Daily Project Progress Report TM Surabaya 22-05-2021

Daily Project Progress Report
Update: 22-May-21
TM Surabaya

Project Progress Report
TM Surabaya
(22-May-21)
PROJECT SUMMARY (DAILY) ............................................................................................................................ 2

PROJECT ON PROGRESS

1. JOB DETAIL (KRI SHS 990) : CONTINUE ..................................................................................................... 11
1) DG-1 .......................................................................................................................................................... 12
2) DG-2 .......................................................................................................................................................... 19
2. JOB DETAIL (KT JAYANEGARA 401) : CONTINUE ...................................................................................... 22
1) PROP-STBD ............................................................................................................................................. 23
2) PROP-PORT ............................................................................................................................................. 25
3. JOB DETAIL (KRI AHP 355) : CONTINUE ..................................................................................................... 26
1) MPK 1 / ME-SB ......................................................................................................................................... 27
2) MPK 2 / ME-PS ......................................................................................................................................... 28
4. JOB DETAIL (KT KST 356) : CONTINUE ....................................................................................................... 30
1) MPK 1 / ME-SB ......................................................................................................................................... 31
1) MPK 2 / ME-PS ......................................................................................................................................... 33

PROJECT FINISHED

5. JOB DETAIL (KT SUBALI II) : FINISHED ....................................................................................................... 35
1) PROP-PORT ............................................................................................................................................. 36
6. JOB DETAIL (KRI YOS 353) : FINISHED ....................................................................................................... 37
1) MPK 1 / ME-SB ......................................................................................................................................... 38
2) MPK 2 / ME-PS ......................................................................................................................................... 38
7. JOB DETAIL (KRI KPL 981) : FINISHED ....................................................................................................... 39
1) DG-2 .......................................................................................................................................................... 40
8. JOB DETAIL (AHTS TRANSKO CELEBES) : FINISHED ............................................................................... 41
1) AE DG-1 ..................................................................................................................................................... 42
2) AE DG-2 ..................................................................................................................................................... 42
3) FIFI-1 PS .................................................................................................................................................... 42
4) FIFI-2 SB .................................................................................................................................................... 42
Page 1 of 42

Update: 22-May-21
TM Surabaya

PROJECT SUMMARY (DAILY)
UPDATE DATE : 22-May-21
ACTIVE PROJECT
Total Work Location

Work (Today)
NO CUSTOMER VESSEL JOB OUTLINE
Days Work
Site
Shop
1 TNI-AL KRI SHS 990 DG 1 and 2, General 41 Yes No
Overhaul (Regular Job) Days
Latest Progress:
 Repair Plug of Fuel Injection Pump and Plug of Heat Exchanger [DG 1]
 Repair Generator Stator Permanent Magnet [DG 1]
 Clean Up Disassembled Parts (Details on Job Progress) [DG 2]
2 PELINDO 3 KT JAYANEGARA Failed Vessel Docking 12 No No
401 Procedure - Installation Days
(Case)
Latest Progress:
 Install Wiring Bracket
 Add Hydraulic Oil of Planetary Gear
 Check SCS Wiring
OTHER ACTIVE PROJECT
Total Work Location

Work (Today)
NO CUSTOMER VESSEL JOB OUTLINE
Days Work
Site
Shop
1 TNI-AL KRI KST 356 ME-PORT/ME-STBD, 6 Days Yes No
Exhaust Funnel Repair
(Regular Job)
Latest Progress:
 Adjust Cylinder Head Valve [ME-STBD]
 Set Fuel Timing [ME-STBD]
 Synchronize Fuel Rack (found worn adjusting screw of Cylinder No. 2, recommended to replace
linkage rod) [ME-STBD]
2 TNI-AL KRI AHP 355 ME-PORT/ME-STBD, 2 Days No No
Survey (Regular Job)
Latest Progress:
 Run Engine Unit [ME-PORT, ME-STBD]
 Check Turbocharger Inlet and Air Filter (Not Installed) [ME-PORT, ME-STBD]
 Perform Safety Device: Engine Overspeed Simulation. Result: Engine shutdown at 670 RPM [ME-
STBD]
Page 2 of 42

Update: 22-May-21
TM Surabaya

FINISHED PROJECT
NO CUSTOMER VESSEL JOB OUTLINE Total Work Days
1 PT PTK AHTS TRANSKO AE-DG 1/AE-DG 2, 28 Days

CELEBES General Overhaul, and
FIFI PUMP 1/FIFI PUMP
2, Overhaul (Regular Job)
Latest Progress:
Finished (Pump tested, some problem occurred). Details on reports at 29-Mar-21 to 08-Apr-21.
2 TNI-AL KRI KPL 981 DG 2, Maintenance W5 50 Days
(Regular Job)
Latest Progress:
 Verification 3
3 TNI-AL KRI YOS 353 ME-PORT/ME-STBD, 65 Days
Maintenance 15000 H
(Regular Job)
Latest Progress:
 Perform Sea Trial 1 x 8 Hours.
4 PELINDO 3 KT SUBALI II PROP-PORT, Monitoring 10 Days
System Service (Regular
Job)
Latest Progress:
 Perform steering rotating test, result: rotates 180 Deg, 14 Secs.
Page 3 of 42

Update: 22-May-21
TM Surabaya

PERSONNEL ACTIVE (TODAY)
NO CUSTOMER NAME DIVISION

1 KRI KST 356 Diki Saputra ELECTRICAL DIVISION
2 Elu Susanto ENGINE DIVISION
3 Rahmad Sudarsono ENGINE DIVISION
4 Sujito ENGINE DIVISION
5 KRI SHS 990 Ahmad Rezaldi ENGINE DIVISION
6 Ajie Rachman Mulyono ENGINE DIVISION
7 Dedik Subiyantoro ENGINE DIVISION
8 Eko Miharsono ENGINE DIVISION
9 Fajar Ramadhan ENGINE DIVISION
10 Fajar Setyawan ELECTRICAL DIVISION
11 Fiki Untung Saputra ELECTRICAL DIVISION
12 Luki Ariyanto TRANSPORT DIVISION
13 Riwan Muhtar Findi ELECTRICAL DIVISION
14 Riyan Edhi Prasetyo ENGINE DIVISION
15 Sukamto ENGINE DIVISION
16 Ahmad Khomar (WKD-Engine) ENGINE DIVISION

Personnel Activity by date (01-May-21 to 22-May-21)
16 15
14
14 13
12 12 12 12 12 12
12 11 11 11 11
10 10 10
10 9
8 8 8 8 8 8 8
8 7
6
6 5 5 5 5
4 3
2 2 2
2
0 Agung Jimmy Prasetyo (KD-…
Erlambang Widyasmoro…
Wisnu Eko Saputro
Fajar Ramadhan
Fiki Untung Saputra

Eko Miharsono
Sindhu Kusuma Putra

Sujito
Sukamto
Rahmad Sudarsono
Ajie Rachman Mulyono
Diki Saputra
Eky Gilang Pratama
Fajar Himawan
Fajar Setyawan
Sawal
Yohanes Suyanak
Senen (KD-Electrical)
Ahmad Rezaldi
Elu Susanto
Ahmad Khomar (WKD-Engine)

Joko Susilo
Riwan Muhtar Findi
Rizky Nur Eka Putra

Rizqi Ramadhani
Widiyanto
Dedik Subiyantoro
Ekky Saegara
M Choeroeriza
Mustajab
Luki Ariyanto
Riyan Edhi Prasetyo

Iin Sukinar
Idham Gholili
Page 4 of 42

Update: 22-May-21
TM Surabaya

Personnel Activity by Location (01-May-21 to 22-May-21)
ACTIVE
DIVISION NAME VESSEL LOCATION
DATE
ELECTRICAL DIVISION Diki Saputra 5-May-21 KRI YOS 353 SITE (OT)
7-May-21 KRI SHS 990 SITE (OT)
18-May-21 KRI AHP 355 SITE
20-May-21 KRI KST 356 SITE
Erlambang Widyasmoro (SPV-
3-May-21 KT JAYANEGARA 401 SITE
Electrical)
Fajar Himawan 5-May-21 KRI YOS 353 SITE (OT)
Fajar Setyawan 1-May-21 KRI KPL 981 SITE (OT)
3-May-21 KRI KPL 981 SITE
WORKSHO
7-May-21 KRI SHS 990
P (OT)
SITE (OT)
Fiki Untung Saputra 3-May-21 KT JAYANEGARA 401 SITE
WORKSHO
P (OT)
WORKSHO
P (OT)
SITE (OT)
Idham Gholili 3-May-21 KRI KPL 981 SITE
8-May-21 KT JAYANEGARA 401 SITE (OT)
Page 5 of 42

Update: 22-May-21
TM Surabaya

WORKSHO
Riwan Muhtar Findi 6-May-21 KRI SHS 990
P (OT)
WORKSHO
P (OT)
SITE (OT)
Senen (KD-Electrical) 3-May-21 KT JAYANEGARA 401 SITE
WORKSHO
ENGINE DIVISION Agung Jimmy Prasetyo (KD-Engine) 9-May-21 KRI SHS 990
P (OT)
WORKSHO
Ahmad Khomar (WKD-Engine) 7-May-21 KRI SHS 990
P (OT)
WORKSHO
P (OT)
WORKSHO
P (OT)
WORKSHO
Ahmad Rezaldi 6-May-21 KRI SHS 990
P (OT)
11-May-21 KRI SHS 990 SITE
Ajie Rachman Mulyono 3-May-21 KT JAYANEGARA 401 SITE
KT JAYANEGARA 401 SITE
Page 6 of 42

Update: 22-May-21
TM Surabaya

Dedik Subiyantoro 5-May-21 KRI YOS 353 SITE (OT)
WORKSHO
P (OT)
Ekky Saegara 3-May-21 KT JAYANEGARA 401 SITE
Eko Miharsono 4-May-21 KT JAYANEGARA 401 SITE
WORKSHO
P (OT)
WORKSHO
Elu Susanto 8-May-21 KRI SHS 990
P (OT)
Fajar Ramadhan 17-May-21 KRI SHS 990 SITE (OT)
Iin Sukinar 3-May-21 KT JAYANEGARA 401 SITE
Joko Susilo 5-May-21 KRI YOS 353 SITE (OT)
WORKSHO
P (OT)
Page 7 of 42

Update: 22-May-21
TM Surabaya

M Choeroeriza 3-May-21 KT JAYANEGARA 401 SITE
Rahmad Sudarsono 5-May-21 KRI YOS 353 SITE (OT)
WORKSHO
P (OT)
Riyan Edhi Prasetyo 5-May-21 KRI YOS 353 SITE (OT)
WORKSHO
P (OT)
WORKSHO
P (OT)
WORKSHO
P (OT)
Rizqi Ramadhani 1-May-21 KRI KPL 981 SITE (OT)
Sawal 3-May-21 KT JAYANEGARA 401 SITE
Sujito 5-May-21 KRI YOS 353 SITE (OT)
8-May-21 KRI SHS 990 WORKSHO
Page 8 of 42

Update: 22-May-21
TM Surabaya

P (OT)
WORKSHO
Sukamto 6-May-21 KRI SHS 990
P (OT)
Widiyanto 1-May-21 KRI KPL 981 SITE (OT)
Yohanes Suyanak 1-May-21 KRI KPL 981 SITE (OT)
GEARBOX DIVISION Eky Gilang Pratama 3-May-21 KT JAYANEGARA 401 SITE
Rizky Nur Eka Putra 3-May-21 KT JAYANEGARA 401 SITE
Wisnu Eko Saputro 4-May-21 KT JAYANEGARA 401 SITE
Page 9 of 42

Update: 22-May-21
TM Surabaya

WELDER DIVISION Mustajab 4-May-21 KT JAYANEGARA 401 SITE
Sindhu Kusuma Putra 3-May-21 KT JAYANEGARA 401 SITE
Page 10 of 42

Update: 22-May-21
TM Surabaya

1. JOB DETAIL (KRI SHS 990) : CONTINUE
VESSEL DATA
Name : KRI SHS 990, TNI-AL

Location : Surabaya
Date : 05-Feb-21 to 22-May-21
Description : DG 1 and 2, General Overhaul (Regular Job)
PERSONNEL DATA RECORD (TECHNICIAN)
Total Work Days : 41 Days
Active Days on This

