RUBBER CONVEYOR BELT MANUFACTURER DIAMOND PRODUCTSCONTENTS ABOUT US DIAMOND ABRASION RESISTANT CONVEYOR BELTS (FEATURES & APPLICATIONS) DIAMOND ABRASION RESISTANT CONVEYOR BELTS (TECHNICAL SPECIFICATIONS) DIAMOND OIL RESISTANT CONVEYOR BELTS ~ (FEATURES & APPLICATIONS) DIAMOND OIL RESISTANT CONVEYOR BELTS (TECHNICAL SPECIFICATIONS) DIAMOND HEAT RESISTANT CONVEYOR BELTS (FEATURES & APPLICATIONS) DIAMOND HEAT RESISTANT CONVEYOR BELTS (TECHNICAL SPECIFICATIONS) DIAMOFLEX CONVEYOR BELTS ~ (FEATURES & APPLICATIONS) DIAMOFLEX CONVEYOR BELT TEST DIAMOND ELEVATOR CONVEYOR BELTS (FEATURES, APPLICATIONS & TECHNICAL SPECIFICATIONS) ACCESSORIES & SERVICES CONVEYOR BELT STRUCTURE BELT SELECTION CHART COMPARISON OF THE CHARACTERISTICS OF VARIOUS FABRICS. MINIMUM BELT COVER THICKNESS. STANDARDS FOR ABRASION RESISTANCE. STANDARDS FOR HEAT AND OIL RESISTANCE O0GO New Prosperity BeltingOGG New Prosperity Belting ABOUT US New Prosperity Belting Founded in Thailand in 1997, New Prosperity Belting Co, Lid. (NPB) specializes in rubber conveyor belt manufacturing and related services NPB has developed a line of heavy duty conveyor belts under the Diamond trademark engineered for working conditions and industrial applications that require superb resilience and reliability. Diamond rubber conveyor belting is the result of NPB's commitment to product development and innovation aimed at enhancing the productivity of our clients. NPB's synthetic textile multi-ply belting is manufactured under license from Dunlop Enerka BV-Netherlands in compliance with DIN standards. Our satisfied clients worldwide (in Australia Canada. India. Vietnam, Cambodia and Laos) include industry leaders in mining. cement production, feed handling, timber processing, glass container production. petrochemical processing, ore extraction, smelting, recycling, composting and power generation.OGG New Prosperity Belting DIAMOND ABRASION RESISTANT CONVEYOR BELTS NPB's line of heavy duty Abrasion Resistant Diamond conveyor belts feature an innovative. compact design that provides high splice strength and excellent mechanical characteristics while using a minimum number of plies. Regardless of the tensile strength, the Diamond carcass consists of synthetic EP fabrics reinforced with an inter-ply skim of resilient, high quality rubber compound. The rubber cover is available in 3 cover grades: High (DA). Super (DS) and Extra (DE) resistance to abrasion & impact. Diamond - DA + High resistance to abrasion from coarse materials such as sand, earth, clay, bituminous coal. gravel. timber. ground cement, etc. + Cover thickness: 1.5mm-3mm (top), lmm-1.5mm (back) + Applications: mining, steelworks, foundries, cement & concrete plants, quarries, ports, power stations, ore processing plants. glass container factories, and other industries that require conveyance of coarse or sharp materials. Diamond - DS + Super resistance to abrasion & impact from coarse materials such as gravel, anthracite coal, coke, sinter, overburden limestone. iron ore, etc. + Cover thickness: 3mm-5mm (top). 1.5mm (back) + Applications: mining, steelworks, foundries, cement & concrete plants, quarries, ports, power stations, ore processing plants, glass container factories, and other industries that require conveyance of coarse or sharp materials. Diamond - DE + Extra resistance to abrasion & impact from sharp and heavy materials such as coarse ore, broken coal, sharp gravel, glass cullet, limestone slag, trap rock, coal lumps ete, + Cover thickness: 4.5mm-émm (top), 2mm-3mm (back). + Applications: mining, steelworks, foundries. cement & concrete plants, quarries, ports, power stations, ore processing plants, glass container factories, and other industries that require conveyance of coarse or sharp materials.OGG New Prosperity Belting DIAMOND ABRASION RESISTANT BELTS Belt Types D 250/2 D 315/2 D 40/2 D 400/3, D 50/3 D 500/4 D 630/3 630/4 —D 630/5 D 80/3 800/4 —D 8900/5, 1000/4 1000/5 1000/6 D 1250/4 1250/5 1250/6 BELT WIDTH Available in standard widths from 300 mm to 1400 mm. BELT THICKNESS The total belt thickness is the sum of the top and bottom covers plus carcass thickness. Permitted tolerances of the total belt thickness comply with international standards BELT EDGES Belt edges available with either molded or cut (sealed) edges. BELT LENGTH The belt length is stated in meters (m), either open or endless” * Open belt length is the circumference of an installation plus extra length for