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BRE Building Elements series

ROOFS AND ROOFING


Performance, diagnosis, maintenance, repair
and the avoidance of defects
THIRD EDITION

H W Harrison, P M Trotman and G K Saunders


BRE Building Elements series

ROOFS AND ROOFING


Performance, diagnosis, maintenance, repair
and the avoidance of defects

Third edition

H W Harrison, P M Trotman and G K Saunders


CONTENTS iii

CONTENTS
Preface to the first edition v
Preface to the second edition viii
Preface to the third edition ix
About the authors x

1 INTRODUCTION 1
1.1 Background 2
1.2 References 11

2 THE BASIC FUNCTIONS OF ALL ROOFS 13


2.1 Strength and stability 14
2.2 Dimensional stability 24
2.3 Exclusion and disposal of rain and snow 25
2.4 Energy conservation and ventilation 29
2.5 Control of solar heat and air temperature 34
2.6 Fire safety and precautions and lightning protection 42
2.7 Daylighting and control of glare 47
2.8 Sound insulation 49
2.9 Durability, ease of maintenance and whole-life costs 51
2.10 Functions particular to pitched roofs 58
2.11 Functions particular to flat roofs 62
2.12 Extensive lightweight green roofs 66
2.13 Modern methods of construction 68
2.14 Roof-mounted photovoltaic systems 70
2.15 References 73

3 SHORT-SPAN DOMESTIC PITCHED ROOFS 77


3.1 Concrete and clay tiles 78
3.2 Slate and stone tiles 108
3.3 Fully supported metal 120
3.4 Fully supported built-up bitumen felt and felt strip slates 127
3.5 Rigid sheets 132
3.6 Shingles 136
3.7 Thatch 139
3.8 Thermal insulation in lofts 147
3.9 Loft conversions 148
3.10 References 157

4 SHORT-SPAN DOMESTIC FLAT ROOFS 161


4.1 Built-up felt 163
4.2 Mastic asphalt 172
4.3 Inverted flat roofs 177
4.4 Fully supported metal roofs 180
4.5 Single-layer membranes 183
4.6 References 186
iv CONTENTS (CONT’D)

5 MEDIUM-SPAN COMMERCIAL AND PUBLIC ROOFS 189


5.1 Pitched roofs 191
5.2 Flat roofs 204
5.3 Vaults and other special shaped roofs such as glazed atria 212
5.4 Roof gardens (intensive green roofs) 219
5.5 Swimming pool roofs 221
5.6 References 223

6 MEDIUM-SPAN INDUSTRIAL ROOFS 225


6.1 Sheeted portals, north lights, monitors and saw-tooths 226
6.2 Patent glazing 237
6.3 Temporary and short-life roofs 241
6.4 References 245

7 LONG-SPAN ROOFS 247


7.1 All kinds of long-span roofs 248
7.2 Skeletal structures 254
7.3 References 258

8 INDEX 259
PREFACE TO THE THIRD EDITION ix

PREFACE TO THE THIRD EDITION


The third edition of this book is being published at a time • extensive lightweight green roofs,
when the UK construction industry is facing a significant • modern methods of construction,
reduction in its work load, and nearly a decade after • roof-mounted photovoltaic systems,
the second edition was prepared. That decade has seen • thermal insulation in lofts,
massive changes in public awareness of the need for • loft conversions,
sustainability in construction, and the introduction of the • single-layer membranes.
Code for Sustainable Homes in November 2006, which
since May 2008 has formed a basis for assessment of the New sections have been introduced as appropriate into
acceptability of the design of new housing in England and existing chapters, including:
Wales. • new forms of metal roofing,
But similar needs exist for the whole of the UK’s future • siphonic roof drainage,
building programme, new-build hospitals, factories, • new materials technologies,
educational buildings and other long-life buildings which • improved protective finishes for timber, metals and
will provide challenges to designers in meeting the concrete.
conditions brought about by anticipated climate changes
and the need to be carbon-neutral and to conserve Where appropriate, each chapter now contains a section
our dwindling natural resources. There have also been dealing with provisions that may become necessary to
significant changes in British Standards which increasingly accommodate climate change (eg increased rainfall,
reflect those taking place in Europe. stronger winds and higher temperatures).
However, the UK cannot afford year-on-year to renew There have been considerable changes too in the
more than a very small percentage of the stock of existing standards covering roof drainage which have been
buildings, and the need for intelligent conservation and reflected in the revised text.
upgrading of the old stock is arguably of equal if not more Approximately one-quarter of the photographs are
importance. new to this edition.
It is against this background that this third edition
of Roofs and roofing has been prepared. In addition HWH
to thorough revision of the chapters on the more PMT
traditional forms of construction, such as tiling and slating, GKS
completely new chapters have been prepared on: June 2009
3 SHORT-SPAN DOMESTIC PITCHED ROOFS 77

3 SHORT-SPAN DOMESTIC PITCHED ROOFS


Short-span roofs are normally • natural slate, Fibre-cement
products
defined as being of less than • manmade slate, 7% Slate
8–9 m span. Pitched roofs are • shingles. Clay tiles 20%
conventionally defined as those 12%

roofs with slopes greater than 10°, Figure 3.2 shows the current
whereas roofs of slope 10° or less are market share held by the first four
defined as flat. categories. Following increased
For the purposes of this book, appreciation of the need to protect
pitched roofs have been categorised the environment, there has been
into those covered in relatively limited use of recycled materials Concrete tiles
61%
small overlapping units, dealt with such as rubber. The increased
in Chapters 3.1, 3.2 and 3.6, those popularity of PV systems is envisaged
Figure 3.2: Roof tile market by value,
covered in sheet materials, dealt which will affect the type of roofing
2006. Data from Roofing Market
with in Chapters 3.3–3.5, and chosen to support them. Report[2]
thatch, which forms a category of its Some general information about
own, dealt with in Chapter 3.7. defects in pitched roofs in housing
Small overlapping units consist of can be found in Assessing traditional
the following types: housing for rehabilitation[1].
• clay tile,
• concrete tile,

Figure 3.1 This steeply pitched plain tiled roof was built in 1880 but re-covered after bomb damage in the 1939–45 war
PAGE
3 HEADER
SHORT-SPAN
RIGHTDOMESTIC
– Page header
PITCHEDsubtitle
ROOFS 87

Box 3.1: Calculations of rainwater run-off from short span domestic roofing BRE site inspections. Drawings have
and gutter size been seen that specifically state that
Using Figure 3.25, the effective catchment area that will discharge to each gutter is: the design of gutter systems should
• for the slope of a pitched roof, the plan area, A (m2), plus half the elevation area, B be left to the site staff to sort out!
(m2) (Figure 3.25a), The pitch of valley gutters is less than
• for a pitched roof abutting a wall, the plan area, A, plus half the elevation area, B, the pitch of the roof they join, and
plus half the wall area, C, above the roof slope (Figure 3.25b), valley gutters on pitches of less than
• for a flat roof, the relevant plan area. 20° are particularly prone to leaking.
Poor detailing was commonly found
The run-off rate to each gutter is the total catchment area for the gutter divided by
48. This produces the run-off in litres per second using the recommended rainfall
in the BRE quality assessments.
(thunderstorm) rate of 75 mm/hour. BRE site inspections revealed a
number of cases where gutters had
The size of the guttering is shown in Table 3.5 using the flow capacity that will not been installed on porches and
accommodate the run-off rate. As part of this process, the number of outlets should
bay windows: decisions which may
be considered: more outlets from a run of guttering spreads the total loading on the
be marginal where the drips cause
gutter, but the loadings will vary according to where the outlets are positioned (Figure
3.26).
no inconvenience to the occupants,
but less acceptable for doorways
(Figure 3.27).
(a)

A room in the roof


B
Where a room is formed within a
A pitched roof void, it is sometimes
difficult to achieve adequate
ventilation for the roof to the outside
(Figure 3.28). BRE Defect Action
Sheets 118[22] and 119[23] deal with
(b)
this problem, particularly where
it involves the careful placing of
This gutter needs to have thermal insulation to ensure an
twice the flow capacity of . . . adequate ventilation gap. Thermal
insulation: avoiding risks[24] is also
helpful. The most important points
C to watch are:
• that a vapour control layer (eg of
B
at least 500-gauge polyethylene)
A
is installed in the sloping part of
the roof under the insulation,
• that a vapour permeable sarking
is used in new construction,
• that cupboards should be within
the insulated envelope, ensuring
continuity of the lining.
. . . this gutter,
and four times the
Figure 3.25: Catchment areas for capacity of . . . MAIN PERFORMANCE
calculating rainwater run-off REQUIREMENTS AND DEFECTS

Choice of materials for


Table 3.5: Flow capacities of structure
standard eaves gutters (when Timber has been used as the main
level) structural material in the vast
Flow capacity
majority of tiled roofs: those dating
Size of (litres/sec) from before the early 1960s for the
gutter True Nominal most part designed with strutted
(mm) half round half round purlins (Figure 3.29), more recent
75 0.38 0.27 designs using trussed rafters. The
100 0.78 0.55 structure of most of these is in good
115 1.11 0.78 condition (only 1 in 8 of these
. . . this gutter,
125 1.37 0.96 structures being reported as faulty[5]),
150 2.16 1.52 provided attention has been paid
Figure 3.26: Spacing between outlets
to reduce water load on gutters to routine maintenance of the
covering.
BRE Building Elements

