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INSTRUCTION MANUAL

WIRE ELECTRICAL DISCHARGE MACHINE

ALARM MESSAGE
(ALARM, MESSAGE, GUIDE)

MAKINO MILLING MACHINE CO., LTD.


10WC4-ND01-0006(E)
PRECAUTIONS:

1. In general, function not covered by this manual cannot be used.


2. Be sure to observe notes provided in the manual, otherwise functions won ’t operation
properly and the system could be affected adversely.
3. Specifications in the manual are subject to change for improvement without notice.
4. If you have any uncertainty about descriptions in the manual, please contact us.
TABLE OF CONTENTS
Page
1. HOW TO SEE THE ALARM MESSAGE LIST ..................................................... 1

1.1 Trouble Remedy List .............................................................................................. 2

1.2 Resetting Method ................................................................................................... 2

1.3 Classification of Message Numbers ..................................................................... 3

1.4 Confirming Contents of Alarm .............................................................................. 3

1.5 Confirming Conditions in Which Alarm Occurs .................................................. 3

2. DESCRIPTION OF MESSAGES ............................................................................ 4

3. ALARM MESSAGE (INDEX) .................................................................................. 241


Alarm Message WIRE EDM

1. HOW TO SEE THE ALARM MESSAGE LIST


Section 2 "Description of Alarms" describes all messages registered to the MGW-JL and subsequent
power supply units in order of message numbers. If the message number is unknown, check it in
Section 3 "Index" (alphabetical order). The MGW-J in the text is a generic name of MGW-JL and
MGW-J1. Also, the MGW-K is a generic name of MGW-K, MGW-K2, MGW-N, MGW-N2, and MGW-
N3. For the alarms that will occur in a different way depending on the machine model, the machine
model such as U32K or EU64 is mentioned.
The EIS card in the text is a generic name of EIS, EIS2, and EIS3 cards. For the alarms having
different meaning depending on the cards, the card name is mentioned.

No. Name Level Reset

Cause:

Remedy:

Number : Indicates the message number.


Name : Indicates the name displayed in the message area of the CRT or LCD screen.
Level : Indicates the level for the trouble remedy. (See the Trouble Remedy List on the next
page.)
"Guide" : Displays message in white letters.
"Warning 1 to 3" : Displays message in yellow letters.
"Alarm 1 to 3" : Displays message in red letters.
Reset : Indicates resetting method of trouble occurred. (See the Resetting Method on the next
page.)
Cause : Indicates cause of trouble.
Remedy : Indicates how to remove trouble.

* The number and name are displayed on the screen (CRT or LCD).
[Example]
0001: EMERGENCY STOP

[Note 1] Alarm messages not registered to this alarm message list may be displayed
because of addition or change of functions. If you don’t understand the meaning
of displayed massage, stop the operation and contact us immediately.
[Note 2] Some messages may not be displayed depending on the machine model, even if
they have been registered to this list. Please contact us whenever you are
uncertain.

How to See The Alarm Message List 1


WIRE EDM Alarm Message

1.1 Trouble Remedy List

Trouble remedy (minor major)


Classification
Level Test Run
of trouble Guide Diagnosis Starting Machining Servo
mode mode
display list display disabled power OFF OFF
stop stop

Alarm Alarm 3

Alarm 2

Alarm 1

Warning Warning 3

Warning 2

Warning 1

Operator
Guide
message

"Test mode stop" refers to the warning or alarm where the dry run or the operation with GRAPHIC
screen stops.
"Run mode stop" refers to the warning or alarm where actual machining stops.

1.2 Resetting Method

(1) Alarm 1, 2, 3 : Press RESET key.

(2) Warning 1, 2, 3 : Press WARN RESET key.

(3) Guide : Press WARN RESET key.

Note: Warning 1, 2, 3 or guide can be reset even by pressing RESET key. However, the
two keys have different functions as listed below.

WARN RESET : Clears the message, but continues operation.

RESET : Deletes message and stops action at this time.


Cannot continue action.

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Alarm Message WIRE EDM

1.3 Classification of Message Numbers

Number Group Contents

0001 – 0999 Emerency stop levels


1000 – 1999 NC program errors
2000 – 2999 Machining power errors
3000 – 3999 Machine control errors
4000 – 4999 Machine alarms
5000 – 5999 EIS alarms
6000 – 6999 Man-machine messages
7000 – 7999 Driver detection alarms

1.4 Confirming Contents of Alarm


Confirm the message number and its description on the DIAGNOSE screen, if an alarm or warning
occurs.

Notes: (1) The last one is displayed in the message area if two or more alarms occurs.
(2) The quantity of alarms and warnings is displayed on upper part of stastus display
area of the screen (CRT or LCD).
(3) The message No. and name are displayed on the DIAGNOSE, ALARM or WARNING
screen.

1.5 Confirming Conditions in Which Alarm Occurs


Before contacting use to ask for help, please make sure the following items:

(1) Confirm in detail that when and what alarm occurred under what conditions.
(2) Confirm the alarm or warning message No. and its contents.
Confirm the power supply unit name and the software version number on the DIAGNOSE
VERSION screen or DIAGNOSE MAINTENANCE screen.
(3) In the automatic mode
Confirm the program No., sequence No. and contents of program.
Confirm setting conditions on NC FUNC screen and SET screen (OFFSET, etc.).
(4) In the manual mode
Confirm the contents of operation (including pre- and post-operations).
(5) Check whether the same alarm recurs when the same operation is executed again, and confirm
its frequency.
(6) Check whether the same alarm recurs when the conditions are changed.
Try to change the contents of program and operating procedure.

How to See The Alarm Message List 3


WIRE EDM Alarm Message

2. DESCRIPTION OF MESSAGES

No. Name Level Reset

0001 EMERGENCY STOP Alarm 3 See Remedy.

Description : The EMERGENCY STOP signal was turned on (ESP=1).

Causes : (1) The EMERGENCY STOP switch was pressed.


(2) Either ±X, ±Y, ±U, ±V, ±Z, or ±C axis overran and it actuated the OVERTRAVEL limit
switch.

Remedy : In the case of (1), reset the EMERGENCY STOP switch.


In the case of (2), in the manual mode, press simultaneously the OT RELEASE key on
the POSITION screen 2 and the RESET key to turn on the servo. Then, with
OT RELEASE key kept pressed, return the axis that actuated the over travel limit switch
with axis select key.
Note: At this time, take care not to move extremely in the opposite direction
(dangerous zone).
After executing (1) or (2), press the RESET key and execute the reference point return
operation.

No. Name Level Reset

0002 NC, +24 VDC DROP Alarm 3 See Remedy.

0003 NC, +15 VDC DROP Alarm 3 See Remedy.

0004 NC, –15 VDC DROP Alarm 3 See Remedy.

Description : The +24 VDC power voltage in NC unit dropped (below 19 V).
The +15 VDC power voltage in NC unit dropped (below 11 V).
The –15 VDC power voltage in NC unit dropped (ober –8 V).

Causes : (1) Defective switching power supply.


(2) Shorted power supply line.

Remedy : Either VBB, VMC, V0H, or EIS card is faulty.


Alarm related to power supply (faulty power unit).
Contact to us.

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Alarm Message WIRE EDM

No. Name Level Reset

0005 FLAME SENSOR ON Warning 3 See Remedy.

Cause : On the machine with a flame sensor, the flame sensor operated. (*FLM=0)

Remedy : (1) If no abnormality is found due to a fire, make sure the safety, then restart machining.
(2) If this message is displayed frequently, the flame will be defective. Check the input
signal, and please contact us.

No. Name Level Reset

0007 FIRE EXTINGUISHER OPERATED Alarm 3 See Remedy.

Description : On the machine with a fire extinguisher, the fire extinguisher operated. (*FIRE=0)

Causes : (1) The fire extinguisher operated.


(2) The TEST switch on fire extinguisher was pressed.

Remedy : (1) Replace the dielectric fluid.


(2) Press the RESET switch when the test was conducted with the fire extinguisher
locked.

No. Name Level Reset

0008 OVERTRAVEL (OT2) Alarm 3 See Remedy.

Cause : Either ±X, ±Y, ±U, ±V, or ±Z overran and actuated the overtravel limit switch. (OT2-LS=1)

OT
Remedy : (1) In the MANUAL mode, press the f • 8 RELEASE key on the POSITION screen or

the button on the right side of CRT simultaneously with the RESET key.
OT RELEASE

OT
(2) Then, with the RELEASE button kept pressed, return the axis that actuated the over-
travel limit switch using the axis selection key.

(3) Next, press the RESET key to reset the alarm, then perform the reference point
return.

Description of Message 5
WIRE EDM Alarm Message

No. Name Level Reset

0011 MC POWER, –15 VDC DROP Alarm 3 See Remedy.

0012 MC POWER, +15 VDC DROP Alarm 3 See Remedy.

0013 MC POWER, +24 VDC DROP Alarm 3 See Remedy.

Description : The –15 VDC of the machining power dropped (over –8 V).
The +15 VDC of the machining power dropped (below 11 V).
The +24 VDC of the machining power dropped (below 19V).

Causes : (1) –15 VDC overloaded. Defective CIO or VOH card.


(2) +15 VDC and +24 VDC overloaded. Defective CIO or VOH card. Shorted terminal or
wiring on the machine side.
(3) Faulty power supply –15 VDC
PS2 (Defective switching power supply)
(4) Faulty power supply +15 VDC
PS1 (Defective switching power supply)
(5) Faulty power supply +24 VDC
Defective 24VR rectifier (SB1)

Remedy : Alarm related to power supply (faulty power unit).


Contact to us.

No. Name Level Reset

0015 CHECK SUM ERROR (VMC-ROM) Alarm 3 See Remedy.

Causes : (1) The contents of system ROM on the VMC card changed.
Faulty ROM or VMC card.
Erroneous contents in RAM on VOH card.
(2) This alarm is caused when turning power ON after changing ROM or when making
RAM clear (turning power ON while pressing STOP and RESET keys
simultaneously). This operation always causes this alarm, however, it is normal
condition. Reset the alarm by remedy (2).

Remedy : (1) For the machines with the power supply unit before MGW-J, please let us know the data
of machine parameters No.830 - 836.
For the machines with MGW-J or subsequent power supply units, please let us know
the data of machine parameters No.864 - 866.
(2) Perform the RAM clear operation.
Note: Execution of RAM clear will erase all program data in the RAM, and therefore
it should not be executed unless otherwise instructed by Makino personnel.

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Alarm Message WIRE EDM

No. Name Level Reset

0016 CHECK SUM ERROR (PARAMETER)

Description : Not used.

No. Name Level Reset

0017 CHECK SUM ERROR (EIS-ROM) Alarm 3 See Remedy.

Causes : (1) The contents of system ROM on the EIS card changed.
Faulty ROM or EIS card.
(2) This alarm is caused when turning power ON after changing ROM or when making
RAM clear (turning power ON while pressing STOP and RESET keys
simultaneously). This operation always causes this alarm, however, it is normal
condition. Reset the alarm by remedy (2).

Remedy : (1) In the case of cause (1) above, please let us know the data of machine parameters
No.864 - 866.
(2) Perform the RAM clear operation.
Note: Execution of RAM clear will erase all program data in the RAM, and therefore it
should not be executed unless otherwise instructed by Makino personnel.

No. Name Level Reset

0019 PARAMETER INITIALIZED Alarm 2

Cause : Occurs when cleaning RAM (turning power ON while pressing STOP and RESET keys
simultaneously).
Display disappears soon.

Description of Message 7
WIRE EDM Alarm Message

No. Name Level Reset

0020 BATTERY DROP Alarm 2 See Remedy.

Description : Voltage of the battery for the NC unit program backup dropped abnormally.

Causes : (1) Limit of battery life


(2) Erroneous connection, disconnector contact.
(3) When replacing the card, check the setting of DIC1 switch on the VMC card.

Remedy : Aalrm related to power supply (faulty power unit).


Note: Replacement of battery unit is to be made within an hour after turning power
OFF. If the power supply is turned OFF continuously for more than one hour,
RAM data may be lost.

No. Name Level Reset

0021 CENTRAL CONTROLLER FAN ALARM

0022 RAM ERROR

Description : Not used.

No. Name Level Reset

0025 AUTO POWER OFF BY ALARM OR WARNING W ARN RESET key

Cause : Automatic power off was executed because the set data No. 34 bit 7 was turned on due to
an alarm or warning. This message is displayed at the power on operation next time. When
the bit 7 is turned on, the AUTO PWR OFF key returns to "0", which indicates that the
power was turned off normally.

Remedy : Press the RESET key, and check the 0/1/2 position of AUTO PWR OFF key, and the
set data No. 34.

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Alarm Message WIRE EDM

No. Name Level Reset

0026 MISMATCHED ASC UNIT Alarm 3

Description : The power on check found mismatch of version numbers between EIS firmware and ASC
firmware on the EIS card.

Remedy : Contact to us of the trouble condition.


Replace the firmwares on the EIS card with those having proper version numbers
respectively.

No. Name Level Reset

0027 PROCESS OF POWER FAIL INCOMPLETELY Alarm 3

Description : RAM was not protected at power off (manual or power failure).

Remedy : The contents of RAM could be destroyed.


Contact to us of the trouble condition.

No. Name Level Reset

0034 ROM-MACRO IS NO ENTRY

0035 ROM-MACRO NOT ENOUGH AREA

0036 ROM-MACRO ERROR

Description : Not used.

Description of Message 9
WIRE EDM Alarm Message

No. Name Level Reset

1000 INTERSECTION POINT OUTSIDE OF PRM 83 LIMIT Alarm 2 RESET key

Description : An intersection was not determined at blocks before and after inner wire offset.

Causes : (1) Program error


(2) Small value of set data No. 83 (standard value = 17)

Remedy : (1) Correct the program.


(2) Change the wire offset value.
(3) This error will easily occur where adjacent blocks may or may not contact. In case of
an error, increase the set value (to 50–100). After a machining is finished, return the
setting to standard value (17).

No. Name Level Reset

1001 NOT TANGENT DUE TO OFFSET CHANGE, OUTSIDE RAD. Alarm 2 RESET key

Cause : When the wire offset value is illegal, the intersection may not be determined
diagrammatically.

Intersection is
not determined.
D1
Program D2

Remedy : (1) Change the wire offset value.


(2) Correct the program.

No. Name Level Reset

1002 M 02, M 30 PR OG R AM ED BE FO RE OFF SET CAN C EL (G 40) Alarm 2 RESET key

Cause : M02 or M30 was commanded during the wire offset mode.

Remedy : Command G40 before commanding M02 or M30.

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Alarm Message WIRE EDM

No. Name Level Reset

1003 G2, G3 COMND. MISSING I.J OR R VALUE Alarm 2 RESET key

Cause : A radius was not commanded in the block with movement in the case of arc modal.
(This alarm will occur if I, J or R is not programmed for arc, or if G01/G00 is not programmed
for the line after arc.)

Remedy : Correct the program.


When the modal is arc and the movement amount is to be commanded, be sure to
command a radius.
Alternatively, set the G00 or G01 modal. There are two kinds of radius specifications; I, J
and R.

No. Name Level Reset

1004 PLANE INCONSISTENT IN G02, G03 COMND Alarm 2 RESET key

Cause : In arc radius specification, there is other than I, J or R.

Remedy : Correct the program.

No. Name Level Reset

1005 G48, G68 OR G26 OVERLAP COMND Alarm 2 RESET key

Cause : G48 was specified in G48, G68 specified in G68 or G26 specified in G26.

Remedy : Correct the program.

Description of Message 11
WIRE EDM Alarm Message

No. Name Level Reset

1006 END POINT INCORRECT IN G02, G03 COMND Alarm 2 RESET key

Causes : (1) Radii at start and end are inconsistent.


(2) When specifying R, R = 0 was specified.
(3) There are R specification and I, J specification in the same block.
(4) There is no G00 or G01 in the line block after G02 and G03 modals.
(5) In specifying R, the start point and the end point are same (a full circle), and the center
cannot be determined.

Calculating method for (1) (If the condition of the following expression i not satisfied, an
error results.)

Set data No. 0080 setting > √(X – I)2 + (Y – J)2 – √2 + J 2


Radius R2 determined Radius R1 determined
from end coordinate from center coordinate
value value

Theoretical wire path


Actual wire path

X
Allowable amount

Y End point

Start point
R2 = (X-I)2 + (Y-J)2

R1 = I2 + J2
J

I Center of circular arc

Remedy : Correct the program or increase the set data No. 0080 setting (for example, 1 → 5).
Note: Set higher especially in the case of automatic programming output.

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Alarm Message WIRE EDM

No. Name Level Reset

1007 G48, G68 COMND ORDER ERROR Alarm 2 RESET key

Cause : The cancel specification G47 and G69 to G48 and G68 were commanded in incorrect order.

G48 Specification G48 Specification

G68 Specification G68 Specification

G69 Reset G47 Reset

G47 Reset G69 Reset

Correct command Command order error

G48 commanded outside G26.

G48

G47 (cancel) in G26 also


causes an alarm.
G26 G47

Remedy : Correct the program.

No. Name Level Reset

1008 MIRROR IMAGE (G71) COMND ERROR Alarm 2 RESET key

Cause : Values other than 0 (OFF) and 1 (ON) were commanded to X and Y in G71X_Y_; block.

Remedy : Correct the program.

No. Name Level Reset

1009 G92 SPECIFIED AFTER G48, G68 OR G26 Alarm 2 RESET key

Cause : G92A_ was specified in G48, G68 or G26.


However, without A specification, this does not cause an alarm.

Remedy : Correct the program or execute after specifying G92A0;.

Description of Message 13
WIRE EDM Alarm Message

No. Name Level Reset

1010 G CODES IN SAME GROUP CAN’T BE IN SAME BLOCK Alarm 2 RESET key

Cause : There are prohibited G code combinations in the same block.

G code (63) (64)


04 22 28 29 30 40 41 42 48 68 70 71 92
G code
04

22
(63)
28
(64)
29

30

40

41

42

48

68

70

71

92
Automatic reference

Wire offset to right


Work limit

point return
Return from
reference point
Undefined

Wire offset cancel

Wire offset to left

Mirror OFF

Coordinate system
Dwell

Scaling

Rotation

Mirror ON

setting

Note: Circle indicates illegal combination. Symmetrical one is of course inhibited.

Remedy : Correct the program.

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Alarm Message WIRE EDM

No. Name Level Reset

1011 OPTIONAL G CODE SPECIFIED Alarm 2 RESET key

Description : Unused G code was specified.

Cause : G code other than the ones listed in the table was specified.

Remedy : Correct the program.

No. Name Level Reset

1012 G41, G42 IN G02, G03 BLOCK Alarm 2 RESET key

Cause : The model of wire offset start block was an arc.

Remedy : Correct the program.


Specify a linear command (G01, G00) in the wire offset start block.

No. Name Level Reset

1013 OFFSET CANCELLED (G40) IN G2, G3 BLOCK Alarm 2 RESET key

Causes : (1) The modal of wire offset cancel block was an arc.
(2) Movement command outside of compensation plane is in the wire offset cancel block.

Remedy : Correct the program.


