Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

33SF8199E0.
book Page 1 Friday, December 11, 2009 1:56 PM
EAU10023
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
AL125(C)
33S-F8199-E0
DIC183
33SF8199E0.book Page 1 Friday, December 11, 2009 1:56 PM
EAU46090
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU10050 INTRODUCTION
EAU10102
Welcome to the Yamaha world of motorcycling!

As the owner of the AL125/AL125C, you are benefiting from Yamaha’s vast experience and newest technology regarding
the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your AL125/AL125C. The Owner’s
Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031
_
WARNING
Please read this manual carefully and completely before operating this motorcycle.
_
IMPORTANT MANUAL INFORMATION EAU10122
EAU10132
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury haz-
ards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION
EAU37431
AL125/AL125C
OWNER’S MANUAL
©2010 by Thai Yamaha Motor Co., Ltd.
1st edition, February 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
TABLE OF CONTENTS EAU10210
LOCATION OF IMPORTANT FOR YOUR SAFETY – Adjusting the engine idling

LABELS .............................................1-1 PRE-OPERATION CHECKS ............. 5-1 speed......................................... 7-18
Adjusting the throttle cable
SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT free play .................................... 7-19
Further safe-riding points.................2-5 RIDING POINTS................................. 6-1 Valve clearance ........................... 7-19
Helmets ...........................................2-6 Starting a cold engine ..................... 6-1 Tires ............................................. 7-20
Starting off ...................................... 6-2 Wheels ......................................... 7-22
DESCRIPTION ...................................3-1 Acceleration and deceleration ........ 6-2 Checking the brake lever
Left view .........................................3-1 Braking ........................................... 6-2 free play .................................... 7-22
Right view .......................................3-2 Tips for reducing fuel Adjusting the rear brake lever
Controls and instruments ................3-3 consumption ............................... 6-3 free play .................................... 7-23
Engine break-in .............................. 6-3 Checking the front brake pads
INSTRUMENT AND CONTROL Parking ........................................... 6-5 and rear brake shoes ............... 7-23
FUNCTIONS .......................................4-1 General note .................................. 6-6 Checking the brake fluid level....... 7-24
Main switch/steering lock ................4-1 Changing the brake fluid .............. 7-25
Keyhole cover..................................4-2 PERIODIC MAINTENANCE AND Checking the V-belt ..................... 7-25
Indicator and warning lights ............4-3 ADJUSTMENT ................................... 7-1 Checking and lubricating the
Speedometer unit ............................4-3 Owner’s tool kit ............................... 7-1 cables ....................................... 7-26
Handlebar switches ........................4-4 Periodic maintenance chart for Checking and lubricating the
Front brake lever ............................4-4 the emission control system ........ 7-2 throttle grip and cable ............... 7-26
Rear brake lever .............................4-5 General maintenance and Lubricating the front and rear
Fuel tank cap ..................................4-5 lubrication chart ........................... 7-3 brake levers............................... 7-26
Fuel .................................................4-6 Removing and installing cowlings Checking and lubricating the
Catalytic converters ........................4-7 and panels ................................... 7-6 centerstand and sidestand ....... 7-27
Kickstarter .......................................4-8 Checking the spark plug ................. 7-9 Checking the front fork ................. 7-28
Seat ................................................4-8 Engine oil and oil strainer.............. 7-10 Checking the steering .................. 7-28
Helmet holders ...............................4-9 Final transmission oil .................... 7-12 Checking the wheel bearings ....... 7-29
Convenience hook ..........................4-9 Coolant ......................................... 7-13 Battery .......................................... 7-29
Storage compartment ....................4-10 Air filter and V-belt case air filter Replacing the fuse ........................ 7-31
elements .................................... 7-15 Replacing a headlight bulb or
Adjusting the carburetor ............... 7-17 a front turn signal light bulb ....... 7-32
TABLE OF CONTENTS
Replacing a tail/brake light bulb
or a rear turn signal light bulb ....7-34
Replacing an auxiliary light bulb ....7-35
Troubleshooting ............................7-36
Troubleshooting charts .................7-37
MOTORCYCLE CARE AND

STORAGE ..........................................8-1
Care.................................................8-1
Storage ...........................................8-3
SPECIFICATIONS..............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
LOCATION OF IMPORTANT LABELS EAU45762
EAU10384
LOCATION OF IMPORTANT LABELS
1-
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1
123
ZAUU0583
1-1
EAU10222 1- SAFETY INFORMATION

EAU10313
Safe Riding tersections are the most likely
Be a Responsible Owner
Perform the pre-operation checks each places for motorcycle accidents
As the vehicle’s owner, you are respon-
time you use the vehicle to make sure it to occur.
sible for the safe and proper operation
is in safe operating condition. Failure to • Ride where other motorists can
of your motorcycle.
inspect or maintain the vehicle properly see you. Avoid riding in another
Motorcycles are single-track vehicles. 2
increases the possibility of an accident motorist’s blind spot.
Their safe use and operation are de-
or equipment damage. See page 5-1 ● Many accidents involve inexperi-
pendent upon the use of proper riding
for a list of pre-operation checks. enced operators. In fact, many op-
techniques as well as the expertise of
● This motorcycle is designed to erators who have been involved in
the operator. Every operator should
carry the operator and a passen- accidents do not even have a cur-
know the following requirements before
ger. rent motorcycle license.
riding this motorcycle.
● The failure of motorists to detect • Make sure that you are qualified
He or she should:
and recognize motorcycles in traf- and that you only lend your mo-
● Obtain thorough instructions from
fic is the predominating cause of torcycle to other qualified opera-
a competent source on all aspects
automobile/motorcycle accidents. tors.
of motorcycle operation.
Many accidents have been • Know your skills and limits.
● Observe the warnings and mainte-
caused by an automobile driver Staying within your limits may
nance requirements in this Own-
who did not see the motorcycle. help you to avoid an accident.
er’s Manual.
Making yourself conspicuous ap- • We recommend that you prac-
● Obtain qualified training in safe
pears to be very effective in reduc- tice riding your motorcycle
and proper riding techniques.
ing the chance of this type of where there is no traffic until you
● Obtain professional technical ser-
accident. have become thoroughly famil-
vice as indicated in this Owner’s
Therefore: iar with the motorcycle and all of
Manual and/or when made neces-
• Wear a brightly colored jacket. its controls.
sary by mechanical conditions.
• Use extra caution when you are ● Many accidents have been
approaching and passing caused by error of the motorcycle
through intersections, since in- operator. A typical error made by
2-1
SAFETY INFORMATION
the operator is veering wide on a ● Never ride under the influence of tem become very hot during or af-
turn due to excessive speed or un- alcohol or other drugs. ter operation and can cause
dercornering (insufficient lean an- burns.
gle for the speed). Protective apparel ● A passenger should also observe
• Always obey the speed limit and The majority of fatalities from motorcy- the above precautions.
2 never travel faster than warrant- cle accidents are the result of head in-
ed by road and traffic condi- juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
tions. single most critical factor in the preven- All engine exhaust contains carbon
• Always signal before turning or tion or reduction of head injuries. monoxide, a deadly gas. Breathing car-
changing lanes. Make sure that ● Always wear an approved helmet. bon monoxide can cause headaches,
other motorists can see you. ● Wear a face shield or goggles. dizziness, drowsiness, nausea, confu-
● The posture of the operator and Wind in your unprotected eyes sion, and eventually death.
passenger is important for proper could contribute to an impairment Carbon Monoxide is a colorless, odor-
control. of vision that could delay seeing a less, tasteless gas which may be
• The operator should keep both hazard. present even if you do not see or smell
hands on the handlebar and ● The use of a jacket, heavy boots, any engine exhaust. Deadly levels of
both feet on the operator foot- trousers, gloves, etc., is effective carbon monoxide can collect rapidly
rests during operation to main- in preventing or reducing abra- and you can quickly be overcome and
tain control of the motorcycle. sions or lacerations. unable to save yourself. Also, deadly
• The passenger should always ● Never wear loose-fitting clothes, levels of carbon monoxide can linger
hold onto the operator, the seat otherwise they could catch on the for hours or days in enclosed or poorly
strap or grab bar, if equipped, control levers, footrests, or wheels ventilated areas. If you experience any
with both hands and keep both and cause injury or an accident. symptoms of carbon monoxide poison-
feet on the passenger footrests. ● Always wear protective clothing ing, leave the area immediately, get
Never carry a passenger unless that covers your legs, ankles, and fresh air, and SEEK MEDICAL TREAT-
he or she can firmly place both feet. The engine or exhaust sys- MENT.
feet on the passenger footrests.
2-2
SAFETY INFORMATION
● Do not run engine indoors. Even if guidelines to follow if loading cargo to attached to the motorcycle before
you try to ventilate engine exhaust your motorcycle: riding. Check accessory mounts
with fans or open windows and The total weight of the operator, and cargo restraints frequently.
doors, carbon monoxide can rap- passenger, accessories and cargo • Properly adjust the suspension
idly reach dangerous levels. must not exceed the maximum load for your load, and check the
● Do not run engine in poorly venti- limit. Operation of an overloaded ve- condition and pressure of your 2
lated or partially enclosed areas hicle could cause an accident. tires.
such as barns, garages, or car- • Never attach any large or heavy
ports. Maximum load: items to the handlebar, front
● Do not run engine outdoors where 160 kg (353 lb) fork, or front fender. These
engine exhaust can be drawn into items, including such cargo as
When loading within this weight limit,
a building through openings such sleeping bags, duffel bags, or
keep the following in mind:
as windows and doors. tents, can create unstable han-
● Cargo and accessory weight
dling or a slow steering re-
should be kept as low and close to
Loading sponse.
the motorcycle as possible. Se-
Adding accessories or cargo to your ● This vehicle is not designed to
curely pack your heaviest items as
motorcycle can adversely affect stabili- pull a trailer or to be attached to
close to the center of the vehicle
ty and handling if the weight distribution a sidecar.
as possible and make sure to dis-
of the motorcycle is changed. To avoid
tribute the weight as evenly as
the possibility of an accident, use ex- Genuine Yamaha Accessories
possible on both sides of the mo-
treme caution when adding cargo or Choosing accessories for your vehicle
torcycle to minimize imbalance or
accessories to your motorcycle. Use is an important decision. Genuine
instability.
extra care when riding a motorcycle Yamaha accessories, which are avail-
● Shifting weights can create a sud-
that has added cargo or accessories. able only from a Yamaha dealer, have
den imbalance. Make sure that ac-
Here, along with the information about been designed, tested, and approved
cessories and cargo are securely
accessories below, are some general by Yamaha for use on your vehicle.
2-3
SAFETY INFORMATION
Many companies with no connection to You are responsible for injuries related namic effects. Wind may at-
Yamaha manufacture parts and acces- to changes in the vehicle. tempt to lift the motorcycle, or
sories or offer other modifications for Keep the following guidelines in mind, the motorcycle may become un-
Yamaha vehicles. Yamaha is not in a as well as those provided under “Load- stable in cross winds. These ac-
position to test the products that these ing” when mounting accessories. cessories may also cause
2 aftermarket companies produce. ● Never install accessories or carry instability when passing or be-
Therefore, Yamaha can neither en- cargo that would impair the perfor- ing passed by large vehicles.
dorse nor recommend the use of ac- mance of your motorcycle. Care- • Certain accessories can dis-
cessories not sold by Yamaha or fully inspect the accessory before place the operator from his or
modifications not specifically recom- using it to make sure that it does her normal riding position. This
mended by Yamaha, even if sold and not in any way reduce ground improper position limits the free-
installed by a Yamaha dealer. clearance or cornering clearance, dom of movement of the opera-
limit suspension travel, steering tor and may limit control ability,
Aftermarket Parts, Accessories, and travel or control operation, or ob- therefore, such accessories are
Modifications scure lights or reflectors. not recommended.
While you may find aftermarket prod- • Accessories fitted to the handle- ● Use caution when adding electri-
ucts similar in design and quality to bar or the front fork area can cal accessories. If electrical acces-
genuine Yamaha accessories, recog- create instability due to improp- sories exceed the capacity of the
nize that some aftermarket accessories er weight distribution or aerody- motorcycle’s electrical system, an
or modifications are not suitable be- namic changes. If accessories electric failure could result, which
cause of potential safety hazards to are added to the handlebar or could cause a dangerous loss of
you or others. Installing aftermarket front fork area, they must be as lights or engine power.
products or having other modifications lightweight as possible and
performed to your vehicle that change should be kept to a minimum. Aftermarket Tires and Rims
any of the vehicle’s design or operation • Bulky or large accessories may The tires and rims that came with your
characteristics can put you and others seriously affect the stability of motorcycle were designed to match the
at greater risk of serious injury or death. the motorcycle due to aerody- performance capabilities and to pro-
2-4
SAFETY INFORMATION
vide the best combination of handling, EAU10372
● The brake pads could get wet
braking, and comfort. Other tires, rims, Further safe-riding points when you wash the scooter. After
● Be sure to signal clearly when
sizes, and combinations may not be washing the scooter, check the
appropriate. Refer to page 7-21 for tire making turns. brakes before riding.
● Braking can be extremely difficult
specifications and more information on ● Always wear a helmet, gloves,
replacing your tires. on a wet road. Avoid hard brak- trousers (tapered around the cuff 2
ing, because the scooter could and ankle so they do not flap),
slide. Apply the brakes slowly and a bright colored jacket.
when stopping on a wet surface. ● Do not carry too much luggage on
● Slow down as you approach a the scooter. An overloaded scoot-
corner or turn. Once you have er is unstable. Use a strong cord
completed a turn, accelerate to secure any luggage to the car-
slowly. rier (if equipped). A loose load will
● Be careful when passing parked affect the stability of the scooter
cars. A driver might not see you and could divert your attention
and open a door in your path. from the road. (See page 2-3.)
● Railroad crossings, streetcar
rails, iron plates on road construc-
tion sites, and manhole covers
become extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter
upright, otherwise it could slide
out from under you.
2-5
SAFETY INFORMATION
EAUU0030
Types of helmets and their usage
Helmets ● Half-type: use only for riding at low
Operating this vehicle without an ap- speeds
proved motorcycle helmet increases
your chances of a severe head injury or
2 death in the event of an accident. The
majority of fatalities from motorcycle or
scooter accidents are the result of head
injuries. The use of a safety helmet is ZAUU0003
ZAUU0004
the single most critical factor in the pre-
Correctly helmet wearing ● Full-type: use only for riding at low
vention or reduction of head injuries.
to mid-range speeds
Always select an approved
motorcycle helmet
Pay attention to the following when
choosing a motorcycle helmet.
● The helmet must meet the safety
ZAUU0005
standard “TIS”.
● The helmet size must match the ● Full-face-type: use for riding at
size of the rider’s head. ZAUU0007 mid-range to high speeds
● Never subject a helmet to heavy Incorrectly helmet wearing
shocks.
Wearing the helmet correctly
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the ZAUU0006
chin strap is connected.
2-6
EAU10401 DESCRIPTION
1-DESCRIPTION
EAU10410
Left view
1 2 3 4 5 6 7, 8
ZAUU0584 13 12 1110 9
1. Headlights (page 7-32) 9. Kickstarter (page 4-8)
2. Front turn signal lights (page 7-33) 10. Engine oil drain bolt A (page 7-11)
3. Auxiliary lights (page 7-35) 11. Engine oil drain bolt B (page 7-11)
4. Convenience hook (page 4-9) 12. V-belt case air filter element (page 7-16)
5. Throttle stop screw (page 7-18) 13. Air filter element (page 7-15)
6. Owner’s tool kit (page 7-1)
7. Tail/brake light (page 7-34)
8. Rear turn signal lights (page 7-35)
3-1
DESCRIPTION
EAU10420
Right view
1 2 3 4 5, 6
ZAUU0585
8 7
1. Fuel tank cap (page 4-5)
2. Storage compartment (page 4-10)
3. Seat lock (page 4-8)
4. Front brake fluid reservoir (page 7-24)
5. Fuse/starter relay (page 7-31)
6. Battery (page 7-29)
7. Coolant reservoir (page 7-13)
8. Dipstick (page 7-10)
3-2
DESCRIPTION
EAU10430
Controls and instruments
1 2 3 4 5
ZAUU0586
1. Rear brake lever (page 4-5)

