12 - System Pomiarowy 1 - ACM-MCMSC-A0E - L14752B01

IN-MACHINE MEASURING SYSTEM 1
OPERATION MANUAL
Ver. 6.1
Applicable Model
- Automatic Centering
- Automatic Measurement
- Automatic Step Measurement
Applicable Function
Machining Centers
Applicable NC Unit
MSC-504
Before starting operation, maintenance, or programming, carefully read the

manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment
manufacturers so that you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.
ACM-MCMSC-A0E
• The contents of this manual are subject to change without notice due to
improvements to the machine or in order to improve the manual.
Consequently, please bear in mind that there may be slight discrepancies
between the contents of the manual and the actual machine. Changes to
the instruction manual are made in revised editions which are
distinguished from each other by updating the instruction manual number.
• Should you discover any discrepancies between the contents of the
manual and the actual machine, or if any part of the manual is unclear,
please contact Mori Seiki and clarify these points before using the
machine. Mori Seiki will not be liable for any damages occurring as a
direct or indirect consequence of using the machine without clarifying
these points.
• All rights reserved: reproduction of this instruction manual in any form, in
whole or in part, is not permitted without the written consent of Mori Seiki.
The product shipped to you (the machine and accessory

equipment) has been manufactured in accordance with the laws
and standards that prevail in the relevant country or region.
Consequently it cannot be exported, sold, or relocated, to a
destination in a country with different laws or standards.
The export of this product is subject to an authorization from the
government of the exporting country.
Check with the government agency for authorization.
990730
CONTENTS
SIGNAL WORD DEFINITION
A: CONFIGURATION OF IN-MACHINE
MEASURING SYSTEM
B: PREPARATION BEFORE OPERATION
C: FUNCTIONS
APPENDIX
SIGNAL WORD DEFINITION
A variety of symbols are used to indicate different types of warning information and advice.
Learn the meanings of these symbols and carefully read the explanation to ensure safe operation
while using this manual.
<Symbols related with warning>
The warning information is classified into three categories, DANGER, WARNING, and CAUTION.
The following symbols are used to indicate the level of danger.
DANGER Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.
The information described in the DANGER frame must be strictly
observed.
WARNING Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.
The information described in the WARNING frame must be strictly
observed.
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or damages to the machine.
The information described following the caution symbol must be strictly observed.
<Other symbols>
COMMAND The format identified by this symbol gives information for programming.
Indicates the items that must be taken into consideration.

NOTE
Indicates useful guidance relating to operations.
Indicates the page number or manual to be referred to.

The number in ( ) indicates the section number.
Indicates the procedure used for displaying the required screen.
Ex. Indicates the example of operations.

CHAPTER A
CONFIGURATION OF
IN-MACHINE MEASURING
SYSTEM
This chapter describes the configuration of the in-machine measuring system.

CONTENTS
A : CONFIGURATION OF IN-MACHINE MEASURING SYSTEM
1 PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
2 SPINDLE-MOUNT PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
3 OPTICAL NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

CONFIGURATION OF IN-MACHINE MEASURING SYSTEM A-1
1 PROGRAM
The programs used for automatic centering, automatic measurement, and automatic step
measurement are called out by specifying corresponding G codes in a program. The program
numbers of these programs and the G codes used to call them are shown in the table below.
Program Call
Function Program No.
G Code
Automatic centering (X, Y) G320 O9320
Automatic measurement (X, Y) G321 O9321
Automatic step measurement (Z) G322 O9322
Stylus offset (X, Y) G323 O9323
Sub-program for mean value judgment G65 P9090 O9090
Sub-program for calculating average from
G65 P9091 O9091
medium 3 values
The programs registered by the program numbers indicated above are all stored in the
NOTE
macro executor (ROM). Therefore, neither editing nor displaying of these programs is
possible.
A-2 CONFIGURATION OF IN-MACHINE MEASURING SYSTEM
2 SPINDLE-MOUNT PROBE
The spindle-mount probe for machining center must communicate with the control unit (CNC) of
the machine on which it is mounted. From the probe to the CNC unit, contact signals between a
part or tool and the probe stylus must be sent; from the CNC unit to the probe, probe control
signals must be sent. The method of transferring such signals varies depending on the signal
transmission system that is employed.
For the Mori Seiki machines, the following two types of signal transmission systems are mostly
used for the spindle-mount probe.
• Inductive signal transmission system (transmission of signals through electromagnetic
induction)
• Optical signal transmission system (transmission of signals through infrared rays)
OMI (Optical Machine Interface)

module
CNC
LED
machine
control
CONFIGURATION OF IN-MACHINE MEASURING SYSTEM A-3
3 OPTICAL NOISE
The spindle-mount sensor of optical signal transmission system (optical sensor) transmits the
probe stylus contact signal by emitting infrared rays from the spindle-mount probe.
A signal transmitted through infrared rays is received by the OMI module and is directly input to
the CNC unit.
When an external light source interferes with this system at the time of measurement, a problem
may occur with the transmission of a signal.
Light sources that may trigger interference are given below.
Light Source Measures

Incandescent light
Keep at least 2 m from the OMI module.
(direct rays)
Xenon light (direct rays) No influence if intermittent
An influence may be exerted if light is continuously emitted from a
Welding light
TIG or MIG welder, etc.
If ignition takes place continuously within 500 mm from the OMI
Matches/lighters
module, an influence may be exerted.
Keep at least 1 m from the probe (MP10/MP700/MP12/L702S) or
the OMI module.
An influence may be exerted depending on the type of the
Fluorescent light
fluorescent light even when it is 1 m or more away but too old to
(direct rays)
use.
If the fluorescent light is flashing, in particular, immediately replace
it with a new one.
Halogen light Keep at least 2 m if it is 60 W or above.
Direct sunlight Never expose the sensor to direct sunlight.
Interference may occur with a certain type of sensors using
Infrared sensor
infrared rays.
The degree to which optical noise affects the sensor greatly varies depending on the
NOTE
surrounding factors. In particular, if the fluorescent light is flashing due to its deleting
service life, it is highly likely to interfere with the system. If the fluorescent light is flashing,
immediately replace it with a new one.
CHAPTER B
PREPARATION BEFORE
OPERATION
This chapter describes preparatory steps for the execution of automatic centering,
automatic measurement, and automatic step measurement.
CONTENTS
B : PREPARATION BEFORE OPERATION
1 PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
2 TURNING ON/OFF POWER TO OPTICAL SENSOR PROBE

(OPTICAL SENSOR SPECIFICATIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
3 CHECKING THE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
4 SETTING THE SPINDLE SENSOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
4-1 SPINDLE SENSOR DATA Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

4-2 SPINDLE SENSOR 1 DATA Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
4-3 SPINDLE SENSOR 2 DATA Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
5 STYLUS OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
5-1 Stylus Position Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

5-2 Time Lag Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11
5-3 Measuring the Stylus Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
5-4 Specifying the Stylus Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
5-5 Flow Chart of Stylus Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15
5-6 Contents of Measurement Data Stored to Variables . . . . . . . . . . . . . . . . . . . . . . B-16
5-7 Examples of Stylus Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
5-8 Alarm Message List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19
PREPARATION BEFORE OPERATION B-1
1 PARAMETERS
The NC parameters used for the execution of sensor macros are shown below.
Parameter No. Setting Value Contents
6000.5 0 Single-block stop is invalid for macro program.

Common variables (#100 to #149) are not cleared
6001.6 1
to <empty> by reset operation.
Local variables (#1 to #33) are cleared to <empty>
6001.7 0
by reset operation.
9000.3 1
Parameter related with the macro executor
9000.4 0
As explained before, the programs used for automatic centering, automatic measurement,
NOTE
and automatic step measurement are called out by specifying the corresponding G code in
a program. This relationship between G codes and program numbers is set by the macro
executor (ROM) and it is not possible to change this setting.
B-2 PREPARATION BEFORE OPERATION
2 TURNING ON/OFF POWER TO OPTICAL SENSOR PROBE

(OPTICAL SENSOR SPECIFICATIONS)
For the optical sensor, following M codes are used to turn on and off the power to the probe.
M144: Optical sensor probe power ON
M145: Optical sensor probe power OFF
While the power is on, the lamp on the probe blinks.
While the power is off, the lamp on the probe is off.
On the SPINDLE SENSOR DATA screen, set M144 to "START M CODE" and M145 to
"END M CODE". This makes it unnecessary to specify them in the machining program.
1. When using an optical sensor, mount the probe on the spindle, and turn on the
NOTE
power to the probe by executing the M144 command.
2. After using the optical sensor, turn off the power to the probe by executing the M145
command before removing it from the spindle.
3. If the M02 or M30 command is executed while the probe power is on, the probe
power is turned off.
4. If the M06 (tool change) command is executed while the probe power is on, an alarm
message is displayed on the screen. Tool change is allowed by using manual
operation switches.
5. If tool clamp is executed while the probe power is on, an alarm message is displayed
on the screen.
6. Alarm related with the optical sensor are indicated below.
Alarm Message Contents

EX1976 (1) SPINDLE Battery voltage is low.
SENSOR ALARM
EX1976 (2) SPINDLE Signal receiving error.
SENSOR ALARM
EX1976 (3) SPINDLE The probe power cannot be turned on or off.
SENSOR ALARM
EX1976 (4) SPINDLE M06 is executed while the probe power is on.
SENSOR ALARM
7. The probe type of the optical sensor is MP10.

3 CHECKING THE SENSOR
Check that the sensor operates normally before starting an automatic measurement cycle
(automatic centering, automatic measurement, automatic step measurement).
<Procedure to check sensor operation>
1) Place the DOOR INTERLOCK key-switch in the NORMAL position.

2) Close the front door and the side door or the operation-panel-side door.
3) Place the PANEL key-switch in the (ON) or (PANEL/EDIT) position.
This step is necessary only for the flat type operation panel specification machine.
NOTE
4) Execute zero return operation to return the Z-axis to the zero point.
For the procedure used for executing zero return, refer to the USERS' MANUAL
separately provided.
5) Display the PROGRAM (MDI) screen.
(MDI) function selection key PROG (PROG)
Input the following program using the data entry keys.