(1) Specify a linear command (G01, G00) in the wire offset cancel block.
(2) Do not specify movement (Z, C) outside the compensation plane in the wire offset
cancel block.

No. Name Level Reset

1014 MDI OR M6 DURING G41, G42 Warning 3 W ARN RESET key

Cause : While wire offset was under way in memory run, it was stopped and a movement command
was executed in MDI mode or M06; was specified but an alarm was caused due to fixed
amount movement.

Remedy : Switch to manual operation for manual movement.

Description of Message 15
WIRE EDM Alarm Message

No. Name Level Reset

1015 ILLEGAL PLANE MOVE.COMND EXIST G41, G42 BLOCK Alarm 2 RESET key

Cause : Movement command outside of compensation plane was in the wire offset start block.

Remedy : Correct the program.


Do not specify movement (Z, C) outside the compensation plane in the wire offset start
block.

No. Name Level Reset

1016 OVERCUT CAUSED BY OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : An interference occurred as a result of wire offset.


(1) When machining the inside of an arc smaller than the offset amount:

Overcut of wire

(2) When a movement amount is too small:

Remedy : Change an offset amount or correct the program.


When an interference can be tolerated, continue as it is.

Pressing the WARN RESET key causes the message to disappear.

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Alarm Message WIRE EDM

No. Name Level Reset

1017 MORE THAN 2 NON-MOVEMENT BLKS DURING Alarm 2 W ARN RESET key
G41, G42

Cause : In the wire offset, there are more than two blocks without movement so that an intersection
can be determined, causing a turn around the corner.

Ex) G41 D** Y10.; G41 D** Y10.;

M98 P1; Block without movement M98 P1;

N1; Block without movement N1 G91 X10.;

G91 X10.;

Alarm is caused. Alarm is not caused.

Remedy : Correct the program.

No. Name Level Reset

1018 OVERCUT CAUSED BY G44 COMPENSATION Warning 2 W ARN RESET key

Cause : G44 compensation results in insufficient offset length. This alarm may occur in a short
block.

Compensated length

Alarm is not caused. Alarm is caused.

Remedy : Change the offset amount (H) or correct the program.


When the overcut can be tolerated, continue as it is.

Pressing the WARN RESET key causes the message to disappear.

Description of Message 17
WIRE EDM Alarm Message

No. Name Level Reset

1019 G44 PROGRAMMED BEFORE G41, G42 Warning 3 W ARN RESET key

Description : The corner profile control ON was specified during wire offset cancel.

Cause : During the wire offset canceling, G44 also becomes invalid. It becomes valid from the block
in which the wire offset ON is specified.

Remedy : Check the program.


Continue operation as it is if a following block.
Contains the radius compensation command, or correct the program if not.
Note: In the following case, also G44 (corner profile control) does not work.
(1) At the corner with the block without movement during wire offset (G41 or
G42).
(2) Until return to the original machining condition during recovery from wire
breakage or from power failure.

No. Name Level Reset

1020 G25 COMND WITHOUT OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : Spiral interpolation command (G25) was executed in other than wire offset mode.

Remedy : It is valid only in the wire offset mode. Program G41 or G42.

No. Name Level Reset

1021 G24 COMND WITHOUT OFFSET OR TAPER Warning 2 W ARN RESET key

Cause : Taper corner tangential circle insection (G24) command was executed in other than the
taper mode.

Remedy : It is valid only in the taper mode. Program G51 or G52.

No. Name Level Reset

1022 G49 COMND WITHOUT OFFSET OR TAPER Alarm 2 RESET key

Cause : The Upper – lower same R command (G49) was executed in other than the taper mode.

Remedy : It is valid only in the taper mode. Program G51 or G52.

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Alarm Message WIRE EDM

No. Name Level Reset

1023 G22 COMND ERROR Alarm 2 RESET key

Causes : (1) G22 command is not in pair.


X ––––– I U ––––– K
Y ––––– J V ––––– L
(2) G22 command can specify only axes X, Y, U and V.
(3) G22 command can be specified only after the reference point return.

Remedy : (1), (2) Correct the program.


(3) Execute the reference point return.

No. Name Level Reset

1024 MOVEMENT END COORD. WITHIN PROHIBITED AREA Alarm 2 RESET key

Cause : When a prohibited area was set with G22 command, the end of movement entered the
prohibited area.

Remedy : Correct the program.

No. Name Level Reset

1025 G95 IN G41, G42 INVALID Alarm 2 RESET key

Cause : Z axis position was specified in the G41 or G42 block.

Remedy : The G95 should be specified in the G40 modal mode.

No. Name Level Reset

1026 OVERCUT CAUSED BY G44 Q-COMPENSATION Warning 2 W ARN RESET key

Cause : An overcut occurred due to radius compensation or corner control.

Remedy : Correct the program, or continue machining as it is.


Normally, a machining may be continued as it is.

Description of Message 19
WIRE EDM Alarm Message

No. Name Level Reset

1028 G04 COMND WITHOUT P, X WORD Alarm 2 RESET key

Cause : P_ or X_ command for specifying a dwell length is not in the G04 dwell command.

Remedy : Correct the program.

No. Name Level Reset

1029 G30 IS ONLY VALID AFTER REF. POS. RETURN Alarm 2 RESET key

Causes : (1) The number of reference point (P command) specified together with the G30 command
is not 2, 3 or 4.
Note: When P is omitted, it becomes the 2nd reference point.
(2) When G30 was specified, the reference point return had not been completed.

Remedy : (1) Correct the program.


(2) Make reference point return.

No. Name Level Reset

1030 G53 IS ONLY VALID AFTER REF. POS. RETURN Alarm 2 RESET key

Cause : When G53 was specified, the reference point return had not been completed.

Remedy : Make reference point return.

No. Name Level Reset

1031 G28 COMND ERROR Alarm 2 RESET key

Causes : (1) The L command in the same block as the G28 command is other than 0, 1 (it becomes
L0 when omitted).
(2) The reference point return is executed to search for DEC when that operation has not
been executed yet, but its condition is improper.
The set data No. 66 setting is not "0"

Remedy : (1) Correct the program.


(2) Set the set data No. 66 to "0", or execute the reference point return manually.

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Alarm Message WIRE EDM

No. Name Level Reset

1032 G28, G29 COMND ORDER ERROR Alarm 2 RESET key

Causes : (1) The G28 command was not specified before the G29 command.
(2) An axis not specified with the G28 command was specified with the G29 command.

Remedy : Correct the program.

No. Name Level Reset

1033 G95 COMND ERROR Alarm 2 RESET key

Cause : In the G95 command (Z axis position control command), improper value was specified.

Remedy : Correct the program.

No. Name Level Reset

1036 MEMORY PROTECT PARAM. ILLEGAL BY G10 Alarm 2 RESET key

Cause : A value other than the defined L value of the G10 command was specified or other address
code is out of range.
The L value that the user can specify is either of the following:
L1 : Changing offset value
L2 : Changing work offset value
L10 : Changing machining condition
L20, 21 : Changing entered machining condition (main, sub)
L50 : Changing model data
L80 : Changing taper surface data
L999 : Changing parameters (set data/machine parameter/system parameter)

Remedy : Correct the program.

Description of Message 21
WIRE EDM Alarm Message

No. Name Level Reset

1037 ILLEGAL WORD IN G10 BLOCK Alarm 2 RESET key

Cause : Illegal format is used in the G10 command block.

Remedy : Correct the program.


eg: Program for offset setting on increment.
G10D_R_; Offset setting D: Offset
G10D_Q_; Offset increment R: Setting data
Q: Increment

No. Name Level Reset

1038 WORD DATA ERROR IN G10 BLOCK Alarm 2 RESET key

Cause : The word in the G10 command block exceeds the allowable range.

Remedy : Correct the program.

No. Name Level Reset

1039 MOVEMENT COMND ON OPTION AXIS Alarm 2 RESET key

Cause : The movement exceeding the set number of axes was specified.

Remedy : Correct the program.

No. Name Level Reset

1041 OVERLAP COMND FOR POWER SUPPLY Alarm 3 RESET key

Cause : The G10 command for power supply is overlapped. System error
Statement: G10 L13 P0 for machining OFF
G10 L31 P1 for machining ON

Remedy : Contact to us of the trouble condition.

22
Alarm Message WIRE EDM

No. Name Level Reset

1042 OVERLAP COMND FOR MACHINE CONTROL Alarm 3 RESET key

Cause : The G10 command for machine control is overlapped. System error
G10 L60 Statement.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1043 NO M02, M30 IN MAIN PROGRAM Alarm 2 RESET key

Cause : The program end M code (M02 or M30) command was not in the main program.

Remedy : Specify the M02 or M30 command at the end of the main program.

No. Name Level Reset

1044 COMND OVER Alarm 3 RESET key

Cause : There are five or more G10 commands in a block. System error
Note: Those codes (M17, M07) that generate G10 internally are included.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1045 UNDEFINED G, M COMND Alarm 3 RESET key

Cause : An unused G or M code was specified.

Remedy : Correct the program.


Check G and M codes.
Check the system parameters No. 984–999, if this error occurs in G or M codes that can be
used.

Description of Message 23
WIRE EDM Alarm Message

No. Name Level Reset

1046 DECIMAL POINT ERROR Alarm 2 RESET key

Causes : (1) In case of metric command unit, command can be made only down to the 3rd decimal
place.
In case of inch command unit, command can be made only down to the 4th decimal
place.
(2) Smaller than the decimal point is unavailable with an F command.

Remedy : Correct the program.

No. Name Level Reset

1047 NUMERICAL COMND ERROR Note 3) W ARN RESET key

Description : Numerical command is out of the following range.

Causes : (1) ±99999.999 or ±9999.9999 for the metric command unit. (Note 1)
(2) ±9999.9999 or ±999.99999 for the inch command unit. (Note 1)
(3) Standard value 1000 for the F command (Note 2)
(4) PQ values of M600, M610, M620, or M630 (Note 3) or F value of M650 for the machine
with pallet magazine.
Note 1: The allowable range varies depending on the set data No.0063 for linear axis,
or set data No.0537 for rotary axis.
Note 2: The allowable range varies depending on the machine parameter No.0561.
Note 3: Warning 3 when this message is output under control of pallet magazine, or
otherwise alarm 2.

Remedy : For causes (1) to (3), correct the program.


For cause (4), correct the program and turn off and on the power switch.

No. Name Level Reset

1048 ZERO RETURN NOT EXECUTED Alarm 2 RESET key

Cause : The axis was moved in the automatic run mode, though the reference point return has not
been completed yet.

Remedy : Execute the reference point return operation.

24
Alarm Message WIRE EDM

No. Name Level Reset

1049 CANNOT MDI RUN DURING MEM RUN Warning 3 W ARN RESET key

Cause : Halfway in the machining block in memory run, MDI interrupt (switching to MDI run) was
made and a machining block was specified.

Remedy : Don’t make machining interrupt while machining.


Switch from MDI run to memory run and press the START key to continue or press the
RESET key to restart.
Note: In case modal change was made by command in MDI, such portion may be
valid. Check again, therefore, when continuing in memory operation.

No. Name Level Reset

1050 ILLEGAL SELECTION OF AUTO MODE Warning 3 W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1051 USE COND. NOT MET FOR ADDITIONAL AXIS Warning 3 W ARN RESET key

Cause : The axis with servo OFF is in the current valid axis.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1052 AT INDEX FIXED LS ON

Description : Not used.

Description of Message 25
WIRE EDM Alarm Message

No. Name Level Reset

1054 U, V COMND ON TAPER Alarm 2 RESET key

Cause : U- and V-axes movement command is in the G51 and G52 taper mode.
However, in case the following G codes are in the same block, the U- and V-axes
commands become that G code command, causing no alarm.
G04, G10, G22, G28, G29, G30, G53

Remedy : Correct the program.

No. Name Level Reset

1055 U, V COMND ON G2, G3 BLOCK Alarm 2 RESET key

Cause : U- and V-axes movement command is in the G02 and G03 circle mode.

Remedy : Correct the program.

No. Name Level Reset

1056 G68 COMND ERROR Alarm 2 RESET key

Cause : An axis other than X and Y axes was specified for the rotation center position of
G68X_Y_A_;.

Remedy : Correct the program.

No. Name Level Reset

1057 G26 COMND ERROR Alarm 2 RESET key

Cause : An axis other than X and Y axes was specified for the rotation center position of
G26X_Y_A_;, on a copy angle A_ was not input.

Remedy : Correct the program.

26
Alarm Message WIRE EDM

No. Name Level Reset

1058 G24 ERROR (NOT TANGENT TO BEFORE, AFTER BLKS) Alarm 2 RESET key

Cause : The G24 command block is not adjacent to both before and after blocks (straight line and
circle).

Remedy : Correct the program or increase the setting of set data No. 0083 (from 17 to about 50).

No. Name Level Reset

1059 G24 ERROR (INTERSECT. CANNOT BE DETERMINED) Alarm 2 RESET key

Causes : (1) Compensated figures of blocks before and after G24 command block were without
intersection. (Fig. 1)
(2) When block either before or after G24 command block is an arc, compensation by G24
resulted in 0 radius of block before and after (every in rare case). (Fig. 2)

Program Program

D G24 command
G24 command

Because of too small


L value, intersection
L cannot be determined.

Intersection cannot
D be determined.

r=0

Fig. 1 Fig. 2

Remedy : Change G24 L_ command.

Description of Message 27
WIRE EDM Alarm Message

No. Name Level Reset

1060 G24 ERROR (OVERCUT BY NEGATIVE RAD. CALC.) Alarm 2 RESET key

Cause : Either block before and after G24 command was circle and compensation resulted in
negative radius.

Program
G24 command
D
D r

r<D
Where figure like this
would be obtained if D
without G24, commanding
G24 will cause an alarm.

Remedy : Change the offset amount.


Correct the program.

No. Name Level Reset

1061 INCORRECT TAPER PLANE DATA See Note See Note

Causes : (1) The height of program plane or subprogram plane is set higher than actual upper guide
height.
Note) Warning 2, Warm reset key
(2) The height of program plane or subprogram plane is set lower than actual lower guide
height.
Note) Warning 2, Warm reset key
(3) The upper guide height is too small, compared with the sub plane height.
Note) Alarm 2, Reset key
In general taper machining, the above case is very rare and there is high possibility of
misentry. Therefore, warning is output to alert the operator.

Remedy : Correct the program or check the setting.

Press the SET key and then the OFFSET key to check the value on the OFFSET
screen.

28
Alarm Message WIRE EDM

No. Name Level Reset

1062 G49 COMND ERROR Alarm 2 RESET key

Causes : At least one of the following conditions must be met.


(1) The G49 command block must be circle.
(2) The blocks before and after the G49 command must be with movement and linear.

Remedy : Correct the program.

No. Name Level Reset

1063 RADIUS OVERCUT BY G44

Description : Not used.

No. Name Level Reset

1064 TAPER COMND WITHOUT G41 G42 Alarm 2 RESET key

Cause : The taper command (G51, G52) is not in the same block as the G41 or G42 command.
The taper cancel command (G50) is not in the same block as the G40 command.

Remedy : Correct the program.

No. Name Level Reset

1065 CAN’T CHANGE INCH/MM BY PROGRAM Alarm 2 RESET key

Cause : G20 command for the metric command system was specified.
G21 command for the inch command system was specified.

Remedy : Correct the program.


To chasngeover the unit system between inch and metric, set it to the set data No. 0063 bit
0, then turn off and on the power switch.

Description of Message 29
WIRE EDM Alarm Message

No. Name Level Reset

1066 G48P COMND EXIST AT TAPER MODE2 Alarm 2 RESET key

Cause : The G48P command cannot be given in the taper mode 2.


Make taper mode setting at machining side on the NC FUNC screen.
Make taper mode setting at graphic side on the DRAW SET screen.

Remedy : Delete the G48P command.


Then, at the cutting side, press the SET key and then the OFFSET key to set a value
to the drawing scale on the OFFSET screen.
At the graphic side, the drawing scale is automatically set to "1".

No. Name Level Reset

1067 G92 COMND ERROR Alarm 2 RESET key

Cause : A value other than A0 to A9 was commanded in the block of G92 A_; block.

Remedy : Correct the program.

No. Name Level Reset

1068 AXIS-COMMAND IS OVER IN 1 BLOCK Alarm 2 RESET key

Cause : Movement for more than 3 axes including C and Z axes was specified simultaneously.

Remedy : Correct the program.

No. Name Level Reset

1069 MOVE Z AXIS TO HEIGHT OF Z POS. DISPLAY Guide W ARN RESET key

Description : In the Z axis manual machine, this message is displayed along with STOP status lamp ON
when the G95 (Z axis position control) is turned on.

Remedy : Move the Z axis to the specified height and restart operation.

30
Alarm Message WIRE EDM

No. Name Level Reset

1070 ILLEGAL SELECT OF INTERPOLATION UNIT Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1071 G46 IN G40 INVALID Warning 3 W ARN RESET key

Cause : The corner override (G46) was specified in the radius compensation cancel (G40) block.

Remedy : Check the program.


Continue operation if there is radius compensation command in the following blocks, or
correct the program if not.

No. Name Level Reset

1072 DUPLICATE INSTRUCTIONS OF G44 AND G46 Warning 2 W ARN RESET key

Cause : G46 was specified in the G44 block, or G44 was specified in the G46 block.
Note: Normally, the G44 is used for 1st cut and G46 for 2nd and subsequent cuts.
If they are specified in the same block, G44 has priority.

Remedy : Check or correct the program.

No. Name Level Reset

1073 IMPOSSIBLE TO SET COORD. (G92) DURING G41, G42 Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

Description of Message 31
WIRE EDM Alarm Message

No. Name Level Reset

1074 G31 COMND ERROR Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1075 DUPLICATE INSTRUCTIONS OF G31 Alarm 2 RESET key

Cause : Midway in taking measurement in memory run, MD1 interrupt was made to perform
measurement.

Remedy : Reset

No. Name Level Reset

1076 SAVING OR RESTORATION ERROR OF INSIDE COORD. Alarm 2 RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1077 G41/G42 P_ COMND ERROR Alarm 2 RESET key

Cause : In the vertical irregular shape mode (G41/G42P_), the command other than P0, P1 and P2
is specified.

Remedy : Correct the program.

32
Alarm Message WIRE EDM

No. Name Level Reset

1078 INCONSISTENT COMND WITH G41/G42P_ COMND Guide W ARN RESET key

Description : (1) Taper command (G51/G52) is specified in the vertical irregular shape mode(G41/
G42P_).
(2) Circular interpolation (G02/G03) is specified in the vertical irregular shape mode (G41/
G42P_).
(3) The mirror image, scalling or axis exchange is specified in the vertical irregular shape
mode.

Remedy : Correct the program.


(1) The taper command cannot be used in the vertical irregular shape mode.
(2) The program for vertical irregular shape must be made in the linear interpolation (G00/
G01).
(3) NC functions such as mirror image, scalling and axis exchange cannot be used in the
vertical irregular shape mode.

