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Untitled form

1. Which statements about pultrusion are correct?

Check all that apply.

It is a low labor intensity and high efficiency FRP production method

It is suitable for large products with complex shape
It is suitable for products with constant cross-section profile
Less equipment investment

2. Choose an open mold process among the list

Mark only one oval.

Hand lay up

Compression molding

Pultrusion

Resin Transfer

3. Among the choices, which process is suitable for a lightly loaded thermoset
based truck fairings

Mark only one oval.

Spray lay up

Vacuum bag molding

Autoclave molding

None of these

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4. The curing pressure employed in vacuum bag molding is ____?

Mark only one oval.

1 atm

Nil (Vacuum)

6 atm

10 atm

5. Autoclave molding can produce of components with porosity level about___?

Mark only one oval.

1%

3-5 %

10 %

Not definable

6. Fiber wash is one of the challenge which may occur in ____ process

Mark only one oval.

Resin transfer molding

Filament winding

Pressure bag molding

None of these

7. A process which can give surface finish on both sides of the component is ___

Mark only one oval.

Resin Transfer molding

Autoclave molding

Spray lay-up

Pultrusion

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8. A composite sailing rope uses ___ as a reinforcement

Mark only one oval.

SiC fibre

Glass fibre

Boron fibre

Aramid fibre

9. For certain parts of a bridge, one Engineer requires long channels made up of
PMCs with C shaped cross section. Find a suitable process

Mark only one oval.

Pultrusion

Resin Transfer Molding

Spray Lay up

Automated tape winding

10. Fiber influences significantly on ____?

Mark only one oval.

Longitudinal Tensile strength

Transverse Tensile strength

Longitudinal Compressive strength

Bending strength

Ductility

11. Among the following two, which one is more recyclable matrix material

Mark only one oval.

Thermoset materials

Thermoplastic materials

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12. One of the major role of matrix is to ___?

Mark only one oval.

Hold fiber and transfer the load effectively

Bear the load completely

Degrade the fiber

No importance

13. __ is a thermoset matrix

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Epoxy

Polyethylene

Polysulfone

Nylon

14. In a composite, the continuous constituent materials is

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Matrix

Reinforcement

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15. Name the type of reinforcement?

Mark only one oval.

Continuous fiber

Particulate

Whiskers

Fabric

16. Find out Elastomer from the choices

Mark only one oval.

PVC

Nylon

Styrene-Butadiene Rubber

Polypropelene

17. The class of fibre with a lower value of modulus is ___ ?

Mark only one oval.

Glass fibre

Carbon fibre

Aramid fibre

Boron fibre

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18. ___ is a natural composite among the list

Check all that apply.

Wood
Bone
Glass reinforced polymer
Al/SiC composites

19. Generally, it is expecting that a polymer matrix material should have low ___?

Mark only one oval.

shrinkage

chemical resistance

electric conductivity

temperature stability

20. A lower moisture absorption properties are preferred for polymer matrices.
True/False?

Mark only one oval.

True

False

21. Carbon matrix composites falls under the category of __?

Mark only one oval.

Organic matrix composites

Metal Matrix compsoties

Ceramic matrix composites

Natural composites

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22. Carbon fiber can be woven to 3D structure

Mark only one oval.

True

False

23. Carbon composites are employed for the applications where the operating
conditions are like

Mark only one oval.

above 3000 °C

below 1500 °C

1500- 2500 °C

250-800 °C

24. Compared to other type of reinforcements, particulates have ___?

Mark only one oval.

More or less same dimensions in all directions

Higher aspect ratio

Thicker in dimensions

No dimensional characteristics

25. A glass fiber reinforced polymers are commonly used in applications like __?

Mark only one oval.

fascia of cars

cylinder liner

break pads

cam shafts

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26. Generally, flakes are used to enhance the ___ of a matrix

Mark only one oval.

flexural strength

wear resistance

conductivity

chemical resistance

27. Glass fiber suitable for 3D printing is ___?

Mark only one oval.

C-Glass

E-Glass

AR-Glass

Z-Glass

28. Name the surface texture in Boron fiber?

Mark only one oval.

Corn-cob

Dendrite

Elongated flake type

No regular structure

29. Aramid fibers suitable for

Mark only one oval.

Flame retardant cloth

Aircraft skin patch works

Wall panels

Window frames

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30. Polymer matrix with low flammability is __?

Mark only one oval.

Polyester

Phenolics

Vinylester

Polyaimides

31. Curing agent is required for

Mark only one oval.