M46;
G31;
If an optical sensor is used, input the program indicated below.

NOTE
M46;
M144;
G31;
6) Press the INSERT (INSERT) key.
7) Press the AUTOMATIC OPERATION button (cycle start).
8) Display the PMC SIGNAL STATUS screen.
Function selection key SYSTEM (SYSTEM)
[PMC] [PMCDGN] [STATUS]
9) Press the following keys in order:
If the high-speed skip function is not used, press the following keys in order:
NOTE
10) Press the INPUT (INPUT) key.

11) For the manual door type machine, press the DOOR UNLOCK button to unlock the front
door or the operation-panel-side door. Then open the front door or the operation-panel-side
door.
For the automatic door type machine, open the front door or the operation-panel-side door
NOTE
by pressing the AUTOMATIC DOOR OPEN button.
12) Press the spindle sensor with your hand.
13) On the PMC SIGNAL STATUS screen, check the data at addresses F122.0 to F122.7.
• If parameter No. 6200.6 = 0
The sensor is normal if the status of any of addresses F122.0 to F122.7 changes from
"0" to "1". If the status does not change from "0" to "1", there is probably a fault in the
sensor or the electrical system.
• If parameter No. 6200.6 = 1
The sensor is normal if the status of any of addresses F122.0 to F122.7 changes from
"1" to "0". If the status does not change from "1" to "0", there is probably a fault in the
sensor or the electrical system.
4 SETTING THE SPINDLE SENSOR DATA
This section describes the procedure for setting the spindle sensor data. For setting the spindle
sensor data, SPINDLE SENSOR DATA Setting and SPINDLE SENSOR 1, 2 DATA screens are
provided.
4-1 SPINDLE SENSOR DATA Setting Screen
(MDI) Function selection key SYSTEM (CSTM/GR)
Menu selection keys SYSTEM [SENSOR]
[SPINDLE SENSOR DATA] MACRO VER. .

SP. SENSOR PRM N6202 :
START M CODE 1 :
START M CODE 2 :
END M CODE :
STYLUS DIAMETER 1 :
STYLUS DIAMETER 2 :
SENSOR TOOL 2 : INVALID VALID
MEM ALM 14 : 30 : 25
[ EXIT ] [ NEXT ] [ ] [ ] SET
<Selecting VALID/INVALID for SENSOR TOOL 2>
Move the cursor to SENSOR TOOL 2 by using the cursor control key . Select either
"INVALID" or "VALID" using the cursor control keys .

STYLUS DIAMETER 2 is displayed on the screen only when the SENSOR TOOL 2 is validated.
<Contents of setting>
Setting Item Contents

SP. SENSOR PRM N6202 Displays the setting status for the input of the sensor's skip
signal. The data is automatically input in the bit format.
When checking the sensor operation, make sure that

NOTE
"1" is set for the same bit (among F122.0 to F122.7)
that has shown bit status change on the PMC
SIGNAL STATUS screen.
START M CODE 1 The M code set here is executed in the macro program before
START M CODE 2 starting the measurement cycle.
CAUTION 1. If the M codes to be used are changed for
special specifications, set the spindle
sensor selection M code (sensor selection
signal ON).
2. In the case of optical sensor, specify the
M144 command (optical sensor probe
power ON).
The M46 command (spindle sensor selection/sensor

NOTE
selection signal ON) is specified in the macro
program and it is not necessary to specify it in the
machining program.
END M CODE The M code set here is executed in the macro program after
completing the measurement cycle.
CAUTION 1. If the M codes to be used are changed for
special specifications, set the spindle
sensor selection M code (sensor selection
signal ON).
2. In the case of optical sensor, specify the
M145 command (optical sensor probe
power OFF).
The M46 command (spindle sensor selection/sensor

NOTE
selection signal ON) is specified in the macro
program and it is not necessary to specify it in the
machining program.
STYLUS DIAMETER 1 Set the diameter of the probe at the front end of the spindle
sensor 1 stylus.
STYLUS DIAMETER 2 Set the diameter of the probe at the front end of the spindle
sensor 2 stylus.
<Setting and changing the data>
1) Move the cursor to the item for which the data is set or changed by using the cursor control
keys.
2) Input a numeric value using the data entry keys.
Input range: −9999.9999 to 9999.9999. For the start and end M codes, a negative value
NOTE
is not allowed.
If "0" is set for START M CODE or END M CODE, the state is regarded as no data has
NOTE
been set and blank is displayed on the screen.
<Deleting the data>
1) Move the cursor to the data to be deleted by using the cursor control keys.
2) Press the [SET] soft-key or the (INPUT) key.

The message is displayed on the screen if the data may actually been deleted.
At this step, do not input a numeric value.

NOTE
3) Press the [YES] soft-key.
Press the [NO] soft-key if the data should not be deleted.

NOTE
4-2 SPINDLE SENSOR 1 DATA Setting Screen
Function selection key (CSTM/GR) Menu selection keys SYSTEM
[SENSOR] [NEXT]

+ :
– :

– :

MEM ALM 14 : 30 : 25
[ EXIT ] [ NEXT ] [ ] [ ] SET
<Contents of setting>
Setting Item Contents

4P. MEASURE OFFSET +X
4P. MEASURE OFFSET −X The data is automatically input when the stylus offset program
4P. MEASURE OFFSET +Y is executed.
4P. MEASURE OFFSET −Y

3P. MEASURE OFFSET 1ST
The data is automatically input when the stylus offset program
3P. MEASURE OFFSET 2ND
is executed.
3P. MEASURE OFFSET 3RD
Z AXIS BASE POS. The data is automatically input by teaching using the
automatic step measurement program
(type 2: measuring the relative position).
Z AXIS STYLUS OFFSET The data is automatically input by teaching using the
automatic step measurement program
(type 1: measuring the absolute position).
<Setting and changing the data>
1) Move the cursor to the item for which the data is set or changed by using the cursor control
keys.
2) Input a numeric value using the data entry keys.
Input range: −9999.9999 to 9999.9999

NOTE

<Deleting the data>
1) Move the cursor to the data to be deleted by using the cursor control keys.
2) Press the [SET] soft-key or the (INPUT) key.

The message is displayed on the screen if the data may actually been deleted.
At this step, do not input a numeric value.

NOTE
3) Press the [YES] soft-key.
Press the [NO] soft-key if the data should not be deleted.

NOTE
4-3 SPINDLE SENSOR 2 DATA Setting Screen
Pressing the [NEXT] soft-key displays the SPINDLE SENSOR 2 DATA Setting screen.
Displayed only when the SENSOR TOOL 2 is validated.
[SPINDLE SENSOR 2 DATA] MACRO VER. .
4P. MEASURE OFFSET +X :

–X :
+Y :
–Y :
3P. MEASURE OFFSET 1ST :
2ND :
3RD :
Z AXIS BASE POS. :
Z AXIS STYLUS OFFSET :
MEM ALM 14 : 30 : 25
[ EXIT ] [ NEXT ] [ ] [ ] SET
5 STYLUS OFFSET
The stylus offset includes the stylus position offset and time lag offset.
By executing the stylus offset program, the offset data including both of the offset data is set as the
stylus offset data.
Once the offset data is set for the stylus, the data is stored and called when executing the
automatic measurement and automatic centering cycles.
The probe at the front end of the spindle sensor is called the stylus.
NOTE
5-1 Stylus Position Offset
Since the stylus center is not always aligned with the spindle center, there are errors ∆X and ∆Y as
illustrated below. These errors are called the stylus position offset.
Stylus center ∆X
Spindle center
∆Y
5-2 Time Lag Offset
Due to delay between the time the stylus contacts the measurement object and the time the NC
reads the skip signal, an error is generated between the theoretical measurement point and the
skip position which is read. The error (distance) between the theoretical measurement point and
the skip point which is read must be taken into consideration when executing the measurement or
centering cycle. The apparent stylus radius taking this error into consideration is called the time
lag offset.
<Movement>
Theoretical measurement position

Spindle center
<Contact>
<Actual stop and read position>
Time lag offset amount

5-3 Measuring the Stylus Offset
This section describes two methods used for measuring the stylus offset.
<Procedure 1>
Mount a test piece on the table
Carry out boring at a diameter of 30 to 80 mm*1, *2
Mount the spindle sensor to the spindle
Execute the stylus offset program (G323)*3
<Procedure 2>
Mount a ring gage of 30 to 80 mm dia. on the table
Obtain the ring gage center*4
Mount the spindle sensor to the spindle
Execute the stylus offset program (G323)*5
1. *1 The surface should be finished as fine as possible.

NOTE
*2 After the completion of finishing, do not move the X- and Y-axes.

*3
At the start of stylus offset, align the X- and Y-axis with the center of the finished
hole.
*4
Determine the center of the ring gage accurately using a sling dial indicator.
*5
At the start of stylus offset, align the X- and Y-axis with the center of the ring
gage.
2. The bore hole used for <Procedure 1> and the ring gage used for <Procedure 2> are
called the "master ring".
5-4 Specifying the Stylus Offset
This section describes the command format for stylus offset.