No. Name Level Reset

1079 N NO. FOUND FOR I/O CANCEL MACRO Alarm 2 RESET key

Cause : Both cancel N number and reset processing N number are registered when ICON macro
execution request is made during execution of ICON macro. System error.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1080 THE MANUAL RUN KEY IS INVALID NOW Warning 1 W ARN RESET key

Cause : MANUAL key on FPB operation panel or MAN RUN key on the screen was pressed
during execution of return operation by RETRACT key in the manual interruption mode for
wire break recovery or one touch M6 operation.

Remedy : Cancel the return operation to restore the operation mode because manual interruption is
invalid during return operation using the RETRACT key.

Description of Message 33
WIRE EDM Alarm Message

No. Name Level Reset

1081 COMMAND ERROR IN FIXED CYCLE MACRO

Description : Not used.

No. Name Level Reset

1082 RETURN IS ONLY DURING MANUAL RUN Warning 1 W ARN RESET key

Cause : The RETRACT key was pressed without performing manual interruption in the operation
mode (MEN RUN or MDI RUN mode) other than MAN RUN mode (except one touch keys).
Or, RETRACT key was pressed without performing retraction in the manual interruption
mode.

Remedy : Because the retract and return function is invalid in the mode other than manual
interruption, switch the mode to manual interruption mode (eg. MAN RUN key ON in
MEM RUN mode), and press RETRACT key after performing retraction.

No. Name Level Reset

1083 MDI, MEM RUN INVALID DURING MAN. ZERO RETURN Warning 2 W ARN RESET key

Cause : When operating in a mode (MDI, memory) other than the manual mode, manual operation
interrupt was attempted to manually return to the zero point.

Remedy : Manual return to the zero point is not possible during the automatic operation.
Cancel the zero point return mode before changing the operation mode, and then turn
power on again.

No. Name Level Reset

1084 RETURN, RECOVERY W. BREAK NOT IN EFFECT Warning 2 W ARN RESET key

Description : No retract operation can be done during recovery from wire breakage.

34
Alarm Message WIRE EDM

No. Name Level Reset

1085 G590, G591, G592 VALID AT HEAD BLOCK ONLY Alarm 2 RESET key

Cause : Input resolution setting G code (G590, G591, G592) must be specified at the head of a
block, but actually it is specified in the middle of block.

Remedy : Check and correct the program.


G590: Set by parameter
G591: Standard resolution
G592: High resolution

No. Name Level Reset

1086 INPUT VALUE IS ROUNDED OFF Warning 1 W ARN RESET key

Description : In the standard resolution mode (set data No. 0063), a value with decimal point that
exceeds the standard resolution is entered, and therefore it is rounded off to standard
resolution.
Example: Metric system 1.2345 → 1.235
Inch system 1.23456 → 1.2346

Remedy : Check and correct, or continue programming.

No. Name Level Reset

1087 ILLEGAL G04 VALUE Alarm 2 RESET key

Cause : A value larger than the upper limit (14744.7) was specified for the G94 dwell command.

Remedy : Correct the program.

No. Name Level Reset

1090 RECOVERY WIRE BREAK Warning 1 W ARN RESET key

Cause : Wire breakage occurred during machining and the automatic wire breakage recovery
function was actuated.

Remedy : When the wire breakage point is reached, the message automatically disappears.

Description of Message 35
WIRE EDM Alarm Message

No. Name Level Reset

1091 AT DRYRUN Warning 1 W ARN RESET key

Cause : During automatic wire break recovery of RECOVERY WIRE BREAK 1, AUTOMATIC WIRE
LOADING RETRY 1 or 2 on the NC FUNC screen, the following state occurred.
This message appears when moving in DRY RUN to next machining start point.

Remedy : When the next machining start point is reached, the message automatically disappears.

No. Name Level Reset

1092 RECOVERY WIRE BREAK OVERTIMIES Warning 1 W ARN RESET key

Causes : The number of wire break times in the current machining process reached the number set
to the set data No. 100.
In case the recovery wire break 1 or 2 on the NC FUNC screen has been set, the following
operations are made.
(1) RECOVERY WIRE BREAK 1
The message "1741: M6 SEARCHED BY M74, A.W.T. MISSED (1)" is displayed, and
the head moves to the next machining start point in the dry run mode.
(2) RECOVERY WIRE BREAK 2
Return is made to the machining start point where movement stops. Pressing the
START key again from this condition starts the recovery wire break operation. The
number of recovery wire breaks is cleared to 0.

No. Name Level Reset

1093 RECOVERY POWER FAILURE (WAIT FOR PRM No.575) Warning 1 W ARN RESET key

Cause : Power failure occurred and the automatic power failure recovery function was actuated
during MEMORY RUN operation.
The system waits for the power failure recovery function to operate for the duration of the
set time, if the machine parameter No.575 has been set.

Remedy : Upon returning to the position where power failure occurred, the message automatically
disappears.

36
Alarm Message WIRE EDM

No. Name Level Reset

1094 RECOVERY POWER FAILURE INVALID Warning 1 W ARN RESET key

Causes : Power failure occurred in auto mode under one of the following conditions so that the
automatic power failure recovery cannot be made.
(1) During MDI RUN operation.
(2) At stop.
(3) Automatic wire loading skip of NC function is valid.
(4) Without automatic wire loading unit.

Remedy : After resetting by the RESET key, restart.


Note: When all of the following conditions are met, the automatic power failure
recovery is made.
(1) At machining by memory operation (started with M17).
(2) Dry run and machine lock of NC function is invalid.
(3) Automatic wire loading skip of NC function is invalid and power failure
recovery is valid.
(4) With automatic wire loading unit.

No. Name Level Reset

1095 WIRE BREAK Warning 3 W ARN RESET key

Description : The wire break signal is turned on (WDN=1).

Causes and Remedy:


[Cause of wire break]
The causes of wire break can be estimated by the conditions when it occurred, although not
definitely. Many causes are often involved.

Description of Message 37
WIRE EDM Alarm Message

The break position on the work:


immediately after the
1 start of machining
within 3 to 5mm from the
2 start point of machining
after machining more than
3 5mm

Wire Wire

1
Concentration of discharge
on a narrow area
Existence of insulator Aerial discharge
like rust, raw surface (air inclusion)
etc.
Decrease machining conditions
at the start of machining.

Air inclusion or insufficient fluid Decrease machining conditions at the lead.


pressure against the conditional value

(a)
(b)
(c)

3 Closely
(d)
check wire
break
position (e)
(f)

(Check the wear length of (g)


the upper wire.)

38
Alarm Message WIRE EDM

(a) (g) (b) (f) (d)

Guide

Too large power Too large


and flaw holding force

Closely check the energying plate and guide in case of wire break

(c) (e)

Inclination of nozzle Too far Adhesion of


causes turbulent flow. nozzle insulator
Closely check workpiece, nozzle, and fluid pressure in case of
wire break around the workpiece.

Too large Centralized Wear Aerial Insulative Insufficient


energy discharge (wire feed discharge foreign flushing
(bent wire) rate) (pin hole) matter

REST

Irreqular Very Wire break Rust caused Centralized discharge


wire travel complicated due to rust for a long time at the time of manual
shape on wire wire break recovery

Tool large
Machining too holding force Insufficient
close to edge wear stripe flushing

Pay special attension to the fluid pressure in case wire break


in the center of workpiece

Description of Message 39
WIRE EDM Alarm Message

Selection of Machining Continuation Method:


In order to continue machining when wire breakage occurred, select one of the following methods
before start of machining.

Method 1. Manually load wire at the point where wire was broken.
(Set the recovery wire breakage to 0).
Method 2. After pressing the "RESET" key, return the head to the machining start point and connect
the wire. Turn on the DRY RUN and make the head approach the wire break point
(normally, 2 to 3 mm before that point) with the wire connected, the stop operation.
Turn off the DRY RUN on the NC FUNCTION screen, press the START key with the
TOUCH on the MACH OPERATE screen turned on, and turn off the TOUCH when the
head reaches the wire break point. (Wire break recovery count should be 0)
Method 3. Use the recovery wire breakage (recovery wire breakage 1 or 2) (only when equipped with
automatic wire loading unit).

The above methods have their own advantage and disadvantage. Determine the method to be used
in advance considering the machining accuracy, ease of wire breakage recovery and other factors.

Table 1. Machining continuation methods after wire breakage and their features

Feature
Advantage Disadvantage Example of application
Method

Method 1 • Machined portions • Somewhat difficult to thread. • Products requiring high


(recovery 0, left as they are accuracy
load on site) • Machining cannot be • Machining in single
continued in the case of operation of relatively
unattended operation as thick plate
temporary stop is caused.
• Not adequate for high
speed machining

Method 2 • Machined portions • Return to start hole, dry run • Products requiring high
(recovery 0 Dry left as they are ON, OFF and many other accuracy
run + touch) operations are involved. • Machining in single
• Machining cannot be operation of relatively
continued in the case of thick plate
unattended operation as • Not adequate for high
temporary stop is caused. speed machining

Method 3 • Machining continued • There is possibility of some • Products not requiring


(recovery 1 or even at unattended additional machining if high accuracy
2) operation machined portion has been
distorted. • High speed machining
• Recovery causes
almont no flaws if • Available only when • Rough machining to
machined portion equipped with automatic micron order
has not been wire loading unit.
distorted.

40
Alarm Message WIRE EDM

No. Name Level Reset

1096 CHECK WORK COORD. AND OFFSET VALUE

Description : Not used.

No. Name Level Reset

1097 POWER FAILURE Warning 1 W ARN RESET key

Description : Power failed during machining with the powe failure recovery function (optional) turned on,
and the power failure recovery operation is executed.

Remedy : Check influence of power failure recovery operation on the workpiece.

No. Name Level Reset

1098 M6 INVALID IN TAPER MODE Alarm RESET key

Cause : M6 command was specified in the taper mode or vertical irregular shape mode.

Remedy : Specify M6 command in other than taper mode or vertical irregular shape mode.

No. Name Level Reset

1099 RETURN NOT EXECUTED Warning 3 W ARN RESET key

Description : An attempt to start the machining was made, skipping the return operation after the axis
retraction.

Remedy : Return the axis to the original position.

No. Name Level Reset

1100
∼ NPC SYSTEM ERROR Alarm 3 RESET key
1356

Cause : System error.

Remedy : Contact to us of the trouble condition.

Description of Message 41
WIRE EDM Alarm Message

No. Name Level Reset

1102 MACRO COMND ORDER ERROR Alarm 2 RESET key

Cause : The macro command codes of which commanding order is limited were not specified in the
correct order.
Example: The PRED command was specified before the PROP command in the
external data command.

Remedy : Correct the macro program.

No. Name Level Reset

1116 O NO. IS NOT WITHIN 1 – 9999 Alarm 2 RESET key

Cause : O number is memory operation was 0 or more than 9999.

Remedy : Check the input command value. Specify the correct O No.

No. Name Level Reset

1118 O NO. (MAIN, SUB) IS NOT REGISTERED IN MEMORY Alarm 2 RESET key

Cause : O No. started in memory operation or called by the subprogram is not registered.
The subprogram O No. called from the subprogram is also checked.

Remedy : Find the unregistered O No. and register it. Correct the program.

No. Name Level Reset

1119 EDIT IN BLOCK DISP. OR ERROR IN MAIN PROGRAM Alarm 2 RESET key

Causes : O No. started in memory operation is in the following state.


(1) Currently, being displayed on the EDIT BLOCK screen or being registered or deleted
on the EDIT, LIST screen or being tape input/output.
(2) A block error or grammatical error was found in O No.

Remedy : (1) Press the LIST key to close the program being displayed on the EDIT, BLOCK
screen. Start under the condition other than registering, deleting on the EDIT, LIST
screen or tape inputting/outputting.
(2) Correct O No. error.

42
Alarm Message WIRE EDM

No. Name Level Reset

1120 EDIT IN BLOCK DISP. OR ERROR IN BUS PROGRAM Alarm 2 RESET key

Causes : O No. by subprogram call or subprogram called from subprogram is in the following state.
(1) Being displayed on the EDIT BLOCK screen or being registered or deleted on the EDIT,
LIST screen or being tape input/output.
(2) There is an illegal block or grammar in O number.

Remedy : (1) Press the LIST key to close the program being displayed on the EDIT, BLOCK
screen. Start under the condition other than registering, deleting on the EDIT, LIST
screen or tape inputting/outputting.
(2) Correct O No. error.

No. Name Level Reset

1132 N NO. NOT FOUND Alarm 2 RESET key

Causes : Block sequence No. is not found due to the following causes.
(1) Error of N No. started in memory operation.
(2) Specification error of subprogram call M98 O_P_ or retract M99 P_.
(3) Error of destination N No. of macro command GOTO statement.

Remedy : Correct the program.

No. Name Level Reset

1136 EXCESS NESTING OF SUB PROGRAM Alarm 2 RESET key

Cause : The nesting level in subprogram call exceeds the limit.


G and M codes with limited nesting were used at above specified level.

Sub- Sub- Sub-


Main program program program
program (1) (2) (3)
Maximum 9 levels

Remedy : Correct the program.

Description of Message 43
WIRE EDM Alarm Message

No. Name Level Reset

1137 M99 PRESENT IN MAIN PROGRAM Alarm 2 RESET key

Cause : O No. of subprogram was specified to start in-memory operation.

Remedy : Correct the program.

No. Name Level Reset

1138 NO M99 IN SUB PROGRAM Alarm 2 RESET key

Cause : The retract command (M99, M99P_) is not found in the subprogram.

Remedy : Correct the program.

No. Name Level Reset

1139 MACRO COMND PRESENT AT TAPE MODE Alarm 2 RESET key

Description : Not used.

No. Name Level Reset

1149 ILLEGAL WORD IN BLOCK Alarm 2 RESET key

Cause : Illegal NC command was found in an NC tape.

Remedy : Correct the tape.

No. Name Level Reset

1150 BLOCK FORMAT ERROR Alarm 2 RESET key

Causes : (1) External data output macro (PROP, PRED, PRCL).


(2) System call macro (SYSCALL).

Remedy : Correct the program.

44
Alarm Message WIRE EDM

No. Name Level Reset

1151 INPUT/OUTPUT DEVICE ERROR Alarm 2 RESET key

Cause : The tape input/output drive failed during program input/output on the EDIT screen.

Remedy : Recheck the program input/output condition (set data No. 20 to 26), tape I/O drive, and the
cable.

No. Name Level Reset

1152 BLOCK WITH MORE THAN 126 DIGITS PRESENT Alarm 2 RESET key

Cause : A block containing more than 126 characters is detected during tape input on the EDIT
screen.

Remedy : Correct the tape.

No. Name Level Reset

1160 NPC COMND NO. ERROR Alarm 2 RESET key

1161 NPC COMND NO. INCORRECT Alarm 2 RESET key

1162 AT PROTECT Alarm 2 RESET key

1163 O NO. EXISTENT Alarm 2 RESET key

1164 COMPILE ERROR Alarm 2 RESET key

1165 PROGRAM HEAD Alarm 2 RESET key

1166 PROGRAM END Alarm 2 RESET key

1167 MEMORY SHORTAGE Alarm 2 RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

Description of Message 45
WIRE EDM Alarm Message

No. Name Level Reset

1180 MACRO VARIABLE NO. ERROR Alarm 2 RESET key

Cause : Macro variable No. not in use was used.

Remedy : Correct the program.

No. Name Level Reset

1181 MACRO VARIABLE VALUE ERROR Alarm 2 RESET key

Cause : A macro variable not allowed was used.

Remedy : Correct the program.

No. Name Level Reset

1182 PROHIBITED MACRO VAL. IN THIS TYPE MACHINE Alarm 2 RESET key

Cause : A macro variable not allowed was used.

Remedy : Correct the program.

No. Name Level Reset

1184 MACRO CALCULATION ERROR Alarm 2 RESET key

Cause : In calculation equation of macro instruction, the function argument value or system variable
substitution value or NC code replacement value was outside of allowable range.

Remedy : Correct the program.

No. Name Level Reset

1185 MACRO DIVISOR IS 0 Alarm 2 RESET key

Cause : In macro instruction calculation equation, the divisor was 0.

Remedy : Correct the program.

46
Alarm Message WIRE EDM

No. Name Level Reset

1186 MACRO CALCULATION ACCURACY ERROR (1) Alarm 2 RESET key

Cause : In macro instruction calculation equation, an extremely large absolute value occurred.

Remedy : Correct the program.

No. Name Level Reset

1187 MACRO CALCULATION ACCURACY ERROR (2) Alarm 2 RESET key

Cause : In macro instruction calculation equation, an extremely small absolute value occurred.

Remedy : Correct the program.

No. Name Level Reset

1196 NO O NO. IN G93 SPECIFIED Alarm 2 RESET key

Cause : P_G_ were commanded successively in G93 command.

Example:G93 P_ G_
Defining G code
Subprogram to be called.
Remedy : Correct the program.

No. Name Level Reset

1197 EXCESS NESTING OF G66 Alarm 2 RESET key

Cause : G66 modal call nesting exceeding level 4.

Remedy : Correct the program.

Description of Message 47
WIRE EDM Alarm Message

No. Name Level Reset

1198 G93 SPECIFIED MORE THAN TWICE Alarm 2 RESET key

Cause : G93 commanded 2 times during execution of program between resets.

Remedy : Correct the program.

No. Name Level Reset

1199 EXCESS NESTING OF MACRO CALL Alarm 2 RESET key

Cause : In macro level 4 state, modal call by G65, G66 or G, M code with nest level limit was
commanded.

G66
G65 M98 G65 T100
X10
G67

T100: Pseudo command code

1 Level 2 Level 3 Level 4 Level

Remedy : Correct the program.

No. Name Level Reset

1200 SUB.PRO FORMAT ERROR (L/R, B) Alarm 2 RESET key

Cause : Subprogram call condition exceeded allowable value range.


(1) Repetition number L/R over 9999.
(2) G26 command B value over 255.
(3) G26 command M value over 2.

Remedy : Correct the program.

48
Alarm Message WIRE EDM

No. Name Level Reset

1220 FORMAT ERROR OF GRAPHIC MACRO CODE Guide W ARN RESET key

Description : (1) In complete address code is used in the G code for graphic.
(2) The PRFM command is specified without executing G400, G430 or G440.

Example : (Wrong) G400Y_; (Correct) G400C _X_Y_;

Remedy : Correct the program.

No. Name Level Reset

1221 ILLEGAL INPUT DATA OF GRAPHIC MACRO CODE Guide W ARN RESET key

Description : The address code in the G code for graphic is out of allowable range.

Example : (Wrong) G400C10X_Y_; (Correct) G400C ~7X_Y_;

Remedy : Correct the program.

No. Name Level Reset

1222 ILLEGAL G CODE IN GRAPHIC MACRO CODE Guide W ARN RESET key

Causes : (1) In the graphic macro program, the G code other than G400–G439 is used.
(2) In the user menu creating program by the modal plan, the G code other than G440 –
G449 is used.

Remedy : Correct the program.

No. Name Level Reset

1223 SO MANY G CODE IN GRAPHIC MACRO CODE Guide W ARN RESET key

Cause : Multiple graphic macro codes G400–G439 are used in the same block.

Remedy : Correct the program. The graphic macro code must be used in an individual block
respectively.