NO Name Division
Project
1 Ahmad Rezaldi ENGINE DIVISION 39
2 Ajie Rachman Mulyono ENGINE DIVISION 7
3 Dedik Subiyantoro ENGINE DIVISION 12
4 Diki Saputra ELECTRICAL DIVISION 4
5 Eko Miharsono ENGINE DIVISION 27
6 Elu Susanto ENGINE DIVISION 4
7 Fajar Himawan ELECTRICAL DIVISION 1
8 Fajar Ramadhan ENGINE DIVISION 5
9 Fajar Setyawan ELECTRICAL DIVISION 18
10 Fiki Untung Saputra ELECTRICAL DIVISION 27
11 Idham Gholili ELECTRICAL DIVISION 6
12 Joko Susilo ENGINE DIVISION 2
13 M Choeroeriza ENGINE DIVISION 3
14 Mustajab WELDER DIVISION 1
15 Rahmad Sudarsono ENGINE DIVISION 1
16 Riwan Muhtar Findi ELECTRICAL DIVISION 16
17 Riyan Edhi Prasetyo ENGINE DIVISION 8
18 Sawal ENGINE DIVISION 3
19 Sujito ENGINE DIVISION 1
20 Sukamto ENGINE DIVISION 37
21 Widiyanto ENGINE DIVISION 31
22 Yohanes Suyanak ENGINE DIVISION 1
23 Senen (KD-Electrical) ELECTRICAL DIVISION 10
24 Vindi Kurniawan (WKD-Electrical) ELECTRICAL DIVISION 4
25 Ahmad Khomar (WKD-Engine) ENGINE DIVISION 14
26 Agung Jimmy Prasetyo (KD-Engine) ENGINE DIVISION 1
Page 11 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD
1) DG-1
Engine Data Generator Data
Model : Caterpilar 3412 Model : SR4B
Serial No. : 9BR01007 Serial No. : 4SJ01596
Arr No : 179-0779 Frequency : 60 HZ
SMU : 11627 H Power : 500 kW
Power : 719 BHP / 536 BkW Current : 820 A
High Idle : 1817 RPM Voltage : 440 V
No Date Parts Description
1 5-Feb-21 Aftercooler Remove
2 Air Filter, Base Remove
3 Expansion Tank Remove
4 Fresh Water Pump Remove
5 Fuel Filter, Base Remove
6 Fuel Line Remove
7 Indicator Panel Remove
8 Injection Pump, Timing Gear Remove
9 Oil Cooler Remove
10 Oil Cooler, Base Remove
11 Oil Filter, Base Remove
12 Sea Water Pump Remove
13 Turbocharger Remove
14 Valve Mechanism, Cover Remove
15 Water Lines Remove
16 8-Feb-21 Air Starting Remove
17 Cylinder Head Remove
18 Generator, Coupling Remove
19 Generator, Cover Remove
20 Generator, Permanent Magnet Remove
21 Junction Box Remove
22 Pulley Remove
23 Rocker Arm Remove
24 Turbocharger, Housing Remove
25 9-Feb-21 Coupling, Plate Remove
26 Engine Oil Pump Remove
27 Flywheel Remove
28 Flywheel Housing Remove
29 Front Housing Remove
30 Generator, Stator, Exciter Remove
31 Oil Pan Remove
32 Piston As Remove
33 10-Feb-21 Generator, Housing Remove
34 Generator, Rotor Exciter Remove
Page 12 of 42

Update: 22-May-21
TM Surabaya

35 Injector Remove
36 Piston As Remove
37 11-Feb-21 Camshaft Remove
38 Crankshaft Remove
39 Cylinder Liner Remove
40 Heat Exchanger Remove
41 Piston As Remove
42 15-Feb-21 Camshaft Move to Main Deck
43 Crankshaft Move to Main Deck
44 Cylinder Head Move to Main Deck
45 Cylinder Liner Move to Main Deck
46 Engine Oil Pump Move to Main Deck
47 Front Housing Move to Main Deck
48 Fuel Lines Move to Main Deck
49 Fuel Priming Pump Move to Main Deck
50 Generator, Bearing Housing Move to Main Deck
51 Generator, Rotor Move to Main Deck
52 Heat Exchanger Move to Main Deck
53 Piston As Move to Main Deck
54 Piston Cooling Jet Move to Main Deck
55 Sea Water Pipelines Move to Main Deck
56 Sea Water Pump Move to Main Deck
57 Fresh Water Pipelines, Flexible Move to Main Deck
Connection
58 Sea Water Pipelines, Flexible Move to Main Deck
Connection
59 Turbocharger, Housing (Inlet) Move to Main Deck
60 16-Feb-21 Disassembled Parts: Deliver to Tesco's Workshop (Details on
attachment no. SIMB/05/II/2021)
Camshaft
Cylinder Head
Fuel Line
Heat Exchanger
Idle Gear
Injector
Liner
Oil Pump
Piston
Sensors
Rotor Generator
Tosen
Inlet Turbo
Piston Jet
Cover Front
Exhaust Elbow
Sea Water Pipelines
61 17-Feb-21 Cylinder Head Clean Up
62 Cylinder Liner Clean Up
63 Exhaust Temperature Sensor Remove
Page 13 of 42

Update: 22-May-21
TM Surabaya

64 Fuel Transfer Pump Disassemble and Clean Up
65 Generator, Rotor Measure resistance before clean up
process
66 Heat Exchanger Disassemble and Clean Up
67 Piston As Disassemble and Clean Up
68 Valve Mechanism Remove
69 Valve Spring Remove
70 Generator, Stator - Permanent Measure resistance before clean up
Magnet process
71 Generator, Exciter - Rotor Measure resistance before clean up
process
72 Generator, Exciter - Stator Measure resistance before clean up
process
73 Junction Box, Panel Perform Simulation
74 18-Feb-21 Camshaft Clean Up
75 Cylinder Liner Measuring
76 Generator, Rotor Exciter Clean Up
77 Generator, Stator Exciter Clean Up
78 Indicator Panel Clean Up
79 Junction Box Clean Up
80 Piston Pin Measuring
81 Rocker Arm Clean Up
82 Valve Guide Measuring
83 Valve Lifter Measuring
84 Valve Mechanism Clean Up
85 Valve Spring Measuring
86 Generator, Stator Exciter Clean Up
Permanent Magnet
87 Generator, Rotor Exciter Clean Up
Permanent Magnet
88 19-Feb-21 Connecting Rod Measuring
89 Cylinder Head Valve Measuring
90 Generator, Rotor Clean Up
91 Heat Exchanger, Cover Clean Up
92 Piston As Measuring
93 Cyilinder Head Clean Up
94 Chamber Clean Up
95 20-Feb-21 Engine Oil Pump, Shaft Measuring
96 Front Cover Clean Up
97 Piston Cooling Jet Clean Up
98 Valve Mechanism, Rotocoil Clean Up
99 Parts Replacement Check
100 22-Feb-21 Camshaft Measuring
101 Cylinder Head Colour Check
102 Generator, Rotor Clean Up
103 Injector, Nozzle Measuring
104 Replacement Parts Check
105 23-Feb-21 Diesel Generator Unit Verification 1
Page 14 of 42

Update: 22-May-21
TM Surabaya

106 24-Feb-21 Crankshaft Check visual condition, result: found
scratch wear on surface of the journal
107 25-Feb-21 Front Cover Check Spare Parts of DG of KRI SRI 352,
for replacement parts
108 Generator, Bearing Housing Check Spare Parts of DG of KRI SRI 352,
109 Push Rod Check Spare Parts of DG of KRI SRI 352,
110 27-Feb-21 Aftercooler Unit Test (using pressurized air to find leakage
occurred, with 1 bar of pressure), OK
111 Oil Cooler Test (using pressurized air to find leakage
occurred, with 5 bar of pressure), OK
112 2-Mar-21 Air Shutoff, Solenoid Take from KRI SRI 352 DG, to be installed
on DG 1 of KRI SHS 990 (Spring only)
113 Connecting Rod Take from KRI SRI 352 DG, to be installed
on DG 1 of KRI SHS 990
114 Front Cover Take from KRI SRI 352 DG, to be installed
115 Generator, Bearing Housing Take from KRI SRI 352 DG, to be installed
116 Piston As Take from KRI SRI 352 DG, to be installed
117 Push Rod Take from KRI SRI 352 DG, to be installed
118 Turbocharger, Lines Take from KRI SRI 352 DG, to be installed
119 3-Mar-21 Connecting Rod Clean Up (parts taken from KRI SRI 352)
120 Front Cover Clean Up (parts taken from KRI SRI 352)
121 Piston As Clean Up (parts taken from KRI SRI 352)
122 Push Rod Clean Up (parts taken from KRI SRI 352)
123 Bearing Housing, Bracket Clean Up (parts taken from KRI SRI 352)
124 15-Mar-21 Heat Exchanger Press Test, OK
125 16-Mar-21 Spare Parts Check parts to be installed from KRI SRI
352
126 23-Mar-21 Disassembled Parts Clean Up
127 24-Mar-21 Disassembled Parts Clean Up
128 30-Mar-21 Disassembled Parts Maintain for assembly preparation
129 Tools Maintain for assembly preparation
130 6-May-21 Exhaust Valve, Insert Install
131 Intake Valve, Insert Install
132 Oil Sensor Replace
133 Rocker Arm Install
134 Spare Parts Take from TM Surabaya Warehouse to be
Installed
135 Turbocharger Assemble
136 Oil Transfer Pump Assemble
137 Junction Box, Mount Shock Install
138 Air Shutoff, Relay Replace
Page 15 of 42

Update: 22-May-21
TM Surabaya

139 Fuel Shutoff, Relay Replace
140 Solenoid, Air Starting Install
141 Engine Speed Indicator Install
142 Engine Oil Pressure Indicator Install
143 7-May-21 Cylinder Block Deliver to Site
144 Electrical System PerforM Simulation
145 Front Housing Deliver to Site
146 Generator, Bearing Housing Deliver to Site
147 Generator, Rotor Deliver to Site
148 Spare Parts Deliver from M3 Warehouse to Site
149 Valve Insert Grinding
150 8-May-21 Air Starting Unit Assemble
151 Crankshaft Move from Tank Deck to Engine Room
152 Cylinder Block Move and Placed under Oil Pan
153 Generator, Rotor Move to Generator Stator
154 Sea Water Pump Assemble
155 Cylinder Head (LH), Valve Insert Grinding
156 Cylinder Head (RH), Valve Guide Install and Measure Height after
installation
157 Cylinder Head (LH), Valve Guide Remove, Install, and Measure Height after
installation
158 9-May-21 Camshaft, Bearing Install
159 Crankshaft Clean Up and Install
160 Cylinder Head Assemble
161 Fuel Transfer Pump Assemble
162 Generator, Bearing Housing Install
163 Generator, Coupling Plate Install
164 Generator, Cover Install
165 Generator, Rotor Exciter Install
166 Generator, Stator Exciter Install
167 Heat Exchanger Assemble
168 Cylinder Head (RH), Valve Guide Measure Height
169 Crankshaft, Main Cap Bearing Install
170 Generator, Rotor Permanent Install
Magnet
171 Generator, Stator Permanent Install
Magnet
172 Generator, Bracket Install
173 10-May-21 Camshaft Install
174 Crankshaft Install
175 Cylinder Liner Install
176 Flywheel Housing Install
177 Indicator Panel Install
178 Piston As Assemble and Install
179 Benerator, Bearing, Lock Install
180 Tube As - Oil Jet Install
181 Junction Box, Bracket Install
182 11-May-21 Crankshaft Install
Page 16 of 42

Update: 22-May-21
TM Surabaya

183 Engine Oil Pan Prepare Installation positioning
184 Flywheel Install
185 Idle Gear Install
186 Timing Gear Install
187 Oil Transfer Pump Install
188 17-May-21 Actuator Install
189 Aftercooler Install
190 AVR Install
191 Cylinder Head Install
192 Fresh Water Pump Install
193 Fuel Injection Pump Install
194 Nozzle Install
195 Pulley Install
196 Valve Lifter Install
197 Vibration Damper Install
198 Engine - Generator Couple
199 Exhaust Manifold (RH) Install
200 Governor, Drive Timing Gear Install
201 18-May-21 Expansion Tank Install
202 Junction Box Install
203 Sea Water Pump Install
204 Turbocharger Install
205 Water Temperature Sensor Install
206 Engine Oil Filter Base Install
207 Engine Oil Lines Install
208 Exhaust Manifold (LH) Install
209 Turbocharger, Inlet Install
210 Contactor Sensor Install
211 19-May-21 Air Lines Install
212 Air Starting Unit Install
213 Fuel Lines Install
214 Heat Exchanger Install
215 Junction Box, Wiring Install
216 Water Lines Install
217 Turbocharger, Inlet Install
218 20-May-21 Air Filter, Housing Install
219 Air Starting System Install
220 Cylinder Head Valve Adjustment
221 Fresh Water Filling
223 Water Lines Check leakage occurred, OK
224 Heat Exchanger, Sea Water Install
System
225 Oil Pressure Indicator (Before Install
Filter)
226 Oil Pressure Indicator (After Filter) Install
227 Air Starting, Solenoid Install
228 21-May-21 Diesel Generator Unit Run Engine up to 1300 RPM, by following
Page 17 of 42