Floors and flooring


Performance, diagnosis, maintenance,
repair and the avoidance of defects

P W Pye, MRIC, CChem

H W Harrison, ISO, Dip Arch, RIBA


iii

Contents

Preface v
Readership v
Scope of the book v
Some important definitions vi
Acknowledgements vii
Second edition vii
0 Introduction 1
Records of failures and faults in buildings 1
BRE publications on floors and flooring 5
Changes in construction practice over the years 5
1 The basic functions of all floors 11
1.1 Strength and stability 12
1.2 Dimensional stability 17
1.3 Thermal properties 20
1.4 Control of dampness and condensation, and waterproofness 25
1.5 Comfort and safety 32
1.6 Fire and resistance to high temperatures 44
1.7 Appearance and reflectivity 51
1.8 Sound insulation 53
1.9 Durability 56
1.10 Inspection and maintenance 65
2 Suspended floors and ceilings 69
2.1 Timber on timber or nailable steel joists 70
2.2 In situ suspended concrete slabs 95
2.3 Precast concrete beam and block, slab and plank floors 106
2.4 Steel sheet, and steel and cast iron beams with brick or concrete infill 116
2.5 Masonry vaults 124
2.6 Platform and other access floors 128
3 Solid floors 133
3.1 Concrete groundbearing floors: insulated above the structure
or uninsulated 134
3.2 Concrete groundbearing floors: insulated below or at the edge
of the structure 151
3.3 Rafts 154
iv Contents

4 Screeds, underlays and underlayments 157


4.1 Dense sand and cement screeds: bonded and unbonded 158
4.2 Floating screeds: sand and cement 166
4.3 Levelling and smoothing underlayments 170
4.4 Lightweight screeds 172
4.5 Screeds based on calcium sulfate binders 174
4.6 Matwells, duct covers and structural movement joints 177
5 Jointless floor finishes 181
5.1 Concrete wearing surfaces 182
5.2 Polymer modified cementitious screeds 186
5.3 Granolithic and cementitious wearing screeds 188
5.4 In situ terrazzo 191
5.5 Synthetic resins 194
5.6 Paints and seals 199
5.7 Mastic asphalt and pitchmastic 202
5.8 Magnesium oxychloride (magnesite) 206
6 Jointed resilient finishes 211
6.1 Textile 212
6.2 Linoleum 215
6.3 Cork 218
6.4 PVC flexible 220
6.5 PVC semi-flexible or vinyl (asbestos) 226
6.6 Rubber 229
6.7 Thermoplastic 232
7 Jointed hard finishes 235
7.1 Ceramic tiles and brick paviors 236
7.2 Concrete flags 245
7.3 Natural stone 247
7.4 Terrazzo tiles 252
7.5 Composition block 256
7.6 Metal 260
8 Timber and timber products 263
8.1 General 264
8.2 Board and strip 268
8.3 Block 272
8.4 Parquet and mosaic 275
8.5 Panel products 277
Appendix A How to identify less recognisable floorings
and their substrates 283
Appendix B How to choose a flooring 284
References and further or general reading 285
Index 295
v

Preface

First edition of the underlying structure to enable procedures – or until they make the
an understanding of the behaviour of mistakes, or overlook precautions, as
It has been said that most problems the whole floor without going very previous generations have done.
with floors occur because people far into engineering design The criteria presented in Chapter 1
insist on walking on them, pushing principles. It does not purport, are then related to the different
trolleys over them, placing large though, to be a book of construction types of floors and their finishes
objects on them and dropping things practice; nor does it provide the (Chapters 2–8).
on them – if only they were ceilings reader with the information The text concentrates on those
they would never wear out! A small necessary to design a floor, but, aspects of construction which, in the
witticism that reflects the way some mainly through lists and experience of BRE, lead to the
people, including professionals in comprehensive illustration, shows greatest number of problems or
the construction industry, see floors. him or her what to look for as good greatest potential expense if carried
Or, rather, don’t see them! After all, and bad features of floors and out unsatisfactorily. It follows that
what is there to a floor: floorboards flooring. It also offers sources of these problems will be picked up
nailed to joists. What can go wrong further information and advice. most frequently by maintenance
with that? And if it happens to form surveyors and others carrying out
a ceiling, even better. But the facts Readership remedial work on floors. Although
belie this perception. Floors and flooring is addressed most of the information relates to
BRE’s figures on faults in primarily to building surveyors and older buildings, surveyors may be
buildings of all types (given in other professionals performing called upon to inspect buildings built
greater detail in the introductory similar functions, such as architects in relatively recent years. It is
chapter which follows) show that a and builders, who maintain, repair, therefore appropriate also to include
substantial number concern floors. extend and renew the national much material concerning
Despite the advice that has been building stock. Lecturers and other observations by BRE of new
available to the industry from the educators in the building field will buildings under construction in the
1920s, faults in flooring, such as also find it to be a useful adjunct to period 1985–95.
cracking, detachment and entrapped their course material. Many of the difficulties which are
water, recur frequently. If some of referred to BRE for advice stem
the errors appear elementary, this Scope of the book from too hasty assumptions about
only reflects what happens in the Although books on flooring are few, the causes of particular defects. Very
design office and on site. All that we there is no shortage of industry often the symptoms are treated, not
can do is show to those who work in guidance on floors and flooring. The the causes, and the defects recur. It is
the flooring industry what is being problem is that people do not use the to be hoped that this book will
done incorrectly and how to take guidance that exists. encourage a systematic approach to
corrective action – preferably before To try to remedy that situation, the diagnosis of floor and flooring
faults or defects lead to costly the contents of this book are defects.
damage. configured so that the principles, The case studies provided in some
This book describes the materials features and functions of floors and of the chapters are selected from the
and products, methods and criteria flooring are described first files of BRE Advisory Service and
which are used in the construction of (Chapter 1). There needs to be the former Housing Defects
floors and flooring. It draws the sufficient discussion of principles to Prevention Unit, and represent the
reader’s attention to those elements impart understanding of the reason most frequent kinds of problems on
and practices which ensure good for certain practices; without that which BRE is consulted. They are
performance or lead to faults and understanding, practitioners will not meant to be comprehensive in
failure. There is sufficient discussion have difficulty following correct scope since the factors affecting
vi Preface
individual sites are many and varied. Ramps, landings and stair treads We have deliberately not provided
As has already been said, this are included as elements of floors, more than an outline of the major
book is not a textbook on building but not staircase enclosures. There is points which specifiers will need to
construction. Hence, the drawings an argument for dealing with take into account in the cleaning and
are not working drawings but merely staircases in conjunction with walls maintenance of floorings since this is
show either those aspects to which since, in most cases, it is necessary to not a topic which has been studied in
the particular attention of readers consider the enclosures for stairs in depth by BRE or its predecessor, the
needs to be drawn or simply provide conjunction with stair flights; Building Research Station; in any
typical details to support text. enclosures for staircases, and such case there is suitable literature
Other more specific aspects of the matters as protected shafts, are available from industry sources and
subject not deemed to be relevant to therefore considered as elements of other publishers.
this book are mentioned briefly in walls.
appropriate chapters – usually in the Much that is relevant to ordinary Some important definitions
introductory paragraphs. floor finishes applies also to stair Some of the more general terms
Passive fire protection measures tread finishes. used in floors and ceilings will be
are those features of the fabric, such The weatherproofing aspects of found in Section 1.3, Subsection 1.3.3
as structural frames, walls and floors, balconies, insofar as they are similar of BS 6100-1 (Glossary of building
that are incorporated into building to those of roofs, are dealt with in the and civil engineering terms: General
design to ensure an acceptable level book on roofs. Thresholds are and miscellaneous).
of safety. These measures, so far as handled as parts of external walls. Since the book is mainly about the
they affect floors, are dealt with in In many places through the book problems that can arise in floors, two
outline in this book. Measures which we have quoted British Standards words, ‘fault’ and ‘defect’, need
are brought into action on the and codes of practice which have precise definition. Fault describes a
occurrence of a fire, such as fire been withdrawn; however they departure from good practice in
detectors, sprinklers and smoke would have been current at the time design or execution of design; it is
exhaust systems are referred to as a particular floor or flooring was laid. used for any departure from
active fire protection, and are not We have done this deliberately since requirements specified in building
dealt with in this book. they often gave better specifications regulations, British Standards and
The standard headings within the than those now current. Indeed, in codes of practice, and the published
chapters are repeated only where some cases, standards and codes recommendations of authoritative
there is a need to refer the reader have been withdrawn and not organisations. A defect – a shortfall
back to earlier statements or where replaced. Copies of old standards in performance – is the product of a
there is something relevant to add to and codes are often retained by BRE fault, but while such a consequence
what has gone before. We have for use in disputes; they can also be cannot always be predicted with
assumed that readers will know seen in the British Library. certainty, all faults should be seen as
many of the more common In the United Kingdom, there are having the potential for leading to
abbreviations used in the industry – three different sets of building defects. The word ‘failure’ has
DPC, PVC etc – and we have regulations: the Building Regulations occasionally been used to signify the
declined to spell them out. 1991 which apply to England and more serious defects.
This book deals with all kinds of Wales; the Building Standards By ‘floor’ we mean the whole of
floorings (ie floor coverings), (Scotland) Regulations 1990; and the the horizontal elements of a building
including both in situ and Building Regulations (Northern (excluding roofs but including
manufactured products, and these Ireland) 1994. There are many ceilings); ‘flooring’ refers simply to
are covered in detail in Chapters 5–8. common provisions between the the finish of the upper surface of the
A classification of floorings for use three sets, but there are also major floor.
internationally has been published differences. Although the book has Where the term ‘investigator’ has
by the European Union of been written against the background been used, it covers a variety of roles
Agrément, and this is examined in of the building regulations for including a member of BRE’s
more detail later in the book. England and Wales, this is simply Advisory Service, a BRE researcher
Ceilings, whether suspended or because it is in England and Wales or a consultant working under
applied directly to soffits, are treated that most BRE site inspections have contract to BRE.
as integral parts of the element of been carried out. The fact that the
floors since many aspects of majority of references to building
performance, such as fire and sound, regulations are to those for England
affect all parts of both floors and and Wales should not make the book
ceilings. Ceilings are mainly dealt inapplicable to Scotland and
with in Chapter 2. Northern Ireland.
Preface vii
‘Topping’ has been used to Acknowledgements
Second edition
describe an in situ material laid to Photographs which do not bear an
provide good abrasion resistance attribution have been provided from This revised edition of Floors and
and to provide the wearing surface. our own collections or from the BRE flooring embodies a considerable
It has also been used to refer to a Photographic Archive, a unique number of changes from the first
cementitious mix used to lock collection dating from the early edition, particularly with respect to
together components of a structural 1920s. changes to standards and codes, and
concrete floor, such as hollow pots, To the following colleagues – to building regulations.
where it is called a structural many from the BRE Scottish Major changes will be found to
topping. Laboratory and the Fire Research the section concerned with revised
‘Underlay’ is a layer used between Station – and former colleagues who guidance for identifying radon
the structural deck or slab and the have suggested material for this affected areas (Chapter 1.5); to the
flooring, either prefabricated (eg book or commented on drafts or section on tests for sound insulation
plywood or hardboard) or a thick in both, we offer our thanks: which has been amended by the
situ layer (eg mastic asphalt or D R Addison, Dr B R Anderson, introduction of pre-completion
aggregate filled latex cement). R W Berry, Dr A B Birtles, testing (PCT) by Approved
‘Underlayment’ is in situ material Dr P Bonfield, P J Buller, Document E (2003) of the Building
used to smooth or level the base Dr R N Butlin, A H Cockram, Regulations (Chapter 1.8); and to
prior to laying the flooring. (The Dr J P Cornish, S A Covington, the chapter on panel products
term underlay seems to have R N Cox, Dr R C deVekey, (Chapter 8.5) following the
become restricted to preformed Diane M Currie, R J Currie, preparation of performance
substrates and the term Maggie Davidson, specifications and confirmation of
underlayment to those formed in Dr J M W Dinwoodie, former draft International Standards.
situ, and we have adopted this Dr B R Ellis, Dr V Enjily, The opportunity has also been
distinction. However, in other Dr L C Fothergill, E Grant, taken to update references to the
industry publications and documents G J Griffin, C J Grimwood, J H Hunt, hundred or so British Standards
the former term will be found to Dr P J Littlefair, T I Longworth, mentioned in the first edition.
apply to both applications.) K W Maun, N O Milbank,
‘Wear’ is the progressive loss from Dr D B Moore, W A Morris, PWP
the surface of a material or Dr R M Moss, F Nowak, HWH
component brought about by E F O’Sullivan, R E H Read, J F Reid, July 2003
mechanical action. M R Richardson, J Seller,
A J Stevens, P M Trotman,
C H C Turner and Dr T J S Yates, all
of BRE.
We have also drawn upon some
notes prepared by the late Dr Frank
Harper and the late Wilfred Warlow.
In addition, we acknowledge the
contributions of the original, though
anonymous, authors of Principles of
modern building, Volume 2, from
which several passages have been
adapted and updated.