Description of Message 49
WIRE EDM Alarm Message

No. Name Level Reset

1224 GRAPHIC MACRO CODE OUT OF DRAWING AREA Guide W ARN RESET key

Cause : A graphic macro code exceeding allowable drawing range is specified in a program.

Remedy : Check and correct the program.


Allowable range: A square block having diagonal line determined by the following
coordinates.
In text coordinates : MIN (0, 1) – MAX (65, 17)
In graphic coordinates : MIN (0, 18) – MAX (527, 323)

No. Name Level Reset

1230 CHR’S ENTRY AREA OVERFLOW Guide W ARN RESET key

Cause : The number of characters of PRFM command following G440–G449 is larger than internal
memory area.

Remedy : Correct the program to decrease the number of characters of entire PRFM command.

No. Name Level Reset

1100 NPC SYSTEM ERROR Alarm 3 RESET key

: : : :
: : : :

1356 NPC SYSTEM ERROR Alarm 3 RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

50
Alarm Message WIRE EDM

No. Name Level Reset

1500 ILLEGAL MACHING COND. SPECIFIED See Note See Note

Description : The programmed E No. exists, but either value of machining condition elements of that E
No. is out of the setting range.

Causes : (1) E No. having illegal machining condition element value was specified in the program.
Note: Warning 3, WARN RESET key
(2) E No. having illegal machining condition element value was input IN on the MAIN
COND or SUB or COND screen.
Note: Guide, WARN RESET key

Remedy : (1) Confirm E No. and M/C condition element value, and correct it on the COND LIST
screen and COND (MAIN, SUB) screen, then restart operation.
(2) Confirm E No. and M/C condition element value, and correct value on the COND LIST
screen, then input IN the E No. on the COND (MAIN, SUB) screen.

No. Name Level Reset

1501 ILLEGAL CHANGE DATA OF MACHING COND. See Note See Note

Description : Although each machining condition element has the setting range, the programmed
element value is out of that range.

Causes : (1) A value, character or symbol out of the setting range was enteredt IN in the cursor
line of either COND screen (MAIN, SUB or LIST).
Note: Guide, WARN RESET key
(2) In the machining condition element change command (G10L10RP_;) in a program, the
value P_ specified by R_ is out of the setting range.
Note: Alarm 2, RESET key

Remedy : (1) Confirm the cursor position and value to be input, then input it IN .

(2) Press the RESET key. Confirm R_ and P_ values, and correct it, then restasrt
operation.

Description of Message 51
WIRE EDM Alarm Message

No. Name Level Reset

1502 OPTION MACHING COND. SPECIFIED See Note See Note

Description : Optional machining condition element was specified on the machine having no options.

Causes : (1) Optional E No. was programmed.


Note: Warning 3, WARN RESET key
(2) An attempt to input IN optional E No. was made on the COND MAIN or COND SUB
screen.
Note: Guide, WARN RESET key
(3) An attempt to input IN optional element value was made on the COND MAIN or
COND SUB screen.
Note: Guide, WARN RESET key

Remedy : (1) Check E No. and element set value, and correct either one, then restart machining.
(2) Check E No. and element set value, and correct either one.
(3) Check element set value, and correct it.

No. Name Level Reset

1503 E NO. NOT FOUND See Note See Note

Description : Unregistered E No. was specified.

Causes : (1) Unregistered E No. was programmed.


Note: Alarm 2, RESET key
(2) Unregistered E No. was input IN on the COND MAIN or SUB screen.
Note: Guide, WARN RESET key
(3) Unregistered E No. was searched SEARCH on the COND LIST screen.
Note: Guide, WARN RESET key

Remedy : (1) Press the RESET key. Check E No. and correct it, then restart machining.
(2) Check E No. and input correct E No. IN .

(3) Check E No. and search correct E No. SEARCH .


(4) For other than MGW-K, make sure that the wire diameter is correct.

52
Alarm Message WIRE EDM

No. Name Level Reset

1504 IMPOSSIBLE TO EDIT STANDART COND. Guide W ARN RESET key

Description : An attempt to write a machining condition element to an E No. failed, because that E No.
has Makino standard condition attribute.

Remedy : (1) Failure in writing is normal because of Makino standard condition attribute.
(2) On the MGW-K, if a condition element is to be written to that E No. overriding the
attribute, turn on the set data No.336 bit0, then write it to that E No.

No. Name Level Reset

1505 IMPOSSIBLE TO ERASE STANDARD COND. Guide W ARN RESET key

Description : An attempt to erase a machining condition E No. on the COND LIST screen failed, because
that E No. has Makino standard condition attribute.

Remedy : (1) Failure in erasing is normal because of Makino standard condition attribute.
(2) On the MGW-K, if that E No. is to be erased overriding the attribute, turn on the set data
No.336 bit3, then erase that E No.

No. Name Level Reset

1506 M71L COMMAND IS 0, 1 Warning 3 W ARN RESET key

Cause : The L of M71L for approach function ON/OFF command is other than 0 and 1. To turn ON
the function, specify L0 or omit L, or to turn OFF the function, specify L1.

Remedy : Open the second function key screen of COND MAIN screen. Turn ON or OFF the
APPROACH key, then press START key. After automatic operation is finished, correct
the program.

Description of Message 53
WIRE EDM Alarm Message

No. Name Level Reset

1507 APPROACH 1 ILLEGAL MACHINING COND. Warning 3 W ARN RESET key

Cause : The approach 1 machining condition specified by M17S_ is illegal. (Invalid for MGW-K)

Remedy : On the COND LIST screen, correct machining condition of E No. to be registered as
approach 1 condition. Then, open the second page of COND MAIN screen, and register
the E No. of corrected machining condition with APPROACH 1 E. NO. key. Next, press
the START key.

No. Name Level Reset

1508 APPROACH 2 ILLEGAL MACHINING COND. Warning 3 W ARN RESET key

Cause : The approach 2 machining condition specified by M17A_ is illegal. (Invalid for MGW-K)

Remedy : On the COND LIST screen, correct machining condition of E No. to be registered as
approach 2 condition. Then, open the second page of COND MAIN screen, and register
the E No. of corrected machining condition with APPROACH 2 E. NO. key. Next, press
the START key.

No. Name Level Reset

1509 APPROACH E NO. IS E9000 – E9999 See Note W ARN RESET key

Cause : In manual or automatic run mode, an attempt to register E No. other than E9000 – E9999
as approach 1 or approach 2 condition was made. (Invalid for MGW-K)

Remedy : (1) Open the second page of COND MAIN screen, and when operating the
APPROACH 1 E. NO. or APPROACH 2 E. NO. key:
Register again the machining condition within the range of E9000 – E9999.
(2) In the automatic run mode, if operation is stopped when M71S_A_ approach condition
is changed in a program:
Register approach 1 or 2 condition manually in the same manner as (1) above, the
press START key.
Note: In manual run mode on COND screen : Guide
During execution of M71S_A_ block in auto mode : Warning 3

54
Alarm Message WIRE EDM

No. Name Level Reset

1510 WRITE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to write a machining condition element to E No. on the COND LIST screen
failed, because that E No. has the write protected attribute. (After MGW-K)

Remedy : (1) Failure in writing is normal by current setting because of write protected attribute.
(2) If that E No. is to be written overriding the attribute, turn on the set data No.336 bit1,
then write the condition element to that E No.

No. Name Level Reset

1511 MISTAKEN ERASE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to erase a machining condition E No.on the COND LIST screen failed, because
that E No. has the accidental erasure protected attribute. (After MGW-K)

Remedy : (1) Failure in erasing is normal by current setting because of accidental erasure protected
attribute.
(2) If that E No. is to be erased overriding the attribute, turn on the set data No.336 bit2,
then erase that E No.

No. Name Level Reset

1512 ERASE PROTECTED CONDITION Guide W ARN RESET key

Description : An attempt to erase a machining condition E No.on the COND LIST screen failed, because
that E No. has the erasure protected attribute. (After MGW-K)
At present, there is no E No. assigned with the erase protected attribute.

Remedy : Only the E No. except the E No. assigned with the erase protected attribute can be erased.

Description of Message 55
WIRE EDM Alarm Message

No. Name Level Reset

1513 NO USER CONDITION AREA Guide W ARN RESET key

Description : An attempt to add E No. was made, but the user condition area is full and no more E No.
can be added. (After MGW-K)
Registrable machining conditions are total 600 conditions including Makino standard
conditions and user own conditions (Note).
Note: 600 conditions are guaranteed minimum value. In fact, more conditions can be
registered, but the quantity (another several ten conditions) may vary
depending on the software version. This warning guide is given when this
memory quantity is also full.

Remedy : Erase unnecessary E numbers, then add necessary E numbers.


Example: G10 command is used to erase and add E No.
(1) Erase unnecessary E No. (E1000-E1999) G10L22I1000J1999;
(2) Add necessary E No. (E3000-E3009) G10L20I3000J3009;

No. Name Level Reset

1514 EXISTING E NO SPECIFIED Guide W ARN RESET key

Description : An attempt to add E No. on the COND LIST screen failed because that E No. already exists.
(After MGW-K)

Remedy : Failure in addition is normal because that E No. already exists.


To add that E No. as initial value, erase it once, then add it again.
Example: Initialize E9000 (if using G10 command)
(1) Erase E9000 (G10L22I9000;)
(2) Add E9000 (G10L20I9000;)

No. Name Level Reset

1521 M90 COMND ERROR Alarm 2 RESET key

Description : In M90P_Q_; block, a value out of the P0-P2 or Q0-Q1 range was specified.

Remedy : Correct the program.

56
Alarm Message WIRE EDM

No. Name Level Reset

1522 CANNOT CONTROL CUTOFF MACHINING Warning 2 W ARN RESET key

Description : The remain/cutoff machining command was specified during radius compensation cancel
mode (G40).

Remedy : Correct the program.

No. Name Level Reset

1523 STOP BEFORE M08 Warning 1 W ARN RESET key

Description : The program stopped at the head of M08 block due to a setting on the SET, M08 CONTROL
screen.

No. Name Level Reset

1524 STOP AFTER M08 Warning 1 W ARN RESET key

Description : The program stopped after movement of M08 block due to a setting on the SET, M08
CONTROL screen.

No. Name Level Reset

1525 MACHING SKIP UNTIL M8 BLOCK BY M90Q1 Warning 1 W ARN RESET key

Description : On the M8 CONTROL screen, M17 was specified for "SHAPE PART: 1 (SKIP
MACHINING)". If "SHAPE PART" is set to 1 (SKIP MACHINING), the machining power is
not turned on until the M8 block even though M17 was specified.

Cause : Besides a direct change on the M8 CONTROL screen, if the same N No. is set to "SHAPE
N NO." and "CUT-OFF N NO." of the model plan, "SHAPE PART" is set to 1 (SKIP
MACHINING).

Description of Message 57
WIRE EDM Alarm Message

No. Name Level Reset

1526 M8 BLOCK DIVISION INVALID IN G40 Warning 1 W ARN RESET key

Description : In the radius compensation cancel mode, M8 was specified with "BD BLOCK DIVISION"
set to 1 (DIVIDE) on the M8 CONTROL screen.
The M8 block divide function is invalid during radius compensation cancel mode.

No. Name Level Reset

1530 G10 (E) COMMAND ERROR Warning 3 W ARN RESET key

1531 G10 (L) COMMAND ERROR Warning 3 W ARN RESET key

1532 G10 (P) COMMAND ERROR Warning 3 W ARN RESET key

1533 G10 (Q) COMMAND ERROR Warning 3 W ARN RESET key

1534 G10 (R) COMMAND ERROR Warning 3 W ARN RESET key

1535 G10 (I) COMMAND ERROR Warning 3 W ARN RESET key

1536 G10 (J) COMMAND ERROR Warning 3 W ARN RESET key

1537 G10 (K) COMMAND ERROR Warning 3 W ARN RESET key

1538 G10 (G) COMMAND ERROR Warning 3 W ARN RESET key

1539 G10 (M) COMMAND ERROR Warning 3 W ARN RESET key

Description : Set value of address word (E,L,P,Q,R,I,J,K,G,M) in the G10 block (G10L10, G10L20-L23)
is illegal. (After MGW-K)

Remedy : Check the G10 command format, and correct the program.

No. Name Level Reset

1540 TRANSFER CAN ONLY IN RESET MODE Guide W ARN R ESET key

Cause : On the COND, MODEL SEARCH screen, an attempt to transfer the searched rough
machining conditions as modal data was made though the machine is not in RESET status.

Remedy : Place the machine in RESET status, and then transfer the data as modal data.

58
Alarm Message WIRE EDM

No. Name Level Reset

1700 ILLEGAL FEED RATE PARAMETER Alarm 2 RESET key

Cause : The parameter value related to the feed rate is illegal and thus the feed rate cannot be
calculated.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

1716 MEASURING COMND SPECIFIED AXIS ERROR Alarm 2 RESET key

Causes : The following errors were caused when specifying X- and Y-axes in the automatic
measuring by G76 to G85.
(1) G76, 77, 80 : X- and Y-axes were specified
(Only one of them needs be specified.)
(2) G76 – G85 : No axis was specified.
(3) G83 : G83 L specification or I, J specification error
(4) G79, G80, G82, G84, G85 : It is necessary to specify X- and Y-axes.
(5) G83 was specified when either mirror image, axis exchange, scalling or rotation is
activated (G92 miss setting prevention).

Remedy : Correct the program.

No. Name Level Reset

1717 MEASURING COMND ANGLE REGISTER ERROR Alarm 2 RESET key

Cause : The angle A numerical values of G79, G84 and G85 are other than 0 to 9.

Remedy : Correct the program.

Description of Message 59
WIRE EDM Alarm Message

No. Name Level Reset

1720 MEASURING APPROACH NEVER TOUCHED PART Alarm 2 RESET key

Cause : When approach movement was made in the automatic measuring, the workpiece was not
touched.

Remedy : Check the specified value, the measuring start position and the workpiece position.
Clean the wire surface and the workpiece touch surface.

No. Name Level Reset

1722 MEASURING SKIP (DRY RUN, MACH LOCK, GRAPHICS) Warning 1 W ARN RESET key

Cause : At dry run, at machine lock or at graphic, skip was made due to presence of G76 to G85
(automatic measuring) command.

Remedy : Execute G76 to G85, during condition other than at dry run, at machine lock or at graphic.

No. Name Level Reset

1730 G86, G87 PROGRAM FORMAT ERROR Alarm 2 RESET key

Cause : Improper value was specified for G86/G87 command.

Remedy : Correct the program.

No. Name Level Reset

1731 MEASURE AND MACHINING MODE MEASURING Warning 1 W ARN RESET key

Cause : This message is displayed at the time of measurement start in the automatic measuring and
machining mode.

60
Alarm Message WIRE EDM

No. Name Level Reset

1732 G86, G87 EXCESS STOCK REMOVAL Warning 3 W ARN RESET key

Cause : If the measurement result shows that the stock removal to the finish reference dimension
exceeds the set data No. 205 value, the system determines that the stock removal is too
large and stops operation.
Skip or remeasurement is determined depending on the setting of set data No. 200 bit 1.

No. Name Level Reset

1733 G86, G87 SKIP REMEASURING Warning 1 W ARN RESET key

Cause : This message is displayed when measurement was skipped by the setting of set data No.
200 bit 1.

No. Name Level Reset

1734 IN MEASURE AND MACHINING MODE Warning 1 W ARN RESET key

Cause : This message is displayed when a proper stock removal was left by the setting of set data
No. 200 bit 2, and a machining is executed.

No. Name Level Reset

1735 MEASURE AND MACHINING MODE COMPLETION Warning 1 W ARN RESET key

Cause : If the measurement result shows that the stock removal to the finish reference dimension
is smaller than set data No. 206 value, the system determines that the stock removal is too
small for additional machining and ends automatic measuring and machining operation.
This case is a normal finish condition, so it is not a stop status.

Description of Message 61
WIRE EDM Alarm Message

No. Name Level Reset

1736 G86, G87 EXCESS DEVIATION OF MEASURED DIM. See Note W ARN RESET key

Cause : If difference between maximum and minimum of measured values obtained in the edge
face measurements of 5 times per side is larger than set data No. 203 value, the system
determines that measurement reliability is low and displays this message.
Note: Operation does not go in stop status when the set data No. 200 bit 2 is set to
"1".
Bit 2 0: Machining is executed if measured values do not disperse and there is proper
stock removal remained. (Warning 3)
1: Only measurement is done, but not machining. (Warning 2)

No. Name Level Reset

1740 STOP STS BY M74, PROCESSES WERE SKIPPED Warning 3 W ARN RESET key

Cause : The system goes in stop status with this message displayed at the time of automatic wire
threading for the part (non-machined part) targeted by "M6 search" of additional machining
function.
Note: When operation is restarted, automatic wire threading and machining for that
hole are executed. To skip also that part, press the M.COND.SKIP key, then
the START key, so that automatic wire threading and machining for that hole
are skipped.

No. Name Level Reset

1741 M6 SEARCHED BY M74, A.W.T. MISSED (1) Warning 1 W ARN RESET key

1742 M6 SEARCHED BY M74, A.W.T. MISSED (2) Warning 1 W ARN RESET key

Cause : The part that was not targeted by "M6 search" (i.e., already machined part) at the time of
"SKIPPED MACHING" OFF is automatically targeted by the "M6 searched by M74, A.W.T.
mised (1), (2)" (i.e., skipped from machining) at the time of "SKIPPED MACHING" ON.

62
Alarm Message WIRE EDM

No. Name Level Reset

1800 TV ERROR AT I/O INPUT Warning 1 W ARN RESET key

Cause : Parity error in the tape vertical direction.


Parity check of one block in the vertical direction of the input tape indicated an odd number
of characters in one block (from the code next to LF to LF).

Remedy : Correct the program tape or make invalid the TV check of the set data No. 0025 bit 0.

No. Name Level Reset

1801 TH ERROR AT I/O INPUT Warning 1 W ARN RESET key

Causes : Parity error in the tape horizontal direction.


The number of holes of the character read after detecting the first CR (EIA code) or LF (ISO
code) of the input tape does not meet the following conditions.
(1) EIA code: The number of holes is odd.
(2) ISO code: The number of holes is even.

Remedy : Correct the program tape.

No. Name Level Reset

1802 IMPOSSIBLE TO CANCEL INPUT/OUTPUT Warning 1 W ARN RESET key

Cause : The tape input/output operation was canceled by the RESET key, but cancel operation
was not completed within the fixed time (0.5 s).

Remedy : (1) Retry operation, or turn on the power again.


(2) In case of frequent failure, contact to us of the trouble condition.

Description of Message 63
WIRE EDM Alarm Message

No. Name Level Reset

1810 ALL NC PROGRAMS CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.
(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Register the program again.

No. Name Level Reset

1811 SYS. RESERVE PRO-CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.

(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Since the system macro (from O10000 on) is normally maintained as ROM, it is not required
to register it again. When the machine is provided with a specific macro in paper tape on
floppy disk, however, re-register it.