Update: 22-May-21
TM Surabaya

condition:
1) Leakage occurred on Hose As of Air
Starting System
2) Friction occurred between Rotor and
Permanent Magnet of Generator
3) Electrical system of Air Starting Unit
unable to operate (Recovered by manually
operation)
229 Engine Oil Filling
230 22-May-21 Diesel Generator Unit Manually Start Up
231 Generator, Stator Permanent Repair
Magnet
232 Heat Exchanger, Plug Repair
233 Fuel Injection Pump, Plug Repair
234 Actuator, Couple Start Up
Page 18 of 42

Update: 22-May-21
TM Surabaya

2) DG-2
Model : Caterpilar 3412 Model : SR4B
Serial No. : 9BR01009 (12718 H) Serial No. : 4SJ01597
Arr No : 179-0778 Frequency : 60 HZ
SMU : 12718 H Power : 500 kW
Power : 719 BHP / 536 BkW Current : 820 A
1 26-Feb-21 Engine Oil Take Sample
2 12-Apr-21 Diesel Generator Unit Perfrom Survey, Check Leakage Occurred
on DG 2 KRI SHS 990. Result:
Check from lower section of engine
visually, found leakage on cylinder liner no.
4.
3 Engine Oil Pan Remove
4 Expansion Tank, Fresh Water Filling
6 Sea Water System Remove
7 Engine Oil, Pipelines Remove
8 13-Apr-21 Cylinder Head, Cover Remove
9 Exhaust Manifold Remove
10 Fuel Lines Remove
11 Indicator Panel Remove
12 Injector Remove
15 Air Fiter Remove
16 Cylinder Head (RH) Remove
17 14-Apr-21 Air Filter Install
18 Air Starting Install
19 Diesel Generator Unit Run DG Unit
20 Engine Oil Filter Install
21 Engine Oil Pump Install
23 Generator, Coupling Connect
25 Rocker Arm Clean Up and Install
28 Cylinder Head (RH) Remove, Clean Up, and Install
29 Piston As No. 4 Remove, Clean Up, and Install
32 Cylinder Liner No. 4 Remove, Clean Up, and Install
Page 19 of 42

Update: 22-May-21
TM Surabaya

35 15-Apr-21 Air Filter Install
36 Air Starting Install
37 Diesel Generator Unit Run DG Unit
40 Fue Lines Install
44 Rocker Arm Clean Up and Install
47 Cylinder Head (RH) Remove, Clean Up, and Install
54 16-Apr-21 Oil Pressure Indicator, Hose As Install
55 18-May-21 Aftercooler Remove
57 Fuel Lines Remove
58 Generator, Stator Exciter Remove
59 Intake Manifold Remove
60 Junction Box, Wiring Remove
61 Oil Cooler Remove
64 Turbocharger Housing Remove
67 Generator, Rotor Permanent Remove
Magnet
68 Generator, Stator Permanent Remove
Magnet
69 Heatsink Remove
70 19-May-21 AVR Remove
71 Camshaft Remove
75 Expansion Tank Remove
76 Fuel Injection Pump Remove
77 Generator, Bearing Housing Remove
79 Piston As Remove
Page 20 of 42

Update: 22-May-21
TM Surabaya

81 Engine - Generator, Coupling Remove
82 Generator, Flange Remove
83 Generator, Fan Remove
84 Generator, Guard Remove
85 20-May-21 Crankshaft Remove
86 Generator, Rotor Remove
87 Piston As Remove
88 21-May-21 Accessories Clean Up
89 Cylinder Head Valve Remove and Clean Up
91 Generator, Bearing Remove
92 Cylinder Head Valve, Spring Remove
93 22-May-21 Accessories Clean Up
94 Crankshaft Clean Up
95 Cylinder Block Clean Up
96 Cylinder Head Clean Up
97 Cylinder Head Valve Clean Up
98 Cylinder Head Valve, Spring Clean Up
99 Nozzle Adapter (Chamber) Clean Up
Page 21 of 42

Update: 22-May-21
TM Surabaya

2. JOB DETAIL (KT JAYANEGARA 401) : CONTINUE
VESSEL DATA
Name : KT JAYANEGARA 401, PELINDO 3

Location : Surabaya
Date : 03-May-21 to 22-May-21
Description : Failed Vessel Docking Procedure - Installation (Case)
Active Days on This

NO Name Division
Project
2 Ekky Saegara ENGINE DIVISION 8
3 Eko Miharsono ENGINE DIVISION 1
4 Eky Gilang Pratama GEARBOX DIVISION 12
8 Iin Sukinar ENGINE DIVISION 8
11 Rizky Nur Eka Putra GEARBOX DIVISION 10
12 Rizqi Ramadhani ENGINE DIVISION 9
14 Sindhu Kusuma Putra WELDER DIVISION 10
15 Wisnu Eko Saputro GEARBOX DIVISION 11
17 Erlambang Widyasmoro (SPV-Electrical) ELECTRICAL DIVISION 2
Page 22 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD

1) PROP-STBD
Propulsion Data Engine Data
Model : SRP 1515 FP Model : C280-6
Serial No. : SRP 119978 Serial No. : SCB00156
Build Year : 04 / 2016 Arr No : 297-2549
ID NO : 1212711 SMU :
Power : 1850 BkW @ 1000 RPM
High Idle : 1010 RPM
1 3-May-21 Flange Base, Hole Cover Plate Remove
2 Flange Base, Hole Inner Surface Clean Up
3 Lifting Tools Preparation
4 4-May-21 Kort Nozzle Move and lift to dock, placed under flange
base
5 SRP Unit Move and lift to dock, placed under flange
base
6 5-May-21 SRP Unit Install, and welding bottom side of flange
base
7 SRP Unit, Mounting Fasteners Tightening (28 Pcs)
8 6-May-21 Kort Nozzle Lift and Install
9 Kort Nozzle, Fastener Install
10 SRP Mounting, Fastener Tightening
11 7-May-21 Propeller Install
12 Transmission Oil Filling
13 Kort Nozzle, Support, Fastener Tightening
14 8-May-21 Propeller Cap Tightening
15 Transmission Oil Fill New Oil
16 Kort Nozzle, Support, Fastener Tightening
17 9-May-21 Kort Nozzle, Support, Fastener Tightening
18 Propeller Cap, Fastener Tightening and Measure Clearance
betweed Propeller and Lower, Result: 7.5
mm
19 SRP Unit, Plate Welding
20 Kort Nozzle, Eye Plate Cut
21 Bottom Hull, Eye Plate Cut
22 10-May-21 Propeller Parts (Pisau) Install
23 Working Tools Return to Workshop
24 18-May-21 Coupling Clean Up and Positioning
25 Flange Base, Hole Cover Plate Cutting
26 Main Deck, Support Pillar Cutting (Remove)
27 Chain Block, 10 Tonnes Move to Main Deck
28 Steering Pump Clean Up and Positioning
29 19-May-21 Flange Base, Hole Cover Plate Cutting
Page 23 of 42

Update: 22-May-21
TM Surabaya

30 Coupling / Clutch Install
31 Steering Pump / Hydraulic Pump Install
32 Cross Joint / Cardan Shaft Install
33 Rudder Junction Box, Wiring Connect
34 Wiring, Bracket Install
35 20-May-21 Bulkhead Install
36 Oil Cooler Install
37 Sea Water System Flushing
38 Steering Pump / Hydraulic Pump Install
39 Cross Joint / Cardan Shaft Install
40 Wiring, Bracket Install
41 Cross Joint / Cardan Shaft, Guard Install
42 Pneumatic System, Air Lines Flushing
43 FFU, Solenoid Install
44 21-May-21 Wiring, Bracket Install
45 Planetary Gear, Hydraulic Oil Add
46 SCS, Wiring Check
Page 24 of 42

Update: 22-May-21
TM Surabaya

2) PROP-PORT
Model : SRP 1515 FP Model : C280-6
Serial No. : SRP 119979 Serial No. : SCB00154
Build Year : 04 / 2016 Arr No : 297-2549
ID NO : 1212712 SMU :
Power : 1850 BkW @ 1000 RPM
1 7-May-21 Transmission Oil Drain
2 8-May-21 Transmission Oil Drain and Fill with New Oil
Page 25 of 42

Update: 22-May-21
TM Surabaya

3. JOB DETAIL (KRI AHP 355) : CONTINUE
VESSEL DATA
Name : KRI AHP 355

Location : Surabaya
Date : 18-May-21
Description : ME-PORT / ME-STBD, Survey (Regular Job)
Active Days on This

NO Name Division
Project
4 Agung Jimmy Prasetyo (KD-Engine) ENGINE DIVISION 1
Page 26 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD

1) MPK 1 / ME-SB
Model : Caterpillar 3616 Model : REINTJES WGV 1000
Serial No. : 1PD00470 Serial No. : 70689
Arr No : 159-3616 / BTYLL Part List No. :
SMU : 14774 H Ratio : 6.04 / 1 (CCW)
Power : 7268 HP Oil Press : 280 / 300 psi
High Idle : 1010 RPM Oil Temp :
1 18-May-21 Turbocharger Inlet Temperature Check. Result: Failure Condition
Sensor (RH) Recommendation: Replace Sensor
2 Turbocharger Outlet Temperature Check. Result: Failure Condition
Sensor (RH) Recommendation: Replace Sensor
3 Turbocharger Inlet Temperature Check. Result: Failure Condition
Sensor (LH) Recommendation: Replace Sensor
Sensor (LH) Recommendation: Replace Sensor
5 Cylinder No. 11, Thermocouple Check. Result: Failure Condition
Sensor Recommendation: Replace Sensor
6 21-May-21 Air Filter Check. Result: Not Installed
7 Engine Unit Run Engine
8 Turbocharger, Inlet Check
9 Safety Device, Engine Overspeed Perform Simulation. Result: Engine
Shutdown at 670 RPM
Page 27 of 42

Update: 22-May-21
TM Surabaya

2) MPK 2 / ME-PS
Arr No : 159-3616 Part List No. :
SMU : 14715 H Ratio : 6.04 / 1 (CCW)
Power : 7268 HP Oil Press : 280 / 300 psi
1 18-May-21 Air Starting, Valve Solenoid Check. Result: Manually operates while
cranking, Solenoid out of operation
Recommendation: Replace Valve Solenoid
2 Engine Oil Temperature Sensor Check. Result: Out of operation
Recommendation: Replace Engine Oil
Temp Sensor
3 Engine Unit Check. Result: Engine speed drop to 500
RPM and hold on that speed during
operation
4 Governor, Air Ratio Control Recommended to check
5 Prelube Pump Check. Result: Low Performance
Recommendation: Service the unit
6 Turbocharger Unit Recommended to check and ensure
condition of unit
Sensor
8 Engine Speed Indicator (Engine Check. Result: Out of
Room) operationRecommendation: Replace
Engine Speed Indicator
9 Engine Speed Indicator (MCR) Check. Result: Out of operation
Recommendation: Replace Engine Speed
Indicator
10 Gearbox Check. Result: Forward, Neautral and
Reverse Indicator out of operation
Sensor (RH)
Sensor (RH)
Sensor (LH)
Sensor (LH)
Sensor
16 21-May-21 Air Filter Check. Result: Not Installed
17 Engine Unit Run Engine up to 800 RPM, No Load
Page 28 of 42

Update: 22-May-21
TM Surabaya

18 Turbocharger, Inlet Check
Page 29 of 42

Update: 22-May-21
TM Surabaya

4. JOB DETAIL (KT KST 356) : CONTINUE
VESSEL DATA
Name : KRI KST 356, TNI-AL

Location : Surabaya
Date : 11-May-21 to 22-May-21
Description : ME-PORT/ME-STBD, Exhaust Funnel Repair (Regular Job)
Active Days on This

NO Name Division
Project
Page 30 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD

1) MPK 1 / ME-SB
Model : Caterpillar 3612 Model : REINTJES
Serial No. : 9RC00374 Serial No. :
Arr No : NMHCJ Part List No. :
SMU : 19631 H Ratio :
Power : 5445 HP Oil Press :
1 11-May-21 Batteries Check. Result: Low
2 Exhaust Manifold, Bellow As Check. Result: Leakage occurred
3 Governor, Sight Glass Check. Result: Found Leakage, Probably
caused by Leakage on Fuel Ratio Control
Membrane.
4 Oil Pressure Sensor Check. Result: Provide engine shutdown
at 27/04/21
5 Exhaust Manifold, Compensator Check. Result: Leakage occurred
(RH)
6 Exhaust Manifold, Compensator Check. Result: Leakage occurred
(LH)
7 Governor, Lever Check. Result: Can not moving, need
manually assist on operation during engine
cranks.
8 Governor, Linkage Check. Result: Normal movement
9 Fuel Ratio Control, Membrane Check. Result: Probably Leakage
Occurred, indicated by Condition of Sight
Glass
10 Prelube, Air Pressure Regulator Check. Result: Leakage occurred
11 Engine Oil Pump, Lines Check. Result: Leakage occurred
12 Safety Device for Crankcase Check. Result: Leakage occurred at ± 750
Pressure RPM
13 Heat Exchanger, Inlet Check. Result: Leakage occurred
14 Heat Exchanger, Outlet Check. Result: Leakage occurred
15 Heat Exchanger (JW), Inlet Check. Result: Leakage occurred
16 Heat Exchanger (JW), Outlet Check. Result: Leakage occurred
17 Heat Exchanger (Fuel), Inlet Check. Result: Leakage occurred
18 Heat Exchanger (Fuel), Outlet Check. Result: Leakage occurred
19 Heat Exchanger (Gearbox), Inlet Check. Result: Leakage occurred
20 Heat Exchanger (Gearbox), Outlet Check. Result: Leakage occurred
21 Cylinder No. 2, Fuel Lines Check. Result: Leakage occurred
22 Fuel, Manometer Check. Result: Broken Condition
Sensor
Page 31 of 42

Update: 22-May-21
TM Surabaya

Sensor
25 Turbocharger Turbine Inlet (RH), Check. Result: Failure Condition
Thermocouple Sensor
26 Turbocharger Turbine Outlet (RH), Check. Result: Alarm Occurred
Thermocouple Sensor
27 Turbocharger Turbine Outlet (LH), Check. Result: Failure Condition
Thermocouple Sensor
28 17-May-21 Engine Unit Run Engine
29 Exhaust Manifold, Compensator Check Leakage Occurred as Reported, by
(RH) following steps:
1) Remove Glasswool Cover (Right and
Left Bank)
2) Found Leakage on Gasket Position.
Recommendation:
Replace Gasket and Bolts of Exhaust
Adapter, Exhaust Reducer and Exhaust
Flexible.
30 Exhaust Manifold, Compensator Check Leakage Occurred as Reported, by
(LH) following steps:
1) Remove Glasswool Cover (Right and
Left Bank)
2) Found Leakage on Gasket Position.
Recommendation:
Replace Gasket and Bolts of Exhaust
Adapter, Exhaust Reducer and Exhaust
Flexible.
31 18-May-21 Oil Lines Disassemble and Check. Result: Found
worn seal. Also found worn seal of housing
position
32 Sea Water System Estimate material needs to perform repair
33 Exhaust Manifold, Compensator, Estimate material needs to perform repair
Gasket
34 21-May-21 Exhaust Funnel, Bracket Adjust and Install
35 22-May-21 Crankshaft Turning, find top position 1
36 Fuel Injector Set timing
37 Valve Mechanism, Cover Remove
38 Fuel Rack Synchronization
Note: Synchronizing adjustment screw of

Cylinder No. 2 in worn condition
Recommendation: Replace linkage Rod,
Cylinder No. 2
39 Cylinder Head, Intake Valve Adjustment
40 Cylinder Head, Exhaust Valve Adjustment
Page 32 of 42

Update: 22-May-21
TM Surabaya

1) MPK 2 / ME-PS
Model : Caterpillar 3612 Model : REINTJES
Serial No. : 9RC00375 Serial No. :
Arr No : NMHCK Part List No. :
SMU : 19725 H Ratio :
1 11-May-21 Batteries Check. Result: Low Voltage Alarm Oftenly
Occurred, Batteries Lifetime 3 Years.
2 Cylinder No. 2 Check. Result: Operating Temperature
Lower than other Cylinder
3 Engine Oil Temperature Sensor Check. Result: Fluctuative Reading Value
4 Exhaust Manifold, Bellow As Check. Result: Leakage Found
5 Governor, Sight Glass Check. Result: Found Leakage, Probably
caused by Leakage on Fuel Ratio Control
Membrane.
6 Water Temperature Regulator, Check. Result: Leakage Found
Housing
7 Fuel Ratio Control, Membrane Check. Result: Probably Leakage
Occurred, indicated by Condition of Sight
Glass
8 Prelube, Air Pressure Regulator Check. Result: Leakage Found
9 Safety Device for Crankcase Check. Result: Leakage occurred at ± 750
Pressure RPM
10 Cylinder Head No. 1, Spacer Plate Check. Result: Leakage Found
Sensor
Sensor
13 Turbocharger Turbine Outlet (LH) Check. Result: High Temperature Alarm
Occurred
14 AC/OC, Inlet Temperature Check. Result: High Temperature Alarm
Occurred
15 Exhaust Gas Check. Result: Thin Black Color
16 18-May-21 Sea Water System Estimate material needs to perform repair
17 20-May-21 Crankshaft Turning, find top position 1 and 2
18 Cylinder Head Valve Adjustment at top position 1 and 2
19 Engine Unit Prelube
20 Fuel Injector Set Timing, at top position 1 and 2
21 Fuel Rack Synchronization
22 21-May-21 Crankcase Breather Install
23 Cylinder Head Valve Adjustment
24 Injector, Valve Spring Check Visually
Page 33 of 42

Update: 22-May-21
TM Surabaya

25 Intake Valve, Spring Check Visually
26 Exhaust Valve, Spring Check Visually
27 Cylinder Head Valve, Cover Install
Page 34 of 42

Update: 22-May-21
TM Surabaya

5. JOB DETAIL (KT SUBALI II) : FINISHED
VESSEL DATA
Name : KT SUBALI II, PELINDO 3

Location : Surabaya
Date : 18-Apr-21 to 22-May-21
Description : PROP-PORT, Monitoring System Service (Regular Job)
Active Days on This

NO Name Division
Project
Erlambang Widyasmoro (SPV-
2 ELECTRICAL DIVISION 7
Electrical)
Page 35 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD

1) PROP-PORT
Model : SRP 330 Model : Caterpillar C18
Serial No. : SRP 117831 Serial No. : T2P1729
Build Year : 02.2012 Arr No : 3209800
ID NO : 1186040 BB SMU : 23882 H
Power : 600 BHP @ 1800 RPM
Page 36 of 42

18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
No Parts Job Desc
Remove Wiring of Used Monitor and

Broken Wire, Clean Up New Route of
1 Monitor, Wiring New Monitor Wiring, Measure
Resistance of CAN Bus Wiring ± 64
Ohm
2 DCM (Speed) Install
3 DCM (RG 1) Install
4 DCM (Steering)CAN DPV/NFU Install
5 CAN DPV/NFU Install
6 DCM Indicator Install
7 DSM Ext Alarm Install
8 Power Supply Install
9 CAN DPV Steering Install
10 LCD Display Install
11 LCD Display, Wiring Install
12 DCM Calibration
13 DPV Calibration
Test by take data from STBD Unit's
14 Monitor
Monitor
15 DCM Take CAN Configuration Data
Run engine, but still unable to run

16 Engine Unit
caused by low voltage of batterries
Run and test to increase speed by
17 Engine Unit
SRP Control. Result: OK
Engage test. Result: Clutch unable to
18 Clutch
be engaged yet
19 Steering Operation test. Result: OK
Perform Engaging test. Result: Clutch
20 Clutch
Normally Engaged
21 Azimuth Acceleration (Power Steering) Setting
22 Wiring (PROP-STBD) Finishing arrangement
23 Panel Clean Up
24 Propulsion Unit (PROP-STBD) Monitoring Operation
25 Steering Perform Sea Trial
26 Clutch Perform Sea Trial
Adjustment and perform rotates
27 Steering operation, result: rotation 180 Deg, in
14 Sec
Update: 22-May-21
TM Surabaya

6. JOB DETAIL (KRI YOS 353) : FINISHED
VESSEL DATA
Name : KRI YOS 353, TNI-AL

Location : Surabaya
Date : 10-Feb-21 to 05-May-21
Description : ME-PORT/ME-STBD, Maintenance 15000 H (Regular Job)
Active Days on This

NO Name Division
Project
3 Dedik Subiyantoro ENGINE DIVISION 61
16 Riyan Edhi Prasetyo ENGINE DIVISION 49
22 Sukamto ENGINE DIVISION 4
Page 37 of 42

Update: 22-May-21
TM Surabaya

JOB PROGRESS RECORD
1) MPK 1 / ME-SB
Arr No : BVXWW Part List No. :
SMU : Ratio : 6.040 / 1
2) MPK 2 / ME-PS
Engine Data Gearbox Data
Arr No : BVXWT Part List No. :
SMU : Ratio : 6.040 / 1
Page 38 of 42

10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
1 Fresh Water Drain

2 AC/OC Remove
3 Fresh Water Drain
4 AC/OC Remove
5 AC/OC Remove
6 Oil Temperature Regulator Remove
7 Jacket Water, Fresh Water Drain
Remove, Deliver to Tesco's
8 Governor
workshop
Remove, Deliver to Tesco's
9 Governor
workshop
10 Jacket Water, Fresh Water Drain
11 Heat Exchanger, Jacket Water Disassemble
12 Jacket Water, Heat Exchanger Disassemble
13 AC/OC, Heat Exchanger Disassemble
Jacket Water, Water Temperature
14 Remove
Regulator
15 AC/OC, Water Temperature Regulator Remove
16 Fuel Cooler Remove
18 Oil Temperature Regulator Remove
19 Remove
Regulator
20 AC/OC, Water Temperature Regulator Remove
21 Fuel Cooler Remove
Disassemble and deliver plates
23 Oil Cooler, Heat Exchanger
to Tesco's Workshop
Disassemble and deliver plates
24 Oil Cooler, Heat Exchanger
to Tesco's Workshop
25 Sea Water Pump, Pipelines Remove
26 AC/OC Water Pump, Pipelines Remove
27 Jacket Water Pump, Pipelines Remove
29 AC/OC Water Pump Remove
30 Jacket Water Pump Remove
31 Aftercooler Housing Remove
32 Blower Ducting Remove
33 Sea Water Pump, Pipelines Remove
34 AC/OC Water Pump, Pipelines Remove
35 Jacket Water Pump, Pipelines Remove
37 AC/OC Water Pump Remove
38 Jacket Water Pump Remove
39 Blower Ducting Remove
40 AC/OC, Heat Exchanger, Plate Clean Up
41 Oil Cooler, Heat Exchanger, Plate Clean Up
42 AC/OC, Heat Exchanger, Seal Clean Up
43 Oil Cooler, Heat Exchanger, Seal Clean Up
44 Aftercooler, Fresh Water, Pipelines Remove
45 Aftercooler Unit (Rear) Remove
46 Aftercooler Unit (Front) Remove
47 Aftercooler Unit (Front), Housing Remove
52 Aftercooler Unit (Rear), Housing Remove
55 Aftercooler, Housing Remove
56 Aftercooler Unit Disassemble
57 AC/OC, Water Pump Deliver to Tesco's Workshop
58 Jacket Water, Water Pump Deliver to Tesco's Workshop
61 Fuel Cooler, Heat Exchanger, Plate Clean Up
63 AC/OC, Water Pump Disassemble
64 Jacket Water, Water Pump Disassemble
65 AC/OC, Water Pump Disassemble
66 Jacket Water, Water Pump Disassemble
67 Sea Water Pump Disassemble
71 Jacket Water, Heat Exchanger, Seal Clean Up
72 AC/OC, Water Pump Clean Up
73 Jacket Water, Water Pump Clean Up
76 AC/OC, Water Pump Clean Up
77 Jacket Water, Water Pump Clean Up
78 Sea Water Pump Clean Up
81 Jacket Water, Heat Exchanger, Plate Clean Up
82 Aftercooler Unit Clean Up
83 AC/OC, Temperature Sensor Check, OK
84 Jacket Water, Temperature Sensor Check, OK
85 Engine Oil, Temperature Sensor Check, OK
86 Air Inlet, Temperature Sensor Check, OK
87 Fuel, Temperature Sensor Check, OK
Check, found some following

condition:
1) Soot contaminant inside air
intake manifold
2) Upper section of Aftercooler
Core in clean condition (relative)
88 Intake Manifold
3) Soot sediment inside air
intake lines in crankcase
4) Probable cause of soot inside
air lines system is compression
leakage. (fuel/oil enter air Intake
Manifold through intake valve)

Clean Up Front Unit (using
93 Aftercooler, Core As kerosene) and Rear Unit (using
pressurized air)
96 Aftercooler, Core As Clean up (using pressurized air)
97 Jacket Water, Heat Exchanger, Plate Clean up
98 AC/OC, Heat Exchanger, Plate Clean up
pressurized air)
100 Intake Manifold Clean up
101 Oil Cooler, Heat Exchanger, Plate Clean up
102 Jacket Water, Heat Exchanger, Plate Clean up
103 Oil Cooler, Heat Exchanger, Seal Clean up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

