You are on page 1of 5

8 7 6 5 4 3 2 1

REVISIONS
OVERHEAD LT ZONE REV DESCRIPTION ECN DATE CHG CHK APP
LT60 E6/E2 21 DEL DEADMAN G47A, ADD G30A NL08-1103 1-18 FL RWD BS
H 423-9040 SUNVISOR 22 SEE CHANGES ON SHEET-3 NL08-1119 5-31 FL RWD BS H
411-6716 23 SEE CHANGES ON SHEET-2 NL08-1122 7-15 FL RWD BS
G50A
FOOT PEDAL FRONT WIPER
RELAYS DISPLAY PNL INSTR PNL
BRK BOOST SW (425-9998)
(405-8604) ADAP PLT (BEHIND DISPLAY PNL) 423-2435 424-3264
(UPPER CONSOLE)
SW MOUNT STR (425-5397) (RELAYS 412-1404)
LTS/WIPER SW PNL
423-2234 RADIO (414-7366) F/P HARNESS FW1 LO SPD FWL
(W/FITTING 096-0645) (426-2037) I
P CASTING
CR BUTTON EYEBROW
L
G49 FWL CR M READ HEAD
CONN 08111 08114 424-0757
FOOT FWL H 423-9848
A PEDAL 06364
CB CR (LABEL 426-0555)
FWH
TO TURCK DIN RAIL
BOX ASSY 426-0554
G50 (BEHIND INSTR PNL)
(8-1-1) HI SPD
FW1 (ASSY 424-3264)
G G53 G33 G52
G
G51 CR G35 G34
FWH

06354

G32

G43

G1 G2
E-STOP KEYSW PNL
G42 423-2238
SEAT ASSY
F ES1-C 1 2 ES2 ASSY: 425-6122 G31 KSW-A F
SEAT/AIR SUSP: 425-6123
3 4 G40
ES1-O 13

3 4
ES1-O 646-SIG
G39 G29 KSW-B
PARK BRAKE RELAY
BATTERY BOX MASTER CTRL MDL (BEHIND KEYSW PANEL)
E-STOP:

(AIR RECP 422-6352)


(RELAY 412-1404)
423-9824 422-6370 G36
SWITCH: 425-7631 11A
LEFT HAND RIGHT HAND
BACK PLATE: 423-2087 - -

+
1-NO/1-NC CONTACT: 421-7522 CAN CAN CR

S6
(2 EA) 3 3 12
M9 G37 11

LEXAN PANEL FOR DOOR


424-1616 (RECP) (RECP)
+ BAT - 08134

CABLE 422-6499
CAN CAN
424-0378 424-0378

DISPLAY
E 2 2
M24 G38 CR E
12
08132
B9 G30A
(PLUG) CAN CAN
424-0410 1 1 (SEE G3)
ST

B24 B15
CAN CAN VIDEO
Ø Ø TO TURCK
MASTER-BATT BOX
G48 G47 G46 CABLE COM 1 (8-1-3)
423-8916
(4 EA)
G45 G44

G30

G28

D D
G13
425-5784

CAN
G15

G12
ROCKER SW PNL
REMOTE 423-2236

PWR
G14 MDL-6
424-5246
G11

CAN
BATTERY P/L: G21 (SIGMA) (MINE AIR)
G10 423-2241 425-5452
G3 BATTERY____423-8709
(2 EA)
REAR WINDOW
ACCESS PANEL BATTERY CLIMATE CLIMATE
CONTROL CONTROL
(GP 424-3382) RETAINER___423-9820 PANEL
PANEL
(2 EA) G19

CAN
G8 G7 C12V1P (LABEL 424-5528) ROD________424-3376
(2 EA)
C C12V1R G18 G27 C
REMOTE

PWR
(SEE G43) G6 G20 MDL-7
(SEE G42) C12V2P 424-5246
CAN CAN G17
Ø 1 C12V2R (L950/D950)
(L1350/1850/2350)

CAN
G21 (ALL NEW LOADERS) (L950/D950)
DIAG DDEC CIGARETTE LIGHTERS G16
6-PIN
423-8940 RECP CUMMINS
INTFC CAB CAB 423-8941 PINS
I/O PWR DIAG QUANTOM CENSE
1 424-3396 CAP (DDEC) (CUMMINS) RS232 LINCS
G23 A/C A/C
G5 425-5783

CAN
G26 (SIGMA) (MINE AIR)
424-8512 424-8648
LINCS OR
(SEE G25) CUMMINS G22
MODULAR (MASTER SVC TOOL) REMOTE

PWR
CAN CAN (SEE G40) 6-PIN G24 MDL-8
QUANTOM MINING
2 3 424-5246
424-0481 CABLE RS422-C 422-6352 RECP
B G5A (N/C) 422-6359 CAP B
424-0482 CAP

CAN
G25
CAB CONNECTORS G24A
A/C UNIT
(LABEL 424-3366)
G4
CUMMINS CENSE TURCK CABLE CUP HOLDER
3-PIN TO PARK BRK RELAY 424-0898
08-1-3 SPARES
RW1 422-1896 RECP 5 6 1 THRU 7
424-0205 PINS TURCK CABLE 3 4
RWL TO BRK BOOST SW 08-1-1
423-9789 CAP 1 2

H N/C TURCK CABLE 6M NOTE: SEE LEGENDS (SHEET-2 TO 4)


CR L
RW M (2 EA) FOR WIRING/SIZE DETAIL.
CR P (424-5973)
RW TURCK BOX_8-1
REF: CAB WIRING (425-1683)
GROUP 423-8705 RW UNLESS OTHERWISE SPECIFIED:
FIRST USED ON/CONTRACT NO
LEFT RIGHT
SPEAKER 08464 SPEAKER
THIS DRAWING AND ALL
DATA THEREIN IS THE
• DIMENSIONS ARE IN INCHES & APPLY BEFORE
PLATING OR FINISH COATINGS.
423-8705 LeTourneau Technologies™
PROPERTY OF LETOURNEAU DWN DATE
• TOLERANCES ON: ANGLES ±1°
REAR WIPER G9 TECHNOLOGIES. IT IS B.MILLER 9-01-99
CONFIDENTIAL AND MUST FRACTIONS ±1/16
INDICATES (SOURCE) NOT BE COPIED. IT IS CHK
TO USE FOR CUTTING RELAY & MOTOR .XX DECIMAL ±.03 JFM 11-23-99
ROUTING DIAGRAM, CAB WIRING
A G__ WIRE LENGTHS (RELAY 412-1404)
LOANED SUBJECT TO
RETURN UPON DEMAND
.XXX DECIMAL ±.015
ENGR A
(DETAIL SEE LEGENDS)
AND IS NOT TO BE USED
IN ANY WAY DETRIMENTAL
• MACHINED CORNERS 1/64 X 45°
• WELD PROPERTIES SHALL MEET THE MINIMUM
PROD ENGR
PS 11-16-99
50 SERIES LOADERS
TO OUR INTEREST. REQUIREMENTS OF THE BASE MATERIAL. WTM 11-16-99
SIZE DWG NO. REV

