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2 Experimental Tests
Contributed by the Fluid Engineering Division of ASME for publication in the
JOURNAL OF FLUIDS ENGINEERING. Manuscript received March 18, 2010; final manu-
The performance test of motor-fan systems, called the box test,
script received January 18, 2012; published online September 24, 2012. Assoc. is defined in the industry standard. Requirements on the system
Editor: Zvi Rusak. setup and data measurements are available in detail in the ASTM
@q
~ ¼0
þ r qU (1)
@t
@ qU ~
þ r qU~r U
~ þX ~U ~ ¼ rP þ r lrU ~ (2)
@t
@ ðqEÞ
þ r qU~ ðqE þ PÞ ¼ r keff rT þ seff U
~ (3)
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flow rate. The flow structure presented above can explain such a described by Nakayama et al. [3], who stated that the flow at the
variation. When the flow rate decreases, the radial component of blade suction side had a higher velocity. Figure 7 shows a higher
the air velocity in the diffuser region reduces. The circumferential relative velocity at the suction side of the blades in the entrance
velocity component, however, is only determined by the impeller section. At the blade tip region, the relative velocity is higher on
rotation speed. The variation of the flow rate changed the ratio of the blade pressure side. The disagreement, between what is pre-
the radial component over the circumferential component. sented here and what was reported by Nakayama et al., is an indi-
Another flow phenomenon one notices is the difference between cation that the actual flow velocity distribution across the blade
the flow rotation speeds, at the impeller outlet, and in the diffuser. channels depends on the blade design and the working condition
As the flow rate reduces, such a difference becomes larger and of the impeller.
establishes a higher gradient of circumferential velocity, which is With the current design, the energy loss before the air enters
another cause of the backward flow into the impeller blade the impeller blade channels is high at large orifices. This part of
channels. the energy loss is due to the small flow area at the fan shell eye
Other than the disagreement between the flow directions and and the caused flow velocity variation and flow direction changes
the blade angles, energy loss is also caused by the fluid velocity in the eye region, in which there are no structures guiding the
variation in the blade channels. Figure 7 shows the relative flow in flow. Figures 8(a) and 8(b) shows the flow structure and pressure
the impeller when Dorif ¼ 19.1 mm. At the inlet of the channels, distribution in the eye region at 19.1 mm orifice, while Figs. 8(c)
flow velocity is high. The velocity is reduced and reaches its mini- and 8(d) gives the flow velocity and pressure distributions at 38.1
mum at the middle section of the channels. When the air mm orifice. Before entering the blade channels, the air is first
approaches the outlet of the impeller, the velocity is increased accelerated and then decelerated. Correspondingly, the pressure of
again. Such deceleration and acceleration of the fluid lead to an the air first reduces and then increases. When the orifice diameter
additional flow energy loss. The flow velocity distribution across is smaller than 15.9 mm, the energy loss in the eye region
the blade channels shown in Fig. 7 is different from what was becomes negligibly small. The variation of the flow velocity is
mainly determined by the flow area along the flow path. The area
of the fan shell eye is 590 mm2, while the total impeller channels’
inlet area is 1405 mm2. In the meantime, the flow makes a 90
degree turn towards the radial direction in the impeller eye region.
With the above presented numerical results, one can conclude
that the impeller employed in this motor-fan unit has a relative
high energy loss. The minimum energy loss, at 19.1 mm orifice, is
still 25 % of the impeller shaft work due to the following design
flaws (1). The disagreement between the flow direction and the
blade angle at the trailing edge of the blades (2). The variation of
the relative velocity of the air in the blade channels (3). The large
flow velocity and pressure variations in the impeller eye region.
4.5 Diffuser Energy Loss. The total diffuser loss of the fan
at various orifices is given in Fig. 9(a). At 19.1 mm orifice, the
diffuser loss is 16 % of the shaft work. The ratio of diffuser loss
over shaft work reaches its minimum of 13 % at 30 mm orifice.
The diffuser loss drops quickly when the orifice diameter is
reduced beyond 15.9 mm. At the outlet of the rotating impeller,
the flow velocity is high. The air flow velocity drops significantly
when the air from the impeller outlet approaches the louver open-
Fig. 7 Relative flow velocity variation in the impeller. ings. The diffuser is a relatively small region without restrictions/
Dorif 5 19.1 mm. guides for the flow. The pressure difference between the impeller
Fig. 9 Flow in the vaneless diffuser. (a) Energy losses at various orifices. (b) Flow structure
at 19.1 mm orifice. (c) Velocity magnitude distribution. (d) Pressure distribution.
outlet and the louver openings is small. The dynamic energy of and the rest, 66 %, is lost. In Fig. 10, the particle lines in the dif-
the air at the impeller outlet is mostly lost due to the ineffective fuser, showing the flow path, appear smooth without sharp turns.
velocity head recovery. To quantitatively explain the energy loss, The streamlined flow particle lines indicate that the dynamic
the flow velocity and pressure variation in the diffuser are shown energy loss is the main part of the diffuser loss.
in Figs. 9(b) through 9(d). At 19.1 mm orifice, the average air ve- The flow velocity shown in Fig. 9 and Fig. 10 explains another
locity at the impeller outlet is 104 m/s. The average velocity at the characteristic of the flow. At 19.1 mm orifice, the blade tip veloc-
louver openings is 43 m/s. The pressures increase from the impel- ity is 180 m/s. The high speed of the air is only at the impeller
ler outlet to the louver openings is 1.89 kPa. The flow dynamics blade tips surfaces. The quick drop of the flow velocity away from
energy is reduced by 160 Watts, while the pressure potential the impeller surface establishes a low average flow speed at the
energy is only increased by 54.7 Watts, per unit mass. Only 34 % impeller outlet and even lower speed in the vaneless diffuser. At
of the dynamic energy is recovered into pressure potential energy this speed level, the compressibility of air due to solid fluid
5 Conclusions
A numerical model is developed for the fluid flow in a bypass
type centrifugal air moving fan with a vaneless diffuser and pe-
ripheral louver outlets. The agreements between the model predic-
tions and the experimentally measured fan performance data are
reasonably good. The flow simulations with the numerical model
provide the flow details in the fan. The energy losses in each part
of the fan along the flow path are quantified. Results show that the
current motor-fan system design is reasonably good at the design
working condition in the following aspects: (1) the motor side and
the fan side both reach their maximum efficiencies. (2) the air
flow roughly follows the impeller blade angles at the leading
Fig. 11 The dynamic energy at the louver openings edge. (3) There is no flow separation and recirculation in the