BHUSHAN TECHNICAL DATA SHEETS G/\UME — BHUSHAN BHUSHAN GALUME COILS & SHEETS fe Porametars “Technical Detalls/ Speciieaions / Std 1 | Product SBRUSHAN GALUME ” Reierenoe Sanda -ASTIA TO2IA TOP 7 3_ | Ofer Ra Standards EN 10S26EN 10327, AS TST ISSA ‘ow Carbon Sioa 4 | Stomice! Composter Bae Metal) | 5c: 912 max Mn: 1.2 max, %6 : 0.08 max, XP : 0.03 max 3._| Sip Thekass mn 02010 1.2 (020 & above 12in special caves) [6 [Ste wets mm ONT 250 7.__| Chemise! Composition (Coating) 55% A 2n aly coalng, 71696 5 balancn Za “Test method for Coating mass grain” ‘8, | determination for the Single Spot and | ASTM A S0/A gout Tiple Spot Test ‘Gr 50/ GrBO/ CS Type (A, B) & other grades as per cusiomer Grade Designation requirements o,._| Wa Strength Pa ‘340 min Yor Gr 50 & 550 min for G60. Tensile Sirongth MPa 410 min for Gr 50 & 579 min for Gr 0. T7_| % Elongation ‘As per ASTMSIG [12 | Shapo 7 Flaness 251 Unis 13 | Coating mass gman Coating Glass | 7010 165 AZM TSOVTE5 es par ASTI SHA ‘Spanajo Skin Pasta Surface chrome Pasvatod and a0 14, | Surface Condition / Treatment passivation-RoHS normativa I required) & Oled/ Resin Coated Surface treatment chomicals from Ns. Henke Chombond, ¥6._| Testing of mech, Properies ‘ASTM A S2HA 928M fp ‘Glue Stucture consists of two layers of ALZn overlay coat and Fe 46. | Microstructure dsign ‘containing intormotalic alloy layer. Al gives barr protection and Zn ives sacrificial Galvani protection fo the steel substrate Resisance fe Corasion ~ Sal spray We min hrs (ASTM.B 117 ” 1000 HRS, corrsion 5% (max) for Acrylic Coated, | Due to bright surface & fine spangles, excellent heat reieciviy upto | Heat Resistance and Heat Reflectvly | 315°C, & due io high Aluminium content, Galume has heat (oxidizing) properties resistance up to > $2 without Discoloration and without impairment of 19. | Product Caritcation(5 BHUSHAN TECHNICAL DATA sHEETS © @/1LUME BHUSHAN BHUSHAN GALUME COLLS & SHEETS PRODUCT DESCRIPTION Definition Galume is the trade name for steel sheet product with a highly corrosion resistant coating containing nominally 55% Aluminom, and 43% Zine. by weight. The balance contains Silicon around 1.5% to affect exeellent adhesion to the stee] substrate, The metallic contig is applied using continuous hot dip coating process This AL-Za allay on steel combines the galvanic corrusion protection of Zine with the barzier protection of Aluminum, Production Introduction Galume is the world's fastest prowing metallic coating, This is due to the fact of combined strength, formability and ecyclability of steel withthe proven lone term anti-corrosion performance of the ALSI-Znall coating, This combination results in an economical product with superior cco-frcndlinessatributes of durability, ecyelbility, energy efficiency ancl scaree resource utilization, GALUME PRODUCTION PROCESS AEBHTUSIIAN steel, Galome product is made bythe continuous hot dip process. Coils are welded end roend and processed in continues coating line. The coil strip passes through degreasing line that uses organic surfactant without caustic base: cco friendly degreasing agent to remove the rolling ol residuals and mill drts and surface oxides before the stip enters the heating furnace and the coating pot Technologies back ups Bath coating pot- special designed refractory lied and induction heated ceramic-M/s Ajax, USA~ Dale coating mats contol-X-raygnige- M/s Thermo Radiometric: Ger © Specially designed hgh jet cooling tower from UK Resin Coaterforant finger coating M/sGF Production ‘Technology © old role cols are welded end to end and pases peo! stage degreasing section for achieving excellent stip surface The step enters controlled atmosphere furnace wheee in the stip is continuously heated at precise temperature ‘depending upon the final rade required by customer ic. commercial steel grades (este) and structural sel grades 6 © ‘The coating system consists of two pot system: first the pre melting potand the second the tain coating por.‘The bath chemistry continuously controlled and monitored atthe pre melting alloy bath which continuously feeds the main ‘coating por through the ancl 1 Prior wo the sp entering the coating bath, the hydrogen content ofthe protective atmosphere i increased to provide smaximam protection to the strip and to minimize oxklaion ofthe bath surface © Avteecontng, the stip entersinto the cooing ower to eool the canting ta specified rate for cing encrating required couting microstructure for optimum cortosion resistance © The ssp pases theo on : ing lesser Dendive aren skin pass mill and tension leveler for spangle finish and exeellene arness control on the strip. ® Depending upon the endl application and eustomer requirement, the strip passes thro the chrome passivation and oiling(® BHUSHAN TECHNICAL DATA SHEETS G/)LUME BHUSHAN BHUSHAN GALUME COTLS & SHEETS Excellent Abrasion Resistance “Measurement: Vickers hardness in the coating (cross section): Galume is ewiee as hard as Zine coating: "Type of Coating “Hasdneas : Vickers wale Hv 085 Ky “Galume couing 55YAAT7Zn Coming 140 ‘Galvanised eosin 70 Sioa ra lle fort nde cael by pati ino te BC tact of Alario St Galume imparts almost twice the coating thickness that of Zn coating identical coating mass gms/m2. "Type of Gonting ‘Coating masse Gm 7m “Coating thickness (mievons) Galvanised 2.100 100) 14 Galume AZ 100. 