
11 Oil Pan Remove
12 Oil Pump Remove
17 Alternator Remove
18 Starting Motor Remove
20 ECM Remove
21 Sensors Remove
22 Electrical, Wiring Remove
23 Gearbox, Mounting Remove
24 Pump, Mounting Remove
25 Input Pipelines Remove
26 Output Pipelines Remove
28 Flywheel Remove
29 Flywheel. Housing Remove
31 Rubber Coupling Remove
32 Chockfast Remove
33 Rubber Coupling Remove
34 Sea Water Strainer Remove
35 Sea Water Strainer Remove
36 Pump, Housing Remove
37 Pump, Impeller Remove
Remove, Clean Up, Install Ring
38 Piston As
and Conrod Bearing
39 Piston Ring Install
40 Connecting Rod, Bearing Install
42 Cylinder Liner, Seal Install
43 Main Cap Bearing Measure Clearance
44 Pumps Clean Up
Preparation to be delivered to
46 Oil Cooler
Tesco's Workshop
47 Fuel Transfer Pump
Tesco's Workshop
48 Gear As
Tesco's Workshop
49 Heat Exchanger
Tesco's Workshop
50 Bearing and Ring
Tesco's Workshop
54 Input Shaft, Flange Remove
56 Output Shaft Remove
57 Pump, Cover Remove
58 Pump, Impeller Remove
60 Gearbox Housing Clean Up
61 Shaft Assembly Disassemble
62 Bearings Remove
Remove (difficulties on removal
63 Gearbox Cover procedure caused by corroded
bearings)
64 Main Cap Bearing Install and measure clearance
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
66 Connecting Rod Install

67 Piston Install
68 Cylinder Head Clean up (new unit)
70 Connecting Rod Install and measure clearance
72 Flywheel. Housing Install
73 Flywheel Install
74 Crankshaft, Seal (Rear) Install
75 Generator, Coupling Install
76 Crankshaft, Seal (Front) Install
77 Cylinder Head Install New Unit
78 Injector Install
79 Oil Filter Base Install
80 Mounting Bracket (Front) Install
81 Aftercooler Cover Install
82 Shaft Assembly Clean Up and Assemble
83 Gearbox Housing Remove
84 Shaft Assembly Remove
87 Crankshaft, Seal (Front) Install
93 Wiring Install
94 ECM Install
95 Generator Fan Install
96 Magnetic Pick Up Sensor Install
97 Valve Adjustment
99 Shaft Assembly Disassemble
100 Gearbox, Housing Clean Up
101 Shaft Assembly Assemble
102 Gearbox, Cover Clean Up
103 Shaft Assembly Install
105 Oil Pan Install
106 Starting Motor Install
107 Fuel Filter, Base Install
108 Sensors Install
110 Aftercooler, Pipelines Install
111 Camshaft, Cover Install
112 Fuel System, Pipelines Install
114 Fuel Transfer Pump Install
116 Shaft Assembly Clean Up
117 Gearbox, Cover Install
118 Plate Heat Exchanger Install
119 Alternator Install
122 Diesel Generator Unit Run Engine
123 Gearbox Housing Clean Up
124 Shaft As Clean Up
125 Gear Clean Up
126 Impeller Pump Clean Up
127 Coupling Clean Up
128 Cast Wear Ring (Machining) Install
129 Cast Wear Ring (Machining) Install
130 Gearbox, Input Flange Install
131 Gearbox, Input Flange Install
132 Gearbox - Fire Fighting Pump Couple
133 Sea Water Strainer Install
134 Shaft Asembly Assemble
135 Pump, Housing Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
Run Engine, Loaded, in following

condition:
1) Voltage = 415 V
2) Current = 200 A
137 Diesel Generator Unit 3) Engine Speed = 1583 RPM
4) Load = 100 kW
Found sea water pump leakage,

swap with unit of DG 2 (SB)
138 Engine Oil Check

139 Coolant Check
140 ECM, Product Status Report Take Data
141 ECM, Engine Parameters Take Data
143 Engine Oil Pump Remove and Clean Up
148 Injector Remove
149 Rocker Arm Remove and Clean Up
150 Camshaft Remove
156 Flywheel Remove
160 ECM Remove
161 Sensors Remove
162 Wiring Remove
164 Piston Clean up
165 Idle Gear Clean up
166 Input Pipelines Install
167 Output Pipelines Install
168 Fire Fighting Pump - Engine Perform Alignment
170 Engine Oil Pump Remove and Clean Up
175 Injector Remove
176 Rocker Arm Remove and Clean Up
177 Camshaft Remove
182 Flywheel Remove
187 ECM Remove
188 Sensors Remove
189 Wiring Remove
191 Piston As Clean Up
192 Idle Gear Clean Up
193 Input Pipelines Install
194 Output Pipelines Install
195 Shafting Perform Alignment
196 Liner Remove
199 Accessories Clean up
200 Idle Gear Deliver to Tesco's Workshop
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
201 Oil Cooler Deliver to Tesco's Workshop