COMMAND
G323 D_. Z(K)_. E_. S_. M_.;
• G323 . . . . . . . Calls out the stylus offset function.
• D. . . . . . . . . . Master ring diameter
• Z. . . . . . . . . . Absolute command
Specify the Z-axis coordinate value where the stylus offset is
executed.
• K. . . . . . . . . . Incremental command
Specify the distance and direction from the present position to
the position where stylus offset is executed.
• E. . . . . . . . . . Approach amount
• S. . . . . . . . . . Selection for number of measurement points
(3 points or 4 points)
• M. . . . . . . . . . Selection between sensor tools 1 and 2
1. Enter a decimal point for the argument of addresses specified following G323.
NOTE
2. Align the spindle center with the center of the master ring before executing the stylus
offset.
3. To execute the automatic centering or automatic measurement in the 3-point
measurement mode, execute the 4-point measurement once and then the 3-point
measurement for the stylus offset.
4. To execute the automatic centering or automatic measurement in the 4-point
measurement mode, execute only the 4-point measurement for the stylus offset.
5. Always input address D.
6. For address D, designate an accurate value.
7. For addresses Z and K, designate either of them. An alarm message (No. 3158) is
displayed on the screen if both Z and K are designated.
8. If both addresses Z and K are omitted, the present position data is assigned to Z.
9. Addresses Z and K are not influenced by the designation of G90 and G91.
10. For address K, designate a negative value. If a positive value is designated, an
alarm message (No. 3159) is displayed on the screen.
11. If designation of address E is omitted, approach amount of 5 mm is assumed.
If "master ring diameter ≤ probe diameter + (approach amount × 2)", the approach
amount is disregarded and measurement starts immediately at a skip feedrate.
12. For address E, designate a value greater than 3 mm. If a value smaller than 3 mm is
designated, an alarm message (No. 3157) is displayed on the screen.
13. Axis feed mode is changed to the skip feed mode from the position approach
amount (E) away from the measurement point.
14. If address S is designated, 3-point measurement mode is called disregarding of the
designated value unless it is omitted.
15. When the SENSOR TOOL 2 is invalidated, the SENSOR TOOL 1 is always selected
NOTE
regardless of the command data following the address M.
16. When the SENSOR TOOL 2 is validated and the address M is omitted in the
command, the SENSOR TOOL 1 is selected. When a value other than 1 and 2 is
specified with the address M, the alarm (No. 3150) is displayed on the screen.
<Skip valid range>
Point designated by address D
Approach amount Over stroke amount (6 mm)
Sensor probe
Skip valid range
Skip start check range Skip end check range

(0.1 mm) (1 mm)
Rapid feed up to Movement at a skip feedrate

the approach point
Approach point
1. Specify the point by address D so that the sensor reads the skip signal within the skip valid
range shown above. Note that the accurate master ring diameter must be set for address D
to execute the stylus offset.
2. The over stroke amount from point D is calculated in a macro program. Therefore, it is not
possible to change the over stroke amount from point D.
3. If the skip signal is already turned ON when the sensor probe is within the skip start check
range, an alarm message (No. 3156) is displayed on the screen.
4. If the skip signal is turned ON after passing through the skip valid range, an alarm message
(No. 3155) is displayed on the screen.
5. If the skip signal is not turned ON although the sensor probe has moved to the end point of
the over stroke amount, an alarm message (No. 3155) is displayed on the screen.
5-5 Flow Chart of Stylus Offset
The flow of stylus offset is explained below using a flowchart.

After aligning the spindle center with the master ring center, execute the program to store the
stylus offset amount to the common variable.
Start of stylus offset program
Z-axis moves down to the measurement level
The stylus position offset is measured*1
The stylus position is offset
Yes No
S = empty?
The measurement cycle is executed for The measurement cycle is executed for
4P. MEASURE OFFSET*2 3P. MEASURE OFFSET*3
The stylus offset amount is stored*4
End of stylus offset program +Y
P1
120° 120°
+X
P3 120° P2
*1
NOTE Measurement cycle is executed 5 times to read the coordinate value of the contact
point in the +Y, −Y, +X, and −X directions; the mean 3 coordinate values are taken and
the average of them is calculated.
The result of calculation is stored to common variables #128 and #129 (#128 for X
and #129 for Y). Note that the data stored at common variables #100 to #138 is
cleared to <empty> when the sensor macro is executed next.
*2
Measurement cycle is executed 5 times to read the coordinate value of the contact
point in the +Y, −Y, +X, and −X directions; the mean 3 coordinate values are taken and
the average of them is calculated.
*3
Measurement cycle is executed 5 times to read the coordinate value of the contact
points (P1, P2 and P3) in the order of P1, P2, and P3; the mean 3 coordinate values
are taken and the average of them is calculated.
*4
The stylus offset amount is displayed on the SPINDLE SENSOR 1, 2 DATA Setting
screen.
5-6 Contents of Measurement Data Stored to Variables
The measured data of stylus offset is stored to the common variables.
1. Note that the common variables #100 to #138 are cleared at the start of sensor
NOTE
macro program.
2. For #147 and #148, the data is set automatically independent of the execution of the
programs.
3. The data stored in common variables #148 (spindle tool number) and #147 (pallet
number of machine loaded pallet) are not updated immediately if the NC is busy.
This means data of these common variables are not guaranteed in the timing of data
updating.
The NC enters the busy state mainly caused by background input/output processing
through the RS-232C interface. However, other processing could also make the NC
busy.
Therefore, if certain processing uses the data in the common variables above and
when such processing is very important, it is necessary to check if the data in them
have been updated to the latest number using a user macro.
4. The information in [ ] indicates that for 3-point measurement.
Common
Contents
Variables
#100 Minimum value
#101 Measured value (1st cycle)
#102 Measured value (2nd cycle)
#103 Measured value (3rd cycle)

+X [1st point]
#104 Measured value (4th cycle)
#106 Maximum value
#107 Average of mean 3 coordinate values
#108
#109
#110 Minimum value

−X [2nd point]
#116 Maximum value
#118
Common
Contents
Variables
#119
#120 Minimum value

+Y [3rd point]
#126 Maximum value
#128 Stylus position offset amount (X-axis)
#129 Stylus position offset amount (Y-axis)
#130 Minimum value

−Y
#136 Maximum value
#138
#139
#140
#141
#142
#143
#144
#145
#146
#147 Pallet number (machine loaded pallet) (for horizontal machining center only)
#148 Spindle tool number
#149
5-7 Examples of Stylus Offset
Ex.1
If both addresses Z and K are omitted, the present position data is assigned to Z.
G323 D50.12;
5 mm • D50.12 . . . . . . . Indicates that the diameter of the
master ring is 50.12 mm.
2 1
1. The cycle is executed in the 4-point
φ50.12 NOTE
measurement mode since address S is not
specified.
2. The approach amount is 5 mm since
1: Rapid traverse
2: Skip feed (200 mm/min) address E is not specified.
Ex. 2
If Z-axis machining zero point is known, specify the Z-axis command as indicated below.
G323 D50.12 Z−10.0 E10.0;
• D50.12 . . . . . . . Indicates that the diameter of the
10 mm • Z−10.0 . . . . . . . Z coordinate value of the level
where a measurement cycle is
3 2 1
executed (absolute value)
Z−10.0
φ50.12 • E10.0 . . . . . . . . Indicates that the approach
amount is 10 mm.
The cycle is executed in the 4-point measurement

1: Skip feed (1000 mm/min) NOTE
2: Rapid traverse mode since address S is not specified.
3: Skip feed (200 mm/min)
Ex.3
If Z-axis machining zero point is not known, specify the K command as indicated below.
G323 D50.12 K−25.0 S3.;
• D50.12 . . . . . . . Indicates that the diameter of the
5 mm • K−25.0 . . . . . . . Distance and direction to the level
25 mm where a measurement cycle is
3 2 1
executed (incremental value)
φ50.12
• S3. . . . . . . . . . . 3-point measurement
The approach amount is 5 mm since address E is

NOTE
not specified.
2: Rapid traverse
5-8 Alarm Message List
The alarm messages related with the stylus offset programs are indicated below.
Macro Alarm
Message Contents
No.
3150 M COMMAND ERROR A value other than 1 and 2 is specified with the
address M.
3153 SKIP SIGNAL ERROR Z The skip signal is already turned ON before the
Z-axis reaches the specified point.
3154 D COMMAND ERROR A value smaller than 29 mm is specified for
address D.
(The master ring diameter is too small.)
3155 SKIP SIGNAL NOT ON The sensor probe has moved beyond the skip
valid range before the skip signal is turned ON.
3156 SKIP SIGNAL ON The skip signal is already turned ON before the
sensor probe enters the skip valid range.
3157 E COMMAND ERROR A value smaller than 3 mm is specified for
address E.
3158 Z AND K COMMANDED Both addresses Z and K are specified in the
same block.
3159 K GT 0 A positive value is specified for address K.
3160 SETTING ERROR STYLUS DIA. A negative value is set for a stylus diameter.
CHAPTER C
FUNCTIONS
This chapter describes details of the automatic centering, automatic measurement, and
automatic step measurement functions and the procedure how to use them.
CONTENTS
C : FUNCTIONS
1 AUTOMATIC CENTERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
1-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

1-2 Specifying the Automatic Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
1-2-1 Command Format of Automatic Centering Cycle by Types . . . . . . . . . . . C-6
1-3 Flow Chart of Automatic Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

1-4 Contents of Measurement Data Stored to Variables . . . . . . . . . . . . . . . . . . . . . . C-10
1-5 Examples of Automatic Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
1-6 Alarm Message List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
2 AUTOMATIC MEASUREMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
2-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

2-2 Specifying the Automatic Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15
2-2-1 Command Format of Automatic Measurement Cycle by Types. . . . . . . C-18
2-3 Flow Chart of Automatic Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20

2-5 Examples of Automatic Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
3 AUTOMATIC STEP MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
3-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28

3-2 Specifying the Automatic Step Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . C-29
3-3 Flow Chart of Automatic Step Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32
3-5 Examples of Automatic Step Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
3-5-1 Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
3-5-2 Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38

FUNCTIONS C-1
1 AUTOMATIC CENTERING
1-1 Outline
Using a contact sensor, this system automates the centering operation for a workpiece and jig
which was used to be carried out manually before beginning programmed operation. By
automating centering work, total production efficiency is drastically improved.
At the center established by the execution of the automatic centering cycle, the workpiece zero
point of the work coordinate system specified in a program is set. If an allowable offset error is
specified in a program, the relative error between the position where the automatic centering has
been started and the position of the center established after the completion of the cycle can be
evaluated.
If the measured amount of offset is greater than the allowable limit specified in a program,
NOTE
the workpiece zero point is not set in the work coordinate system even if a work coordinate
system is specified in a program.
1. The function allows automatic compensation for errors due to thermal displacement
of the ball screw and the spindle, and those of workpiece zero point due to
workpiece mounting error.
2. Since the amount of offset can be evaluated, this feature can be used in various
purposes for the processing to be taken if the amount of offset is greater than the
allowable limit by specifying the jump destination sequence number. In this case,
the main program must be created corresponding to the required error processing.
C-2 FUNCTIONS
1-2 Specifying the Automatic Centering
This section describes the command format for automatic centering.