2. Left handlebar switches (page 4-4)
3. Speedometer unit (page 4-3)
4. Right handlebar switches (page 4-4)
5. Front brake lever (page 4-4)
6. Main switch/steering lock (page 4-1)
3-3
INSTRUMENT AND CONTROL FUNCTIONS EAU1044H

1-INSTRUMENT AND CONTROL FUNCTIONS
EAUU0350 EAU37441 EAU10683
Main switch/steering lock ON LOCK

All electrical circuits are supplied with The steering is locked, and all electrical
power, and the engine can be started. systems are off. The key can be re-
The key cannot be removed. moved.
TIP
_
To lock the steering
The headlight, auxiliary lights, meter
lighting and taillight come on automati-
cally when the engine is started.
_
4 ZAUU0587
EAU10661
The main switch/steering lock controls OFF

the ignition and lighting systems, and is All electrical systems are off. The key
used to lock the steering, and is used to can be removed.
EWA10061
open the seat also. The various main ZAUU0588
switch positions are described below. _
WARNING
Never turn the key to “OFF” or 1. Turn the handlebars all the way to
TIP
_ “LOCK” while the vehicle is moving. the left.
The main switch is equipped with a Otherwise the electrical systems will 2. Push the key in from the “OFF” po-
keyhole cover. (See page 4-2 for key- be switched off, which may result in sition, and then turn it to “LOCK”
hole cover opening and closing proce- loss of control or an accident. while still pushing it .
dures.) _
3. Remove the key.

_
4-1
INSTRUMENT AND CONTROL FUNCTIONS

To unlock the steering EAUU0820
turn the key to the right to open the
Keyhole cover cover.
2 To close the keyhole cover
1
SEAT OPEN
OFF
LOCK ON
ZAUU0589
ZAUU0590
IGN
ITION
OPEN
4
Push the key in, and then turn it to
1. Ignition key
“OFF” while still pushing it.
2. Safety key ZAUU0592
Press the “PUSH SHUT” button to

To open the keyhole cover
close the keyhole cover.
ZAUU0591
Insert the key head into the keyhole

cover receptacle as shown, and then
4-2

EAU11004 EAU11484 EAUU0080
Indicator and warning lights Engine trouble warning light “ ” Speedometer unit
This warning light comes on if a prob-
lem is detected in the electrical circuit
monitoring the engine. If this occurs,
have a Yamaha dealer check the self-
diagnosis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
4 ZAUU0593 on for a few seconds, and then go off. ZAUU0594
1. Left-turn signal indicator light “ ”

If the warning light does not come on 1. Speedometer
2. Engine trouble warning light “ ” initially when the key is turned to “ON”, 2. Odometer
3. High beam indicator light “ ” or if the warning light remains on, have 3. Fuel meter
4. Right-turn signal indicator light “ ” a Yamaha dealer check the electrical
The speedometer unit is equipped with
circuit.
EAU11020
a speedometer, an odometer and a fuel
Turn signal indicator light “ ” meter. The speedometer shows riding
This indicator light flashes when the speed. The odometer shows the total
turn signal switch is pushed to the left distance traveled. The fuel meter indi-
or right. cates the amount of fuel in the fuel
tank.
EAU11080
High beam indicator light “ ”

This indicator light comes on when the
high beam of the headlight is switched
on.
4-3

EAU12348 EAU12400 EAU12900
Handlebar switches Dimmer switch “ / ” Front brake lever

Set this switch to “ ” for the high
Left beam and to “ ” for the low beam.
EAU12460
1 Turn signal switch “ / ”

To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
1
leased, the switch returns to the center 4
ZAUU0595
2 position. To cancel the turn signal
ZAUU0358 3 lights, push the switch in after it has re- 1. Front brake lever
1. Dimmer switch “ / ” turned to the center position. The front brake lever is located on the
2. Turn signal switch “ / ” right handlebar grip. To apply the front
EAU12500
3. Horn switch “ ”
Horn switch “ ” brake, pull this lever toward the handle-
Press this switch to sound the horn. bar grip.
Right
EAUM1132
Start switch “ ”
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 6-1 for start-
1 ing instructions prior to starting the en-
gine.
ZAUU0359
1. Start switch “ ”
4-4

EAU12950 EAU37471
To install the fuel tank cap
Rear brake lever Fuel tank cap
(b) (a)
4 1 ZAUU0598
ZAUU0596 ZAUU0597
1. Insert the fuel tank cap into the
1. Rear brake lever 1. Fuel tank cap
tank opening and turn it clockwise
a. Open.
The rear brake lever is located on the until the “ ” marks on the cap and
b. Close.
left handlebar grip. To apply the rear tank are aligned.
brake, pull this lever toward the handle- To remove the fuel tank cap 2. Close the seat.
bar grip. EWA11091
1. Open the seat. (See page 4-8.)
WARNING
2. Turn the fuel tank cap counter- _
Make sure that the fuel tank cap is

clockwise and pull it off.
properly closed after filling fuel.
Leaking fuel is a fire hazard.
_
4-5

EAU13212
cinity of sparks, open flames, or your eyes, see your doctor immedi-
Fuel other sources of ignition such as ately. If gasoline spills on your skin,
the pilot lights of water heaters and wash with soap and water. If gaso-
clothes dryers. line spills on your clothing, change
2. Do not overfill the fuel tank. Stop your clothes.
filling when the fuel reaches the _
EAUU0042
bottom of the filler tube. Because

fuel expands when it heats up, Recommended fuel:
heat from the engine or the sun Regular unleaded gasoline or
gasohol (91 min. pump octane)
can cause fuel to spill out of the 4
ZAUU0026 Fuel tank capacity:
fuel tank. 4.2 L (1.11 US gal) (0.92 Imp.gal)
1. Fuel tank filler tube 3. Wipe up any spilled fuel immedi-
2. Fuel level ately. NOTICE: Immediately ECA11400
Make sure there is sufficient gasoline in wipe off spilled fuel with a NOTICE
_
the tank. clean, dry, soft cloth, since fuel Use only unleaded gasoline. The
EWA10881 may deteriorate painted surfac- use of leaded gasoline will cause se-
WARNING es or plastic parts. [ECA10071] vere damage to internal engine
_
Gasoline and gasoline vapors are 4. Be sure to securely close the fuel parts, such as the valves and piston
extremely flammable. To avoid fires tank cap. rings, as well as to the exhaust sys-
and explosions and to reduce the EWA15151 tem.
risk of injury when refueling, follow _
WARNING _
these instructions. Gasoline is poisonous and can Gasohol