Thermosets

Thermoplastics

Linear polymers

Metals

32. The primary objective of ceramic matrix composite development is to enhance

____?

Mark only one oval.

Toughness

Stress raiser effect

Brittleness

Strength

33. Ceramic Matrix composites are good for ____

Mark only one oval.

Chemical inertness

Ductility retainment

Shock resistance

Electric conductivity

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34. The probable failure mode of a continuous fiber reinforced ceramic composite
under tension is ___

Mark only one oval.

Brittle type

Ductile type

Quasi brittle fracture

Quasi-ductile fracture

35. ___ is the one of limitation of CMCs

Mark only one oval.

Susceptibility to thermal cracking

Chemical inertness

Low density

Operating temperature

36. Select the material preferred as a common ceramic matrix from the choice

Mark only one oval.

Aluminum

SiC

Epoxy

Boron glass

37. The presence of continuous fiber in a ceramic matrix can enhance its toughness
by ___ effect.

Mark only one oval.

crack bridging

crack bye passing

crack arresting

crack interaction

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38. Upon tensile loading the last failing element in SiC fiber/Alumina composites will
be ___?

Mark only one oval.

SiC fiber

Alumina matrix

Binder used

will not fail

39. Among the choices, in ideal cases, the process one which can produce CMCs
with better toughness is ___

Mark only one oval.

Chemical vapor impregnation

Ball milling

Direct oxidation processing

Stir casting

40. A single step fast processing route for fabrication of CMCs among the list is ___

Mark only one oval.

Non-reactive melt infiltration

Chemical vapor infiltration

Reactive infiltration

Direct oxidation method

41. Select an engineering application of CMC

Mark only one oval.

Aerospace exhaust nozzles

Dental filling

Fuselages

Bicycle frames

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42. For a space mission vehicle composite heat shielding slabs are required. A
recommended choice from the available option is ___

Mark only one oval.

Aluminum/SiC

Epoxy/SiC fibre

Epoxy/Kevlar

SiC/C fibre

43. Find out a reactive liquid infiltration process

Mark only one oval.

Liquid Silicon infiltration

Melt infiltration

Chemical Vapor Impregnation

Slurry infiltration

44. Sol-Gel method of CMC fabrication is good for ___ based CMCs

Mark only one oval.

Oxides

Carbides

Nitrides

Borides

45. At present, the service temperature of most polymer matrix composites is ____

Mark only one oval.

Less than 10 degrees

Less than 200 degrees

Less than 300 degrees

Less than 400 degrees

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46. Which of the following statements about glass fiber is correct?

Mark only one oval.

It is made of SiO2 glass

It shows the highest specific modulus in all fibers

The strength is worse than that of the whole glass

The price is expensive and less applied

47. Which of the following statements about metal matrix composite is correct

Mark only one oval.

High melting point and heavy metal are used as matrix

Compared to the base metal or alloy, it shows worse plasticity and toughness

Higher working temperature than base metal or alloy

The modulus of elasticity is lower than that of base metal or alloy

48. Among the choices, which process is suitable for a lightly loaded thermoset
based truck fairings

Mark only one oval.

Spray lay up

Vacuum bag molding

Autoclave molding

None of these

49. The curing pressure employed in vacuum bag molding is ____?

Mark only one oval.

1 atm

Nil (Vacuum)

6 atm

10 atm

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50. Autoclave molding can produce of components with porosity level about___?

Mark only one oval.

1%

3-5 %

10 %

Not definable

51. Typical operating pressure and temperature of an autoclave molding is __?

Mark only one oval.

7-9 bars and 125-175 C

7-9 bars and 25-125 C

1-6 bars and 125-175 C

1-6 bars 25-125 C

52. Select a process suitable for fabrication of PMC pressure vessels

Mark only one oval.

Filament winding

Pressure bag molding

Autoclave molding

Pultrusion

53. Calculate the density of a composite using rule of mixtures. Constituents are
40% of fibres with 2.7 g/cc and matrix of 1.2 g/cc. Assume no voids are present

Mark only one oval.

1.66 g/cc

1.8 g/cc

1.95 g/cc

2.1 g/cc

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54. In micromechanics analysis of composites, voids did not have impact on ___?

Mark only one oval.

Mass fraction

Volume fraction

density of composite

None of these

55. Compared with ordinary particle reinforced composite materials, in the

condition of same volume content of the particles, the nano particle reinforced
materials show____

Mark only one oval.

Lower cost

Enhanced toughness and tensile properties

Better processability

Lower viscosity

56. The basic working principle of friction processing is

Mark only one oval.