COMMAND
G320 D_. Z(K)_. E_. W_. A_. B_. Q_. R_. S_. T_. M_.;
U_. V_.
U_.
V_.
X_.
Y_.
• G320 . . . . . . . Calls out the automatic centering cycle.
• D. . . . . . . . . . Diameter of object to be measured
• U. . . . . . . . . . Distance between 2 points to be measured in the X-axis
direction (I.D. or O.D.)
• V. . . . . . . . . . Distance between 2 points to be measured in the Y-axis
• X. . . . . . . . . . Approach amount in X-axis direction (Type I)
• Y. . . . . . . . . . Approach amount in Y-axis direction (Type J)
Specify the Z-axis coordinate value where the automatic
centering cycle is executed.
Specify the Z-axis distance and direction from the present
position to the position where the automatic centering cycle is
executed.
• E. . . . . . . . . . Approach amount (Type A to H)
• W. . . . . . . . . . Work coordinate system number
• A. . . . . . . . . . Distance and direction from the measured center to the
workpiece zero point in the X-axis direction
• B. . . . . . . . . . Distance and direction from the measured center to the
workpiece zero point in the Y-axis direction
• Q. . . . . . . . . . Center offset allowable limit
• R. . . . . . . . . . Selection for the number of measurements (1 time or 3 times)
• S. . . . . . . . . . Selection for the number of measurement points
• T. . . . . . . . . . Sequence number
The sequence number of the block to which the program should
return if the amount of measured center offset is greater than the
allowable limit
For details about the command format for each type, see 1-2-1 "Command Format of
Automatic Centering Cycle by Types".
FUNCTIONS C-3
NOTE
2. Addresses D, U, V, X, and Y (specified or not, negative value or positive value)

determine the type of automatic centering cycle to be executed. Among these
addresses, only a combination of U and V is allowed, and if any other combination of
addresses is specified, an alarm message (No. 3105) is displayed on the screen.
If "the diameter of measured object ≤ probe diameter + (approach amount × 2)", the
approach amount is disregarded and measurement starts immediately at a skip
feedrate.
9. If address W is omitted, workpiece zero point is not set.
10. If addresses A and B are omitted, workpiece zero point is set at the position
established after the execution of the centering cycle.
11. If address R is designated, 3-time measurement mode is called disregarding of the
12. If address S is specified, 3-point measurement is selected regardless of the
specified value. This is valid only for type A.
13. If address T is omitted, an alarm message (No. 3112) is displayed on the screen if
the amount of center offset is greater than the allowable limit set for address Q and
the machine stops.
14. The minimum dimension that can be measured is determined by the size of the
sensor probe. This is also influenced by the amount of misalignment between the
probe center and the spindle center line and also how the probe is accurately
positioned at the center of the object to be measured. Therefore, the measurable
dimension is not always the minimum programmable value.
C-4 FUNCTIONS
17. The following table shows the programmable range of address W and the contents
NOTE
of work coordinate system offset amount setting.
Numeric Work Coordinate

Contents of Offset Amount
Value System
Set the calculated value for the work
54 to 59 coordinate system and set 0 for "00
(EXT)" on the WORK OFFSET screen.
Work coordinate Set the difference between the measured
system (G54 to G59) value and the value set for "00 (EXT)" on
154 to 159 the WORK OFFSET screen for the work
coordinate system. The setting for "00
(EXT)" should not be changed.
Additional work (EXT)" on the WORK OFFSET screen.
coordinate system
(48 sets) Set the difference between the measured
(G54.1 P1 to P48) value and the value set for "00 (EXT)" on
101 to 148 <Option> the WORK OFFSET screen for the work
Additional work (EXT)" on the WORK OFFSET screen.
coordinate system
(300 sets) Set the difference between the measured
(G54.1 P1 to P300) value and the value set for "00 (EXT)" on
2001 to 2300 <Option> the WORK OFFSET screen for the work
The work coordinate system offset amount is set (changed) only for the axis for
which the automatic centering is executed. For other axes, the work system offset
amount is not set (changed). If a value outside the allowable range is specified, an
For the additional work coordinate systems (300 sets) <option>, W1 to W48 or W101
to W148 may be used instead of P1 to P48.
FUNCTIONS C-5
<Skip valid range>
Point specified by address D, U, V, X, or Y
Sensor probe Skip valid range

(0.1 mm) (1 mm)
Rapid feed up to
the approach point
Movement at a skip feedrate
Approach point
1. Specify the point by address D, U, V, X, or Y so that the sensor reads the skip signal within
the skip valid range shown above.
C-6 FUNCTIONS
1-2-1 Command Format of Automatic Centering Cycle by Types
The automatic centering cycle includes types A to J according to the measurement method and
measurement position. The following shows the command format for the individual types.
: Centering position
: Measurement point
Type Movement Diagram Format

(Centering by 4-point measurement)
G320 D_. Z(K)_. E_. W_. A_. B_. Q_. R_. T_.;
D
A
(Centering by 3-point measurement)
G320 D_. Z(K)_. E_. W_. A_. B_. Q_. R_. S_. T_.;
B V G320 U_. V_. Z(K)_. E_. W_. A_. B_. Q_. R_. T_.;
C G320 U_. Z(K)_. E_. W_. A_. Q_. R_. T_.;
D V G320 V_. Z(K)_. E_. W_. B_. Q_. R_. T_.;
E G320 D-_. Z(K)_. E_. W_. A_. B_. Q_. R_. T_.;
FUNCTIONS C-7
F V G320 U-_. V-_. Z(K)_. E_. W_. A_. B_. Q_. R_. T_.;
G G320 U-_. Z(K)_. E_. W_. A_. Q_. R_. T_.;
H V G320 V-_. Z(K)_. E_. W_. B_. Q_. R_. T_.;
7
1
X Approach G320 X_. Z(K)_. W_. A_. Q_. R_. T_.;
amount
I 6 2 Z X(+): Approach in the +X direction
X E
3 4 X(−): Approach in the −X direction
5
−X +X
7
1
Y Approach
G320 Y_. Z(K)_. W_. B_. Q_. R_. T_.;
Z
J 6 2 amount Y(+): Approach in the +Y direction
Y E
3 4 Y(−): Approach in the −Y direction
5
−Y +Y
C-8 FUNCTIONS
1-3 Flow Chart of Automatic Centering
The flow of automatic centering is explained below using a flowchart.
Start of operation
Set the spindle sensor in the spindle*1
Position the spindle (X- and Y-axes) near the center of the centering hole*2
Start the automatic centering program (G320)
The X and Y coordinate values of the automatic centering program start point are stored
The type of automatic centering is judged
No Yes
R = empty?
Measurement (3 times) Measurement (1 time)
Measurement for automatic centering (sensor is brought into contact with the workpiece)
Spindle center is positioned at the center of the datum in the workpiece
The coordinate values are read in the machine coordinate system and stored
to the common variables
No Measurement
completed (3 times)?
Yes
The median of the measured data
(3 points) is determined
The Z-axis returned to the start position
The center offset amount is stored to common variable #138*3
No
Q = empty?
Yes
Yes Yes
W = empty? #138 ≤ Q?
No No
The work coordinate offset amount is set (changed)
No Yes
T = empty?
End of operation
Program returns to sequence Alarm stop

number T in the main program
FUNCTIONS C-9
*1
NOTE Set the sensor in the same direction as the direction it was mounted when stylus
offset was executed.
*2 When positioning the X- and Y-axes, the error to the center of the centering hole
must be within an approach amount (E).
*3
The center offset amount is the positional difference between the start position of the
automatic centering cycle and the position established after the execution of the
cycle.
C-10 FUNCTIONS
The measured data of automatic centering is stored to the common variables.
NOTE
macro program.
programs.
updating.
busy.
Common
Contents
Variables
#100 Work offset amount (X) at centering
#101 Work offset amount (Y) at centering
#102
#103
#104
#105
#106
#107
#108
#109
#110
#111
#112
#113
#114
#115
#116
#117
#118 X-axis machine coordinate value of automatic centering cycle start point
#119 Y-axis machine coordinate value of automatic centering cycle start point
FUNCTIONS C-11
Common
Contents
Variables
#120 Minimum value

Center in the X-axis
#124 direction Maximum value
#125 Medium
Difference between the measured value and the value
#126
set for "00 (EXT)" on the WORK OFFSET screen
#127 Center offset amount in the X-axis direction
#130 Minimum value

Center in the Y-axis
#134 direction Maximum value
#135 Medium
Difference between the measured value and the value
#136
set for "00 (EXT)" on the WORK OFFSET screen
#137 Center offset amount in the Y-axis direction
#138 Center offset amount
#139
#140
#141
#142
#143
#144
#145
#146
#149
C-12 FUNCTIONS
1-5 Examples of Automatic Centering
+Y
Machine zero point
X
+X
100 Hole for centering

Y
Machining zero point 50
Jig
Table
Workpiece Z0
Jig Z−35.0
Table
In the case of the optical sensor, set M144 to "START M CODE" and M145 to "END M
NOTE
CODE" on the SPINDLE SENSOR DATA screen.
O0001;
T1;. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calling T1 tool (sensor)
G91 G28 Z0; . . . . . . . . . . . . . . . . . . . . . Returning the Z-axis to the machine zero point
(tool change position)
Tool change position differs depending on

NOTE
machine models.
For the tool change position, refer to the
USERS' MANUAL separately provided.
M06; . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing spindle tool with T1 (sensor)
N1 T2; (centering). . . . . . . . . . . . . . . . . Automatic centering

Calling T2 tool (face mill)
G90 G00 G54 X100.0 Y50.0; . . . . . . . . Positioning the tool (sensor) in the G54 work coordinate
system to the center (X100.0, Y50.0) of the centering hole
at a rapid traverse rate
G43 Z50.0 H1; . . . . . . . . . . . . . . . . . . . Positioning of the Z-axis to Z50.0 level at a rapid traverse
rate
FUNCTIONS C-13
Z−20.0; . . . . . . . . . . . . . . . . . . . . . . . . . Positioning of the Z-axis to Z−20.0 level at a rapid

traverse rate
G320 D30.0 Z−35.0 E5.0 W54. A−100.0 B−50.0;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic centering cycle (G320) (type A)
• D30.0 . . . . . . . . Diameter of centering hole:
30 mm
• Z−35.0 . . . . . . . Z-axis coordinate value
(absolute value)
• E5.0 . . . . . . . . . Approach amount: 5 mm
• W54. . . . . . . . . Work coordinate system No.: G54
• A−100.0 . . . . . . Distance and direction from the
present position to the workpiece
zero point (X-axis): −100.0 mm
• B−50.0 . . . . . . . Distance and direction from the
present position to the workpiece
zero point (Y-axis): −50.0 mm
Since address R is omitted, measurement cycle is

NOTE
executed once.