_
cause injury or death. Handle gaso- Gasohol is a mixture of unleaded gaso-
1. Before refueling, turn off the en-
line with care. Never siphon gasoline and ethanol. Gasohol contains
gine and be sure that no one is sit-
line by mouth. If you should swallow 90% gasoline and 10% ethanol which
ting on the vehicle. Never refuel
some gasoline or inhale a lot of gas- is called “E10”.
while smoking, or while in the vi-
oline vapor, or get some gasoline in
4-6

Yamaha products can use gasohol EAU13445 ECA10701
[E10] Octane 91 or higher. However, Catalytic converters NOTICE

This vehicle is equipped with catalytic
_
when filling with gasohol, cold engine Use only unleaded gasoline. The
starting may be difficult. Therefore, be converters in the exhaust system. use of leaded gasoline will cause
EWA10862
sure to follow the procedures in “Start- unrepairable damage to the catalytic
WARNING
ing a cold engine”. _ converter.
ECAU0010 The exhaust system is hot after op- _
NOTICE eration. To prevent a fire hazard or

_
Using gasohol may cause engine burns:

● Do not park the vehicle near
4 trouble depending on the engine. If
gasohol is used and engine trouble possible fire hazards such as
occurs, contact your Yamaha dealer grass or other materials that
as soon as possible. easily burn.
_ ● Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
● Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
● Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
_
4-7

EAU37650 EAUU0370
To close the seat
Kickstarter Seat 1. Fold the seat down, and then push
it down to lock it in place.
To open the seat
2. Remove the key from the main
1. Place the motorcycle on the cen- switch if the motorcycle will be left
1 terstand.
unattended.
2. Insert the key into the main switch,
and then turn it counterclockwise TIP
_
to “OPEN”. Make sure that the seat is properly se-

cured before riding.
ZAUU0599
_
4
2
1. Kickstarter
If the engine fails to start by pushing the

start switch, try to start it by using the
kickstarter. To start the engine, fold out 1
the kickstarter lever, move it down light-
ly with your foot until the gears engage, ZAUU0600
and then push it down smoothly but
1. Seat lock
forcefully.
2. Seat
TIP
_
Do not push inward when turning the

key.
_
3. Fold the seat up.
4-8

EAU37481
To release a helmet from a helmet EAUU0390
Helmet holders holder Convenience hook

1 Open the seat, remove the helmet from
the helmet holder, and then close the
seat.
4 ZAUU0601 ZAUU0602
1. Helmet holder 1. Convenience hook
The helmet holders are located under EWAU0010
the seat. _
WARNING
● Do not exceed the load limit of
To secure a helmet to a helmet 1.0 kg (2.2 lb) for the conve-
holder nience hook.
1. Open the seat. (See page 4-8.) ● Do not exceed the maximum
2. Attach a helmet to a helmet hold- load of 160 kg (353 lb) for the
er, and then securely close the motorcycle.
seat. WARNING! Never ride _
with a helmet attached to the

helmet holder, since the helmet
may hit objects, causing loss
of control and possibly an acci-
dent. [EWA10161]
4-9

EAU14531 ECA10080
TIP
Storage compartment NOTICE Do not leave your scooter unattended
Keep the following points in mind with the seat open.
when using the storage compart-
ment.
● Since the storage compartment
accumulates heat when ex-
posed to the sun, do not store
anything susceptible to heat in-
side it. 4
ZAUU0603
● To avoid humidity from spread-
1. Storage compartment ing through the storage com-
There is a storage compartment under partment, wrap wet articles in a
the seat. plastic bag before storing them
EWA10961 in the compartment.
WARNING ● Since the storage compartment
● Do not exceed the load limit of may get wet while the scooter
5.0 kg (11.0 lb) for the storage is being washed, wrap any arti-
compartment. cles stored in the compartment
● Do not exceed the maximum in a plastic bag.
load of 160 kg (353 lb) for the ● Do not keep anything valuable
vehicle. or breakable in the storage
compartment.
4-10
FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15582
1F
- OR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
_
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
_
Before using this vehicle, check the following points:

ITEM CHECKS PAGE
5 • Check fuel level in fuel tank.
Fuel • Refuel if necessary. 4-6
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-12
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-23, 7-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
5-1
FOR YOUR SAFETY – PRE-OPERATION CHECKS

ITEM CHECKS PAGE
• Check operation.
• Lubricate cable if necessary.
Rear brake 7-23
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 7-19, 7-26
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip
housing.
Control cables 7-26
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-20, 7-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth. 5
Brake levers 7-26
• Lubricate lever pivoting points if necessary.
Centerstand, sidestand 7-27
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals and • Check operation.
—
switches • Correct if necessary.
5-2
OPERATION AND IMPORTANT RIDING POINTS EAU15943
1-O PERATION AND IMPORTANT RIDING POINTS
EAU15951 EAUU0800
4. If the engine fails to start by push-
Starting a cold engine ing the start switch, release the
Read the Owner’s Manual carefully to ECA10250
switch, wait a few seconds, and
become familiar with all controls. If NOTICE
then try again. Each starting at-
there is a control or function you do not See page 6-3 for engine break-in in- tempt should be as short as pos-
understand, ask your Yamaha dealer. structions prior to operating the ve-
EWA10271
sible to preserve the battery. Do
hicle for the first time. not crank the engine more than
WARNING
_
1. Turn the key to “ON”. 5 seconds on any one attempt.

Failure to familiarize yourself with
the controls can lead to loss of con- 2. Close the throttle grip completely.
TIP
trol, which could cause an accident If the engine fails to start several times
or injury. by pushing the start switch, try again
_
EAUV0120 with the throttle 1/8 to 1/4 open.

ECAV0030
NOTICE 5. If the engine does not start with

6 _
the starter motor, try using the

Do not ride in water that is deep
enough to allow engine parts, espe- kickstarter.
cially the air filter intake, to become
ZAUU0369 1
wet or submersed. If the engine is al-
lowed to be submersed in water, be 1. Start switch “ ”
sure to remove the water from the 3. Start the engine by pushing the
air filter case as soon as possible to start switch or by kicking the kick-
prevent extensive engine damage. starter, while applying the front or
(See “PERIODIC MAINTENANCE rear brake. NOTICE: For maxi-
AND ADJUSTMENT” for details.) mum engine life, never acceler-
_
ate hard when the engine is

cold! [ECA11041]
6-1
OPERATION AND IMPORTANT RIDING POINTS

EAU16761 EAU16780 EAU16793
Starting off Acceleration and deceleration Braking

TIP Front
(b)
_
Before starting off, allow the engine to 1

warm up.
_
1. While pulling the rear brake lever

with your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand. (a)
2. Sit astride the seat, and then ad- ZAUU0370
just the rear view mirrors. 1. Throttle grip

3. Switch the turn signals on. ZAUU0371
The speed can be adjusted by opening
4. Check for oncoming traffic, and
and closing the throttle. To increase the 6
then slowly turn the throttle grip Rear
(on the right) in order to take off. speed, turn the throttle grip in direction
(a). To reduce the speed, turn the throt-
5. Switch the turn signals off.
tle grip in direction (b).
ZAUU0372
6-2

EWA10300 EAU16820 EAU16830
WARNING Tips for reducing fuel Engine break-in

_
● Avoid braking hard or suddenly consumption There is never a more important period
(especially when leaning over to Fuel consumption depends largely on in the life of your engine than the period
one side), otherwise the scooter your riding style. Consider the following between 0 and 1000 km (600 mi). For
may skid or overturn. tips to reduce fuel consumption: this reason, you should read the follow-
● Railroad crossings, streetcar ● Avoid high engine speeds during ing material carefully.
rails, iron plates on road con- acceleration. Since the engine is brand new, do not
struction sites, and manhole ● Avoid high engine speeds with no put an excessive load on it for the first
covers become extremely slip- load on the engine. 1000 km (600 mi). The various parts in
pery when wet. Therefore, slow ● Turn the engine off instead of let- the engine wear and polish themselves
down when approaching such ting it idle for an extended length of to the correct operating clearances.
areas and cross them with cau- time (e.g., in traffic jams, at traffic During this period, prolonged full-throt-
tion. lights or at railroad crossings). tle operation or any condition that might
6 ● Keep in mind that braking on a result in engine overheating must be
wet road is much more difficult. avoided.
● Ride slowly down a hill, as brak-
EAU37792
ing downhill can be very diffi- 0–150 km (0–90 mi)
cult.
_
1. Close the throttle completely.

2. Apply both front and rear brakes
simultaneously while gradually in-
creasing the pressure.
6-3

Avoid prolonged operation above 1/3 500–1000 km (300–600 mi) changed, the oil filter cartridge or
throttle. element replaced, and the oil strain-
After every hour of operation, stop the er cleaned. If any engine trouble
engine, and then let it cool for five to ten should occur during the engine
minutes. break-in period, immediately have a
Vary the engine speed from time to Yamaha dealer check the vehicle.
time. Do not operate the engine at one [ECA10362]
set throttle position.
150–500 km (90–300 mi)

Avoid prolonged operation above 3/4
throttle.
1000 km (600 mi) and beyond

6
Avoid prolonged operation above 1/2

throttle.
Rev the engine freely through the
gears, but do not use full throttle at any
time. Avoid prolonged full-throttle operation.
Vary the engine speed occasionally.
NOTICE: After 1000 km (600 mi) of
operation, the engine oil must be
6-4

EAU17213
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
_
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on
soft ground, otherwise the vehi-
6 cle may overturn, increasing the
risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.
6-5

EAU37601
General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts

(piston, piston ring, cylinder, etc.)
100% With maintenance
Perfect operative
condition
Without
maintenance
Distance 6
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
6-6

3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
Customer’s running cost

(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
6 With maintenance
Distance covered (km)
6-7
EAU1722C PERIODIC MAINTENANCE AND ADJUSTMENT

1-PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17241 EWA15121 EAU17542
WARNING Owner’s tool kit