PWP
HWH
August 1997
56 1 The basic functions of all floors

Chapter 1.9 Durability

This is a general chapter which


includes information relevant to all
kinds of flooring – information
relevant to a particular kind of
flooring, such as typical wear rates
on a particular surface, will be given
in the appropriate later chapter.
Floor finishes may be considered
to provide for the following main
functions:
● protection of the structural floor
● better appearance
● increased comfort and safety

The relative importance of these


functions varies according to
circumstances and budgets. Figure 1.61
However, one of the most important This industrial floor has suffered very heavy
attributes is the maintenance of the wear in spite of the robust finish. It has
functions over time; in other words, been subjected to piecemeal replacement.
the finishes must be durable. Because The wheel tracks of mechanical handling
of its importance, durability has equipment can be seen
often been regarded as a basic
property of a floor finish, but it
represents only the length of time The European Union of
that the chosen properties persist Agrément (UEAtc) have given
and depends as much on the priority, in their Method of
conditions of use as on the Assessment and Test covering
properties of the finish(98). innovative floorings, to assessing the
Many factors influence the life of conditions of service for floorings
a floor finish: using what has been called the
● wear UPEC system. UPEC is the French
● water and other liquids acronym for wear (usure) index 1–4,
● indenting loads and impacts indentation (poinçonnement) index
(Figure 1.61) 1–3, water (eau) index 0–3, and
● sunlight chemicals (chimiques) index 0–3
● insects (UEAtc Method of Assessment and
● moulds and fungi Test No 2(25)). Given the existence of
● high temperature an Agrément certificate for a
particular product, therefore, a
as well as the fundamental properties surveyor should be able to make a
Figure 1.60 of the materials and adhesives used, judgement on its performance.
The durability of any flooring is governed and the compatibility of these with UEAtc and the British Board of
ultimately by the kind of use it gets, other parts of the structure and its Agrément (BBA) have also issued
particularly by heavy wheeled vehicles behaviour in use. further guidance on the assessment
1.9 Durability 57
selected flooring, taking all involved, the assessment becomes
circumstances into account. What more and more subjective.
that minimum might be is a matter Wear and damage can be
for debate, but UEAtc have decided considered to arise from a number of
on 10 years, and BRE would not causes:
dispute that figure(25). ● mechanical action (leading to
Durability is affected by the care progressive loss of substance)
and skill with which the floor is laid, ● abrasion caused by fine solid
and the behaviour of the subfloor, as particles
well as by the choice of material ● cutting by the action of vehicles
itself. Failure to provide adequate (eg trolleys) and furniture
dampproofing and ventilation, and a ● corrosion from spillages
Figure 1.62 sound screed, can lead to serious ● degradation from soluble salts
This paint finish is breaking up. There is deterioration in finish; for example rising from the subsoil or
little substance to resist further wear as buckling of wood block floors or entrapped moisture in concrete
loss of adhesion in tiled or painted ● fatigue in the surface material
finishes (Figure 1.62). ● movement or rocking from
of plastics floorings (UEAtc uneven or friable bedding causing
Methods of Assessment and Test Resistance to wear chipping of arrises of slabs or tiles
No 23(99) and No 36(100), and BBA All floor surfaces wear to some
Information Sheet No 2(101)). These degree when subjected to foot or There has been considerable
are referred to in greater detail in the wheeled traffic. There may also be concern since the 1960s with the
appropriate later chapters. other factors including the degree of wear of floors in heritage
Experience has shown that there is a movement of furniture, which may buildings. This is dealt with in detail
relationship between wear and scrape or cut the surface, and the in Chapters 5.2 and 5.5. In some
indentation of PVC floorings; these movement of heavy loads such as in cases, depending of course on the
floorings, invariably, have a C index warehouses. However, using the material involved, it is evident that
of 2. For PVC floorings, it has definition of wear as the progressive wear of around one millimetre in ten
therefore been found possible to loss from the surface of a body years is occurring(103).
omit the C rating, and to combine brought about by mechanical action,
the U and P ratings into a single G it is not just the quantitative loss of
classification (1–5). material which is important but also
Of all the performance factors the qualitative assessment of the
described above, wear is perhaps the condition of the worn surface.
most influential because: Where changes in appearance are
● it is unavoidable in normal use
● it applies to all kinds of flooring
● in many cases, it can be very
obvious to users when it occurs

Expected life of floorings


There is a British Standard on
durability, BS 7543(102), which applies
to floors and flooring. It gives
general guidance on required and
predicted service life, and how to
present these requirements when
preparing a design brief.
The service life of a floor covering
depends as much on the conditions
in the building and the degree of use
as on the inherent properties of the
material and the techniques adopted
in laying it. However, even bearing
in mind the comparative ease of
replacement of many thin floorings,
building users should have a Figure 1.63
reasonable expectation of a Measuring the forces applied by foot traffic to flooring. Although these tests were
minimum service life for a properly conducted in the late 1950s, the results still apply
BRE Building Elements

Walls,
windows
and doors
Performance, diagnosis, maintenance,
repair and the avoidance of defects

