INTERACTIVE SCHEMATIC

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 RENR9044-02
February 2011

24M Motor Grader

Hydraulic System
B9K1-336

Volume 1 of 2
Volume 2 of 2

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2

Part Machine Schematic

Description
Number Location Location
Accumulator Gp - LH Blade Cushion 219-8035 1 E-8 , F-2
Accumulator Gp - RH Blade Cushion 219-8035 2 D-8 , F-1
Cylinder Gp - Articulation 273-1733 3 D-4
Cylinder Gp - Blade Tip 143-5988 4 D-5
Cylinder Gp - Center Shift 276-7646 5 D-7
Cylinder Gp - LH Blade Lift 276-7646 6 E-7 , F-3
Cylinder Gp - LH Steering 270-8686 7 C-2
Cylinder Gp - LH Wheel Lean 117-0836 8 E-7
Cylinder Gp - RH Blade Lift 276-7646 9 D-8 , F-1
Cylinder Gp - RH Steering 270-8686 10 C-2
Cylinder Gp - RH Wheel Lean 117-0836 11 E-6
Cylinder Gp - Ripper 113-7754 12 D-4
Cylinder Gp - Side Shift 141-2914 13 E-5
Filter Gp - Case Drain 197-1993 14 A-8
Filter Gp - Pilot 197-1993 15 B-4
Filter Gp - Return 341-2079 16 A-8
Filter Gp - Return 341-2079 17 A-8
Manifold Gp - Pilot Shutoff Solenoid 306-5134 18 B-5
Motor Gp - Circle Drive 121-9270 19 E-4
Pump Gp - Implement & Steering 268-4763 20 A-6
Pump Gp - Secondary Steering 117-5098 21 A-5
Screen - Left Implement Control Valve 250-1420 22 E-4
Screen - Right Implement Control Valve 250-1420 23 B-4
Screen - Steer Pilot Manifold Valve 6E-5066 24 B-1
Sensor Gp - Pressure (Implement Pump) 221-3404 25 B-6
Switch As - Pressure (Case Drain Filter Bypass) 253-2673 26 A-8
Switch As - Pressure (Pilot Filter Bypass) 253-2673 27 A-4
Switch As - Pressure (Return Filter Bypass) 164-7577 28 A-8
Switch As - Pressure (Return Filter Bypass) 164-7577 29 A-8
Swivel Gp 260-6502 30 E-6
Tank Gp - Hydraulic Oil 286-2964 31 B-7
Valve - Shuttle (Load Signal Resolver) 6R-7605 32 A-3
Valve Gp - Breaker Relief 117-9152 33 B-8
Valve Gp - Check 193-9230 34 A-5
Valve Gp - Check (Center Shift Cylinder) 223-2459 35 D-7
Valve Gp - Check (Implement / Steer) 255-3631 36 A-3
Valve Gp - Check (LH Blade Cylinder) 223-2459 37 E-7 , E-2
Valve Gp - Check (RH Blade Cylinder) 223-2459 38 D-8 , E-1
Valve Gp - Circle Flow Divider 112-9049 39 E-5
Valve Gp - Left Implement Control 270-1612 40 F-4
Valve Gp - Right Implement Control 270-1613 41 C-5
Valve Gp - Ripper Sequence 140-0357 42 E-4
Valve Gp - Secondary Steering Control 117-5099 43 A-4
Valve Gp - Steering Control 308-0937 44 C-2
Valve Gp - Steering Pilot Manifold 254-3415 45 C-1
Constant Force Attachments
Valve Gp - LH Constant Force 279-6521 46 E-2
Valve Gp - RH Constant Force 279-6521 47 F-1
COMPONENT LOCATION
Volume 2 of 2