Periodic inspection, adjustment, and _
Turn off the engine when performing

lubrication will keep your vehicle in the
maintenance unless otherwise
safest and most efficient condition pos-
specified.
sible. Safety is an obligation of the vehi-
● A running engine has moving
cle owner/operator. The most
parts that can catch on body
important points of vehicle inspection, 1
parts or clothing and electrical
adjustment, and lubrication are ex-
parts that can cause shocks or
plained on the following pages.
fires.
The intervals given in the periodic ZAUU0604
● Running the engine while ser-
maintenance and lubrication chart
vicing can lead to eye injury, 1. Owner’s tool kit
should be simply considered as a gen-
burns, fire, or carbon monoxide The owner’s tool kit is located under
eral guide under normal riding condi-
poisoning – possibly leading to the passenger seat. (See page 4-8.)
tions. However, depending on the
death. See page 2-2 for more in- The service information included in this
weather, terrain, geographical location,
formation about carbon monox- manual and the tools provided in the
and individual use, the maintenance in-
ide. owner’s tool kit are intended to assist
tervals may need to be shortened. _
7
EWA10321 you in the performance of preventive
WARNING maintenance and minor repairs. How-
_
Failure to properly maintain the ve- ever, additional tools such as a torque
hicle or performing maintenance ac- wrench may be necessary to perform
tivities incorrectly may increase certain maintenance work correctly.
your risk of injury or death during
TIP
service or while using the vehicle. If _
If you do not have the tools or experi-

you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service. _
7-1
PERIODIC MAINTENANCE AND ADJUSTMENT

EAUU0620
TIP
_
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
● From 20000 km, repeat the maintenance intervals starting from 4000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_
EAU46940
Periodic maintenance chart for the emission control system

ODOMETER READING (km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 4000 8000 12000 16000 CHECK
1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
2 Spark plug • Check condition.
√ √ √ √
• Clean and regap.
• Replace. Every 10000 km (6000 mi)
7 3 * Valves • Check valve clearance.
√ √
• Adjust if necessary.
4 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √
5 * Muffler and exhaust pipe • Check the screw clamp(s) for looseness. √ √ √ √ √
6 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage.
√ √ √ √ √
• Replace any damaged parts if necessary.
7-2

EAUU0471
General maintenance and lubrication chart

1000 4000 8000 12000 16000 CHECK
1 Air filter element • Replace. Every 16000 km (10000 mi)

2 Air filter check hose • Clean. √ √ √ √ √
3 * V-belt case air filter • Clean.
√ √ √ √
element • Replace if necessary.
4 * Battery (MF type) • Check battery voltage.
√ √ √ √ √ √
• Change battery if necessary.
5 * Front brake • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
6 * Rear brake • Check operation and adjust brake lever free play. √ √ √ √ √ √
• Replace brake shoes. Whenever worn to the limit
7 * Brake hose • Check for cracks or damage. √ √ √ √ √
• Replace. Every 4 years
7
8 * Wheels (cast) • Check runout and for damage. √ √ √ √
9 * Wheels (spoke) • Check runout, spoke tightness and for damage.
√ √ √ √
• Tighten spokes if necessary.
10 * Tires • Check tread depth and for damage.
• Replace if necessary.
√ √ √ √ √
• Check air pressure.
• Correct if necessary.
11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
12 * Swingarm • Check operation and for excessive play. √ √ √ √
• Lubricate with lithium-soap-based grease. Every 12000 km (7000 mi)
7-3

1000 4000 8000 12000 16000 CHECK
13 * Steering bearings • Check bearing play and steering for roughness. √ √ √ √ √

• Lubricate with lithium-soap-based grease. Every 12000 km (7000 mi)
14 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly
√ √ √ √ √
tightened.
15 Sidestand, • Check operation.
√ √ √ √ √
centerstand • Lubricate with lithium-soap-based grease.
16 * Front fork • Check operation and for oil leakage. √ √ √ √
• Change the front fork oil. Every 20000 km (12000 mi)
17 * Shock absorber
• Check operation and shock absorber for oil leakage. √ √ √ √
assembly
18 Engine oil • Change. Every 4000 km
√ √
• Check oil level and vehicle for oil leakage. (2400 mi)
19 * Engine oil strainer • Clean. √ √
20 * Cooling system • Check coolant level and vehicle for coolant leakage. √ √ √ √ √
7 • Change. Every 3 years
21 Final transmission oil • Check vehicle for oil leakage. √ √ Every 8000 km (5000 mi)
• Replace. √ Every 12000 km (7000 mi)
22 * V-belt • Check for damage and wear. √ √ √
• Replace. Every 24000 km (15000 mi)
23 * V-belt secondary sheave • Lubricate. Every 12000 km (7000 mi)
24 * Front and rear brake
• Check operation. √ √ √ √ √ √
switches
25 Moving parts and cables • Lubricate. √ √ √ √ √
7-4

1000 4000 8000 12000 16000 CHECK
26 * Throttle grip housing • Check operation and free play.

and cable • Adjust the throttle cable free play if necessary. √ √ √ √ √
• Lubricate the throttle grip housing and cable.
27 * Lights, signals and • Check operation.
√ √ √ √ √ √
switches • Adjust headlight beam.
EAUU0770
TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● V-belt
• Replace the V-belt every 15000 km (9000 mi) or every year if the vehicle is ridden primarily for commercial use or 7
is ridden under rough or adverse conditions.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. After dissembling the brake master cylinders and
calipers, always change the brake fluid.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hose every four years and if cracked or damaged.
7-5

EAU18712 EAUU0791
Removing and installing Cowling A

cowlings and panels
3
4 512
2
1
2 1
2
ZAUU0610
ZAUU0609 1. Cowling B
2. Screw (x6)
ZAUU0606 3 1. Cowling A
3. Pull cowling A off as shown.
2. Screw (x4)
1. Panel A 4. Cowling B
3. Bolt (x2)
2. Cowling A 5. Panel C
3. Panel B
To remove the cowling
The cowlings and panels shown need 1. Remove panel A. (See page 7-7.)
7
to be removed to perform some of the 2. Remove the screws and bolts
maintenance jobs described in this from cowling A and B.
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed. ZAUU0611
TIP
When removing cowling A, pull out on
the areas shown from top to bottom.
7-6

To install the cowling EAUU0781
TIP
Panel A
1. Align the projections on cowling A When removing the panel, pull out on
with the slots of cowling B, and the areas shown. If the panel is re-
then push cowling A into the orig- moved in the wrong direction, it may
2 be broken.
inal position. 1
2. Install cowling A and B by install-
ing the screws and bolts. To install the panel
1. Align the projections on panel A
TIP 2 with the slots of cowling A and B,
When installing cowling A, push in on
and then push panel A into the
the areas shown from bottom to top. ZAUU0607
original position.
1. Panel A
2. Install panel A by installing the
2. Screw (x4)
screws.
To remove the panel EAU19482
1. Remove the screws from panel A. Panel B

2. Pull panel A off as shown. 7
To remove the panel
1. Open the seat. (See page 4-8.)
2. Remove the screws, and then pull
ZAUU0612
the panel off as shown.
3. Install panel A.
ZAUU0608
7-7

EAUU0901
To install the panel
Panel C
Place the panel in the original position,
1 and then install the screws.
2 1
ZAUU0615 2 2
1. Panel B ZAUU0613
2. Screw (x4)
1. Panel C
To install the panel 2. Screw (x6)
Place the panel in the original position,
and then install the screws. To remove the panel
Remove the screws, and then take the
7 panel off.
ZAUU0616
ZAUU0614
1. Screw (x2)
7-8

EAUT1835
stead, have a Yamaha dealer check
Checking the spark plug the vehicle.
The spark plug is an important engine _
component, which is easy to check. 2. Check the spark plug for electrode
Since heat and deposits will cause any erosion and excessive carbon or
1
spark plug to slowly erode, the spark other deposits, and replace it if
plug should be removed and checked necessary.
in accordance with the periodic mainte-
Specified spark plug:
nance and lubrication chart. In addition, ZAUU0620 NGK/CR7E
the condition of the spark plug can re-
1. Spark plug wrench
veal the condition of the engine.
4. Remove the spark plug as shown, To install the spark plug
To remove the spark plug with the spark plug wrench includ- 1. Measure the spark plug gap with a
1. Place the vehicle on the center- ed in the owner’s tool kit. wire thickness gauge and, if nec-
stand. essary, adjust the gap to specifica-
2. Remove panel B. (See page 7-7.) To check the spark plug tion.
3. Remove the spark plug cap. 1. Check that the porcelain insulator
7
around the center electrode of the
1 spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
TIP
_
If the spark plug shows a distinctly dif-

ferent color, the engine could be oper-
ating improperly. Do not attempt to
ZAUU0619 1. Spark plug gap
diagnose such problems yourself. In-
1. Spark plug cap
7-9

EAUU0342
Spark plug gap: Engine oil and oil strainer
0.7–0.8 mm (0.027–0.031 in)
The engine oil level should be checked
2. Clean the surface of the spark before each ride. In addition, the oil
plug gasket and its mating sur- must be changed and the oil strainer
face, and then wipe off any grime cleaned at the intervals specified in the
from the spark plug threads. periodic maintenance and lubrication
3. Install the spark plug with the chart.
1
spark plug wrench, and then tight- ZAUU0621
To check the engine oil level
en it to the specified torque. 1. Engine oil filler cap
1. Place the vehicle on the center-
EWAU0030
Tightening torque: stand. A slight tilt to the side can

WARNING
Spark plug: result in a false reading.
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) 2. Start the engine, warm it up for The muffler and muffler protector
several minutes, and then turn it become very hot during use. To
TIP
_ off. avoid possible burns, let the muf-
If a torque wrench is not available when 3. Wait a few minutes until the oil fler and protector cool before re-
7
installing a spark plug, a good estimate settles, remove the oil filler cap, moving the oil filler cap.
of the correct torque is 1/4–1/2 turn wipe the dipstick clean, insert it
past finger tight. However, the spark TIP
back into the oil filler hole (without
plug should be tightened to the speci- The engine oil should be between the
screwing it in), and then remove it
fied torque as soon as possible. minimum and maximum level marks.
_
again to check the oil level.
4. Install the spark plug cap.
5. Install the panel.
7-10

2. Place an oil pan under the engine
to collect the used oil.
2
3
1
ZAUU0622 2 1
ZAUU0056
1. Dipstick
ZAUU0623
2. Maximum level mark 1. Oil strainer
3. Minimum level mark 1. Engine oil drain bolt A 2. Compression spring
4. If the engine oil is at or below the 2. Engine oil drain bolt B 3. O-ring
minimum level mark, add suffi- 3. Remove the engine oil filler cap TIP
cient oil of the recommended type and drain bolt A to drain the oil When only changing the engine oil, re-
to raise it to the correct level. from the crankcase. NOTICE: move drain bolt A. When changing the 7
5. Insert the dipstick into the oil filler When removing the engine oil engine oil and cleaning the engine oil
hole, and then tighten the oil filler drain bolt, the O-ring, compres- strainer, remove drain bolt B also.
cap. sion spring, and oil strainer will
4. Clean the engine oil strainer with
fall out. Take care not to lose
To change the engine oil and clean solvent, and then check it for
these parts. [ECA11001]
the oil strainer damage and replace it if neces-
1. Start the engine, warm it up for sary.
several minutes, and then turn it 5. Check the O-ring for damage and
off. replace it if necessary.
7-11