Clean Up Front Unit and Rear
114 Aftercooler, Core As
Unit (using pressurized air)
pressurized air)
120 Aftercooler, Pipelines, Bellow As Check leakage occurred, OK
kerosene and pressurized air)
123 Aftercooler, Core As
and Rear Unit (using kerosene
and pressurized air)
124 Aftercooler, Pipelines, Bellow As Check leakage occurred, OK
133 Aftercooler, Core As (Front) Flushing
134 Oil Lines, Flexible Connection Remove
137 Air Starting, Hose As Remove
138 Prelube Pump, Hose As Remove
139 Parallel Valve, Hose As Remove
140 Oil Lines, Flexible Connection Remove
141 Aftercooler, Housing (Front) Remove
142 Aftercooler, Housing (Rear) Remove
Remove and deliver to Tesco's
143 Oil Lines, Flexible Connection
Workshop
144 Governor Unit Deliver to Tesco's Workshop
Remove and deliver to Tesco's
145 Oil Lines, Flexible Connection
Workshop
146 Engine Speed Sensor Remove
147 Coolant Temperature Sensor Remove
148 Governor Unit Deliver to Tesco's Workshop
149 Oil Cooler, Heat Exchanger, Seal Deliver to Tesco's Workshop
150 AC/OC, Heat Exchanger, Plate Deliver to Tesco's Workshop
151 Jacket Water, Heat Exchanger, Plate Deliver to Tesco's Workshop
152 Engine Unit Verification 1
154 AC/OC, Heat Exchanger, Seal Clean Up and Check
155 Aftercooler, Core As (Front) Perform leakage test
Flushing and perform leakage
156 Aftercooler, Core As (Rear)
test
157 Engine Unit Verification 1
Flushing and perform leakage
161 Aftercooler, Core As (Front)
test
Clean Up (using soap, caused
by broken cleaning tools)
165 Intake Manifold Clean Up
166 Clean Up
Regulator, Housing
167 Water Pump, Housing Clean Up
171 Aftercooler, Core As (Rear) Leakage Test
172 Propeller Shaft, RPM Sensor Remove
173 Propeller Shaft, RPM Indicator Remove
174 Clean Up
Regulator, Housing
175 Water Pump, Housing Clean Up
Clean Up (using soap and
water)
water)
184 Clean Up
Regulator, Housing
188 AC/OC, Water Pump, Impeller Clean Up
189 Jacket Water, Water Pump, Impeller Clean Up
water)
194 AC/OC, Water Pump, Impeller Clean Up
195 Jacket Water, Water Pump, Impeller Clean Up
196 Sea Water Pump, Housing Clean Up
197 Aftercooler, Core As (Front) Flushing (using soap and water)
198 Aftercooler, Core As (Rear) Flushing (using soap and water)

202 Jacket Water, Water Pump, Housing Clean Up
203 AC/OC, Water Pump, Housing Clean Up
207 Jacket Water, Water Pump, Housing Clean Up
208 AC/OC, Water Pump, Housing Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

217 Front Housing (Jacket Water Pump Side) Clean Up
218 Front Housing (AC/OC Water Pump Side) Clean Up

221 Clean Up
Regulator, Housing
222 Aftercooler, Core As (Front) Clean Up
223 Front Housing (Jacket Water Pump Side) Clean Up
224 Front Housing (AC/OC Water Pump Side) Clean Up

225 Front Housing (Water Pump Side) Clean Up
226 Aftercooler, Housing (Front) Clean Up
229 Oil Cooler, Heat Exchanger, Seal Install
230 Front Housing (Water Pump Side) Clean up
231 Aftercooler, Housing (Front) Clean up
232 Water Pump, Housing Clean up (using diesel oil)
233 Jacket Water Lines Clean up (using diesel oil)
234 Clean up (using diesel oil)
Regulator, Housing
235 Front Housing (Water Pump Side) Clean Up
236 Aftercooler, Core As (Front) Clean Up
237 Aftercooler, Core As (Rear) Clean Up
240 Aftercooler, Core As (Rear) Clean Up
241 AC/OC, Heat Exchanger, Seal Install
242 Oil Cooler, Heat Exchanger, Seal Clean up
243 AC/OC, Heat Exchanger, Seal Clean up
244 Fuel Cooler, Heat Exchanger, Seal Clean up
246 Aftercooler, Water Lines Clean up
247 AC/OC, Heat Exchanger, Seal Clean up and install
Clean up and install (Unit No. 1
253 AC/OC, Heat Exchanger, Seal
of 4)
255 Aftercooler, Core As (Rear) Clean up
Clean up and install (Unit No. 2
260 AC/OC, Heat Exchanger, Seal
of 4)
261 Turbocharger (RH), Turbine Inlet Bellow As Remove
262 Shaft RPM Sensor, Wiring Check
263 AC/OC, Heat Exchanger, Seal Clean up and install (No. 3 of 4)
264 Aftercooler, Core As (Front) Clean up (using fresh water)
265 Shaft RPM Sensor, Wiring Check
266 AC/OC, Heat Exchanger, Seal Install (No. 2 of 4)
267 Shaft RPM Sensor, Wiring Check continuity
Exhaust Manifold, Bellow As of
268 Remove (broken condition)
Thermocouple Sensor
270 Air Filter Remove and Clean Up
272 AC/OC, Heat Exchanger, Seal Deliver
273 Jacket Water, Heat Exchanger, Seal Install
275 Jacket Water, Heat Exchanger, Seal Install
276 Air Filter Clean up
277 Silencer Clean up
279 AC/OC, Heat Exchanger, Seal Install (No. 1, 2, of 4)
Clean up (using soap and
281 Air Filter
pressurized air) and install
Remove and deliver from ME
282 Exhaust Manifold unit of KRI SRI 352, to KRI YOS
353
283 AC/OC, Heat Exchanger, Seal Install (No. 1, 2, of 4)
284 Fuel Cooler, Heat Exchanger, Seal Install
285 Air Filter Remove and Clean Up
286 Serviced Parts Deliver to Site
287 Oil Cooler, Heat Exchanger, Plate Arrange
288 Fuel Cooler, Heat Exchanger, Plate Arrange
291 AC/OC, Heat Exchanger, Plate Arrange (No. 3 of 4)
292 Air Filter (RH) Clean Up
293 Air Filter (LH) Clean Up
294 Turbocharger, Turbine Inlet Bellow As Remove
295 Air Filter (RH) Clean Up
296 Air Filter (LH) Clean Up
298 AC/OC, Heat Exchanger, Plate Arrange
300 AC/OC, Heat Exchanger, Plate Arrange
302 Jacket Water Pump, Bearing Disassemble
303 Air Filter Install (2 Units)
304 Oil Cooler, Heat Exchanger 1
305 Oil Cooler, Heat Exchanger, Seal Take from KRI YOS 353
309 Jacket Water Pump, Bearing Install
310 Jacket Water, Heat Exchanger, Plate Arrange'
311 Aftercooler, Core As (Front) Install
312 Aftercooler, Core As (Rear) Install
313 Aftercooler, Housing (Front) Install
314 Aftercooler, Housing (Rear) Install
315 Heat Exchanger, Plate Take from KRI SRI 352
317 AC/OC Water Pump, Bearing Install
318 Sea Water Pump, Bearing Install
319 Jacket Water, Heat Exchanger, Plate Arrange
320 Oil Cooler, Heat Exchanger, Seal Arrange
321 Jacket Water Pump, Bearing Install
322 Sea Water Pump, Bearing Install
323 AC/OC Water Pump, Bearing Install
325 Oil Cooler, Heat Exchanger, Plate Arrange
326 Aftercooler, Core As Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
327 Aftercooler, Housing (Rear) Install

328 Aftercooler, Housing (Front) Install
Take from KRI SRI 352, deliver
329 Oil Cooler, Heat Exchanger, Seal
to Tesco's Workshop
Take from KRI SRI 352, deliver
330 Oil Cooler, Heat Exchanger, Plate
to Tesco's Workshop
331 Oil Cooler, Heat Exchanger, Seal Arrange and Check
332 AC/OC Water Pump Assemble
333 Oil Cooler, Heat Exchanger, Seal Arrange
334 Oil Cooler, Heat Exchanger, Seal Check
335 Jacket Water, Heat Exchanger, Plate Install
336 Jacket Water Pump Install
Engine Oil Filter, Input Lines, Flexible
337 Install
Connection (Tozen)
338 Fuel Cooler, Heat Exchanger, Plate Install
Jacket Water Pump, Output Lines, Flexible
339 Install
Connection (Tozen)
341 Jacket Water, Heat Exchanger, Plate Install
343 AC/OC Water Pump Install
Engine Oil Filter, Input Lines, Flexible
344 Install
Connection (Tozen)
345 Fuel Cooler, Heat Exchanger, Plate Install
Engine Oil Pump, Output Lines, Flexible
350 Install
Connection (Tozen)
352 AC/OC Water Pump, Input Lines, Adapter Install
353 Jacket Water Lines Install
Jacket Water, Lines, Temperature
354 Install
Regulator
Engine Oil Pump, Output Lines, Flexible
357 Install
Connection (Tozen)
358 Install
Regulator
360 Intake Manifold, Air Pressure Sensor Remove
362 Engine Oil Pump, Output Pipelines Install
363 Install and Welding
Regulator
364 Jacket Water Temperature Sensor Install (RH and LH)
365 Air Inlet Temperature Sensor Install
367 Install
Regulator
370 Sea Water Pump, Input Lines, Adapter Install
Sea Water Pump, Output Lines, Flexible
371 Install
Connection (Tozen)
AC/OC Water Pump, Output Lines, Flexible
372 Install
Connection (Tozen)
373 Jacket Water Temperature Sensor Install
374 Air Inlet Temperature Sensor Install
375 Sea Water Pump, Pipelines Install
376 Jacket Water, Output Lines Install
377 Jacket Water, Temperature Regulator Install
378 Jacket Water, Fresh Water Filling
379 AC/OC, Water LInes Install
380 Sensor GP Liquid Install
381 AC/OC, Sensor Install
382 Oil Cooler, Heat Exchanger, Seal Check and Arrange
383 AC/OC, Water Lines Install
384 Aftercooler, Lines, Flexible Connection Install
385 Jacket Water, Fresh Water Filling
386 Sensor GP Liquid Install
387 AC/OC, Sensor Install
388 Shaft RPM Sensor Install
389 Aftercooler, Compensator Install
390 Aftercooler, Water Lines Install
391 Oil Cooler, Thermostat Install
392 Oil Cooler, Pipelines Install
393 Cooling System, Fresh Water Filling
394 Oil Cooler, Heat Exchanger, Seal Check and Arrange
395 Aftercooler, Fastener Torque
396 MPU (Tachometer in Bridge) Install
397 Shaft RPM, Display (MCR) Install
398 Shaft RPM Sensor Install
Install and deliver 2 set of Oil
Cooler HE Plates
Assemble Install, and deliver 2
set of Oil Cooler HE Plates
401 Aftercooler, Compensator Install
402 AC/OC, Regulator Clean Up and Install
403 Shaft RPM Sensor (MPU) Install
404 Engine Speed Sensor (MPU) Install
405 Aftercooler, Compensator, Fastener Tightening
406 AC/OC, Regulator Clean Up
407 Oil Cooler, Heat Exchanger, Plate Install
408 Oil Temperature Regulator Install
409 Ducting Install
410 AC/OC, Regulator Install
411 AC/OC, Heat Exchanger Install
412 Engine Oil Breather, Pipe Install
413 Shaft RPM, Monitor (Bridge) Install
414 Bellow As (Exhaust to Turbocharger) Install
415 Air Shutoff, Fastener Install
416 Engine Oil Breather, Pipe Install
417 Shaft RPM, Monitor (Bridge) Install
418 Prelube Pump, Hose As Install
419 Air Starting, Hose As Install
420 AC/OC, Heat Exchanger Install (2 Units)
421 AC/OC, Heat Exchanger Install
422 Water Separator (Fuel) Clean Up
424 Fuel Primary Filter Clean Up and Replace
425 AC/OC, Regulator Install
426 Bellow As (Exhaust to Turbocharger) Install
Install and Check leakage
427 AC/OC, Fresh Water LInes
occurred, OK
428 AC/OC, Fresh Water Filling
430 AC/OC, Sea Water Lines Install
432 AC/OC, Fresh Water Filling
Cylinder No. 1 ,Exhaust Gas Temperature
433 Install
Sensor (Thermocouple)
434 Install
436 AC/OC, Regulator Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
437 Engine Oil Filter Clean Up