E
INTERPRET DIM & TOL THIRD ANGLE PROJECTION PROJ APPROVAL
PER LETOURNEAU
SPEC 1650.00. MATL
DO NOT SCALE 4238756 23
SCALE 1/1 EST WT SHEET 1 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
21 NO CHANGE THIS SHEET NL08-1103 1-18 FL RWD BS
H G7 CAB I/O CONNECTOR G12 MODULE 6 - (CONNECTOR 3) 22 NO CHANGE THIS SHEET NL08-1119 5-31 FL RWD BS H
23 WIRE CODE 457 WAS D439 AT G5,G5A & G7 NL08-1122 7-15 FL RWD BS
G1 EMERGENCY STOP PUSHBUTTON SWITCH: (425-7631) CONNECTOR WITH PINS: (422-6349) CONNECTOR WITH PINS: (423-2160)
G16 MODULE 7 - (CONNECTOR 1)
SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT CONNECTOR WITH PINS: (423-2160)
SIZE CODE LENGTH SIZE CODE LENGTH SIZE CODE LENGTH WIRE WIRE CUT
PIN # CONNECTOR PIN PIN # CONNECTOR PIN PIN # CONNECTOR PIN SOURCE DESTINATION
ES1C
N.C. (1)
N.C. (2)
CAB I/O
CAB I/O
A
B
16 AWG
16 AWG
ES1-C
ES2
25 FT
25 FT
A
B
ES1
ES2
1A
2A
16 AWG
16 AWG ES2
A
B
RSW
RSW
9
10
16 AWG
16 AWG
06314
06311 PIN # CONNECTOR PIN
SIZE CODE LENGTH
N.O. (3) CAB I/O K 16 AWG ES1-O 25 FT C MASTER M24 J 16 AWG R1 7-1/2 FT F A KSW-B 5 16 AWG 07114
N.O. (4) CAB I/O N 16 AWG 13 25 FT D MASTER M24 K 16 AWG R2 7-1/2 FT G RSW 1 16 AWG 06311 B INSTR PANEL 11 16 AWG 07112
E CL1 CTR POST 16 AWG C12V1-PWR K RSW 8 16 AWG 06324 F
F CL1 CASE 16 AWG C12V1-RET L G KSW-B 1 16 AWG 07111
G KSW-B 10 16 AWG ES6A E K KSW-B 4 16 AWG 07124
G2 EMERGENCY STOP PUSHBUTTON SWITCH: (425-7631) H SEAT B 16 AWG 11 M L
J RSW 14 16 AWG AS-J W RSW 7 16 AWG 06334 E
SOURCE DESTINATION WIRE WIRE CUT K ES1 3A 16 AWG ES10 R M
G SIZE CODE LENGTH L CL2 CASE 16 AWG C12V2-RET S W KSW-B 2 16 AWG 07134 G
PIN # CONNECTOR PIN M CL2 CTR POST 16 AWG C12V2-PWR X R
N.O. (3) JUMPER ES1-O 16 AWG ES1 N ES1 4A 16 AWG 13 Z UPPER CONSOLE 12 16 AWG 06344 S
N.O. (4) 064 D 16 AWG 646-SIG 19 FT P SEAT LH K 16 AWG AS-P U X
Q SEAT LH L 16 AWG AS-Q Y Z KSW-B 3 16 AWG 07144
U SEAT LH L 16 AWG AS-U T U
V SEAT LH M 16 AWG AS-V Q FWCR-H 85 16 AWG 06354 Y
W DDEC DIAG CONN A 18 AWG D900 V T
G3 REAR WINDOW SERVICE TOOL CABLE ASSY: (424-0414) D901
X DDEC DIAG CONN B 18 AWG P Q INSTR PANEL 10 16 AWG 07154
CONNECTOR: (422-6352) CAP: (422-6359) Y DDEC DIAG CONN C 18 AWG 457 N V
Z DDEC DIAG CONN E 18 AWG D953 D FWCR-L 85 16 AWG 06364 P
SOURCE DESTINATION WIRE WIRE CUT R RSW 5 16 AWG 33 C N

PIN # CONNECTOR PIN


SIZE CODE LENGTH S
T
DASH AREA
DASH AREA
16 AWG
16 AWG
SPARE 8
SPARE 9
9-1/2 FT
9-1/2 FT
J
H
D
C
INSTR PANEL 9 16 AWG 07164

D CB1 ST+ 16 AWG ST+ 12-1/2 FT J


F DB-8 ST- 16 AWG ST- 12-1/2 FT H
A MASTER-ST 5 BRN
G8 CAB POWER G13 MODULE 6 - (CONNECTOR 4)
4/C CONNECTOR WITH PINS: (424-0412) CONNECTOR WITH PINS: (423-2160)
F B MASTER-ST 2
W/SHLD
BLK 424-0414 G17 MODULE 7 - (CONNECTOR 2) F
C MASTER-ST 3 RED
WIRE WIRE CUT WIRE WIRE CUT CONNECTOR WITH PINS: (423-2160)
E MASTER-ST 8 ORG SOURCE DESTINATION SOURCE DESTINATION
SIZE CODE LENGTH SIZE CODE LENGTH WIRE WIRE CUT
G4 INTERFACE 1
PIN # CONNECTOR PIN PIN # CONNECTOR PIN SOURCE DESTINATION
06414
DATA LINK HARNESS ASSY: (424-0416)
A
B
TOP DB-4
BAT-B9
F
B
12 AWG
12 AWG
C241P
C241R
9-1/2 FT
8-1/2 FT
A
B
RSW 6 16 AWG
PIN # CONNECTOR PIN
SIZE CODE LENGTH
C DB-5 C242R 12 AWG C242R 8-1/2 FT F A INSTR PANEL 8 16 AWG 07214
SOURCE DESTINATION WIRE WIRE CUT D DB-1 C242P 12 AWG C242P 8-1/2 FT G B

PIN # CONNECTOR PIN


SIZE CODE LENGTH E
F
A/C-POS
A/C-RET
C243P
C243R
12 AWG
12 AWG
C243P
C243R
9-1/2 FT
9-1/2 FT
K
L
RSW 5 16 AWG 06424 F
G
A REAR C 22 AWG 011L RED E K INSTR PANEL 7 16 AWG 07224
L WINDOW B 22 AWG 012M BLK M L
ACCESS
N 22 AWG Q RSW 4 16 AWG 06454 E
U
PANEL
(RS232-C) A 22 AWG 013N WHT
G9 REAR WIPER CONTROL RELAY (RWCR): (412-1404) R M
D CENSE 22 AWG S W INSTR PANEL 6 16 AWG 07234
B
REAR
N/C 22 AWG 03C SOURCE DESTINATION WIRE WIRE CUT X R
E C WINDOW N/C 22 AWG 04D
SIZE CODE LENGTH Z RSW 3 16 AWG 06444 S E
D ACCESS N/C 22 AWG SHLD PIN # CONNECTOR PIN U X
P PANEL N/C 22 AWG 05E 85 08464 D 16 AWG 846 13-1/2 FT Y Z INSTR PANEL 5 16 AWG 07244
(RS422-C)
R N/C 22 AWG 06F 86 DB-3 13 16 AWG RW1 12 FT T U
(SP)
D N/C 22 AWG SHLD REAR WIPER RWM 16 AWG RWM W RSW 2 16 AWG 06434 Y
30
E E (MASTER) 22 AWG E CB1 1 16 AWG RW 12 FT V T
F F (MASTER) 22 AWG F 87 REAR WIPER RWL 16 AWG RWL P Q INSTR PANEL 4 16 AWG 07254
MASTER
G SPARES G (MASTER) 22 AWG GND N V
K (RS232-M) K (MASTER) 22 AWG GND D E/STOP N.O. 16 AWG 646 P
H H (MASTER) 22 AWG H(TX)
G10 MODULE 6 - (CONNECTOR 1) C N
J
SPARE OUT
J (MASTER) 22 AWG J(RX)
CONNECTOR WITH PINS: (423-2160) J D INSTR PANEL 3 16 AWG 07264
NEAR MASTER
S (SP) S (MASTER) 22 AWG S(GND) H C
V PIN REF DESTINATION WIRE WIRE CUT J