6. Install the engine oil strainer, TIP EAU20065
compression spring, O-ring and Be sure to wipe off spilled oil on any Final transmission oil
engine oil drain bolt, and then parts after the engine and exhaust
tighten the drain bolt to the speci- system have cooled down.
fied torque. ECA11620
NOTICE 1
TIP
Make sure that the O-ring is properly ● In order to prevent clutch slip-
seated. page (since the engine oil also

lubricates the clutch), do not
mix any chemical additives. Do ZAUU0624
Tightening torque:
Engine oil drain bolt A: not use oils with a diesel speci-
1. Final transmission oil filler cap
20 Nm (2.0 m·kgf, 15 ft·lbf) fication of “CD” or oils of a
Engine oil drain bolt B: higher quality than specified. In The final transmission case must be
20 Nm (2.0 m·kgf, 15 ft·lbf) addition, do not use oils la- checked for oil leakage before each
beled “ENERGY CONSERVING ride. If any leakage is found, have a
7. Refill with the specified amount of
II” or higher. Yamaha dealer check and repair the
7 the recommended engine oil, and
● Make sure that no foreign ma- scooter. In addition, the final transmis-
then install and tighten the oil filler
terial enters the crankcase. sion oil must be changed as follows at
cap.
the intervals specified in the periodic
8. Start the engine, and then let it
maintenance and lubrication chart.
Recommended engine oil: idle for several minutes while
Engine oil brand: 1. Start the engine, warm up the final
checking it for oil leakage. If oil is
YAMALUBE transmission oil by riding the
leaking, immediately turn the en-
Engine oil type: scooter for several minutes, and
gine off and check for the cause.
See page 9-1. then stop the engine.
Oil quantity: 9. Turn the engine off, and then
2. Place the scooter on the center-
0.80 L (0.85 US qt, 0.70 Imp.qt) check the oil level and correct it if
stand.
necessary.
7-12

EAU20070
Tightening torque: Coolant
Final transmission oil drain bolt:
The coolant level should be checked
22 Nm (2.2 m·kgf, 16.2 ft·lbf)
before each ride. In addition, the cool-
7. Refill with the specified amount of ant must be changed at the intervals
the recommended final transmis- specified in the periodic maintenance
sion oil. WARNING! Make sure and lubrication chart.
1 that no foreign material enters
EAUU0462
ZAUU0625 the final transmission case. To check the coolant level
Make sure that no oil gets on 1. Place the vehicle on the center-
1. Final transmission oil drain bolt
the tire or wheel. [EWA11311] stand.
3. Place an oil pan under the final
transmission case to collect the
Recommended final transmission oil: TIP
used oil. See page 9-1. ● The coolant level must be
4. Remove the final transmission oil Oil quantity: checked on a cold engine since
filler cap and its O-ring from the fi- 0.23 L (0.25 US qt, 0.20 Imp.qt)
the level varies with engine tem-
nal transmission case. perature.
8. Install the final transmission oil fill- 7
5. Remove the final transmission oil ● Make sure that the vehicle is posi-
drain bolt and its gasket to drain er cap and its new O-ring, and
then tighten the oil filler cap. tioned straight up when checking
the oil from the final transmission the coolant level. A slight tilt to the
case. 9. Check the final transmission case
for oil leakage. If oil is leaking, side can result in a false reading.
6. Install the final transmission oil
drain bolt and its new gasket, and check for the cause. 2. Check the coolant level in the
then tighten the bolt to the speci- coolant reservoir.
fied torque.
TIP
The coolant should be between the
minimum and maximum level marks.
7-13

stead of coolant, replace it with
Recommended coolant:
coolant as soon as possible, YAMAHA GENUINE COOLANT
otherwise the cooling system Coolant reservoir capacity (up to the
will not be protected against maximum level mark):
frost and corrosion. If water 0.33 L (0.35 US qt, 0.30 Imp.qt)
1 has been added to the coolant,
have a Yamaha dealer check TIP
● The radiator fan switches on when
2 the antifreeze content of the
the engine is started and switches
ZAUU0626 coolant as soon as possible,
off when the engine is stopped.
1. Maximum level mark otherwise the effectiveness of
● If the engine overheats, see page
2. Minimum level mark the coolant will be reduced.
7-38 for further instructions.
[ECA10472]
3. If the coolant is at or below the
minimum level mark, remove EAU33031
panel B (See page 7-7.), remove 1 Changing the coolant

the reservoir cap, add coolant to The coolant must be changed at the in-
the maximum level mark, and tervals specified in the periodic mainte-
7
then install the reservoir cap and nance and lubrication chart. Have a
the panel. WARNING! Never at- Yamaha dealer change the coolant.
tempt to remove the radiator WARNING! Never attempt to re-
cap when the engine is hot. move the radiator cap when the en-
ZAUU0627
[EWA10381] NOTICE: If coolant is not gine is hot. [EWA10381]
available, use distilled water or 1. Coolant reservoir cap
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the en-
gine. If water has been used in-
7-14

EAUU0413
Air filter and V-belt case air

filter elements 1
The air filter element should be
checked and replace if necessary and
the V-belt case air filter element should
be cleaned at the intervals specified in
the periodic maintenance and lubrica- 1
tion chart. Service the air filter elements ZAUU0628 ZAUU0630
more frequently if you are riding in un-

1. Air filter case cover 1. Air filter element (Wet type)
usually wet or dusty areas.
4. Remove the air filter element by 6. Place the air filter element in its
pulling it out. original position.
Checking and replacing the air filter
element 7. Install the air filter case cover by
1. Place the vehicle on the center- installing the screws.
stand. 1 8. Install the panel.
2. Remove panel B. (See page 7-7 7
Cleaning the V-belt case air filter
for panel removal and installation
element
procedures.)
1. Place the vehicle on the center-
3. Remove the air filter case cover
stand.
by removing the screws.
ZAUU0629 2. Remove the V-belt air filter case
1. Air filter element (Wet type) cover by removing the bolts.
5. Check the air filter element for ex-

cessive dirt or damage and re-
place it if necessary.
7-15

5. Check the element for damage
1 Recommended oil:
2 and replace it if necessary. Yamaha foam air filter oil or other
6. Apply oil of the recommended quality foam air filter oil
type to the entire surface of the el-
ement, and then squeeze the ex- 7. Install the element into the filter
2 cess oil out. WARNING! Use case.
only a dedicated parts cleaning 8. Place the air filter case cover in its
solvent. To avoid the risk of fire original position, and then install
ZAUU0631 or explosion, do not use gaso- the bolts. NOTICE: Make sure
line or solvents with a low flash that each filter element is prop-
1. V-belt air filter case cover
point. [EWA10431] NOTICE: To avoid erly seated in its case. The en-
2. Bolt
damaging the air filter element, gine should never be operated
3. Remove the element by pulling it without the filter elements in-
out. handle it gently and carefully,
and do not twist it. [ECA10521] stalled, otherwise the piston(s)
and/or cylinder(s) may become
excessively worn. [ECA10531]
7
Cleaning the air filter check hose
and caps
1. Check each cap at the bottom left
side of the air filter case and the
hose at the bottom of the V-belt
ZAUU0632 1 case for accumulated dirt or wa-
1. V-belt air filter element ter.
4. Clean the element with solvent, TIP
and then squeeze the remaining The element should be wet but not
solvent out. dripping.
7-16

4. Install the air filter check hose or EAU21280
caps to the original position. Adjusting the carburetor

The carburetor is an important part of
TIP the engine and requires very sophisti-
The air filter check hose or caps need cated adjustment. Therefore, most car-
more frequent cleaning after riding in buretor adjustments should be left to a
the rain, washing the vehicle, or in case Yamaha dealer, who has the neces-
of overturn. If the check hose or caps sary professional knowledge and expe-
ZAUU0633
are clogged, have a Yamaha dealer rience. The adjustment described in
service the vehicle. the following section, however, may be
1. Air filter cap
serviced by the owner as part of routine
2. Clamp
maintenance.
ECA10550
NOTICE
_
The carburetor has been set and ex-

tensively tested at the Yamaha fac-
tory. Changing these settings 7
2 without sufficient technical knowl-
edge may result in poor perfor-
1 mance of or damage to the engine.
ZAUU0634 _
1. Air filter check hose

2. Clamp
2. If dirt or water is visible, remove
the hose or caps from their clamp.
3. Drain dirt or water into a proper
container.
7-17

EAUU0321
5. Remove the rubber cap and in- ECAU0040
Adjusting the engine idling sert a Phillips screwdriver into the NOTICE
speed throttle stop screw hole. The engine idling speed should be
The engine idling speed must be 6. To increase the engine idling adjusted to specification. If the idle
checked and, if necessary, adjusted speed, turn the screw in direction speed is too low, the engine may be
as follows at the intervals specified in (a). To decrease the engine idling hard to start. If the idle speed is too
the periodic maintenance and lubrica- speed, turn the screw in direction high, fuel consumption will in-
tion chart. (b). crease. Always adjust the engine
The engine should be warm before idling speed when the engine is
making this adjustment. warm.
TIP 7. Install the panel and close the

● The engine is warm when it quick- seat.
ly responds to the throttle. 1 (b)
● A diagnostic tachometer is need-
ed to make this adjustment. (a)
7 1. Open the seat. (See page 4-8 for ZAUU0635
seat opening and closing proce-

1. Throttle stop screw
dures.)
2. Remove panel B. (See page 7-7 Engine idling speed:
for panel removal and installation 1400-1600 r/min
procedures.)
3. Attach the tachometer to the TIP
spark plug lead. If the specified idling speed cannot be
4. Check the engine idling speed obtained as described above, have a
and, if necessary, adjust it to Yamaha dealer make the adjustment.
specification as follows.
7-18

EAU21372
1. Loosen the locknut. EAU21401
Adjusting the throttle cable 2. To increase the throttle cable free Valve clearance
free play play, turn the adjusting nut in di- The valve clearance changes with use,
rection (a). To decrease the throt- resulting in improper air-fuel mixture
tle cable free play, turn the and/or engine noise. To prevent this
adjusting nut in direction (b). from occurring, the valve clearance
(b) C 3. Tighten the locknut. must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
2
(a) 1
ZAUU0398 3
1. Throttle cable free play adjusting nut
2. Locknut
3. Cable cover
c. Throttle cable free play
The throttle cable free play should 7

measure 3.0–7.0 mm (0.12–0.28 in) at
the throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, adjust it as follows.
TIP
_
The engine idling speed must be cor-

rectly adjusted before checking and ad-
justing the throttle cable free play.
_
7-19

EAUU0712
weight of rider, passenger, car- EWA10511
Tires go, and accessories approved WARNING

_
To maximize the performance, durabil- for this model. Never overload your vehicle. Opera-
ity, and safe operation of your motorcy- _
tion of an overloaded vehicle could

cle, note the following points regarding cause an accident.
Tire air pressure (measured on cold
the specified tires. tires):
_
Up to 90 kg (198 lb): Tire inspection