438 Fuel Filter Install
439 Module Flex Install
440 Install
441 Install
442 Install
443 Install
444 Engine Oil Filter Clean Up and Install
445 Engine Fuel Filter Install
446 Engine Oil Filter (Primary) Clean Up and Install
447 Engine Oil Filter (Prelube) Clean Up and Install
448 Jacket Water, Sensor, Wiring Replace
Fuel Pressure Sender (Danfoss), Before
449 Replace
Filter
Fuel Pressure Sender (Danfoss), After
450 Replace
Filter
451 Engine Oil Filter (Primary) Clean Up and Install
452 Engine Oil Filter Clean Up and Install
454 Replace
Filter
455 Replace
Filter
456 Ducting Install
457 Governor Install
458 Jacket Water, Sensor, Wiring (RH) Check Routing
459 Perform Simulation
Filter
Filter
461 Vibration Damper, Guard Install
462 Governor Install
463 Module Flex, Wiring Terminal Clean Up
Filter
Filter
466 Ducting, Bracket Welding
467 Engine Oil Pan Repair crack occurred
Wait for Daily Fuel Tank to be
468 Engine Unit
cleaned up to run engine
469 Engine Room Clean Up
470 Sea Water Pump Repair Stud Hole Thread.
471 Prelube Pump, Lines Check leakage occurred
Check parameter readings on
display monitor, by swap
472 AC/OC, Temperature Sensor sensors and wirings. Result:
Value shown on display monitor
is 15 Deg C
Check parameter readings on
display monitor, by swap
473 Air Inlet Temperature Sensor sensors and wirings. Result:
Value shown on display monitor
is 58 Deg C
Wait for Daily Fuel Tank to be
474 Engine Unit
cleaned up to run engine
475 Engine Room Clean Up
476 Jacket Water, Sea Water Strainer Install
477 Jacket Water, Sea Water Strainer Install
Check leakage occurred and
478 AC/OC, Sea Water Lines
repair
Run Engine Up to 560 RPM,
479 Engine Unit setting low idle speed at 358
RPM
480 Oil Lines, Flexible Connection, Guard Install
Unable to flows water (air inside
481 Sea Water Pump
system)
482 Prelube Pump, Pressure Switch Work at 3 kPa of pressure
Run Engine Up to 500 RPM,
483 Engine Unit setting low idle speed at 358
RPM
484 Oil Lines, Flexible Connection, Guard Install
Abnormal reading still occurred
(probable causes is moldy
485 AC/OC, Temperature Sensor
Module Flex socket [information
from WAG])
Abnormal reading still occurred
(probable causes is moldy
486 Air Inlet Temperature Sensor
Module Flex socket [information
from WAG])
Check parameter readings,
487 AC/OC, Temperature Sensor check probable causes of
problem, found: wire
Check parameter readings,
488 Air Inlet Temperature Sensor check probable causes of
problem, found: wire
489 MMS Panel, Wiring Replace
High Idle Position
491 Governor - Kobelt 1020 RPM on Governor Lever
1009 RPM on Kobelt Lever
Inaccurate readings, sensor
read 37 Deg C (MMS On,
492 AC/OC, Temperature Sensor
Engine Off). Water Inlet Temp
Alarm: 39 Deg C
Check Leakage Occurred while
493 Water Lines
Engine Running
494 Oil Lines
Engine Running
495 Air Lines
Engine Running
High Idle Position
497 Governor - Kobelt 1020 RPM on Governor Lever
Alarm occurred at 750 RPM of
498 AC/OC, Water Pressure Sensor
engine speed
499 Oil Lines
Engine Running
500 Air Lines
Engine Running
501 Engine Unit
Engine Running
502 Morse Cable Resetting
AC/OC, Temperature Sensor, Wiring to
503 Check
MMS
504 AC/OC, Temperature Sensor Replace
505 AC/OC, Sea Water Strainer Remove
506 Jacket Water, Sea Water Strainer Remove
507 AC/OC, Water Pressure Sensor (Danfoss) Replace
508 AC/OC, Sea Water Strainer Remove
No
517
517
516
515
514
513
512
511
510
509
Engine Unit
Engine Unit
Governor - Kobelt
Governor - Kobelt
Parts
Fuel Temperature Sensor
Propeller Shaft, RPM Sensor

Propeller Shaft, RPM Sensor
AC/OC, Temperature Sensor
Turbocharger, Oil Lines (Return)

Jacket Water, Sea Water Strainer
Deg C)
(Bridge)
(Bridge)
Remove
Adjustment
Adjustment
Repair and Check

Job Desc
Swap with AC/OC Temp.
Perform High Idle Position

Perform High Idle Position

Perform Sea Trial 1 x 8 Hours

Perform Sea Trial 1 x 8 Hours
1024 RPM on Governor Lever
1025 RPM on Governor Lever
Swap with Fuel Temp. Sensor
Sensor (AC/OC Read higher 4

(AC/OC Read higher 4 Deg C)
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
25-Feb-21
26-Feb-21
27-Feb-21
28-Feb-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
4-May-21
5-May-21
Update: 22-May-21
TM Surabaya

7. JOB DETAIL (KRI KPL 981) : FINISHED
VESSEL DATA
Name : KRI KPL 981, TNI-AL

Location : Surabaya
Date : 01-Mar-21 to 03-May-21
Description : DG 2, Maintenance W5 (Regular Job)
Active Days on
NO Name Division
This Project
13 Yohanes Suyanak ENGINE DIVISION 42
15 Vindi Kurniawan (WKD-Electrical) ELECTRICAL DIVISION 32
17 Erlambang Widyasmoro (SPV-Electrical) ELECTRICAL DIVISION 8
Page 39 of 42

Update: 22-May-21
TM Surabaya

UNIT DATA RECORD
1) DG-2
Model : MTU 12V183 Model : NKT 550-4
Serial No. : 444.901-502-019684 Serial No. : 1444977 / 1996
Arr No : OM 444 LA Frequency : 50 hz
SMU : 11627 H Power : 524 kVA
Power : 455 kW Current : 756 A
High Idle : 1500 RPM Voltage : 400 - 231 V

Page 40 of 42

10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc

2 Water Temperature Regulator Remove
5 Turbocharger Unit Remove
6 Fuel Lines Remove
8 Air Lines Remove
10 Aftercooler Remove
11 Air Shutoff Remove
12 AVR Remove
13 Oil Temperature Sensor Remove
14 Oil Pressure Sensor Remove
15 Fresh Water Temperature Sensor Remove
16 Air Starting Pressure Sensor Remove
17 Air Shutoff Sensor Remove
18 Generator, Wiring Remove
19 Aftercooler, Housing Remove
20 Fuel Injection Pump Remove
22 Governor, Control, Wiring Remove
24 Push Rod Remove
25 Engine Mounting Remove
30 Generator, Rectifier Remove
32 Generator, Stator Exciter Remove
33 Control Panel, Bracket Remove
Positioning engine unit for Main
34 Engine Unit Bearing and Crankshaft
measurement
36 Generator, Bearing, Key Remove
37 Engine Speed Sensor Remove
38 Oil Pressure Sensor Remove
39 Coolant Temperature Sensor Remove
Deliver to Marmin's Workshop
40 Disassembled Parts (Details on attachment no.
SIMB/03/III/2021)
41 ESS Remove
42 Plate Heat Exchanger Clean Up
43 Injector, Tools Make
44 Lifting Bracket Make
45 ESS Test, OK
46 Tachometer Test, Not OK
47 Generator, Rotor Remove
48 Cylinder Liner Clean Up
Remove and Install (tightening
49 Cylinder No. 11, Connecting Rod, Cap
torque 100 N.m. + 90 deg)
Cylinder No. 11, Connecting Rod, Bearing Measure Clearance between
50
(Big End) bearing (big end) and journal
51 Injector Remove and Clean Up
52 Cylinder Head Valve, Intake and Exhaust Remove and Clean Up
Cylinder Head Valve, Intake and Exhaust,
54 Remove and Clean Up
Spring
55 Turning Tool Make
67 Generator, Main Stator Clean Up
68 Generator, Main Rotor Clean Up
Cylinder Head Intake and Exhaust Valves,
57 Measuring
Stem
Cylinder Head Intake and Exhaust Valves,
58 Measuring
Spring
Clean Up (using electric cleaner)
69 Generator, Main Stator
and drying
70 Generator, Main Rotor Clean Up (using electric cleaner)
71 Generator, Rotor Clean Up (using electric cleaner)
72 Generator, Stator Clean Up (using electric cleaner)
73 Generator, Rotor Exciter Clean Up (using electric cleaner)

59 Intake Valve Measuring
60 Exhaust Valve Measuring
61 Valve Guide Measuring
62 Valve Insert Measuring
Press Test (2 bar of pressure,
63 Oil Cooler
OK)
Press Test (spring in fatigue
64 Relief Valve
condition)
66 Fresh Water Pump Disassemble
74 Generator, Main Stator Drying and Red Insulating
75 Generator, Main Rotor Drying and Red Insulating
83 Engine Oil Pump Disassemble
84 Turbocharger Disassemble
85 Push Rod Check fixture, OK
77 Turbocharger, Housing Clean Up
79 Push Rod Clean Up
Clean Up and Test (On
80 Injector
Measurement Sheet)
Measuring (On Measurement
82 Engine Oil Pump, Drive Shaft
Sheet)
87 Generator, Main Stator Red Insulating and Drying
88 Generator, Main Rotor Red Insulating and Drying
89 Generator, Main Rotor - Stator Megger Test
90 Generator, Rotor Exciter - Stator Megger Test
91 Sea Water Pump Clean up
92 Oil Cooler Clean up
93 Cylinder Head Clean up and colour check
94 Aftercooler Clean up
95 Air Starting Disassemble
96 Generator, Main Stator Drying
97 Generator, Stator Exciter Red Insulating and Drying
98 Generator, Rotor Exciter Red Insulating and Drying
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
99 Diesel Generator Unit Verification 1

Check part availability to be
installed to DG 2 KRI KPL 981
100 Rubber Coupling
from DG 1 KRI KTK 982,
Condition: worn
101 Air Starting
Condition: not available
102 Magnetic Pick Up
Condition: available
103 Shut Off Switch
104 AVR
105 Rectifier
106 Rubber Coupling
Condition: worn
107 Air Starting
108 Magnetic Pick Up
109 Shut Off Switch
110 AVR
111 Rectifier
112 Heat Exchanger, Plate Clean Up
113 Generator, Main Stator Drying up
Perform Megger Test, Result:
1) R - Body = 0.8 MΩ
114 Generator, Stator 2) S - Body = 0.8 MΩ
3) T - Body = 0.8 MΩ
4) N - Body = 0.8 MΩ
from DG 1 KRI KDA 364,
115 Generator
Condition: Different nameplate
and spec with DG 2 KRI KPL
981
116 Rubber Coupling from DG 1 KRI KDA 364,
Condition: not match with DG 2
KRI KPL 981
117 Generator
981
KRI KPL 981
119 Generator
981
KRI KPL 981
121 Air Starting
Condition: Available
122 Generator
981
KRI KPL 981
124 Air Starting
Condition: Available
125 Generator, Main Stator Drying up
1) R - Body = 1.1 MΩ
126 Generator, Stator 2) S - Body = 1 MΩ
3) T - Body = 1 MΩ
4) N - Body = 1 MΩ
Remove (Parts of DG KRI KTK
127 Control Panel
982)
128 Control Panel, Bracket
982)
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
Move (Parts of DG KRI KTK