NOTE
machine models.
M01;
M06; . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing T1 (sensor) in the spindle with T2 tool
N2; (face mill)
Machining program
M30;
C-14 FUNCTIONS
The alarm messages related with the automatic centering are indicated below.
Macro Alarm
Message Contents
No.
address M.
3102 SIGN ERROR U AND V The signs preceding U and V differ from each
other.
3105 TYPE COMMAND ERROR Among addresses D, U, and V, those which
cannot be specified in combination are specified
simultaneously.
3106 TYPE NOT COMMANDED None of addresses (D, U, V) is specified to
determine the centering type.
3107 D U V LE LEAST COMMAND DATA The numeric value specified for address D, U, or
V is smaller than the minimum programmable
value.
3108 W COMMAND ERROR A numeric value outside the programmable
range is specified for address W.
same block.
3110 COMMAND Z OR K None of addresses Z and K is specified. Specify
either Z or K.
3112 POS. ERROR GT Q Measured center offset amount is greater than
the allowable limit set for Q.
address E.
3114 T LT 0 A negative value is specified for address T.
3116 NO DATA STYLUS OFFSET 4P. Stylus offset is not set for 4-point measurement.
3118 NO OPTION ADDITIONAL COORD A W word of W1 to W48, W101 to W148, W1001
to W1300, or W2001 to W2300 is specified
although the additional work coordinate system
specification is not selected.
FUNCTIONS C-15
2 AUTOMATIC MEASUREMENT
2-1 Outline
Using a contact sensor, this system automates the measurement of a finished workpiece which
was used to be carried out manually using a measuring tool. By automating measurement work,
total production efficiency is drastically improved.
The results of measurement are stored to common variable #135. It is also possible to evaluate
the result of measurement by specifying the tolerances ("+" side and "−" side) in a program.
Using the feature that the result of measurement can be evaluated, it is possible to take
required error processing in case the measured value does not fall within the set tolerance
range by specifying the jump destination sequence number. In this case, the main
program must be created according to the required processing.
2-2 Specifying the Automatic Measurement
This section describes the command format for automatic measurement.

COMMAND
G321 D_. Z(K)_. E_. A_. B_. R_. S_. T_. M_.;
U_. V_.
U_.
V_.
• G321 . . . . . . . Calls out the automatic measurement cycle.
• D. . . . . . . . . . Diameter of object to be measured
• U. . . . . . . . . . Distance between 2 points to be measured in the X-axis
• V. . . . . . . . . . Distance between 2 points to be measured in the Y-axis
Specify the Z-axis coordinate value where the automatic
measurement cycle is executed.
position to the position where the automatic measurement cycle
is executed.
• E. . . . . . . . . . Approach amount
• A. . . . . . . . . . "+" side tolerance
• B. . . . . . . . . . "−" side tolerance
• S. . . . . . . . . . Selection for the number of measurement points
C-16 FUNCTIONS
return if the measured value does not fall within the tolerance
range
NOTE
2. Addresses D, U, and V (specified or not, negative value or positive value (positive

value: inside measurement, negative value: outside measurement)) determine the
type of automatic measurement cycle to be executed. Among these addresses, only
a combination of U and V is allowed, and if any other combination of addresses is
specified, an alarm message (No. 3126) is displayed on the screen.
If "the diameter of measured object ≤ probe diameter + (approach amount × 2)", the
approach amount is disregarded and measurement starts immediately at a skip
feedrate.
10. If address S is specified, 3-point measurement is selected regardless of the
specified value. This is valid only for type A.
the measured value does not fall within the tolerance range and the machine stops.
12. The minimum dimension that can be measured is determined by the size of the
sensor probe. This is also influenced by the amount of misalignment between the
probe center and the spindle center line and also how the probe is accurately
positioned at the center of the object to be measured. Therefore, the measurable
dimension is not always the minimum programmable value.
FUNCTIONS C-17
<Skip valid range>
Point specified by address D, U, or V
Sensor probe
Skip valid range

(0.1 mm) (1 mm)
Rapid feed up to Movement at a skip feedrate

the approach point
Approach point
1. Specify the point by address D, U, or V so that the sensor reads the skip signal within the
skip valid range shown above.
C-18 FUNCTIONS
2-2-1 Command Format of Automatic Measurement Cycle by Types
The automatic measurement cycle includes types A to F according to the measurement method
and measurement position. The following shows the command format for the individual types.
: Center position
: Measurement point

(4-point measurement)
G321 D_. Z(K)_. E_. A_. B_. R_. T_.;

D
A
(3-point measurement)
D G321 D_. Z(K)_. E_. A_. B_. R_. S_. T_.;
B G321 U_. Z(K)_. E_. A_. B_. R_. T_.;
C V G321 V_. Z(K)_. E_. A_. B_. R_. T_.;
D D G321 D−_. Z(K)_. E_. A_. B_. R_. T_.;
E G321 U−_. Z(K)_. E_. A_. B_. R_. T_.;

FUNCTIONS C-19
F V G321 V−_. Z(K)_. E_. A_. B_. R_. T_.;

C-20 FUNCTIONS
2-3 Flow Chart of Automatic Measurement
The flow of automatic measurement is explained below using a flowchart.
Start of operation
Position the spindle (X- and Y-axes) near the center of the hole to be measured*2
Start the automatic measurement program (G321)
The stylus center is positioned at the center of object to be measured
The X and Y coordinate values of the automatic measurement program start point are stored
The type of automatic measurement is judged
No Yes
R = empty?
Measurement (sensor is brought into contact with the workpiece)
Position the spindle (X- and Y-axes) at the automatic measurement program start point
The coordinate values of the center, and diameter or width are stored to the common variables
No
Measurement completed
(3 times)?
Yes
The result of measurement is stored to common variable #135
Yes
A = empty?
No
No
Within the upper limit?
Yes
Yes No
B = empty?
No No Yes
T = empty?
Yes
End of operation Within the lower limit?

FUNCTIONS C-21
*1
NOTE Set the sensor in the same direction as the direction it was mounted when stylus
*2 Position the spindle at the center as accurately as possible.
C-22 FUNCTIONS
Position the spindle at the center as accurately as possible.
NOTE
macro program.
programs.
updating.
busy.
Common
Contents
Variables
#100 Minimum value
#102 Difference in Measured value (2nd cycle)
#103 X-/Y-axis direction distance Measured value (3rd cycle)
#104 Maximum value
#105 Medium
#106
#107
#108
#109
#110 Minimum value
#112 Center in the X-axis direction Measured value (2nd cycle)
#113 (work coordinate system) Measured value (3rd cycle)
#114 Maximum value
#115 Medium
#116
#117
#118
#119
FUNCTIONS C-23
Common
Contents
Variables
#120 Minimum value
#122 Center in the Y-axis direction Measured value (2nd cycle)
#123 (work coordinate system) Measured value (3rd cycle)
#124 Maximum value
#125 Medium
#126
#127
#130 Minimum value

Diameter or width
#134 Maximum value
#135 Medium
#136
#137
#138
#139
#140
#141
#142
#143
#144
#145
#146
#149
The data set for common variables #100 to #105 is displayed only for Type A (4-point
NOTE
measurement) and Type D. The values may be used to evaluate the roundness.
C-24 FUNCTIONS
2-5 Examples of Automatic Measurement
+Y
Machine zero point
+X
−100.0 0 100.0
No. 3 No. 6
100.0
Machining zero point

No. 2 φ80±0.1
0
−0.00
No. 4 No. 5 4-φ40−0.02
−100.0
No. 1 400±0.5
Table
Z0
Z−20.0
Z−50.0
Table
NOTE
O0001;
N1;
Machining program


NOTE
machine models.
N10; (measurement). . . . . . . . . . . . . . . Automatic measurement

FUNCTIONS C-25
G90 G00 G54 X0 Y0; . . . . . . . . . . . . . . Positioning the tool (sensor) in the G54 work coordinate
system at the center of width 400 mm (No. 1) at a rapid
traverse rate
rate
Z5.0; . . . . . . . . . . . . . . . . . . . . . . . . . . . Positioning of the Z-axis to Z5.0 level at a rapid traverse
rate
G321 U−400.0 Z−30.0 A0.5 B−0.5; . . . Execution of automatic measurement cycle (G321) on
width 400 mm (No. 1) (type E)
• U−400.0 . . . . . . Distance between 2 points to be
measured in the X-axis direction
(O.D.): 400 mm
A negative value is set since outside

NOTE
measurement is executed.
(absolute value)
• A0.5 . . . . . . . . . "+" side tolerance: 0.5 mm
• B−0.5 . . . . . . . . "−" side tolerance: −0.5 mm
1. The approach amount is 5 mm since

NOTE
address E is not specified.
2. Since address R is omitted, measurement
cycle is executed once.
#500 = #135;. . . . . . . . . . . . . . . . . . . . . Storing the result of measurement presently stored in
common variable #135 to common variable #500
G321 D80.0 Z−25.0 E3.0 A0.1 B−0.1;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic measurement cycle (G321) at
80 mm dia. hole (No. 2) (type A)
• D80.0 . . . . . . . . Diameter of object to be
measured: 80 mm
(absolute value)
• B−0.1 . . . . . . . . "−" side tolerance: −0.1 mm
1. The cycle is executed in the 4-point

NOTE
measurement mode since address S is not
specified.
C-26 FUNCTIONS
G00 X−100.0 Y100.0; . . . . . . . . . . . . . . Positioning the tool (sensor) to the center of 40 mm dia.
hole (No. 3) at a rapid traverse rate
G321 D40.0 Z−10.0 E3.0 A−0.01 B−0.02 S3.;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic measurement cycle (G321) at
40 mm dia. hole (No. 3) (type A)
• D40.0 . . . . . . . . Diameter of object to be
measured: 40 mm
(absolute value)
• A−0.01 . . . . . . . "+" side tolerance: −0.01 mm
• B−0.02 . . . . . . . "−" side tolerance: −0.02 mm
• S3. . . . . . . . . . . 3-point measurement

NOTE
executed once.

