Professional Documents
Culture Documents
c7 Diagrama-1
c7 Diagrama-1
C7 On-highway Engine
1 WEDGE 155-2276 BU-18 G850-E42 B 189-9115
1 2 3 4 5 6
084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence OR-18 L984-E32 45 180-9340
GN-18 G883-E49 C 189-9115
YL-18 L985-E33 46 180-9340
084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning J204 ACCESSORY TABLE
47 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
WH-18 E964-E38 48 180-9340
091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal WH-18 G828-E4 A 180-9339 1 PLUG_AS. 189-9114
Electrical System
3E-5179 BK-18 E963-E39 49 180-9340
GN-18 G829-E6 B 180-9339 3 SEAL 189-9116
091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern 50 8T-8737
BR-18 G849-E17 C 180-9339
51 8T-8737
7 8 9 10 11 12 094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active ACCESSORY TABLE P648/No Fan Speed Input
52 8T-8737
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking 53 8T-8737
1 RECEPTACLE_AS. 3E-3370 RD-18 C987-E44 A 116-6159
BU-18 A705-E40 54 180-9340
094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect 1 WEDGE 3E-3371 BU-18 G850-E42 B 116-6159
GY-18 A706-E41 55 180-9340
ACCESSORY TABLE
094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault 56 8T-8737
J300 QTY PART NAME P/N
57 8T-8737
096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 116-6158
YL-18 E966-E36 58 180-9340
6 5 4 3 2 1 096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate KAL1-81015 BU-18 E965-E37 59 180-9340
GY-18
PU-18
A701-E21
A702-E22
1
2
180-9339
180-9339
2
1
SEAL
RETAINER
100-6674
111-2422
GN-18 G883-E49 60 180-9340
100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high BR-18 A703-E23 3 180-9339 1 CAP 116-6161
PK-18 G854-E45 61 180-9340
GN-18 A704-E24 4 180-9339
100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low PU-18 G855-E46 62 180-9340 P802
BU-18 A705-E40 5 180-9339
WH-18 M795-E99 63 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault GY-18 A706-E41 6 180-9339
118-8429 BK-18 C211-E98 64 180-9340 GY-18 G458-E48 A 123-1198
YL-18 L985-E35 7 180-9339
100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault 65 8T-8737 GN-18 G829-E47 B 123-1198
YL-18 L985-E34 8 180-9339
66 8T-8737 ACCESSORY TABLE
OR-18 L984-E30 9 180-9339
102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect 67 8T-8737 QTY PART NAME P/N
OR-18 L984-E31 10 180-9339
68 8T-8737 1 PLUG_AS. 118-8429
102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters WH-18 L983-E29 11 180-9339
69 8T-8737
WH-18 L983-E28 12 180-9339
102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed 70 8T-8737 Not Used NOTE A
ACCESSORY TABLE
B A ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected QTY PART NAME P/N
QTY PART NAME P/N YL-18 G846-E19 1 180-9339
1 RECEPTACLE_AS. 3E-5179
102-07 25 Boost Pressure not responding 1 PLUG_AS. 160-7690 PK-18 G833-E14 2 180-9339
1 WEDGE 3E-5180
2 STRAP 3S-2093 ACCESSORY TABLE
1 ENDBELL 126-1774 QTY PART NAME P/N
189-9114 116-6158 100-3320 1 RECEPTACLE_AS. 3E-3364
1 WEDGE 3E-3365
P174 J174 P274 J274 Part Number For Connector Tables for Harness 222-5917
3E-3370 155-2267 111-2416 Connector Assembly
1306795 1306795 1117898 3E5179 P300 P301 NOTE X P303 NOTE X P305 NOTE X
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
325-AG135 PK-14 1 325-A135 PK-14 GY-16 A701-A1 1 126-1766 GY-16 A701-A1 A 154-2389 BR-16 A703-A5 A 154-2389 BU-16 A705-A9 A 154-2389
B A
Plug Receptacle PU-16 A702-A3 2 126-1766 WH-16 L983-A2 B 154-2389 OR-16 L984-A6 B 154-2389 YL-16 L985-A10 B 154-2389
A B A B 2 BR-16 A703-A5 3 126-1766 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
Socket Wire
C Pin Wire Fuse GN-16 A704-A7 4 126-1766 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
C Color Gauge BU-16 A705-A9 5 126-1766 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
Pin or Socket GY-16 A706-A11 6 126-1766 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
Single Wire Number YL-16 L985-A10 7 126-1766 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
Ground YL-16 L985-A12 8 126-1766
153-9693 NOTE X 155-2269 3E-3364 Connector Circuit Connection 200-L32 BK-14 P302 NOTE X P304 NOTE X P306 NOTE X
OR-16 L984-A6 9 126-1766
Number OR-16 L984-A8 10 126-1766 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
Identification Component WH-16 L983-A2 11 126-1766 PU-16 A702-A3 A 154-2389 GN-16 A704-A7 A 154-2389 GY-16 A706-A11 A 154-2389
Part Number WH-16 L983-A4 12 126-1766 WH-16 L983-A4 B 154-2389 OR-16 L984-A8 B 154-2389 YL-16 L985-A12 B 154-2389
2 1
105-9344 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
A B B 1 2
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
© 2005 Caterpillar Printed in U.S.A. 1 PLUG_AS. 155-2252
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
1 WEDGE 155-2258
All Rights Reserved 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
RENR7691-01
8 Page, JVD
ENGINE HARNESS WIRING DIAGRAM