PIN # CONNECTOR PIN


SIZE CODE LENGTH H

G5 DDEC DIAGNOSTIC CONNECTOR CAP P/N: (424-3396) A UPPER CONSOLE 14 16 AWG 06114
CONNECTOR: (423-8940) PINS: (423-8941) B UPPER CONSOLE 15 16 AWG 06112
G14 MODULE 6 - (PWR CONNECTOR Ø) G18 MODULE 7 - (CONNECTOR 3)
POWER HARNESS ASSY: (422-6416) CONNECTOR WITH PINS: (423-2160)
D F D
SOURCE DESTINATION WIRE WIRE CUT G UPPER CONSOLE 1 16 AWG 06111

SIZE CODE LENGTH K UPPER CONSOLE 13 16 AWG 06124 SOURCE DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT
PIN #
A
CONNECTOR
CAB I/O
PIN
W 18 AWG D900
L
E PIN # CONNECTOR PIN
SIZE CODE LENGTH PIN # CONNECTOR PIN
SIZE CODE LENGTH
4 FT
B CAB I/O X 18 AWG D901 M B BAT-B15 6 16 AWG 06012 A INSTR PANEL 2 16 AWG 07314
C CAB I/O Y 18 AWG 457 W UPPER CONSOLE 2 16 AWG 06134 F BAT-B15 5 16 AWG 06011 B
4 FT
E CAB I/O Z 18 AWG D953 R F
D S G INSTR PANEL 1 16 AWG 07311
F X K SEAT RH A 4/C W/SHLD BRN 07323
Z UPPER CONSOLE 11 16 AWG 06144 L SEAT RH B 4/C W/SHLD BLK 07322
U
G15 MODULE 6 - (CAN 2 BUS COM) (MDL-6 TO BATT BOX) E SEAT RH A 4/C W/SHLD RED 07321
G5A QUANTOM DIAGNOSTIC (CUMMINS) (JUMPER TO G5) Y
CAN CABLE ASSY: (425-5784) M
HARN ASSY: (424-0481) CAP: (424-0482) T W SEAT RH D 4/C W/SHLD ORG 07334

HARNESS Q UPPER CONSOLE 10 16 AWG 06154 SOURCE DESTINATION WIRE WIRE CUT R SEAT RH F 4/C W/SHLD
SOURCE DESTINATION WIRE WIRE
WIRE
V
SIZE CODE LENGTH S
SIZE CODE MARKER
P PIN # CONNECTOR PIN X
C PIN # CONNECTOR PIN N D BAT-B24 K RED K Z SEAT RH A 4/C W/SHLD BRN 07343 C
A DDEC DIAGNOSTIC E 18 AWG D953 458 D UPPER CONSOLE 9 16 AWG 06164 B BAT-B24 L BLU L U SEAT RH B 4/C W/SHLD BLK 07342
B DDEC DIAGNOSTIC C 18 AWG 457 457 C A BAT-B24 M WHT M Y SEAT RH A 4/C W/SHLD RED 07341
C J C BAT-B24 N BLK N T
D H SHLD BAT-B24 P SHLD P Q SEAT RH E 4/C W/SHLD ORG 07354
E V SEAT RH F 4/C W/SHLD SHLD
F DDEC DIAGNOSTIC A 18 AWG D900 455 P
G DDEC DIAGNOSTIC B 18 AWG D901 456
G11 MODULE 6 - (CONNECTOR 2) N
H
CONNECTOR WITH PINS: (423-2160) D SEAT LH H 16 AWG 07364
I C
PIN REF DESTINATION WIRE WIRE CUT J

G6 CIGARETTE LIGHTER (CL1) (CL2) PIN # CONNECTOR PIN


SIZE CODE LENGTH H

LIGHTER: (410-0796) CORD: (410-0797) A UPPER CONSOLE 8 16 AWG


B
SOURCE DESTINATION WIRE WIRE CUT F
SIZE CODE LENGTH G
06224 NOTE: WIRE SIZES/ PART NUMBERS
B PIN # CONNECTOR PIN K UPPER CONSOLE 7 16 AWG B
CENTER POST (CL1) CAB I/O E 16 AWG C12V1P 4-1/2 FT L 12 AWG EXANE 2000VAC: (412-0404)______(58 FT)
CENTER POST (CL1) TOP DB10 C12V1P 16 AWG C12V1P 11 FT E
16 AWG EXANE 600VAC: (412-0401)______(1045 FT)
CASE CAB I/O F 16 AWG C12V1R 4-1/2 FT M
CASE TOP DB11 C12V1R 16 AWG C12V1R 11 FT W UPPER CONSOLE 6 16 AWG 06234 18 AWG 1000V TWISTED PR: (415-7829)___(8 FT) CUT
LENGTH WIRE COLOR CODE
CENTER POST (CL2) CAB I/O M 16 AWG C12V2P 4-1/2 FT R
18 AWG/4C WITH SHIELD: (423-2168)_____(30 FT)
CENTER POST (CL2) TOP DB12 C12V2P 16 AWG C12V2P 11 FT S WIRE# 4/C W/SHLD
CASE CAB I/O L 16 AWG C12V2R 4-1/2 FT X A/C CONN ASSY WT 12-PIN: (424-0146)
Z UPPER CONSOLE 5 16 AWG 06244 1 RED
CASE TOP DB14 C12V2R 16 AWG C12V2R 11 FT CAN CABLE ASSY (REMOTE--REMOTE JUMPER): (425-5783)
U 2 BLK
Y
CAN CABLE ASSY (REMOTE---BATT BOX): (425-5784)
BUTT SPLICE 3 BRN
T CAN CABLE ASSY (REMOTE---CAN CONN): (425-5786) (401-9869)
Q UPPER CONSOLE 4 16 AWG 06254 4 ORG
POWER HARN ASSY(REMOTE--POWER CONN): (422-6416)
V BUTT SPLICE DETAIL
P TURCK BOX HARN ASSY 2M: (425-1683)
N TURCK CABLE W/ CONN 6M: (424-5973) - INDICATES
D UPPER CONSOLE 3 16 AWG 06264 TWISTED PAIR
TURCK DATA CABLE: (422-6488)_____(22-1/2 FT)
A C A
J HOSE AIR WASHER #3: (410-3992)_____(28 FT)
H ROUTING DIAGRAM, CAB WIRING
SPEAKER WIRE 18 AWG/2C: (415-3904)___(20-1/2 FT) CAB 50 SERIES SIZE DWG NO. REV