NOTE
machine models.
M01;
M30;
NOTE
The result of measurement is saved to common variable #135. In this area, however, the
existing data is overwritten by new data each time the latest result of measurement is
saved. To retain the measurement result in a variable, use common variables #500's to
save the data.
FUNCTIONS C-27
The alarm messages related with the automatic measurement are indicated below.
Macro Alarm
Message Contents
No.
address M.
3122 TOLERANCE OVER The measured value falls outside the specified
tolerance.
3125 D U V EQ 0 The specified numeric value for D, U, and/or V is
"0".
3126 TYPE COMMAND ERROR Among addresses D, U, and V, those which
cannot be specified in combination are specified
simultaneously.
3127 TYPE NOT COMMANDED None of addresses (D, U, V) is specified to
determine the centering type.
same block.
3129 COMMAND Z OR K None of addresses Z and K is specified. Specify
either Z or K.
3131 D U V LE LEAST COMMAND DATA The numeric value specified for address D, U, or
V is smaller than the minimum programmable
value.
address E.
3137 A COMMAND ERROR A value larger than "10" is specified for address
A.
3138 B COMMAND ERROR A value larger than "2 × E" is specified for
address B.
3139 COMMAND ERROR A B A value specified for address A is smaller than a
value specified for address B.
C-28 FUNCTIONS
3 AUTOMATIC STEP MEASUREMENT
3-1 Outline
The automatic step measurement function automates measurement in the Z-axis direction using a
sensor.
The function includes two types of measurements:
Type 1: Measuring the absolute position
In this type, the position (absolute coordinate value) of a point is measured in
reference to the workpiece zero point Z0.
Type 2: Measuring the relative position
In this type, the position (signed distance) of a point is measured in reference to the
optionally set datum point.
1. For both types 1 and 2, it is necessary to offset the stylus in the Z-axis direction (zero
NOTE
adjustment in reference to the datum plane). This zero adjustment operation is
called teaching.
2. Once executed, teaching may not be repeatedly executed unless the stylus is
changed or the datum plane is changed.
3. An alarm message (No. 3150 <type 1>, No. 3149 <type 2>) is displayed on the
screen if measurement cycle is started without executing teaching (both for types 1
and 2).
Type 1 is recommended for checking the dimensions after machining and type 2 is
recommended for setting up (center aligning), etc.
FUNCTIONS C-29
3-2 Specifying the Automatic Step Measurement
This section describes the command format for automatic step measurement.
For the selection of the sensor tools 1 and 2 with G322 command, the address W is used
NOTE
for Ver. 6.1 and later. (The address M has been used up to Ver. 6.0.)
COMMAND <Teaching>
G322 Z(V)_. U_. I1_. J1_. K1_. ... I4_. J4_. K4_. R_. S_. W_.;
<Measurement>
G322 Z(V)_. U_. I1_. J1_. K1_. ... I4_. J4_. K4_.
R_. A_. B_. C_. T_. W_.;
• G322 . . . . . . . Calls out the teaching or measurement cycle.
• Z. . . . . . . . . . Absolute command (type 1)
Specify the Z-axis coordinate value where the teaching or
measurement cycle is executed.
• V. . . . . . . . . . Incremental command (type 2)
position to the position where the teaching or measurement
cycle is executed.
• U. . . . . . . . . . Approach amount
• I. . . . . . . . . . . (Type 1) Absolute command
Specify the X-axis coordinate value where the
teaching or measurement cycle is executed.
(Type 2) Incremental command
Specify the X-axis distance and direction from the
present position to the position where the teaching
or measurement cycle is executed.
• J. . . . . . . . . . (Type 1) Absolute command
Specify the Y-axis coordinate value where the
teaching or measurement cycle is executed.
(Type 2) Incremental command
Specify the Y-axis distance and direction from the
present position to the position where the teaching
or measurement cycle is executed.
• K. . . . . . . . . . Return stroke of Z-axis
• S. . . . . . . . . . Selection of the cycle (teaching or measurement cycle)
• A. . . . . . . . . . "+" side tolerance
• B. . . . . . . . . . "−" side tolerance
• C. . . . . . . . . . Step (type 2)
Distance and direction from the datum plane to the
measurement level
C-30 FUNCTIONS
return if the measured value does not fall within the tolerance
range
• W. . . . . . . . . . Selection between sensor tools 1 and 2
NOTE
2. Always input addresses Z and V.

3. For addresses Z and V, designate either of them. An alarm message (No. 3145) is
displayed on the screen if both Z and V are designated.
4. If address U is omitted, axis feed starts at a skip feedrate.
5. For address U, designate a value greater than 5 mm. If a value smaller than 5 mm is
6. For address K, designate a value greater than 5 mm. If a value smaller than 5 mm is
7. Addresses I, J, and K should be specified in the order of suffix such as I1, J1, K1, I2,
J2, K2, I3, J3, K3, I4, J4, K4.
8. Addresses Z, V, I, and J are not influenced by the designation of G90 and G91.
9. If addresses I1 and J1 are omitted, teaching or measurement cycle is executed at the
present position.
10. If addresses I2, J2, and K2, I3, J3, and K3, and/or I4, J4, and K4 are omitted,
teaching or measurement cycle is not executed at the omitted point(s)
(2nd, 3rd, and 4th points).
11. If address K is omitted, the Z-axis returns to the approach point.
13. Address S, if specified, calls for teaching cycle.
14. In the case of type 2, addresses A and B are valid only when address C is
designated.
the measured value does not fall within the tolerance range and the machine stops.
16. When the datum plane is changed or the stylus is changed, execute teaching
(stylus offset) again.
regardless of the command data following the address W.
18. When the SENSOR TOOL 2 is validated and the address W is omitted in the
specified with the address W, the alarm (No. 3140) is displayed on the screen.
FUNCTIONS C-31
<Skip valid range>
Sensor probe
Rapid feed up to the
approach point
Skip start check range

Approach point
(0.1 mm)
Approach amount
Skip valid range
Point specified by Movement at a skip feedrate

address Z or V
Over stroke amount (6 mm)
Skip end check range (1 mm)
1. Specify the point by address Z or V so that the sensor reads the skip signal within the skip
valid range shown above.
C-32 FUNCTIONS
3-3 Flow Chart of Automatic Step Measurement
The flow of automatic step measurement is explained below using a flowchart.
Start of operation
Start the automatic step measurement program (G322)
Yes
U = empty?
No
Yes
U ≤ 5?
Alarm stop No
The X, Y, and Z coordinate values of the automatic step measurement program start point are stored
No Yes
R = empty?
Position the spindle (X- and Y-axes) at the measurement point
Yes
U = empty?
No
Z-axis is positioned at the approach point
Z-axis moves down at a skip feedrate to carry out measurement
No Yes
S = empty?
Teaching*2 Measurement*3
Z-axis moves up*4
The average values of all the measured points are stored to #131 to #133
No
Measurement completed
(3 times)?
Yes
The result of measurement is stored to common variable #135
A
FUNCTIONS C-33
No
S = empty?
Yes
The value stored in common
variable #135 to the common
variable in the macro executor*5
No Step value input?

(type 2 only)
Yes
Yes
A = empty?
No
No
Within the upper limit?
Yes
Yes
B = empty?
No
No
Within the lower limit?
No Yes
Yes T = empty?

End of operation
*1 Set the sensor in the same direction as the direction it was mounted when stylus
NOTE
*2
Zero adjustment amounts in reference to the datum plane are stored to common
variables #121 to #123.
*3 Measured values are stored to common variables #121 to #123.
*4 With a U command:
Z-axis moves up to the approach point specified by U.
Without a U command:
Z-axis moves up to the measurement cycle start point.
*5
For type 1, the measured value is stored as the "Z AXIS STYLUS OFFSET".
For type 2, the measured value is stored as the "Z AXIS BASE POS."
C-34 FUNCTIONS
The measured data of automatic step measurement is stored to the common variables.
NOTE
macro program.
programs.
updating.
busy.
Common
Contents
Variables
#100
#101
#102
#103
#104
#105
#106
#107
#108
#109
#110
#111
#112
#113
#114
#115
#116
#117
#118
#119
FUNCTIONS C-35
Common
Contents
Variables
#120 Total of measured value
#121 Measured value (1st point)
#122 Measured value (2nd point)
#123 Measured value (3rd point)
#124 Measured value (4th point)
#125 Average
#126
#127
#128
#129
#130 Minimum value
#131 Average in the 1st measurement
#132 Average in the 2nd measurement
#133 Average in the 3rd measurement
#134 Maximum value
#135 Medium
Difference between the measured value and the value set for "00 (EXT)" on the
#136
WORK OFFSET screen
#137
#138
#139
#140
#141
#142
#143
#144
#145
#146
#149
C-36 FUNCTIONS
3-5 Examples of Automatic Step Measurement
3-5-1 Type 1
+Y
Plane to be measured Datum plane
Plane to be measured
1 4 ' 1 ' 4
60
Theoretical value 30 +0.2
0
Datum plane
20
'
10 2 3 2 ' 3
Z0 +X
20 40 80 100
NOTE
O0001;
N1;
Machining program