No. Name Level Reset

1812 USER PROGRAM CLEARED AT PW OFF BY MISTAKE Alarm 2 See Remedy.

Causes : The power supply was turned OFF under the following conditions.
(1) The program was closed by pushing LIST key in the Editing Block screen.
(2) Indexing was operating in the Editing List screen.
(3) The tape was being input in the Editing List screen.
(4) During deleting in the Editing List screen.

Remedy : Register the program again.

64
Alarm Message WIRE EDM

No. Name Level Reset

1813 EDIT STOPPED AT PW OFF BY MISTAKE Alarm 2 RESET key

Cause : The power was turned off during the program editing on the EDIT BLOCK screen.

Remedy : Reedit the O No. program which was being edited on the EDIT, LIST screen and press
the LIST key to close the program.

No. Name Level Reset

1990 BLOCK DATA ERROR (1) Alarm RESET key

1991 BLOCK DATA ERROR (2) Alarm RESET key

1992 BLOCK DATA ERROR (3) Alarm RESET key

1993 BLOCK DATA ERROR (4) Alarm RESET key

1994 BLOCK DATA ERROR (5) Alarm RESET key

1995 BLOCK DATA ERROR (6) Alarm RESET key

1996 BLOCK DATA ERROR (7) Alarm RESET key

Cause : Internal data check error in the NC program run system.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2000 AUTOMATIC WIRE THREADING SKIPPED Warning 3 W ARN RESET key

Cause : The automatic wire loading (M6, M7) was specified although the automatic wire loading skip
on the NC FUNC screen was valid or there is no automatic wire loading unit.

Remedy : Reset the automatic skip on the NC FUNC screen and press the START key.
Alternatively, manually make wire cutoff and loading and then press the START key.

Description of Message 65
WIRE EDM Alarm Message

No. Name Level Reset

2001 CLAMP LEVER OPEN Warning 3 W ARN RESET key

Description : Not used (L_SUP).

No. Name Level Reset

2002 WIRE REVERSE FEED TIME OVER Warning 3 W ARN RESET key

Cause : In rewinding the wire during automatic wire threading, the wire tip cannot be detected within
the wire reverse feed limit time (machine parameter No. 686). (*WT_SEN=1)

Remedy : If a wire is not rewound completely or it is caught by workpiece, remove the wire and press
the START key.

If a wire is not left, clean and adjust the sensor, then press the START key.

No. Name Level Reset

2003 DANCING ROLLER POSITION ABNORMAL Warning 3 W ARN RESET key

Description : Not used (L_WD, L_WU).

No. Name Level Reset

2004 CUTTER MOTION ABNORMAL Warning 3 W ARN RESET key

Cause : The cutter for automatic wire threading malfunctions, or a wire cut-off cannot be confirmed.
(WDN=0)
Remedy : Check the cutter operation (CUTTER=1) or the wire feed system. Remove the cause of
cut-off failure, and press the START key.

No. Name Level Reset

2005 WIRE WAS REVERSED BUT STILL TOUCHES WORK Warning 3 W ARN RESET key

Cause : In the automatic wire threading (NC AWT retry 1–3), the wire touch cannot be reset
(*TOUCH_B=0) though the wire is rewound up to the wire tip sensor (*WT_SEN=0).

Remedy : Check the wire feed system. Remove the cause of touch and then press the START key.

66
Alarm Message WIRE EDM

No. Name Level Reset

2006 WIRE FORWARD FEED TIME OVER Warning 3 W ARN RESET key

Cause : In the automatic wire threading (NC AWT retry 0, 1, 3), the AWT does not complete within
the wire feed limit time (machine parameter No. 693) or the wire feed length reached the
value (MGW-H, machine parameter No. 591).

Remedy : Remove the cause of failure and cut off excess wire. Then press the START key.

No. Name Level Reset

2007 AUTOMATIC WIRE THREADING RETRY OVER MAX. Warning 1 W ARN RESET key

Cause : The head moves to the next M6 point by M6 search function due to post-processing set by
set data No. 101 after AWT failure within the specified retry count or time.

No. Name Level Reset

2008 WIRE NOT PRESENT AT OPTICAL SENSOR (WL_SEN1) Warning 3 W ARN RESET key

Cause : When the NC function automatic wire loading retry 2 was set, there was no wire detected
on the wire path sensor at stasrt of automatic wire threading. (*WL_SEN=0)

Remedy : Set wire at the front of the wire path sensor and press the START key.

No. Name Level Reset

2009 A.W.T. RETRY TIME OVER FOR SMALL HOLE A.W.T. Warning 1 W ARN RESET key

Cause : The head moves to the next M6 point by the M6 search function due to the post-processing
(set data No. 101) after fine hole AWT was not completed within the specified time (machine
parameter No. 695).

Description of Message 67
WIRE EDM Alarm Message

No. Name Level Reset

2010 NO WIRE AT EDGE SENSOR (WT_SEN) Warning 3 W ARN RESET key

Cause : Upon completion of automatic wire threading, the wire was not detected at the wire tip edge
sensor. (*WT_SEN=0)

Remedy : Press the RESET key to restart because the AWT was completed in erroneous path, or
thread the wire manually and press the START key.

No. Name Level Reset

2011 U, V AXIS NOT ZERO BEFORE A.W.T. START (M6) Warning 3 W ARN RESET key

Cause : U- and V-axes are not at the vertical position at automatic wire loading (M6).

Remedy : Return them to the vertical position manually or by MDI operation and press the START
key. Even without returning to the vertical position, operation can be resumed by press the
START key.

No. Name Level Reset

2012 ILLEGAL MACHINE TYPE SELECTED Warning 3 W ARN RESET key

Cause : In registering the parameters by machine type (O13900), selection of machine type (setting
of system parameter No. 930 bits 0–7) is improper.

Remedy : Press the RESET key, then confirm the model by pressing the HELP key for the
system parameter No.930/No.940 (type of amplifier: MGW-K ~), and press the START
key with correct values.

No. Name Level Reset

2013 AUTOMATIC START HOLE DEVICE NOT READY Alarm 2 RESET key

Description : Not used.

68
Alarm Message WIRE EDM

No. Name Level Reset

2014 SEARCH IN NEXT PROCESS M6 BY M74 Warning 1 W ARN RESET key

Cause : The process number targeted by "M6 search" inthe process skip function (M74L_) is
skipped from all subsequent operations (e.g., a part targeted by M6 search in a rough
machining is prevented from a finish machining).

Remedy : Perform machining of the skipped part later (see SKIPPED MACHING key, M74).

No. Name Level Reset

2015 A.W.T. RETRY AT REFERENCE HOLE Warning 1 W ARN RESET key

Cause : The head moves to the reference position specified by M75M_Y_ and makes a new wire
leading edge via loading → cut, then again returns to the original point for automatic wire
loading retry.
This message is displayed during above operation.

No. Name Level Reset

2016 REFERENCE HOLE RETRY OVERTIMES Warning 3 W ARN RESET key

Cause : This message is displayed when the number of retry times exceeds the machine parameter
No. 717 setting (reference hole retry times limit, standard 3 times).

No. Name Level Reset

2017 MC SEQUENCE MACRO PROGRAM ERROR Warning 3 W ARN RESET key

Cause : An error occurred in the operating process of the system program "Machine sequence
macro".

Remedy : Contact to us of the trouble condition.

Description of Message 69
WIRE EDM Alarm Message

No. Name Level Reset

2018 AT TOUCH RETRY Warning 1 W ARN RESET key

Cause : After the wire threading succeeded, the touch sensing function checks if the wire touches
the workpiece. If it touches (*TOUCH_B=0), the wire is cut off, then threaded again.
This message is displayed during above operation.

Remedy : To disable the touch sensing function, set the set data No. 45 bit 3 to "0".

No. Name Level Reset

2019 TOUCH RETRY OVERTIMES Warning 3 W ARN RESET key

Cause : This message is displayed when the number of retry times exceeds the machine parameter
No. 716 setting (touch retry times limit, standard 3 times).

No. Name Level Reset

2020 TANK DOOR UNLOCK Warning 3 W ARN RESET key

Cause : The TANK FILL key (option: M. CONTROL screen or COND SUB screen) was pressed
while the work tank door was open. (*DR_OPN=0)

Remedy : Close the work tank door and operate the key.

No. Name Level Reset

2021 WORK TANK UPPER LIMIT Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2022 R.W.B/R.P.F. M6PQR FORMAT ERROR Alarm 2 RESET key

Cause : A combination of P, Q and R is illegal.

Remedy : Program a set of P and Q or P, Q and R.

70
Alarm Message WIRE EDM

No. Name Level Reset

2023 TAPER MODE = 2! (= DRAW PLANE) Warning 3 W ARN RESET key

Description : M17 (machining ON) is specified in the taper mode 2 on the NC FUNC screen.
The taper mode 2 is for checking graphic at arbitrary height of taper program, and it is
seldom used for machining, and therefore this warning message is displayed to alert the
operator, but operation is not stopped.
Note: This warning is not displayed in the graphic mode.

Remedy : (1) If you are under graphic checking, continue operation.

(2) If you forgot to change taper mode after graphic check, press RESET key, then
change taper mode.

No. Name Level Reset

2024 SLUICE OVERTRAVEL OR MOTOR CURRENT OVER Alarm 2 RESET key

2025 SLUICE PLATE DRIVING UNIT ABNORMAL Warning 3 W ARN RESET key

2026 SLUICE PLATE HEIGHT CONTROLLED BY Z POS. Warning 1 W ARN RESET key

Description : Not used.

No. Name Level Reset

2027 M28Q NUMERICAL COMND ERROR Warning 1 W ARN RESET key

Cause : The fluid level command M28Q_ is out of the allowable range for M28 (TANK FILL).

Remedy : Correct the M28 program (setting range: 0 – 3000 mm)

No. Name Level Reset

2028 CUTTER UNIT IS NOT VERTICAL OR RECESSION Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the cutter unit is not in vertical (UPH-1) or reverse position
(UPH-2/UH-2) when the work tank starts to rise.

Remedy : Press the RESET key, then execute M6 I/O RETURN to set the cutter unit in vertical or
reverse position.

Description of Message 71
WIRE EDM Alarm Message

No. Name Level Reset

2029 WIRE FORWARD FEED LENGTH OVER Warning 3 W ARN RESET key

Cause : On the machines with the wire length measuring function, automatic wire threading does
not finish though the wire feed length exceeds the parameter No.591 set value.

Remedy : Remove a cause, then cut off excessive wire and press START key for restart.

No. Name Level Reset

2030 WATER CONDUCTIVITY DOWN Warning 2 W ARN RESET key

Description : Not used.

No. Name Level Reset

2031 ION EXCHANGE RESIN NEEDS REPLACING Warning 3 W ARN RESET key

Cause : The water conductivity is out of the set value though ion exchange has been turned on
(MION=1) for more than 24 hours.
The warning message will be displayed every 4 hours since then.

Remedy : Replace ion exchange resin.


The flow rate may be deficient due to clogged piping to the ion exchange resin.

No. Name Level Reset

2032 PUMPS SWITCHED OFF Warning 3 W ARN RESET key

Cause : The PUMPS OFF key on the MACH OPE screen is turned on.

Remedy : After making sure the safety around the dielectric fluid supply unit, turn off the

PUMPS OFF key.

72
Alarm Message WIRE EDM

No. Name Level Reset

2033 WATER RESERVOIR LOW Warning 1 W ARN RESET key

Cause : On the machine except UPH-1, the specified time has elapsed (Note) where the fluid level
in a dirty tank of dielectric fluid supply unit is below the lower float (*FLOAT2=0).
Note: 60 seconds for MGW-J/K, MV-30 or 30 seconds for other machines.

Remedy : Add dielectric fluid.


For the machine with automatic water feeder (option), the water is fed from city water, and
stopped at the upper float (*FLOAT1=0).

No. Name Level Reset

2034 WATER RESERVOIR UPPER LIMIT SWITCH BROKEN Warning 3 W ARN RESET key

Description : On the machine with automatic water feeder (option), automatic water feed failed due to
faulty upper float in a dirty tank of dielectric fluid supply unit.

Causes : (1) The float signal is faulty, if the lower float in dirty tank dropped (*FLOAT2=0), then after
the specified time (Note), the upper float rises (*FLOAT1=0).
Note: 60 seconds for MGW-J/K, MV-30 or 30 seconds for other machines.
(2) Both upper and lower floats dropped and automatic water feed valve turned on
(SVP1=1), but the upper float or lower float is left down though 10 minutes elapsed.

Remedy : (1) Clean or replace the float.


(2) Check or replace signal lines, if 0/1 of upper float (*FLOAT1) is contradictory to up/down
position on the DIAGNOSE EIO screen.
(3) If float operation in (1) and (2) is normal, turn on the automatic water feed valve
(SVP1=1) for 10 seconds on the DIAGNOSE EIO screen, then confirm that water is fed
actually. If not fed, check the water line from main valve of city water up to water filling
port.
(4) Refill water automatically or manually up to proper level, then restart operation.
Notes:(1) If piping has not been connected on the machine with automatic water
feeder, turn off the system parameter No.0934 bit 0, and turn off and on
the power switch to feed the water in manual mode.
(2) Please contact us for further information.

Description of Message 73
WIRE EDM Alarm Message

No. Name Level Reset

2035 WATER RESERVOIR FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : On the machines with the MGW-J/K/JP/MV-30, the water filter reached its life.
(PR_OVER1=0)
Or, an attempt to restart the operation was made without turning on/off the PUMPS OFF
key.

Cause : Water filter is clogged.

Remedy : Turn ON the PUMPS OFF key on the MACH OPE screen, then replace the water filter.
After replacement, turn OFF the PUMPS OFF key. Be sure to turn ON/OFF the
PUMPS OFF key.

No. Name Level Reset

2036 A.W.T. JET FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : Not used (*PR_OVER2).

No. Name Level Reset

2037 UPPER HEAD SUBMERGED Warning 3 W ARN RESET key

Description : On the machine with FILL function, the upper head submerged detection float rose.
(*W_OVHEAD=0)

Cause : The fluid level during filling is too high, compared to upper head height.

Remedy : Submerged upper head results in short lifetime.

Turn on the TANK FILL key, lower the fluid level so that upper head is not submerged,
then restart.

74
Alarm Message WIRE EDM

No. Name Level Reset

2038 CLEAN RESERVOIR LOW Warning 3 W ARN RESET key

2039 START SUPPLYING TO CLEAN TANK FOR TANK FILL Warning 3 W ARN RESET key

2040 CHANGE SLUDGE BAG Warning 3 W ARN RESET key

2041 BACK FLUSHED Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2042 WORK TANK FLUID LEVEL LOW Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1, the fluid level in the work tank lowers during the
FLUID key ON, and the float lowers accordingly. (UPH-1/UPH-2/UH-2: F_FLT=0,
W-PG1:F_FLAT=0)

Cause : The dielectric fluid supply unit is faulty, float malfunctions, or fluid filter is clogged.

Remedy : In case of frequent failure, contact to us of the trouble condition.

No. Name Level Reset

2043 WAIT UNTIL WORK TANK FLUID LEVEL UP Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message is displayed while the float now on low level rises
up to the specified level. (F_FLT=0)

No. Name Level Reset

2044 WORK TANK UP/DOWN MOTOR OVERLOAD Alarm 2 RESET key

Cause : On the MGW-J/K or MV-30 with the work tank elevator, the work tank failed.
(MGW-J:W_GATE_AL:1 MGW-K/MV-30:TNK_INV_AL))

Remedy : Contact to us of the trouble condition.

Description of Message 75
WIRE EDM Alarm Message

No. Name Level Reset

2045 WORK TANK POSITION IS BELOW FILL LOWER LIMIT Warning 3 W ARN RESET key

Cause : On the PF-32, the work tank height is below 130 mm (machine parameter No. 7670) during
a tank fill operation.

Remedy : Rais the work tank over 130 mm, then execute the tank fill operation.

No. Name Level Reset

2046 WATER MODE ALLOWING FLUSHING AT TANK FILL Warning 3 W ARN RESET key

Cause : On the machine with MGW-G/MGW-J and the work tank elevator, only the WATER key
was turned on without turning on the TANK FILL key though the WATER mode in which
the flushing is possible with a full tank only is selected.

Remedy : Turn on the TANK FILL key, then the WATER key.
Or, change the setting of set data No. 106 "FLUSHING ALLOWABLE WATER MODE AT
TANK FILL" to make flushing possible at any time, the press the RESET key to turn on
the WATER key.

No. Name Level Reset

2047 NO PALLET IN CHUCK Warning 3 W ARN RESET key

Description : Not used (CHUCK_CLMP).

No. Name Level Reset

2048 ION EXCHANGED OFF Warning 1 W ARN RESET key

Description : The ON OFF key on the MACH OPE screen is turned on. (Replacing ion exchange resin
during automatic operation)

Remedy : Turn off this key when replacement of ion exchange resin is finished.

76
Alarm Message WIRE EDM

No. Name Level Reset

2049 WATER IS OFF Warning 3 W ARN RESET key

Description : The MACHING POWER key on the MACH OPE screen is inactive during water off mode.
(After MGW-K)

Remedy : The MACHING POWER key on the MACH OPE screen is active only when the
WATER ON is turned on.

No. Name Level Reset

2050 WATER RESERVOIR 1 FILTER NEEDS REPLACING Warning 3 W ARN RESET key

2051 WATER RESERVOIR 2 FILTER NEEDS REPLACING Warning 3 W ARN RESET key

Description : On the machine with additional filters (optional), the filter pressure exceeds the tolerance
(machine parameter No.898) when the water filter 1 or 2 is used.

Cause : Filter is clogged with chips, etc.

Remedy : Depending on the filter mode used during failure, perform as follows.
(1) In the case of fixed filter 1 mode, change mode to fixed filter 2 and restart, then replace
the filter 1.
(2) In the case of fixed filter 2 mode, change mode to fixed filter 1 and restart, then replace
the filter 2.
(3) In the case of automatic filter switching mode, operation is not stopped, but another filter
is automatically selected.

Note: If currently selected filter is replaced, be sure to turn on the PUMPS OFF
key.

No. Name Level Reset

2052 WATER RESERVOIR 1, 2 FILTERS NEED REPLACING Warning 3 W ARN RESET key

Description : On the machine with additional filters (optional), the pressure of both filters exceeds the
tolerance (machine parameter No.898) when both water filters 1 and 2 are used.

Cause : Filters are clogged with chips, etc.

Remedy : Turn on the PUMPS OFF key, replace both filters, reset the PUMPS OFF key, then
restart.

Description of Message 77
WIRE EDM Alarm Message

No. Name Level Reset

2053 FILTER PRESSURE SENSOR ERROR Warning 3 W ARN RESET key

Description : On the MU43 or MUQ32, the value sensed by filter pressure sensor is too low.
With this warning, the filter pump speed becomes constant speed (50 Hz)

Cause : Filter pressure sensor is defective or malfunctions.


Values of "AD-IN10 – AD-IN17" is below 80% of machine parameter No. 902.

Remedy : After machining is finished, turn on/off the PUMPS OFF key, then reset the warning
stastus.
If this failure occurs again, contact to us of the trouble condition.