DRAWN B. MILLER E DO NOT SCALE 4238756 23


ISSUED 7-18-00 SCALE 1/1 EST WT SHEET 2 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
D3 20 G32: WIRE 08322 WAS 08312 (AT DB18)
H G19 MODULE 7 - (CONNECTOR 4) G24 MODULE 8 - (PWR CONNECTOR Ø) G30 PARK BRAKE RELAY - CR12 (DASH) (412-1404) C4 20 G33: DESTINATION CONN WAS DB18 NL07-0198 11-20 FL RWD ML H
21 ADD G30A - RELAY CR12 CONTACT CONNECTION NL08-1103 1-18 FL RWD BS
CONNECTOR WITH PINS: (423-2160) POWER HARNESS ASSY: (422-6416) TURCK CABLE ASSY 6M: (424-5973) D8 22 G22 PIN-L WAS B, WIRE CODE 08322 WAS 08312
E6/E4 22 G26 PIN-4 WAS 36, G32 PIN-4 WAS 36 (AT WIRE 36)
PIN REF DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT C3/D8 22 G32 & G22 AT DB-18 PIN-L WAS B (AT WIRE 08322)
SIZE CODE LENGTH SIZE CODE LENGTH SIZE CODE LENGTH 22 G32 ADD CAMERA WIRING: DB-2, 9 & 16 BOTTOM NL08-1119 5-31 FL RWD BS
PIN # CONNECTOR PIN PIN # CONNECTOR PIN PIN # CONNECTOR PIN 23 NO CHANGE THIS SHEET NL08-1122 7-15 FL RWD BS
A SEAT RH A 4/C W/SHLD BRN 07413 B BAT-B15 10 16 AWG 08012 COIL 8-1-3 BLK 08132
5-1/2 FT
B SEAT RH B 4/C W/SHLD BLK 07412 F BAT-B15 9 16 AWG 08011 ORG 08134
F SEAT RH A 4/C W/SHLD RED 07411
G
K SEAT RH C 4/C W/SHLD ORG 07424
G30A PARK BRAKE RELAY CR12 (DASH) (412-1404)
L SEAT RH F 4/C W/SHLD SHLD 07422
CONTACT CONNECTION
G24A MODULE 8 - (CONNECTOR 1)
E
M
TURCK BOX HARNESS 2M: (425-1683)
PIN REF DESTINATION WIRE WIRE CUT
W SEAT LH A 4/C W/SHLD BRN 07433
CUT SIZE CODE LENGTH
R SEAT LH B 4/C W/SHLD BLK 07432 PIN REF DESTINATION WIRE WIRE PIN # CONNECTOR PIN
G S
X
SEAT LH A 4/C W/SHLD RED 07431
PIN # CONNECTOR PIN
SIZE CODE LENGTH N.O.
DASH--CR12 (30) CAB I/O H 16 AWG 11 10 FT
G
Z SEAT LH C 4/C W/SHLD ORG 07444 A BRAKE BOOST 2-N.O. ORG 08114
U SEAT LH D 4/C W/SHLD SHLD 07442 G BRAKE BOOST 1-N.O. RED 08111
Y SHLD
G31 KEYSWITCH PANEL (KSW-A)
T
CONNECTOR: (423-2432) PINS: (423-8526)
Q SEAT LH G 16 AWG 07454 B PARK BRAKE COIL BLK 08132
V W PARK BRAKE COIL ORG 08134 SOURCE DESTINATION WIRE WIRE CUT NOTE: WIRE SIZES/ PART NUMBERS
P SIZE CODE LENGTH 12 AWG EXANE 2000VAC: (412-0404)______(58 FT)
N PIN # CONNECTOR PIN
D SEAT LH F 16 AWG 07464 1 MASTER M9 A 16 AWG 501 3 FT 16 AWG EXANE 600VAC: (412-0401)______(1045 FT)
C 2 MASTER M9 H 16 AWG 502 3 FT
G25 MODULE 8-(CAN 2 BUS COM)(MDL-8 TO CAN 2 CONN) 16 AWG 18 AWG 1000V TWISTED PR: (415-7829)___(8 FT)
J 3 MASTER M9 G 503 3 FT
H
CAN CABLE ASSY: (425-5786) 4 MASTER M9 C 16 AWG 504 3 FT 18 AWG/4C WITH SHIELD: (423-2168)_____(30 FT)
5 MASTER M9 D 16 AWG 505 3 FT

G20 MODULE 7 - (PWR CONNECTOR Ø) PIN REF DESTINATION WIRE WIRE CUT 6 MASTER M9 E 16 AWG 506 3 FT
A/C CONN ASSY WT 12-PIN: (424-0146)
CAN CABLE ASSY (REMOTE--REMOTE JUMPER): (425-5783)
POWER HARNESS ASSY: (422-6416) SIZE CODE LENGTH 7 MASTER M24 H 16 AWG 507 3-1/2 FT
F PIN # CONNECTOR PIN 8 MASTER M24 G 16 AWG 508 3-1/2 FT CAN CABLE ASSY (REMOTE---BATT BOX): (425-5784) F
D CAN 2 D RED 9 MASTER M24 F 16 AWG 509 3-1/2 FT
PIN REF DESTINATION WIRE WIRE CUT B CAN 2 B BLU 10 MASTER M24 E 16 AWG 510 3-1/2 FT
CAN CABLE ASSY (REMOTE---CAN CONN): (425-5786)
SIZE CODE LENGTH A CAN 2 A WHT 11 MASTER M24 D 16 AWG 511 3-1/2 FT POWER HARN ASSY(REMOTE--POWER CONN): (422-6416)
PIN # CONNECTOR PIN C CAN 2 C BLK 12 MASTER M24 C 16 AWG 512 3-1/2 FT
TURCK BOX HARN ASSY 2M: (425-1683)
B BAT-B15 8 16 AWG 07012 SHLD CAN 2 CASE-G SHLD 13 MASTER M24 B 16 AWG 513 3-1/2 FT
F BAT-B15 7 16 AWG 07011 14 MASTER M24 A 16 AWG 514 3-1/2 FT TURCK CABLE W/ CONN 6M: (424-5973)
TURCK DATA CABLE: (422-6488)_____(22-1/2 FT)
G21 MODULE TO MODULE - (JUMPER) G26 A/C THERMOSTAT CONTROL PANEL -- [SIGMA] G32 DIN RAIL ASSY: (426-0554) HOSE AIR WASHER #3: (410-3992)_____(28 FT)
CAN CABLE ASSY: (425-5783) CABLE ASSY W/ 12-PIN CONN: (424-0146) (BEHIND INSTR PANEL 424-3264) SPEAKER WIRE 18 AWG/2C: (415-3904)___(20-1/2 FT)

PIN REF DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT
SIZE CODE LENGTH SIZE CODE LENGTH SIZE CODE LENGTH
PIN # CONNECTOR PIN PIN # CONNECTOR PIN POSITION # CONNECTOR PIN
CUT
D MODULE D RED 1 16 AWG C243P CB-3 OVERHEAD LIGHT (+) 16 AWG LTE+ LENGTH
B MODULE B BLU 2 CAB PWR POS E 16 AWG C243P SERVICE TOOL(+) D 16 AWG ST+
E A MODULE A WHT 3 16 AWG C243P CB-1 FRONT WIPER 30 16 AWG FW E
C MODULE C BLK 4 DB-3 16 AWG 36 REAR WIPER 30 16 AWG RW
SHLD MODULE SHLD SHLD 5 A/C CONTROL 1 16 AWG A/C1 CB-2 SEAT AIR+ E 16 AWG S/AIR+
6 A/C CONTROL 2 16 AWG A/C2 DB-1 CAB POWER (C242P) D 12 AWG C242P
7 A/C CONTROL 3 16 AWG A/C3 TOP DB-2 BUTT SPLICE
G22 MODULE 8 - (CONNECTOR 3) 8 A/C CONTROL 4 16 AWG A/C4 BOTTOM REAR VISION - PWR IN (RED) C242P (401-9869)

CONNECTOR WITH PINS: (423-2160) 9 A/C CONTROL 5 16 AWG A/C5 TOP DB-3 B-15 14 16 AWG 14
BUTT SPLICE DETAIL
10 16 AWG C243R BOTTOM FRONT WIPER RELAY FW1 16 AWG FW1