Severe plastic deformation

Thixotropy

Cold welding and rupture

Cavitation

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57. Ultrasonic melt treatment utilizes the phenomenon of __ for dispersion of

particles

Mark only one oval.

cavitation implosion

wave transfer

pseudo plasticity

heat transfer current

58. A self lubricating kind reinforcement among the list is

Mark only one oval.

SiC

MoS2

Alumina

WC

59. Select the process capable of producing composite with nanostructured matrix

Mark only one oval.

Ball milling-Powder metallurgy

Stir casting

In-situ fabrication

Combo casting

60. For certain biomedical application, we need to develop a porous network of NiTi
infiltrated with Mg metal. Find a suitable processing method

Mark only one oval.

Melt infiltration

Powder metallurgy

Equal Channel Angular Pressing

Stir casting

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61. At present, the largest amount of thermoset resins in composites for civil use is

Mark only one oval.

Epoxy resin

Unsaturated polyester

Nylon

None of these

62. Autoclave molding is one of the earliest technologies used in aerospace

composite material manufacturing Ture/False?

Mark only one oval.

True

False

63. The common metal matrices are ___?

Mark only one oval.

Aluminum, Magnesium and Titanium

Aluminum, Steel and Copper

Steel and Cast iron

Steel, Cast iron and bronze

64. A composite sailing rope uses ___ as a reinforcement

Mark only one oval.

SiC fibre

Glass fibre

Boron fibre

Aramid fibre

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65. The reduction in ductility of metal matrix composite is mainly due to ___?

Mark only one oval.

Stress-raiser effect

Interface weakening

Porosity

None of these

66. Diffusion bonding used to fabricate ___ type of MMCs

Mark only one oval.

Particulate

Infiltrated

Laminates/Fibre reinforced

Dispersion strengthened

67. In-situ synthesis of MMCs is leads to ___?

Mark only one oval.

Better interfacial bonding

Bigger particulates

Formation of interfacial bye product

Matrix damage

68. Young's modulii ratio of reinforcement and matrix is nearly unity in ___

Mark only one oval.

Metal Matrix Composites

Polymer Matrix Composites

Ceramic Matrix Composites

All of these

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69. When a ceramic composite loaded with ___ reinforcement, it behaves like a
quasi-ductile material upon loading

Mark only one oval.

Continuous fibre

Whiskers

Particulates

Flakes

70. For certain parts of a bridge, one Engineer requires long channels made up of
PMCs with C shaped cross section. Find a suitable process

Mark only one oval.

Pultrusion

Resin Transfer Molding

Spray Lay up

Automated tape winding

Answer all questions

Total questions: 40
Maximum marks: 40
MCQ Section
Time: 50 min

71. __________ joints in composite materials are easy to inspect and repair

Mark only one oval.

Mechanical

Adhesive

Stitched

Co-cured

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72. The chances for stress concentration effect is high in ___ type joints of
composites

Mark only one oval.

Mechanical

Adhesive

Stitched

Co-cured

73. In most of the mechanical joints of composites, ___ operation is required

Mark only one oval.

Drilling

Turning

Facing

Boring

74. In case of laminate composite sheet, the stacking arrangement of lamina's may
affect the drilled hole characteristics. True/False?

Mark only one oval.

True

False

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75. Find the composite joint failure mode shown in the given figure

Mark only one oval.

Shearout

Tension

Fastener Pull-through

Bearing

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76. Select the schematic representation of "Fastener Pull-Through" mode of joint

failure in composite materiel

Mark only one oval.

A) B)

C) D)

77. Bond line thickness increases with increase in viscosity of adhesive. True/False?

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True

False

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78. One of the necessary adhesive selection criteria to create a composite

adhesive joint is ____

Mark only one oval.

Chemical compatibility

Density

Melting point of adhesive

Curing time of adhesive

79. Name the type of adhesive joint for composites shown in figure

Mark only one oval.

Tapered Scarf joint

Double Tapered Lap joint

Lap joint

Strap Lap joint

80. An adhesive failure type of composite joint damage can be occurred due to

Mark only one oval.

Poor surface preparation

Poorly cured adhesive

Moisture

Brittle epoxies

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81. Name the type of composite stitch joint profile shown in figure

Mark only one oval.

Lock stitch

Modified lock stitch

Chain stitch

Zigzag stitch

82. Adhesive joining is ____ type of joining

Mark only one oval.

Co-cured

Co-bonded

Primary bonding

Secondary bonding

83. The act of curing composite laminates and bond material simultaneously is
known as _____ joining

Mark only one oval.

