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质量过程审核

Quality Process Audit

修订履历
Revision History

修订日期 修订内容 修订者


2018/12/12 初版发行 张小鹿

评分标准
Scoring criteria

*评价项目: 在稽核中,除不适合的项目外,其余项目均要评分。
SECTION: In the audit, all the items except the unsuitable items are to be scored
*评价基准: 各项目满分(1分)中,所记载的评分重点包含下列的基准评分。
Evaluation criteria: In each item's full score (1 points), the scores listed include the following benchmark scores.

1分:有规定,且实行记录没有欠缺,质量的维持向上做得十分彻底。
1 scores:There are regulations, and the implementation of records is not lacking, the quality of
maintenance is done very thoroughly

0.5分:有规定,但有部份不完备,且实行、记录中有某些部份欠缺,对品质向上之维持有影响。
0.5 score:There are regulations, but some are incomplete, and some of the implementation and
record are lacking, which has an impact on the maintenance of quality.

0分:规定及实行没有或记录有重大遗漏,对质量的维持向上有重大影响。
0 score:There are no or significant omissions in the regulations and implementation, which
have a significant impact on the quality of the maintenance

* 评分等级: A.90%(含)以上 判定为合格


Grade 90% (inclusive) or above, judged to be qualified

B.80%~89%(含)以上 判定为有条件合格
80%~89% (inclusive),judged to be conditionally qualified

C.80%分以下判定为不合格
80% or less is judged as unqualified

D.供应商未通过ISO体系认证判定为不合格。
The supplier has not passed the ISO system certification and is directly judged as unqualified.

E.供应商未定期内部进行品质稽核或者改善对策未形成文件追踪也视为不合格。
Suppliers do not regularly conduct quality audits or improve countermeasures.
*改善处置
Improve processing: 根据”Vendor Audit Report”中的指摘事项及评分结果,对于被指摘的事项3天内提出 改善计划。改
善处置,须在15天以内完成,并提出其改善计划或结果。 对于审核不合格之供应商经公司内部讨论可在
其改善后6个月后进行复审,连续2次不通过则列为一年内不得列进供应商体系内。
According to the non-conformities and scoring results in the "Vendor Audit Report", the
improvement plan is proposed within 3 days of the non-conformity.Improvements must be
completed within 15 days and an improvement plan or result is proposed.Suppliers who fail to
pass the audit may be reviewed after 6 months of improvement after internal discussions. If
they fail for 2 consecutive times, they shall not be listed in the supplier system for one year.
版本
A

g benchmark scores.

ot lacking, the quality of

向上之维持有影响。
the implementation and

plementation, which

y judged as unqualified.


easures.
3天内提出 改善计划。改
供应商经公司内部讨论可在
内。
Audit Report", the
provements must be
ed.Suppliers who fail to
ternal discussions. If
system for one year.
质量过程审核
Quality Process Audit
供应商: 审核日期:
XXXXXXX mm/dd/yyyy
Supplier: Audit Date:

工厂地点: BOE 审核员:


XXXXXXX XXXXXXXX
Factory Location: BOE Auditor:

审核类型: 审核结果:
Audit Type: Audit Result:
BOE评鉴人员意见:

仓储管理 Warehouse management

10
生产资源管理 Production resource management 进料检验 IQC

5
审核标准:
QSA Criteria: 0

通过 变更管理 EC management 生产制程 Pr


90 ~ 100%
Approved
有条件通过
Conditionally 80 ~ 89%
Approved 可靠性管控 Reliability control 品质检验 Quality inspe

不通过
< 80 %
Not Approved

审核项目 配分 自评得分 BOE 评分 自评得分率


No.
Audit Item Max Score Self Score BOE Score Self Approved %

1 仓储管理 Warehouse management 26 25 0 100%

2 进料检验 IQC 35 31 0 100%

3 生产制程 Production process 99 93 0 98%

4 品质检验 Quality inspection 46 44 0 100%

5 可靠性管控 Reliability control 17 16 0 100%

6 变更管理 EC management 17 17 0 100%

7 生产资源管理 Production resource management 66 56 0 97%

审核结果Audit Result ( % compliance) 306 201 0 66%

Rev. A
y

ouse management

10
进料检验 IQC

生产制程 Production process

品质检验 Quality inspection

BOE 得分率 目标得分率


BOE Approved % Goal %

#DIV/0! 90%

#DIV/0! 90%

#DIV/0! 90%

#DIV/0! 90%

#DIV/0! 90%

#DIV/0! 90%

#DIV/0! 90%

0% 90%
自评 BOE 评分
Back to Audit Summary 得分 Score
Self Score BOE Score
(Y=1,N=0,N/A=x)
平均分 Avg score: 100% #DIV/0!
1. 仓储管理 Warehouse management
计数 Counts: 25 0 自评
总得分 Subtotal: 25 0 Self Score

1.1仓储管理 产品搬运、储存和包装,包含进货、出货、不合格品贮存等方面的管理要求是否按文件定义执行?Are the management


Warehouse 1.1.1 requirements for product handling, storage, and packaging, including purchases, shipments, and storage of non- 1
management conforming products, as defined in the document?

贮存区是否按照下述区域区分:电子物料/非电子物料、环保物料/非环保物料、有毒腐蚀易燃化学品、贵重物品、IQC待检区域,合
格品/不良品,入库区/退货/出货区等?并有明确的标示进行管理?Is the storage area divided into the following areas:
1.1.2 electronic materials/non-electronic materials, environment-friendly materials/non-environment-friendly materials, toxic 1
corrosive and flammable chemicals, valuables, IQC inspection area, qualified products/defective products, warehousing
area/return/shipment area, etc.? And is it managed with clear labels?

是否有贮存规范和安全贮存场所来避免产品的损坏(如ESD等级、温湿度、5S,通风、防火),并粘贴在明显区域?是否有文件化
的搬运程序来避免产品的损坏(如堆叠高度、叉车管理)?并按规定执行?Are there storage specifications and safe storage
1.1.3 places to avoid damage to the product (such as ESD level, temperature and humidity, 5S, ventilation, fire protection) 1
and is it pasted at an obvious area? Are there documented handling procedures to prevent damage to the product (e.g.
stack height, forklift management)? And whether are they followed?
物料员是否有经过培训(收料、发料作业要求),是否取得上岗证?Have the material personnel been trained (receiving and
1.1.4 1
distributing material operation requirements) and have they obtained the work permit?

所有物料是否都明确的标示信息(料号,数量,厂商等)?Are all materials clearly identified (part number, quantity,


1.1.5 1
manufacturer, etc.)?

1.1.6 原物料是否有摆放要求,是否放置到指定的区域?Are raw materials required to be placed in designated areas? 1

1.1.7 合格物料/不合格物料是否有明显标示?Whether the qualified material/unqualified material identified? 1

1.1.8 物料摆放是否有堆高限制?Whether the materials package have height limitation? 1

有ESD、潮敏防护要求物料(板卡、屏、玻璃等)是否有进行防护?To ESD material, moisture sensitive protective


1.1.9 1
requirements (boards, screens, glass, etc.), whether have a protective method?

1.1.10 是否有规定不同物料的存储期限,如何进行确认?Is there a different material storage period, how to confirm? 1

对于呆滞物料(或对时间敏感的产品),是否定时安排检验时间,确认物料劣化程度?超期物料是否有标识?For EOL materials


1.1.11 (or time-sensitive product), whether arrange inspection timely to confirm the material degradation? Whether these 1
materials have a different logo?

针对超期材料的报废是否有相关规定,并按规定执行?是否有报废记录 Regards to the scrap materials whether there are


1.1.12 1
relevant provisions to follow? Whether there is scrap records?

报废品/报废仓之区隔、标示及避免混用是否明确定义及执行? Regards to the segregation of scrap/scrap warehouse, labeling


1.1.13 1
and avoid mixing, whether there is definition to follow and execute?

物料贮存是否遵从先进先出管理?先进先出是否有相关文档记录?产品应合理安排与码放有利于库房管理流程的顺利贯彻实施,库
内台帐有详细记录Material storage follow fifo management?Is there a relevant document first in first out?Products should
1.1.14 1
be reasonable arrangement and conducive to the smooth implement of the warehouse management process pattern,
and the rolls machine account have the detailed record

是否对各入料品项/数量建立程序说明订单对应收货单应遵守事项及核对项目以避免错料?Whether to establish procedures for


1.1.15 each item/quantity so that order to invoice receivable shall comply with and check the project in order to avoid the 1
wrong material?

仓库领用物料是否有明确的管理规范,对领用的物料,有明确的检验要求和检验项目?能够是否有管制程序避免因人为作业疏失导
致发错/入错/或分错库位?Warehouse recipients material specification, if there is a clear management of recipients of the
1.1.16 1
material, there is a clear inspection requirements and project?Whether to have a control procedure to avoid hair wrong
caused by artificial operation error/into/or points wrong location?
理货区操作单件流是否纳入文件规范,不同编码的物料在不同区域理货,各区域是否实现物理隔离?Whether tally area
1.1.17 operation sheet flow into the file specification, material in different regions of different coding tally, various regions to 1
realize physical isolation?
尾数箱分箱后,是否后IT系统对分箱品与整箱品实物确认一致性,作业要求体现在文件规范中。Mantissa box, box points after
1.1.19 whether IT system for physical points box with the whole case goods confirm consistency, specification requirements 1
embodied in the file.

仓库是否建立明确的理货异常处理规范?仓库禁止生产性返工作Whether to establish warehouse clear tally the exception


1.1.20 1
handling code?Warehouse ban on productive work
是否定期进行盘库,并将盘库结果与BOE信息系统进行核对?是否定期提交库存报告;库存报告详细记录当月出/入库货量、库存产
品信息;出库派送准时率,签收单返回及时率Whether the plate storage each on a regular basis, and check the plate
1.1.21 storage each will result to indicate information system?Whether to submit regular inventory report;Inventory report 1
detailed records for the month/inbound cargo, inventory products information;Outbound delivery on time rate, let
them return rate in a timely manner

1.1.22 仓库对所发的物料是否建立追溯系统?Warehouse to establish traceability system for all materials? 1

1.2 包装&出货
Pack&Shippin 1.2.1 尾数箱出货是否确认使用黄胶带?Does the mantissa shipment confirm the use of yellow tape? 1
g

1.2.2 出货前是否对出货数量进行核对?Is the number of shipments checked before shipment? 1

是否制定包装与栈板之包装标准并正确执行? 纸箱、支撑物,保护胶摩等材料是否合乎客户的要求,防止运输损坏?Whether the set


1.2.3 of packaging and pallet packaging standards and executed correctly?Carton, support, protection material such as 1
rubber mount is accordance with the requirements of customers, prevent damage of the transportation?

1.2.4 栈板是否有防腐烂与防虫蛀措施?Whether the pallet have method for anti-rot and insect-resistant? 1
得分 Score
(Y=1,N=0,N/A=x)
Remarks
BOE 评分
BOE Score

Layout WH check ok

Checksheet EOS, ESD,


temperature and humidity

All OP trained

All box have label to


control

Layout WH check ok

Check IQC reprot

Have separate storage


areas
Back to Audit Summary自评 BOE 评分
Self Score BOE Score 得分 Score
2.进料检验 (Y=1,N=0,N/A=x)
平均分 Avg score: 100% #DIV/0!
Incoming inspection
计数 Counts: 31 0 自评 BOE 评分
总得分 Subtotal: 31 0 Self Score BOE Score
是否有文件对检验员具备的资质进行定义(如需经过何种培训,需完成哪些考试)?所有的检验人员
2.1进料检验 已均经过相关培训、考试并且具备上岗资格?Is there a file to define inspectors have the
Incoming 2.1.1 qualifications of what is required to complete (such as required to pass through the training, 1
inspection examination)?Are all inspection personnel have been training, examination, and you have
are qualified?
各类物料检验所需的仪器、治具是否能满足检验要求?All kinds of inspection instruments, fixture
2.1.2 1
can meet the test requirements?
检验仪器、治具是否定期进行点检、保养,是否有记录?检验仪器及工具(关键器件专用测试仪器,
二次元,XRF/ICP等)有校验,GR&R试验、维修和保养规范,保留相关记录。是否不存在校验、保
养过期情况?Test instrument, the fixture is to check regularly, maintenance, do you have a
2.1.3 1
record?Inspection instruments and tools (key devices dedicated testing equipment, the
secondary yuan, XRF/ICP, etc.) have a check, GR&R test, repair and maintenance regulations,
keep relevant records.If there is no check, maintain expired?
是否有针对客户设备的管理(如LCD检验)规范?客户设备是否有标识?If there is a customer
2.1.4 specific equipment management, such as LCD inspection standard?Customer equipment x
have a logo?