10) 2 Excellent Heat Insulation properties Excellent Heat Reflectivity (© ig ansface 8 fine pune cahanees heat reflectivity © Hecctsserenecevigy up 35 © det cool Roof foc hot cimates @ Reduced air condition costs Cooler buildings re_ Geriatr Better Heat (Oxidation) Resistance @ Resists heavy oxidation & sealing upto 675 ¢ ® No discolorstion upto 315 ¢ WITHOUT impairment of its coating, Excellent Electrical Conductivity Properties which last overtime due tothe lick of surface oxidation of Galume ~Galume | Galvanized [Gala * iS© BHUSHAN: TECHNICAL DATA SHEETS §/LUME BHUSHAN BHUSHAN GALUMIE COTLS & SHEETS Salt spray corrosion comparison : (Galvanise / Galume / Galfan) & Gawanized —_| Galume Galfan fon 3 me a é Sm Em Sm - Additional Benefits in using Galume in acrylic coated condition (© snvparts Ami finger properties during handling and usage. 1@ Actsas drylubrican for cold profling/ drawing, Avoids tll pickup. Not necessary to add supplementary ol @ Peactically climinates risk of black corrosion products during stocking period (© Acisas primes for power coating, CONCLUSIONS © S5¥4ALZan steel demonstrates the best corrosion resistance because of buriet protection of Aluminium and also cathodic protection of Zineenclosed in Aluminium. © ‘igher eat reflectivity Gool Roof (Galume roof houses ae up to3.Secooleras compared to galvanized roof ho {© While Zine coated see becomes dark grey an copper sheet becomes grcnish, ALZn ste hect ages very wel and virally develops no suric imperfection duc to its main ingredient Aksiniom which forms fine surface hye of Jnvisble oxide and maintains pleaingappearance with distinctive white metalic spahle. @ Galumc coating translates to more life to base metal as compared to galvanized coating, with identical coating mass. {@ Lovironmentally safer du toess Zinc runoff in waters ant sos {© Canbeuselin bare Glue for tooting withoutaddtonalpaining, @ Mostliked by the architects due toits natural beauty de tots silverish natural colorand shine @ eal material for roofing because of its extmaordinary outdoor corrosion resistance resulting ip longer life, Can beTECHNICAL DATA, SHEETS Gulum BHUSHAN BHUSHAN GALUME COLLS & SHEETS Product Range ‘Substrate Materia Geld rolled Tow carbon steel Sic thickness mon (0.30 t0 0.80 (= 0.20 & > 0.80 ean be taken i special cases oub 19 mutual agreement) Sip width was ‘900 to 1250) ‘Yield steength Mpa 25:10 700 Coil weight me 210 20 Cail ID mi “508 [tip oF coating Range of coating ga/m 10.270 Reference stendacd SP ASTM A 7927A ONTOS Fn 105267 Ea TORT DOTA _|As1397-93 “Type of spangle Taikh Mininieed spange VE or wRhoat aA aD “Types of surface coating Clone purtvation/elled erp comted Versatile Applications Boldinge Tre Eagineced & canton Dull for houring- Commercial & incontral un), Roofing & siding, Awnings & decking, wall Cladiing, iswater goods & sccenoren, fencings, Hangers {creat choy pipe cont Arematve teary Fixhaust moles, of fer tubes, beat ahi ar wash TceayiniE Ger a low frames. Celling, door frames, prefabricated garage, | EEeseeen teeta eo be Tlectcal fighting eqipnent | Flvorescent light “housings, witch boxer, motor cam, cineca eon Famiture and office equi (cel furnace, partition ling, cabinets Agrcarare arate seta) tite ieee Architeenral panels eursin walling, panels Rivcaing Vendiog machines, dlcplay eaves, signboard, Righway 3am Galume Basics 1, Although Aluminum is 26 times lighter than Zine, craft bodies). Conting composition & strength 55! and impart stress 2 alloy layer formato ALZa coating consist of S5%Al, 1.5% Si, billboard [Density gms7emi ar = a Alumninurn alloys ate very strong (. x Duri-Alumin used in aie sn 43.5% Zi Sis added to controlTECHNICAL DATA SHEETS G§/.UME BHUSHAN BHUSHAN GALUMIE COILS & SHEETS Product attributes: ear mzpona te cay Hieclentiony erm Gaskin, Bresurneny iar op ) SS uray of aspact Foumatay otecton Galume Micro structure design (@ The Gane coning hus inique mieto-stucture consisting of 2 layers an Al-Za oveday coating and a Fe-containing, intermetallic/allo lye. {@ Alloy layec fea atthe intsrface between the cbatogrand steel aubatate Cveray coating contains two main phases-Alsich desntc phase cn ch nuerdennbiephaseinp a 4@ Allolayercontain varying amounts oF Al, Fe, 7 Sia vaious phases. Corrosion Resistance Mechanism @ When Galumeshectis exposed to environmental conditions, the Za tich interdendeitic portion ofthe coating corrodes preferentially © Contingis sacrificial vo sel andl servestogalvaniclly protet the ste! substrate As Zn tch portion of the coating is gradually etroded, the interdenttc interstices are filled with Zn cortosion prodiets a coming iene int composite yer ofA ich mac locking craton protest ofp {@ Theabove mechanism in Galume material results in barrier protection and Galvanic corrosion protection. Superior corrosion resistance “The combined action of Aluminiom and zinc males Galume more effective than stel sheets coated with pure zine or pare Alurninium Seabilty of Alumina aaa The Aluminisn Forms a insoluble sereen in most ccvironments between the stel sheet and the atmosphere Saetifiialeathodie protection of zine “Zine corrodes instead of the see! om cut edges and aecentalEnhancing The World Of Steel BHUSHAN