PIN REF DESTINATION WIRE WIRE CUT 11 CAB PWR RET F 16 AWG C243R BOTTOM REAR WIPER RELAY
A/C
RW1 16 AWG RW1
12 16 AWG C243R BOTTOM 4 16 AWG 36 4 FT
SIZE CODE LENGTH TOP DB-4 CAB POWER (C2421) A 12 AWG C241P
PIN # CONNECTOR PIN
BOTTOM B-9 F 12 AWG C241P 3-1/2 FT
A
WIRE COLOR CODE
B G27 A/C THERMOSTAT CONTROL PANEL -- [MINE AIR] DB-5 CAB RETURN (C242R) C 12 AWG C242R
F
DB-6 OVERHEAD LIGHT(-) LTE- WIRE# 4/C W/SHLD
G
K SOURCE DESTINATION WIRE WIRE CUT DB-7 SEAT AIR- S/AIR-
1 RED
L DIN RAIL DB-18 16 AWG 08322 SIZE CODE LENGTH DB-8 SERVICE TOOL (-) F 16 AWG ST-
2 BLK
D E DIN RAIL DB-21 16 AWG 08323
PIN # CONNECTOR PIN BOTTOM DB-9 (B15)BAT BOX (-) 15 16 AWG GND D
POS A/C POWER 12 AWG RED C243P BOTTOM REAR VISION - PWR RTN (BLK) GND
K DIN RAIL DB-20 16 AWG 08324 3 BRN
NEG A/C POWER 12 AWG BLK C243R TOP DB-10 CIG LIGHTER 1(+) 1P 16 AWG C12V1P
W DIN RAIL DB-17 16 AWG 08334
36 DB-3 16 AWG 36 - N/C TOP DB-11 CIG LIGHTER 1(-) 1R 16 AWG C12V1R 4 ORG
R
TOP DB-12 CIG LIGHTER 2(+) 2P 16 AWG C12V2P
S
BOTTOM RADIO POWER (+) 16 AWG RD+
X
DB-13 - INDICATES
Z LEFT JOYSTICK P PB14 08344 G28 ROCKER SWITCH PANEL (RSW) TOP DB-14 CIG LIGHTER 2(-) 2R 16 AWG C12V2R
TWISTED PAIR
U CONNECTOR: (423-2432) SOCKETS: (423-8530) BOTTOM RADIO GND (-) 16 AWG RD-
Y
DB-15
T
Q LEFT JOYSTICK T 1NCR 08354 SOURCE DESTINATION WIRE WIRE CUT TOP DB-16 REVERSE SWITCH RV

V
PIN # CONNECTOR PIN
SIZE CODE LENGTH BOTTOM
DB-17
REAR VISION - REVERSE (GRN)
MODULE -- 08-3 W 16 AWG
07454
08334 5-1/2 FT
P
2 064 W 16 AWG 06434 3-1/2 FT DB-18 MODULE -- 08-3 L 16 AWG 08322 5-1/2 FT
N
3 064 Z 16 AWG 06444 3-1/2 FT DB-19
D LEFT JOYSTICK R DECR 08364
4 064 Q 16 AWG 06454 3-1/2 FT DB-20 MODULE -- 08-3 K 16 AWG 08324 5-1/2 FT
C
064 K 16 AWG 06424 2-1/2 FT DB-21 MODULE -- 08-3 E 16 AWG 08323 5-1/2 FT
J 5
C H
CAB I/O R 16 AWG 33 8-1/2 FT C
6 064 A 16 AWG 06414 3-1/2 FT
1 063 G 16 AWG 06311 4 FT
7 W 16 AWG 06334 4 FT
G33 FOOT PEDAL G35 DISPLAY PANEL
063
G23 MODULE 8 - (CONNECTOR 4) 8 K 16 AWG 06324 4 FT
CABLE HARNESS ASSY: (426-2037) CABLE HARNESS ASSY (VIDEO): (422-6499)
063
CONNECTOR WITH PINS: (423-2160) 9 063 A 16 AWG 06314 4 FT
10 063 B 16 AWG 06312 4 FT PIN REF DESTINATION WIRE WIRE CUT PIN REF DESTINATION WIRE WIRE CUT
PIN REF DESTINATION WIRE WIRE CUT 11 MODULE 8 16 AWG SPARE 1 5-1/2 FT SIZE CODE LENGTH SIZE CODE LENGTH
SIZE CODE LENGTH 12 MODULE 8 16 AWG
16 AWG
SPARE 2 5-1/2 FT PIN # CONNECTOR PIN PIN # CONNECTOR PIN
PIN # CONNECTOR PIN 15 MODULE 8 SPARE 3 5-1/2 FT A TOP DB-18 16 AWG A 1 VIDEO CABLE 1 MULTI-COLOR 18 AWG DISP1
A SEAT LH E 16 AWG 08414 13 KSW-B 11 16 AWG ES6B B DB-17 16 AWG B 2 VIDEO CABLE 2 MULTI-COLOR 18 AWG DISP2
B 14 CAB I/O J 16 AWG AS-J 9-1/2 FT C DB-21 16 AWG C 3 VIDEO CABLE 3 MULTI-COLOR 18 AWG DISP3
F 4 VIDEO CABLE 4 MULTI-COLOR 18 AWG DISP4
G SEAT LH J 16 AWG 08411 5 VIDEO CABLE 5 MULTI-COLOR 18 AWG DISP5
K SEAT RH K 16 AWG 08424 6 VIDEO CABLE 6 MULTI-COLOR 18 AWG DISP6
L
G29 KEYSWITCH PANEL (KSW-B) G34 INSTRUMENT PANEL 7 VIDEO CABLE 7 MULTI-COLOR 18 AWG DISP7
E
CONNECTOR: (423-2432) SOCKETS: (423-8530) CONNECTOR: (423-2432) SOCKETS: (423-8530) 8 VIDEO CABLE 8 MULTI-COLOR 18 AWG DISP8
B M 9 VIDEO CABLE 9 MULTI-COLOR 18 AWG DISP9 B
W SEAT RH J 16 AWG 08434 SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT 10 VIDEO CABLE 10 MULTI-COLOR 18 AWG DISP10
R
SIZE CODE LENGTH SIZE CODE LENGTH 11 VIDEO CABLE 11 MULTI-COLOR 18 AWG DISP11
S PIN # CONNECTOR PIN PIN # CONNECTOR PIN 12 VIDEO CABLE 12 MULTI-COLOR 18 AWG DISP12
X 1 071 G 16 AWG 07111 4-1/2 FT 1 073 G 16 AWG 07311 3-1/2 FT 13 VIDEO CABLE 13 MULTI-COLOR 18 AWG DISP13
Z SEAT RH G 16 AWG 08444 2 071 W 16 AWG 07134 4-1/2 FT 2 073 A 16 AWG 07314 3-1/2 FT 14 VIDEO CABLE 14 MULTI-COLOR 18 AWG DISP14
U 3 071 Z 16 AWG 07144 4-1/2 FT 3 072 D 16 AWG 07264 4 FT 15 VIDEO CABLE 15 MULTI-COLOR 18 AWG DISP15
Y 4 071 K 16 AWG 07124 4-1/2 FT 4 072 Q 16 AWG 07254 4 FT 16 VIDEO CABLE 16 MULTI-COLOR 18 AWG DISP16
T SEAT RH L 16 AWG 08441 5 071 A 16 AWG 07114 4-1/2 FT 5 072 Z 16 AWG 07244 4 FT 17 VIDEO CABLE 17 MULTI-COLOR 18 AWG DISP17
Q SEAT RH H 16 AWG 08454 7 BAT-B9 E 16 AWG 515 3 FT 6 072 W 16 AWG 07234 4 FT 18 VIDEO CABLE 18 MULTI-COLOR 18 AWG DISP18
V BAT-B9 I 16 AWG I 2 FT 7 072 K 16 AWG 07224 4 FT 19 VIDEO CABLE 19 MULTI-COLOR 18 AWG DISP19
8
P MASTER-M9 I 16 AWG I 3 FT 8 072 A 16 AWG 07214 4 FT 20 VIDEO CABLE 20 MULTI-COLOR 18 AWG DISP20
N 10 CAB I/O G 16 AWG G 9 FT 9 071 D 16 AWG 07164 4-1/2 FT 21 VIDEO CABLE 21 MULTI-COLOR 18 AWG DISP21
D RWCR 85 16 AWG 08464 11 RSW 13 16 AWG 13 2 FT 10 071 Q 16 AWG 07154 4-1/2 FT 22 VIDEO CABLE 22 MULTI-COLOR 18 AWG DISP22
C 12 DASH--CR12 (87) N.O. 16 AWG 11A 2 FT 11 071 B 16 AWG 07112 4-1/2 FT 23 VIDEO CABLE 23 MULTI-COLOR 18 AWG DISP23
J 14 MODULE 8 16 AWG SPARE 4 5 FT 12 MODULE 8 16 AWG SPARE 6 5 FT 24 VIDEO CABLE 24 MULTI-COLOR 18 AWG DISP24
H 15 MODULE 8 16 AWG SPARE 5 5 FT 13 MODULE 8 16 AWG SPARE 7 5 FT 25 VIDEO CABLE 25 MULTI-COLOR 18 AWG DISP25
A A
ROUTING DIAGRAM, CAB WIRING
CAB 50 SERIES SIZE DWG NO. REV