检验仪器、设备、治具是否有对应的操作规范(如安规测试仪等)?Test instruments, equipment


2.1.5 1
and fixtures have a corresponding operation specification (e.g., safety tester, etc.)?
静电敏感材料检验时是否有完整的静电防护措施?
如PCBA、O/C、屏检验时设备是否接地、人员是否接地、是否安装离子风机Electrostatic sensitive
2.1.6 material inspection to see if there is a complete electrostatic protective measures? 1
Such as PCBA, O/C, screen test whether equipment grounding, personnel whether, if install
ion fan
检验区域环境是否满足要求(温湿度,静电防护,光照强度等)?Inspection area environment
2.1.7 whether meet the requirements (temperature and humidity, electrostatic protection, light 1
intensity, etc.)?

IQC 区域划分是否清楚定义收货区,待验区,允收区,暂存区,退货区?IQC area is divided into clearly


2.1.8 1
defined receiving area, quarantined area, acceptable area, the staging area, return money?
是否有文件规定对进厂的物料进行检验?文件有对良品、不良品、保存期限、保存环境进行定义,文
件是有效发放并及时更新,未经检验合格的物料不能使用。Is there a file regulation of materials
2.1.9 into the factory inspection?File has the fine products and bad product definition, retention 1
检验指导书详细是否定义了检验与测试的内容(如检验规范,资质,设备,方法,样品,限度样,治
time, save the environment, the file is effective to issue and update, without inspection of
具)?对检验相关记录有进行详细定义,检验人员是按照检验指导书作业,检验员手接触特殊物料时
material cannot be used.
有使用手套。Inspection instruction in detail whether defines the inspection and test of
2.1.10 content (such as inspection specifications, qualifications, equipment, method, sample, limit 1
检验指导文件是否明确描述了检验的参数和可接受的公差,对抽样的频率、样本大小、验收准则作出
samples, fixture)?Has a detailed definition to the inspection records, inspection personnel is
明确的规定,对检验的缺陷分类方式方法进行了说明,并明确了对不良品的处理方式。
to work according to the inspection instruction, inspector hand contact with special
实际检验按以上文件执行。Inspection
materials used gloves. guidance whether explicitly describes the parameters
2.1.11 and the acceptable tolerances, the sampling frequency, sample size and acceptance criteria 1
to make clear rules, the inspection of defect classification methods are illustrated, and the
handling of defective products.
Actual inspection in accordance with the above documents.
承认书与承认材料样本是否保存完善并可随时调阅?
2.1.12 1
Do approved sheets and material samples be well maintained and refered?

是否有限度样品之签核作业流程?限度样品之维护与记录是否确实?
2.1.13 Is there golden sample(limit sample) signing process? Does golden sample be well 1
maintained and recorded?

是否有免验品之作业流程?
2.1.14 1
Is there a STS procedure and performed?Record?

是否依 second source 规范导入新供货商并留下记录?


2.1.15 1
Is there a second source approve procedure and performed?Record?

针对生产线退回之良品,是否经合理之流程判别后再予以入库?
2.1.16 Do parts that were returned to warehouse from production line be inspected and then 1
returned to warehouse ?
对于来料检验不良品的处理有MRB流程支撑并遵守,MRB召开的入口规则明确。问题有反馈供应商
进行改善并闭环管理。For the treatment of the poor incoming inspection have MRB process
2.1.17 1
support and abide by, MRB at the entry rules clear.Improved feedback suppliers and the
closed loop management.
来料检验的相关数据记录被完整保存,文件有经过整理归档,便于查询,清晰可用。Incoming
2.1.18 inspection of the relevant data records be kept intact, has collated archived files, facilitate 1
query, clear available.

重工之材料,是否有重新检验与测试,并留下记录数据?
2.1.19 x
Do materials that were reworked be re-tested and keep record ?

特准放行之材料是否有完成特采程序与标示并留下纪录?
2.1.20 1
Is there record and marked for special approved material?
是否有订出材料不合格之目标,并对超出目标之材料提出矫正措施报告 (CAR) 且留下纪录?
2.1.21 Is there a procedure to define material quality goal and take corrective action for over goal 1
material and keep record?

检验异常、生产物料异常时是否建立完整的异常反馈、跟进、结案流程,是否按流程执行?
2.1.22 Inspection, an abnormal production material whether to establish a complete case abnormal 1
feedback, follow up, process, according to the process execution?

检验不合格品是否被标示隔离并按BOE要求,在系统中反馈异常?See if nonconforming product


2.1.23 is labeled isolation and in accordance with the requirements of indicate feedback anomalies 1
in the system?

检验记录是否被有效归档保存,需要时是否可以被快速查阅?Inspection records are preserved by


2.1.24 1
effective filing, if necessary can be quickly refer to?

IQC是否建立对物料仓过期物料的处理规范,是否满足BOE要求?Whether to establish IQC


2.1.25 x
handling of silos expired materials specification, whether meet the requirements to indicate?

所有量产之材料是否合格供货商(AQL)? 是否均在合格供应商名录中?
2.1.26 1
Does supplier define the AQL level for parts incoming inspection?

是否制订程序文件,稽核表及评分基准,以评核新供货商?
2.1.27 1
Does supplier has procedure, checklist & criteria to qualify new supplier?

是否定期对供货商评分管理,并依等级与排名做为买料时的参考?
2.1.28 Is there regularly vendor performance rank procedure and performed? Does suppliers order 1
will be impacted?

是否制订 Local Buy 之条件与程序文件?


2.1.29 x
Does supplier defined the local buy criteria and procedure ?

有对IQC检验报表结果采用统计技术,使用了多项统计分析工具进行分析,并针对分析结果采取了改
进措施,形成闭环管理Have the IQC inspection report results using statistical techniques, use
2.1.30 1
of multiple statistical analysis tools is analyzed, and the improvement measures on the
analysis, to form a closed-loop management

IQC是否建立环保管控标准,是否满足BOE要求?Whether to establish IQC environmental


2.2 RoHS 2.2.1 1
control standard, whether to meet the requirement to indicate?

是否宣告所有购买料件均符合 RoHS 要求?


2.2.2 Is declaration on the applicable substances of RoHS Directive available for each procured 1
component?

是否制订 RoHS 检验规范并由合格人员执行且留下记录?


2.2.3 1
Is there RoHS procedure and performed by qualified inspector?

工厂自购物料、客供物料是否按BOE要求进行环保检测并记录对应的检测数据?Factory since the


2.2.4 material for shopping, whether according to the requirements to indicate environmental test 1
and record the corresponding test data?

环保检测样品是否被妥善保存,异常追溯时是否可被快速查找?Whether environmental samples


2.2.5 1
are properly kept, whether they can be quickly find under abnormal trace?
Remarks
Back to Audit Summary自评 BOE 评分
Self Score BOE Score 得分 Score
3.生产制程 (Y=1,N=0,N/A=x)
平均分 Avg score: 98% #DIV/0!
Producing process
计数 Counts: 95 0 自评 BOE 评分
是否有产品相对应工艺流程图、质量控制计划,并有组装关键工艺控制点(并依照流程来控制生产品 总得分 Subtotal: 93 0 Self Score BOE Score
质)?相关文件是否张贴在可见处?
3.1 作业规范
Whether there is corresponding process flow chart, quality control plan and assembly key
Job 3.1.1 1
process control point(Control production quality according to process)?Are relevant
specification
documents posted where they are visible?
全部工位SOP是否已审核并正式发布,版本是否为最新?操作人员是否能理解SOP内容,并按照SOP
进行操作?
3.1.2 1
Has the SOP of all stations been reviewed and officially released? Is the version the latest?
Does the operator understand the SOP content and follow it?
各工站是否均有清楚明确作业标准,且按照标准落实执行?
3.1.3 Are the operating standards clearly defined and implemented in accordance with the 1
standards?

生产前是否确认所有材料版本与BOM表吻合( 材料清单查检表 )并留下纪录?


3.1.4 Are all material versions confirmed to be consistent with BOM (material list inspection form) 1
and recorded before production?

首末件及中间巡检报表是否按要求在做?Are the first and last documents and intermediate


3.1.5 1
inspection reports being done as required?

生产是否做首件测试,首件测试OK前的产品是否做相应隔离?Does the product undergo the first


3.1.6 1
test and is the product isolated before the first test is OK?

生产过程中,是否考虑产品外观之防护措施?
3.1.7 1
Are protective measures taken into account during production?
有生产看板、交接班记录、生产报表管理规定,且执行情况良好。生产看板(及时更新、异常原因、
数据准确),交接班(重要事项、异常情况、需跟进事项),生产报表(重点物料FDPPM,生产日
报,领料、首样确认、异常记录等).针对缺少物料问题,制定了有效的管理措施。如:包装称重、N
点法等
3.1.8 Production kanban, shift record, production report management regulations, and good 1
implementation. Production kanban (timely update, abnormal reasons, accurate data), shift
shift (important matters, abnormal situations, follow-up matters), production report (key
有规范要求PCB拆包装检查包装是否紧密完好,湿度指示卡(HIC)是否超标,是否在6个月有效期;不
material FDPPM, daily production, material collection, sample confirmation, abnormal
得出现划伤、分层起泡、焊盘氧化等明显外观缺陷,并完全落实。
record, etc.). Such as: packing weighing, N point method
There are norms that require PCB to unpack and check whether the packaging is tight and
3.2 SMT 3.2.1 1
intact, whether the humidity indicator card (HIC) exceeds the standard, and whether it is
valid for 6 months; No obvious appearance defects such as scratch, layer foaming and
有规范要求PCB拆封之后,到完成波峰焊的生产过程停留时间要求(≤24小时)生产现场严格按照要
welding
求管控。 plate oxidation shall occur and shall be fully implemented
有规范要求钢网加工方式,优选激光切割+电抛光方式(如:可选纳米钢网;钢网位置精度是否满足
PCB停留时间 3.2.2 According to the specification, after the PCB is unsealed, the residence time in the 1
0402 尺寸以上(含0402)CHIP器件开口以及位置精度要求:≤0.015mm; 0201类CHIP器件开口以
production process of wave soldering shall be no more than 24 hours. The production site
及位置精度要求:≤0.01mm, IC类元件开口以及位置精度要求:≤0.015mm等要求,实际操作与规范
shall be strictly controlled in accordance with the requirements
一致。
There are specifications for steel mesh processing mode, preferably laser cutting +
钢网设计要求 3.2.3 electropolishing mode (such as: optional nano steel mesh; Whether the position accuracy of x
steel mesh meets the requirements of CHIP device opening and position accuracy above the
size of 0402 (including 0402) : no more than 0.015mm; Requirements for opening and
有明确钢网检验规范,按照钢网检验规范检验钢网,检验和验收记录完整。
position accuracy of type 0201 CHIP devices: no more than 0.01mm; requirements for
Have
openingclear steel
and mesh accuracy
position inspection
ofspecification,
type 0201 CHIPinspect steelno
devices: mesh according
more to steelthe
than 0.015mm; mesh
钢网检验 3.2.4 1
inspection specification,
actual operation complete
is consistent with inspection and acceptance record.
the specification

有文件规定对不同钢网状态进行明确标识,分不同区域进行储存管理。
钢网标示与存贮 3.2.5 有文件规范钢网进出进行检查钢网的应力状况(如:有记录证明做到钢网张力要求如下:任一点张力
It is stipulated in the document to clearly mark different steel mesh states and store and 1
50N/cm≥F≥30N/cm四角4个点的张力差⊿F<10N/cm,钢网张力计有年度校验报告)实际与规范一
manage them in different areas.
致。
It is documented to check the stress condition of the steel mesh in and out of the steel
钢网张力测试 3.2.6 mesh (for example, it is documented that the tension requirements of the steel mesh are as 1
follows: the tension at any point 50N/cm is greater than or equal to F is greater than or
有文件规定钢网清洗制程中所使用的清洗剂、清洗时间、干燥时间、以及所有用到的其他耗费品,使
equal to 30N/cm, the tension difference at the four corners of the four points is greater than
用后需要清洗,钢网清洗记录完整。
or equal to F<10N/cm, and the annual check report of the steel mesh tension meter is
钢网清洗 3.2.7 It is stipulated in the document that the cleaning agent, cleaning time, drying time and all
available). 1
other consumables used in the cleaning process of steel mesh shall be cleaned after use,
有规范要求使用前须检查刮刀刀锋是否平整、是否有缺口或毛刺不良,是否有残余锡膏或脏污切换刮
and the cleaning record of steel mesh shall be complete.
刀时须进行印刷压力检验,每班最少拆除刮刀清洗1次,实际操作与要求一致。
It is required to check whether the blade of the scraper is flat, whether there is a gap or poor
刮刀检查 3.2.8 1
burr before use, whether there is residual tin paste or dirty switching scraper, the printing
pressure test must be carried out. The scraper should be removed and cleaned at least once
有规范要求锡膏印刷完成后一小时内需完成贴片,2小时内需完成回流焊,实际操作与要求一致。
per shift, and the actual operation is consistent with the requirements.
Specifications require solder paste printing completed within one hour to complete the
印刷时间 3.2.9 1
patch, 2 hours to complete reflow welding, the actual operation is consistent with the
requirements.
印刷机具有钢网自动擦洗功能;擦洗钢网的材料使用无纺布或无尘纸,操作与规范一致。
The printing machine has automatic scrubbing function of steel mesh; The material used for
印刷 3.2.10 1
scrubbing steel mesh is non-woven cloth or dust-free paper, and the operation is in
accordance with the specification.
锡膏印刷机设备能力满足要求(设备精度/制程精度Cmk>1.67)
印刷 3.2.11 Solder paste printing machine equipment capacity meets the requirements (equipment 1
precision/process precision Cmk>1.67)
有规定对开封24小时后的锡膏不可再用,需报废处理;开封已经使用的锡膏,在开封后不超过8小时
,允许再次装入锡膏罐内密闭冷藏,下次取用时须新旧锡膏搅拌使用,比例为3:1,再次回温后使用时
间为6小时,超过6小时须报废,同时不能用于0.4mmpitchCSP等密间距的印刷,实际操作与规范一

