Professional Documents
Culture Documents
COLOR TELEVISION
5
2003
52121
AV-32D104/AYA, AV-32D104/ARA,
AV-32D104/AMA, AV-32D304/AYA,
AV-32D304/ARA, AV-32D304/AMA
BASIC CHASSIS
GE3
AV-32D104 AV-32D304
[RM-C1255G] [RM-C1253G]
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
1-2 (No.52121)
SECTION 1
PRECAUTION
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware, many (10) Isolation Check (Safety for Electrical Shock Hazard)
circuits and components specially for safety purposes. For After re-assembling the product, always perform an isolation
continued protection, no changes should be made to the original check on the exposed metal parts of the cabinet (antenna
design unless authorized in writing by the manufacturer. terminals, video/audio input and output terminals, Control knobs,
Replacement parts must be identical to those used in the original metal cabinet, screw heads, earphone jack, control shafts, etc.) to
circuits. Service should be performed by qualified personnel only. be sure the product is safe to operate without danger of electrical
(2) Alterations of the design or circuitry of the products should not be shock.
made. Any design alterations or additions will void the a) Dielectric Strength Test
manufacturer's warranty and will further relieve the manufacturer The isolation between the AC primary circuit and all metal parts
of responsibility for personal injury or property damage resulting exposed to the user, particularly any exposed metal part having a
therefrom. return path to the chassis should withstand a voltage of 3000V AC
(3) Many electrical and mechanical parts in the products have special (r.m.s.) for a period of one second. (. . . . Withstand a voltage of
safety-related characteristics. These characteristics are often not 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V
evident from visual inspection nor can the protection afforded by them AC (r.m.s.) to an appliance rated 200V or more, for a period of one
necessarily be obtained by using replacement components rated for second.)
higher voltage, wattage, etc. Replacement parts which have these This method of test requires a test equipment not generally found
special safety characteristics are identified in the parts list of Service in the service trade.
manual. Electrical components having such features are b) Leakage Current Check
identified by shading on the schematics and by ( ) on the Plug the AC line cord directly into the AC outlet (do not use a line
parts list in Service manual. The use of a substitute replacement isolation transformer during this check.). Using a "Leakage
which does not have the same safety characteristics as the Current Tester", measure the leakage current from each exposed
recommended replacement part shown in the parts list of Service metal part of the cabinet, particularly any exposed metal part
manual may cause shock, fire, or other hazards. having a return path to the chassis, to a known good earth ground
(4) Use isolation transformer when hot chassis. (water pipe, etc.). Any leakage current must not exceed 0.5mA AC
The chassis and any sub-chassis contained in some products are (r.m.s.).
connected to one side of the AC power line. An isolation However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
transformer of adequate capacity should be inserted between the Alternate Check Method
product and the AC power supply point while performing any Plug the AC line cord directly into the AC outlet (do not use a
service on some products when the HOT chassis is exposed. line isolation transformer during this check.). Use an AC
(5) Don't short between the LIVE side ground and ISOLATED voltmeter having 1000Ω per volt or more sensitivity in the
(NEUTRAL) side ground or EARTH side ground when repairing. following manner. Connect a 1500Ω 10W resistor paralleled by
Some model's power circuit is partly different in the GND. The difference a 0.15µF AC-type capacitor between an exposed metal part and
of the GND is shown by the LIVE : ( ) side GND, the ISOLATED a known good earth ground (water pipe, etc.). Measure the AC
(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. voltage across the resistor with the AC voltmeter. Move the
Don't short between the LIVE side GND and ISOLATED (NEUTRAL) resistor connection to each exposed metal part, particularly any
side GND or EARTH side GND and never measure the LIVE side exposed metal part having a return path to the chassis, and
GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at measure the AC voltage across the resistor. Now, reverse the
the same time with a measuring apparatus (oscilloscope etc.). If plug in the AC outlet and repeat each measurement. Any
above note will not be kept, a fuse or any parts will be broken. voltage measured must not exceed 0.75V AC (r.m.s.). This
(6) If any repair has been made to the chassis, it is recommended that corresponds to 0.5mA AC (r.m.s.).
the B1 setting should be checked or adjusted (See ADJUSTMENT However, in tropical area, this must not exceed 0.3V AC
OF B1 POWER SUPPLY). (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
(7) The high voltage applied to the picture tube must conform with that
AC VOLTMETER
specified in Service manual. Excessive high voltage can cause an (HAVING 1000 /V,
OR MORE SENSITIVITY)
increase in X-Ray emission, arcing and possible component
damage, therefore operation under excessive high voltage
conditions should be kept to a minimum, or should be prevented.