H W Harrison, ISO, Dip Arch, RIBA

R C de Vekey, PhD, MRIC, CChem, DIC

BRE

Garston

Watford

WD2 7JR
iii

Contents

Preface v
Readership v
Scope of the book v
Some important definitions vi
Acknowledgements vi
0 Introduction 1
Records of failures and faults in buildings 1
BRE Defects Database records 3
BRE publications on walls, windows and doors 9
Changes in construction practice over the years 9
1 The basic functions of the vertical elements 15
1.1 Strength and stability 16
1.2 Dimensional stability 24
1.3 Exclusion and disposal of rain and snow 28
1.4 Thermal properties and condensation 38
1.5 Ventilation and air leakage 44
1.6 Daylighting, reflectivity and glare 46
1.7 Solar heat, control of sunlight and frost 49
1.8 Fire 54
1.9 Noise and sound insulation 58
1.10 Safety and security 61
1.11 Durability and maintenance 65
1.12 Anthropometrics and dynamics 74
2 Loadbearing external walls and units 77
2.1 Brick, solid 78
2.2 Brick and block, cavity 90
2.3 Stone rubble and ashlar 103
2.4 Precast concrete 108
2.5 In situ concrete 116
2.6 Earth, clay and chalk 120
iv Contents

3 External cladding on frames 125


3.1 Masonry on steel or concrete frame 126
3.2 Precast concrete on steel or concrete frame 132
3.3 Timber frame 137
3.4 Sheet cladding over frames 148
3.5 Glass fibre reinforced polyester and glass fibre reinforced cement 163
4 Glazing and curtain walling 167
4.1 Domestic windows 168
4.2 Non-domestic windows 183
4.3 Curtain walling and glass blocks 187
5 External doors, thresholds and shutters 193
5.1 Hinged, pivoting and sliding pedestrian doors 194
5.2 Thresholds 199
5.3 Garage doors, shutters and gates 203
6 Separating and compartment walls 207
6.1 Brick and block, precast and in situ concrete 208
6.2 Framed 215
6.3 Stairway enclosures and protected shafts 218
7 Partitions 221
7.1 Masonry partitions 222
7.2 Framed, movable and relocatable partitions 227
8 Internal doors 233
8.1 Doors for normal traffic 234
8.2 Fire doors 239
9 Applied external finishes 243
9.1 Tiling 244
9.2 Rendering 248
9.3 Timber and plastics cladding 259
9.4 Paints and other liquid or plastic finishes 262
10 Applied internal finishes 267
10.1 Tiling 268
10.2 Plastering and rendering 271
10.3 Sheet and board finishes 275
10.4 Paints and other liquid or plastic finishes 279
References and further or general reading 281
Index 295
v

Preface

This book is about all the main cases an underlying cause is lack of walls, windows and doors and the
vertical elements of buildings, both knowledge, in others a lack of care. joints between them are described,
external, including walls, windows and sources of further information and
and doors, and internal, including Readership advice are offered. The drawings are
separating walls, partitions and Walls, windows and doors is not working drawings but merely
internal doors. It deals in outline with addressed primarily to building show either those aspects to which the
the achieved performances and surveyors and other professionals particular attention of readers needs to
deficiencies of the fabric over the performing similar functions – such as be drawn or simply provide typical
whole age range of the national architects and builders – who details to support text.
building stock. Of course, many maintain, repair, extend and renew the Excluded from the scope of this
performance requirements are national building stock. It will also book is consideration of foundations
common to buildings of whatever age, find application in the education field. for walls, or basements, which will be
the main difference being that In spite of the current explosion dealt with in another publication.
occupants tend to make allowances of information, or perhaps because of Wall-to-roof junctions at eaves and
for deficiencies when the building it, people do not use the guidance that verges, and fabric or flexible plastics
is old. exists. In order to try to remedy that sheathings to buildings were dealt
The construction of a wall and its situation, the advice given in Chapters with in the companion book, Roofs
constituent materials must have 2 to 10 of this book concentrates on and roofing.
adequate strength, be fire resistant, practical details. However, there also As with the other books in this
offer the necessary acoustic and needs to be sufficient discussion of series, the text concentrates on those
thermal properties, and resist erosion principles to impart understanding of aspects of construction which, in the
and corrosion for the life of the the reason for certain practices, and experience of BRE, lead to the
building, so that the occupants can use much of this information is given in greatest number of problems or
the building safely and conveniently. Chapter 1. greatest potential expense, if carried
In addition, the external envelope out unsatisfactorily. It follows that
should have adequate resistance to the Scope of the book these problems will be picked up most
elements, and must allow the All kinds of external walls, frequently by maintenance surveyors
maintenance of a suitable indoor encompassing loadbearing and non- and others carrying out remedial work
environment. loadbearing, curtain walls, and on walls, windows and doors.
Information on faults in buildings overcladding are dealt with first; then Occasionally there is information
of all types show that nearly half windows and external doors, relating to a fault which is
concern walls, windows and doors. including thresholds. Later chapters infrequently encountered, and about
Despite the advice that has been include separating walls, partitions, which it may in consequence be
available to the industry from the and internal doors and stair enclosures difficult to locate information.
1920s, faults which formerly occurred including protected shafts. In Although most of the information
on a substantial scale, such as rain principle, all types of buildings are relates to older buildings, much
penetration through included, though obvious practical material concerning observations by
windows and doors, still recur considerations of space decree that BRE of new buildings under
frequently. Some of these faults may information on heritage buildings is construction in the period from 1985
appear to be elementary in character, limited in scope. to 1995 is also included.
but this only reflects The book is not a manual of Many of the difficulties which are
what happens in practice. Recognition construction practice, nor does it referred to BRE for advice stem from
of faults before they occur on site is provide the reader with the too hasty an assumption about the
obviously much more preferable to information necessary to design a causes of a particular defect. Very
correction after the event. In some wall. Both good and bad features of often the symptom is treated, not the
vi Preface
cause, and the defect recurs. It is to be that the majority of references to still in current use, we prefer to use it
hoped that this book will encourage a building regulations are to those for in this book as a generic term despite
systematic approach to the diagnosis England and Wales, should not make the comparable term ‘compartment
of walls and walling defects. the book inapplicable to Scotland and wall’ which is found in the national
The case studies provided in some Northern Ireland. building regulations.
of the chapters are selected from the There is insufficient space in this
files of the BRE Advisory Service and book to deal with the highly Acknowledgements
the former Housing Defects sophisticated new forms of external Photographs which do not bear an
Prevention Unit, and represent the walls, such as the so-called ‘smart’ or attribution have been provided from
most frequent kinds of problems on intelligent skins, employing variable our own collections or from the
which BRE has been consulted. external fabric, to improve solar BRE Photographic Archive, a unique
The standard headings within the control and daylight utilisation. It is collection dating from the early
chapters are repeated only where there intended that these form part of a 1920s.
is a need to refer the reader to earlier further book in this series. To the following colleagues, and
statements or where there is Information relating to these former colleagues, who have
something relevant to add to what has techniques may be sought from BRE. suggested material for this book or
gone before. commented on drafts, or both, we
Since it is necessary to consider the Some important definitions offer our thanks:
enclosures for stairways in Since the book is mainly about the M J Atkins, P Bonfield, R Cox,
conjunction with stair flights, problems that can arise in walls, E J Daniels, Maggie Davidson,
enclosures for stairways (including windows and doors, two words, ‘fault’ C Grimwood, W H (Bill) Harrison, C
such items as protected shafts) are and ‘defect’, need precise definition. Holland, M Howarth,
therefore considered as elements of Fault describes a departure from good Dr P Littlefair, Penny Morgan,
walls and are dealt with in this book in practice in design or execution of F Nowak, Dr R Orsler, M Pound,
Chapter 6.3. design: it is used for any departure P W Pye, R E H Read, J Reid,
In the United Kingdom, there are from requirements specified in Justine Redshaw, B Reeves, J Seller,
three different sets of building building regulations, British A J Stevens, C M Stirling,
regulations: The Building Regulations Standards and Codes of practice, and N Tinsdeall, P M Trotman, P Walton,
1991 which apply to England and the published recommendations of and Dr T Yates, all of the BRE.
Wales; The Building Standards authoritative organisations. A defect – We wish to acknowledge a special
(Scotland) Regulations 1990; and The a shortfall in performance – is the debt to P M Trotman for providing the
Building Regulations (Northern product of a fault, but while such a majority of the information in Chapter
Ireland) 1994. There are many consequence cannot always be 2.6.
common provisions between the three predicted with certainty, all faults In addition, acknowledgement is
sets, but there are also major have the potential for leading to given to the original though
differences. This book has been defects. The word failure has anonymous authors of Principles of
written against the background of the occasionally been used to signify the modern building, Volume 1, from
building regulations for England and more serious defects (and which several passages have been
Wales since, although there has been catastrophes!). adapted and updated.
an active Advisory Service for Where the term 'investigator' has
Scotland and Northern Ireland, the been used, it covers a variety of roles HWH
highest proportion of site inspections including a member of BRE's R C de V
has been carried out in England and Advisory Service, a BRE researcher July 1998
Wales. In addition, the technical or a consultant working under contract
aspects of the book are affected more to BRE.
by exposure due to location and height Because the term ‘separating wall’
above sea level than by national or has been used in the construction
administrative boundaries. The fact industry from the earliest days, and is
15

Chapter 1 The basic functions of


the vertical elements

Figure 1.1
Tay House, Glasgow (Photograph by permission of Stoakes Systems Ltd)

This first chapter deals in turn with


the basic functions which affect all of
the vertical external envelope of a
building, whether large (Figure 1.1)
or small, and all of its vertical
internal subdivisions. In later
chapters each of these functions is
considered in greater detail where
relevant to a particular component.
The chapter takes its cue from a
passage in Principles of modern
building : ‘It will be convenient to
consider the whole range of wall
functions together, even though any
given wall, external or internal,
loadbearing or non-loadbearing,
may not have to perform all of them’.
16 1 The basic functions of the vertical elements