It is stipulated that the solder paste 24 hours after opening can no longer be used and
锡膏 3.2.12 1
should be scrapped; Kaifeng have used solder paste, in no more than 8 hours after opening,
有规范要求开封后未用完锡膏(内盖是否一直推到紧贴锡膏表面,挤出里面的空气后再拧紧外盖,未
allow into the solder paste tank airtight refrigerated again, next time access to new and old
使用完的锡膏是否在锡膏罐明确标识区分,使用时遵循“先入库、先使用”原则),实际操作与要求
used solder paste mixer, a ratio of 3:1, rebound again after use for 6 hours, more than six
一致
hours
It must be
is required bydiscarded,
regulationsat that
the same time can
the solder paste notis be
notused
usedinup0.4 mmpitchCSP
after dense the
opening (whether
锡膏 3.2.13 spacing of printing, such as to
practical operation insolder
accordance with specifications 1
inner cover is pushed close the surface
有规范要求在线生产的每个产品都进行检测,每两个小时收集记录锡膏品质的CPK数值,CPK值 of the paste, then tighten the outer cover
after extruding the air inside, whether the unused solder paste is clearly marked and
≥1.33,实际操作与要求一致;
distinguished
(注意检查锡膏厚度LSL/USL, in the solder paste tank, and the principle of "warehousing first and using
LCL/UCL是否与钢网厚度匹配),实际操作与要求一致。
first"specification
The is followed when using),
requires thatand theproduct
every actual operation
produced is consistent
online shouldwith the requirements
be tested. CPK value
锡膏测厚 3.2.14 1
of solder paste quality should be collected and recorded every two hours. CPK value is
greater than or equal to 1.33, and the actual operation is consistent with the requirements.
(please check whether the paste thickness LSL/USL and LCL/UCL match the steel mesh
有规范要求发现不良,应予以判断是否SPI误报,如果确认误报,叫设备工程人员对SPI进行调试,调
thickness), and the actual operation is consistent with the requirements.
试印刷机的程式要有记录。
SPI 3.2.15 清洗印锡不良PCB时,以无尘布或无尘纸蘸清洗液擦除锡膏,力度不要太大,清洗过后应完全吹干并 1
If the SPI error is confirmed, ask the equipment engineer to debug SPI. The program for
尽快印刷锡膏;OSP表面处理的PCB洗板次数是否小于等于1次,ENIG表面处理的PCB洗板次数是否
debugging the printing press should be recorded.
小于等于2次。
When cleaning PCB with poor tin printing, clean the paste with clean cloth or clean paper
PCB清洗 3.2.16 1
dipped in the cleaning liquid. Do not use too much force. After cleaning, blow dry
completely and print the paste as soon as possible. Whether the PCB washing times of OSP
surface treatment are less than or equal to 1, and whether the PCB washing times of ENIG
有设备保养、维护计划(包括日点检、周/月/季/年保养),并且记录完整。
设备保养 3.2.17 surface
Equipment treatment are lessmaintenance
maintenance, than or equalplan
to 2.(including daily inspection, 1
weekly/monthly/quarterly/annual maintenance), and complete records.
有做工艺过程能力即贴装能力分析,CPK值≥1.33,(使用6年后的贴片设备需经供应商校正、确认正
常后方可使用)。
贴片 3.2.18 Have the ability to do process analysis, i.e., adhesive capacity analysis, CPK value is greater 1
than or equal to 1.33, (after 6 years of use, the patch equipment shall be calibrated by the
贴片机完全满足POP、0201器件的加工能力,(终端旗舰机必须具备),识别引脚间距及BGA球间距
supplier and confirmed to be normal before use)
能力;识别0.4pitch的翼型引脚及球栅阵列的器件。
贴片 3.2.19 The patch machine fully meets the processing capacity of POP and 0201 devices (the 1
terminal flagship machine must have), and has the ability to identify pin spacing and BGA
ball spacing; Identify the airfoil pin at 0.4pitch and the device at the ball grid array.
机器统计抛料率,有系统进行监控以保证feeder或者吸嘴的问题可以立即被发现,,并相应采取行动以
保证制程控制。
贴片 3.2.20 1
Machine statistics of feed rates, monitoring systems to ensure feeder or nozzle problems
can be found immediately, and action to ensure process control.
有文件要求换料时需要进行记录物料信息,有IT防错料系统和人工抽样核对,并且现场有完整记录作
为证据。
贴片 3.2.21 Material information should be recorded when refueling is required in documents, IT anti- 1
mistake material system and manual sampling and verification should be provided, and
有文件规定定期进行吸嘴的对中校验、保养维护,有证据表明定期进行校验,(为防止器件损
complete records should be taken as evidence on site.
失、WLCSP封装器件必须用塑料吸嘴材质吸取)。
It is stipulated in the document that the suction nozzle shall be checked and maintained
吸嘴 3.2.22 1
regularly, and there is evidence that the suction nozzle shall be checked regularly (in order
to prevent device loss, the packaging device of WLCSP must be sucked with plastic nozzle
material).
有文件规定feeder维护程序,每个feeder都有它自己的序列号,并且有完整维护记录。
Feeder 3.2.23 There are documented feeder maintenance programs, each of which has its own sequence 1
有潮敏物料管理规范,潮敏器件在开封后有时间记录并是根据规范限定来监控暴露的时间(二次暴露
number and a complete maintenance record.
时间需要累积计算);现场MSD(湿敏器件)是否有标识,现场人员是否能够识别,按照规范作业?
There is a specification for the management of moisture-sensitive materials, and the time
潮敏物料 3.2.24 record of the moisture-sensitive device after opening is based on the specification to 1
有首件制作管理规定,首板按照文件进行器件记录和保留,检查错件/少件以及元件极性,并由品质人
monitor the exposure time (the second exposure time needs to be calculated cumulatively);
员确认后记录归档;首件有进行元件描述的确认、数值测量等辅助方法。
Is the field MSD (moisture sensitive device) identified and identified by field personnel
There is a management
according regulation for the production of the first piece. The first piece shall
to the specifications?
首件 3.2.25 be recorded and kept according to the documents, and the wrong parts/few parts and the 1
polarity of the components shall be checked, and the quality personnel shall record and file
AOI设备可验证单板贴片位置、精度和极性,有证据表明当超过标准范围时,有采取行动调整机器的
after confirmation. The first part has auxiliary methods such as confirmation and numerical
贴装参数记录,(终端产品必须使用炉前AOI)。
measurement for component description.
AOI 3.2.26 AOI equipment can verify the position, accuracy and polarity of veneer patch. There is 1
evidence that when the standard range is exceeded, action is taken to R&R≤30%以下(使用6
炉前使用AOI检测贴装品质,有文件要求做系统测试能力分析,每年做Gage adjust the record of
machine mounting parameters (AOI must be used before furnace for terminal products).
年后的AOI设备需经供应商校正、确认正常后方可使用)。
Before furnace, AOI is used to test the adhesive quality. There is a document requiring
AOI 3.2.27 AOI可以检测元件到位、元件错误、元件方位或极性错误;实时数据传输和统计数据工艺控制(SPC)软 0
system test capability analysis. Gage R&R should be no more than 30% or less every year
件监控缺陷趋势(每两个小时确认AOI良率,如低于规定良率97%时,改善贴片品质),提供进行有
(after 6 years of use, AOI equipment should be calibrated by the supplier and confirmed to
效的工艺控制和修理所需的数据。
be normal before use).
AOI can detect component in place, component error, component orientation or polarity
AOI 3.2.28 1
error; Real-time data transmission and statistical data process control (SPC) software
monitors defect trends (AOI yield is confirmed every two hours; if the yield is lower than
AOI未能检测的元件以及焊点已被公布并被了解并且作为目视检验的重点;有证据表明定期通过人工
97%, patch quality will be improved), and provides data required for effective process
目检反馈回的结果来验证AOI的覆盖范围。
AOI control and repair.
3.2.29 有文件定义测试温度曲线频率(量产产品的炉温曲线要求每天测量一次;试产产品的炉温曲线要求每
Components and solder joints not detected by AOI have been published and understood as 1
次上线前进行测量;换线必须测试),对于当前所生产的单板有对应的温度曲线,测试点至少4-6个位置
the focus of visual inspection; There is evidence that AOI coverage range is verified regularly
。有证据表明在当前的温度曲线与标准温度曲线不同时,采取了相应措施进行校正。
through the feedback results of manual eye inspection.
Document the frequency of test temperature curve (the furnace temperature curve of mass
回流 3.2.30 production products should be measured once a day; The furnace temperature curve of the
传送带的速度设定有在作业指导书中作出规定,其规定值与程序中的设定值相同,炉子链条是否有抖 1
trial product requires measurement before going online each time. For the currently
动情况;回流炉的温度设定点在作业指导书中规定,此规定值与程序中的设定值相同;温度曲线在制
produced veneer, there is a corresponding temperature curve, and there are at least 4-6 test
程窗口内是落到此文件规定的标准之内。
points.
The speedThere is evidence
setting that the current
of the conveyor temperature
belt is specified curve
in the is instruction,
work different from
andthe
thestandard
specified
回流 3.2.31 temperature curve and corresponding measures are taken to correct it. 1
value is the same as the set value in the program. The temperature setting point of the
reflux furnace is specified in the operation instruction, and the set value is the same as the
需要使用氮气回流焊接的PCBA,一般要求残氧量控制范围为1000~3000ppm,实际管控残氧量也满
set
足要求。value in the program; The temperature curve in the process window falls within the
回流 3.2.32 standards
PCBA that specified in this document.
requires nitrogen reflow welding generally requires a residual oxygen control x
range of 1000~3000ppm, and the actual control of residual oxygen also meets the
requirements.
有文件规定现场质量问题处理流程,并且有记录证明说明按照文件执行,出现异常调机后,是否有记
录。
制程 3.2.33 There is a document stipulating the on-site quality problem handling process, and there is a 1
record proving that it is executed according to the document, whether there is any record
使用机器分板(分板设备具备必要的粉尘吸收控制系统),要求每生产完成5panels拼板后,使用毛
after abnormal machine adjustment.
刷对分板工装内部进行粉尘和残留半边进行处理,实际操作与要求一致。
The use of machine panels (panel equipment has the necessary dust absorption control
分板 3.2.34 1
system), every production is required to complete 5panels panels, the use of brush on the
是否有规范要求跟踪前8PCS首件X-ray检测;生产中的每个任务令每二小时进行一次X-ray检测,检
panel tooling internal dust and residual half for treatment, the actual operation is consistent
测数量为2panels拼板,实际操作与规范要求一致,并有完整的检测记录。
with the requirements.
Whether there is a specification to track the first 8PCS of X-ray detection; Each task in
X-ray 3.2.35 x
production requires an X-ray detection every two hours, the detection quantity is 2panels,
使用自动化点胶机,并有规范要求点胶之前是对单板预热处理,定期用电子称检查点胶胶水重量(偏
the actual operation is consistent with the specification requirements, and a complete
差不超过理论胶水重量的10%,最大偏差不超过5mg)
detection record.
Use automatic dispensing machine and preheat the veneer before dispensing according to
自动点胶 3.2.36 1
the specification. Regularly weigh the checkpoint glue weight with electronic scale (the
deviation shall not exceed 10% of the theoretical glue weight and the maximum deviation
shall not exceed 5mg).
≥3个底部加热区,经BOE审批同意可选用设备使用年限≤5年的2个底部加热区的波峰焊炉;有规范要
不允许在线剪脚,器件进行前加工处理
波峰焊 3.2.37 求量产产品的波峰焊曲线要求每天测量一次;试产产品的波峰焊曲线要求每次上线前进行测量;需要 x
It is not allowed to cut the pin on line and preprocess the device
定期测量助焊剂比重,频率要求为:1)每次换新助焊剂时;2)同一桶助焊剂使用达到2天时;喷雾
均匀性每天测一次,实际操作与要求一致并有完整记录
2 wave soldering furnaces with the service life of the equipment less than 5 years can be
selected after BOE approval if there are more than 3 bottom heating areas. The wave
3.2.38 1
soldering curve of mass production products is required to be measured once a day
有规范要求至少每隔2个月从焊料槽中取样,做成分和杂质检验;Pb结果超标时,将检验频度降低至
according to the specification. The wave soldering curve of the trial product requires
每1个月1次;若检验不超标,检验频度延长3个月1次,实际操作与要求一致
measurement before going online each time. The specific gravity of flux shall be measured
Specification
regularly, andrequires sampling
the frequency from solder
requirement tank
shall be:at1)least
eachevery
time2the
months
flux isfor composition
renewed; 2) use
3.2.39 and impurity
the same inspection;
bucket When
of flux for Pb results
2 days; exceeded the
Spray uniformity standard,once
is measured the test frequency
a day, and thewas
actual 1
锡波高度需定期核对参数,每班测试炉温曲线,核对Profile参数,波峰焊炉温曲线符合BOE终端产品无
reduced
operationtois1intime every 1 month.
accordance with theIf requirements
the inspectionanddoes hasnot exceed the
a complete standard, the
record
铅波峰焊曲线要求;(参照《终端PCBA制造标准》14.4_表31),且有定义炉温板使用次数;
inspection frequency will be extended for 3 months once, and the actual operation is
Tin wave height
consistent needs
with the to check parameters regularly. Test furnace temperature curve every
requirements
3.2.40 shift and check Profile parameters. Wave soldering furnace temperature curve conforms to 1
BOE terminal product lead-free wave soldering curve requirements. (refer to table 31 of
14.4_ of "terminal PCBA manufacturing standard"), and define the number of times the
波峰焊的缺点率(DPMO)及产品不良率是否监控,超出目标或连续异常时及时分析原因改善,保留记
furnace
录 temperature plate is used;
3.2.41 1
Whether DPMO and product defect rate are monitored, analyze reasons for improvement
when exceeding the target or continuous abnormality, and keep records
需要定期对炉前、炉后目检人员进行GR&R测试
3.2.42 GR&R test should be carried out regularly for inspection personnel before and after the 1
furnace