Part Machine Schematic

Description Number Location Location
Accumulator Gp - Brake 219-7282 50 F-7
Adjuster Gp - LHR Service Brake Slack 2G-6535 51 D-2
Adjuster Gp - RHR Service Brake Slack 2G-6535 52 E-2
Control Gp - Service Brake Pedal 294-0978 53 E-4
Filter Gp - Differential Lock 249-1750 54 B-4
Manifold Gp - Fan/Brake Charge Control 272-0984 55 E-7
Manifold Gp - Parking Brake Control 283-9560 56 F-6
Motor Gp - Fan 213-5268 57 D-5
Pump & Motor Gp - Brake (Electric) 5T-1060 58 A-5
Pump Gp - Fan/Brake & Diff Lock 270-2720 59 B-7
Pump Gp - Transmission Charge 270-2721 60 B-7
Sensor Gp - Pressure (Brake Accumulator) 237-0957 61 E-7
Sensor Gp - Temperature (Hydraulic Oil) 264-4297 62 C-5
Switch As - Differential Lock Filter Bypass 227-6744 63 B-4
Switch As - Parking Brake Pressure 229-1537 64 F-5
Valve Gp - Check (Electric Brake Pump & Motor) 164-7474 65 E-8
Valve Gp - Check (Fan Anti Cavitation) 193-9230 66 D-6
Valve Gp - Cooler Bypass 200-6311 67 C-5
Valve Gp - Differential Lock Relief 266-1601 68 B-3
Valve Gp - Differential Lock Solenoid 277-8874 69 A-3
TAP LOCATION
Volume 1 of 1

Tap Schematic
Number Description Location
AA Implement Pump Pressure B-7
BB Implement / Steering Pump Load Sense B-6
CC Implement / Steering Pump Pressure B-6
DD Implement B-5
EE Pilot Supply Pressure A-4
FF Pilot Filter Bypass Pressure B-4
GG Case Drain Filter Bypass Pressue A-8
HH Return Filter Bypass Pressure A-8
JJ Return Filter Bypass Pressure A-8
SOS 1 Hydraulic Oil Sampling A-4
SOS 2 Hydraulic Return Oil Sampling A-8
SOS 3 Hydraulic Return Oil Sampling A-8
TAP LOCATION
Volume 2 of 2

Tap Schematic
Number Description Location
KK Fan/Brake Pump Pressure C-7
LL Differential Pump Pressure B-4
MM Differential Lock Pressure A-3
NN Right Hand Rear Brake Pressure E-3
OO Left Hand Rear Brake Pressure C-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

BLADE LIFT WHEEL LEAN SIDE SHIFT CIRCLE DRIVE RIPPER (40) VALVE GP (6) CYLINDER GP (1) ACCUMULATOR GP (2) ACCUMULATOR GP
(9) CYLINDER GP
LEFT IMPLEMENT LH BLADE LIFT LH BLADE CUSHION RH BLADE CUSHION
RH BLADE LIFT
CONTROL 276-7646 219-8035 219-8035
276-7646
270-1612

F F
(47) VALVE GP
RH CONSTANT FORCE
)( 279-6521

(46) VALVE GP
LH CONSTANT FORCE
279-6521

(37) VALVE GP
CHECK (22) SCREEN
(LH BLADE CYL) (13) CYLINDER GP LEFT IMPLEMENT
E 223-2459 SIDE SHIFT CONTROL VALVE E
(1) ACCUMULATOR GP 141-2914 250-1420 (42) VALVE GP
LH BLADE CUSHION
RIPPER SEQUENCE (38) VALVE GP
219-8035
(11) CYLINDER GP 140-0357 (37) VALVE GP CHECK
(8) CYLINDER GP RH WHEEL LEAN CHECK (RH BLADE CYL)
LH WHEEL LEAN 117-0836 (LH BLADE CYL) 223-2459
117-0836 223-2459

(19) MOTOR GP
(6) CYLINDER GP CIRCLE DRIVE
LH BLADE LIFT 121-9270
276-7646 (30) SWIVEL GP
260-6502

(2) ACCUMULATOR GP (39) VALVE GP

RH BLADE CUSHION CIRCLE FLOW
(9) CYLINDER GP
219-8035 DIVIDER
RH BLADE LIFT
(5) CYLINDER GP 112-9049
276-7646
CENTER SHIFT
276-7646 RH BLADE
LH BLADE
(4) CYLINDER GP LIFT VALVE LIFT VALVE
D SECTION D
BLADE TIP SECTION
143-5988
(12) CYLINDER GP
RIPPER
113-7754
CONSTANT FORCE ATTACHMENT
(35) VALVE GP (41) VALVE GP (7) CYLINDER GP (10) CYLINDER GP
(38) VALVE GP CHECK RIGHT IMPLEMENT LH STEERING RH STEERING
CHECK (CENTER SHIFT CYL) CONTROL 270-8686 270-8686
(3) CYLINDER GP 270-1613
(RH BLADE CYL) 223-2459
ARTICULATION
223-2459 273-1733 (45) VALVE GP
STEERING PILOT
(44) VALVE GP MANIFOLD
STEERING 254-3415
CONTROL
CL CR 308-0937