splicing. Endless belt length is the inner circumference of the spliced belt PULLEY DIAMETERS Pulley diameters are determined by carcass thickness and tensile strength. For minimum pulley diameters see page 13 CARCASS CONSTRUCTION The carcass is available in 2-6 ply synthetic EP (polyester-nylon) fabric. EP fabrics are impervious to moisture, have a low elongation. and provide high tensile strength COVER THICKNESS The thickness of top and bottom coveris stated in millimeters (mm). Permitted tolerances of the cover thickness comply with international standards ELONGATION Elongation at break in warp: 14%-18%, Elongation at T1* 1%-1.8%, “Elongation at T1 occurs ifa stress equivalent to 10% of the ‘specified nominal tensile strength is applied. NUMBER OF PLIES ‘The standard values for nominal tensile strength of each individual ply are as follows 63 80 100 125 160 200 250 315 400 500 irri Note The nominal strength of the carcass isthe strength of each ply multiplied by the number of plies, rounded off to the nearest nominal tensile strength. The number of plies is left out in belt types where the carcass is determined by the type description (ie. 2-4 plies). WEIGHTS & THICKNESS D- 315 4.00 4.80 D = 400 4.40 5.30 D - 500 5.00 5.90 D - 630 5.50 6.50 D - 800 6.09 7.20 D- 1000 6.50 7.80 D- 2250 © 7.20 8.10OGO New Prosperity Belting DIAMOND OIL RESISTANT CONVEYOR BELTS ae eS a 3G NPB's line of heavy duty Oil Resistant Diamond conveyor belts feature an innovative, compact design that provides high splice strength and excellent mechanical characteristics while using a minimum number of plies. Regardless of the tensile strength, the Diamond carcass consists of synthetic EP fabrics reinforced with an inter-ply skim of resilient. high quality rubber compound, The rubber cover is designed with an advanced formula available in 2 cover grades’ resistance to vegetable oils & animal fats (OR2), and resistance to mineral oils & petroleum-derived Diamond - OR1 + Superior resistance to swelling caused by materials that contain animal fats or vegetable oils such as grains, feed. rice, food mixtures, sugar. soybean, cellulose. etc. + Applications: pulp & paper plants, sawmills, feed & grain handling plants, rice mills, recycling plants, composting plants, sugar mills, fertilizer plants. and other industries that require conveyance of oily or greasy materials Diamond - OR2 + Superior resistance to swelling caused by materials that contain mineral oils or petroleum- derived grease such as timber, complex fertilizers, wood chips, asphalt, oil-soaked glass waste. etc + Applications: pulp & paper plants, sawmills, feed & grain handling plants. rice mills, recycling plants, composting plants, sugar mills, fertilizer plants. and other industries that require conveyance of oily or greasy materialsOGG New Prosperity Belting DIAMOND OIL RESISTANT BELTS 0#250/2 0315/2 © 400/2 0 400/3 © 500/30 S00/4 0630/3 0630/4 0630/5 9800/3 0 800/40 00/5 © 1000/4 9 1000/5 0 1000/6 © 1250/4 0 1250/5 0 1250/6 = oni, 082 BELT WIDTH Available in standard widths from 300 mm to 1400 mm. BELT THICKNESS The total belt thickness is the sum of the top and bottom covers plus carcass thickness. Permitted tolerances of the total belt thickness comply with international standards. BELT EDGES Belt edges available with either molded or cut (sealed) edges BELT LENGTH The belt length is stated in meters (m), either open or endless". * Open belt length means the circumference of an installation plus the extra length for splicing. The endless belt length is the inner circumference ofthe spliced belt PULLEY DIAMETERS Pulley diameters are determined by carcass thickness and tensile strength. For minimum pulley diameters see page 13 CARCASS CONSTRUCTION The carcass is available in 2-6 ply synthetic EP (polyester-nylon) fabric. EP fabrics are impervious to moisture, have a low elongation, and provide high tensile strength. COVER THICKNESS The thickness of top and bottom coveris stated in millimeters (mm), Permitted tolerances of the cover thickness comply with international standards. ELONGATION Elongation at break in warp: 14%-18%, Elongation at T1*: 1%-1.8% * Elongation at Ta occurs ifa stress equivalent to 10% of the ‘specified nominal tensile strength is applied. NUMBER OF PLIES The standard valtes for nominal tensile strength of each individual ply are as follows: 63 80 100 125 160 200 250 315 400 500 Nm Note: The nominal strength of the carcass isthe strength of ‘each