A701-A1 GY-16
A702-A3 PU-16
A703-A5 BR-16
A704-A7 GN-16 A701-E21 GY-18
A705-A9 BU-16 A702-E22 PU-18
INJECTOR
HARNESS A703-E23 BR-18
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 A705-E40 BU-18
INJECTOR HARNESS P300 J300 A706-E41 GY-18 P2
GROMMET 1552252 3E5179 1607690 ENGINE CONTROL MODULE
NOTE X
NOTE X
NOTE X
NOTE X
NOTE X
NOTE X
A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1
B
A
B
A
B
A
B
A
B
A
B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
P306
1539693
P301
1539693
P302
1539693
P303
1539693
P304
1539693
P305
1539693
A703-A5 BR-16 3 A703-E23 BR-18 L983-E27 WH-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
A704-A7 GN-16 4 A704-E24 GN-18 4
A705-A9 BU-16 5 A705-E40 BU-18 5
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 1
6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 10
L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
L985-E33 YL-18 13
P401 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
1003320 15
A E963-E39 BK-18 E963-E39 BK-18 16
PRIMARY(TOP)
B E964-E38 WH-18 E964-E38 WH-18 17
ENGINE SPEED/TIMING SENSORS E965-E37 BU-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
245-4630 P402 E966-E36 YL-18 19
169-3300 EARLY 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(-)
23 TIMING CALIBRATION(+)
P500 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
(+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 G846-E19 YL-18 27
28
(+) BATTERY SWITCHED 29
J204 G828-E1 WH-18 30
3E3370 G828-E2 WH-18 31
STARTING CIRCUIT +5V OR-18 A G828-E4 WH-18 G828-E3 WH-18 995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
INJECTION ACTUATION PRESSURE SENSOR
RETURN YL-18 B G829-E6 GN-18 G828-E4 WH-18 G458-E48 GY -18 33 ENGINE OIL LEVEL
224-4536
(-) BATTERY / SENSOR RETURN SIGNAL GN-18 C G849-E17 BR-18 G846-E19 YL-18 34 NOT USED (NOTE A)
G826-E26 BR -18 C967-E20 BU -18 35 INTAKE MANIFOLD AIR TEMP
SENSOR / ACTUATOR SUPPLY A701-E21 GY-18 36 INJECTOR CYL 1
P201 A702-E22 PU-18 37 INJECTOR CYL 2
1552267 G829-E5 GN-18 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL PLUS TO ECM ENGINE OIL PRESSURE SENSOR G829-E47 GN-18 A704-E24 GN-18 39 INJECTOR CYL 4
+5V A G826-E26 BR-18
1
SIGNAL MINUS TO ECM 161-1705 RETURN B G827-E27 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
(OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
CONTROL PLUS FROM ECM G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON
43
CONTROL MINUS FROM ECM
P203 G827-E27 BU -18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
1552267 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
DATA LINK PLUS +5V A G828-E2 WH-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
DATA LINK MINUS ATMOSPHERIC PRESSURE SENSOR G833-E11 PK-18 47
161-1703 RETURN B G829-E8 GN-18
SIGNAL C A747-E10 GY-18 G833-E14 PK-18 1
G850-E9 BU-18
G883-E49 GN-18
J648
INLET AIR B
HEATER LAMP A
C987-RD
C987-RD
P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER 27
SIGNAL- C973-GN
MOTOR 26
GROUND
9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
-BAT. A SIGNAL- 451-BR 451-BR 39 TACHOMETER NEGATIVE
J 57
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK 14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 25
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT. G842-GY 47 INPUT #5
G882-WH G882-WH 64 INPUT #13
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY 18 INPUT SENSOR COMMON #1
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
RENR7691-01
(TRANSMISSION IN GEAR)
24
H795-PK E971-GN E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
8 Page, Color 2, JVD
Atmospheric
Pressure Boost
Injector Sensor Pressure
Intake Manifold Harness
Injection Actuation Injector P203 Sensor
Air Temperature Connector
Pressure Harness P200
Sensor P300/J300 Turbo
Sensor Grommet
P103 Wastegate
J204
Solenoid
Inlet Air Heater Lamp / P511
Fan Speed
Connector
P648
Injection Actuation
Pressure Control
Valve
P500
Engine Coolant
Temperature
Sensor
P100
Primary Engine
Speed / Timing
Sensor
(Top)
P401
J1
P2/J2 Engine
Secondary Engine
Speed / Timing Control
Sensor Module
(Bottom) Engine Oil Engine Oil
P402 Level Pressure
Switch Sensor
P802 P201
Connector and Splice Locations for Harnesses 222-5905, 222-5906, and 222-5907
Injector Intake Manifold
Harness Air Temperature Injection Actuation
Connector P103 Pressure Control
P300/J300 Valve
L983-WH L984-OR L985-YL P500
Splice Splice Splice
G833-PK
Splice G850-BU
Splice
Atmospheric
Pressure
P203
Engine Oil Engine
Pressure Control Not
(Optional) Module Used Inlet Air Heater Lamp
P201 P2 NOTE A (Fan Speed)
P648
Primary Engine
Speed / Timing
Turbo
(Top)
Wastegate
P401
Solenoid
Secondary Engine P511
Speed / Timing Engine Oil
(Bottom) Level
P402 (Optional)
P802
THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE (S/N: KAL)
IDENT HARNESS CHG
E 222-5905 04 (J2 / ENGINE)
E 222-5906 04 (J2 / ENGINE)
E 222-5907 04 (J2 / ENGINE)
A 222-5917 05 (INJECTOR)