DRAWN B. MILLER E DO NOT SCALE 4238756 23


ISSUED 7-18-00 SCALE 1/1 EST WT SHEET 3 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
20 NO CHANGE THIS SHEET NL07-0198 11-20 FL RWD ML
H G43 CAN Ø CONNECTOR (BACK OF CAB) 21 DEL SEAT DEADMAN G47A NL08-1103 1-18 FL RWD BS H
G48 SEAT LEFT HAND CONNECTOR 22 NO CHANGE THIS SHEET NL08-1119 5-31 FL RWD BS
G36 RS232-M (WIRES SPARED OUT NEAR MASTER) CONNECTOR WITH SOCKETS: (422-6495) CONNECTOR P/N: (424-0378) 23 NO CHANGE THIS SHEET NL08-1122 7-15 FL RWD BS

SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT
SIZE CODE LENGTH SIZE CODE LENGTH SIZE CODE LENGTH
PIN # CONNECTOR PIN PIN # CONNECTOR PIN PIN # CONNECTOR PIN
E INTERFACE 1 E 18 AWG E D BAT-B24 A RED(+24V) H 073 D 16 AWG 07364 8 FT
F INTERFACE 1 F 18 AWG F B BAT-B24 B BLU(-) A 074 S RED 07431
TURK 4/C
G INTERFACE 1 G 18 AWG G A BAT-B24 C WHT(+) 7-1/2 FT 074 W BRN 07433
CABLE W/SHLD
K INTERFACE 1 K 18 AWG K C BAT-B24 D BLK(GND) B 074 R BLK 07432 7-1/2 FT
H INTERFACE 1 H 18 AWG H CASE BAT-B24 E SHLD C 074 Z CABLE ORG 07444
J INTERFACE 1 J 18 AWG J D 074 U #4 SHLD 07442
S INTERFACE 1 S 18 AWG SHLD F 074 D 16 AWG 07464 7-1/2 FT
V
G44 BATTERY BOX (B15 CONNECTOR) G 074 Q 16 AWG 07454 6-1/2 FT
CONNECTOR: (423-2432) PINS: (423-8526) G TOP DB-16 16 AWG RV 6-1/2 FT
E 084 A 16 AWG 08414 8-1/2 FT
G37 MASTER (M9 CONNECTOR) WIRE WIRE CUT
G CONNECTOR: (422-6354) PIN REF DESTINATION J 084 G 16 AWG 08411 8-1/2 FT G
SIZE CODE LENGTH K CAB I/O P 16 AWG P 5 FT
PIN # CONNECTOR PIN SP10 CAB I/O Q 16 AWG Q 5 FT
PIN REF DESTINATION WIRE WIRE CUT 1 MASTER M24 N 16 AWG B15-(1) 2-1/2 FT SP11 CAB I/O U 16 AWG U 5 FT
SIZE CODE LENGTH 2 MASTER M24 P 16 AWG B15-(2) 2-1/2 FT M CAB I/O V 16 AWG V 5 FT
PIN # CONNECTOR PIN 3 MASTER M24 L 16 AWG B15-(3) 2-1/2 FT P 083 Z 16 AWG 08344 8-1/2 FT
A KSW-A 1 16 AWG 501 4 MASTER M24 M 16 AWG B15-(4) 2-1/2 FT R 083 D 16 AWG DECR 08364 8-1/2 FT
C KSW-A 4 16 AWG 504 5 060 F 16 AWG 06011 2-1/2 FT T 083 Q 16 AWG INCR 08354 8-1/2 FT
D KSW-A 5 16 AWG 505 6 060 B 16 AWG 06012 2-1/2 FT
E KSW-A 6 16 AWG 506 7 070 F 16 AWG 07011 3-1/2 FT
G KSW-A 3 16 AWG 503 8 070 B 16 AWG 07012 3-1/2 FT G49 RADIO
H KSW-A 2 16 AWG 502 9 080 F 16 AWG 08011 4-1/2 FT
B BAT-B9 C 16 AWG GND 10 080 B 16 AWG 08012 4-1/2 FT
SOURCE DESTINATION WIRE WIRE CUT
F BAT-B9 A 16 AWG MST-PWR 11
I KSW-B 8 16 AWG GND 12 SIZE CODE LENGTH
PIN # CONNECTOR PIN
13
14 TOP DB-3 16 AWG 14 4 FT
RADIO (+) DB-12 C12V2P 16 AWG RD+ 14-1/2 FT LEGEND
G38 MASTER (M24 CONNECTOR) RADIO (-) DB-14 C12V2R 16 AWG RD- 14-1/2 FT
F CONNECTOR WITH PINS: (423-2160)
15 DB-9 16 AWG GND 3-1/2 FT
LEFT SPKR + TOP LEFT- CAB 415-3904 LEFT POS CODE DESCRIPTION F
12 FT
LEFT SPKR - TOP LEFT- CAB 415-3904 LEFT NEG A/C PWR AIR CONDITIONER POWER
WIRE WIRE CUT G45 BATTERY BOX (B24 CONNECTOR) RIGHT SPKR + TOP RIGHT- CAB 415-3904 RIGHT POS BAT-B9 BATTERY BOX 9-PIN CONNECTOR
PIN REF DESTINATION CONNECTOR WITH PINS: (423-2160) RIGHT SPKR - TOP RIGHT- CAB 415-3904 RIGHT NEG
8-1/2 FT
BAT-B15 BATTERY BOX 15-PIN CONNECTOR
SIZE CODE LENGTH BAT-B24 BATTERY BOX 24-PIN CONNECTOR
PIN # CONNECTOR PIN
A KSW-A 14 16 AWG 514 PIN REF DESTINATION WIRE WIRE CUT G50 FRONT WIPER CONTROL RELAY (LOW) CB1 CIRCUIT BREAKER #1
CL1 CIGARETTE LIGHTER #1
B KSW-A 13 16 AWG 513 SIZE CODE LENGTH RELAY (FWCR-L): (412-1404) DB-8 DIN BLOCK-TERMINAL BLOCK POSITION #8
C KSW-A 12 16 AWG 512 PIN # CONNECTOR PIN
ES1 EMERGENCY STOP PUSHBUTTON
D KSW-A 11 16 AWG 511 A CAN Ø D RED
SOURCE DESTINATION WIRE WIRE CUT FWCR-H FRONT WIPER CONTROL RELAY HIGH
E KSW-A 10 16 AWG 510 B CAN Ø B BLU
F KSW-A 9 16 AWG 509 C CAN Ø A CAN Ø WHT G43 SIZE CODE LENGTH FWCR-L FRONT WIPER CONTROL RELAY LOW
PIN # CONNECTOR PIN FWL FRONT WIPER LOW
G KSW-A 8 16 AWG 508 D CAN Ø C BLK
85 06364 D 16 AWG 636 4-1/2 FT FWM FRONT WIPER
H KSW-A 7 16 AWG 507 E CAN Ø SHLD SHLD
86 DB-3 12 16 AWG FW1 4-1/2 FT KSW-A KEYSWITCH PANEL CONNECTOR A
J CAB I/O C 16 AWG R1 F CAN 1 D RED
30 FW PARK 16 AWG FWP KSW-B KEYSWITCH PANEL CONNECTOR B
K CAB I/O D 16 AWG R2 G CAN 1 B BLU
G42 87 FWL LOW 16 AWG FWL MST MASTER CONTROL BOX
L BAT-B15 3 16 AWG B15-(3) H CAN 1 A CAN 1 WHT
MASTER M9 MASTER CONTROL BOX 9-PIN CONNECTOR
E M BAT-B15 4 16 AWG B15-(4) J CAN 1 C BLK
MASTER M24 MASTER CONTROL BOX 24-PIN CONNECTOR
E
N BAT-B15 1 16 AWG B15-(1) Q CAN 1 SHLD SHLD G50 FRONT WIPER CONTROL RELAY (HIGH) RD+ RADIO POS
P BAT-B15 2 16 AWG B15-(2) K MODULE 6 D RED RELAY (FWCR-H): (412-1404) RD- RADIO NEG (GND)
Q BAT-B9 H 16 AWG B9-(H) L MODULE 6 B BLU
RSW ROCKER SWITCH PANEL
R BAT-B9 D 16 AWG B9-(D) M MODULE 6 A CAN 2 WHT G15
SOURCE DESTINATION WIRE WIRE CUT RWCR REAR WIPER CONTROL RELAY
S N MODULE 6 C BLK
T P MODULE 6 SHLD SHLD SIZE CODE LENGTH RWH REAR WIPER HIGH
PIN # CONNECTOR PIN RWL REAR WIPER LOW
U BAT-B9 G 16 AWG B9-(G) R CAN 3 D RED
85 06354 Q 16 AWG 635 4-1/2 FT RWM REAR WIPER MOTOR
V S CAN 3 B BLU
G40 86 DB-3 12 16 AWG FW1 S6 6-PIN SEAT CONNECTOR (2 EACH)
W T CAN 3 A CAN 3 WHT
30 CB-1 1 16 AWG FW 4-1/2 FT SEAT LH SEAT LEFT HAND CONNECTOR
X U CAN 3 C BLK
87 FWH HIGH 16 AWG FWH SEAT RH SEAT RIGHT HAND CONNECTOR
Y V CAN 3 SHLD SHLD
ST+ SERVICE TOOL CONNECTOR
Z W
ST- SERVICE TOOL CONNECTOR
X G50A OVERHEAD LIGHT
G39 BATTERY BOX (B9-CONNECTOR) Y LT60 P/N: (423-9040) LAMP P/N: (423-9041)
Z
CONNECTOR: (422-6354)
SOURCE DESTINATION WIRE WIRE CUT
D D
SOURCE DESTINATION WIRE WIRE CUT G46 SEAT RIGHT HAND CONNECTOR SIZE CODE LENGTH
SIZE CODE CONNECTOR: (424-0378) CONNECTOR CONNECTOR WIRE
LENGTH LTE+ CB-3 BLK 16 AWG LTE+ 14 FT NOTE: WIRE SIZES/ PART NUMBERS
PIN # CONNECTOR PIN
A MASTER M9 F 16 AWG MST-PWR 2-1/2 FT SOURCE DESTINATION WIRE WIRE CUT LTE- DB-6 WHT 16 AWG LTE- 14 FT 12 AWG EXANE 2000VAC: (412-0404)______(58 FT)
C MASTER M9 B 16 AWG MST-RET 2-1/2 FT SIZE CODE LENGTH 16 AWG EXANE 600VAC: (412-0401)______(1045 FT)
I KSW-B 8 16 AWG GND PIN # CONNECTOR PIN G51 UPPER CONSOLE SWITCH PANEL
18 AWG 1000V TWISTED PR: (415-7829)___(8 FT)
E KSW-B 7 16 AWG 506 A 074 F
4/C
RED CONNECTOR A: (423-2432) SOCKETS: (423-8530)
F DB-4 JUMPER 12 AWG C241P A 074 A W/SHLD BRN 18 AWG/4C WITH SHIELD: (423-2168)_____(30 FT)
B CAB-RET B 12 AWG C241R B 074 B BLK 7-1/2 FT
SOURCE DESTINATION WIRE WIRE CUT A/C CONN ASSY WT 12-PIN: (424-0146)
D MASTER M24 R 16 AWG B9-(R) 2-1/2 FT C 074 K CABLE ORG
G MASTER M24 U 16 AWG B9-(U) 2-1/2 FT F 074 L #1 SHLD SIZE CODE LENGTH CAN CABLE ASSY (REMOTE--REMOTE JUMPER): (425-5783)
PIN # CONNECTOR PIN
H MASTER M24 Q 16 AWG B9-(H) 2-1/2 FT A 073 E RED CAN CABLE ASSY (REMOTE--BATT BOX): (425-5784)
4/C 1 061 G 16 AWG 06111 16-1/2 FT
A 073 K W/SHLD BRN
7-1/2 FT 2 061 W 16 AWG 06134 16-1/2 FT CAN CABLE ASSY (REMOTE--CAN-2 CONN): (425-5786)
B 073 L BLK
G40 CAN 3 CONNECTOR (BACK OF CAB) 9 061 D 16 AWG 06164 16-1/2 FT
D 073 W CABLE ORG POWER HARN ASSY(REMOTE--POWER CONN): (422-6416)
CONNECTOR WITH SOCKETS: (422-6495) F 073 R #2 SHLD
10 061 Q 16 AWG 06154 16-1/2 FT
11 061 Z 16 AWG 06144 16-1/2 FT TURCK BOX HARN ASSY 2M: (425-1683)
C A 073 Y RED C
SOURCE DESTINATION WIRE WIRE CUT A 073 Z
4/C
W/SHLD BRN
13 061 K 16 AWG 06124 16-1/2 FT TURCK CABLE W/ CONN 6M: (424-5973)
14 061 A 16 AWG 06114 16-1/2 FT
SIZE CODE LENGTH B 073 U BLK 7-1/2 FT
CONN A