Chapter 1.1 Strength and stability

The predominating factor in the building, or such movement of the


design of a wall is whether it has to ground, as will impair the stability of
carry an imposed load, for example any part of another building
from floors and roofs. Ever since (2) In assessing whether a building
Roman times the loading on a non- complies with sub paragraph (1)
framed wall has largely governed its regard shall be had to the imposed and
thickness, and over the years wind loads to which it is likely to be
conventions became established for subjected in the ordinary course of its
their construction. use for the purpose for which it is
However, it is only comparatively intended.’
rarely that the wall can stand by itself Structural design of walls for
without receiving support or restraint buildings is covered by the main
from the remainder of the building. British Standard Codes of practice for
Even the smaller domestic scale the various materials:
building of loadbearing brick often ● steel to BS 5950-1 to 9(16)
relies on the floor to provide lateral ● concrete to BS 8110-1 to 3(17)
restraint to the external wall. All that ● timber to BS 5268(18)
this chapter can do is to draw attention ● masonry to BS 5628(19), Approved
to some of the more important Document 1/2(20) or BS 8103(21)
considerations in relation to the
contribution which walls make to the Loads
structure as a whole, but not to provide There is a wide range of structural
sufficient information to allow the considerations that may be
structural design of walls to be carried required of a walling system, ranging
out. from purely non-loadbearing cladding
All walls need to be sufficiently to the cellular masonry or concrete
strong to carry the self weight of the walling system which ultimately
structure, together with imposed carries all the actions on a structure.
loads; for example those due to The forces are illustrated by Figure
furniture, equipment or the occupants 1.2.
Shear (in plane)
of the building.
Current requirements as far as the Dead loads
Compressive
structure of walls is concerned are The dead weight of any floors,
Shear embodied in the various national partitions, ceilings, roofs and
(in plane) building regulations. Taking the claddings must be carried to the
England and Wales Regulations(15) as ground (foundations) via a structural
an example: frame or a loadbearing wall. The
‘(1) The building shall be design dead load at any point is the
constructed so that the combined sum of all the individual dead loads
Lateral (flexural)
dead, imposed and wind loads are acting at that point from above
sustained and transmitted by it to the factored up to allow for the variability
Shear ground of materials. The partial factor of
(normal)
(a) safely; and safety is normally around 1.2–1.4 for
Figure 1.2 (b) without causing such deflection unfavourable loads and 0.9 for
Different loadings on a wall or deformation of any part of the favourable loads. Eccentric loads
BRE Building Elements

Foundations,
basements and
external works
Performance, diagnosis, maintenance,
repair and the avoidance of defects

H W Harrison, ISO, Dip Arch, RIBA

P M Trotman

BRE

Garston

Watford

WD25 9XX
iii

Contents

Preface v
Readership v
Scope of the book v
Design criteria vi
Some important definitions vi
Acknowledgements vii
0 Introduction 1
Records of failures and faults in buildings 2
BRE Defects Database records 2
BRE publications on foundations, basements and external works 4
Changes in construction practice over the years – a historical note 6
Summary of main changes in common practice since the 1950s 11
Building user requirements in the third millenium 14
1 The basic features of sites 15
1.1 Geology and topography 17
1.2 Fill, contaminated land, methane and radon 43
1.3 Surface water drainage requirements, water tables and groundwater 57
1.4 Site microclimates; windbreaks etc 62
1.5 The effects of vegetation on the ground 70
2 Foundations 77
2.1 General points on foundations 79
2.2 Old brick and stone footings 109
2.3 Concrete strips, pads etc 112
2.4 Piles 121
3 Basements, cellars and underground buildings 129
3.1 Structure 132
3.2 Waterproofing 138
3.3 Other aspects of performance 150
iv Contents

4 Public and other utilities 157


4.1 Water supply 158
4.2 Wastewater drainage 162
4.3 Surface water drainage, soakaways and flood storage 185
4.4 Other utilities 193
5 Walls, fencing and security devices 195
5.1 Embankments and retaining walls 196
5.2 Freestanding walls 206
5.3 Fencing 212
5.4 Exterior lighting and security devices 220
6 Hard and soft landscaping 225
6.1 Pavings 227
6.2 Trees, plants and grass 233
References and further reading 239
Index 249
v

Preface

This book is the fifth of the BRE experience of individual surveyors. Large civil engineering
Building Elements books and Clients need to be advised on when to structures such as port installations,
completes the planned series which call in other consultants to rectify bridges and tunnels, underground car
was begun in 1996. The first four existing problems. The book is parks and very large non-building
books are Roofs and roofing (first certainly not addressed to the structures such as storage tanks are
published in 1996), Floors and geotechnical engineer or the excluded from the scope of this book.
flooring (1997), Walls, windows and landscape architect, though it will in Included in external works are all
doors (1998) and Building services all probability find application in the items outside the building footprint
(2000). education field. but inside the site boundary,
encompassing wastewater and surface
Readership Scope of the book water drains, supply of utilities (eg
As with the other books, Foundations, The descriptions and advice given in gas, electricity and cabled services),
basements and external works is this book concentrate on practical footpaths, and access for vehicles
addressed primarily to building details. But there also needs to be including car parks and hard standings
surveyors and other professionals sufficient discussion of principles to to be found in the vicinity of
performing similar functions; for impart understanding of the reason for buildings. Perimeter and freestanding
example, architects and builders who certain practices. In previous books in boundary walls are also dealt with, as
maintain, repair, extend and renew the this series, some of the information is security fencing and, in outline
national building stock. Surveyors and which applied generally to the subject only, lighting; CCTV surveillance
architects undertaking routine surveys matter of the book was given in systems, though, are normally left in
of existing buildings may identify site Chapter 1, but here the topics, though the hands of specialist consultants and
problems or issues – in particular all closely related to the site, are rather contractors, and are therefore not
concerning the behaviour of more disparate, and the principles covered in detail.
foundations – which need to be which govern practice will in With such a broad scope, it will be
referred to specialists for advice. consequence be found dispersed in apparent that only brief reference can
The larger non-domestic buildings individual chapters. be made to most topics, and the text
built in the second half of the Included in foundations and therefore concentrates on those
twentieth century, and perhaps even basements is all work below DPC aspects with which BRE has been
some in the first half of the century – level, including strip foundations, most heavily involved, whether in
the standard textbooks of the time piles, retaining walls to basements; laboratory research, site investigation
were quite explicit – will most likely but not including ground floor slabs or or development of legislation.
have had the benefit of adequately rafts, which were included in Floors In principle, all types of buildings
designed foundations. In the case, and flooring, and building services are included. However, it is inevitable
though, of relatively small buildings within the footprint of the building, that the nature of foundations
such as houses, many decisions which were included in Building becomes very sophisticated in some
concerning ground and foundations services. building types such as those which are
will have been made by building Many points relating to the use of very tall, and these installations rarely
professionals who had little or no particular materials in close proximity lend themselves to simple guidance
training in geotechnical engineering. to the ground, such as the durability of for use by non-specialists. Indeed,
Some topics, such as deterioration brick, block and concrete have been there may well be no professional role
in drainage installations, may often be dealt with in Walls, windows and whatsoever for them in this respect.
amenable to straightforward doors to which reference can be made. However, even the relatively simple
rectification, but other aspects, such systems used in the majority of
as the installation of dampproofing in domestic construction provide
basements, may be outside the adequate potential for improvement.
vi Preface
Foundations, basements and material to be described requires a Design criteria
external works is not a manual of further breakdown into diagnosis, While this book is mainly about
construction practice, nor does it monitoring and remedial work. existing buildings and not specifically
provide the reader with the Chapter 3 also does not follow the about the design of new buildings, it
information necessary to design standard headings; it was found to be has been necessary in several
foundations, basements or external more appropriate to deal separately circumstances to give some design
works. Both good and bad features of with structure and waterproofing of criteria so that subsequent
these elements are described, and basements which is reflected in the performance of the completed
sources of further information and sub-chapter headings. building may be assessed against what
advice are offered. The drawings are In the United Kingdom, there are was required or intended.
not working drawings but merely three different sets of building
show either those aspects to which the regulations: The Building Regulations Some important definitions
particular attention of readers needs to 1991 which apply to England and The term ‘footprint’ has been used to
be drawn, or simply provide typical Wales; The Building Standards describe the area actually covered by
details to support text. The discussion, (Scotland) Regulations 1990; and The the building fabric. Note that this term
for the most part, is deliberately Building Regulations (Northern is not synonymous with the term
neutral on matters of style and Ireland) 1994. There are many curtilage, as used in legislation, which
aesthetics and is wary of suggesting common provisions between the three in its normally accepted meaning
that there is ever a unique optimum sets, but there are also major includes any ground forming a part of
solution. differences. The book has been the enclosure within which the
In a similar fashion to the other written against the background of the building stands.
books in this series which deal with building regulations for England and The term ‘surcharge’ as used in this
other building elements, the present Wales, since, although there has been book has two distinct meanings: a
text concentrates on those aspects an active Advisory Service for preloading of the ground (eg to induce
relating to the subject matter of the Scotland and Northern Ireland, the consolidation), and a condition in
book, in this case the site, and which, highest proportion of site inspections which water is held under pressure
in the experience of BRE, lead to the has been carried out in England and within a gravity drain, but which does
greatest number of problems or Wales. The fact that the majority of not escape to cause flooding.
greatest potential expense if carried references to building regulations are So far as water terms are concerned,
out unsatisfactorily. It follows that to those for England and Wales should there has been a significant change in
these problems will be picked up most not make the book inapplicable to usage since the 1980s. The term
frequently by maintenance surveyors Scotland and Northern Ireland. ‘potable water’ to describe water of a
and others specifying and carrying out Although practically all topics quality suitable for drinking is now no
remedial work. Occasionally there is relating to the construction of longer popular though it is still
information relating to an item, buildings are encompassed in the contained in current Standards, and
perhaps a fault, which is infrequently Construction (Design and the words ‘drinking’ and ‘wholesome’
encountered, and about which it may Management) Regulations 1994, the to describe water are preferred.
be difficult to locate information. ramifications for each of the topics The use of the term ‘foul water’ in
Although most of the information covered in this book are quite relation to sewage has fallen out of
relates to older buildings, much different. It is therefore not practical official use, being superseded by the
material concerning observations by to spell them out, beyond noting that term ‘wastewater’ which is often more
BRE investigators of new buildings there must be a Health and Safety Plan closely defined as ‘greywater’ or
under construction in the period from and File for all construction work ‘blackwater’; ‘greywater’ is
1985 to 1995 is also included. which should include information on wastewater not containing faecal
The case studies provided in some how to manage health and safety matter or urine, ‘blackwater’ is
of the chapters are selected from the issues after the installation is wastewater that contains faecal matter
files of the BRE Advisory Service, completed and throughout its life until or urine. However, for the purposes of
and the former Housing Defects demolition(1). this book, we tend to retain the term
Prevention Unit, and represent the foul water when referring to
most frequent kinds of problems on greywater and blackwater;
which BRE has been consulted. wastewater, though, can include
The standard headings within the surface water (eg run-off from car
chapters are repeated only where there parks).
is a need to refer the reader to earlier The term ‘aerobic’ indicates
statements or where there is conditions in which free oxygen is
something relevant to add to what has present, and ‘anaerobic’ in which it is
gone before. An exception to the not present.
sequence of standard headings occurs
in Chapter 2.1 where the amount of
Preface vii
Since the book is to a considerable Acknowledgements
extent about the problems that can Photographs which do not bear an
occur in the below-ground fabric of attribution have been provided from
buildings, two words, ‘fault’ and our own collections or from the
‘defect’, need precise definition. Fault BRE Photographic Archive, a
describes a departure from good unique collection dating from the early
practice in design or execution of 1920s.
design; it is used for any departure To the following colleagues, and
from requirements specified in former colleagues, who have
building regulations, British suggested material for this book or
Standards and codes of practice, and commented on drafts, or both, we offer
the published recommendations of our thanks:
authoritative organisations. A defect – R B Bonshor, Lesley Bonshor,
a shortfall in performance – is the R Cox, Maggie Davidson,
product of a fault, but while such a R M C Driscoll, Hilary Graves,
consequence cannot always be J Griggs, M S T Lillywhite,
predicted with certainty, all faults have Dr R Orsler, C R Scivyer, J Seller and
the potential for leading to defects. E Suttie, all of the Building Research
The word failure has occasionally Establishment.
been used to signify more serious We are particularly grateful to
defects and catastrophes. Richard Driscoll, who contributed
Where ‘investigator’ has been used, much of Chapters 1.1 to 1.3, 1.5, and
it covers a variety of roles including a the majority of Chapter 2; to Ron and
member of BRE’s Advisory Service, a Lesley Bonshor who prepared
BRE researcher or a consultant historical and other material on
working under contract to BRE. foundations and geotechnics, and on
Particular terms relating to topics cracking; to Mike Lillywhite who
under discussion will be found in the prepared some of the historical studies
various chapters which follow. on foul drainage upon which we have
drawn; and to John Ramsay, Member
of The Landscape Institute, who
commented on Chapters 1.4 and 1.5
from the point of view of the
landscape architect, and also
contributed much of Chapter 6.2.