ply multiplied by the number of plies, rounded off to the ‘nearest nominal tensile strength. The number of plies is left ‘out in belt types where the carcass is determined by the type description (ie. 2-4 plies) WEIGHTS & THICKNESS 0-315 4,00 0-400 4.40 5.30 0-500 5.00 5.90 0-630 5.50 6.50 0-800 6.00 7.20 0-100 6.50 7.80 0-1250 1.20 8.10OGG New Prosperity Belting DIAMOND HEAT RESISTANT CONVEYOR BELTS NPB's line of heavy duty Heat Resistant Diamond conveyor belts feature an innovative. compact design that provides high splice strength and excellent mechanical characteristics while using a minimum number of plies. Regardless of the tensile strength the Diamond carcass consists of synthetic EP fabrics reinforced with an inter-ply skim of resilient, high quality rubber compound. The rubber cover is designed with an advanced formula available in 3 cover grades: High (HA), Super (HS) and Extra (HE) resistance to heat and corrosion Diamond - HA (120°-170°C) + High resistance to cracking & hardening caused by hot materials such as fertilizer granules, hot pellets, etc + Applications: steelworks, cement plants, lime kilns, chemical processing plants, foundries, slag recovery facilities. smelters. glass-recycling plants. and other industries that require conveyance of hot or corrosive materials. Diamond - HS (170°-220°C) + Superior resistance to cracking & hardening caused by very hot materials such as ore powder. slag, hot chemicals. glass waste, etc. + Applications: steelworks, cement plants, lime kilns, chemical processing plants. foundries, slag recovery facilities, smelters, glass-recycling plants. and other industries that require conveyance of hot or corrosive materials Diamond - HE (220°-300°C’) + Maximum resistance to cracking & harciening caused by extremely hot materials such as sintered ores, cokes. cement clinker, phosphates, etc. + Applications: steelworks, cement plants, lime kilns. chemical processing plants, foundries, slag recovery facilities, smelters, glass-recycling plants, and other industries that require conveyance of hot or corrosive materials. “For only short periods at limit temperature.OGG New Prosperity Belting DIAMOND HEAT RESISTANCE BELTS Eee HA250/2 H 315/2 H 400/2 H 400/3 H 500/3 # So0/4 H 630/3 -H 630/4 fH 630/5 H 00/3 00/4 H 800/5 H 1000/4 # 1000/5 H 1000/6 H 1250/4 # 1250/5 H 1250/6 BELT WIDTH Available in standard widths from 300 mm to 1400 mm, BELT THICKNESS The total belt thickness is the sum of the top and bottom covers plus carcass thickness. Permitted tolerances of the total belt thickness comply with international standards BELT EDGES Belt edges available with either molded or cut sealed) edges. BELT LENGTH The belt length is stated in meters (m), either open or endless’ * Qpen bel length means the circumference of an installation plus, the extra length for splicing. The endless belt length is the inner circumference ofthe spliced belt PULLEY DIAMETERS Pulley diameters are determined by carcass thickness and tensile strength. For minimum pulley diameters see page 13 ‘CARCASS CONSTRUCTION The carcass is available in 2-6 ply synthetic EP (polyester-nylon) fabric. EP fabrics are impervious to moisture, have a low elongation, and provide high tensile strength COVER THICKNESS The thickness of top and bottom covers stated in millimeters (mm). Permitted tolerances of the cover thickness comply with international standards. ELONGATION Elongation at break in warp : 14%-18% Elongation at Tt": 1%-1.8%, “Elongation at Ta occurs if a stress equivalent to 10% of the specified nominal tensile strength is applied. NUMBER OF PLIES The standard values for nominal tensile strength of each individual ply are as follows: 63 80 100 125 160 200 250 315 400 500 Nir) Note: The nominal strength of the carcass is the strength of each ply multiplied by the number of plies, rounded off to the nearest nominal tensile strength. The number of plies is left out in belt types where the carcass is determined by the type description (ie. 2-4 plies). WEIGHTS & THICKNESS Eo co wes 4.00 4.80 4904.40 5.30 a-500 5.00 5.90 ue305,50 6.50 a-s00 6.00 7.20 1909 6.50, 7.80 1280 7.20 8.30OGG New Prosperity Belting DIAMOFLEX CONVEYOR BELT 250/2 315/3 315/2 400/3 40/2 00/3 500/2 00/3 1000/2 1000/3 BELT WIDTH Available in standard widths from 300 mm to 1400 mm. BELT THICKNESS The total belt thickness is the sum of the top and bottom covers plus carcass thickness, Permitted tolerances of the total belt thickness