202 Fuel Transfer Pump Deliver to Tesco's Workshop
203 Heat Exchanger Deliver to Tesco's Workshop
204 Sea Water Pump Deliver to Tesco's Workshop
Perform Alignment, Result:
Axial
0; -0.03; 0.03; 0.03
205 Shafting Radial
0; 0.15; 0.19; 0.04
Units: mm
206 Chockfast, Dam Make
Radial
0; 0; -0.12; -0.10
Axial
0; 0.07; -0.07; -0.09
208 Shafting Max = 0.50
Units: mm
Notes: Alignment result change

when flywheel rotated
209 Shaft Assembly Assemble
211 Liner, Seal Install
212 Liner Install
213 Piston Cooling Jet Install
Measure end play, result: 0.30
214 Crankshaft
mm
215 Shaft Assembly Install
216 Gearbox, Oil Lines Clean Up
217 Oil Pump Clean Up and Assemble
218 Transmission Oil Filling
219 Lubrication System Check leakage occurred, OK
220 Input Shaft, Flange Install
221 Gearbox, Cover Install
222 Oil Pump Assemble
223 Pump, Impeller Install
224 Pump, Housing Install
225 Sea Water Strainer Clean up and install
226 Output Pipelines, Fastener Install
227 Input Pipelines, Fastener Install
228 Mounting, Fastener Install
Axial
0; -0.15; -0.30; -0.21
Radial
230 Shafting
0; 0.25; 0.30; 0
Max: 0.50
Units: mm
231 Sea Water Strainer Clean up
232 Chockfast Preparation and perform casting
Perform Alignment (Before
Chockfast), Result:
Axial
0; -0.05; -0.19; 0.05
233 Shafting Radial
0; 0.05; -0.05; -0.15
Max: 0.50
Units: mm
234 Gearbox, Oil Pump Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
Perform Alignment (Before

Chockfast), Result:
Axial
0; -0.02; -0.11; -0.10
235 Shafting Radial
0; 0.04; -0.06; -0.10
Max: 0.50
Units: mm
236 Mounting, Fastener Tightening
237 Input Pipelines, Fastener Tightening
238 Output Pipellines, Fastener Tightening
239 Coupling Install
240 Mounting, Fastener Tightening
241 Input Pipelines, Fastener Tightening
242 Output Pipellines, Fastener Tightening
Remove and Install (Due to
243 Crankshaft Clearance Measurement of Main
Cap Bearing)
Measure Clearance and Install
244 Main Cap Bearing
New Parts
245 Connecting Rod, Bearing Install
246 Piston Ring Install
247 Piston As Install
248 Rubber Coupling Install
249 Rubber Coupling, Cover Install
250 Clutch Control, Wire Connect
251 Rubber Coupling, Cover Install
252 Clutch Control Connect
254 Crankhaft, Seal (Front) Install
255 Crankshaft, Seal (Rear) Install
256 Flywheel Install
258 Fuel Transfer Pump Install
259 Oil Pan Clean Up
263 Mounting, Front Install
265 Engine Oil Pan Install
268 Oil Filter Base Install
271 Aftercooler, Housing Install
272 Injector Install and Adjustment
274 Camshaft Install
275 Valve Mechanism Adjustment
280 Starting Motor Install
281 ECM Install
282 Wiring Harness Install
283 Generator, Mesh Install
284 Heat Exchanger, Housing Install
288 Fuel Filter Base Install
292 Heat Exchanger Check leakage occurred, OK
293 Alternator Install
294 Vee Belt Install
295 Aftercooler, Pipelines Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc

299 Fuel Filter, Water Separator Install
300 Camshaft Install (New unit)
301 Heat Exchanger
Installation of new camshaft)
302 Rocker Arm, Cover
303 Camshaft, Cover
304 Camshaft Remove (Used unit)
305 Rocker Arm
306 Valve Mechanism Adjustment
309 Sea Water Pump Disassemble and Assemble
Run Engine, Perform Load Test
in following condition:
1) Engine Speed = 1500 RPM
311 Diesel Generator Unit 2) Load = 90 kW
3) Freq = 50 hz
4) Voltage = 415 V
5) Current = 147 A
312 Cooling System Check leakage occurred, OK
313 Fuel System Check leakage occurred, OK

314 Heat Exchanger Disassemble
316 Heat Exchanger, Seal Replace with new parts
Run Diesel Genset, loaded by 90
kW in parallel mode
Found Leakage, on position of

Plate Port Seal and Housing
Seal. Remove Sea Water Pump,
320 Sea Water Pump
perform repair on those parts,
reinstall and test. Check leakage
occurred during operation, OK
321 Water Temperature Sensor (Danfoss) Replace

322 Safety Device, Emergency Stop, ECR Perform test, OK
Safety Device, Emergency Stop, Engine
323 Perform test, OK
Room
324 Safety Device, Emergency Stop, Bridge Not available
325 Safety Device, Overspeed Sensing Perform test, 1725 RPM, OK
Safety Device, High Oil Temperature
326 Perform test, ± 110 Deg C
Sensing
Safety Device, High Coolant Temperature
Sensing
328 Safety Device, Low Oil Pressure Sensing Perform test, ± 2 bar
Safety Device, Low Water Pressure
329 Perform test, ± 0.5 bar
Sensing
330 Safety Device, Emergency Stop, ECR Perform test, OK
Safety Device, Emergency Stop, Engine
331 Perform test, OK
Room
332 Safety Device, Emergency Stop, Bridge Not available
333 Safety Device, Overspeed Sensing Perform test, 1725 RPM, OK
Safety Device, High Oil Temperature
Sensing
Safety Device, High Coolant Temperature
Sensing
336 Safety Device, Low Oil Pressure Sensing Perform test, ± 2 bar
Safety Device, Low Water Pressure
337 Perform test, ± 0.5 bar
Sensing

Daily Project Progress Report TM Surabaya 02-08-2021

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Daily Project Progress Report TM Surabaya 02-08-2021

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Daily Project Progress Report

1) BOAT UNIT ............................................................................................................................................... 90

1) MPK 1 / ME-SB ......................................................................................................................................... 98

2) MPK 2 / ME-PS ......................................................................................................................................... 98

1) MPK 1 / ME-SB ....................................................................................................................................... 100

2) MPK 2 / ME-PS ....................................................................................................................................... 100

1) PROP-STBD ........................................................................................................................................... 102

2) PROP-PORT ........................................................................................................................................... 102

1) PROP-PORT ........................................................................................................................................... 104

1) MPK 1 / ME-SB ....................................................................................................................................... 106

2) MPK 2 / ME-PS ....................................................................................................................................... 106

1) DG-2 ........................................................................................................................................................ 108

2) AE DG-2 ................................................................................................................................................... 110

3) FIFI-1 PS .................................................................................................................................................. 110

4) FIFI-2 SB .................................................................................................................................................. 110

UPDATE DATE : 02-Agu-21

Total Work Location

Total Work Location

Recommended to Replace LSM with New Unit

NO CUSTOMER VESSEL JOB OUTLINE Total Work Days

1 PT PTK AHTS TRANSKO AE-DG 1/AE-DG 2, 28 Days

NO CUSTOMER NAME DIVISION

Name : LCU KRI MAKASSAR 590

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 3 Days

Active Days on This

Name : LCU KRI SURABAYA 591-2

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 4 Days

Active Days on This

Name : LCVP KRI SURABAYA 591-4

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 5 Days

Active Days on This

Name : LCVP KRI SURABAYA 591-1

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Active Days on This

Name : LCVP KRI SURABAYA 591-2

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Active Days on This

Name : LCVP KRI SURABAYA 591-3

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Active Days on This

Name : LCU KRI BANDA ACEH 593-1

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Active Days on This

Name : LCU KRI BANDA ACEH 593-2

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Active Days on This

Name : KRI DPN 365, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 1 Day

Name : KRI AHP 355, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 28 Days

Name : KRI KST 356, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 27 Days

Name : KRI SHS 990, TNI-AL