HWH
PMT
December 2001
109

Chapter 2.2 Old brick and stone footings

Before the introduction of concrete Local authority byelaws in the last Main performance
strip foundations for masonry walls, it years of the nineteenth century
was common practice to provide required the course above the concrete
requirements and defects
masonry footings wider than the wall to be twice the width of the wall to be Strength and stability
above in order to spread the imposed carried, with successive courses above There is an important difference
load on the soil. Where the ground that reducing by quarter brick width between the behaviour of brickwork
was of poor bearing capacity, with each side until the required thickness built in lime mortar, and brickwork
high water tables leading to boggy of wall was achieved. In modern built in cement mortar. Masonry
areas, there may even have been construction, this stepped profile has footings which used lime mortars are
brushwood faggots or fascines placed been dispensed with as a simple mass much more tolerant of movement than
beneath the footings in the hope of concrete strip adequately distributes are those built with cement mortars,
improving bearing capacity. the load. the ductile nature of the lime mortar
As well as describing the lower allowing the bricks to move slightly
courses of corbelled brickwork, this relative to each other when under
chapter deals with masonry below stress. In consequence, footings of
DPC level – particularly its durability. buildings built before the 1930s,
before lime mortars began to be
superseded by cement mortars, are
Characteristic details much less likely to crack when the
soils on which they are founded shrink
Basic description or heave.
In Georgian and Victorian times the
foundations of small buildings tended
to be very shallow in depth, often no
more than half a dozen or so courses
of bricks. This brickwork below
ground level was often stepped in
order to spread the load, as shown in
Figure 2.24. Before the widespread
introduction of concrete in footings
towards the end of the nineteenth
century, unless the walls were founded
on rock, progressively wider courses
of bonded masonry were absolutely
necessary to spread loads over
adequate widths of subsoil. It was
common practice to use as many
bricks as possible laid as headers, that
is to say, normal to the line of the wall
so that the corbelling action was
maximised. Where the wall was of
stone, the same principle would apply, Firm ground
with the maximum use of through Figure 2.24 Maximum use of brick
stones (Figure 2.25). headers in footings gives the best Figure 2.25 Typical stone footings widely
loadbearing qualities used until the end of the nineteenth century
110 2 Foundations
Where alterations are to be made to salts are transported by water to the
an old building, it is crucial to expose interior of the brick and can derive
and measure any masonry footings, from the external environment or from
and to carry out an assessment of the the rehydration of the soluble phase of
loadbearing capacity of the soil on the brick. The most deleterious salts
which they are carried (Figure 2.26). are those that are readily hydratable
(eg sulfates of sodium and calcium).
Durability The site of crystallisation is
It should be noted that discussion of determined by the dynamic balance
this topic in this chapter applies only between the rate of evaporation of
to those materials used below ground water from the brick surface and the
level. Different considerations apply rate of solute migration to the site of
to materials used above ground level, crystal growth. If the rate of solute
and reference should be made to the migration is faster then the rate of
appropriate parts of Walls, windows evaporation, then crystallisation
and doors (101). occurs on the surface of the brick
Only a few influences are known to (efflorescence). Although
reduce the normally indefinite life of efflorescence is unsightly it is not
materials recommended for harmful. If the rate of solute migration
Figure 2.26 A narrow diameter hole has construction of foundations, the most is slow, or if the salt is relatively
been excavated in a confined space significant of these being sulfate insoluble, crystallisation will take
alongside a one brick solid external wall to attack and frost. Mortar for brick and place within the pores of the brick.
establish the depth and width of what blockwork can have very variable This is usually referred to as sub-
turned out to be brick footings. Both depth durability. Breakdown may be florescence or cryptoflorescence, and
and width had to be established by probing hastened by the use of unsuitable, it can result in delamination, flaking
with a long crowbar. The footings were on poor quality or incorrectly prepared and spalling(77).
shrinkable clay, and were unusually deep materials. The relevant codes give A more detailed explanation of the
for an Edwardian house. Tree roots are extensive guidance on the preferred effect of crystallisation of
visible in the sides of the excavation specifications for given soluble salts on clay bricks is to be
circumstances. Local building control found in Chapter 2.2 of Walls,
departments should have information windows and doors.
on the presence of aggressive soil or
groundwater in particular areas. Calcium silicate bricks
Where any doubts exist, samples Calcium silicate bricks are resistant to
should be taken for analysis. attack by most sulfate salts in the soil
Washing out mortar from footings and groundwater. The durability of
or fines from the ground beneath calcium silicate bricks under salt
foundations can result from leaking crystallisation attack can be attributed
water mains or drains. to a combination of their very low
soluble salt content, and their low
Clay bricks porosity and coarse pore structure.
So far as the bricks themselves are However, calcium silicate bricks may
concerned, there is a wide range of be attacked by high concentrations of
performance. Engineering bricks are magnesium and ammonium sulfate.
highly durable, the inherently good They may also suffer severe
resistance of these materials being due deterioration if they are impregnated
principally to their low porosity. The by strong salt solutions, such as
deterioration of brick depends on the calcium chloride or sodium chloride,
nature of the contamination to which it and then subjected to frost(77).
is exposed, and can occur as a result of
either a chemical interaction with the
Figure 2.27 A variety of contaminants ceramic materials – leading to the
has obviously been in contact with this dissolution of the glassy phase, which
100 year old clay brickwork below DPC in some cases can constitute as much
level, but only minor damage has resulted. as 60% of the brick – or a physical
There is also evidence of previous expansion mechanism due to the
alterations and some repointing crystallisation of salts within the brick
pores(77); this is potentially a more
serious problem (Figure 2.27). The
BRE Building Elements