现场是否有烙铁头报废标准?(如图片、限度样品等方式)
补焊 3.2.43 1
Is there any scrap standard for soldering tip on site? (such as pictures, limited samples, etc.)

烙铁温度和焊接时间设定是否根据物料规格进行控制并且文件化
3.2.44 Whether the soldering iron temperature and welding time setting are controlled and 1
documented according to material specifications
电烙铁标示、日常点检频率、点检记录、点检方法、点检设备检验(需要明确温度稳定在一定时间内
为最终值)
3.2.45 Soldering iron labeling, daily spot inspection frequency, spot inspection record, spot 1
inspection method, spot inspection equipment inspection (it is necessary to specify that the
temperature is the final value within a certain time)
根据各工位工时设置合理线速,产线上不允许出现堆板情况
3.2.46 Set the reasonable line speed according to the working hours of each station, the stacking 1
board situation is not allowed on the production line
综测仪使用前必须先预热30分钟以上,综测仪按照仪器设计方式进行摆放,散热孔30cm范围内没有
摆放其它仪器
3.2.47 Before using the synthometer, it must be preheated for more than 30 minutes. The x
synthometer should be placed in accordance with the instrument design. No other
综测仪使用前已确认使用期限必须在计量的有效日期范围之内;每周一次,白班开班两小时后,使用
instruments should be placed within the range of 30cm of the cooling hole
红外测温仪测量仪器表面温度,仪器出风口表面温度不高于37度
It has been confirmed that the service life of the integrator must be within the valid date of
3.2.48 x
measurement before use; Once a week, two hours after the day shift, use the infrared
测试夹具状态良好。(夹具脏污;气动夹具弹出、压合不顺畅、卡滞;测试针、信号针、射频针有氧
thermometer to measure the surface temperature of the instrument, the surface
化、脏污现象,信号针弯曲断裂;线缆有破损现象,RF头内有板屑、金属屑等杂物)
temperature of the instrument outlet is not higher than 37 degrees
The test fixture is in good condition. (the fixture is dirty; Pneumatic fixture pop-up, pressure
夹具 3.2.49 1
is not smooth, stuck; Test needle, signal needle, rf needle has oxidation, smudge
phenomenon, signal needle bending fracture; The cable is damaged. RF head has board
有金机管理指导文件,并能有效指导校正。包括操作方法、异常处理方法和纪录要求等
chips, metal chips and other sundries)
Have the gold machine management instruction document, and can effectively guide the
金机 3.2.50 各线缆(射频线、串口线、电源线、GPIB线等)连接良好。(针脚无弯曲、断裂、破损现象;射频线 1
correction. It includes operation method, exception handling method and record
缆的走线规范,弯曲半径要求大于线径的5~10倍,屏蔽箱内部射频线弯曲直径大于3cm,接头3cm
requirement
以内弯曲直径大于8cm;线缆横截面保持圆形)。
All cables (rf line, serial port line, power line, GPIB line, etc.) are well connected. (no bending,
线缆 3.2.51 1
breakage or breakage of the stitching; For the wiring specification of rf cables, the bending
是否建立完善的调测版本软件的内部管理、传递和使用规则,保证调测版本升级更新,调测软件传递
radius shall be 5~10 times greater than the wire diameter, the bending diameter of rf wires
到厂商后,厂商能及时使用最新版本装备软件,并保留完善的调测版本软件的传递使用记录。
inside thetoshielding
Whether establishbox shall internal
perfect be greater than 3cm, and
management, the bending
delivery and use diameter of the
rules of the debugging
软件管理 3.2.52 connector within to
version software 3cm shall the
ensure be greater thanand
upgrading 8cm. Keep the
updating of cross section of version.
the debugging the cable round.
After the 1
debugging software is delivered to the manufacturer, the manufacturer can timely use the
生产测试软件(产品版本软件/定制配置文件/装备版本软件)通过正规途径获取,工厂能够识别软件
latest version of the equipment software and keep the delivery and use records of the
是否已在BOE归档,是否为正式发布版本等。
perfect debugging version software.
测试软件 3.2.53 Production test software (product version software/custom configuration file/equipment 1
version software) is obtained through formal channels, and the factory can identify whether
the software has been filed in BOE and whether it is an official release version, etc.
工厂已建立升级存储介质管理要求,如外观需保持清洁,无破损,不允许使用存储介质在电脑之前传
递文件,在拷贝软件前需将存储介质进行格式化,存储介质只能用于升级,不得用作其他用途。
The factory has established the management requirements for upgrading storage media. If
存储介质 3.2.55 the appearance needs to be kept clean and without damage, it is not allowed to use the 1
storage media to transfer files before the computer, and format the storage media before
有受控的作业指导书规范烧录作业,能追溯软件版本/物料/产品的信息。烧录软件有进行备份和定期
copying the software. The storage media can only be used for upgrading and cannot be
检查。
used for other purposes.
烧录 3.2.56 There are controlled operation instructions to regulate the burning operation, which can 1
trace the software version/material/product information. The burn software has backup and
regular check.
3.3 组装过程
生产线之用料是否清楚区分且无混料之虞?
Assembly 3.3.1 1
Are all materials at production line clearly separated and not mixed up?
process

每日开线前能有首件确认表和相关checklist,能如实填写完整,并能对出现的不良或不符有详细记录
3.3.2 1
、分析和处理

是否有Shop Floor 系统监控整个生产制造流程并留下纪录可供后续追踪?


3.3.3 Is there shop floor system to monitor whole production processes and keep record?Can be 1
tracked back?

组装后所有机台必须经过全部功能测试站并留下纪录?
3.3.4 1
Are all products passed through all test processes and keep record?

是否对burn-in过程建立作业规范?作业规范是否在现场可见?
3.3.5 Are there job specifications established for the burn-in process? Are job specifications 1
visible on site?
是否burn-in室内温度有均匀分布?是否有温度管理规定?实际是否符合burn-in温度及burn-in时间要
求?是否有定期监控的机制?如2hour检查一次
3.3.6 Is there a uniform distribution of indoor temperature in burn-in? Is there a temperature 1
regulation? Does it actually meet the requirements of burn-in temperature and burn-in
time? Is there a mechanism for regular monitoring? Check once for 2hour
是否有对 burn-in 机台作巡检,留下记录并追踪不良机台分析结果?
3.3.7 Are there operators to check the abnormal display during burn-in, and record, follow up 1
those defects?

是否对所有机台作 100% Hi-pot 测试?


3.3.8 1
Does supplier perform 100% Hi-Pot test on production line?

是否对所有机台确认 EDID, carton label 及 rating label 序号是相同?


3.3.9 1
Does supplier confirm the serial number among EDID, the rating label and carton label?

停线准则是否清楚定义适当之停线时机?是否留下生产线停线纪录?
3.3.10 1
Is criteria of stop line clearly defined and implemented? Keep record?

复线时是否依照标准流程执行?复线条件是否适当?复线后是否留下复线纪录?
3.3.11 Does resume process after line stop be followed? Is conditions of resume reasonable?Keep 1
record?

当产品判定为判退时,是否有按重工之流程执行并留下纪录?
3.3.12 Is there a rework procedure and followed to do rework and keep record when rejected case
工艺指导书是否有对包装材料(含纸箱,栈板,填充材料)明确定义?清楚用量,用途,规格,型号;是否按照 1
happen?
规定的执行?详细的包装作业规范,含整机包装,栈板包装,中箱包装(如按照规定的填充物填充,打包膜
等是否符合规范等)
Are packing materials (including cartons, pallets and packing materials) clearly defined in the
3.3.13 1
process instructions? Clear dosage, usage, specification, model; Is it implemented in
有组装现场出现的各种异常处理流程,如换线停线、逆向物流,交换班、突发事件等,并依规范执行
accordance with the regulations? Detailed packaging operation specification, including the
,保留留有相应的处理记录。
whole machine packaging, pallet packaging, packaging in the box (such as filling in
There are all kinds of abnormal handling procedures in the assembly site, such as line
3.3.14 accordance with the provisions of filler, envelop, etc.) 1
changing, line stopping, reverse logistics, shift switching, emergencies, etc., which shall be
carried out in accordance with the specifications, and corresponding processing records
shall be kept.
是否对整机的制程、存放、搬运等环节有规定,防止外观划伤、跌落、碰撞等?且有效执行?
3.3.15 Is there any regulation on the process, storage and handling of the whole machine to 1
prevent scratches, falls and collisions? And effectively implemented?

生产线能否确保只有通过检验或测试完成之产品才能包装与出货?
3.3.16 1
Has a IT system to make sure all products are passed all test processes before packing?

包装前是否确认所有包装材无误?是否确认所有包装材之回收材质与标示?
3.3.17 Are all packing materials and accessories checked before packing?Have recycle marks on all 1
packing material and be checked before packing?

是否有缺漏件与错件之预防措施?所有测试治具是否确认回收?如秤重, P2L, Shop floor…


3.3.18 Is there fool-proofed or IT solution to avoid missing parts,wrong parts and all fixtures are 1
removed before packing?

系统能否追踪包装后产品之各项纪录?
3.3.19 1
Is ther a system to track product history after products are packed?

依据订单出货到客户前是否确认产品项目,数量,包装方式,目的地,条形码…?
3.3.20 Do part number, quantity, packing method, destination, barcode (1D & 2D),.. Be checked 1
base on customer order?
是否有IT系统来确保 carton 与 rating label 条形码信息符合规格?
3.3.21 Does supplier have IT solution to check barcode contents of carton and rating labels meet 1
spec?
是否有流程文件对分析、维修、检验人员的资质进行要求同时定义培训项目、培训时长、考核方式等
;在线的操作员全部通过上岗考核,并有相关考核记录、培训记录、持有上岗证
3.4维修返工
Whether there are process documents that require the qualification of analysis, maintenance
Maintenance 3.4.1 1
and inspection personnel and define training programs, training duration and assessment
rework
methods; All online operators have passed the on-job assessment, and have relevant
assessment records, training records, holding the on-job certificate
是否有文件定义针对维修后产品的检验标准、检验方式,检验人员是否通过考核及取得相应的上岗证
3.4.2 1
;针对LGA、BGA等特殊元器件维修后的X-ray检验是否做特殊说明并执行?

修理站对不良产品处理是否有完整留下纪录?是否对不良组件收集并作分析改善? 是否可提供维修纪录
?
3.4.3 1
Is repair data be completely written down and kept?Do defective parts be collected and
analized?Does repair data provide ?

不良产品经维修后,是否依维修规范回到生产线经过重新验证并留下纪录?
3.4.4 Is there a repair procedure and followed it to return all repaired machines back to 1
production line and kept record?

维修设备规格是否符合规格?维修用料管理是否适当?
3.4.5 Do repair equipments be setup and complied with spec?Are repair materials properly 1
controlled?

是否明确定义维修机台EMI,ESD,..等材料之使用限制?
3.4.6 1
Does clear define limitation of EMI/ESD material for repair machines such as used times?