comply with nternational standards, BELT EDGES Belt edges available with either molded or cut (sealed) edges. COVER THICKNESS: The thickness of top and bottom cover is stated in millimeters (4:2, 6:2and 8:4). Permitted tolerances of the cover thickness comply with international standards, PULLEY DIAMETERS For minimum pulley diameters see page 13 NPB's innovative DiamoFlex conveyor belt is engineered for superb performance and durability in the most demanding industrial applications. DiamoFlex combines high- strength splicing and synthetic EP triple-ply construction (minimum ply design), The extra-thick inte-ply skim is made from high quality rubber compound for exceptional resistance to heavy impact. APPLICATIONS DiamoFlex conveyor belt is specifically designed for use in extreme service conditions such as mining, steelworks. cement plants. foundries limestone quarries, smelters, glass contai factories, fertilizer plants, sawmills, power stations, etc COVER GRADE QUALITY key innovation of DiamoF lexis the sandwich-type construction of the carcass, which provides higner energy absorption and better impact resistance compared to regular 4 or 5-ply belts of eoual tensile sire CARCASS CONSTRUCTION The carcass is available with either 2 or 3-ply synthetic EP (polyester-nylon) fabric, EP fabrics are impervious to moisture, have a low elongation, and provide high tensile strength. ELONGATION Elongation at break in warp | 14%-18%. Elongation at Tr”: 1%-1.8% “Elongation at 73 occurs if stress equivalent to 10% of the specified nominal tensile strength Is applied NUMBER OF PLIES The standard values for nominal tensile strength of each individual ply are as follows 63 80 100 125 160 200 250 315 400 500 Nn) Note: The naminal strength ofthe carcass the strength of each ply ‘multiplied by the number of plies. rounded of to the nearest nominal tense strength. The numberof ples i left out in belt types where the carcass is determined by the type description (.e. 2-4 plies)OGO New Prosperity Belting DIAMOFLEX CONVEYOR BELT DiamoFlex conveyor belt is tested under simulated service conditions to compare with a 4 or 5-ply belt of equal tensile strength. Test Procedure A 10-kg object falls from a height of 2.5 meters onto a pre-stretched length of belting. The belting is supported by an idler on the spot where the weight drops onto the belt, After each impact. the remaining tensile strength of the belt is measured as a percentage of the original tensile strength DIAMOFLEX TEST og 25m 1 l testpiece n idler TEST RESULTS belttype 500/4 500/5 0/3 ‘remaining tensile strength aftertblow 69% 18% rr after2blows 34% sox Ea The result clearly shows that the DiamoFlex belt has a much higher impact resistance than a regular 4 or 5-ply belt of equal tensile strength due to the superior impact absorption qualities of the thick inner layer.OGG New Prosperity Belting DIAMOND ELEVATOR BELT COVER THICKNESS The thickness of top and bottom cover is stated in millimeters (2:2, 3:3, 4:4). Permitted tolerances of the cover thickness comply with international standards. BELT EDGES Bell edges available with either molded or cut (sealed) edges. BELT WIDTH Available in standard widths from 300 mm to 1400 mm. ELONGATION longation at break in warp | 14%-18% Elongation at Ti" :: 1%-1.8%. ‘Elongation at Ti occurs if stress equivalent lo 20% ofthe specifod nominal tensile strength is applied PULLEY DIAMETERS For minimum pulley diameters see pag Diamond Elevator Belt provides efficient and reliable ve al conveyance of bulk solids and various other materials. The number and capacity of buckets can be customized to meet your service requirements. APPLICATIONS Grains. pellets. rice. feed, and other soft materials. COVER GRADE QUALITY Diamond Elevator Belt is available in 3 cover grades’ + Abrasion Resistance + Heat Resistance + Oil Rresistance CARCASS CONSTRUCTION The carcass is available with either 4 or 6-ply synthetic EP (polyester-nylon) fabric. EP fabrics are impervious to moisture, have a low elongation, and provide high tensile strength. NUMBER OF PLIES The standard values for nominal tensile strength of each individual ply are as follows vem 100 125 160 200 250 318 400 590 [Note:The nominal strength ofthe carcass i indicated by the strength ‘of each ply multiplied by the numberof pies rounded of tothe nearest nominal tensile strength. The number of pies let out in belt types twee the carcass is determined by the type description fe 2-4 plies