Building services
Performance, diagnosis, maintenance,
repair and the avoidance of defects

H W Harrison, ISO, Dip Arch, RIBA

P M Trotman

BRE

Garston

Watford

WD2 7JR
iii

Contents

Preface v
Readership v
Scope of the book v
Some important definitions vi
Acknowledgements vii
Some less common technical abbreviations viii
0 Introduction 1
Records of failures and faults in buildings 1
BRE Defects Database records 1
BRE publications on building services 6
Changes in construction practice over the years 6
Summary of main changes in common practice since the 1950s 10
1 Building physics (services) 17
1.1 The building as a whole 18
1.2 Energy, heat transfer and thermal comfort 21
1.3 Condensation 29
1.4 Artificial lighting 34
2 Space heating and cooling 43
2.1 Solid fuel, open fires and stoves 46
2.2 Boilers and hot water radiator systems 58
2.3 Floor and ceiling heating, and electric storage radiators 77
2.4 Warm air systems and air conditioning 80
2.5 Geothermal and heat pumps 91
2.6 Solar energy 93
3 Ventilation and ducted services 99
3.1 Natural ventilation, through windows, trickle vents and airbricks 101
3.2 Natural ventilation, passive stack 119
3.3 Forced air mechanical systems 125
iv Contents

4 Piped services 133


4.1 Cold water supply and distribution 134
4.2 Domestic hot water services 145
4.3 Sanitary fittings 155
4.4 Above ground drainage 167
4.5 Fire protection 182
4.6 Gas, including storage of LPG 189
4.7 Refuse disposal 192
5 Wired services 197
5.1 Electricity 198
5.2 Telephone, radio, TV and computer 210
5.3 Security and fire detection systems 216
5.4 Rooms for speech and sound reinforcement systems 221
6 Mechanical handling devices 229
6.1 Passenger and goods lifts, escalators and dumb waiters 230
6.2 Goods handling devices, conveyors and warehouse storage 240
References and further reading 245
Index 257
v

Preface

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17

Chapter 1 Building physics


(services)

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18 1 Building physics (services)

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1.1 The building as a whole 19
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environmental services for a large building
About the authors
Peter Trotman served a student apprenticeship with Bristol Aero-Engines Ltd (now Rolls-
Royce Ltd), qualifying as a mechanical and structural engineer. He was involved with the
provision of facilities for ground running of aero engines. Peter joined BRE in 1967 and
spent five years in the Public Health Engineering Section, carrying out research into water
services and drainage. He has served on BSI committees dealing with waterproofing of
below-ground structures and was a founder member of the Basement Development Group.
In 1975 he joined the BRE Advisory Service, and became its Head in 1990, managing
programmes of site investigations, lecturing to construction professionals and preparing
BRE technical publications. More recently he has become Co-ordinator for the CIB,

Understanding dampness
International Council for Research and Innovation in Building and Construction, Commission
W86 – Building Pathology.

Chris Sanders graduated in physics and meteorology in 1973 and worked for BRE in
Understanding
Scotland for 29 years, initially on the risk of condensation and mould in houses and roofs
and the assessment of the effects of moulds and mites on health. He carried out the
analysis of the condensation and mould data in four English House Condition Surveys. He
has produced guidance documents giving advice on avoiding thermal bridging in housing
dampness
and other buildings and carried out the thermal analysis of the Robust Details that were
produced in association with Approved Document L1 of the English Building Regulations.
He is Convenor of the CEN Working Groups developing European standards on moisture and Peter Trotman
climatic data and chairman of the BSI committee revising BS 5250, the code of practice for Chris Sanders
condensation in buildings. He was actively involved with the UK Climate Impacts Programme
and the BRE programme investigating the effects of climate change on future buildings and Harry Harrison
developing cost effective measures for the repair of housing after flooding. Chris left BRE
in August 2003 to become the director of the newly established Centre for Research on
Indoor Climate and Health at Glasgow Caledonian University.

H W (Harry) Harrison is an architect. After short periods with a large UK building contractor
and a small architectural practice, he joined BRE. He retired 34 years later as Head of
Construction Practice Division. At BRE he carried out research into many aspects of the
design and specification of buildings and building components, especially of
weathertightness, accuracy and jointing. He has served on British and International
Standards Committees responsible for putting into practice the results of BRE and other

H W Harrison and P M Trotman


research, and for several years was the secretary of Commission W60, the Performance
Concept in Building, of the International Council for Building Research, Studies and
Documentation (now the International Council for Research and Innovation in Building and
Construction). He was a founder member of the International Modular Group. In later years
he became a specialist in building defects, and was responsible for the Housing Defects
Prevention Unit and the BRE Advisory Service. In the 1990 Queen’s Birthday Honours he was
appointed a Companion of the Imperial Service Order for services to building research.

BRE Bookshop,
Building Research Establishment,
Watford WD25 9XX
Tel: 01923 664761
Fax: 01923 662477
email: brebookshop@emap.com

BR 466
Understanding dampness
Effects, causes, diagnosis and remedies

Peter Trotman, Chris Sanders and Harry Harrison

constructing the future


Contents
A complete list of contents starts on page 212
Preface
Readership vii
Scope of the book vii
Some important definitions viii
Acknowledgements viii

1 Introduction
What is dampness? 1
Types of dampness 1
Condensation 2
Rain penetration 2
Rising damp 3
Construction moisture 3
Leaking pipes 3
Leaks at roofing features and abutments 3
Spills 4
Ground and surface water 4
Contaminating salts 4
Where is dampness apparent? 4
Records of dampness -related problems in buildings 5
BRE Advisory Service records 5
BRE Defects database records 6
House Condition Surveys 6
Changes lifestyle and construction 10
Changes in domestic lifestyles 10
Changes in external walling practice 10
Changes in floor construction practice 11
Changes in roof construction practice 12
Changes in levels of risk 13
BRE publications on dampness 13

2 Visible and hidden effects of dampness


Health effects of mould and damp 15
Mould problems and health 15
Diagnosis 18
Surveys 18
Staining 18
Visible moisture 18
Condensation 18
Rain penetration 19
Rising damp 19
Mould growth 20
Surface moulds 20
Algae, lichens and mosses 21
Toxic mould 21
Remedies 21
Salts 23
Diagnosis 23
Remedies 23
Frost 23
Diagnosis 23
Remedies 25
Timber rot 25
Types of fungi 25
Occurrence of rot 25

iii
Understanding dampness

Remedies 26
Metal corrosion 28
Parts of the building at risk 28
Diagnosis 32
Remedies 34
Hidden dampness 36
Diagnosis 36

3 Measuring moisture
Instruments for measuring moisture 39
Sampling 39
Electricalresistance moisture meters 40
Resistance gauges 42
Microwave techniques 42
Capacitance methods 43
Physical sampling by independent cores 43
Drilled samples 43
Moisture contents at which action may be required 46
Laboratory tests for salts 47
Procedure 47
Typical salts contents 48
Instruments for measuring the humidity 48
Thermohydrograph 48
Electronic sensors 49
Wet bulb and dry bulb thermometers 49
Dewpoint sensors 49

4 Condensation
Water vapour 51
Behaviour of water vapour in the air 51
Production of water vapour within buildings 54
Effects of condensation 55
Condensate on surfaces 55
Mould growth 55
Design to control condensation 59
Interstitial condensation 59
Effects of interstitial condensation 60
Controlling interstitial condensation 61
Vapour control layers 62
Construction 62
Joints 62
Performance 62
Hygroscopic materials 63
Materials affected 63
Reverse condensation 63
Incidence of condensation 64
Case studies of surface condensation 64
On walls 64
On windows and doors 65
In roofs 65
On floors 67
Investigating and curing condensation 69
Measuring temperature and humidity by data-loggers 69
Diagnosis 69
Case studies 72
Condensation in a terraced bungalow with ceiling heating 72
Water dripping from the ceiling in a fine-art store room 74
Condensation in an infants’ school 76
Condensation in steel-framed houses 78

iv
5 Rain penetration
Driving rain 84
Wind-driven snow 85
Driving Rain Index 85
Protection given by overhangs 85
Rain penetration in walls 91
The mechanisms 91
Run-off 92
Solid walls 95
Masonry cavity walls 98
Panelled walls 100
Curtain walling 102
Timber frame walls 104
Survey methods 105
Diagnosis 105
Remedies – external 105
Remedies – internal 109
Workmanship 110
Damp-proof courses 111
Rain penetration at openings 116
Windows 116
The window-to-wall joint 116
Doors and thresholds 119
Rain penetration in roofs 122
Pitched tiled and slated roofs 122
Incidence of defects 127
Diagnosis 130
Other pitched roofs 130
Patent glazing 133
Flat and low pitch asphalt and bituminous felt roofs 134
Bays and porches 140
Chimneys 140
Case studies 142
Water dripping from a bakery roof 142
Rain penetration at a medieval church 144
Water ingress through a solid brick parapet 145
Rain penetration in a Victorian stately home 146