是否有完善的文件化维修流程,并有完善的维修IT系统对整个维修流程进行防呆管理?
3.4.7 Is there a documented maintenance process and a complete maintenance IT system to 1
manage the entire maintenance process?
针对各种产品类型、物料有维修作业规范要求。操作人员能理解内容,并按照进行操作。(拆装方法
、专用设备、温度、时间、辅料和检验)
3.4.8 For all kinds of product types, materials have maintenance work specification requirements. 1
The operator can understand the content and follow it. (disassembly method, special
有完善的流程对产品的维修次数(PCBA只可维修3次)和维修标识(使用不可擦除的红色或黑色在板
equipment,
边进行维修次数的标示) temperature, time, accessories and inspection)
There is a complete process for the number of times the product is repaired (PCBA can only
3.4.9 1
be repaired for 3 times) and the number of times the product is repaired (the number of
times the product is repaired is marked on the edge of the board with red or black which
维修设备包括但不限于离子风机、起子、信号产生器等,同时所有设备有进行校准,并有在效期内的
cannot be erased).
标识,有点检、保养和维修记录 Maintenance equipments include but not limited to ion fan,
3.4.10 1
driver, signal generator, etc., all equipments should be calibrated and marked with the
period of validity, with audit inspection, maintenance and maintenance records
是否有完善的维修领用物料的管理流程,详细定义了维修领用物料的领用流程,需包含但不限于物料
正确性的核对,现场管理和温湿度管控?Is there a complete management process for the
3.4.11 receipt of the maintenance materials, which defines in detail the maintenance material 1
requisition process including but not limited to the verification of material correctness, on-
site management and temperature and humidity control?
是否有完善的流程对特殊物料(如:连接器,耳机插孔,USB接口)的维修,在维修过程中使用金属
片或金属罩维修防护进行定义?Is there a complete process to define the use of metal sheet or
3.4.12 1
metal cover for the maintenance of special materials (e.g. connectors, headphone jack, USB
interface)?
是否有完善的文件对维修后产品的清洁方法(、使用工具、辅料、检验标准等进行定义,现场有依据
文件定义对产品进行维修后清理? Is there a complete document defining the cleaning
3.4.13 1
methods (tools, accessories, inspection standards, etc.) of the products after maintenance?
是否有文件定义对维修数据需保存,保存期限及保存方式,现场有依据文件对维修数据进行保存;有
Clean on site after maintenance according to the document?
维修看板、交接班记录、维修报表管理规定,且执行情况良好?Whether there is a document
defining the maintenance data preservation, the term of preservation and the method of
3.4.14 1
preservation, and the maintenance data shall be saved on site according to the document;
是否有文件对维修后物料、成品的报废管理进行定义,如报废确认流程,报废判定标准等,同时现场
Maintenance display board, shift record, maintenance statement management regulations,
也是按照维修产品的报废流程在处理?是否有相关报废记录?Is
and good implementation? there any document defining the
scrap management of materials and finished products after maintenance, such as scrap
3.4.15 1
confirmation process, scrap judgment standard, etc. Meanwhile, deal with the scrap
management on site according to the scrap process of maintenance products? Is there any
是否有文件对在制产品、物料的管理进行定义说明,如温湿度管理、状态标示等?同时现场是否也是
scrap record?
依据文件定义来执行的?Is there any document defining the management of in-process
3.4.16 1
products and materials, such as temperature and humidity management, status labeling,
维修区域是否满足温湿度和5S要求?(区域整洁、整齐、有序。良品不良品区域标识明显,环保产品
etc.? At the same time, is it executed according to the document definition? the
维修区和非环保产品维修区严格区分,有明确生产状态标识及操作区域标识)Does
maintenance area meet the requirements of temperature, humidity and 5S? The area is tidy
3.4.17 and in order. Good and defective products are clearly marked in the region. The 0
environmental protection product maintenance area and the non-environmental protection
product maintenance area are strictly distinguished. The production status and operation
areas are clearly marked.)
Remarks
Check by sample before
product, but do not test
Gage R&R

Check profile

Check SOP machine


Components for repair
did not control 5S
自评 BOE 评分
Back to Audit Summary
Self Score BOE Score 得分 Score
平均分 Avg (Y=1,N=0,N/A=x)
4.品质检验 100% #DIV/0!
score:
Quality restriction
计数 Counts: 44 0
自评 BOE 评分
总得分 Subtotal: 44 0 Self Score BOE Score

检验与测试指导文件明确描述了检验的参数和可接受的公差,对抽样的频率、样本大小、验收准则作
出明确的规定,对检验的缺陷分类方式方法进行了说明,并明确对不合格品如何处理。对电性能、功
能及特性试验项目作出明确要求
4.1 品质检验
The inspection and test guidance documents clearly describe the inspection parameters and
Quality 4.1.1 1
acceptable tolerances, make clear provisions on the frequency of sampling, sample size and
restriction
acceptance criteria, explain the classification methods and methods of inspection defects,
and make clear how to deal with unqualified products. Make clear requirements for electrical
performance, function and characteristic test items

有流程文件对人员资质进行要求,明确规定培训科目、培训周期、实操并且严格按照培训文件要求进行
;在线的操作员全部通过上岗考核,并有相关考核记录和培训记录
There are process documents that require personnel qualification, specify training subjects,
4.1.2 training period, practical operation and strictly follow the requirements of training 1
documents; All online operators have passed the on-job assessment, and have relevant
assessment records and training records

检验文件是否有规定检验环境的照明条件,并且有文件规定测试频率,可以提供测量记录,现场也可以
实测通过?
Does the inspection document specify the lighting conditions of the inspection environment
4.1.3 1
and the test frequency, so that measurement records can be provided and the field
measurement can be passed?
设备、治工具是否有专人保管,公司内设备、仪器保养维护人员经过培训考核、有上岗证书。设备有
点检、维护、保养记录
Whether there is a special person to keep the equipment and treatment tools, the company's
4.1.4 是否有QC检验设备(测量、试验等)、治工具(烙铁,电批,螺丝机辅助治具等)的定期检验校验规 1
equipment and instrument maintenance personnel have been trained and assessed, with a
范,所有设备和治工具的校准状态都作了标识。现场QC检验设备、治工具都在有效期内
post certificate. The equipment has inspection, maintenance and maintenance records
Whether there are regular inspection and verification specifications for QC inspection
equipment (measurement, test, etc.) and treatment tools (soldering iron, telex batch, screw
4.1.5 1
machine auxiliary fixture, etc.), and the calibration status of all equipment and treatment
tools has been marked. On-site QC inspection equipment and tools are within the validity
period
检验时所用仪器和设备是否与工作检验说明书相一致?
4.1.6 1
Do the machines and equipment settings match the WI?

检验时所用仪器和设备所用的程序名称是否与工作检验说明书相一致
4.1.7 1
Do the machine and equipment program name used match the WI?

测试程序是否有版次管理,是否考虑防呆措施?
4.1.8 1
Does test program have version controlled and authorized?

是否有明确辨识产品之测试状态?是否考虑适当空间或容器存放产品?
4.1.9 Is there method to clearly identify test status of all products?Are properly container and area 1
to store products?

是否验证测试程序,测试治具无误,并留下纪录?
4.1.10 1
Are test programs, test fixtures regularly verified and keep record?

是否验证 F/W无误,并留下纪录?
4.1.11 1
Do F/W version and checksun of all products be checked at production process?

是否验证 EDID 无误,并留下纪录?


4.1.12 1
Do EDID version and checksun of all products be checked at production process?

生产线之Safety(ESD)相关设备是否定期检测并留下纪录?
4.1.13 1
Do safety (ESD) equipments at production line be checked and keep record?

是否有建立工程分析能力或适当之回馈处理机制?
4.1.14 Does engineering analysis ability be established or defect machines efficiently returned to x
China for analysis regularly?

是否有 Shop Floor 生产良率之质量报告,并对问题作追踪改善且保存纪录?


4.1.15 1
Is there shop floor quality report? Are major issues taken corrective action and keep reord?
IPQC作业指导文件是否覆盖质量控制计划或QC工程图内容?IPQC是否根据作业指导文件对过程作业
符合性、产品质量检查和异常问题进行确认?
Does IPQC work instruction document cover the content of quality control plan or QC
4.1.16 1
engineering drawing? Does IPQC confirm the process operation conformance, product
quality inspection and abnormal problems according to the operation instructions?
是否文件规定进行首样检验规范,现场可以获取完整的首样检验报告?
4.1.17 Are first sample inspection specifications documented so that a complete first sample 1
inspection report can be obtained on site?
是否有文件化的出货检验规范,符合行业标准或客户要求,检验并严格按照规范执行
Whether there are documented inspection specifications for shipment, in line with industry
4.1.18 1
standards or customer requirements, inspection and strict compliance with the specifications
进货检验、过程检验及出厂检验等相关的数据记录是否均完整保存?文件是否经过整理归档,便于查
询,清晰可用?
4.1.19 Are the data records related to incoming inspection, process inspection and factory 1
inspection kept intact? Are documents filed for easy inquiry and clear availability?
各阶段检验发现的质量问题是否进行原因分析并制定改善措施,进行闭环管理,过程是否有IT系统支
撑?
4.2 品质控制
Do you analyze the causes of the quality problems found in each stage of inspection and
Quality 4.2.1 1
make improvement measures? Do you carry out closed-loop management? Is the process
control 对检验结果是否采用了统计技术,使用了多项统计分析工具进行分析,针对分析结果采取了改进措施
supported by IT system?
,并有效跟踪改进措施的完成?
Are the test results analyzed using statistical techniques, multiple statistical analysis tools,
4.2.2 1
improvement measures taken for the analysis results, and effective tracking of the
completion of improvement measures?

是否制订质量目标之KPI并落实?针对未达成KPI是否有分析改进,是否验证措施有效性?
4.2.3 1
Does supplier define KPI of quality goal and performed?

是否制订质量持续改善计划并落实?
4.2.4 1
Does supplier has the continuous quality improvement plan and performed?

是否制订质量抽样计划并落实?检验涵盖率是否足够?是否制订检验 SOP 并落实?


4.2.5 Are quality sampling plans established and implemented? Is the coverage rate adequate? Is 1
SOP inspection established and implemented?

是否制订程序规范对判退批进行分析改善并留下记录?
4.2.6 Does supplier define procedure for the failure analysis with rejected units and perform? 1
Record?

是否对重要参数执行 SPC ?
4.2.7 1
Does supplier implement SPC for critical parameters?

是否检验 carton label 及 rating label 之内容的正确性?


4.2.8 1
Does OOB check contents of carton and rating labels?

品管单位是否有生产制程进行稽核并追踪改善?
4.2.9 1
Is manufacturing processes regular audited and taken corrective action by QA?

抽验发现的所有问题,品管单位是否分析改善并留下纪录?是否列入shop floor 控管?


4.2.10 Do all OOB issues be analized and kept record?Does OOB sampling record be collected by 1
shop floor system?

是否建立Hold 作业程序?清楚定义 Hold & Release 之条件?根据 Hold 程序执行并留下纪录.


4.2.11 Have hold and release procedure?Are hold and release criteria clearly defined? Is the 1
procedure implemented and kept record?

Hold 时是否有明确时效,并严格按时效处理并知会客户且留下纪录?
4.2.12 Do you have a clear time limit when holding, and deal with it strictly according to the time 1
limit and inform the customer and leave a record?
当产品为特采品时,产品是否完成特采流程并留下纪录?是否能追踪风险批,并进行管控?
When the product is specially purchased, does the product complete the special purchase
4.2.13 x
process and keep records? Can risk batches be tracked and controlled?