15 061 B 16 AWG 06112 16-1/2 FT TURCK DATA CABLE: (422-6488)______(22-1/2 FT)


PIN # CONNECTOR PIN E 073 Q CABLE ORG
3 062 D 16 AWG 06264 16 FT HOSE AIR WASHER #3: (410-3992)______(28 FT)
D BAT-B24 R RED(+24V) F 073 V #3 SHLD
4 062 Q 16 AWG 06254 16 FT
B BAT-B24 S BLU(-) G 084 Z 16 AWG 08444 8-1/2 FT SPEAKER WIRE 18 AWG/2C: (415-3904)___(20-1/2 FT)
TURK 7-1/2 FT 5 062 Z 16 AWG 06244 16 FT
A BAT-B24 T WHT(+) H 084 Q 16 AWG 08454 8-1/2 FT
CABLE 6 062 W 16 AWG 06234 16 FT
C BAT-B24 U BLK(GND) J 084 W 16 AWG 08434 8-1/2 FT
7 062 K 16 AWG 06224 16 FT
CASE BAT-B24 V SHLD K 084 K 16 AWG 08424 8-1/2 FT
8 062 A 16 AWG 06214 16 FT CUT
L 084 T 16 AWG 08441 8-1/2 FT LENGTH
12 063 Z 16 AWG 06344 15-1/2 FT
SEE G25 (SHEET-3) REF: CAN CABLE ASSY 425-5786
CAN 2 CONNECTOR (BACK OF CAB)
G52 IBUTTON READ HEAD HARNESS
WIRE WIRE CUT G47 S6 SEAT CONNECTOR 6-PIN IBUTTON P/N: (SPECIFIC TO SERIAL# OF LOADER)
SOURCE DESTINATION CONNECTOR: (422-6352) (FROM CONSOLE TO MASTER)
SIZE CODE LENGTH BUTT SPLICE
(401-9869)
PIN # CONNECTOR PIN
B D MODULE 8 D RED(+24V) SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT B
BUTT SPLICE DETAIL
B MODULE 8 B BLU(-)
PIN
SIZE CODE LENGTH SIZE CODE LENGTH
A MODULE 8 A WHT(+) PIN # CONNECTOR CONNECTOR CONNECTOR WIRE
C MODULE 8 C BLK(GND) E CB2 (SEAT AIR) (+) 16 AWG S/AIR+ 7-1/2 FT MASTER (COM1) BUTTON HEAD WHITE(+) DATA
CASE MODULE 8 CASE SHLD F DB-7 (SEAT AIR) (-) 16 AWG S/AIR- 7-1/2 FT MASTER (COM1) BUTTON HEAD BLUE (-) GND