Tire air pressure Front:
The tire air pressure should be 225 kPa (2.25 kgf/cm2,
checked and, if necessary, adjusted 33 psi)
before each ride. Rear:
EWA10501
250 kPa (2.50 kgf/cm2,
36 psi)
_
WARNING 90 kg (198 lb) to maximum load:
Operation of this vehicle with im- Front:
proper tire pressure may cause se- 225 kPa (2.25 kgf/cm2,
vere injury or death from loss of 33 psi)
control. Rear:
7 250 kPa (2.50 kgf/cm2,
● The tire air pressure must be 1. Tire sidewall
36 psi) 2. Tire wear indicator
checked and adjusted on cold Maximum load*:
3. Tire tread depth
tires (i.e., when the temperature 160 kg (353 lb)
of the tires equals the ambient * Total weight of rider, passenger car- The tires must be checked before each
temperature). go and accessories ride. If the tire shows crosswise lines
● The tire air pressure must be (minimum tread depth), if the tire has a
adjusted in accordance with the nail or glass fragments in it, or if the
riding speed and with the total sidewall is cracked, have a Yamaha
dealer replace the tire immediately.
7-20

● It is not recommended to patch
Minimum tire tread depth (front and Front tire:
rear): Size: a punctured tube. If unavoid-
0.8 mm (0.03 in) 70/90-14M/C 34P able, however, patch the tube
Manufacturer/model: very carefully and replace it as
TIP
_
IRC/NF59 soon as possible with a high-
The tire tread depth limits may differ Rear tire: quality product.
Size:
from country to country. Always comply _
90/80-14M/C 49P
with the local regulations. Manufacturer/model:
_
IRC/NR76A
Tire information
EWA10561
This motorcycle is equipped with tube
WARNING
tires. _
EWA10461 ● It is dangerous to ride with a

WARNING worn-out tire. When a tire tread
begins to show crosswise lines,
_
The front and rear tires should be of

the same make and design, other- have a Yamaha dealer replace
wise the handling characteristics of the tire immediately. 7
● The replacement of all wheel
the vehicle may be different, which
could lead to an accident. and brake-related parts, includ-
_ ing the tires, should be left to a
After extensive tests, only the tires list- Yamaha dealer, who has the
ed below have been approved for this necessary professional knowl-
model by Yamaha Motor Co., Ltd. edge and experience.
7-21

EAUU0290
● Ride at moderate speeds after EAU37913
Wheels changing a tire since the tire sur- Checking the brake lever free
To maximize the performance, durabil- face must first be “broken in” for it play
ity, and safe operation of your motorcy- to develop its optimal characteris-
cle, note the following points regarding tics.
the specified wheels.
● The wheel rims should be checked
for cracks, bends or warpage, and
the spokes for looseness (for
spoke wheel model) or damage
before each ride. If any damage is
ZAUU0636
found, have a Yamaha dealer re-
place the wheel. Do not attempt There should be no free play at the
even the smallest repair to the brake lever end. If there is free play,
wheel. A deformed or cracked have a Yamaha dealer inspect the
wheel must be replaced. brake system.
EWA14211
7 ● The wheel should be balanced
WARNING
whenever either the tire or wheel _
A soft or spongy feeling in the brake

has been changed or replaced. An
lever can indicate the presence of
unbalanced wheel can result in air in the hydraulic system. If there
poor performance, adverse han- is air in the hydraulic system, have a
dling characteristics, and a short- Yamaha dealer bleed the system be-
ened tire life. fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.
_
7-22

EAU22170 EAU22380
Adjusting the rear brake lever Checking the front brake pads
free play and rear brake shoes
The front brake pads and the rear
1 brake shoes must be checked for wear
(a) at the intervals specified in the periodic
(b) EAU22430
ZAUU0638
Front brake pads
1. Rear brake lever free play adjusting nut
1
EWA10650
ZAUU0637
_
WARNING
1. Rear brake lever free play If proper adjustment cannot be ob-
The brake lever free play should mea- tained as described, have a Yamaha
sure 10.0–20.0 mm (0.394–0.787 in) dealer make this adjustment.
as shown. Periodically check the brake _
lever free play and, if necessary, adjust 7

ZAUU0083
it as follows.
To increase the brake lever free play, 1. Brake pad wear indicator groove (x2)
turn the adjusting nut at the brake shoe Each front brake pad is provided with
plate in direction (a). To decrease the wear indicator grooves, which allow
brake lever free play, turn the adjusting you to check the brake pad wear with-
nut in direction (b). out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear
indicator grooves have almost disap-
7-23

peared, have a Yamaha dealer replace EAUU0830
● When checking the fluid level,
the brake pads as a set. Checking the brake fluid level make sure that the top of the
master cylinder is level by turning
EAU22540
1
the handlebars.
Rear brake shoes
● Use only the recommended qual-
2 ity brake fluid, otherwise the rub-
1 ber seals may deteriorate,
causing leakage and poor braking
performance.
ZAUU0640
Recommended brake fluid:
1. Minimum level mark YAMAHA GENUINE BRAKE FLUID
Insufficient brake fluid may allow air to or equivalent DOT3 or DOT4
ZAUU0639
enter the brake system, possibly caus-
1. Brake shoe wear indicator ● Refill with the same type of brake
2. Brake shoe wear limit line ing it to become ineffective.
fluid. Mixing fluids may result in a
Before riding, check that the brake fluid
The rear brake is provided with a wear harmful chemical reaction and
7 is above the minimum level mark and
indicator, which allows you to check the lead to poor braking performance.
replenish if necessary. A low brake flu-
brake shoe wear without having to dis- ● Be careful that water does not en-
id level may indicate worn brake pads
assemble the brake. To check the ter the master cylinder when refill-
and/or brake system leakage. If the
brake shoe wear, check the position of ing. Water will significantly lower
brake fluid level is low, be sure to check
the wear indicator while applying the the boiling point of the fluid and
the brake pads for wear and the brake
brake. If a brake shoe has worn to the may result in vapor lock.
system for leakage.
point that the wear indicator reaches ● Brake fluid may deteriorate paint-
Observe these precautions:
the wear limit line, have a Yamaha ed surfaces or plastic parts. Al-
dealer replace the brake shoes as a ways clean up spilled fluid
set. immediately.
7-24

● As the brake pads wear, it is nor- EAU22721 EAUU0310
mal for the brake fluid level to Changing the brake fluid Checking the V-belt
gradually go down. However, if Have a Yamaha dealer change the The V-belt must be checked and re-
the brake fluid level goes down brake fluid at the intervals specified in placed by a Yamaha dealer at the inter-
suddenly, have a Yamaha dealer the TIP after the periodic maintenance vals specified in the periodic
check the cause. and lubrication chart. In addition, have maintenance and lubrication chart.
the oil seals of the brake master cylin-
der and caliper as well as the brake
hose replaced at the intervals listed be-
low or whenever they are damaged or
leaking.
● Oil seals: Replace every two
years.
● Brake hose: Replace every four
years.
7-25

EAU23101 EAU23112 EAU43631
Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi- Front
checked before each ride, and the ca- tion, the cable should be lubricated by
bles and cable ends should be lubricat- a Yamaha dealer at the intervals spec-
ed if necessary. If a cable is damaged ified in the periodic maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper
cable operation and will cause the
ZAUU0641
inner cable to rust. Replace a dam-
aged cable as soon as possible to
prevent unsafe conditions. [EWA10721] Rear
7
Recommended lubricant:
Engine oil
ZAUU0642
7-26

The pivoting points of the front and rear EAU23213
brake levers must be lubricated at the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
intervals specified in the periodic main- centerstand and sidestand
tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
ZAUU0643
The operation of the centerstand and

sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary. 7
EWA10741
_
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
_
7-27

EAU23272 EAU23283
Checking the front fork Checking the steering

The condition and operation of the front Worn or loose steering bearings may
fork must be checked as follows at the cause danger. Therefore, the operation
intervals specified in the periodic main- of the steering must be checked as fol-
tenance and lubrication chart. lows at the intervals specified in the pe-
riodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, ZAUU0644
1. Place a stand under the engine to
damage and excessive oil leakage. ECA10590 raise the front wheel off the
NOTICE ground. (See page 7-27 for more
To check the operation _
information.) WARNING! To
If any damage is found or the front
1. Place the vehicle on a level sur- avoid injury, securely support
fork does not operate smoothly,
face and hold it in an upright posi- the vehicle so there is no dan-
have a Yamaha dealer check or re-
tion. WARNING! To avoid injury, ger of it falling over. [EWA10751]
pair it.
securely support the vehicle so _
7 there is no danger of it falling

over. [EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
ZAUU0645
7-28

2. Hold the lower ends of the front EAU23291 EAUU0841
fork legs and try to move them for- Checking the wheel bearings Battery
ward and backward. If any free The front and rear wheel bearings must This model is equipped with a VRLA
play can be felt, have a Yamaha be checked at the intervals specified in (Valve Regulated Lead Acid) battery.
dealer check or repair the steering. the periodic maintenance and lubrica- There is no need to check the electro-
tion chart. If there is play in the wheel lyte or to add distilled water. However,
hub or if the wheel does not turn the battery lead connections need to
smoothly, have a Yamaha dealer be checked and, if necessary, tight-
check the wheel bearings. ened.
EWA10760
WARNING
● Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes se-
vere burns. Avoid any contact
with skin, eyes or clothing and
always shield your eyes when 7
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
● EXTERNAL: Flush with plenty
of water.
● INTERNAL: Drink large quanti-
ties of water or milk and imme-
diately call a physician.
7-29

● EYES: Flush with water for 15 2. Remove the battery plate by re- ECA16520
minutes and seek prompt med- moving the screws. NOTICE

ical attention. To charge a VRLA (Valve Regulated
● Batteries produce explosive
3 Lead Acid) battery, a special (con-
hydrogen gas. Therefore, keep 4 stant-voltage) battery charger is re-
sparks, flames, cigarettes, etc., quired. Using a conventional
away from the battery and pro- battery charger will damage the
vide sufficient ventilation when battery. If you do not have access
charging it in an enclosed to a constant-voltage battery charg-
2
space. er, have a Yamaha dealer charge
1
● KEEP THIS AND ALL BATTER- ZAUU0647 your battery.
IES OUT OF THE REACH OF 1. Battery plate
CHILDREN. 2. Negative battery lead To store the battery
To access the battery 3. Battery 1. If the vehicle will not be used for
4. Positive battery lead more than one month, remove the
1. Remove panel A. (See page 7-7.)
battery, fully charge it, and then
7 To charge the battery place it in a cool, dry place. NO-
Have a Yamaha dealer charge the TICE: When removing the bat-
1 battery as soon as possible if it seems tery, be sure the key is turned
to have discharged. Keep in mind that to “OFF”, then disconnect the
the battery tends to discharge more negative lead before discon-
quickly if the vehicle is equipped with necting the positive lead. [ECA16302]
optional electrical accessories. 2. If the battery will be stored for
ZAUU0646 more than two months, check it at
least once a month and fully
1. Panel A
charge it if necessary.
7-30