客户是否可以直接取得生产数据?如直通率、QA数据、维修数据、WIP等
1)是否识别现有质量信息体统存在的不足,并制定相应质量信息系统优化计划?
4.2.14 Does production data be directly accessed by Acer such as yield rate, repair record, WIP, QA
2)变更闭环管理E化:EC/临时技术更改/PCN是否有信息系统支持? 1
data,..?
3)是否有IT流程系统(IQC,ECAR,隔离单,特采等)支撑流程的运作和管理。
1) have you identified the deficiencies of the existing quality information system and
4.3品质数据
formulated the corresponding quality information system optimization plan?
Qualitative 4.3.1 1
2) change closed-loop management: is EC/ temporary technical change /PCN supported by
Data
information system?
1)质量系统平台:条码追溯流程基线(是否接收和转化BOE条码追溯基线)、EC/临时技术更改/PCN?
3) whether there is an IT process system (IQC, ECAR, isolation order, special purchase, etc.) to
2)所有产线发现的(破损,漏液,鼓包,燃烧)报废电池均需登记SN,并可追溯相关的8D报告
support the operation and management of the process.
1) quality system platform: barcode traceability process baseline (whether BOE barcode
4.3.2 1
traceability baseline is received and transformed), EC/ temporary technical change /PCN?
2) all scrapped batteries found in the production line (damaged, leaky, bulging and burning)
shall be registered with SN and be traceable to the 8D report.
是否将追溯要求融入全流程各节点的具体操作指导书里?
4.3.3 Are traceability requirements incorporated into specific operational instructions for each 1
node of the entire process?
收料:1. 针对追溯的物料建立最小包装条码与物料供应商vendor ID(BOE客供料需同时记
录)、Date Code、Lot Code的对应关系,并且输入正确的物料数量(备注:这里的Date
Code、Lot Code是物料每个最小包装上的信息,而不是外包装上的);
2. 针对物料拆包、分包、退料新建的最小包装条码,与原包装条码建立对应关系继承原包装的供应商
、Date Code、Lot Code信息,数量需刷新正确输入;
3. IT系统防呆:建最小包装批次条码关联关系时,系统需控制供应商信息不可空,Date code/Lot
code不可同时为空。
Material accepting: 1. Establish the corresponding relationship between the minimum
packaging barcode and vendor ID (BOE customer needs to record at the same time for
material supply), Date Code and Lot Code of the material supplier (BOE customer needs to
4.3.4 1
record at the same time for material supply), and input the correct number of materials
(note: the Date Code and Lot Code here are information on each minimum packaging of the
material, not on the outer packaging);
2. For the newly built minimum packaging bar Code for material unpacking, subcontracting
and returning, establish a corresponding relationship with the original packaging bar Code
and inherit the supplier, Date Code and Lot Code information of the original packaging. The
发料:每种关键物料(含关键辅料)在库房发料时,记录加工任务令(含返工任务令)与关键物料最
quantity shall be updated and input correctly;
小包装条码的对应关系,保留在协作工厂的电脑或服务器中。Material distribution: record the
3. IT system anti-freeze: when establishing the barcode association relation of the minimum
corresponding relationship between the processing task order (including rework task order)
1)正常生产情况下是否仅支持正常条码打印?如果需要条码重新打印,需申请、审批及登记后,方可
4.3.5 packaging batch, the system shall control that the supplier information cannot be empty, 1
and the minimum packaging bar code of key materials in the warehouse for each key
打印,且旧条码需回收
and the Date code/Lot code cannot be empty at the same time.
material (including key accessories), and keep it in the computer or server of the cooperative
2)条码打印、补打规范要求有落实到条码打印操作指导书中。是否执行相关流程并有防呆系统?
1. 批次追溯的物料遵循用一包扫描一包的方式在相应工序做上料,与相应工序单件流扫描的产品SN进
factory.
1) under normal production conditions, only normal bar code printing is supported? If the
行扣数关联精准追溯记录(备注:不允许一次性扫描一批产品条码或物料批次条码到系统,使用时无
4.3.6 bar code needs to be reprinted, it can only be printed after application, approval and
法保障使用顺序与扫描顺序的情况,稽查时重点检查); 1
registration, and the old bar code needs to be recycled
2. SN追溯物料,需要一对一与产品SN做LINK采集记录,且系统针对要记录的SN物料要有防呆功能,
2) the bar code printing and supplementary printing specifications are specified in the bar
根据SN的规则控制不漏记录、不记录错;
code
3. printing operation instructions. Is there a process in place and is there a system in place
包装需要实现产品与中箱号、中箱与栈板号的逐层对应关系建立,包装标签要满足包装工艺要求。
to prevent
1. Batch stalling? of material follow in disposing scanning of way in the corresponding
traceability
process for feeding, and the corresponding process sheet flow scan products SN associated
4.3.7 button number for precise track record (note: do not allow the one-time scan a barcode or 1
material batch to batch of product system, can't guarantee when using using sequence and
1. 按维修任务令或在制任务令维修的单板\产品,在维修记录中,记录换上新关键器件的最小包装批次
scanning order, auditing key check).
条码信息如PSN条码(real id)信息,并上载到条码追溯系统统一追溯管理;
2. SN tracing material requires one-to-one LINK acquisition and record with product SN, and
2.
the对于按序列号SN追溯的物料,维修时,建立产品与新的物料SN对应关系,并上载到条码追溯系统
system shall have anti-freeze function for the SN material to be recorded, so that no
统一追溯管理。
missing record or wrong record can be controlled according to the rules of SN;
1.
3. Record the barcode
The packaging needsinformation such
to realize the as PSN barcode
establishment (realby
of layer id)layer
information of the
correspondence
4.3.8 minimum
between the packaging
product batch
and theof middle
new keyboxdevices in the
number, themaintenance record according
middle box number to the
and the pallet 1
maintenance
number, and the taskpackaging
order or the veneer
label \ product
should meet therepaired
packagingby the manufacturing
process task order,
requirements.
and upload it to the barcode traceability system for unified traceability management;
生产过程的质量记录如检验记录、测试记录、维修记录是否有及时准确录入到IT系统中?不良发生按
2. For materials traced by serial number SN, the corresponding relationship between
要求半小时内需录入不良。
1. 各追溯工序,针对要追溯的物料IT系统是否有防呆管控,工序若涉及批次追溯要追溯,需控制批次
products and new material SN shall be established during maintenance, and the product
4.3.9 Is the quality record of the production process, such as inspection record, test record and
物料必须上料齐套,此工序才可过站;SN物料必须采集完全且SN规则正确,才可过站; 1
shall be uploaded to the bar code traceability system for unified traceability management.
maintenance record, timely and accurately recorded into the IT system? Failure should be
2. 是否有工序过站管控的功能,防止漏工序;
recorded
1. For eachwithin half anprocess,
traceability hour afterforoccurring.
the material which need to be traced, whether the IT
system has anti-freeze control. If the process involves batch traceability, it is necessary to
4.3.10 1
control that batch materials must be loaded and set together before the process can pass
工厂是否有建立IT系统,用于记录及质量数据的追溯?是否有设置相应的数据回传IT程序和实施数据回
the station; SN material must be completely collected and SN rules are correct before
传?回传频率需是否根据BOE要求合理配置满足及时回传的要求?
passing through the station.
Does the factory
2. Whether there have an IT system
is a function for recording
to control andpassing
the process trackingthrough
quality data? Is there
the station to a
prevent
4.3.11 1
corresponding IT program for data return and implementation of data return? Does the
leakage of the process;
return frequency need to be reasonably configured according to BOE requirements to meet
工厂系统是否支持追溯物料与产品的正反向查询,且支持批量查询?关键质量指标是否有相应报表可
the requirements of timely return?
查,如维修报表、直通率报表等?
4.3.12 Does the factory system support both positive and negative traceability of materials and 1
products, and batch query? Are there relevant reports of key quality indicators to be
checked, such as maintenance report, pass-through rate report, etc.?
在4个小时内,工厂查询出满足BOE要求的追溯及质量数据。
4.3.13 Within 4 hours, the factory inquires the traceability and quality data that meet BOE 1
requirements.
Remarks
自评
BOE 评分
Self
Back to Audit Summary
BOE Score 得分 Score
Score
平均分 Avg (Y=1,N=0,N/A=x)
6.可靠性管控 100% #DIV/0!
score:
reliability contral
计数 Counts: 16 0
自评 BOE 评分
是否有完善实验室管理流程文件,包括并不限于实验室环境、5S、人员、设备、样品、信息安全等 总得分 Subtotal: 16 0 Self Score BOE Score
管理要求,且符合BOE ORT实验室基本要求(有ORT认证的有效证书)?现场是否按文件定义去执
行,并保留相关记录?
6.1可靠性管控
Does supplier has impeccable management of Lab process document, including but not
reliability 6.1.1 x
limited to laboratory environment, 5s, staff, equipment, sample and information safety
是否有完善的流程文件对工厂的可靠性测试流程进行说明?其中需包含但不限于:抽样、送测(4
contral
etc.management requirement. and accord
个小时)、测试(滚筒,常温跌落,挤压,跳动,温循,高温等测试项目),结果反馈,异常处理 with Lab basis requirement of BOE ORT (have
valid certificate of ORT)?

6.1.2 Whether
Does supplierOperating obeyed theprocess
has impeccable document to do and
document remained
about the related
the reliability record? of the
test process 1
现场抽查各环节记录是否符合文件规定?纸档或电子档记录正确完整,描述清楚,理解无歧义;所
factory, including but not limited to sampling,
有记录查询方便;保存年限符合BOE要求;异常提单的入口条件明确,并按照要求实际执行,异常 passing to test, testing (rotary drum, drop
test at room temperature, extrusion, jump, temperature cycle and high temperature),
处理的流程和记录清晰完整。
result supplier
Does feeddback and abnormal
according handling.
with rules of document when sampled the record of every step?
6.1.3 1
Paper or electronic record are true and integrity, description clear and understand
unambiguous. All the record are easy to survey, and keep time according to BOE
是否有完善的流程文件对ORT测试人员的资质、教育、培训、考核、技能目标等进行定义?同时现
requirement. Lading the abnormal bill have specific entry conditions, and accord to the
场抽查测试人员的上岗证,培训,考核记录是否也是齐全的?
6.1.4 requirement
Does suppliertohasdo.impeccable
The process of handling
process abnormal
document and record
to define are clear
the ability, and integrity.
education, training, 1
testing and skill goal of ORT conductor? Does test staff has work license, training, and test
record?
是否有足够设备与工程师来执行 ORT 测试?
6.1.5 是否有完善的流程文件对可靠性测试机台的日常管理进行定义?如校准,日常点检,维护,保养等
Does supplier has sufficient ORT facilities capacity and engineers to conduct ORT test 1
等进行定义,同时现场抽查测试设备在校验期内且有明确标示,有完整的设备维护记录,并有对记
plan?
录的统计分析,依据分析结果拟定合理的保养计划和合理的备件库存等,能做到设备预防性管理。
设备异常时有替代设备或替代方案,且是有效的。
Does supplier has impeccable process document to difine the everyday management of
6.1.6 1
reliability test machine, such as calibration, everyday test and maintain etc. Checking test
equipment in the calibration period and there are clear sign, complete maintain record,
statistic analysis of record, reasonable maintain plan and spare part store according to the
每台测试设备是否都有完整清晰,易懂的WI?文件版本控制符合文控要求。
result. Supplier can do machine preventable management. There is valid substitution
6.1.7 Does
machineeveryor test
planmachine
when thehave complete,
machine clear and easy to understand WI? Document
is abnormal. 1
version control accord with document control.
是否有完善的流程文件定义可靠性测试过程中的测试样机和耗材进行管理?月盘点执行良好,记录
完整,账实一致,库存清理及时,库存量符合文件要求。
Does supplier has impeccable process manage the test machine and consumable during
6.1.8 1
the reliability test process? Month check execute well,record completely, account in
是否有定期审视实验室测试质量和效率,测试环境符合性、检讨日、季度和换证审核发现的问题点
accordance with reality, cleaning the store in time, the amount of store accordance with
等内容?针对问题组织是否有效改善,记录完整?
file specification.
Does the supplier has regularly review the laboratory testing quality and efficiency and
6.1.9 1
conformance testing environment and self-criticism day and quarter point and repeat
audit found problems? Whether the issue organization has valid improvement and record
completely?
是否有 ORT SOP?是否附合 BOE规格? 是否依据 ORT 规范执行并留有记录?
6.1.10 Is there ORT SOP avaialbe? Can meet BOE spec? Whether according to ORT standard and 1
remain record.
ORT 测试涵盖率是否足够?是否严格按照BOE抽样规范执行抽样,并按要求的时间或周期反馈抽样
情况给BOE?
6.1.11 1
Does ORT test cover rate is enough? According with BOE sample standard and feedback
sample condition to BOE in regulation time or period.
完成抽样后,需要回货样给BOE测试时,是否第一时间提交样品信息给BOE样品接收接口人,并及
时邮件告知物流信息?
6.1.12 1
Product send back to BOE when complete sample, whether submit sample information to
是否及时跟进账务处理,确保账务货位信息正确,提交实物与账务信息对应,确保提交样品账实一
the person from BOE in time and inform logistics information by e-mail?
致?样品完成测试后保存一年。
Does the supplier follow up handle account in time and make sure account goods
6.1.13 1
allocation correct. The account information corresponding with submit product and make
依规则需要抽样,实际工厂未排产的情况提前邮件跟BOE对应窗口说明情况,发现有新增排产的子
sure submit sample in accordance with account? The test sample preserve one year after
型号,需要在第一次排产当周反馈信息给BOE
testing. ORT窗口并当月完成第一次抽样。
When need to sample accordding to the regulation, but factory is not production
6.1.14 1
scheduling, supplier should explain the situation to BOE by e-mail. When the production
scheduling has new modle,supplier should inform BOE ORT in this week and complete
测试项目和频段等参考ORT方案,需要覆盖BOE全部要求,不得漏测试,在规定时间完成测试,完
sample in this month.
成测试当周邮件回传报告(参考BOE统一模板)给BOE存档。
6.1.15 Test item and frequency band refer to ORT plan that need cover BOE entire requirement, 1
and forbid leave out any test. Test should be finished within the specified time. The test
report should be passed to BOE in this week (refer to BOE template).
是否制订当ORT 测试发现不良品时之执行对策?
6.1.16 1
Does supplier define the countermeasures for issues found from ORT test?

是否对ORT 测试发现之问题提出 CAR 报告并留下记录?