NOTE
machine models.
N10; (teaching, measurement) . . . . . . . Automatic step measurement

G90 G00 G54 X20.0 Y60.0; . . . . . . . . . Positioning the tool (sensor) in the G54 work coordinate
system to point at a rapid traverse rate
rate
FUNCTIONS C-37
/G322 Z10.0 U5.0 I20.0 J60.0 I20.0 J20.0 K25.0 I100.0 J20.0 I100.0 J60.0 S1.;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic step measurement cycle (G322)
(teaching) at points to .
• Z10.0 . . . . . . . . Z-axis coordinate value
(absolute value)
• U5.0 . . . . . . . . . Approach amount: 5 mm
• I20.0, J60.0 . . . X and Y coordinates of point
• I20.0, J20.0 . . . X and Y coordinates of point

• K25.0 . . . . . . . . Return stroke of Z-axis: 25 mm
• I100.0, J20.0 . . X and Y coordinates of point
• I100.0, J60.0 . . X and Y coordinates of point

• S1. . . . . . . . . . . Teaching

NOTE
2. Once executed, it is not necessary to
execute teaching again unless the stylus or
datum plane is changed. Therefore, the
block delete command is entered at the
beginning of this block so that the teaching
is executed only when it is required.
G322 Z30.0 U5.0 I80.0 J60.0 I80.0 J20.0 I40.0 J20.0 I40.0 J60.0 A0.2 B0.;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic step measurement cycle (G322)
(measurement) at points ' to '.
• Z30.0 . . . . . . . . Z-axis coordinate value
(absolute value)
• U5.0 . . . . . . . . . Approach amount: 5 mm
• I80.0, J60.0 . . . X and Y coordinates of point '

• B0. . . . . . . . . . . "−" side tolerance: 0 mm

NOTE
executed once.
M01;
M30;
C-38 FUNCTIONS
1. For addresses Z, I, and J, designate an absolute value and for addresses U and K,
NOTE
designate an incremental value.
2. At each measurement point, the Z-axis moves up by the amount designated by
address K after the completion of teaching or measurement. If address K is omitted,
the Z-axis moves up to the approach point designated by address U. On completion
of all teaching or measurement cycles, the Z-axis moves up to the start point of
teaching or measurement cycle.
3-5-2 Type 2
+Y
Datum plane Plane to be measured
Datum plane
Theoretical
value 20 1' 2 1 2'
Plane to be
measured
+X
20 40 80 100
Type 2 is used to measure only the height difference between the plane to be measured
and the datum plan, for setup, etc.
1. Teaching of the datum plane

Manually position the stylus above (approx. 10 mm, for example) the plane to be measured,
near . Then, select the MDI mode and execute the following program.
G322 V−10.0 I0 J0 I−40.0 J0 S1.;
V, I, and J: Incremental commands

NOTE
2. Measurement
Manually position the stylus above (approx. 10 mm, for example) the plane to be measured,
near '. Then, select the MDI mode and execute the following program.
G322 V−10.0 I0 J0 K25.0 I80.0 J0;
1. V, I, J, and K: Incremental commands

NOTE
2. The result of the measurement is saved to common variable #135.
1. In this example, only the step is measured and the measured value is not evaluated.
NOTE
2. At each measurement point, the Z-axis moves up by the amount designated by

address K after the completion of teaching or measurement. If address K is omitted,
the Z-axis moves up to the approach point designated by address U. On completion
of all teaching or measurement cycles, the Z-axis moves up to the start point of
teaching or measurement cycle.
FUNCTIONS C-39
The alarm messages related with the automatic step measurement are indicated below.
Macro Alarm
Message Contents
No.
3140 W COMMAND ERROR A value other than 1 and 2 is specified with the
address W.
3141 U COMMAND ERROR A value smaller than 5 mm is specified for
address U.
3144 TOLERANCE OVER The measured value falls outside the specified
tolerance.
3145 Z AND V COMMANDED Both addresses Z and V are specified in the
same block.
3146 COMMAND Z OR V None of addresses Z and V is specified. Specify
either Z or V.
3147 V GT 0 A positive value is specified for address V.
3149 NO DATA BASE POSITION Z Datum position of the Z-axis is not set.
3150 NO DATA STYLUS OFFSET Z Z-axis stylus offset is not set.
3151 COMMAND ERROR A B A value specified for address A is smaller than a
value specified for address B.
3152 K COMMAND ERROR A value smaller than 5 mm is specified for
address K.
APPENDIX
The Appendix describes G and M codes used in sensor macros and an example program
for unmanned operation.
CONTENTS
APPENDIX
APPENDIX 1 G AND M CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX-1
APPENDIX 2 UNMANNED OPERATION PROGRAM EXAMPLE. . . . . . . . . . . APPENDIX-2

APPENDIX-1
APPENDIX 1 G AND M CODES
The G and M codes used in sensor macros are described below.

<G codes>
G Code Function
G31 Skip function (linear interpolation)

G320 Macro program call (automatic centering)
G321 Macro program call (automatic measurement)
G322 Macro program call (automatic step measurement)
G323 Macro program call (stylus offset)
G31 command is specified in a macro program and it is not necessary to specify it in a

NOTE
machining program.
<M codes>
M Code Function
M46 Spindle sensor selection (sensor selection signal ON)

M47 Table sensor selection (sensor selection signal OFF)
M144 Optical sensor probe power ON
M145 Optical sensor probe power OFF
APPENDIX-2
APPENDIX 2 UNMANNED OPERATION PROGRAM EXAMPLE
When executing the automatic centering, automatic measurement, or automatic step

measurement program, it is possible to return the program flow to the required block in the main
program (machining program) by specifying the sequence number of this block as the return
sequence number "T" in a program call command.
Therefore, it is possible to continue operation without stopping it even if an error occurs during the
execution of a program.
The following flow chart shows an example of how the sequence return is used in actual
production and the program.
Depending on the processing to be carried out after occurrence of an error, some option
NOTE
setting may be necessary.
<Operation example>
For this operation, signal indicator and pallet changer are necessary.
NOTE
In automatic centering function, the center offset amount exceeds the allowable limit
Program returns to sequence number T in the main program
The workpiece is assumed to have been machined and pallet change cycle is carried out
Machining for the workpiece loaded into An operator adjusts the setting of
the machine the unloaded workpiece
The hole diameter is outside the tolerance
Program returns to sequence number T in the main program
Is measured value smaller than

the lower limit?
Yes No
(hole diameter is (hole diameter is
too small) too large)
Change the cutter radius wear offset and Alarm stop and signal indicator is turned on
remachine the workpiece
APPENDIX-3
<Program example>
NOTE
O0001;

NOTE
machine models.
N1; . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic centering

G90 G00 G54 X0 Y0; . . . . . . . . . . . . . . Positioning the tool (sensor) in the G54 work coordinate
system to the workpiece zero point at a rapid traverse rate
G43 Z30.0 H1 T2; . . . . . . . . . . . . . . . . . Positioning of the Z-axis to Z30.0 level at a rapid traverse
rate
Calling T2 tool
G320 D50.0 Z−10.0 Q0.01 T20.; . . . . . Execution of automatic centering cycle (G320)
(type A <4-point centering>)
If the measured center offset amount (Q) is greater than
0.01 mm, the program jumps to sequence N20 where the
pallet change cycle is carried out assuming that the
workpiece has been machined.

NOTE
machine models.
M01;
N2;
Machining program
N4 T1; . . . . . . . . . . . . . . . . . . . . . . . . . . 50 mm dia., circle cutting

Calling T1 tool (sensor)
G90 G00 G54 X0 Y0;
G43 Z30.0 H4 S300 M08;
M03;
G41 G01 X25.0 Y0 D4 F50;
APPENDIX-4
G03 I−25.0;
G40 G01 X0 Y0;
G91 G28 Z0 M09;
M01;
N5; . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic measurement

(50 mm dia., hole diameter measurement)
G90 G00 G54 X0 Y0;
G43 Z30.0 H1;
G321 D50.0 Z−10.0 A0.05 B0. S3. T10.;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution of automatic measurement cycle of 50 mm dia.
hole (G321) (type A <3-point measurement>)
If the measured value exceeds the tolerance, the program
jumps to N10.
GOTO 20; . . . . . . . . . . . . . . . . . . . . . . . Program jumps to sequence N20 where the pallet change
cycle is carried out assuming that the workpiece has been
machined.
N10; . . . . . . . . . . . . . . . . . . . . . . . . . . . Processing if measured value is outside the tolerance

IF[#506 LT 50] GOTO 11; . . . . . . . . . . . If diameter is smaller than the lower limit, the program
jumps to N11.
#3000 = 199;. . . . . . . . . . . . . . . . . . . . . If diameter is greater than the upper limit, the program
stops (alarm stop).
N11 T4; . . . . . . . . . . . . . . . . . . . . . . . . . Processing if diameter is smaller than the lower limit

specified by "−" side tolerance
Calling T4 tool
#500 = 50.025 − #135
#12004 = #12004 − #500 / 2; . . . . . . . . Correction of cutter radius offset (wear)