If severe arcing occurs, remove the AC power immediately and
0.15 F AC-TYPE
determine the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering, etc.). To PLACE THIS PROBE
ON EACH EXPOSED
maintain the proper minimum level of soft X-Ray emission, 1500 10W METAL PART
components in the high voltage circuitry including the picture tube GOOD EARTH GROUND
must be the exact replacements or alternatives approved by the (11) High voltage hold down circuit check.
manufacturer of the complete product. After repair of the high voltage hold down circuit, this circuit shall
(8) Do not check high voltage by drawing an arc. Use a high voltage be checked to operate correctly.See item "How to check the high
meter or a high voltage probe with a VTVM. Discharge the picture voltage hold down circuit".
tube before attempting meter connection, by connecting a clip lead
to the ground frame and connecting the other end of the lead This mark shows a fast POWER CORD
voltage circuit area. Where a short circuit has occurred, those White line side
(No.52121)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES
• Title CLOSED CAPTION broadcast of C1~C4 and T1~T4 formula is receivable.
• The voice multiplex function of the MTS system is built in.
• By the 3-line digital comb filter, the refreshed image can be seen.
• Expression of a favorite screen can be chosen by the VIDEO STATUS function.
• A program can be enjoyed with a powerful sound by the HYPER SURROUND function.
• Since the V-chip is built in, it can choose, view and listen to a healthy program.
• The RETURN + function is built-in.
• A quick favorite program can be looked for by the HYPER-SCAN function.
• Since the component signal input terminal is equipped, it reappears direct without deteriorating the signal from DVD.
• By the THEATER PRO function, a reality to which it is viewing and listening in the movie theater can be tasted. (AV-32D304 only)
• By the COMPULINK III function, operation interlocked with the DVD deck can be performed from remote control. (AV-32D304 only)
How to recognize from the appearance of the model concerned is written below.
Please distinguish from several contents currently printed on the rating label.
MODEL NAME
AV-32D104
or AV-32D304
***********
DISTINGUISH NAME
1-4 (No.52121)
2.3 MAIN DIFFERENCE LIST
Item AV-32D104/AYA AV-32D104/ARA AV-32D104/AMA AV-32D304/AYA AV-32D304/ARA AV-32D304/AMA
THEATER PRO BUTTON NON YES
WHITE BLANCE NON YES
(COLOR TEMP.)
GAME BUTTON YES NON
BBE SYSTEM NON YES
VIDEO-IN NON (comnon use to Component-Y) YES
(INPUT-2:REAR-TERMINAL)
AV COMPULINK lll NON YES
REMOTE CONTROL UNIT RM-C1255G RM-C1253G
ILLUMINATION NON YES
(REMOTE CONTROL UNIT)
MAIN PWB ASS'Y SGE-1505A-M2 SGE-1509A-M2 SGE-1501A-M2 SGE-1507A-M2 SGE-1511A-M2 SGE-1503A-M2
CRT SOCKET PWB ASS'Y SGE-3503A-M2 SGE-3505A-M2 SGE-3501A-M2 SGE-3503A-M2 SGE-3505A-M2 SGE-3501A-M2
AV SELECT PWB ASS'Y SGE-5501A-M2 ← ← SGE-5502A-M2 ← ←
FRONT CABINET ASS'Y LC10641-006A-A ← ← LC10641-005C-A ← ←
TERMINAL BOARD LC20899-006A-A ← ← LC20899-004A-A ← ←
PICTURE TUBE (ITC) A80AKB50X04 A80AEJ15X01 A80JUA061X06 A80AKB50X04 A80AEJ15X01 A80JUA061X15
2.4 FUNCTIONS
FRONT PANEL CONTROLS
OPERATE
VIDEO L/MONO-AUDIO-R
1 2 3 4 5 7 8 9 10
1 INPUT 3 : VIDEO
8 POWER SW BUTTON
(No.52121)1-5
REAR TERMINAL
AV-32D104
A INPUT 1 TERMINAL
1 S-VIDEO
3 2 1 A B 2 VIDEO
3 AUDIO-L/MONO
AUDIO VIDEO S-VIDEO
R L/MONO OVER
4 AUDIO-R
4 INPUT 1
7 INPUT 2
COMPONENT
B INPUT 2 TERMINAL
VIDEO-IN
6 6 AUDIO-L/MONO
Y 75
R L VIDEO (VHF / UHF)
7 AUDIO-R
AUDIO OUT PB
8 COMPONENT-Y / VIDEO-IN
PR
9 COMPONENT-PB
10 COMPONENT-PR
C 12 11 9 14
8 10 C AUDIO OUTPUT TERMINAL (Fixed)
11 AUDIO-L
12 AUDIO-R
14 ANTENNA TERMINAL
75
8*(7*(
AV-32D304
A INPUT 1 TERMINAL
1 S-VIDEO
4 3 2 1 A B 2 VIDEO
3 AUDIO-L/MONO
AUDIO VIDEO S-VIDEO
R L/MONO OVER