3. Fully charge the battery before in- EAUU0851
Replacing the fuse 3

stallation.
4. After installation, make sure that 2
the battery leads are properly 1 2
connected to the battery termi- 1
nals.
ECA16530
NOTICE
Always keep the battery charged. ZAUU0649
Storing a discharged battery can 1. Starter relay

ZAUU0648
cause permanent battery damage. 2. Fuse
ECAU0050
1. Fuse cover 3. Spare Fuse
2. Screw
NOTICE 4. Remove the blown fuse, and then
Do not ride the vehicle with the bat- The fuse holder is located behind install a new fuse of the specified
tery disconnected or with a low- panel A. (See page 7-7.) amperage. WARNING! Do not
charged battery. This will cause If the fuse is blown, replace it as use a fuse of a higher amper-
follows. 7
hard engine starting, decreased age rating than recommended
headlight life, and the flasher lights 1. Turn the key to “OFF” and turn off to avoid causing extensive
may not operate properly. all electrical circuits. damage to the electrical sys-
2. Remove the starter relay cover by tem and possibly a fire. [EWA15131]
removing the screw.
3. Pull the starter relay out. Specified fuse:
10 A
5. Place the starter relay into the

original position.
7-31

6. Install the starter relay cover by EAUU0891
installing the screw. Replacing a headlight bulb or

7. Turn the key to “ON” and turn on a front turn signal light bulb
the electrical circuits to check if If a headlight bulb or a front turn signal
the devices operate. light bulb burns out, replace it as fol-
8. If the fuse immediately blows lows.
again, have a Yamaha dealer
check the electrical system. Headlight bulb
ECA10660
NOTICE
Do not touch the glass part of the 1. Do not touch the glass part of the bulb.
headlight bulb to keep it free from 1. Place the motorcycle on the cen-
oil, otherwise the transparency of terstand.
the glass, the luminosity of the 2. Remove panel A and cowling A.
bulb, and the bulb life will be ad- (See page 7-7, 7-6.)
versely affected. Thoroughly clean
7 off any dirt and fingerprints on the
headlight bulb using a cloth moist- 1
ened with alcohol or thinner.
2
ZAUU0650
1. Panel A
2. Cowling A
7-32

3. Remove the headlight bulb cover 5. Place a new bulb into position,
by pulling it off. and then secure it with the bulb 1
socket.
ECAU0070
NOTICE
If a headlight bulb of different watt-
age than recommended is used, it
may cause the battery to discharge
or affect the headlight lighting. ZAUU0653
6. Install the panel and cowling. 1. Front turn signal light bulb socket
ZAUU0651
7. Have a Yamaha dealer adjust the 4. Remove the burnt-out bulb by
1. Headlight bulb cover (x 2) headlight beam if necessary. pulling it out.
4. Remove the headlight bulb sock- 5. Insert a new bulb into the socket
et by pushing it inward and turn- Front turn signal light bulb by pushing it in until it stops.
ing it counterclockwise, and then 1. Place the motorcycle on the cen-
remove the burnt-out bulb. terstand. ECAU0080
7
2. Remove panel A and cowling A. NOTICE
1 (See page 7-7, 7-6.) If a turn signal light bulb of different
3. Remove the socket (together with wattage than recommended is
the bulb) by turning it counter- used, the turn signal light flashing
clockwise. may be affected.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the panel and cowling.
ZAUU0652
1. Headlight bulb (x 2)
7-33

EAUU0880
3. Remove the socket (together with
Replacing a tail/brake light the bulb) by turning it counter- 1
bulb or a rear turn signal light clockwise and pulling the taillight
bulb bulb socket up at an angle.
If a tail/brake light bulb or a rear turn
signal light bulb burns out, replace it
as follows.
Tail/brake light bulb ZAUU0657
1. Open the seat. (See page 4-8.) 1. Tail/brake light bulb

2. Remove the panel by removing
5. Insert a new bulb into the socket
the screws, and then pulling the
1 by pushing it in and turn it clock-
panel outward. ZAUU0656
wise until it stops.
1. Tail/brake light bulb socket ECAU0090
4. Remove the burnt-out bulb by NOTICE

pushing it in and turning it coun- If a taillight bulb of different watt-
7
terclockwise. age than recommended is used, it
may cause the battery to discharge
1
or affect the taillight lighting.
ZAUU0654 the bulb) by turning it clockwise.
1. Screw (x2)
7. Install the panel and close the
seat.
7-34

Rear turn signal light bulb EAUU0861
1. Open the seat. (See page 4-8.) Replacing an auxiliary light

2. Remove the panel by removing bulb
the screws, and then pulling the This model is equipped with two auxil-
1
panel outward. iary lights. If an auxiliary light bulb
3. Remove the socket (together with burns out, replace it as follows.
the bulb) by turning it counter- 1. Remove panel C. (See page 7-8.)
clockwise.
1
ZAUU0659
1 1. Rear turn signal light bulb

5. Insert a new bulb into the socket.
ECAU0080
NOTICE
If a turn signal light bulb of different
wattage than recommended is ZAUU0660
used, the turn signal light flashing
ZAUU0658
1. Panel C 7
may be affected.
1. Rear turn signal light bulb socket 2. Remove the auxiliary light bulb
4. Remove the burnt-out bulb from the bulb) by turning it clockwise, socket (together with the bulb) by
the socket by pulling it out. and then close the seat. turning it counterclockwise.
7-35

EAU25871
no open flames or sparks in the ar-
1 Troubleshooting ea, including pilot lights from water
Although Yamaha motorcycles receive heaters or furnaces. Gasoline or
a thorough inspection before shipment gasoline vapors can ignite or ex-
from the factory, trouble may occur dur- plode, causing severe injury or
ing operation. Any problem in the fuel, property damage.
compression, or ignition systems, for _
example, can cause poor starting and

ZAUU0661 loss of power.
The following troubleshooting charts
1. Auxiliary light bulb
represent quick and easy procedures
3. Remove the burnt-out bulb from for checking these vital systems your-
the socket. self. However, should your motorcycle
4. Insert a new bulb into the socket. require any repair, take it to a Yamaha
5. Install the auxiliary light bulb dealer, whose skilled technicians have
socket (together with the bulb) by the necessary tools, experience, and
turning it clockwise. know-how to service the motorcycle
7
6. Install the panel. properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
_
WARNING
When checking the fuel system, do
not smoke, and make sure there are
7-36

EAU25922
Troubleshooting charts
Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes. 7
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
4. Battery The engine turns over

The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
7-37

Engine overheating
EWA10400
_
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
_
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
7
TIP
_
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
_
7-38
EAU25981 MOTORCYCLE CARE AND STORAGE

1-M OTORCYCLE CARE AND STORAGE
EAUU0870
3. Remove extremely stubborn dirt, a soft, clean cloth or sponge
Care like oil burnt onto the crankcase, with water to clean plastic.
While the open design of a motorcycle with a degreasing agent and a However, if the plastic parts
reveals the attractiveness of the tech- brush, but never apply such prod- cannot be thoroughly cleaned
nology, it also makes it more vulnera- ucts onto seals, gaskets and with water, diluted mild deter-
ble. Rust and corrosion can develop wheel axles. Always rinse the dirt gent with water may be used.
even if high-quality components are and degreaser off with water. Be sure to rinse off any deter-
used. A rusty exhaust pipe may go un- gent residue using plenty of
noticed on a car, however, it detracts Cleaning water, as it is harmful to plastic
from the overall appearance of a mo- ECA10782
parts.
torcycle. Frequent and proper care NOTICE ● Do not use any harsh chemical
does not only comply with the terms of ● Avoid using strong acidic products on plastic parts. Be
the warranty, but it will also keep your wheel cleaners, especially on sure to avoid using cloths or
motorcycle looking good, extend its spoked wheels. If such prod- sponges which have been in
life and optimize its performance. ucts are used on hard-to-re- contact with strong or abrasive
move dirt, do not leave the cleaning products, solvent or
Before cleaning cleaner on the affected area thinner, fuel (gasoline), rust re-
1. Cover the muffler outlet with a any longer than instructed. Al- movers or inhibitors, brake flu-
plastic bag after the engine has so, thoroughly rinse the area 8
id, antifreeze or electrolyte.
cooled down. off with water, immediately dry ● Do not use high-pressure
2. Make sure that all caps and cov- it, and then apply a corrosion washers or steam-jet cleaners
ers as well as all electrical cou- protection spray. since they cause water seep-
plers and connectors, including ● Improper cleaning can damage age and deterioration in the fol-
the spark plug cap, are tightly in- plastic parts (such as cowl- lowing areas: seals (of wheel
stalled. ings, panels, windshields, and swingarm bearings, fork
headlight lenses, meter lenses, and brakes), electric compo-
etc.) and the mufflers. Use only nents (couplers, connectors,
8-1
MOTORCYCLE CARE AND STORAGE

instruments, switches and After normal use After cleaning
lights), breather hoses and Remove dirt with warm water, a mild 1. Dry the motorcycle with a cham-
vents. detergent, and a soft, clean sponge, ois or an absorbing cloth.
● For scooters equipped with a and then rinse thoroughly with clean 2. Use a chrome polish to shine
windshield: Do not use strong water. Use a toothbrush or bottlebrush chrome, aluminum and stainless-
cleaners or hard sponges as for hard-to-reach areas. Stubborn dirt steel parts, including the exhaust
they will cause dulling or and insects will come off more easily if system. (Even the thermally in-
scratching. Some cleaning the area is covered with a wet cloth for duced discoloring of stainless-
compounds for plastic may a few minutes before cleaning. steel exhaust systems can be re-
leave scratches on the wind- moved through polishing.)
shield. Test the product on a After riding in the rain or near the sea 3. To prevent corrosion, it is recom-
small hidden part of the wind- Since sea salt is extremely corrosive mended to apply a corrosion pro-
shield to make sure that it does carry out the following steps after each tection spray on all metal,
not leave any marks. If the ride in the rain or near the sea. including chrome- and nickel-plat-
windshield is scratched, use a 1. Clean the motorcycle with cold ed, surfaces.
quality plastic polishing com- water and a mild detergent after 4. Use spray oil as a universal
pound after washing. the engine has cooled down. NO- cleaner to remove any remaining
ECAU0060
TICE: Do not use warm water dirt.
8 NOTICE since it increases the corrosive 5. Touch up minor paint damage
action of the salt. [ECA10791] caused by stones, etc.
Use care when cleaning the radia-
2. Apply a corrosion protection 6. Wax all painted surfaces.
tor. High-pressure washers may
spray on all metal, including 7. Let the motorcycle dry completely
damage the radiator fins. Do not
chrome- and nickel-plated, sur- before storing or covering it.
spray the radiator fins at an angle,
faces to prevent corrosion.
and always keep the nozzle at least
50 cm (20 in) away from the spins
when spraying.
8-2

EWA10941
● Avoid using abrasive polishing EAU26301
WARNING compounds as they will wear Storage