Co-curing

Co-bonded

Secondary bonding

Primary bonding

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84. ____ is an aerospace structural adhesive having low coefficient of thermal

expansion used for composite joints

Mark only one oval.

Cyanate ester

Polyester

Vinyl Ester

Epoxies

85. Water penetration and associated damage may severe in ___ type of composite
joints

Mark only one oval.

Mechanical joint

Adhesive bond

Stitching

Co-cured

86. One of the major challenges in composite machining is ___

Mark only one oval.

Surface finish/quality

Material removal rate

Coolant/Cutting fluid usage

Machine selection

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87. The presence of reinforcement in a composite may cause tools for ____ ?

Mark only one oval.

Abrasive wear

Chip adherence

Reducing the cutting force

Enhance MRR

88. As the fiber diameter in a composite material increases, cutting forces are
expected to increase: True or False?

Mark only one oval.

True

False

89. Cutting tool diameter of an orbital drill may have dimensions ___ that of
required hole dimension

Mark only one oval.

Similar to

Smaller than

Higher than

Not definable

90. A misaligned hole in a composite can be repaired by

Mark only one oval.

Conventional push drilling

Orbital drilling

Radial drilling

Electro drilling

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91. Fiber pull out during composite turning can be reduced by

Mark only one oval.

Vibratory Turing Process

CNC Turning Process

Conventional Turning Process

Bench lathe

92. The fiber cutting mechanism of composite machining may be attributed to ___

Mark only one oval.

Bending or Buckling action

Melting

Shearing action

Interfacial delamination

93. In non-traditional machining of composites, tool wear will be negligible: True or

False?

Mark only one oval.

True

False

94. In Laser Ablation process; at ___ laser flux condition, the material will be heated
by absorbed energy to evaporate or sublimate?

Mark only one oval.

Low

Medium

High

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95. Material removal rate is defined by the mechanical properties of tools in non-
traditional machining of composites: True or False?

Mark only one oval.

True

False

96. Calculate the density of a composite using rule of mixtures. Constituents are
40% of fibres with 2.7 g/cc and matrix of 1.2 g/cc. Assume no voids are present

Mark only one oval.

1.66 g/cc

1.8 g/cc

1.95 g/cc

2.1 g/cc

97. One important assumption of Rule of mixtures in composites is ___?

Mark only one oval.

Perfect bonding at fibre-matrix interface

Fibre is inelastic

Matrix is thermoset

None of these

98. In micromechanics analysis of composites, voids did not have impact on ___?

Mark only one oval.

Mass fraction

Volume fraction

density of composite

None of these

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99. In isostrain condition of loading, a composite will be loaded ___ to the direction
of fiber

Mark only one oval.

Parallel

Perpendicular

Inclined

none of these

100. When a composite is loaded in a direction perpendicular to that of fiber

orientation, ____ developed will be equal in both fiber and matrix

Mark only one oval.

Stress

Strain

Load

deflection

101. Calculate elastic modulus of composite material which loaded in such a way
that both fibre and matrix experiences same stress. Assume composite is
constitutes 40% of fiber with modulus of 80 GPa impregnated in a matrix with
3 GPa of elastic modulus.

Mark only one oval.

41.5 GPa

33.8 GPa

4.878 GPa

49.2 GPa

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102. Compared with ordinary particle reinforced composite materials, in the

condition of same volume content of the particles, the nano particle
reinforced materials show____

Mark only one oval.

Lower cost

Enhanced toughness and tensile properties

Better processability

Lower viscosity

103. Major strengthening mode in a metal matrix composite with nano sized
reinforcement particles is ___?

Mark only one oval.

Dislocation bypassing

Dislocation interaction

Load transfer effect

Not definable

104. Young's modulii ratio of reinforcement and matrix is nearly unity in ___

Mark only one oval.

Metal Matrix Composites

Polymer Matrix Composites

Ceramic Matrix Composites

All of these

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105. Form the given choices; recommend a composite system suitable for thermal
insulation tiles used in space shuttle.

Mark only one oval.

Aluminum/Zirconia

Epoxy/Jute fiber

Polyester/wood powder

Zirconia/SiC fiber

106. From, the given choices, choose the laminate arrangement schematic for the
condition of D16=D26=0 in its A B D matrix.

Mark only one oval.

A) B)

C) D)

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107. Identify the laminate stacking sequence for the schematic shown in the Figure.

Mark only one oval.

[0/90]2

[±45/0]s

[±45/0/90]s

[0/±45/90]s

108. Chemical compatibility is an important criteria while selecting adhesive for

composite joints: True or False?

Mark only one oval.

True

False

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