4 AUDIO-R
INPUT 1
5
INPUT 2
7 B INPUT 2 TERMINAL
COMPONENT
6 5 VIDEO
Y 75
R L (VHF / UHF) 6 AUDIO-L/MONO
AUDIO OUT PB
7 AUDIO-R
AV CONPULINK PR 8 COMPONENT-Y
9 COMPONENT-PB
C 12 11 13 9 14 10 COMPONENT-PR
8 10
C AUDIO OUTPUT TERMINAL (Fixed)
11 AUDIO-L
12 AUDIO-R
13 COMPULINK TERMINAL
14 ANTENNA TERMINAL
75
8*(7*(
1-6 (No.52121)
REMOTE CONTROL UNIT
RM-C1255G [AV-32D104]
2 11 4 DISPLAY KEY
5 SLEEP TIMER KEY: 0 15 30 165 180
6 8 MUTING KEY
7 18 9 VOLUME (+/-) KEY / VOL. ( / ) KEY
19 13 10 MENU KEY:
PICTURE ADJUST SOUND ADJUST
INITIAL SETUP CLOCK/TIMERS
8 14 11 POWER KEY
15
9 12 CHANNEL NUMBER KEY
10 16 13 GAME KEY
18 RETURN + KEY
19 100+KEY
RM-C1253G [AV-32D304]
3 6 SOUND KEY
4 13 HYPER SORRUND and BBE Can be Changed ON/OFF
5 7 VIDEO STATUS KEY: STANDARD DYNAMIC THEATER GAME
20
6 8 THEATER PRO KEY
7 19
9 MUTING KEY
8 14
10 VOLUME +/- KEY / VOL. ( / ) KEY
9 15 PICTURE ADJUST SOUND ADJUST
16 11 MENU KEY INITIAL SETUP CLOCK/TIMERS
10 12 POWER KEY
11 17 13 CHANNEL NUMBER KEY
14 LIGHT KEY
18
15 C.C. (CLOSED CAPTION) KEY: OFF CAPTION TEXT
19 RETURN + KEY
20 100+KEY
(No.52121)1-7
2.5 SYSTEM BLOCK DIAGRAM
IC7701
REMOCON
SCL1 MAIN MI-COM REMOCON
IC702 RECEIVER
IC201
MEMORY SDA1 (MICOM/V/C/DEF) AFT1 IC101
IF DET
SCL0 SDA0
15 HVcc - 9V 43 IK in - IK INPUT
1-8 (No.52121)
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE 3.1.6 REMOVING THE SPEAKER
3.1.1 REMOVING THE REAR COVER • Remove the REAR COVER.
• Unplug the power plug. • Remove the CHASSIS BASE.
(1) As shown in Fig.2, take out the 14 screws [A]. (1) As shown in Fig.2, take out the 4 screws [H].
(2) Remove the REAR COVER toward you. (2) Follow the same steps when removing the other hand
SPEAKER.
NOTE :
When reinstalling the REAR COVER, carefully push it inward
after inserting the chassis into the REAR COVER groove. 3.1.7 CHECKING THE MAIN PW BOARD
• To check the backside of the MAIN PWB.
(1) Pull out the CHASSIS BASE. (Refer to REMOVING THE
3.1.2 REMOVING THE CHASSIS BASE CHASSIS BASE).
• Remove the REAR COVER. (2) Erect the chassis vertically so that you can easily check
(1) Slightly raise the both sides of the CHASSIS BASE by from the backside of the MAIN PWB.
hand, and teka out the 2 claws [B] (Fig.1 and Fig.2) under
the both sides of the chassis from the chassis rail. CAUTION :
(2) As shown in Fig.1, draw the CHASSIS BASE backward • When erecting the chassis, be careful so that there will be no
along the chassis rail [C] (Fig.1) in the arrow direction [D] contacting with other PWB.
(Fig.2). • Before turning on power, make sure that the CRT earth wire
(If necessary, detach the wire clamp, connector's etc.) and other connectors are properly connected.
NOTE :
When conducting a check with power supplied, be sure to 3.1.8 WIRE CLAMPING AND CABLE TYING
confirm that the CRT earth wire is connected to the CRT (1) Be sure to clamp the wire.
SOCKET PWB and the MAIN PWB. (2) Never remove the cable tie used for tying the wires
together.
Should it be inadvertently removed, be sure to tie the wires
3.1.3 REMOVING THE TERMINAL BOARD with a new cable tie.
• Remove the REAR COVER.
(1) As shown in Fig.2, take out the 4 screws [E].
(2) When you pull out the TERMINAL BOARD, it can be
FRONT CABINET
removed.
MAIN PWB
3.1.4 REMOVING THE FRONT CONTROL PW BOARD
• Remove the REAR COVER. C
• Remove the CHASSIS BASE.
(1) As shown in Fig.2, take out the 3 screws [F] attached the
FRONT CONTROL PWB with the front cabinet.
(2) Then remove the FRONT CONTROL PWB.
(No.52121)1-9
FRONT CABINET
CRT
SPEAKER
H
POWER CORD
MAIN PWB
HTV
G
CHASSIS BASE
H
FRONT
CONTROL F
PWB
SPEAKER
CLAW B
D
AV SEL PWB E
TERMINAL BOARD
REAR COVER
NOTE
This illustration describes about AV-32D304. Although the
AV-32D104 is slightly different from this illustration, it can
use for AV-32D104 in the same steps as this illustration.