129 Removed Engine Parts
982)
130 Exhaust Funnel
982)
131 Generator, Coupling
982)
132 Engine Mounting, Fastener
982)
133 Generator, Bearing Remove
Drying up and perform Megger
Test, Result:
1) R - Body = 1.4 MΩ
2) S - Body = 1.4 MΩ
3) T - Body = 1.4 MΩ
4) N - Body = 1.4 MΩ
Test, Result:
135 Generator, Rotor
1) 1 - Body = 1.1 MΩ
2) 2 - Body = 1.2 MΩ
136 Generator, Terminal Wiring Clean Up
137 Generator, Stator Exciter, Housing Clean Up
Test, Result:
1) R - Body = 1.4 MΩ
2) S - Body = 1.4 MΩ
3) T - Body = 1.4 MΩ
4) N - Body = 1.4 MΩ
Test, Result:
1) 1 - Body = 2.5 MΩ
2) 2 - Body = 4 MΩ
Remove and deliver to Marmin's
140 Rubber Coupling Workshop (Parts of DG KRI KTK
982)
Install (Parts of DG KRI KTK
141 Engine Mounting, Fastener
982)
142 Eye Plate Welding
143 Welding Tools Repair
144 Welding Tools Repair
145 Eye Plate Welding
1) R - Body = 1.1 MΩ
2) S - Body = 1 MΩ
3) T - Body = 1 MΩ
4) N - Body = 1 MΩ
NB: Not dried up for 2 days
1) 1 - Body = 1 MΩ
2) 2 - Body = 1.5 MΩ
NB: Not dried up for 2 days
148 Generator, Rotor Install to Main Stator
149 Engine Unit Move to Engine Mounting
150 Generator, Rotor 1) 1 - Body = 1.3 MΩ
2) 2 - Body = 1.3 MΩ
1) R - Body = 1.5 MΩ
151 Generator, Stator 2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
1) 1 - Body = 100 MΩ
152 Generator, Rotor Exciter
2) 2 - Body = 100 MΩ
3) 3 - Body = 100 MΩ
153 Generator, Stator Exciter 1) 1 - Body = 100 MΩ
2) 2 - Body = 100 MΩ
154 Generator, Rotor Drying Up
155 Generator, Stator Drying Up
156 Generator, Fan, Fastener Install
157 Bearing Housing Clean Up
158 Generator, Cover Clean Up
Perform Drying Up and Megger
Test, Result:
1) R - Body = 1.5 MΩ
2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
Test, Result:
1) 1 - Body = 100 MΩ
2) 2 - Body = 100 MΩ
161 Generator, Wiring Check
Remove from KRI KDA 364, to
162 Air Starting support W5 Maintenance of DG
2 KRI KPL 981
163 Generator, Wiring Clean Up using vacuum cleaner
Test, Result:
1) 1 - Body = 40 MΩ
2) 2 - Body = 40 MΩ
Test, Result:
1) R - Body = 1.5 MΩ
165 Generator, Stator
2) S - Body = 1.5 MΩ
3) T - Body = 1.5 MΩ
4) N - Body = 1.5 MΩ
Deliver from Warehouse M3 to
167 Spare Parts
Workshop
168 Intake Valve, Insert Remove
169 Exhaust Valve. Insert Remove
170 Rocker Arm, Snap Ring Remove and Install
171 Rocker Arm, Washer Remove and Install
173 Engine Oil Pump Assemble
174 Rocker Arm, Adjusting Screw Install
175 Generator, Bearing Install
176 Generator, Bearing Housing Install
177 Generator, Bearing, Key Install
178 Electronic Safety Switch (ESS) Install
179 Fresh Water Pump / Coolant Pump Assemble
180 Rocker Arm Assemble
182 Nozzle Assemble
183 Generator, Stator Exciter Install
184 Generator, Rotor Exciter Install
185 Generator, Flexible Coupling Install
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
192 Nozzle Assemble

195 Intake Valve, Insert Remove
186 Nozzle Assemble
188 Exhaust Valve, Insert Remove, Install, and Lapping
189 Intake Valve, Insert Install and Lapping
191 Heat Exchanger, Seal Install
196 AVR Install New Unit
197 AVR, Wire Install Used Parts
198 Generator, Accessories, Wiring Install
199 Varistor Install
200 Generator, Rectifier Install
201 Spare Parts Deliver from Workshop to Site
202 Crankcase Clean Up
203 Engine Oil Pan Clean Up and Install
204 Turbocharger, Housing Clean Up
205 Air Shutoff Clean Up
206 Exhaust Manifold Clean Up
209 Mounting, Fastener Install
210 Intake Valve, Insert Grinding
211 Exhaust Valve, Insert Grinding
212 Valve Spring Install
213 Valve Spring Install
214 Compensating Washer Install
215 Compensating Washer Install
216 Valve Stem Seal Install
217 Cylinder Head Assemble
218 Crankcase Clean Up
Install and Torque (180 Nm + 90
219 Cylinder Head
Deg)
220 Push Rod Install
221 Rocker Arm Install and Torque (65 Nm)
222 Coolant Pump Install
224 Vee Belt Install
225 Engine Oil Cooler Install
226 Water Temperature Regulator Install
227 Air Starting Unit Install
240 Exhaust Manifold Install
241 Fuel Injection Pump Install
242 Valve Mechanism Install
244 Injector Install
245 Intake Manifold Install
247 MPU Sensor Install
248 Water Temperature Sensor Install
249 Oil Pressure Sensor Install
229 Air Shutoff Install
232 Aftercooler, Cover Install
233 Junction Box Install
234 Panel, Bracket Install
Install
1) Engine Speed
236 Governor, Control Panel 2) Water Temp
3) Fuel Press
4) Oil Press
237 Air Shutoff, Sensor Install
238 Emergency Stop Install
251 Governor, Control Panel, Wiring Connect
252 Start-Stop Panel Perform Simulation
256 Engine Fuel Filter Install
Run engine in following

condition:
1) Increase pressure of air of air
starting system. Result:
- Low rotation, pressure of air
starting found 26 bar.
- Increase pressure of air tank to
260 Engine Unit 35 bar. Engine still unable to run.
2) Removed fuel lines and
injectors. Result: engine unable
to run.
3) Reinstall air starting unit.
Resut: pressure found 27 bar,
low rotation of starting speed,
engine still unable to run.
Remove, install to DG 1 (Engine

able to run at 24 bar of pressure
261 Air Starting Unit
in air starting system), then
reinstall to DG 2.
Run engine in following

condition:
1) Injector removed. Result:
Engine speed reach 220 RPM
258 Engine Unit
2) Injector installed. Result:
Engine speed lower. Heavy
rotation.
3) Engine still unable to running.
262 Air Starting, Pipelines Check

263 Engine Unit Run Engine, Up to 1500 RPM
264 Systems Check leakage occurred
265 Air Filter Install
266 Systems Check Leakage Occurred
10-Mar-21
11-Mar-21
12-Mar-21
13-Mar-21
14-Mar-21
15-Mar-21
16-Mar-21
17-Mar-21
18-Mar-21
19-Mar-21
20-Mar-21
21-Mar-21
22-Mar-21
23-Mar-21
24-Mar-21
25-Mar-21
26-Mar-21
27-Mar-21
28-Mar-21
29-Mar-21
30-Mar-21
31-Mar-21
10-Apr-21
11-Apr-21
12-Apr-21
13-Apr-21
14-Apr-21
15-Apr-21
16-Apr-21
17-Apr-21
18-Apr-21
19-Apr-21
20-Apr-21
21-Apr-21
22-Apr-21
23-Apr-21
24-Apr-21
25-Apr-21
26-Apr-21
27-Apr-21
28-Apr-21
29-Apr-21
30-Apr-21
1-May-21
2-May-21
3-May-21
1-Mar-21
2-Mar-21
3-Mar-21
4-Mar-21
5-Mar-21
6-Mar-21
7-Mar-21
8-Mar-21
9-Mar-21
1-Apr-21
2-Apr-21
3-Apr-21
4-Apr-21
5-Apr-21
6-Apr-21
7-Apr-21
8-Apr-21
9-Apr-21
No Parts Job Desc
Remove and Install (Due to Seal

Replacement of Fuel Injection
267 Fuel Lines
Pump Oil Input Lines Seal O
Ring)
268 Water Lines
Ring)
269 Fuel Injection Pump
Ring)
Fuel Injection Pump, Oil Input Lines, Seal O
270 Leakage found, replace the seal
Ring
271 Engine Unit Run Engine, Up to 1500 RPM
Leakage Found on Injector
272 Injector
System
273 Generator, RST Wiring Install
274 Engine Unit Set engine speed
Check, found blown Fuse,
275 Battery Charging Panel
replace with new parts, OK
276 Fuel Lines Check, fuel lines still occurred
277 Fuel Lines Remove, Clean Up, and Install
Run Engine, leakage still
278 Engine Unit
occurred on Fuel System
Replace and check replace
279 Fuel System
occurred
280 Engine Unit Run Engine up to 1500 RPM
281 Cooling System Check leakage occurred
282 Lubrication System Check leakage occurred
283 Safety Device, Low Oil Pressure Sensing Perform Test, OK
284 Safety Device, Water Temperature Sensing Perform Test, 98 Deg C, OK

285 Safety Device, Overspeed Sensing Perform Test, 1770 RPM, OK
Perform Load Test, in following

condition:
1) Single Load: Up to 22 kW.
2) Parallel Load: Up to 22 kW.
3) Switch Operating Load from
286 Diesel Generator Unit DG 1 to DG 2 and Otherwise.
Note:
- Load Test on DG 2 performed
approx. 5 hours.
- Normally condition along
operation.
Perform Sea Trial 1 x 4 Hours,

287 Diesel Generator Unit Monitoring Operation and
Record Performance Data
Perform press test, with 1,5 bar
288 Engine Oil Cooler of pressurized air. Found oil
leakage, on plug position.
289 Engine Oil Cooler, Plug Repair leakage occurred
290 Fresh Water Line Flushing
291 Fresh Water Line Flushing
Run Engine at 09:00 - 14:00,
then flush cooling system. Run
292 Diesel Generator Unit
DG Unit after flushing, estimated
operating till Monday morning
Update: 22-May-21
TM Surabaya

8. JOB DETAIL (AHTS TRANSKO CELEBES) : FINISHED
VESSEL DATA
Name : AHTS Transko Celebes, Pertamina

Location : Surabaya
Date : 22-Jan-21 to 25-Feb-21
Description : AE-DG 1/AE-DG 2, General Overhaul, and FIFI PUMP 1/FIFI PUMP 2, Overhaul
(Regular Job)
Active Days on This

NO Name Division
Project
1 Ahmad Khomar ENGINE DIVISION 5
5 Fajar Ramadhan ENGINE DIVISION 19
8 Krisma Deni Suwinta GEARBOX DIVISION 10
15 Suyanto ENGINE DIVISION 17
Notes:
Surat Tugas, not available for the following work dates:
1) 22-Jan-21
2) 25-Jan-21
3) 26-Jan-21
4) 27-Jan-21
5) 28-Jan-21
6) 29-Jan-21
7) 30-Jan-21
Total: 7 Days
Page 41 of 42

Update: 22-May-21
TM Surabaya

UNIT DATA RECORD
1) AE DG-1
Model : Caterpillar C18 Model : SR4B
Serial No. : GPS00693 Serial No. : 5NJ01605
Arr No : 342-6543 Frequency : 50 hz
SMU : 35481 H Power : 450 kW
Power : 660 BHP Current : 782 A
2) AE DG-2
Model : Caterpillar C18 Model : SR4B
Serial No. : GPS00699 Serial No. : 5NJ01605
Arr No : 342-6543 Frequency : 50 hz
SMU : 35481 H Power : 450 kW
Power : 660 BHP Current : 782 A
3) FIFI-1 PS
Engine Data Pump Data
Model : Caterpillar 3516 Model : 06 - 01206
Serial No. : TTH00386 Serial No. : 290GTB13A
Arr No : 282-9668
SMU :
Power : 1920 kW
4) FIFI-2 SB
Engine Data Pump Data
Model : Caterpillar 3516 Model : 06 - 01206
Serial No. : TTH00386 Serial No. : 290GTB13A
Arr No : 282-9668
SMU :
Power : 1920 kW
Page 42 of 42

10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
1 Spare Parts Check

2 Spare Parts Check
3 Oil Sample (SOS) Take Sample
4 Oil Sample (SOS) Take Sample
5 Coolant Sample Take Sample
6 Coolant Sample Take Sample
7 Oil Cooler Remove
8 Air Filter Remove
9 Fuel Filter Remove
10 Camshaft Remove
11 Oil Pan Remove
12 Oil Pump Remove
17 Alternator Remove
18 Starting Motor Remove
20 ECM Remove
21 Sensors Remove
22 Electrical, Wiring Remove
23 Gearbox, Mounting Remove
24 Pump, Mounting Remove
25 Input Pipelines Remove
26 Output Pipelines Remove
28 Flywheel Remove
29 Flywheel. Housing Remove
31 Rubber Coupling Remove
32 Chockfast Remove
33 Rubber Coupling Remove
34 Sea Water Strainer Remove
35 Sea Water Strainer Remove
36 Pump, Housing Remove
37 Pump, Impeller Remove
Remove, Clean Up, Install Ring
38 Piston As
and Conrod Bearing
39 Piston Ring Install
40 Connecting Rod, Bearing Install
42 Cylinder Liner, Seal Install
43 Main Cap Bearing Measure Clearance
44 Pumps Clean Up
45 Accessories Clean Up
Preparation to be delivered to
46 Oil Cooler
Tesco's Workshop
47 Fuel Transfer Pump
Tesco's Workshop
48 Gear As
Tesco's Workshop
49 Heat Exchanger
Tesco's Workshop
50 Bearing and Ring
Tesco's Workshop
52 Cylinder Liner Install
54 Input Shaft, Flange Remove
56 Output Shaft Remove
57 Pump, Cover Remove
58 Pump, Impeller Remove
60 Gearbox Housing Clean Up
61 Shaft Assembly Disassemble
62 Bearings Remove
Remove (difficulties on removal
63 Gearbox Cover procedure caused by corroded
bearings)
64 Main Cap Bearing Install and measure clearance
65 Crankshaft Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
66 Connecting Rod Install