No. Name Level Reset

2054 WATER OVERFLOW TO PUMPS STOP Warning 3 W ARN RESET key

Description : The water flowed over the work tank when the FLUID or TANK FILL key on the W-PG1 is
turned on.

Causes : (1) Unbalanced tank filling and drain causes the water level to rise gradually.
(2) The rapid feed pump did not stop due to faulty float.
(3) The water leaked from work tank by a centrifugal force during C-axis rotation.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2055 AUTO SUPPLY START Warning 1 W ARN RESET key

Description : On the machine with MGW-J or MGW-K attached with the tank fill function and dielectric
fluid automatic adding function, this message is displayed to indicate that the total fluid
volume in the dielectric fluid supply unit is checked when the M28 (tank fill ON) is executed
or the OPT.TANKFILL key on COND SUB screen or MACH OPE screen is turned on, if
the set data No. 57 bit 4 is set to ON (standard setting OFF).

78
Alarm Message WIRE EDM

No. Name Level Reset

2056 AUTO SUPPLY COMPLETION Warning 1 W ARN RESET key

Description : This message indicates that the fluid volume was checked in the above No. 2055, and
automatic fluid addition by the amount of shortage has completed.

No. Name Level Reset

2057 AUTO SUPPLY STOP Warning 1 W ARN RESET key

Description : This message indicates that the low fluid level was detected in the above No. 2055, but
automatic fluid addition is not executed because of faulty upper level float.

Causes : (1) In the previous automatic fluid addition, the upper level float in dirty tank was not turned
on (*FLOAT=0) within the max. fluid feed time.
(2) The upper level float in dirty tank is faulty.

Remedy : The float will be faulty or disconnected. Contact to us of the trouble condition.

No. Name Level Reset

2058 MACHING IS POSSIBLE IN WORK TANK FILLED Warning 3 W ARN RESET key

Description : On the EU64, an attempt to turn on the MACHING POWER key was made though the
TANK FILL key is in OFF status.

Remedy : Turn on the TANK FILL key first, then turn on the MACHING POWER key.

No. Name Level Reset

2059 FILLING-OFF IS IMPOSSIBLE IN MC POWER ON Warning 3 W ARN RESET key

Description : On the EU64, an attempt to turn off the TANK FILL key was made though the
MACHING POWER key is in ON status.

Remedy : Turn off the MACHING POWER key first when turning off the TANK FILL key.

Description of Message 79
WIRE EDM Alarm Message

No. Name Level Reset

2060 PLEASE CONFIRM WIRE CUTOFF CONDITION Warning 3 W ARN RESET key

2061 PLEASE CONFIRM WIRE THREADING CONDITION Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2062 PLEASE M6 I/O RETURN Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the I/O signal for M6 (automatic wire threading) is out of the
wire threading position.

Remedy : At the power ON, or if M6 is interrupted, press the RESET key, then turn on the

M6 I/O RETURN key on the RUN MANUAL screen.

No. Name Level Reset

2063 WIRE BREAK IN M06 Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, when automatic wire threading finished, a continuity check
between L/M shafts and energizing plate found a wire break.

Cause : A wire was broken when it was inserted in the guide and the guide closed.

Remedy : As a wire debris may be pinched in the wire guide, clean the wire guide, then restart
operation.
When this trouble occurs frequently, please contact to us of the trouble condition.

No. Name Level Reset

2064 M6 Y POSITION INCORRECT Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, an attempt to start automatic wire threading was made though
the Y axis machine coordinate is below 90.0mm (UPH-1) or 110.0mm (UPH-2/UH-2).

Remedy : On the UPH-1/UPH-2/UH-2, automatic wire threading with the Y axis position below the
value mentioned above will cause the interference between workpiece and cutter unit. First
move the Y axis machine coordinate to the position over 90.0mm (UPH-1) or 110.0mm
(UPH- 2/UH-2), then perform automatic wire threading.

80
Alarm Message WIRE EDM

No. Name Level Reset

2065 NONCONTACT POINT SEARCHING EXECUTION Warning 1 W ARN RESET key

Description : This message is displayed when the noncontact point search function is operating.

No. Name Level Reset

2066 NONCONTACT POINT SEARCHING COMPLETION Warning 1 W ARN RESET key

Description : The noncontact point search function found a noncontact point, then the operation stopped
there.

Remedy : Restart operation to execute the program.

No. Name Level Reset

2067 NONCONTACT POINT NOT FOUND Warning 3 W ARN RESET key

Description : The noncontact point search function could not find a noncontact point within the specified
range (parameter No.328 set value), then the operation stopped.

Remedy : (1) Change the search limit (parameter No.328), and execute again the noncontact point
search function.
(2) Correct the program.

Description of Message 81
WIRE EDM Alarm Message

No. Name Level Reset

2070 UPPER HEAD WATER PRESS. LOW Guide W ARN RESET key

2071 LOWER HEAD WATER PRESS. LOW Guide W ARN RESET key

Description : On the EQF5, in the water mode 6 for MF high speed machining, the upper or lower head
water pressure does not rise up to the value set to machine parameter No. 7656 (HIGH
PRESS. PUMP PRESS. MODE LOWER LIMIT).

Causes : (1) MF high speed nozzle has worn.


(2) MF high speed nozzle has been broken.
(3) Gap between nozzle and workpiece is over 0.5 mm.
(4) There is not workpiece between upper and lower heads.
(5) There is a spot face or slit in workpiece.
(6) Machining started from edge face.

Remedy : For (1) to (3), check the position of upper or lower head and the workpiece condition as well
as checking of MF high speed nozzle.

No. Name Level Reset

2072 UPPER HEAD PUMP ROTATION FREQ. LIMIT Guide W ARN RESET key

2073 LOWER HEAD PUMP ROTATION FREQ. LIMIT Guide W ARN RESET key

Description : On the EQF5, in the water mode 8 for MF high speed machining, the pump speed was
lowered to the value set to the machine parameter No. 7657 (HIGH PRESS. PUMP
ROTATION FREQ. LIMIT) because the pump speed that could destroy the upper or lower
head if the circuit is completely closed by a workpiece, etc. was specified.

Cause : Faulty parameter setting for water mode 8 for MF high speed machining (machine
parameters No. 887, 888).

Remedy : Set smaller parameter value of water mode 8 for MF high speed machining than machine
parameter No. 7657 (HIGH PRESS. PUMP ROTATION FREQ. LIMIT).

No. Name Level Reset

2101 MEASUREMENT IMPOSSIBLE.WIRE TOUCHES WORK Alarm 2 RESET key

Cause : While wire and the machine were in touch, measurment was attempted.

Remedy : Detach the wire, then perform again the touch sensing operation.

82
Alarm Message WIRE EDM

No. Name Level Reset

2102 EIS ALARM (2)

Description : Not used.

No. Name Level Reset

2103 APPROACH CYCLE ERROR AT MEASURING Alarm 3 RESET key

Cause : Illegal interruption occurred during touch sensing operation. (EIS card side)

Remedy : Repeat touch sensing operation.

No. Name Level Reset

2200 ARM NOT STANDBY POSITION Warning 3 W ARN RESET key

Cause : On the UPH-1/UPH-2/UH-2, with the core removing unit (option), the core removing
cylinder is not returned to the reverse position. (C_CYL_ARET_LS=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2201 ARM LOWER LIMIT SW. OFF Warning 3 W ARN RESET key

2202 ARM POSITION INCORRECT Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2205 M73 FORMAT ERROR Alarm 2 RESET key

Cause : The address word following the core removing command M73 is illegal. On the UPH-1 /
UPH-2/UH-2, the L value is other than 0 and 1.

Remedy : Correct the program.

Description of Message 83
WIRE EDM Alarm Message

No. Name Level Reset

2206 M73 APPROACH ERROR Alarm 2 RESET key

Description : Not used.

No. Name Level Reset

2207 M73 TIME ELAPSED ERROR Alarm 2 RESET key

Cause : On the UPH-1/UPH-2/UH-2, with the core removing unit (option), the END signal is not
returned within the specified time.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

2210 STOP STS DUE TO M73 Warning 3 W ARN RESET key

Causea : (1) On the UPH-1/UPH-2/UH-2, the M73 was specified in the graphic or dry run mode.
(2) On the UPH-1/UPH-2/UH-2, the M73 was executed though the optional unit is not
attached.

Remedy : Remove the core by hand if it remains. Then, press the START key.

No. Name Level Reset

2211 POWER FAILURE DURING M73 Warning 3 W ARN RESET key

Cause : On the UPH-1/UPH-2/UH-2, power failed during core following operation.

Remedy : Remove the core by hand if it remains. Then, press the START key.

84
Alarm Message WIRE EDM

No. Name Level Reset

2215 INVALID M73P1 BEFORE M73S1 Alarm 2 RESET key

2216 INVALID M73P0 BEFORE M73P1 Warning 3 W ARN RESET key

2217 SLUG NOT PRESENT AT MAGNET Warning 3 W ARN RESET key

2218 INPUT NOZZLE LEN. BEYOND LIMITS Warning 3 W ARN RESET key

2219 M73 PROHIBITED AREA Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

2300 +X EDGE MEASURING Warning 1 W ARN RESET key

2301 –X EDGE MEASURING Warning 1 W ARN RESET key

2302 +Y EDGE MEASURING Warning 1 W ARN RESET key

2303 –Y EDGE MEASURING Warning 1 W ARN RESET key

2304 HOLE CENTER Warning 1 W ARN RESET key

2305 VERTICAL ALIGNMENT Warning 1 W ARN RESET key

2306 WORK ZERO RETURN Warning 1 W ARN RESET key

2307 MACHINE HOME Warning 1 W ARN RESET key

2308 M6 POINT RETURN Warning 1 W ARN RESET key

2309 AT M6 Warning 1 W ARN RESET key

2310 M6 SHIFT RETURN Warning 1 W ARN RESET key

2311 AT M7 Warning 1 W ARN RESET key

2312 –Z AXIS EDGE FACE POSITIONING Warning 1 W ARN RESET key

2313 C AXIS CENTERING Warning 1 W ARN RESET key

2314 AT M6 I/O RETURN Warning 1 W ARN RESET key

2315 START POSITION RETURN Warning 1 W ARN RESET key

Description : The function displayed is being executed by the one-touch key operation.

Remedy : Confirm that correct key was pressed.


If a wrong key was pressed, stop the operation by pressing either STOP , RESET ,
or EMERGENCY STOP key.

Description of Message 85
WIRE EDM Alarm Message

No. Name Level Reset

2320 Z WORK ZERO RETURN? yes:START key no:RESET Warning 3 W ARN RESET key

Description : On the machine with automatic Z axis, in executing the work zero return operation with the
function key, operation may be stopped before the Z axis moves, accompanied by this
warning message.

Cause : This warning occurs only if the set data No. 0057 bits 6 and 7 are both set to "1" (selectable
by the user).

Remedy : Press the START key if the Z axis is to be returned to the work zero point after it stopped
by the warning.

Or, if the Z axis is not to be returned, press the RESET key, then change the setting of
set data No. 0057.

No. Name Level Reset

2321 IF COEFF. REVISED? yes:START KEY no:RESET --- ---

2322 TAPER ANGLE 3 ∼15 DEGREE --- ---

Description : Not used.

No. Name Level Reset

2325 C MACHINE HOME? yes:START KEY no:RESET Warning 3 W ARN RESET key

2326 C WORK ZERO RETURN? yes:START KEY no:RESET Warning 3 W ARN RESET key

2327 C M6 POSITION RETURN? yes:START KEY no:RESET Warning 3 W ARN RESET key

Description : On the machine with C axis, the operation was performed with the one-touch keys (Note)
while the set data No.0059 "FUNCTION SELECTION 9" bit6 is 0 and bit7 is 1.
Note: The one-touch keys refer to MACHINE HOME, WORK ZERO RETURN, and M6
P. RETURN.

Remedy : After the operation stopped with this warning message, press START key if the C axis
returned to the work zero point, M6 point, reference point, or start point.
If the C axis is not to be moved, press the RESET key, then change the set data No.0059
setting.

86
Alarm Message WIRE EDM

No. Name Level Reset

2330 WORK DRYING OFF Warning 3 W ARN RESET key

Description : This message indicates that the work drying off command (executed by pseudo code
M200) was executed to the work drying function (optional).

Remedy : Make sure that the desired command was specified.

No. Name Level Reset

2331 WORK DRYING ON Warning 1 W ARN RESET key

Description : This message indicates that the work drying off command (executed by pseudo code
M201) was executed to the work drying function (optional).

Remedy : Make sure that the desired command was specified.

No. Name Level Reset

2344 SUCTION NOZZLE ADJUSTMENT (O13904) Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message is displayed when the maintenance program
(O13904) to adjust a clearance between suction nozzle of automatic wire threader and left
side of workpiece is executed.

Remedy : Adjust the clearance to 0.2 to 0.4 mm when the suction nozzle comes to the right side and
the operation stops. The suction nozzle will return to the left if the START key is pressed.

No. Name Level Reset

2400 TENSION ADJUSTMENT COMPLETED Warning 1 W ARN RESET key

Description : This message is displayed at the end of second measurement (message No. 2402) of wire
tension ajustment macro (O13901) stored in the ROM on the MGW-J or MGW-K.
If the message No. 2400 is displayed, the tension set values of machine parameters (No.
0780–0795) have already been updated.

Remedy : After completion of all adjustment, record the updated set values of machine parameters
(No. 0780–0795).

Description of Message 87
WIRE EDM Alarm Message

No. Name Level Reset

2401 MEASURE 1ST TENSION Warning 3 W ARN RESET key

2402 MEASURE 2ND TENSION Warning 3 W ARN RESET key

2403 MEASURE 3RD TENSION Warning 3 W ARN RESET key

2404 MEASURE 4TH TENSION Warning 3 W ARN RESET key

Description : This message is displayed while the wire tension adjustment macro (O13901) stored in the
ROM on the MGW-J or MGW-K are being executed.

Remedy : Measure wire tension following the instruction given in the Instruction Manual "Operation".
After completion of macro, record updated setting values of machine parameters (No.
0780–0795).

No. Name Level Reset

2405 TANK MUST BE FILLED BEFORE SENSING Warning 3 W ARN RESET key

Description : This message will be displayed when the tank filling and measurement (optional function
for MGW-J, or standard function for MGW-K) starts.

Remedy : Check the work tank position, and then execute the tank filling and measurement. If the
work tank position is low, raise it and execute the tank filling and measurement again.

No. Name Level Reset

2410 TIMEUP OF PERIODICAL TENSION ADJUSTMENT Warning 1 W ARN RESET key

2411 PERIODICAL TENSION ADJUSTMENT STARTED Warning 1 W ARN RESET key

2412 PERIODICAL TENSION ADJUSTMENT COMPLETED Warning 1 W ARN RESET key

2413 WIRE BREAK AT TENSION ADJUSTMENT Alarm 2 RESET key

2414 RANGE OVER AT TENSION ADJUSTMENT Alarm 2 RESET key

2415 EXCESS TENSION ERROR Warning 3 W ARN RESET key

2416 TENSION ADJUSTMENT PROHIBITED (THIN WIRE) Alarm 2 RESET key

2420 AUTO TENSION ADJUSTMENT EXECUTED Warning 1 W ARN RESET key

Description : Not used.

88
Alarm Message WIRE EDM

No. Name Level Reset

2430 LESS WIRE REMAINS Warning 1 W ARN RESET key

Description : This message is displayed when the wire winding amount on wire winding shaft (P shaft) of
W-PG1 reaches the limit. (WP_FUL=1)

Remedy : After machining is finished, remove the wire bobbin set to the wire winding shaft (P shaft)
and set an empty bobbin.

No. Name Level Reset

2431 TENSION CONTROL ALARM Warning 3 W ARN RESET key

Description : The wire tensioning unit is on the W-PG1 is faulty. (TN_OVER=1)

Remedy : Contact to us of the trouble condition.


Replacement of the part of wire tensioning unit will necessary.

No. Name Level Reset

2432 WIRE IS NOT FED WITH WINDING SHAFT RELEASED Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, the wire feed was attempted (by WIRE FEED key, M17 or
MEASURE-MENT, etc.) though the wire winding shaft is not engaged completely
(M_UP_LS=0).

Cause : The wire feed with the wire winding shaft released disorders meshing of gears on wire
winding shaft.
This failure will occur after auto wire threading is interrupted.

Remedy : Press the RESET key, then turn on the M6 I/O RETURN key on RUN, MANUAL
screen.

Description of Message 89
WIRE EDM Alarm Message

No. Name Level Reset

2800 M66W-M68W CODE MISSING (AWC RANDOM OFF) Warning 3 W ARN RESET key

Cause : M66W_~M68W_ were started in the AWC Sequential mode with the AWC RANDOM
key on the MACH OPE, AWC screen turned OFF and the set data No.135: FUNC
SELECTION 10, bit4 set to OFF.

Remedy : (1) Correct the program (change the AWC command to the one for Sequential mode (no
W command)).
(2) If AWC is to be executed in the random mode, turn on AWC RANDOM key on MACH
OPE, AWC screen, and restart M66W_ ;. (This key can be turned on in the MAN RUN
mode only.)

Note : Initially, the AWC mode has been set to free change mode.
Normally, use the AWC in the free change mode (set data No. 135: FUNC SELECTION
10, bit4 ON).
(Free change mode: Sequential and Random commands can be specified with the M
codes only.)

No. Name Level Reset

2801 M66W-M68W or M66P-M68P CODE MISSING Warning 3 W ARN RESET key

Cause : (1) In the AWC mode other than Sequential mode, M66W_~M68W_ commands were
started with the W_ value larger than the set value of machine parameter No.7900: NO.
OF AWC WORKS/PALLETS.
(2) In the AWC Random mode, M66~M68 were started without W command with the
AWC RANDOM key on the MACH OPE, AWC screen turned ON and the set data
No.135: FUNC SELECTION 10, bit4 set to OFF.

Remedy : (1) Specify M66W_~M68W_ commands within the set value of machine parameter
No.7900.
(2) If AWC is performed in the Sequential mode, delete W_ of M66W_~M68W_
commands, then restart.

Note 1 : Initially, the AWC mode has been set to free change mode. Normally, use the AWC
in the free change mode (set data No.135: FUNC SELECTION 10, bit4 ON).
(Free change mode: Sequential and Random commands can be specified with the M
codes only.)
Note 2 : For the 4-work or 3-work AWC, make a program with the value subtracted by 1 from
the set value of machine parameter No.7900: NO. OF AWC WORKS/PALLETS.

90
Alarm Message WIRE EDM

No. Name Level Reset

2802 AWC MOVE POSITION ERROR Warning 3 W ARN RESET key

Description : Start condition is not satisfied when executing AWC command (M66, M67 or M68).

Cause : (1) The spindle is not at AWC work change position set to the machine parameter No. *070
[2ND ZERO POINT] or No. *071 [*3RD ZERO POINT].
(2) In the gripper movement (magazine → spindle), the spindle positions in the range:
X-axis, machine PRM No.1070-42.0 (mm)
Y-axis, machine PRM No.2070-40.0 (mm)
from the AWC work change position. (AWC16 only)

Remedy : For both (1) and (2), press the RESET key and restart operation.
If this error recurs frequently, contact to us of the trouble condition. (In such a case, give
us information on macro variable value #510 (displayed on RUN PROG, MACRO DATA
screen) so that a cause will be known.)