A
Fig.2
1-10 (No.52121)
3.2 REMOVING THE CRT
CRT CHANGE TABLE
NOTE:
• Replacement of the CRT should be performed by 2 or more
persons.
• After removing the REAR COVER, CHASSIS etc.,
APPROX.
(1) Putting the CRT change table on soft cloth, the CRT 35cm
change table should also be covered with such soft cloth
(shown in Fig. 3). CLOTH
(2) While keeping the surface of CRT down, mount the TV set
on the CRT change table balanced will as shown in Fig. 3.
(3) Remove 4 screws marked by arrows with a box type
screwdriver as shown in Fig. 4. Fig.3
NOTE:
CRT
Since the cabinet will drop when screws have been
removed, be sure to support the cabinet with hands.
(4) After 4 screws have been removed, put the cabinet slowly
on cloth (At this time, be carefully so as not to damage the CRT
CHANGE
front TABLE
surface of the cabinet) shown in Fig. 5. BOX
NOTE: TYPE
SCREW
• The CRT should be assembled according to the DRIVER
opposite sequence of its dismounting steps.
• The CRT change table should preferably be smaller
that the CRT surface, and its height be about 35cm. Fig.4
CRT
CABINET CRT
CHANGE TABLE
Fig.5
(No.52121)1-11
3.3 MEMORY IC REPLACEMENT
3.3.1 MEMORY IC
This model uses the memory IC.
This memory IC stores data for proper operation of the video/chroma and deflection circuits.
When replacing, be sure to use the IC containing initial setting data.
(4) [VOL. / ]
Setting the value
(3) [CH. / ]
Select the item (5) EXIT
SERVICE MENU
1-12 (No.52121)
3.3.3 FACTRY SETTING VALUE
SETTING OF SWITCHES ON FRONT PANEL AND REMOTE CONTROL UNIT
Item Initial setting Item Initial setting
POWER OFF DISPLAY OFF
CHANNEL CABLE CH-02 VIDEO STATUS DYNAMIC
VOLUME 10 C.C (Closed Caption) OFF
INPUT TV SOUND HYPER SURROUND : OFF
HYPER SURROUND OFF [Only AV-32D304] BBE : ON
[Only AV-32D104]
(No.52121)1-13
3.4 REPLACEMENT OF CHIP COMPONENT
3.4.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
(1) As shown in the figure, push the part with tweezers and (1) Apply solder to the pattern as indicated in the figure.
alternately melt the solder at each end.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
(2) Shift with the tweezers and remove the chip part.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove A
the chip part. B
B
NOTE :
After removing the part, remove remaining solder from the C
pattern.
1-14 (No.52121)
SECTION 4
ADJUSTMENT
4.1 ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the REMOTE CONTROL UNIT and the other is the conventional
method using adjustment parts and components.
(2) The adjustment using the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values
which adjust the screen to the optimum condition can be different from the initial setting values.
(3) Make sure that connection is correctly made AC to AC power source.
(4) Turn on the power of the TV and measuring instruments for warning up for at least 30 minutes before starting adjustments.
(5) If the receive or input signal is not specified, use the most appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors, transformers and condensers) not shown in the adjustment items of this service
adjustment.
(7) Preparation for adjustment. Unless otherwise specified in the adjustment items, preset the following functions with the REMOTE
CONTROL UNIT.
Item Preset value
VIDEO STATUS STANDARD
TINT, COLOR, PICTURE, BRIGHT, DETAIL Center
COLOR TEMPERATURE [Only AV-32D304] LOW
BASS, TREBLE, BALANCE Center
HYPER SURROUND OFF
MTS STEREO
NOISE MUTING OFF
(No.52121)1-15
4.4 ADJUSTMENT LOCATIONS / WIRING
FRONT FRONT
CN7007 CN6006
SPEAKER(L/R)
MAIN PWB
FRONT
SS
CN007
MEMORY IC
IC702 CN004
POWER CORD
CN006
1:TP-91(B1)
2:NC
IC201 3:TP-E ( )
PW
3 1
B1
TUNER
DY
CN001
HV
IC101 HVT
T111(CWTRANSF) V CENTER SW
S421
CN005 E1
VCO
TP-R
TP-B
CN3004
TP-G
CN30E2
TP-E( )
CN3005
CRT EARTH
(BRAIDED ASS'Y)
1-16 (No.52121)
4.5 BASIC OPERATION OF SERVICE MENU
4.5.1 TOOL OF SERVICE MENU OPERATION
Operate the SERVICE MENU with the REMOTE CONTROL UNIT.
SELECT BY
OPERATE BY EXIT BY EXIT
Fig.1
2. SELECTION OF SUB MENU SCREEN
In SERVICE MENU, press the [CH /] keys to select any of
the SUB MENU items. KEY ASSIGNMENT OF REMOTE CONTROL UNIT
(The letters of the selected items are displayed in yellow)
If an item like to set up becomes yellow, the [VOL /] keys (1)
will be pushed and it will go into the mode. Setting for "0 min"
Fig.2
(No.52121)1-17
4. SETTING METHOD ASPECT MODE
(1) [CH /] keys RECEIVING PICTURE SELECTION
MODE
Select the SETTING ITEM.