67 Piston Install
68 Cylinder Head Clean up (new unit)
70 Connecting Rod Install and measure clearance
71 Front Housing Install
72 Flywheel. Housing Install
73 Flywheel Install
74 Crankshaft, Seal (Rear) Install
75 Generator, Coupling Install
76 Crankshaft, Seal (Front) Install
77 Cylinder Head Install New Unit
78 Injector Install
79 Oil Filter Base Install
80 Mounting Bracket (Front) Install
81 Aftercooler Cover Install
82 Shaft Assembly Clean Up and Assemble
83 Gearbox Housing Remove
84 Shaft Assembly Remove
86 Turbocharger, Housing Install
87 Crankshaft, Seal (Front) Install
93 Wiring Install
94 ECM Install
95 Generator Fan Install
96 Magnetic Pick Up Sensor Install
97 Valve Adjustment
98 Injector Adjustment
99 Shaft Assembly Disassemble
100 Gearbox, Housing Clean Up
101 Shaft Assembly Assemble
102 Gearbox, Cover Clean Up
103 Shaft Assembly Install
105 Oil Pan Install
106 Starting Motor Install
107 Fuel Filter, Base Install
108 Sensors Install
110 Aftercooler, Pipelines Install
111 Camshaft, Cover Install
112 Fuel System, Pipelines Install
114 Fuel Transfer Pump Install
116 Shaft Assembly Clean Up
117 Gearbox, Cover Install
118 Plate Heat Exchanger Install
119 Alternator Install
122 Diesel Generator Unit Run Engine
123 Gearbox Housing Clean Up
124 Shaft As Clean Up
125 Gear Clean Up
126 Impeller Pump Clean Up
127 Coupling Clean Up
128 Cast Wear Ring (Machining) Install
129 Cast Wear Ring (Machining) Install
130 Gearbox, Input Flange Install
131 Gearbox, Input Flange Install
132 Gearbox - Fire Fighting Pump Couple
133 Sea Water Strainer Install
134 Shaft Asembly Assemble
135 Pump, Housing Clean Up
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
Run Engine, Loaded, in following

condition:
1) Voltage = 415 V
2) Current = 200 A
137 Diesel Generator Unit 3) Engine Speed = 1583 RPM
4) Load = 100 kW
Found sea water pump leakage,

swap with unit of DG 2 (SB)
138 Engine Oil Check

139 Coolant Check
140 ECM, Product Status Report Take Data
141 ECM, Engine Parameters Take Data
143 Engine Oil Pump Remove and Clean Up
148 Injector Remove
149 Rocker Arm Remove and Clean Up
150 Camshaft Remove
156 Flywheel Remove
160 ECM Remove
161 Sensors Remove
162 Wiring Remove
164 Piston Clean up
165 Idle Gear Clean up
166 Input Pipelines Install
167 Output Pipelines Install
168 Fire Fighting Pump - Engine Perform Alignment
170 Engine Oil Pump Remove and Clean Up
175 Injector Remove
176 Rocker Arm Remove and Clean Up
177 Camshaft Remove
182 Flywheel Remove
187 ECM Remove
188 Sensors Remove
189 Wiring Remove
191 Piston As Clean Up
192 Idle Gear Clean Up
193 Input Pipelines Install
194 Output Pipelines Install
195 Shafting Perform Alignment
196 Liner Remove
197 Crankshaft Remove
199 Accessories Clean up
200 Idle Gear Deliver to Tesco's Workshop
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
201 Oil Cooler Deliver to Tesco's Workshop

202 Fuel Transfer Pump Deliver to Tesco's Workshop
203 Heat Exchanger Deliver to Tesco's Workshop
204 Sea Water Pump Deliver to Tesco's Workshop
Perform Alignment, Result:
Axial
0; -0.03; 0.03; 0.03
205 Shafting Radial
0; 0.15; 0.19; 0.04
Units: mm
206 Chockfast, Dam Make
Radial
0; 0; -0.12; -0.10
Axial
0; 0.07; -0.07; -0.09
208 Shafting Max = 0.50
Units: mm
Notes: Alignment result change

when flywheel rotated
209 Shaft Assembly Assemble
211 Liner, Seal Install
212 Liner Install
213 Piston Cooling Jet Install
Measure end play, result: 0.30
214 Crankshaft
mm
215 Shaft Assembly Install
216 Gearbox, Oil Lines Clean Up
217 Oil Pump Clean Up and Assemble
218 Transmission Oil Filling
219 Lubrication System Check leakage occurred, OK
220 Input Shaft, Flange Install
221 Gearbox, Cover Install
222 Oil Pump Assemble
223 Pump, Impeller Install
224 Pump, Housing Install
225 Sea Water Strainer Clean up and install
226 Output Pipelines, Fastener Install
227 Input Pipelines, Fastener Install
228 Mounting, Fastener Install
Axial
0; -0.15; -0.30; -0.21
Radial
230 Shafting
0; 0.25; 0.30; 0
Max: 0.50
Units: mm
231 Sea Water Strainer Clean up
232 Chockfast Preparation and perform casting
Perform Alignment (Before
Chockfast), Result:
Axial
0; -0.05; -0.19; 0.05
233 Shafting Radial
0; 0.05; -0.05; -0.15
Max: 0.50
Units: mm
234 Gearbox, Oil Pump Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc
Perform Alignment (Before

Chockfast), Result:
Axial
0; -0.02; -0.11; -0.10
235 Shafting Radial
0; 0.04; -0.06; -0.10
Max: 0.50
Units: mm
236 Mounting, Fastener Tightening
237 Input Pipelines, Fastener Tightening
238 Output Pipellines, Fastener Tightening
239 Coupling Install
240 Mounting, Fastener Tightening
241 Input Pipelines, Fastener Tightening
242 Output Pipellines, Fastener Tightening
Remove and Install (Due to
243 Crankshaft Clearance Measurement of Main
Cap Bearing)
Measure Clearance and Install
244 Main Cap Bearing
New Parts
245 Connecting Rod, Bearing Install
246 Piston Ring Install
247 Piston As Install
248 Rubber Coupling Install
249 Rubber Coupling, Cover Install
250 Clutch Control, Wire Connect
251 Rubber Coupling, Cover Install
252 Clutch Control Connect
253 Flywheel Housing Install
254 Crankhaft, Seal (Front) Install
255 Crankshaft, Seal (Rear) Install
256 Flywheel Install
257 Front Housing Install
258 Fuel Transfer Pump Install
259 Oil Pan Clean Up
262 Engine - Generator Couple
263 Mounting, Front Install
265 Engine Oil Pan Install
267 Cylinder Head Install
268 Oil Filter Base Install
270 Exhaust Manifold Install
271 Aftercooler, Housing Install
272 Injector Install and Adjustment
273 Rocker Arm Install
274 Camshaft Install
275 Valve Mechanism Adjustment
277 Turbocharger, Housing Install
280 Starting Motor Install
281 ECM Install
282 Wiring Harness Install
283 Generator, Mesh Install
284 Heat Exchanger, Housing Install
287 Air Filter Install
288 Fuel Filter Base Install
292 Heat Exchanger Check leakage occurred, OK
293 Alternator Install
294 Vee Belt Install
295 Aftercooler, Pipelines Install
10-Feb-21
11-Feb-21
12-Feb-21
13-Feb-21
14-Feb-21
15-Feb-21
16-Feb-21
17-Feb-21
18-Feb-21
19-Feb-21
20-Feb-21
21-Feb-21
22-Feb-21
23-Feb-21
24-Feb-21
22-Jan-21
23-Jan-21
24-Jan-21
25-Jan-21
26-Jan-21
27-Jan-21
28-Jan-21
29-Jan-21
30-Jan-21
31-Jan-21
1-Feb-21
2-Feb-21
3-Feb-21
4-Feb-21
5-Feb-21
6-Feb-21
7-Feb-21
8-Feb-21
9-Feb-21
No Parts Job Desc

299 Fuel Filter, Water Separator Install
300 Camshaft Install (New unit)
301 Heat Exchanger
Installation of new camshaft)
302 Rocker Arm, Cover
303 Camshaft, Cover
304 Camshaft Remove (Used unit)
305 Rocker Arm
306 Valve Mechanism Adjustment
307 Injector Adjustment
309 Sea Water Pump Disassemble and Assemble
Run Engine, Perform Load Test
in following condition:
1) Engine Speed = 1500 RPM
311 Diesel Generator Unit 2) Load = 90 kW
3) Freq = 50 hz
4) Voltage = 415 V
5) Current = 147 A
312 Cooling System Check leakage occurred, OK
313 Fuel System Check leakage occurred, OK

314 Heat Exchanger Disassemble
316 Heat Exchanger, Seal Replace with new parts
Run Diesel Genset, loaded by 90
319 Diesel Generator Unit
kW in parallel mode
Found Leakage, on position of

Plate Port Seal and Housing
Seal. Remove Sea Water Pump,
320 Sea Water Pump
perform repair on those parts,
reinstall and test. Check leakage
occurred during operation, OK
321 Water Temperature Sensor (Danfoss) Replace

322 Safety Device, Emergency Stop, ECR Perform test, OK
Safety Device, Emergency Stop, Engine
323 Perform test, OK
Room
324 Safety Device, Emergency Stop, Bridge Not available
325 Safety Device, Overspeed Sensing Perform test, 1725 RPM, OK
Safety Device, High Oil Temperature
326 Perform test, ± 110 Deg C
Sensing
Safety Device, High Coolant Temperature
Sensing
328 Safety Device, Low Oil Pressure Sensing Perform test, ± 2 bar
Safety Device, Low Water Pressure
329 Perform test, ± 0.5 bar
Sensing
330 Safety Device, Emergency Stop, ECR Perform test, OK
Safety Device, Emergency Stop, Engine
331 Perform test, OK
Room
332 Safety Device, Emergency Stop, Bridge Not available
333 Safety Device, Overspeed Sensing Perform test, 1725 RPM, OK
Safety Device, High Oil Temperature
Sensing
Safety Device, High Coolant Temperature
Sensing
336 Safety Device, Low Oil Pressure Sensing Perform test, ± 2 bar
Safety Device, Low Water Pressure
337 Perform test, ± 0.5 bar
Sensing

Daily Project Progress Report TM Surabaya 22-05-2021

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Daily Project Progress Report TM Surabaya 22-05-2021

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Daily Project Progress Report

UPDATE DATE : 22-May-21

Total Work Location

OTHER ACTIVE PROJECT

Total Work Location

NO CUSTOMER VESSEL JOB OUTLINE Total Work Days

1 PT PTK AHTS TRANSKO AE-DG 1/AE-DG 2, 28 Days

NO CUSTOMER NAME DIVISION

Fiki Untung Saputra

Sindhu Kusuma Putra

Eky Gilang Pratama

Ahmad Khomar (WKD-Engine)

Riwan Muhtar Findi

Rizky Nur Eka Putra

Riyan Edhi Prasetyo

Name : KRI SHS 990, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 41 Days

Active Days on This

Name : KT JAYANEGARA 401, PELINDO 3

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 12 Days

Active Days on This

Name : KRI AHP 355

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 2 Days

Active Days on This

Name : KRI KST 356, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 6 Days

Active Days on This

Note: Synchronizing adjustment screw of

Name : KT SUBALI II, PELINDO 3

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 10 Days

Active Days on This

Remove Wiring of Used Monitor and

Run engine, but still unable to run

Name : KRI YOS 353, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 65 Days

Active Days on This

1 Fresh Water Drain

Check, found some following

89 Oil Cooler, Heat Exchanger, Plate Clean Up

105 Oil Cooler, Heat Exchanger, Seal Clean Up

198 Aftercooler, Core As (Rear) Flushing (using soap and water)

212 Oil Cooler, Heat Exchanger, Seal Clean Up

218 Front Housing (AC/OC Water Pump Side) Clean Up

224 Front Housing (AC/OC Water Pump Side) Clean Up

327 Aftercooler, Housing (Rear) Install

437 Engine Oil Filter Clean Up

Fuel Temperature Sensor

Propeller Shaft, RPM Sensor

Turbocharger, Oil Lines (Return)

Repair and Check

Swap with AC/OC Temp.

Perform High Idle Position

1016 RPM on Kobelt Lever

Perform Sea Trial 1 x 8 Hours

Sensor (AC/OC Read higher 4

Name : KRI KPL 981, TNI-AL

PERSONNEL DATA RECORD (TECHNICIAN)

Total Work Days : 50 Days