Contaminants on the brakes or away the paint.
tires can cause loss of control. Short-term
● Make sure that there is no oil or TIP Always store your scooter in a cool, dry
wax on the brakes or tires. If ● Consult a Yamaha dealer for ad- place and, if necessary, protect it
necessary, clean the brake vice on what products to use. against dust with a porous cover.
ECA10820
discs and brake linings with a ● Washing, rainy weather or humid
climates can cause the headlight NOTICE
regular brake disc cleaner or _
lens to fog. Turning the headlight ● Storing the scooter in a poorly

acetone, and wash the tires
with warm water and a mild de- on for a short period of time will ventilated room or covering it
tergent. help remove the moisture from with a tarp, while it is still wet,
● Before operating the scooter the lens. will allow water and humidity to
test its braking performance seep in and cause rust.
● To prevent corrosion, avoid
and cornering behavior.
damp cellars, stables (because
ECAU0020
of the presence of ammonia)
NOTICE and areas where strong chemi-
● Apply spray oil and wax spar- cals are stored.
ingly and make sure to wipe off _
8
any excess.
Long-term
● Never apply oil or wax to any
Before storing your scooter for several
rubber parts, plastic parts or
months:
headlight, taillight and meter
1. Follow all the instructions in the
lenses, but treat them with a
“Care” section of this chapter.
suitable care product.
8-3

2. Drain the carburetor float chamber make sure to ground the cessively cold or warm place [less
by loosening the drain bolt; this will spark plug electrodes while than 0 °C (30 °F) or more than
prevent fuel deposits from building turning the engine over. 30 °C (90 °F)]. For more informa-
up. Pour the drained fuel into the [EWA10951] tion on storing the battery, see
fuel tank. e. Remove the spark plug cap page 7-30.
3. Fill up the fuel tank and add fuel from the spark plug, and then
stabilizer (if available) to prevent install the spark plug and the TIP
_
Make any necessary repairs before

the fuel tank from rusting and the spark plug cap.
storing the scooter.
fuel from deteriorating. 5. Lubricate all control cables and the _
4. Perform the following steps to pro- pivoting points of all levers and
tect the cylinder, piston rings, etc. pedals as well as of the sidestand/
from corrosion. centerstand.
a. Remove the spark plug cap and 6. Check and, if necessary, correct
spark plug. the tire air pressure, and then lift
b. Pour a teaspoonful of engine oil the scooter so that both of its
into the spark plug bore. wheels are off the ground. Alterna-
c. Install the spark plug cap onto tively, turn the wheels a little every
the spark plug, and then place month in order to prevent the tires
8 the spark plug on the cylinder from becoming degraded in one
head so that the electrodes are spot.
grounded. (This will limit spark- 7. Cover the muffler outlet with a
ing during the next step.) plastic bag to prevent moisture
d. Turn the engine over several from entering it.
times with the starter. (This will 8. Remove the battery and fully
coat the cylinder wall with oil.) charge it. Store it in a cool, dry
WARNING! To prevent dam- place and charge it once a month.
age or injury from sparking, Do not store the battery in an ex-
8-4
EAU26320 SPECIFICATIONS
1-SPECIFICATIONS
Dimensions: Engine oil: Carburetor:

Overall length: Recommended brand: Manufacturer:
1848 mm (72.75 in) YAMALUBE MIKUNI
Overall width: Type: Type × quantity:
684 mm (26.93 in) SAE10W-40, SAE20W-40, SAE20W-50 or BS26 × 1
Overall height: SAE40 Spark plug (s):
1059 mm (41.69 in) Recommended engine oil grade: Manufacturer/model:
Seat height: API service SG type or higher, JASO NGK/CR7E
750 mm (29.53 in) standard MA or MB Spark plug gap:
Wheelbase: Engine oil quantity: 0.7–0.8 mm (0.028–0.031 in)
1260 mm (40.61 in) Periodic oil change: Clutch:
Ground clearance: 0.80 L (0.85 US qt) (0.70 Imp.qt) Clutch type:
125 mm (5.0 in) Final transmission oil: Dry, centrifugal automatic
Minimum turning radius: Type: Transmission:
1868 mm (73.5 in) YAMAHA AT gear oil or SAE 10W-30 API Primary reduction system:
Weight: Service “SE” type motor oil Helical gear
With oil and fuel: Final transmission oil quantity: Primary reduction ratio:
104.0 kg (229.3 lb) 0.23 L (0.24 US qt) (0.20 Imp.qt) 42/16 (2.625)
Engine: Cooling system: Secondary reduction system:
Engine type: Recommended coolant: Helical gear
Liquid cooled 4-stroke, SOHC YAMAHA GENUINE COOLANT only Secondary reduction ratio:
Cylinder arrangement: Coolant reservoir capacity (up to the 45/12 (3.75)
Forward-inclined single cylinder maximum level mark): Single speed automatic (rear/front):
Displacement: 0.33 L (0.35 US qt) (0.29 Imp.qt) 2.540-0.838:1
Radiator capacity (including all routes): Transmission type:
124.86 cm3
0.37 L (0.39 US qt) (0.33 Imp.qt) V-belt automatic
Bore × stroke:
52.4 × 57.9 mm (2.06 × 2.27 in)
Air filter: Operation: 9
Air filter element: Centrifugal automatic
Compression ratio:
10.9 :1
Wet element Chassis:
Starting system:
Fuel: Frame type:
Recommended fuel: Steel tube underbone
Electric starter and kickstarter
Regular unleaded gasoline or gasohol Caster angle:
Lubrication system:
(91 min. pump octane) 26.00 °
Wet sump
Fuel tank capacity: Trail:
4.2 L (1.11 US gal) (0.92 Imp.gal) 95.0 mm (3.74 in)
9-1
SPECIFICATIONS
Front tire: Front brake: Voltage, capacity:
Type: Type: 12 V, 3.5 Ah
With tube Single disc brake Headlight:
Size: Operation: Bulb type:
70/90-14 34P Right hand operation Krypton bulb
Manufacturer/model: Recommended fluid: Bulb voltage, wattage × quantity:
IRC/NF59 DOT 3 or DOT 4 Headlight:
Rear tire: Rear brake: 12 V, 25 W/25.0 W × 2
Type: Type: Tail/brake light:
With tube Drum brake 12 V, 5.0 W/21.0 W × 1
Size: Operation: Front turn signal light:
90/80-14 49P Left hand operation 12 V, 10.0 W × 2
Manufacturer/model: Front suspension: Rear turn signal light:
IRC/NR76A Type: 12 V, 10.0 W × 2
Loading: Telescopic fork Auxiliary light:
160 kg (353 lb) Spring/shock absorber type: 12 V, 3.4 W × 2
(Total weight of rider, passenger, cargo and Coil spring/oil damper Meter lighting:
accessories) Wheel travel: 12 V, 1.7 W × 2
Tire air pressure (measured on cold 100.0 mm (3.94 in) High beam indicator light:
Rear suspension: 12 V, 1.7 W × 1
tires):
Type: Turn signal indicator light:
Front:
Unit swing 12 V, 1.7 W × 2
200 kPa (29 psi) (2.00 kgf/cm2) Engine trouble warning light:
Rear: Spring/shock absorber type:
Coil spring/oil damper 12 V, 1.7 W × 1
225 kPa (33 psi) (2.25 kgf/cm2) Fuse:
Front wheel: Wheel travel:
Fuse:
90.0 mm (3.54 in)
Wheel type: 10.0 A
9 Spoke wheel/Cast wheel Electrical system:
Rim size: Ignition system:
14×MT1.40 DC. CDI
Rear wheel: Charging system:
Wheel type: AC magneto
Spoke wheel/Cast wheel Battery:
Rim size: Model:
14×MT1.85 GTZ5S
9-2
EAU26344 CONSUMER INFORMATION

1C
- ONSUMER INFORMATION
EAU26360 EAU26390 EAU26410
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and en-
gine serial number in the spaces pro- 1 1
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
ZAUU0662 ZAUU0663
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key. Record this num- stamped into the frame.
VEHICLE IDENTIFICATION ber in the space provided and use it for
reference when ordering a new key. TIP
NUMBER: _
The vehicle identification number is

used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
ENGINE SERIAL NUMBER:
_
10
10-1
CONSUMER INFORMATION
EAU26450
Engine serial number
ZAUU0664
1. Engine serial number
The engine serial number is stamped

into the final gear case.
10
10-2
1C
- ONSUMER INFORMATION
PRINTED IN THAILAND

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Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

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33SF8199E0.

book Page 1 Friday, December 11, 2009 1:56 PM

Read this manual carefully before operating this vehicle.

Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION EAU10122

Particularly important information is distinguished in this manual by the following notations:

A WARNING indicates a hazardous situation which, if not avoided, could result in

TIP A TIP provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION

TABLE OF CONTENTS EAU10210

LOCATION OF IMPORTANT FOR YOUR SAFETY – Adjusting the engine idling

MOTORCYCLE CARE AND

LOCATION OF IMPORTANT LABELS EAU45762

EAU10222 1- SAFETY INFORMATION

Controls and instruments

1. Rear brake lever (page 4-5)

INSTRUMENT AND CONTROL FUNCTIONS EAU1044H

EAUU0350 EAU37441 EAU10683

Main switch/steering lock ON LOCK

The main switch/steering lock controls OFF

3. Remove the key.

INSTRUMENT AND CONTROL FUNCTIONS

2 To close the keyhole cover

Press the “PUSH SHUT” button to

Insert the key head into the keyhole

INSTRUMENT AND CONTROL FUNCTIONS

1. Left-turn signal indicator light “ ”

High beam indicator light “ ”

INSTRUMENT AND CONTROL FUNCTIONS

Handlebar switches Dimmer switch “ / ” Front brake lever

1 Turn signal switch “ / ”

INSTRUMENT AND CONTROL FUNCTIONS

Make sure that the fuel tank cap is

INSTRUMENT AND CONTROL FUNCTIONS

bottom of the filler tube. Because

these instructions. Gasoline is poisonous and can Gasohol

INSTRUMENT AND CONTROL FUNCTIONS

[E10] Octane 91 or higher. However, Catalytic converters NOTICE

NOTICE eration. To prevent a fire hazard or

Using gasohol may cause engine burns:

INSTRUMENT AND CONTROL FUNCTIONS

to “OPEN”. Make sure that the seat is properly se-

If the engine fails to start by pushing the

Do not push inward when turning the

3. Fold the seat up.

INSTRUMENT AND CONTROL FUNCTIONS

Helmet holders holder Convenience hook

1. Helmet holder 1. Convenience hook

The helmet holders are located under EWAU0010

with a helmet attached to the

INSTRUMENT AND CONTROL FUNCTIONS

FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15582

Before using this vehicle, check the following points:

FOR YOUR SAFETY – PRE-OPERATION CHECKS

OPERATION AND IMPORTANT RIDING POINTS EAU15943

1-O PERATION AND IMPORTANT RIDING POINTS

1. Turn the key to “ON”. 5 seconds on any one attempt.

EAUV0120 with the throttle 1/8 to 1/4 open.

NOTICE 5. If the engine does not start with

the starter motor, try using the

ate hard when the engine is

OPERATION AND IMPORTANT RIDING POINTS

Starting off Acceleration and deceleration Braking