(2) [VOL /] keys RF 4 : 3 STD LOW
stored (memorized).
(3) EXIT key
S01 BRIGHT
Returns to the previous screen.
1.V/C(S)
5. RELEASING SERVICE MENU SETTING No SETTING VALUE
(1) After returning to the SERVICE MENU upon completion
of the setting (adjustment) work, press the EXIT key
ASPECT MODE
again. RECEIVING PICTURE SELECTION
• The settings for LOW LIGHT and HIGH LIGHT are MODE
D01 V FREQ
2.DEF(D)
SETTING No SETTING VALUE
SETTING
ITEM
A01 IN LEVEL
3.SOUND(A)
SETTING No SETTING VALUE
1-18 (No.52121)
4.5.4 SERVICE MENU FLOW CHART
MEIN
[ SUB MENU ]
SERVICE MENU
7.LOW LIGHT
SERVICE MENU
1.V/C(S) 2.DEF(D)
3.SOUND(A) 4.OTHERS(F)
6.3L Y/C(LYC)
7.LOW LIGHT 8.HIGH LIGHT
9.RF AFC 10.VCO
11.I2C BUS 12.SYSTEM(SYS)
SELECT BY
OPERATE BY EXIT BY EXIT
BRIGHT
[ SUB MENU ]
1.V/C(S) 8.HIGH LIGHT
RF 4 : 3 STD LOW
S01 BRIGHT
RF 4 : 3 STD LOW
FINE
3.SOUND(A) 10.VCO
TUNER MAIN
HIGH LEVEL
REFERENCE LEVEL
A01 IN LEVEL LOW LEVEL
SYNC NO
I2C BUS ON
F01
SYS01 VIDEO
LYC01
(No.52121)1-19
4.6 INITIAL SETTING VALUE OF SERVICE MENU
(1) Adjustment of the SERVICE MENU is made on the basis of the initial setting values. However, the new setting values which
displays on the screen in its optimum condition may differ from the initial setting value.
(2) Do not change the initial setting values of the items not listed in "ADJUSTMENT PROCEDURE".
(3) "---" is impossible to adjust.
[1.V / C(S) 1/4]
Initial setting value
EXT
No. Setting item Variable range RF EXT (COMPONENT)
(SV, CV)
STANDARD THEATER STANDARD STANDARD
S01 BRIGHT 0~127 64 --- --- --- --- ---
S02 PICTURE 0~127 55 --- --- --- --- ---
S03 COLOR 0~127 55 --- --- 58 62 62
S04 TINT 0~127 64 --- --- 78 68 70
S05 DETAIL 0~63 37 --- 35 40 40 40
S06 BRIGHT + - -32~+32 --- +1 -2 -3 -3 -3
S07 PICT + - -32~+32 --- -10 ±0 ±0 ±0 ±0
S08 COLOR + - -32~+32 --- -3 -2 --- --- ---
S09 TINT + - -32~+32 --- -3 +2 --- --- ---
S10 DETAIL + - -32~+32 --- ±0 --- --- --- ---
1-20 (No.52121)
[1.V / C(S) 4/4] [2.DEF(D)]
No. Setting item Variable range Initial setting value Initial setting value
S29 RGB MUTE 0~1 0 No. Setting item Variable range RF EXT
S30 BLUE B 0~1 0 (SV, CV)
(No.52121)1-21
[3.SOUND(A)] [6.3L Y / C(LYC)] (Do not adjust)
No. Setting item Variable range Initial setting value No. Variable range Initial setting value
A01 IN LEVEL 0~15 10 LYC01 0~7 4
A02 LOW SEP 0~63 32 LYC02 0~7 1
A03 HI SEP 0~63 32 LYC03 0~1 0
A04 SAPC 0/1 0 LYC04 0~1 0
A05 BBE BASS -128~+127 +3 LYC05 0~15 2
A06 BBE TRE -128~+127 -4 LYC06 0~1 0
LYC07 0~1 1
[4.OTHERS(F)] (Do not adjust)
LYC08 0~3 0
No. Variable range Initial setting value
LYC09 0~1 1
F01 0~15 37
LYC10 0~1 0
F02 0~15 90
LYC11 0~1 0
F03 0~15 45
LYC12 0~1 0
F04 0~15 93
F05 0~63 7
F06 0~1 0
F07 0~63 2
F08 0~2 0
F09 0~255 5
F10 0~255 5
F11 0~255 16
F12 0~63 32
F13 0~255 3
F14 0~255 5
F15 0~63 0
F16 0~63 10
F17 0~63 20
F18 0~255 2
F19 -128~+127 +8
F20 -128~+127 -4
F21 -128~+127 -10
F22 -128~+127 -16
F23 0~1 0
F24 0~2 0
F25 0~255 255
F26 0~255 40
F27 0~255 15
F28 0~1 1
1-22 (No.52121)
[12.SYSTEM (SYS)]
Initial setting value
No. Setting item Variable range
AV-32D104 AV-32D304
SYS01 VIDEO IN 0~4 3 3
SYS02 PIP 0~1 0 0
SYS03 3D Y/C 0~1 0 0
SYS04 Y CV 0~1 1 1
SYS05 CCD PCHK 0~1 1 1
SYS06 PURITY 0~1 0 0
SYS07 VM 0~1 0 0
SYS08 NOISE CR 0~1 0 0
SYS09 CLR TEMP 0~1 0 1