NOTE
machine models.
GOTO 4; . . . . . . . . . . . . . . . . . . . . . . . . Program returns to N4 and machining starts.
(50 mm dia. circle cutting) (re-machining)
N20;
M02; . . . . . . . . . . . . . . . . . . . . . . . . . . . Pallet change and work number search
Date:
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Phone: (66)-2-361-3700-5 Fax.: (66)-2-361-3706
Chicago: 5655 Meadowbrook Drive, Rolling Meadows, Illinois 60008
Phone: (1)-847-593-5400 Fax.: (1)-847-593-5433
Detroit: 29050 Cabot Drive Novi, MI 48377 MORI SEIKI (TAIWAN) CO., LTD.
Phone: (1)-734-379-7000 Fax.: (1)-734-379-8876 Head Office & Technical Center
Cincinnati: 9466 Meridian Way, West Chester, OH 45069 No. 8, Kong 8th Road, Linkou No. 2 Industrial District, Linkou Hsiang,
Taipei Hsien, Taiwan, R.O.C.
Phone: (1)-513-874-2736 Fax.: (1)-513-874-3254
Boston: 10 Bearfoot Road Northborough, Massachusetts 01532 Phone: (886)-2-2603-1701 Fax.: (886)-2-2603-1706
Phone: (1)-508-351-8686 Fax.: (1)-508-351-8688
New Jersey: 30 Abeel Road, Monroe Township, New Jersey 08831 MORI SEIKI HONG KONG LIMITED
DTL: 950 Riverside Parkway Suite 90 West Sacramento, California 95605 Unit 02, 8/F., Vicwood Plaza, 199 Des Voeux Road, Central, Hong Kong
Phone: (1)-916-374-9400 Fax.: (1)-916-374-9300 Phone: (852)-2757-8910 Fax.: (852)-2757-7839
Representative Office
Charlotte, San Francisco MORI SEIKI (SHANGHAI) CO., LTD.
Head Office & Technical Center
MORI SEIKI MEXICO, S.A. DE C.V. Room 4301, 4307, Maxdo Center, No.8 Xing Yi Rd., HongQiao Development
Head Office & Technical Center Zone, Shanghai 200336, China
Montecito 38 Piso 12-38 Col. Napoles 03810 México D.F. Phone: (86)-21-5208-0270 Fax.: (86)-21-5208-0273
Phone: (52)-55-5488-3276 Fax.: (52)-55-5488-3279 Technical Shanghai: Room 4301, 4307, Maxdo Center, No.8 Xing Yi Rd., HongQiao
Center Development Zone, Shanghai 200336, China
MORI SEIKI BRASIL LTDA. Phone: (86)-21-5208-0270 Fax.: (86)-21-5208-0273
Beijing: Room 3002 Full Tower, No.9 Dong San Huan Zhong Road, Chaoyang
District, Beijing 100020, China
Rua República do Iraque, 1432 2 and, Campo Belo 04611-002 São Paulo - SP,
Brasil Phone: (86)-10-6768-3691 Fax.: (86)-10-6768-8635
Tianjin: Room 17B, PingAn Mansion, No.59 Ma Chang Road, Hexi District,
Phone: (55)-11-5543-1762 Fax.: (55)-11-5543-1948
Tianjin 300203, China
Phone: (86)-22-2820-8410 Fax.: (86)-22-2820-8255
MORI SEIKI GmbH Dalian: 1108 Shengshi Building, 35 Luxun Rd, Zhongshan District, Dalian,
Head Office Antoniusstrasse 14, 73249 Wernau, Germany 116001, China
Phone: (49)-7153-934-0 Fax.: (49)-7153-934-220 Phone: (86)-411-8271-8611 Fax.: (86)-411-8272-6562
Technical Stuttgart: Antoniusstrasse 14, 73249 Wernau, Germany Shenzhen: Room 1703 Office Tower, China Resources Building, No.5001
Centers Phone: (49)-7153-934-0 Fax.: (49)- 7153-934-200 Shennan East Road, Shenzhen 518001, China.
Istanbul: Abdi Ipekci Caddesi No: 129 Kat 5, Bayrampasa, Istanbul, Turky Phone: (86)-755- 8359-1997 Fax.: (86)-755- 8359-1375
Phone: (90)-212-613-4141 Fax.: (90)-212-612-4603 Chongqing: 1508, Metropolitan Tower No.68 Zourong Road, Central District,
Prague: 6th floor of building No.423, Evropska 178, 160 00 Prague 6, Chongqing 400010, China.
Czech Republic Phone: (86)-23-6373-3655 Fax.: (86)-23-6373-3755
Phone: (42)-224-362-777 Fax.: (42)-224-362-788
München: Frankfurter Ring 117, 80807 München, Germany MORI SEIKI KOREA CO., LTD.
Hamburg: Merkurring 63-65 22143 Hamburg, Germany A-101, 2 SK TWIN TECH TOWER, 345-9 Kasan-dong, Kumcheon-Ku, Seoul,
Phone: (49)-40-69-458-0 Fax.: (49)- 40-69 458-200 Korea
Düsseldorf: Siemensring 19 47877 Willich, Germany Phone: (82)-2-862-0925 Fax.: (82)-2-862-0928
Phone: (49)-21-54 8859-0 Fax.: (49)-21-54 8859-210
PT. MORI SEIKI INDONESIA
MORI SEIKI (UK) LTD. Head Office & Technical Center
Head Office & Technical Center Komplek Gading Bukit Indah Blok M/01 J1. Bukit Gading Raya, Kalapa Gading,
202 Bedford Avenue, Slough SL1 4RY, England Jakarta Utara, 14240 Indonesia
Phone: (44)-1753 526518 Fax.: (44)-1753 524695 Phone: (62)-21-453-1199 Fax.: (62)-21-4585-7414
MS POLLARD LTD.: St. Saviours Road Leicester LE5 4HP, England
Phone: (44)-116-276-7534 Fax.: (44)-116-274-1547 MORI SEIKI CO., LTD. India Branch
MORI SEIKI FRANCE S.A.S. India Branch: 404 A World Trade Centre, Babar Rd. Connaught Place,
Head Office & Technical Center New Delhi - 110001, India
Parc du Moulin, 1 Rue du Noyer BP 19326 Roissy en France 95705 Roissy CDG Phone: (91)-11-4152-8520 Fax.: (91)-11-4152-8530
Cedex, France
Phone: (33)-1-39-94-68-00 Fax.: (33)-1-39-94-68-59 MORI SEIKI AUSTRALIA PTY LTD
Technical Toulouse: 6 Impasse Lèonce Couture 31200 Toulouse
Centers Phone: (33)-5-34-25-29-95 Fax.: (33)-5-34-25-29-96 6/6 Garden Road Clayton VIC 3168, Australia
MS SYFRAMO S.A.S.: 81, Avenue du Progrès 69680 Chassieu, France
Phone: (61)-3-8545-0900 Fax.: (61)-3-9561-4999
Phone: (33)-4-78-90-95-95 Fax.: (33)-4-78-90-60-00 Technical Melbourne: 6/6 Garden Road Clayton VIC 3168, Australia
Centers Phone: (61)-3-8545-0900 Fax.: (61)-3-9561-4999
MORI SEIKI ITALIANA S.R.L. Sydney: 6/287 Victoria Road Rydalmere NSW 2116, Australia
Head Office & Technical Center Phone: (61)-2-8844-9700 Fax.: (61)-2-9638-6111
Via Riccardo Lombardi N. 10, 20153 Milano, Italy
Phone: (39)-02-4894921 Fax.: (39)-02-48914448
The export of this product is subject to an authorization from the government of the exporting country. Printed in Japan
Check with the government agency for authorization.
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12 - System Pomiarowy 1 - ACM-MCMSC-A0E - L14752B01

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12 - System Pomiarowy 1 - ACM-MCMSC-A0E - L14752B01

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IN-MACHINE MEASURING SYSTEM 1

Before starting operation, maintenance, or programming, carefully read the

The product shipped to you (the machine and accessory

SIGNAL WORD DEFINITION

B: PREPARATION BEFORE OPERATION

DANGER Indicates an imminently hazardous situation which, if not avoided, will

WARNING Indicates a potentially hazardous situation which, if not avoided, could

Indicates the items that must be taken into consideration.

Indicates useful guidance relating to operations.

Indicates the page number or manual to be referred to.

Indicates the procedure used for displaying the required screen.

Ex. Indicates the example of operations.

This chapter describes the configuration of the in-machine measuring system.

A : CONFIGURATION OF IN-MACHINE MEASURING SYSTEM

2 SPINDLE-MOUNT PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

3 OPTICAL NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

• Optical signal transmission system (transmission of signals through infrared rays)

OMI (Optical Machine Interface)

Light Source Measures

B : PREPARATION BEFORE OPERATION

2 TURNING ON/OFF POWER TO OPTICAL SENSOR PROBE

3 CHECKING THE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

4 SETTING THE SPINDLE SENSOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

4-1 SPINDLE SENSOR DATA Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

5 STYLUS OFFSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

5-1 Stylus Position Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

Parameter No. Setting Value Contents

6000.5 0 Single-block stop is invalid for macro program.

2 TURNING ON/OFF POWER TO OPTICAL SENSOR PROBE

Alarm Message Contents

7. The probe type of the optical sensor is MP10.

3 CHECKING THE SENSOR

1) Place the DOOR INTERLOCK key-switch in the NORMAL position.

3) Place the PANEL key-switch in the (ON) or (PANEL/EDIT) position.

(MDI) function selection key PROG (PROG)

Input the following program using the data entry keys.

If an optical sensor is used, input the program indicated below.

6) Press the INSERT (INSERT) key.

7) Press the AUTOMATIC OPERATION button (cycle start).

8) Display the PMC SIGNAL STATUS screen.

Function selection key SYSTEM (SYSTEM)

[PMC] [PMCDGN] [STATUS]

9) Press the following keys in order:

10) Press the INPUT (INPUT) key.

4 SETTING THE SPINDLE SENSOR DATA

4-1 SPINDLE SENSOR DATA Setting Screen

(MDI) Function selection key SYSTEM (CSTM/GR)

Menu selection keys SYSTEM [SENSOR]

[SPINDLE SENSOR DATA] MACRO VER. .

SENSOR TOOL 2 : INVALID VALID

<Selecting VALID/INVALID for SENSOR TOOL 2>

"INVALID" or "VALID" using the cursor control keys .

Setting Item Contents

When checking the sensor operation, make sure that

The M46 command (spindle sensor selection/sensor

The M46 command (spindle sensor selection/sensor

<Setting and changing the data>

3) Press the INPUT (INPUT) key.

<Deleting the data>

2) Press the [SET] soft-key or the (INPUT) key.

At this step, do not input a numeric value.

3) Press the [YES] soft-key.

Press the [NO] soft-key if the data should not be deleted.

Carry out boring at a diameter of 30 to 80 mm1, 2