C C

LE

)(
L

R
RE

(24) SCREEN
BLADE LIFT CENTER SHIFT BLADE TIP CIRCLE DRIVE ARTICULATION (STEER PILOT
(25) SENSOR GP
MANIFOLD
PRESSURE
(33) VALVE GP (31) TANK GP VALVE)
IMPLEMENT PUMP (23) SCREEN
BREAKER HYDRAULIC CC 6E-5066
221-3404 (18) MANIFOLD GP REAR IMPLEMENT
RELIEF 286-2964 AA
PILOT SHUTOFF CONTROL VALVE
117-9152 BB 250-1420
SOLENOID
P1 306-5134 Ps

FROM BRAKE MANIFOLD Gauge B

B (15) FILTER GP
LOC VOL 2 SEC C-8
PILOT
197-1993
(17) FILTER GP DD Ts
RETURN QD
341-2079 (28) SWITCH (32) VALVE
AS SHUTTLE P LS T
PRESSURE (LOAD
RETURN FF SIGNAL
FILTER RESOLVER)
BYPASS 6R-7605 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT / STEERIMG PUMPS OUTPUT
164-7577 PILOT SHUTOFF CIRCUIT
LINE PATTERNS
(26) SWITCH SOS
FAN / BRAKE PUMP OUTPUT
SOS CENTER SHIFT CYLINDER CONTROL CIRCUIT
2 AS (27) SWITCH AS SECONDARY STEERING PUMP OUTPUT
Pressure Line
PRESSURE (20) PUMP GP (34) VALVE GP SOS EE SUPPLY LINE

CHECK
1 (43) VALVE GP PRESSURE DRAIN / RETURN LINE
Pilot / Load Sensing Pressure
CASE DRAIN IMPLEMENT
SEC STEER PILOT FILTER
STEERING CYLINDER CONTROL CIRCUIT
Drain / Return Lines
FILTER AND STEERING 193-9230 BYPASS
RIPPER CYLINDER CONTROL CIRCUIT
(16) FLTR CONTROL BLADE TIP CYLINDER CONTRO CIRCUIT
Component Group
BYPASS 268-4763 253-2673
GP 117-5099
CIRCLE DRIVE MOTOR CONTROL CIRCUIT

RETURN 253-2673 SIDE SHIFT CYLINDER CONTROL CIRCUIT

TRANSMISSION PUMP OUTPUT
Attachment
341-2079 IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
SOS
3
(21) PUMP GP WHEEL LEAN CYLINDERS CONTOL CIRCUIT
Air Line

IMPLEMENT IMPLEMENT/ SECONDARY ARTICULATION CYLINDER CONTROL CIRCUIT

CALLOUTS
A HH STEERING STEERING
SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
A
PARKING BRAKE CYLINDERS CONTROL CIRUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
117-5098 ELECTRIC BRAKE PUMP OUTPUT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

(36) VALVE GP THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM
(29) SWITCH GG TO ELEC. BRAKE PUMP
CHECK VOLUME 1 of 2
LOC VOL 2 SEC A-8
PRESSURE FROM FAN PUMP & MOTOR CASE DRAINS
IMP/STEER
LOC VOL 2 SEC B-1 MEDIA NUMBER: RENR9044-02
JJ RETURN FILTER (14) FILTER GP TO FAN PUMP 255-3631 SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: -
BYPASS CASE DRAIN LOC VOL 2 SEC A-8 FROM COOLER BYPASS VALVE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
164-7577 197-1993 LOC VOL 2 SEC C-8 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(64) SWITCH AS
PARKING BRAKE
PRESSURE
(56) MANIFOLD GP
229-1537
PARKING BRAKE CONTROL
283-9560