SYS10 THEATER 0~1 1 1
SYS11 THEATER PRO 0~1 0 1
SYS12 BBE 0~1 0 1
SYS13 HYP SURR 0~1 1 1
SYS14 16:9 MD 0~1 0 0
SYS15 HYP SCAN 0~1 1 1
SYS16 EZ SURF 0~1 0 0
SYS17 ID DISP 0~1 0 1
SYS18 COMPULINK 0~1 0 1
SYS19 CCD 0~1 1 1
SYS20 VCHIP 0~1 1 1
SYS21 VCHIP CA 0~1 1 1
SYS22 JVC LOGO 0~1 1 1
SYS23 CMP IN 0~1 1 1
SYS24 CXA1875 0~1 0 0
SYS25 PIM 0~1 0 1
SYS26 GAME MD 0~1 1 0
(No.52121)1-23
4.7 ADJUSTMENT PROCEDURE
4.7.1 CHECK ITEM
Measuring
Item Test point Adjustment part Description
instrument
B1 POWER DC voltmeter B1 Connector (1) Receive a black and white signal. (color off)
SUPPLY 1 pin TP-91 (2) Connect the DC voltmeter to TP-91 (B1 connector 1
Check 3 pin TP-E pin) and TP-E (B1 connector 3 pin).
[MAIN PWB] (3) Confirm that the voltage is DC134.5V±2V.
4.7.2 IF VCO
Measuring
Item Test point Adjustment part Description
instrument
IF VCO Remote [10.VCO] • Under normal conditions, no adjustment is required. And
control unit it must not adjust without signal.
VCO transf. (T111) (1) Receive a NTSC broadcast.
[MAIN PWB] (2) Select the 10.VCO.
(3) It checks that turn the VCO transf. and the character
of "HIGH LEVEL" changes the color.
(4) Next, it check that turn the VCO transf. on the
contrary and the color of "LOW LEVEL" changed.
(5) At this time, it checks that "SYNC" is "YES".
TUNER MAIN (6) Turn the VCO transf. and it is made for the character
HIGH LEVEL
REFERENCE LEVEL GREEN of "REFERENCE LEVEL" to become green.
LOW LEVEL Again, it checks that "SYNC" is "YES".
SYNC YES
4.7.3 RF AGC
Measuring
Item Test point Adjustment part Description
instrument
RF AGC Remote [1.V/C(S)] (1) Receive a broadcast.
control unit S45 : AGC ADJ (2) Select the 1.V/C(S).
(3) Select the <S45>(AGC ADJ).
(4) Press the MUTING key and turn the color off.
Setting item Variable range Initial setting value (5) With the [VOL ] key to get the noise in the screen
picture (zero side of setting value).
S45 : AGC ADJ 0~127 63 (6) Press the [VOL ] key several times and step when
noise disappears from the screen. At this time, not to
increase the value too much.
(7) Change to other channels and make sure that there
is no irregularity.
(8) Press the [MUTING] key and get color out.
4.7.4 FOCUS
Measuring
Item Test point Adjustment part Description
instrument
FOCUS Signal FOCUS VR (1) Receive a crosshatch signal.
generator [In HVT] (2) While looking at the screen, adjust the FOCUS VR
to the vertical and horizontal lines will be clear and
make fine in a detail.
Clear and fine
(3) Make sure that the picture is in focus even when the
screen gets darkened.
1-24 (No.52121)
4.7.5 DEFLECTION CIRCUIT
• The setting (adjustment) using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
Measuring
Item Test point Adjustment part Description
instrument
V. POSITION & Signal [2.DEF(D)] (1) Receive a crosshatch signal.
V. SIZE generator D05 : V PHASE (2) Select the 2.DEF(D).
D07 : V SIZE (3) Select the <D05>(V PHASE) and it checks that the
Remote value of <D05> is 0.
control unit V. CENTER SW (4) Adjust the V. CENTER SW to become the signal
(S421) center agree with the CRT vertical center.
[MAIN PWB] (5) Then adjust the <D07>(V SIZE) to the vertical
screen size become the values given below (bottom
of screen is to be located within the 85%~95%
range).