WIRE COLOR CODE


G42 CAN 1 CONNECTOR (BACK OF CAB) G53 BRAKE BOOST SWITCH (405-8604/MOUNT: 414-7366)
WIRE# 4/C W/SHLD
CONNECTOR WITH SOCKETS: (422-6495) TURCK CABLE ASSY 6M: (424-5973)
1 RED
SOURCE DESTINATION WIRE WIRE CUT SOURCE DESTINATION WIRE WIRE CUT 2 BLK
SIZE CODE LENGTH SIZE CODE LENGTH 3 BRN
PIN # CONNECTOR PIN CONNECTOR CONNECTOR WIRE
D BAT-B24 F RED(+24V) 1-N.O. 8-1-1 RED 08111 4 ORG
B BAT-B24 G BLU(-)
TURK 7-1/2 FT 10 FT
A BAT-B24 H WHT(+)
CABLE
C BAT-B24 J BLK(GND) 2-N.O. 8-1-1 ORG 08114 - INDICATES
A CASE BAT-B24 Q SHLD TWISTED PAIR A
ROUTING DIAGRAM, CAB WIRING
CAB 50 SERIES SIZE DWG NO. REV

DRAWN B. MILLER E DO NOT SCALE 4238756 23


ISSUED 7-19-00 SCALE 1/1 EST WT SHEET 4 OF 5

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REVISIONS
ZONE REV DESCRIPTION ECN DATE CHG CHK APP
20 NO CHANGE THIS SHEET NL07-0198 11-20 FL RWD ML
H 21 NO CHANGE THIS SHEET NL08-1103 1-18 FL RWD BS H
22 NO CHANGE THIS SHEET NL08-1119 5-31 FL RWD BS
23 NO CHANGE THIS SHEET NL08-1122 7-15 FL RWD BS

BATTERY BOX
(24-POS BAYONET)

(BAT-B24)
D +24V
A CANØ-RED
B DATA (-)
B CANØ-BLU
A DATA (+)
C CANØ-WHT
C GND
D CANØ-BLK
SHLD SHLD
E CANØ-SHLD

G G
D +24V MASTER TO BATTERY BOX
F CAN1-RED (CAN) HARNESSES
B DATA (-) G 423-8916
CAN1-BLU MASTER CONTROL BOX
BATTERY BOX
CAN CAN A DATA (+) H PINS PINS 422-6370
CAN1-WHT 423-9824
Ø 1 B-CAN 3
C GND 3 SHLD SHLD 3
J CAN1-BLK - -

+
SHLD SHLD CAN 7 DATA (+) WHT WHT 7 CAN
Q CAN1-SHLD 3
3 ST M24 M9
2 DATA (-) BLU BLU 2

+ BAT - PINS PINS


3 SHLD B-CAN 2 SHLD 3
INTFC
1 I/O PWR 7 DATA (+) WHT WHT 7
REMOTE MODULE CAN CAN
2 2
7 2 DATA (-) BLU BLU 2
REMOTE MODULE REMOTE MODULE B24
8 6 F
F D +24V D K CAN2-RED PINS PINS
B DATA (-) B L 3 SHLD B-CAN 1 SHLD 3
CAN2-BLU

VIDEO
A DATA (+) A M CAN 7 DATA (+) WHT WHT 7 CAN
CAN2-WHT

COM 4
1 1
C GND C 2 DATA (-) BLU BLU 2
N CAN2-BLK

COM 3
SHLD SHLD SHLD P B9
CAN2-SHLD PINS PINS
3 SHLD B-CAN Ø SHLD 3
D +24V

COM 1
R CAN3-RED 7 DATA (+) WHT WHT 7
CAN CAN
B DATA (-) Ø Ø
S CAN3-BLU 2 DATA (-) BLU BLU 2
A DATA (+) T
CAN CAN CAN3-WHT
2 3 C GND B15
U CAN3-BLK
SHLD SHLD V CAN3-SHLD

E E
CAB CONNECTORS

BATTERY BOX
BATTERY BOX DESTINATION SOCKET CONNECTOR
SOCKET CONNECTOR BAT-B-24 B-CAN Ø B-CAN 1 B-CAN 2 B-CAN 3 (BAT-B15)
(BAT-B15) (PINS) A
CANØ-RED 1 1 1 1 1
DIG24-DR
1
DIG24-DR M24 N B CANØ-BLU 2
DATA (-) 2
DATA (-) 2
DATA (-) 2
DATA (-) 2
DIG24-FB
D 2
P
D
DIG24-FB M24 C CANØ-WHT 3 3 3 3 3
I\O24-DR
3
I\O24-DR M24 L D CANØ-BLK 4 4 4 4 4
I\O24-FB
4
I\O24-FB M24 M E
CANØ-SHLD 5 5 5 5 5
I\O PWR
5
I\O PWR 0601-PWR F F
CAN1-RED 6 6 6 6 6
I\O GND
6 BAT-B-9
I\O GND 0601-RET B G
CAN1-BLU 7
DATA (+) 7
DATA (+) 7
DATA (+) 7
DATA (+) 7
I\O PWR
A
7
MST PWR
I\O PWR 0701-PWR F H
CAN1-WHT 8 8 8 8 8
I\O GND
B
8
FRAME
I\O GND 0701-RET B 86 86 86 86
J
CAN1-BLK 9 9 9 9 9
I\O PWR
C
9
MST RET
I\O PWR 0801-PWR F 87 87 87 87 Q
CAN1-SHLD 10
I\O GND
CR CR CR CR CR CR CR CR D
FEED BCK
10 B1 B1 B2 B2 B3 B4 B4
I\O GND 0801-RET B B3 K
CAN2-RED 11
A/C-PWR
30 30 30 30 E
KEY SW
11
A/C-PWR A/C-36 4 85 85 85 85 L
CAN2-BLU 12
F
12
+24V
M 13
2 2 2 2 G CAN2-WHT
13
MST OFF
N CAN2-BLK 14
H COOL-PWR
14
MST ON
COOL-PWR FU1 FU2 FU3 FU4
P CAN2-SHLD 15
COOL-GND
I
15
GROUND
C COOL-GND R
CAN3-RED C
S
1 1 1 1 CAN3-BLU
T
CAN3-WHT
U CAN3-BLK
SERVICE TOOL (6-PIN) #12 #12 V CAN3-SHLD
CONNECTOR
W
CAB POWER I/O (9-PIN)
CONNECTOR X

DATA (CAN) (4-PIN) Y


CONNECTOR Z

#12 #12

DC/DC CONVERTER 1 2 3 4 5 6 7 8
#12

B CABLE
BATTERY B
BAT
-IN

4 (24-PIN) CONNECTOR
+IN

GND
3 (24-PIN) CONNECTOR
#12
LOAD
10K
2 (24-PIN) CONNECTOR

1 (24-PIN) CONNECTOR

MASTER BATTERY BOX


REMOTE MODULE CONNECTOR
WIRING SCHEMATIC
DIAGRAM
A A
ROUTING DIAGRAM, CAB WIRING
CAB 50 SERIES SIZE DWG NO. REV

DRAWN FLOVETT E DO NOT SCALE 4238756 23


ISSUED 1-31-07 SCALE 1/1 EST WT SHEET 5 OF 5

8 7 6 5 4 3 2 1

You might also like