6.1.17 1
Are there ORT issues and CAR documented on action log?
Remarks

Follow BB-01-09

Keep rule control document

Test staff has work license, training, and test


record

Follow test plan

Enough document and proof

Every test machine have complete, clear and easy


to understand WI

Compliance with standard

Check equipment daily

There is ORT SOP avaialbe

Test enough quatity as standard

send full information by email

Follow up handle account in time and make sure


account goods allocation correct

Inform to customer when produce new model

Test follow spec

No abnormal

No abnormal
自评 BOE 评分
Back to Audit Summary
Self Score BOE Score 得分 Score
平均分 Avg (Y=1,N=0,N/A=x)
7.变更管理 100% #DIV/0!
change management score:

计数 Counts: 17 0
自评 BOE 评分
Self Score BOE Score
总得分 Subtotal: 17 0
7.1 变更管 是否有完善的工程变更处理流程并有IT系统支持?需包含工程变更申请、评审、确认、异常处理和跟踪
理 关闭等内容,并保留有完整记录;
change 7.1.1 Does the supplier has impeccable handle process of engineering change and IT systerm 1
manageme support? The handle process and IT systerm should contain engineering change request,
nt judgement, confirm, exeception handling, tracking close and remain completely record.
文控员是否由专人担任,接受过专业培训,了解信息安全、分类归档、评审发放等要求?
Does the document control people was a specific man, and has the following features such
7.1.2 1
as accepted
professional training, knew safety of information, classify and judgement ect.?
是否有发行并受控变更操作流程或相关管理规定,包含分层分级的处理流程(EC\临时变更等)及变更
评审?
7.1.3 1
Does the supplier could publish and under control change process or relative administrative
文控是否在2H内下载客户的变更要求和相关文件,知会相应接口人处理,文档在服务器上分类存放清
regulations including hierarchical classification process and change judgement.
晰?是否完整记录文档收到的时间和文档发放的部门人员?
Whether document control downloads client's change request and relative document within
7.1.4 1
2 hours or not and informs corresponding person to handle and the document classify store
clearly in server? The document receive time and release department staff are recorded
是否有专人根据<工程变更执行清单>或<临时变更执行跟踪记录表>分配任务和完成日期,每日通报
completely?
执行完成情况
7.1.5 Does the supplier has the specially-assigned person according to the engineering change 1
execute list or temporary change execution tracing record chart to allocate task and finish
date. The execute performance is notification everyday.
内部评审发现模糊不清的问题,是否与客户及时有效沟通,并留下相关记录?
7.1.6 Does supplier do the valid comunication with client and stay relative record, when Inner 1
judgement finds blurry issue?

工程人员是否根据客户变更内容,转化并创建为工厂内部的工程变更,并建立受控文档?
7.1.7 Does engineering staff according to the client change content transfer and establish a 1
engineering change belongs to factory and establish document under control?
品质是否检验变更执行的首件产品?发现任何问题是否反馈给项目组成员?品质是否对在线及首样处
对产品执行变更的正确性进行确认,并将此变更执行情况在追踪表格中填写?
Does quality department inspect change execute first prodduct? Does problem is finded by
7.1.8 1
quality department feedback to membership of project team or not? Does the quality
department vertify the execute change correctness of online or first sample and record the
executive condition at trace table?
<临时变更执行跟踪记录表>处理完毕后是否与首样表一同进行存发放归档?
7.1.9 Does the temporary change execute trace record chart figured out and first sample chart 1
pigeonhole together?

是否有建立 ECN 管理规范?


7.1.10 1
Does supplier has the procedure for ECN management?

工程变更時,是否确认生产线按计划导入并保留记录?
7.1.11 1
Is engineering change phased-in on schedule and keep record?

是否明确ECN 流程中各个环节的责任部门及监控部门?是否有相关定义文件?
7.1.12 Does supplier clear and definite responsibility department and superviser department of ECN 1
process? Whether has related definition document or not?

ECN 流程中是否对变更进行分类,并对相关的变更知会客户?是否有通知记录?
7.1.13 1
Does the ECN process classify the change and inform the client and has inform record?
ECN 流程中是否明确定义所涉及产品的处理方式(包括原材料、在制品、库存、已出货部分), 并对
变更后产品进行标识?
7.1.14 Does the ECN process clear and definite define the process mode of related product 1
including raw material, articles being processed, store and already shipment part, and
identification the product after change.
是否定义对ECN 变更项目进行评估及试验,并形成有效的评估报告?
7.1.15 1
Whether the definition of ECN change projects and trials and form a valid assessment report?

ECN 变更是否知会到所有部门,同时能有效的进行变更信息传递?
7.1.16 1
Does the ECN change inform all department, and pass the change information validly?

ECN 申请单记录是否正确,是否能有效进行管控?
7.1.17 1
Does the ECN application note is correct and could be control validly.
Remarks

Use PDM system

Indication in ECO

HQ publish ECO in PDM --> PIC Solum receive infor


and share to all deparment

Can download document within 2h.

Tech, Production, QC follow

Valid comunication with client

HQ follow

QC check first lot

Mark by label

Follow BB-01-03

Keep record ECO

Clear and definite responsibility department

use label first lot when there is change

Follow BB-01-03

HQ follow

ECN change inform all department by meeting

ECO application note is correct


Back to Audit Summary自评 BOE 评分
Self Score BOE Score 得分 Score
8. 资源管理 (Y=1,N=0,N/A=x)
平均分 Avg score: 97% #DIV/0!
Resource Management
计数 Counts: 58 0 自评 BOE 评分
是否有流程文件对人员资质进行要求,明确规定培训科目、培训周期、实操并且严格按照培训文件要求 Self Score BOE Score
总得分 Subtotal: 56 0
进行?在线的操作员全部通过上岗考核,并有相关考核记录和培训记录;(SMT检验人员必须接受IPC-
8.1 人员资格 A-610培训)。
Qualification 8.1.1 Are there any process documents that require personnel qualifications, clearly stipulate 1
Personnel training subjects, training cycles, practical operations, and strictly follow the training
是否有识别关键岗位,并且有关键岗位清单和资源池,上岗人员有上岗资格(佩戴上岗证),关键岗
documents? All online operators are assessed through induction and have relevant
位有进行标识,作业员与关键岗位清单一致?
assessment records and training records; (SMT inspectors must receive IPC-A-610 training).
8.1.2 Are there any key positions identified, and there are key job lists and resource pools, and 1
the employed personnel are qualified for employment (wearing the employment permit),
and the key positions are marked, and the operators are consistent with the key job list?
重要站别操作人员是否固定?职务代理人是否具有同等操作技能?
8.1.3 1
Do the key stations have fixed operators? Whether the deputy have equivalent skills?

是否有新作业人员辅导、跟踪机制?新人作业产品是否可以确保品质?是否有专门管理机制?
8.1.4 Is there a new operator coaching and tracking mechanism? Can newcomer products ensure 1
quality? Is there a special management mechanism?
每条线是否有专门的全能手/自由人、技术员和班长/组长,班/组长管理机制,保证产线运行顺畅?
Does each line have a dedicated all-rounder/freelancer, technician and squad leader/team
8.1.5 1
leader, and the class/team leader management mechanism to ensure smooth operation of
是否有文件规范环境温湿度的测试方法、测试频率、测试点和记录方式?是否有异常情况处理方式?
the production line?
温湿度测试结果是否符合文件要求
8.2工作环境
Is there a document to test the ambient temperature and humidity test method, test
Work 8.2.1 1
frequency, test points and recording methods? Is there an abnormal situation management
Environment 所有的区域是否满足照明要求?(所有的画面测试区、外观检验工位、特殊工位的照度符合规定要
method? Whether the temperature and humidity test results meet the document
求);是否分区域管控光照度,并有定期的监控机制,并保留监控记录?
requirements.
Do all areas meet lighting requirements? (All the picture test area, visual inspection station,
8.2.2 1
and special work station illuminance meet the specified requirements); Is there a sub-area to
control the illuminance, and has a regular monitoring mechanism, and keep monitoring
各工作区域及工作台面保持5S较好;有明确生产状态标识(品种,数量,良品,不良品,状态)及操
records?
作区域标识。
8.2.3 Each work area and work surface is kept 5S better; there are clear production status 0
indicators (variety, quantity, good product, defective product, status) and operation area
是否有区域划分(良品与不良品区域划分,标识明确)?现场物料和工具摆放到对应的位置,现场无杂
identification.
物或异物。定点、定位、定量.
Is there a regional division (differentiation of good and defective products, clear
8.2.4 1)通过ESD体系认证(ESD20.20-2014),证书在有效期内,制造现场实际执行效果如何? 1
identification)? The materials and tools on site are placed in the corresponding positions,
2)有ESD体系文件,EPA等级的制定依据合理,EPA分等级进行防护,工衣要求,标识规范、包材使
and there are no foreign objects or foreign objects on site. Fixed point, positioning, and
用等要求详细、明确。
quantification.
1) Through the ESD system certification (ESD20.20-2014), what is the actual implementation
8.3 ESD 8.3.1 ESD及其组件的加工生产设备,如被测整机机框、SMT系列设备、波峰焊机、烘烤箱、成型系列设备 1
effect of the certificate at the manufacturing site during the validity period?
、传动带、传送链、导轮、过板件、SMT吸嘴等可靠接地,硬接地电阻小于4Ω,软接地电阻满足
2) There are ESD system
≥7.5×105Ω≤1×109 documents, the EPA level is based on reasonable development, EPA
Ω,有符合规范的明显接地标识,定期作接地状况可靠性检测并有记录.
grade
ESD andprotection, work clothing
its components requirements,
processing equipment,label
suchspecifications,
as the machine packaging materials
frame, SMT series use
8.3.2 requirements
equipment, are detailed
wave solderingand clear. baking box, molding equipment, transmission belt,
machine,
ESD及其组件的测试仪器、工具,如测试设备仪器、工装和夹具、电动起子、电烙铁、离子风机、维 1
transmission chain, guide wheel, plate, SMT nozzle, etc. Grounding, hard grounding
修电源等可靠接地,有符合规范的明显接地标识,定期作接地状况可靠性检测并有记录,对插座、焊
resistance is less than 4Ω, soft grounding resistance meets ≥7.5×105Ω≤1×109 Ω, there is
锡炉、电烙铁、离子风机有专项定期检查记录。
obvious
ESD and grounding mark test
its components in accordance with
instruments, the such
tools, specification, and the grounding
as test equipment, condition
tooling and
8.3.3 reliability test is regularly checked and recorded. 1
fixtures, electric screwdrivers, soldering irons, ion fans, maintenance power supplies, etc.,
reliable grounding, there is a clear grounding mark in accordance with the specifications,
ESD检测设备,如静电电压仪、静电放电发生仪、对地电阻测试仪、万用表、充电盘、记录仪齐全,
regular grounding condition reliability testing and There are records, special inspection
有定期维护校验记录。
records
8.3.4 ESD for sockets,
testing soldering
equipment, furnaces,
such as electric
electrostatic soldering
voltage irons,
meter, and ion fans.
electrostatic discharge 1
generator, ground resistance tester, multimeter, charging disc, recorder, complete, regular
工厂EPA总接地系统可靠接地,工厂各分区有单独接地系统走线,走线无连接点,线径满足防静电要
maintenance check record.
求。
EPA 8.3.5 The EPA total grounding system of the factory is reliably grounded. There are separate 1
grounding system wirings in each section of the factory. There is no connection point in the
EPA区域地板满足防静电要求,防静电设施、器材、周转工具防静电标识清晰,工作椅、周转车可靠
wiring, and the wire diameter meets the anti-static requirements.
触地。
8.3.6 1)EPA内的工作台台垫、周转箱、器件容器和包装材料(包括但不限于PE薄膜袋、吸塑盒、泡罩袋
The EPA area floor meets the anti-static requirements, the anti-static facilities, equipment, 1
、EPE泡沫板、海绵、屏蔽袋),装备和工装上接触和靠近ESD的运动部件等由防静电材料制成,有
and turnaround tools have clear anti-static marks, and the work chair and the turnover car
定期检测记录,有ESD标识,并标明有效期。
are reliably touched.
2)有文件规定工作台上的清洁用品、溶剂、喷雾器、胶纸等工具材料防静电要求,并能够满足。
1) Work table mats, turnover boxes, device containers and packaging materials in the EPA
8.3.7 (including but not limited to PE film bags, blister boxes, blister bags, EPE foam boards, 1
sponges, shielding bags), equipment and tooling contact It is made of anti-static material,
such as moving parts close to ESD, with regular inspection records, ESD logo, and marked
上岗人员接受EPA培训、有上岗证,上岗时穿戴防静电工作服、鞋、帽,进行防静电腕带测试、人体
expiration date.
综合电阻测试,并作了记录。是否有对静电环作每日每班进行检查,并作了记录?
2) There
The are documents
employees receivingthat
the stipulate anti-static
EPA training, requirements
have the employment forcertificate,
cleaning materials,
wear anti-static
8.3.8 solvents, sprayers, adhesive tapes, etc. on the workbench. 1
overalls, shoes, hats when they go to work, carry out anti-static wrist strap test, human body
是否有正式的作业指导书(腕带和人体电阻测试方法、离子风机使用方法、接地监控仪使用方法等)
comprehensive resistance test, and made a record. Is there a daily inspection of the
和ESD防护个人用品?如工衣、腕带、手套等的管理制度;相关的使用维护记录是否保留?
electrostatic ring and recorded?
Are there official work instructions (wrist strap and body resistance test methods, ion fan
8.3.9 1
usage methods, grounding monitor usage methods, etc.) and ESD protection personal
products? Management systems such as work clothes, wristbands, gloves, etc.; are the
是否有流程文件规范工作区ESD敏感器件、单板储存,且ESD敏感器件、单板符合规范并放置在防静
relevant maintenance records retained?
电周转工具或包装中?
8.3.10 Is there a process file specification for ESD sensitive devices in the work area, board storage, 1
and ESD sensitive devices, boards that meet specifications and are placed in anti-static
turnaround tools or packaging?
是否有文件规范静电源的放置,并满足以下要求:静电源(例如:非防静电塑料袋、非防静电泡沫、
普通塑料制品等)远离防静电工作区1米以上,工作区内必须存在的一些静电源(例如:显示器、非
防静电的产品材料和工具、塑料制品、个人物品等)远离ESD敏感器件和敏感单板30厘米以上。
Whether there is a document to regulate the placement of static power, and meet the
8.3.11 following requirements: static power (for example: non-anti-static plastic bags, non-anti- 1
static foam, ordinary plastic products, etc.) away from the anti-static work area more than 1
防静电区域是否按不同的静电放电敏感度控制要求进行等级划分,有明确定义和明显标识,对温湿度
meter, must exist in the work area Some static power sources (eg, displays, non-antistatic
进行实时监控,设置超限报警,有温湿度异常处理流程。
product materials
Whether and tools,
the anti-static plastic
area is products,
classified personal
according items, etc.)
to different are more discharge
electrostatic than 30 cm
8.3.12 away from ESD sensitive devices and sensitive veneers. 1
sensitivity control requirements, has a clear definition and obvious identification, real-time
monitoring of temperature and humidity, setting over-limit alarm, and temperature and
8.4工装设备 humidity abnormal processing flow.
是否编制机器设备一览表、机器设备履历表、机器设备保养记录、维修记录、校准记录等?
Tooling 8.4.1 Is theer a equipment complied list, machine equipment history, machine maintenance 1
equipment records, maintenance records, calibration records, etc.?
有规范要求对使用工装、顶针、顶条或者是顶块时是否对其摆放位置进行了检验,防止撞件,以及检查
工装水平,实际操作与要求一致。
8.4.2 There are specifications that require inspection of the placement position when using 1
tooling, thimbles, top strips or top blocks, to prevent collisions, and to check the level of the
tooling. The actual operation is consistent with the requirements.
在生产有0.5mm pitch或0201及以下器件的PCBA上配置SPI;
8.4.3 1
Configuring SPI on PCBA producing devices with 0.5mm pitch or 0201 and below;