Picture
Screen D05 V PHASE 0
size
size (100%)
92% D07 V SIZE 70
(No.52121)1-25
Measuring
Item Test point Adjustment part Description
instrument
H. SIZE / Signal [2.DEF(D)] (1) Receive a circle pattern signal.
H. POSITION / generator D03 : H POSITION (2) Select the 2.DEF(D).
SIDE PIN D15 : H SIZE (3) Adjust left-right center with <D03>(H POSITION) to
Remote D23 : EW PARA become screen center agree with CRT center (A=A'
control unit D19 : EWCR TOP as shown in figure).
D21 : EWCR BTM (4) Receive a cross-hatch signal.
(5) Adjust the horizontal size with <D15>(H SIZE) to
become the value given below.
(6) Adjust the <D23>(EW PARA) to the vertical lines
A A' become straight.
(7) It check that horizontal size is not illegal.
(8) When the vertical lines of 4 corner does not turn into
a straight, adjusts them with <D19>(EWCR TOP)
and <D21>(EWCR BTM) to correctly.
D03 H POSITION 16
H POSITION ADJUSTMENT
D15 H SIZE 32
D23 EW PARA 36
Screen size 92%
D19 EW CR TOP 12
D21 EW CR BTM 15
Straight Straight
1-26 (No.52121)
4.7.6 VIDEO CIRCUIT
• The adjustment using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
• Do not change the initial setting values of the items not listed in ADJUSTMENT PROCEDURE.
Measuring
Item Test point Adjustment part Description
instrument
WHITE Signal [7.LOW LIGHT] (1) Receive a black and white signal (color off).
BALANCE generator S01 : BRIGHT (2) Select the 1.V/C(S).
(Low Light) S11 : R CUTOFF (3) Confirm the initial setting value of <S11>(R CUT-
Remote S12 : G CUTOFF OFF), <S12>(G CUTOFF),<S13>(B CUTOFF) and
control unit S13 : B CUTOFF <S01>(BRIGHT)
(4) Select the 7.LOW LIGHT.
SCREEN VR (5) Display a single horizontal line by pressing the [1]
[In HVT] key .
(6) Turn the SCREEN VR all the way to the left.
(7) Turn the SCREEN VR gradually to the right from the
left until either one of the red, blue or green colors
appears faintly.
(8) Use the [4]~[9] keys and adjust the other 2 colors
which except the appeared color to where the single
R CUTOFF B CUTOFF
horizontal line appears white.
BRIGHT G CUTOFF
(9) Turn the SCREEN VR to where the single horizontal
line glows faintly.
BRIGHT (10) Press the [2] key to release the single horizontal line.
(11) Adjust the bright level to become the black
LOW LIGHT ADJUSTMENT MODE
component shines white slightly.
(12) Confirm that whether the color ingredient of R, G or
B is visible to the black component, which shines
white slightly.
(13) When the color ingredient can be seen, two colors
other than a visible color are adjusted, and it is made
to look white.
(14) Return the value of bright to initial setting value.
(15) Press the [3] key to exit the WHITE BALANCE
MODE.
(No.52121)1-27
Measuring
Item Test point Adjustment part Description
instrument
WHITE Signal [8.HIGH LIGHT] (1) Receive a NTSC black and white signal (color off).
BALANCE generator S14 : R DRIVE (2) Select the 1.V/C(S).
(High Light) S15 : B DRIVE (3) Confirm the initial setting value of <S14>(R DRIVE)
Remote and <S15> (B DRIVE).
control unit (4) Select the 8.HIGH LIGHT.
(5) If they are differ, set the <S14> and <S15> to the
correct initial setting value in the 1. V/C(S).
(6) Adjust the screen color to white with the [4], [6], [7]
and [9] keys.
EXIT
R DRIVE B DRIVE
HIGH LIGHT adjustment mode
R DRIVE B DRIVE
DRIVE ADJUSTMENT Initial setting value
S14 : R DRIVE 64
S15 : B DRIVE 64
SUB BRIGHT Remote [1. V/C(S)] • White balance (low light and high light) adjustment
control unit S01 : BRIGHT should be done.
(1) Receive a NTSC broadcast.
(2) Select the 1. V/C(S).
(3) Select <S01>(BRIGHT).
BRIGHT ADJUSTMENT Initial setting value (4) Confirm the initial setting value of the <S01>.
(5) If the brightness is not the best with the initial setting
S01 : BRIGHT 64 value, make fine adjustment of the <S01> until you
get the optimum brightness.
1-28 (No.52121)
Measuring
Item Test point Adjustment part Description
instrument
SUB COLOR Remote [1. V/C(S)] [ Method of adjustment without measuring instrument ]
control unit S03 : COLOR (1) Receive a broadcast.
(2) Select the 1. V/C(S).
(3) Select <S03>(COLOR).
(4) Confirm the initial setting value of the <S03>.
(5) If the color is not the best with the Initial setting
value, make fine adjustment of the <S03> until you
get the optimum color.