No. Name Level Reset

2803 MODAL W SET VALUE ERROR Warning 3 W ARN RESET key

Description : In AWC automatic operation, illegal value was set to modal W.


(W=0 (Note) or value larger than the set value of machine parameter No.7900: NO. OF AWC
WORKS/PALLETS)

Remedy : Re-set the modal W to the value within the set value of machine parameter No.7900: NO.
OF AWC WORKS/PALLETS, then retry AWC automatic operation.

Note : This message is displayed only when M67 or M68 was started.
(M66 executes work loading only.)

Description of Message 91
WIRE EDM Alarm Message

No. Name Level Reset

2804 AWC START COND. NOT SATISFIED Warning 3 W ARN RESET key

Description : A failure occurred during operation with AWC automatic run M codes M66/M67/M68.

Cause : (1) In the AWC magazine work check, a work is present in the spindle though it should not
exist on the spindle side.
(2) In the AWC magazine work check, a work is not present in the spindle though it should
exist on the spindle side.
(3) During AWC operation, each axis has not returned to the specified position (machine
parameter No. *070 "2ND ZERO POINT" and No. *071 "3RD ZERO POINT").
(4) An attempt to move the arm was made with the gripper unclamped or the magazine in
forward position. (AWC16 only)

Remedy : (1) Confirm the presence of work on the magazine side, correct the machining program,
and restart the program. (Remedy for causes (1) and (2))

(2) Turn off and on the power once, then turn on the MACHINE HOME key on the RUN
MANUAL screen to return each axis to the reference point, and restart the program.
(Remedy for cause (3))
If this alarm recurs, please contact us.
(3) Move the arm to the magazine side and the clamp the gripper manually, then restart the
program. (Remedy for cause (4))
If this alarm recurs, please contact us.

Note : To make troubleshooting easier, please let us know the macro variable #510 value
(this can be confirmed on the RUN PROG, MACRO screen) when getting in touch with
us.

No. Name Level Reset

2805 VALID IN AWC SAFETY COVER OPEN Warning 1 W ARN RESET key

Description : On the machine with AWC safety cover (AWC16 only), the cover was opened, so that
manual work change becomes ready the even during automatic operation.

92
Alarm Message WIRE EDM

No. Name Level Reset

2806 M66-M68 INTERRUPTED BY AWC SAFETY COVER OPEN Warning 1 W ARN RESET key

Description : M66~M68 stopped because AWC safety cover was opened during operation of M66~M68.
(AWC16 only)
The operation related to AWC is disabled during operation of M66~M68.

Remedy : To restart the operation, close the AWC safety cover and turn on the START key.

No. Name Level Reset

2807 CANNOT AWC SAFETY COVER CLOSE DURING Warning 1 W ARN RESET key
OPERATE

Description : On the UPH-1/W-PG1 with the AWC safety cover (optional), an attempt to perform AWC
related manual operation was made with the AWC safety cover closed.

Remedy : Open the AWC safety cover when performing the AWC operation manually.

No. Name Level Reset

2808 CANNOT M66-M68 DURING OPERATION Warning 1 W ARN RESET key

Description : During operation of M66~M68, a function key on MACH OPE, AWC screen, or a switch was
operated.
The AWC operation is disabled during operation of M66~M68.

No. Name Level Reset

2809 ONLY VALID IN MANUAL MODE Warning 1 W ARN RESET key

Description : During auto run mode (MDI RUN or MEM RUN), a function key on switch that is only valid
in manual mode (Note) was operated.

Note : MDI RUN or MEM RUN → MAN RUN (including manual interruption).

Description of Message 93
WIRE EDM Alarm Message

No. Name Level Reset

2810 MC RUN TIME OUT (1) Warning 3 W ARN RESET key

2811 MC RUN TIME OUT (2) Warning 3 W ARN RESET key

2812 MC RUN TIME OUT (3) Warning 3 W ARN RESET key

2813 MC RUN TIME OUT (4) Warning 3 W ARN RESET key

2814 MC RUN TIME OUT (5) Warning 3 W ARN RESET key

Causes : The operation listed below is not completed within the predetermined time.

MC RUN TIME OUT (1) Wire feed, auto wire threading control
MC RUN TIME OUT (2) Fluid, tank control
MC RUN TIME OUT (3) AWC control
MC RUN TIME OUT (4) Pallet magazine control
MC RUN TIME OUT (5) Pallet magazine control

Remedy : The solenoid, pump or limit switch will be faulty. Contact to us of the trouble condition.
In such a case, give us information on macro variable values #510 (displayed on RUN
PROG, MACRO DATA screen) so that a cause will be known.

No. Name Level Reset

2815 MAGAZINE UPPER MODE Warning 1 W ARN RESET key

Description : On the UPH-1/W-PG1 with the 16-work AWC, this message indicates that the AWC
magazine is in the forward position.

Remedy : Move the magazine to the backward position, as the magazine rotation and M66~M68
commands are disabled if the AWC magazine is in forward position.

No. Name Level Reset

2816 GRIPPER CLAMP Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the 16-work AWC, the gripper cannot expand toward the
magazine because the gripper is closed.

Remedy : First unclamp the gripper, then advance it. (Turn on the GRIPPER UNC/CLAMP key on
the MACH OPE, AWC screen)

94
Alarm Message WIRE EDM

No. Name Level Reset

2817 FLUID TANK UPPER MODE Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2, this message indicates that the work tank is in upper position
when AWC manual operation is performed.

Remedy : Move the work tank down, and then perform AWC manual operation.

No. Name Level Reset

2818 PREVENTIVE SPINDLE & GRIPPER, MAGAZINE CLASH Warning 1 W ARN RESET key

2819 PREVENTIVE MAGAZINE & GRIPPER CLASH Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/ UH-2/W-PG1, when the AWC magazine zero return (3- or 4-work
AWC) or the arm movement (16-work AWC) is attempted, the magazine or arm cannot
move because the X or Y axis is within –40.00mm position from the work change position.

Remedy : Retract the X/Y axis over 40.00mm from the work change position (set values of machine
parameter No.1070/2070), then return the magazine to the zero point or move the arm.

No. Name Level Reset

2820 M63S CODE MISSING Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the rotation ON command M63S_ is
wrong.

Remedy : Check the M63S_ command in the program, and correct the program so that the command
is in a range of M63S00~S15.

No. Name Level Reset

2821 SPINDLE NO. RANGE OVER Warning 3 W ARN RESET key

Description : Not used.

Description of Message 95
WIRE EDM Alarm Message

No. Name Level Reset

2822 WORK UNCLAMP PROHIBITED AREA Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head or index head, an attempt to load/unload
the work holder was made at the position where the work holder loading/unloading is
prohibited.

Remedy : For the spinning head, first start the M62 command, then load/unload the work holder.
For the index head, first execute M60P1 or C-axis reference point return (UPH- 2/UH-2
only), then load/unload the work holder.

No. Name Level Reset

2823 SPINDLE START POSITION ERROR Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the spinning was attempted at the
position out of the X axis spinning allowable range. (Spinning allowable range, UPH-1: X
axis machine coordinate 30.0~90.0mm, UPH-2/UH-2: X axis machine coordinate 10.0~
270.0mm)

Remedy : Move the X axis within the spinning allowable range, and then operate the spinning head.

No. Name Level Reset

2824 AWC START COND. NOT SATISFIED (SPINDLE MODE) Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, an attempt to start the AWC M code
(M66-M68) was made though the spinning head is unclamped.

Remedy : Execute M62 command (clamp the spinning head), then start M66-M68.

No. Name Level Reset

2825 SPINDLE UNCLAMP MODE Warning 1 See Rem edy

Description : On the UPH-1/UPH-2/UH-2 with the spinning head, the spinning head is unclamped.

Remedy : This message cannot be reset by the RESET or WARN RESET key.
Execute the M62 command to clamp the spinning head.

96
Alarm Message WIRE EDM

No. Name Level Reset

2826 M60 CODE MISSING Warning 1 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with the index head, the index command M60 is wrong.

Remedy : Check the M60 command in the program and correct the program.

No. Name Level Reset

2827 P.F. DURING M66-M68 R.P.F.? yes: START, no: RESET Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2 with AWC unit, the power failed during execution of M66~M68.

Remedy : After confirming that AWC equipment does not interfere with axes on workpiece, press the
START key to execute the power failure recovery operation.
If interference is expected, press the RESET key and return manually the AWC
equipment to the home position to avoid interference between AWC equipment and axes
or workpiece. (To operate the AWC equipment, open the MACH OPE screen and AWC
screen.)

No. Name Level Reset

2828 NOT ZERO RETURN AWC MAGAZINE Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1 with AWC unit, AWC magazine zero return operation
has not been completed.

Remedy : Perform the AWC magazine zero return operation (turn on the MAGAZINE ZERO RTN
key on the MACH OPE, AWC screen).

No. Name Level Reset

2829 TURNING-OVER POS. OF GRIPPER IS AWC MAGAZINE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, manual magazine index operation is
disabled because the gripper turning position is on the magazine side.

Remedy : Turn the gripper toward the spindle side. (Turn on the GRIPPER TURN key on the MACH
OPE, AWC screen)

Description of Message 97
WIRE EDM Alarm Message

No. Name Level Reset

2830 GRIPPER FORWARD MODE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, manual magazine index operation is
disabled because the gripper is in the forward position.

Remedy : Reverse the gripper, then turn the gripper toward the spindle side.

(Turn on the GRIPPER ADV/RET key, then GRIPPER TURN key on the MACH OPE,
AWC screen)

No. Name Level Reset

2831 SHUTTER IS CLOSED Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, the shutter is closed when an attempt to
move the arm was made.

Remedy : Open the shutter, then move the arm. (Turn on the SHUTTER key on the MACH OPE,
AWC screen)

No. Name Level Reset

2832 TURN OVER IN GRIPPER Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC unit, an attempt to advance/retract the gripper
was made but the gripper turn position is not on the magazine side.

Remedy : Move the arm to the magazine side, then turn the gripper toward the magazine side.

(Turn on the ARM ← key, then GRIPPER TURN key on the MACH OPE, AWC screen)

No. Name Level Reset

2833 MOVE ARM TO SIDE OF AWC MAGAZINE Warning 1 W ARN RESET key

Description : Description: On the UPH-2/UH-2 with the 16-work AWC unit, an attempt to advance/retract
the gripper was made but the arm position is not on the magazine side.

Remedy : Move the arm to the magazine, and turn the gripper toward the magazine side.

(Turn on the ARM ← key, then GRIPPER TURN key on the MACH OPE, AWC screen)

98
Alarm Message WIRE EDM

No. Name Level Reset

2834 AWC MAGAZINE IS DURING OPERATION Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to turn the gripper and to advance/
retract the gripper was made during operation of magazine.

Remedy : Perform the gripper operation after the magazine operation finished.

No. Name Level Reset

2835 GRIPPER ADVANCE MODE Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to move the arm was made with the
gripper in advance position.

Remedy : Move the gripper in the retract position, then move the arm.

(Turn on the GRIPPER ADV/RET → GRIPPER TURN → ARM → key on the MACH
OPE, AWC screen)

No. Name Level Reset

2836 ARM IS DURING OPERATION Warning 1 W ARN RESET key

Description : On the UPH-2/UH-2 with the 16-work AWC, an attempt to operate the arm, gripper, or
magazine was made while the arm was moving.

Remedy : Operate the arm, gripper, or magazine after the arm movement finished.

No. Name Level Reset

2837 CANNOT AWC SAFETY COVER OPEN DURING OPERATE Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the AWC safety cover (optional), an attempt to perform AWC
related manual operation was made with the AWC safety cover left open.

Remedy : Close the AWC safety cover when AWC related manual operation is performed.

Description of Message 99
WIRE EDM Alarm Message

No. Name Level Reset

2838 INDEX INTERFERENCE CHECK? YES: START, NO: RESET Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the index head, this message is displayed by setting the set data
No. 136 bit 6 to ON to prevent interference between machine and work holder during index
head zero return at the power failure recovery operation, or during movement to the wire
threading position at the wire break recovery operation, or during AWC operation.

No. Name Level Reset

2840 LIFT UP THE WORK TANK Warning 3 W ARN RESET key

Description : On the UPH-2/UH-2 with the chuck fixed type spinning head, the work tank is in down
position when the cooling function is turned on.

Remedy : Move up the work tank, and then turn on the cooling function for the spinning head.

No. Name Level Reset

2901 PORTABLE (FPB) NOT CONNECTED Warning 3 W ARN RESET key

2902 PORTABLE (FPB) OUTPUT ERROR (1) Warning 3 W ARN RESET key

2903 PORTABLE (FPB) OUTPUT ERROR (2) Warning 3 W ARN RESET key

2904 PORTABLE (FPB) INPUT ERROR (1) Warning 3 W ARN RESET key

2905 PORTABLE (FPB) INPUT ERROR (2) Warning 3 W ARN RESET key

Cause : Loose cable connection between VOH card and FPB (portable operation panel), faulty VOH
card or FPB, or faulty connection cable.
Remedy : After checking the connection cable, turn on the power switch again.
If this error occurs frequently, contact to us of the trouble condition.

100
Alarm Message WIRE EDM

No. Name Level Reset

2990 CUSTOM MACRO MESSAGE 0

2991 CUSTOM MACRO MESSAGE 1

2992 CUSTOM MACRO MESSAGE 2

2993 CUSTOM MACRO MESSAGE 3

2994 CUSTOM MACRO MESSAGE 4

2995 CUSTOM MACRO MESSAGE 5

2996 CUSTOM MACRO MESSAGE 6

2997 CUSTOM MACRO MESSAGE 7

2998 CUSTOM MACRO MESSAGE 8

2999 CUSTOM MACRO MESSAGE 9

Description : There are fixed message registered in system software that are available to users.

Cause : The following command was specified in the custom macro program.
Example: # variable No. (3000–3002) = Message No. (2990–2999)
#3002 = 2990; . . . . .Message No. 2990 is displayed in yellow, and operation is
not stopped. (Warning level 1)
#3001 = 2991; . . . . .Message No. 2991 is displayed in yellow, and operation is
stopped. (Warning level 3)
#3000 = 2992; . . . . .Message No. 2992 is displayed in red, and operation is
stopped. (Alarm level 2)

Remedy : Check the custom macro program.

Description of Message 101


WIRE EDM Alarm Message

No. Name Level Reset

3000 BREAK (CB2 – CB5) TRIPPED Alarm 2 RESET key

Description : Either of CB2, CB3, CB4 or CB5 circuit breaker was turned OFF. (*MAL1=0)

Cause : Overcurrent in either of the following.

Cause Set current

CB2 200V line overcurrent of fan, etc. 5A

CB3 100V AC overcurrent 6A

CB4 24V power supply overcurrent 10A

CB5 Halogen lamp overcurrent 5A

Remedy : Remove the cause of trip and put the notch to reset.
If reset is impossible, contact to us.

No. Name Level Reset

3001 THERMAL (K3 – K6) TRIPPED Alarm 2 RESET key

Cause : Either of K3, K4, K5, or K6 thermal switch was turned off. (*MAL2=0)
Overcurrent flowed into either of the following components.

Cause Set current

K3 Filter pump motor overcurrent 4A

K4 Flush pump overcurrent, faulty inverter 10A

K5 Ion exchange pump motor overcurrent 1A

K6 Machining power related fault 10A

Remedy : Remove the cause of trip and press the button to reset.
If reset is impossible, contact to us.

102
Alarm Message WIRE EDM

No. Name Level Reset

3007 SEARCH POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Faulty AVR in the search power causes overvoltage. (FVAL11=1)

Cause : Defective CVC card

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3008 SEARCH POWER OVERHEAT Alarm 2 RESET key

Description : The temperature of cooling fan for search power supply exceeds 85°C. (*FOH11=1)

Cause : Defective CVC card

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3009 BOOSTER BREAKER OFF Alarm 2 RESET key

Description : Additional CVC unit for the machining power booster is faulty. (*FOH12=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3010 MAIN POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Overvoltage was caused due to fault of the main AVR in the main power. (FVAL21=1)

Causes : (1) Defective CVC card


(2) Faulty FET (TR1)

Remedy : Contact to us of the trouble condition.

Description of Message 103


WIRE EDM Alarm Message

No. Name Level Reset

3011 MAIN POWER OVERHEAT OR CB20 TRIP Alarm 2 RESET key

Description : The temperature of cooling fan for main power supply exceeds 85°C. Or, CB20 is turned
off. (*TRAL11=0)

Causes : (1) Insufficient cooling


Faulty cooling fan (it is installed under the CPA2 unit).
(2) Defective CVC card
(3) Overcurrent flowed into CB20 (input of CVC unit) (8A or 10A).
(a) Faulty FET (TR1)
(b) Faulty rush current preventive circuit (CIO3 card, CVC unit)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3012 EXTERNAL MAIN POWER OVERHEAT OR CB20 TRIP Alarm 2 RESET key

Description : Additional CVC unit for machining power booster is faulty. (*TRAL12=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3013 BACK POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

3014 BACK POWER, UNDER VOLTAGE LIMIT Alarm 2 RESET key

Description : Faulty AVR for back power allows input voltage to exceed the specified range. (FVAL31,
FVAL41)

Causes : (1) Faulty CVC card.


(2) Faulty FET (TR2).

Remedy : Contact to us of the trouble condition.

104
Alarm Message WIRE EDM

No. Name Level Reset

3015 BACK POWER CHARGE TIME UP Alarm 2 RESET key

Description : The charge end signal cannot be detected due to faulty back power.

Causes : (1) The voltage of C1 in CVC unit does not rise.


(a) Faulty rectifier (SB1).
(b) SW1 on the CIO3 card is turned off.
(2) The voltage of C4 in CVC unit does not rise.
(a) Faulty FET (TR2).
(b) Defective CVC card.
(c) Defective CPA2 unit.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3017 PEAK CURRENT OVER Alarm 2 RESET key

Description : Current flow between poles exceeded the specified value. (IP-AL=1)

Causes : (1) Defective CPG card.


(2) Defective CPA unit and CPA card.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3018 CPA UNIT OVERHEAT Alarm 2 RESET key

Description : Temperature of the cooling fan in the CPA unit exceeded 85 °C. (*CAP-AL=0)

Causes : (1) Insufficient cooling.


(a) Faulty cooling fan
(b) Clogged filter
(2) Faulty FET drive circuit.

Remedy : Contact to us of the trouble condition.

Description of Message 105


WIRE EDM Alarm Message

No. Name Level Reset

3021 CRYSTAL UNIT OVERHEAT Alarm 2 RESET key

Cause : Temperature of the cooling fan in the external finish unit (CMF unit) exceeded 85°C.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3022 CWT UNIT OVERHEAT Alarm 2 RESET key

Cause : The thermal switch on the CWT unit (for EC-3141 tank filling pump) tripped.

Remedy : Remove the cause of trip and press the button to reset.
If reset is impossible, contact to us.