F F
(50) ACCUMULATOR GP
BRAKE
219-7282

NN

(53) CONTROL GP (52) ADJUSTER GP

SERVICE BRAKE PEDAL RHR SERVICE BRAKE
294-0978 SLACK
2G-6535

(65) VALVE GP (55) MANIFOLD GP

CHECK FAN/BRAKE CHARGE
E ELECTRIC E
CONTROL
BRAKE PUMP 272-0984
& MOTOR
164-7474

(61) SENSOR GP
PRESSURE
(BRAKE
ACCUMULATOR)
237-0957

(57) MOTOR GP (51) ADJUSTER GP

FAN LHR SERVICE BRAKE
D D
213-5268 SLACK
2G-6535

(66) VALVE GP
CHECK
FAN
ANTI CAVITATION
193-9230

OO

TO TANK
LOC VOL 1 SEC A-3
(67) VALVE GP
KK
COOLER
BYPASS
C C
200-6311

TO RETURN MANIFOLD (62) SENSOR GP

LOC VOL 1 SEC A-3
TEMPERATURE
HYDRAULIC OIL
264-4297

(68) VALVE GP
(54) FILTER GP
DIFF LOCK
TRANS CHARGE DIFF LOCK
RELIEF
249-1750
266-1601
(60) PUMP GP (59) PUMP GP
TRANSMISSION FAN/BRAKE
CHARGE & DIFF LOCK HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
270-2721 270-2720 DIFFERENTIAL IMPLEMENT / STEERIMG PUMPS OUTPUT
PILOT SHUTOFF CIRCUIT
BEARING LUBE FAN / BRAKE PUMP OUTPUT
CENTER SHIFT CYLINDER CONTROL CIRCUIT
LL SECONDARY STEERING PUMP OUTPUT

B
SUPPLY LINE
DRAIN / RETURN LINE
B
STEERING CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTRO CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT

(63) SWITCH AS TRANSMISSION PUMP OUTPUT

IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
DIFF LOCK WHEEL LEAN CYLINDERS CONTOL CIRCUIT
(58) PUMP & MOTOR GP FILTER ARTICULATION CYLINDER CONTROL CIRCUIT

BRAKE (ELECTRIC) BYPASS

SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
PARKING BRAKE CYLINDERS CONTROL CIRUIT
5T-1060 227-6744 ELECTRIC BRAKE PUMP OUTPUT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT
MM

LINE PATTERNS
Pressure Line
DIFFERENTIAL Pilot / Load Sensing Pressure
LOCK
Drain / Return Lines

Component Group
FAN/BRAKE PUMP (69) VALVE GP Attachment
DIFF LOCK Air Line
SOLENOID
277-8874 CALLOUTS
A A
FROM FAN SUCTION PORT YY Taps (Pressure, Sampling, Sensor - by letter)
LOC VOL 1 SEC A-7

FROM TANK SUCTION PORT

LOC VOL 1 SEC A-7
THIS SCHEMATIC IS FOR THE _24M MOTOR GRADER HYDRAULIC SYSTEM
VOLUME 2 of 2: DESCRIPTION FROM COVER PAGE
TO CASE DRAIN FILTER MEDIA NUMBER: RENR9044-02
LOC VOL 1 SEC A-6
SCHEMATIC PART NUMBER: 266-1589, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS 1

VIEW ALL CALLOUTS

18 26 27 29 34 33 31 3 1 44 45 37 40 36 24 22 4 19 6 5 47
17 46
14
13
15
8
42
7
12
10
25

20

16 28 21 3 43 32 2 23 38 35 41 4 9 30 39 11

14 15 16 26 27 33 32 44 24 36 45 46 47 6 9 19 5 10 7 11

31
8
28

17
29

12

25 39

20 42 34 18 3 43 21 1 2 41 22 38 23 40 4 13 35 37 30
MACHINE COMPONENT LOCATIONS 2

VIEW ALL CALLOUTS

57 66 58 65 60 59 51 64 50 56

67 62 54 63 68 52 69 61 55 53

57 66 60 59 68 54 63 55 61

67 62 65 58 52 51 69 50 56 64 53
DIFFERENTIAL LOCK

VIEW ALL CALLOUTS

63 68

LL

54

69

MM
FILTERS AND HYDRAULIC TANK

VIEW ALL CALLOUTS

HH

28

SOS
2

16

31

26
29
GG
JJ
14
SOS
3

17

27

FF

15
IMPLEMENT/STEER PUMPS

VIEW ALL CALLOUTS

AA BB CC

20
PILOT SHUTOFF MANIFOLD

VIEW ALL CALLOUTS

DD SOS
1
EE

18
SERVICE BRAKES

VIEW ALL CALLOUTS

NN 52 65 58

KK

55

51 OO

53 56 50