S03 : COLOR 55
0V
W C (A) Voltage difference [V]
B Model name
M
( ) (A):W~B
AV-32D104 /AYA
AV-32D304 /AYA +20V
AV-32D104 /ARA
AV-32D304 /ARA +18V
AV-32D104 /AMA
AV-32D304 /AMA +20V
(No.52121)1-29
Measuring
Item Test point Adjustment part Description
instrument
SUB TINT Remote [1. V/C(S)] [ Method of adjustment without measuring instrument ]
control unit S04 : TINT (1) Receive a broadcast.
(2) Select the 1.V/C(S).
(3) Select <S04>(TINT).
(4) Confirm the initial setting value of the <S04>.
(5) If the tint is not the best with the Initial setting value,
make fine adjustment of the <S04> until you get the
optimum color.
S04 : TINT 64
AV-32D104 /ARA
+2V
AV-32D304 /ARA
AV-32D104 /AMA
+4V
AV-32D304 /AMA
1-30 (No.52121)
4.7.7 MTS CIRCUIT
Measuring
Item Test point Adjustment part Description
instrument
MTS INPUT Remote [3.SOUND(A)] (1) Select the 3.SOUND(A).
LEVEL control unit A01 : IN LEVEL (2) Select the <A01>(IN LEVEL).
check (3) Verify that the <A01> is set at its initial setting value.
A01 : IN LEVEL 10
MTS TV audio R OUT [3.SOUND(A)] (1) Input the stereo L signal (300Hz) from the TV audio
SEPARATION multiplex L OUT A02 : LOW SEP multiplex signal generator to the antenna terminal.
signal [AUDIO OUT] A03 : HI SEP (2) Connect an oscilloscope to R OUT pin of the AUDIO
generator OUT, and display one cycle portion of the 300Hz
signal.
Oscilloscope (1) Select the 3.SOUND(A).
(2) Select the <A02>(LOW SEP).
Remote (3) Confirm the initial setting value of the <A02>.
control unit (4) Adjust the <A02> so that the stroke element of the
300Hz signal will become minimum.
(5) Change the connection of the oscilloscope to L OUT
pin of the AUDIO OUT, and enlarge the voltage axis.
L-Channel R-Channel (6) Change the signal to 3kHz, and similarly adjust the
signal waveform crosstalk portion <A03>(HI SEP).
Minimum
(No.52121)1-31
4.7.8 PURITY AND CONVERGENCE
PURITY ADJUSTMENT
(1) Demagnetize CRT with the demagnetizer.
(2) Loosen the retainer screw of the deflection yoke.
(3) Remove the wedges. WEDGE
(4) Input a green raster signal from the signal generator, and DEFLECTION
YOKE
turn the screen to green raster.
(5) Move the deflection yoke backward.
P
(6) Bring the long lug of the purity magnets on the short lug and
position them horizontally. (Fig.2) CRT
(7) Adjust the gap between two lugs so that the GREEN RAS-
46
TER will come into the center of the screen. (Fig.3)
(8) Move the deflection yoke forward, and fix the position of the
deflection yoke so that the whole screen will become green. P/C
(9) Insert the wedge to the top side of the deflection yoke so that MAGNETS
it will not move.
(10) Input a crosshatch signal.
(11) Verify that the screen is horizontal.
P/C MAGNETS
(12) Input red and blue raster signals, and make sure that purity
P : PURITY MAGNET
is properly adjusted. 4 : 4 POLES (convergence magnets)
6 : 6 POLES (convergence magnets)
Fig.1
PURITY MAGNETS
Long lug
Short lug
Bring the long lug over the short lug
and position them horizontally.
Fig.2
CENTER
Fig.3
1-32 (No.52121)
STATIC CONVERGENCE ADJUSTMENT
(1) Input a crosshatch signal.
(2) Using 4-pole convergence magnets, overlap the red and
blue lines in the center of the screen (Fig.1) and turn them
to magenta (red/blue).
(3) Using 6-pole convergence magnets, overlap the magenta
(red/blue) and green lines in the center of the screen and (FRONT VIEW)
turn them to white.
(4) Repeat 2 and 3 above, and make best convergence.
BLUE RED
GREEN GREEN
RED BLUE
(FRONT VIEW)
GREEN GREEN
RED BLUE BLUE RED
RED
GREEN
BLUE
BLUE
GREEN
RED
Fig.3
(No.52121)1-33
4.7.9 HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN CIRCUIT
4.7.9.1 HIGH VOLTAGE HOLD DOWN CIRCUIT
After repairing the high voltage hold down circuit.
This circuit shall be checked to operate correctly.
RESISTOR
T502
HVT
Relay
R532 Heater
POWER
ON/OFF 3 2 1 S1 CONNECTOR
R533
Q532
X-RAY1 X-RAY2
D535 L521
R534
Q531
4
D531 R537 R525 D525
R538 C533 R535 C525
1-34 (No.52121)
SECTION 5
TROUBLE SHOOTING
(No.52121)1-35
JVC SERVICE & ENGINEERING COMPANY OF AMERICA
DIVISION OF JVC AMERICAS CORP.
www.jvcservice.com(US Only)
(No.52121)
Printed in Japan
WPC