有设备保养、维护计划(包括日点检、周/月/季/年保养),并且记录完整
8.4.4 There are equipment maintenance and maintenance plans (including daily inspection, 1
weekly/month/season/year maintenance), and the records are complete.
测试设备(包括综测仪、程控电源、工控机、屏蔽盒、夹具等)在有效期内有校准和资产标识,有点
检、保养和维修记录。(点检接地、散热、接线等)
Test equipment (including comprehensive tester, program-controlled power supply,
8.4.5 工厂建立完善的测试装备点检规范,生产前1小时由工程师负责对测试环境进行确认,包括测试仪器 1
industrial computer, shielding box, fixture, etc.) has calibration and asset identification
、测试夹具、测试装备、射频线等,使用网分仪校准环境线损,测试环境校验发生异常时,能够及时
during the validity period, with a little inspection, maintenance and maintenance records.
反馈处理.
(Check grounding, heat dissipation, wiring, etc.)
The factory establishes a complete test equipment inspection specification. The engineer is
8.4.6 1
responsible for confirming the test environment 1 hour before the production, including
test instruments, test fixtures, test equipment, RF lines, etc., using the network analyzer to
calibrate the environmental line loss, test environment verification. When an abnormality
当切线或参数调整时,所有设备、仪器、治工具是否均有再次点检确认状态?
8.4.7 occurs,
When the thetangent
feedbackor can be processed
parameter in time.
is adjusted, do all equipment, instruments, and tools have 1
the status of check again?

是否有对起子扭力与接地设备条件等作每日每班的检查
8.4.8 Is there a daily inspection of the torque of the screwdriver and the condition of the 1
grounding equipment?

电动起子是否按所须之规格配置且扭力规格符合要求并记录?是否有防呆装置?
8.4.9 Is the electric screwdriver configured according to the required specifications and the torque NA
specifications meet the requirements and recorded? Is there a foolproof device?
指导书中是否有明确标示各锁螺钉工位电动起子、电批型号、所使用力矩?产线所用电动起子、力矩
是否和指导书中一致?
8.4.10 Is there any indication in the instruction manual that each lock screw station electric NA
screwdriver, electric batch model, and torque used? Is the electric screwdriver and torque
电动起子以及自动螺丝机是否有编号管理?每班次上班是否点检扭矩以及批头磨损效果?更换批头要
used in the production line consistent with the instructions?
有更换记录;产品带电池的必须有防护盖板,防止打到电池.
Is there an number management for electric screwdrivers and automatic screw machines? Is
8.4.11 NA
it necessary to check the torque and the wear effect of the batch head when going to work
every shift? Replacement of the batch head should have a replacement record; the product
离子风机安装角度是否合适(是否可以吹到锁附、插拔等作业位置)?离子风机是否处于正常工作状
must have a protective cover with the battery to prevent the battery from being hit.
态?
8.4.12 1
Is the ion fan installed at an appropriate angle (can it be blown to the working position of
locking, plugging, etc.)? Is the ion fan in normal working condition?

离子风机是否制定保养、点检计划,是否有记录保存?
8.4.13 1
Does the ion fan have a maintenance, check plan, and record keeping?

离子风机是否每月进行测试,测试结果是否满足标准,是否有记录存档?(标准:从±1000V到
±100V的衰减时间≦5S;离子平衡度≦±30V)
8.4.14 1
Is the ion fan tested monthly, does the test result meet the standard, and is there a record?
(Standard: decay time from ±1000V to ±100V ≦5S; ion balance ≦±30V)
8.5仪器校验 是否有制定仪器校验的管理规范?是否严格按仪校规范执行?
Instrument 8.5.1 Is there a management specification for instrument calibration? Is it strictly in accordance 1
calibration with the instrument calibration specifications?

是否有建立仪校规范与年度仪校计划?
8.5.2 1
Is there an instrument calibration specification and an annual school plan?

是否有仪器校验记录清单?是否有建立仪校历史档?
8.5.3 Is there a list of instrument verification records? Is there an instrument calibration history 1
file?

生产、测试设备是否定期校验并留下记录?
8.5.4 1
Are the production and test equipment regularly verified and recorded?

仪校/实验人员是否经过认证,取得作业资格?
8.5.5 1
Is the instrument calibration/experimental personnel certified and qualified for the job?

是否有仪器校验操作说明?
8.5.6 1
Is there an instrument verification operation instructions?
所有仪器是否在校验期内?
8.5.7 1
Are all instruments in the calibration period?

无尘车间管理规则是否有建立?
8.6 无尘室要求 8.6.1 1
Is there a indust-free plant management rule established?

无尘车间内的限制进入人员基准是否有建立?
8.6.2 1
Is there a restriction on the entry of personnel in the indust-free plant?

无尘车间的清扫方法和区域有选定,清扫是否有在实施
(班别,日别,周别,月别的清扫周期建立) ?
8.6.3 1
The cleaning method and area of the clean room are selected, is the cleaning carried out
(Class, day, week, month, cleaning cycle)?

无尘车间的清扫工具是否有专门清扫工具?
8.6.4 1
Does the cleaning tool in the indust-free plant have special cleaning tools?

温湿度管理异常是的处理措施的作业顺序是否有建立?
8.6.5 1
Is the temperature and humidity management abnormality the correct order of operation?

微粒管理脱离时的处理措施的作业顺序是否有建立?
8.6.6 Is the order of the processing measures when the particle management is detached x
established?

无尘车间内的人员活动规则是否有建立?
8.6.7 1
Is the rule of personnel activities in the indust-free plant built?

无尘车间物料进出规则是否有建立?
8.6.8 1
Is the indust-free plant material entry and exit rule established?
针对风速、压力差、HEPA Filter/FFU是否有周期性点检,并保持记录?
HEPA Filter:High Efficiency Particulate Air filter 高效微粒空气过滤器
8.6.9 FFU:Fan Filter Unit 风机过滤机组 1
Is there a periodic check for wind speed, pressure difference, HEPA Filter/FFU, and keep
records?
HEPA Filter/FFU/供气机 Filter的更换周期是否有设定?
8.6.10 1
Is there a setting for the replacement cycle of the HEPA Filter/FFU/Air Supply Filter?

微粒测定方法和周期是否有设定,并有进行测定管理?
8.6.11 Is there a setting for the particle measurement method and cycle, and is there a x
measurement management?

设备内部的微粒水准是否可以进行测定,并有进行管理?
8.6.12 x
Is the particle level inside the equipment measurable and managed?

微粒测定点是否有规定并在正常作业的条件下进行测试?
8.6.13 x
Is the particle measurement point specified and tested under normal operating conditions?

微粒探测仪的是否进行校正?
8.6.14 x
Whether the particle detector have correction?

是否有禁止带入无尘车间的物品清单并且明示?
8.6.15 Is there a list of items that are prohibited from being brought into the indust-free plant and 1
is clearly indicated

防尘服和防尘鞋清洗和更换周期是否有规定,并进行管理?Are dust-proof and dust-proof shoe


8.6.16 1
cleaning and replacement cycles regulated and managed?

防尘鞋和防尘服的管理状态是否良好
(有没有破的、有缺口的和受污染了的防尘服)?
8.6.17 1
The management status of the dustproof shoes and dustproof clothing is good.
(Is there a broken, notched, and contaminated dustproof suit)?

防尘服的穿戴顺序是否进行告示?
8.6.18 1
Is the order of wearing the dust-proof clothes to be notified?

温湿度的管理基准是否设定,并按基准进行管控和记录?
8.6.19 Is the temperature and humidity management benchmark set and controlled and recorded 1
according to the benchmark?

无尘室气压管理基准是否设定?并按基准进行定期检测和保留记录.
8.6.20 Is the indust-free plant air pressure management standard set? Regular inspections and 1
retention records are performed on a baseline basis.

物料是否有拆包并且经过货淋通道进入无尘车间?
8.6.21 1
Is the material unpacked and passed through the shower channel to the indust-free plant ?
排气口的前面是否堆放物品,过滤网是否有定期清洁管理?
8.6.22 Are there any items stacked on the front of the exhaust port, and is the filter regularly 1
cleaned?

无尘车间内,是否存有容易诱发异物的不良物体?
8.6.23 1
Is there a bad object indust-free plant that is easy to induce bad object?

所有区域所有物料是否按3正(定点定位定品)要求摆放整齐,并标识清楚?
8.6.24 Are all the materials in all areas placed neatly according to the requirements of 3 (fixed 0
positioning) and clearly marked?
Remarks

Follow standard BA-01-07

Importance process: Repair, visual, IMAGE, SET

Importance process, OP has certification

new products ensure quality

Technology, Equipment, Procduction, QC follow line.

Control by checksheet temperature and humidity

800 ~ 1200Lux

Công đoạn IMG, OP để hang OK lẫn hang NG. Dễ phát


sinh để lọt hàng NG xuống công đoạn sau

differentiation of good and defective products, clear


identification

No problem about ESD

grounding for all equipment

grounding for all equipment

Calibration every year

The EPA total grounding system of the factory is


reliably grounded

Grouding for equipment: yellow


Grouding for human: green

Follow BC-02-04

Training for the first day of work

manage at the entrance

Follow BC-02-04
Follow BC-02-04

Regulations on anti-static areas

Document is enough

operation is consistent with the requirements

Configuring SPI follow standard

Document is enough

Test equipment has calibration

Record result on checksheet

Check status before mass production

Record result on checksheet

ion fan installed at an appropriate angle

Clean daily

decay time: 45V, 2.5s,


ion balance: 20V

enough instrument calibration

calibration annual follow plan

Control by list calibration

Record by checksheet

instrument can use for work

Check instrusment daily


all instruments in the calibration period

indust-free plant management rule established

There is distinguished entrance

Clean daily

Use cleaning tools

Control by checksheet

full rules

Clear standard

Control by checksheet

Clear rules

Change follow standard

No dirty

Regulation in entrance

Control by checksheet

have air pressure management standard set

material unpacked and passed through the shower


channel
No items stacked on the front of the exhaust port

No bad object

Khu vực để nguyên vật liệu , Label hiển thị ở giá


nguyên liệu không đồng nhất với cuộn liệu dễ gây ra
lấy nhầm liệu (SMD B)

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