6 Rising damp and groundwater movement


The theory 150
Saturated ground 150
Soluble salts 150
Rainfall splashing 151
Diagnosis 151
Failures of existing DPCs 151
Range of possibilities 152
Using an electrical moisture meter 153
Drilled samples 154
Rising damp in walls 155
The problem 155
Earth, clay and chalk walls 155
Solid masonry walls 155
Cavity masonry walls 156
Materials for DPMs and DPCs 157
New build 158
Treatment 158
The choice of DPCs 158
Replastering as a solution 162
Dry lining 162

v
Understanding dampness

Monitoring of the behaviour of a replacement DPC 163


Replastering following a new DPC 163
Impervious linings 164
Floors 164
The problem 164
Characteristics of failure 165
Sources of moisture 165
Excluding rising damp 169
Materials for DPMs 176
Volatile organic compounds 177
Waterproofness of floorings 179
Groundwater and basements 182
The problem 182
Level of protection required 183
Waterstops 184
Converting basements during rehabilitation 185
Curing dampness problems 186
Drained cavity 187
Mastic asphalt tanking 187
Cementitious render or compound 188
Self-adhesive membranes 188
Liquid-applied membranes 188
Ventilated dry lining 189
Partition walls 189
Basement ceiling level 189
Door thresholds 190
Door and window frames 190
Fixing services 190
Chimney breasts 190
Built-in timbers 190
Case studies 191
Dampness in internal walls in a converted stable block 191
Severe damp and related problems in N0-fines houses 192
Moisture in chipboard flooring over foamed polystyrene 194
Dampness from leaking pipes in commercial properties 196
Damp in a listed building 198
Soluble salts in the Tower of London 200

7 More about dampness


Construction water and drying out 203
Entrapped water 203
Surface DPMs 205
Flooding 205
Immediate action 205
Inspections 207
Remedies 207
Spills and leaks 209
Contaminated materials: sources and treatment 210
Animal residues 210
Chimneys 210
Storage of salts 210

Complete list of contents 212


References and further reading - a complete list 215

vi
Preface
Many years ago, before the Building Research Station was founded, the British Medical Association
asked the Royal Institute of British Architects to investigate the causes of dampness in dwelling
houses to help them find the reasons for the prevalence of certain diseases. The RIBA committee
found that direct penetration of rain through walls and lack of a damp-proof course (DPC) accounted
for nearly two-thirds of all cases; condensation contributed only 2%. The causes may have since
changed in relative importance with changes in construction techniques, such as cavity walls and the
tendency for houses to be better heated. Unfortunately, though, dampness is a continuing source of
distress to occupants. It is possibly a source or a contributor to illness, it encourages deterioration in
the building fabric, and it is involved in half of the investigations undertaken over the years by BRE.

As well as damp patches on walls, ceilings and floors, dampness can lead to blistering paint, bulging
plaster, rot in building timbers, mould on surfaces and fabrics, and sulfate attack on brickwork. It can
also lead to less visible problems, such as reduced effectiveness of thermal insulation or cracking in
brickwork as a result of corrosion of embedded metal components. Despite all the technical advice
that has been published in the past, there is still a significant set of problems. This book seeks to
address them.

Readership
This book is aimed primarily at all professionals involved in the design, maintenance and management
of domestic, public, commercial and industrial properties; this includes surveyors, architects, builders
and facilities managers. It will also be useful to student members of these professions. Much of the
text and many of the illustrations will also be of relevance to householders and other users of
buildings.

Scope of the book


The emphasis of this book is on existing buildings with some coverage of the design of new build. It
lists the causes of dampness in buildings and explores the consequential effects of that dampness on
the fabric, the maintenance of protection against dampness, and the remedies which the detrimental
results of dampness will call for.

It is illustrated with photographs of defects from the BRE Advisory Service collection and drawings of
construction elements that need careful design and execution. Case studies illustrate some of the
more typical problems which have been investigated as well as some interesting but informative non-
typical cases, although it must be recognised that it is rare to find two cases which are identical in
every detail.

Chapter 1 contains background information. Chapter 2 provides a visual indication of the most
common manifestations of dampness to be seen in buildings, tabulated according to building
element. When the appearance of the defect under investigation has been matched with the
appropriate photograph, a key provides a link to later chapters which give explanations of the
physics, further information to confirm the diagnosis, and the remedies which might be specified to
put right the defect.

Although this book is mainly about existing buildings, and not specifically about the design of new
buildings, it gives some design criteria so that subsequent performance of the completed building
may be assessed against what was either required or intended.

vii
Understanding dampness

Some important definitions


Condensation: the process whereby water is deposited from air containing water vapour when
its temperature drops to or below the dewpoint.

Dampness: used here to cover a wide variety of phenomena relating to the unwanted presence
of water or water vapour, whatever its cause.

Deliquescent substance: substance which becomes damp and finally liquifies on exposure to the
atmosphere, owing to the low vapour pressure of its saturated solution.

Dewpoint temperature of the air: the temperature at which condensation of liquid water starts
when air is cooled, at constant vapour pressure.

Hygroscopic substance: usually applied to solids which tend to absorb moisture from the
atmosphere without actually becoming liquified.

Psychrometric: Relating to the measurement of water vapour in the air, including the use of the
wet and dry bulb hygrometer.

Rain penetration of walls and roofs: results from water entering the structure to such an extent
that the resulting dampness or dripping of water becomes a nuisance.

Relative humidity: the ratio, normally expressed as a percentage, of the actual amount of water
vapour present to the amount that would be present if the air were saturated at the same
temperature.

Reverse condensation (old term: summer condensation): interstitial condensation that can occur
when moisture within a wall is driven in by solar radiation on south-facing walls.

Rising damp: normally the upward transfer of moisture in a porous material due to capillary
action.

Thermal bridge (old term: cold bridge): part of a structure of lower thermal resistance which
bridges adjacent parts of higher thermal resistance and which can result in localised cold
surfaces on which condensation, mould growth and/or pattern staining can occur.

Vapour control layer (VCL): usually a thin sheet material with a vapour resistance greater than
200 MNs/g, used on the warm side of thermal insulation to restrict moisture which diffuses
through the insulation from condensing on any colder outer surface.

Acknowledgements
Unless otherwise attributed, photographs have been provided from our own collections or from
the BRE Photographic Archive, a unique collection dating from the early 1920s.

We offer our thanks to the following colleagues and former colleagues who have suggested
material for this book or commented on drafts, or both:
Phil Cornish
Stephen Garvin
Colin Hunter
Tony Roberts
Charles Stirling
Tim Yates

PMT
CHS
HWH
April 2004

viii
Chapter 5
Rain penetration
Driving rain and the driving rain index
Rain penetration in walls
Rain penetration at openings
Rain penetration in roofs

This chapter tells you how to assess the risk of specific designs in actual
locations in the UK using the driving rain index, and deals with rain
penetration in solid and cavity masonry walls, cavity wall insulation, cladding
systems, DPC detailing principles and well-tried details, rain penetration of
pitched and flat roofs, parapets and leaking windows.

Figure 5.1 A disfiguring deposit of carbonate from


rain penetrating the sloping brickwork parapet

Figure 5.2 Although much of this results from


condensation, there is also some rain penetration

83
Understanding dampness

There are regional construction differences throughout the UK as a result of


local experience and practice as well as available materials. In more
exposed locations, walls may be sand:cement rendered and slate or tile-
hung in Cornwall and Scotland. Pitched roofs are given a second line of
defence with a sarking material of felt or plastics. In Scotland, boarding is
used as the sarking. Windows in Scotland are usually inset to give
protection; other parts of the UK use a narrow sill with the window much
closer to the line of the outer leaf.

DRIVING RAIN
In the Building Regulations, control of moisture is a functional requirement
and the building must be designed to adequately resist such penetration –
see Approved Document Part C and Part G.

An International Council for Research and Innovation in Building and


Construction (CIB) Working Commission on Rain Penetration meeting in the
1950s adopted a definition of rain penetration:
By rain penetration is meant that rainwater penetrates into a wall either
through the surface of the wall, or due to leakage at windows or similar
installations. It is not necessary that water penetrates so far that it may be
discernible on the inside of the wall. More information is in Rain Penetration
Investigations - A summary of the findings of CIB Working Commission on
Rain Penetration - Oslo 1963.

Rain penetration in modern cavity walls tends to show as a well-defined


roughly circular area on internal finishes. Sometimes
surface salts will define the outer limits of such
wetting. If the wetting persists, most of the wall may
become visibly damp. In older, solid wall buildings,
wetting may not be visible because successive
coats of emulsion paint or vinyl wallpaper have
masked the effects. The extent of the dampness, or
if dry the salts which define it, can be traced with a
moisture meter.

Moisture can be deposited on external surfaces in


several ways:
❐ Gentle rain or drizzle normally falls vertically and
will accumulate on flat surfaces. Some splashing
may wet adjacent surfaces.
❐ Driving rain, which is heavy rain blown by a
strong wind on to horizontal and vertical
surfaces. Water can also be blown uphill on
sloping surfaces.
❐ Snowfall and wind-blown snowdrifts have little
effect at the time but when the snow melts, it can
cause severe wetting, particularly very fine snow
blown into pitched roofs.
❐ Fog wets external surfaces but in small quantities
and has little effect.
❐ Condensation can occur on outside surfaces in
tropical climates, particularly with air-conditioned
buildings. Storms in these climates are more
likely to be a test of weathertightness.
Figure 5.3 Severe wetting from driving rain on an
exposed wall

84

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