No. Name Level Reset

3030 SEARCH POWER FUSE TRIP Alarm 2 RESET key

Description : A fuse for search power input is blown out. (*FOL11=0)

Causes : (1) Defective CVC card.


(2) The rush current preventive circuit is faulty (CIO3 card, CVC unit).

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3031 EXTERNAL CPA UNIT OVERHEAT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (*FOH12=0)

Remedy : Contact to us of the trouble condition.

106
Alarm Message WIRE EDM

No. Name Level Reset

3033 MAIN POWER CURRENT OVER Warning 3 W ARN RESET key

Description : The output current of main power exceeds the specified range. (MV-OVR1=1)

Causes : (1) Defective CVC card/unit.


(2) Machining condition is improper.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3034 EXTERNAL MAIN POWER CURRENT OVER Warning 3 W ARN RESET key

Description : Additional CVC unit for the machining current booster is faulty. (MV-OVR2=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3036 EXTERNAL SEARCH POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL12=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3037 EXTERNAL MAIN POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL22=1)

Remedy : Contact to us of the trouble condition.

Description of Message 107


WIRE EDM Alarm Message

No. Name Level Reset

3040 EXTERNAL BACK POWER, OVER VOLTAGE LIMIT Alarm 2 RESET key

3041 EXTERNAL BACK POWER, UNDER VOLTAGE LIMIT Alarm 2 RESET key

3042 EXTERNAL BACK POWER, CHARGE TIME UP Alarm 2 RESET key

Description : Additional CVC unit for the machining current booster is faulty. (FVAL32, FVAL42)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3045 PULSE CONTROL ABNORMAL Warning 3 W ARN RESET key

Description : Average gap voltage is extremely high. (GAP-AL=1 with CPG3A card)

Causes : (1) Defective CPA2 unit.


(2) Defective CVC card/unit.
(3) Defective CPGA3 card.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3050 LL POWER OVERVOLTAGE Alarm 2 RESET key

3051 LL POWER OVERHEAT Alarm 2 RESET key

3052 LL POWER OVERLOAD Alarm 2 RESET key

Cause : The LL unit for LL power supply is in alarm status.


(LL-OV=1, *LL-OH=0, *LL-OL=0 respectively)

Remedy : Contact to us of the trouble condition.

108
Alarm Message WIRE EDM

No. Name Level Reset

3060 LL POWER SETTING ERROR (0) Warning 1 W ARN RESET key

3061 LL POWER SETTING ERROR (1) Warning 1 W ARN RESET key

3062 LL POWER SETTING ERROR (2) Warning 1 W ARN RESET key

3063 LL POWER SETTING ERROR (3) Warning 1 W ARN RESET key

Description : The voltage of LL power supply (mode 7, 8) exceeds the allowance (machine parameter
No. 7860–7863) for duration of time (machine parameter No. 7864 and 7865).

Cause : In the machining conditions of LL power supply (mode 7, 8), a combination of respective
elements is improper.

Remedy : (1) In the case of user machining conditions, change the machining condition.
(2) In the case of conditions registered to ROM, contact to us of the trouble condition.

No. Name Level Reset

3070 CPT UNIT ALARM Alarm 2 RESET key

Cause : The CPT unit is broken. (*CPT-AL=0)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3071 CPF UNIT OVERHEAT Alarm 2 RESET key

Cause : The CPF unit is overheated. (*CPF-OH=0)

Remedy : Contact to us of the trouble condition.

Description of Message 109


WIRE EDM Alarm Message

No. Name Level Reset

3101 CVR UNIT 1 ALARM 1 Alarm 2 RESET key

Description : MV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-AL1=0)

Cause : Overload or faulty CVR unit. (Detection is enabled when system parameter 938 bit 0 is
turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3102 CVR UNIT 1 OVERHEAT Alarm 2 RESET key

Description : The CVR unit overheated. (After MGW-K, *CVR-OH1=0)

Cause : Cooling fan for CVR unit stopped, or CVR unit is faulty. (Detection is enabled when system
parameter 938 bit 1 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3103 CVR UNIT 1 ALARM 2 Alarm 2 RESET key

Description : Either of 3 phases of power supply to CVR unit is open. (After MGW-K, *CVR-FS1=0)

Cause : Faulty power supply control circuit or CVR unit.


(Detection is enabled when system parameter 938 bit 2 is turned on)

Remedy : Contact to us of the trouble condition.

110
Alarm Message WIRE EDM

No. Name Level Reset

3104 CVR UNIT S OVERLOAD Alarm 2 RESET key

Description : SV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-ALS=0)

Cause : Overload for SV output or faulty CVR unit.


(Detection is enabled when system parameter 938 bit 3 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3105 CVR UNIT R OVERLOAD Alarm 2 RESET key

Description : RV output voltage of CVR unit dropped extremely. (After MGW-K, *CVR-ALR=0)

Cause : Overload for RV output or faulty CVR unit.


(Detection is enabled when system parameter 938 bit 4 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3106 RESERVE 1 Alarm 2 RESET key

3107 RESERVE 2 Alarm 2 RESET key

Description : Not used. (After MGW-K, *OP-AL1=0, *OP-AL2=0)

No. Name Level Reset

3108 CBD UNIT OVERHEAT Warning 3 W ARN RESET key

Description : The CBD unit overheated. (After MGW-K, *CBD-OH=0)

Cause : Cooling water stopped, or faulty CBD unit.


(Detection is enabled when system parameter 938 bit 7 is turned on)

Remedy : Contact to us of the trouble condition.

Description of Message 111


WIRE EDM Alarm Message

No. Name Level Reset

3109 CVS UNIT S OVER VOLTAGE AND OVER CURRENT Alarm 2 RESET key

Description : SV output voltage or current of CVS unit rose extremely. (After MGW-K, *CVS-ALS=0)

Cause : Overload for SV output or faulty CVS unit.


(Detection is enabled when system parameter 938 bit 8 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3110 CVS UNIT R OVER VOLTAGE AND OVER CURRENT Alarm 2 RESET key

Description : RV output voltage or current of CVS unit rose extremely. (After MGW-K, *CVS-ALR=0)

Cause : Overload for RV output or faulty CVS unit.


(Detection is enabled when system parameter 938 bit 9 is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3111 CVS UNIT OVERHEAT Alarm 2 RESET key

Description : The CVS unit overheated. (After MGW-K, *CVS-OH=0)

Cause : Cooling fan for CVS unit stopped, or CVS unit is faulty.
(Detection is enabled when system parameter 938 bit A is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3112 CPA UNIT 1 ALARM Alarm 2 RESET key

Description : The CPA unit U is faulty. (After MGW-K, *CPA-AL1=0)


(Detection is enabled when system parameter 938 bit B is turned on)

Remedy : Contact to us of the trouble condition.

112
Alarm Message WIRE EDM

No. Name Level Reset

3113 CPA UNIT 1 OVERHEAT Alarm 2 RESET key

Description : The CPA unit U overheated. (After MGW-K, *CPA-OH1=0)

Cause : Cooling fan for CPA unit stopped, or CPA unit U isfaulty.
(Detection is enabled when system parameter 938 bit C is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3114 CPA UNIT 2 ALARM Alarm 2 RESET key

Description : The CPA unit L is faulty. (After MGW-K, *CPA-AL2=0)


(Detection is enabled when system parameter 938 bit D is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3115 CPA UNIT 2 OVERHEAT Alarm 2 RESET key

Description : The CPA unit L overheated. (After MGW-K, *CPA-OH2=0)

Cause : Cooling fan for CPA unit stopped, or CPA unit L is faulty.
(Detection is enabled when system parameter 938 bit E is turned on)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

3116 FPGA WRITE ERROR Alarm 2 RESET key

Description : The CPG card is faulty. (After MGW-K, *FPGA-AL=0)


(Detection is enabled when system parameter 938 bit F is turned on)

Remedy : Contact to us of the trouble condition.

Description of Message 113


WIRE EDM Alarm Message

No. Name Level Reset

3117 CVR UNIT 2 BOOSTER ALARM 1 Alarm 2 RESET key

3118 CVR UNIT 2 BOOSTER OVERHEAT Alarm 2 RESET key

3119 CVR UNIT 2 BOOSTER ALARM 2 Alarm 2 RESET key

3120 CPA UNIT 3 BOOSTER ALARM Alarm 2 RESET key

3121 CPA UNIT 3 BOOSTER OVERHEAT Alarm 2 RESET key

3122 CPA UNIT 4 BOOSTER ALARM Alarm 2 RESET key

3123 CPA UNIT 4 BOOSTER OVERHEAT Alarm 2 RESET key

3124 BOOSTER BREAKER TRIPPED Alarm 2 RESET key

Description : Not used. (After MGW-K, Detection is enabled when system parameter 939 bit 0-7 are
turned on)

No. Name Level Reset

4001 +X OVERTRAVEL Alarm 2 RESET key

4002 +Y OVERTRAVEL Alarm 2 RESET key

4003 +U OVERTRAVEL Alarm 2 RESET key

4004 +V OVERTRAVEL Alarm 2 RESET key

4005 +Z OVERTRAVEL Alarm 2 RESET key

4006 +C OVERTRAVEL Alarm 2 RESET key

Cause : The axis with an alarm exceeded the + stroke range.

Remedy : Return the axis in trouble in – direction with the associated axis key on the RUN MANUAL
screen.

114
Alarm Message WIRE EDM

No. Name Level Reset

4007 –X OVERTRAVEL Alarm 2 RESET key

4008 –Y OVERTRAVEL Alarm 2 RESET key

4009 –U OVERTRAVEL Alarm 2 RESET key

4010 –V OVERTRAVEL Alarm 2 RESET key

4011 –Z OVERTRAVEL Alarm 2 RESET key

4012 –C OVERTRAVEL Alarm 2 RESET key

Cause : The axis with an alarm exceeded the – stroke range.

Remedy : Return the axis in trouble in + direction with the associated axis key on the RUN MANUAL
screen.

No. Name Level Reset

4013 +X SOFT OVERTRAVEL Warning 3 W ARN RESET key

4014 +Y SOFT OVERTRAVEL Warning 3 W ARN RESET key

4015 +U SOFT OVERTRAVEL Warning 3 W ARN RESET key

4016 +V SOFT OVERTRAVEL Warning 3 W ARN RESET key

4017 +Z SOFT OVERTRAVEL Warning 3 W ARN RESET key

4018 +C SOFT OVERTRAVEL Warning 3 W ARN RESET key

Cause : The axis displayed exceeds the + soft stroke range.

Remedy : Return the axis in trouble in – direction with the associated axis key on the RUN MANUAL
screen.
Restart is possible, if operation can continue by turning off the associated LIMIT key on the
MACH OPE screen.

Description of Message 115


WIRE EDM Alarm Message

No. Name Level Reset

4019 –X SOFT OVERTRAVEL Warning 3 W ARN RESET key

4020 –Y SOFT OVERTRAVEL Warning 3 W ARN RESET key

4021 –U SOFT OVERTRAVEL Warning 3 W ARN RESET key

4022 –V SOFT OVERTRAVEL Warning 3 W ARN RESET key

4023 –Z SOFT OVERTRAVEL Warning 3 W ARN RESET key

4024 –C SOFT OVERTRAVEL Warning 3 W ARN RESET key

Cause : The axis displayed exceeds the – soft stroke range.

Remedy : Return the axis in trouble in + direction with the associated axis key on the RUN MANUAL
screen.
Restart is possible, if operation can continue by turning off the associated LIMIT key on the
MACH OPE screen.

No. Name Level Reset

4025 PREVENTIVE CENTERING PLATE PROTECT --- ---

Cause : The workpiece collided with the centering plate. (Not used)

No. Name Level Reset

4026 REVENTIVE HEAD PROTECT Warning 3 W ARN RESET key

Description : On the UPH-1/UPH-2/UH-2/W-PG1, the head protection signal was detected.


(UPH-1/W-PG1:WT_SEN2=1) (UPH-2/UH-2:*PRT=0)

Causes : (1) The wire runs out of either upper or lower wire guide. (W-PB1)
(2) The wire touches the sensor on left or right head. (UPH-1/UPH-2/UH-2)
(3) On the 16-work AWC unit, the AWC work holder touched the outside of gripper.
(UPH-2/UH-2)

Remedy : Press the WARN RESET key, then return the axis, if moved manually, to the original
position.
(For the W-PG1, perform this remedy, then execute wire threading manually.)

116
Alarm Message WIRE EDM

No. Name Level Reset

4027 HEAD PROTECT DETECTED Warning 3 W ARN RESET key

Description : On the machine with MGW-J or MGW-K, the head protection signal was detected.
(*PRT=0)

Cause : Sensors (antenna) attached on the upper and lower heads touched the workpiece.

Remedy : Correct the program or remove a cause of trouble (presence of chips, etc.), then restart
operation.
Return the axis in the case of manual mode.

No. Name Level Reset

4028 AUTO RUN INTERRUPTED BY OVERTRAVEL Alarm 2 RESET key

Cause : Stroke limit was exceeded by axis movement during automatic operation.

Remedy : Correct the program or shift the workpiece position.

No. Name Level Reset

4029 IMPOSSIBLE TO CHANGE SOFT STROKE LIMIT Warning 3 W ARN RESET key

Causes : (1) The soft stroke limit cannot be changed to prevent over-travel which could be caused
by turning off (or on) the EXPAND STROKE key.
(2) The LIMIT key for either axis was turned on/off with either axis in over-travel position.
(All models)
(3) Setting of machine parameters No. *046~*051 is improper.

Remedy : (1) Move manually the machine coordinates within the standard stroke, then turn off (or on)
the EXPAND STROKE key.
(2) Move manually all axes to the position free from over-travel, then turn on/off the LIMIT
key.
(3) Check and correct parameter setting.

Description of Message 117


WIRE EDM Alarm Message

No. Name Level Reset

4030 –Z AUTO RUN INTERRUPTED BY OVERTRAVEL Warning 3 W ARN RESET key

Description : Not used.

No. Name Level Reset

4031 Z AXIS LOCK OR C AXIS LOCK ON Warning 3 W ARN RESET key

Description : The power failed or a wire broken while the Z AXIS LOCK or C AXIS LOCK on the NC
FUNC screen is turned on.

Remedy : To continue power failure recovery or wire break recovery, turn off Z AXIS LOCK or

C AXIS LOCK , then press the START key.

No. Name Level Reset

4036 UPPER PUMP INVERTER ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with MGW-J or MGW-K, the inverter for upper head flushing pump is in
alarm status. (INV-AL-U=1)

Causes : (1) Upper head flushing pump is defective.


(2) Inverter unit for upper head is defective.
The above failures are attributable to either of the following causes (common causes to
inverter):
(A) Inverter overheat
Inverter is overheated by overload.
(B) Overcurrent
Overcurrent in motor during acceleration or deceleration or during operation is
detected.
(C) Overvoltage
Regenerative voltage or deceleration time failure is detected during deceleration.
(D) Low voltage
Power source voltage is low.
(E) Output terminals are shorted.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

118
Alarm Message WIRE EDM

No. Name Level Reset

4037 PUMP INVERTER ABNORMAL

4038 EXCESS WATER PRESSURE

Description : Not used.

No. Name Level Reset

4039 EXCESS A.W.T. JET PRESSURE Warning 3 W ARN RESET key

Description : On the machine with MGW-J or MGW-K, the jet water pressure for automatic wire threading
exceeds the setting of machine parameter No. 738.

Causes : (1) The filter for jet water is clogged.


(2) Defective water valve.
(3) Defective piping.

Remedy : (1) Turn on the PUMP OFF key on the MACH OPE screen, and replace the jet water
filter. After replacement, turn off the PUMP OFF key. The PUMP OFF key must
always be turned on/off.
(2) Check the water valve and piping in cause (2) and (3).

No. Name Level Reset

4040 AIR PRESSURE LOW Warning 3 W ARN RESET key

Description : The air pressure lowered. (MGW-J/MGW-K/MV-30: *AIR-SL=0, MGW-JP/MV-20:


*AIR-PS=0)

Cause : The compressor or piping is faulty.

Remedy : Check the compressor. Check the piping.

Description of Message 119


WIRE EDM Alarm Message

No. Name Level Reset

4041 LOWER PUMP INVERTER ABNORMAL Alarm 2 RESET OFF/ON

Description : On the machine with MGW-J or MGW-K, the inverter for lower head flushing pump is in
alarm status. (INV-AL-L=1)

Causes : (1) Lower head flushing pump is defective.


(2) Lower head inverter unit is defective.
For detailed cause, see Alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4042 COOLER OVERHEAT Warning 1 W ARN RESET key

Cause : The water cooler is in alarm status (*COL-AL=0)


The compressor, fan and deionizing pump of cooler unit are turned off, but machining is
continued (standard setting of set data No. 57 bit 2).

Remedy : If this alarm persists several hours after machining was finished, contact to us of the trouble
condition.

No. Name Level Reset

4043 EXCESS WATER PRESSURE Warning 3 W ARN RESET key

Description : The water pressure exceeds the setting of machine parameter No. 737.

Causes : (1) Defective water valve.


(2) Defective inverter unit.
(3) Defective CIO card.

Remedy : Contact to us of the trouble condition.

120
Alarm Message WIRE EDM

No. Name Level Reset

4044 FILL INVERTER ALARM Alarm 2 RESET key

Description : The inverter for tank filling pump is in alarm status. (*P-ALM=0)

Causes : (1) Tank filling pump is defective.


(2) Inverter unit for tank filling pump is defective.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4045 UPPER HI PRESS. INVERTER PUMP ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with high pressure pump, the inverter for upper head high pressure pump
is in alarm status. (INV-AL-U2=1)

Causes : (1) Upper head high pressure pump is defective.


(2) Inverter unit for upper head high pressure pump is defective.
For detailed cause, see alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

No. Name Level Reset

4046 LOWER HI PRESS. INVERTER PUMP ABNORMAL Alarm 2 PO W ER O FF/O N

Description : On the machine with high pressure pump, the inverter for lower head high pressure pump
is in alarm status. (INV-AL-L2=1)

Causes : (1) Lower head high pressure pump is defective.


(2) Inverter unit for lower head high pressure pump is defective.
For detailed cause, see alarm No. 4036.

Remedy : Contact to us of the trouble condition.


Defective pump or inverter unit must be replaced.

Description of Message 121


WIRE EDM Alarm Message

No. Name Level Reset

4047 HI PRESS. INVERTER PUMP THREMAL TRIP Alarm 2 RESET key

Description : On the machine with high pressure pump, the thermal relay for high pressure pump inverter
is turned off. (*INV-OL=0)

Cause : Pump is overloaded, one phase is disconnected or thermal setting is faulty.

Remedy : Contact to us of the trouble condition.


Remove a cause including pump replacement, then reset the thermal relay or circuit
breaker.

No. Name Level Reset

4048 HI PRESS. PUMP EXCESS PRESSURE Warning 3 W ARN RESET key

Description : On the machine with high pressure pump, the flushing pressure in water mode 6 exceeds
the value set to machine parameter No. 7650.

Causes : (1) Pump switching valve is defective. (P-CHG, air supply, etc.)
(2) High pressure inverter unit is defective.
(3) CIO card is defective.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4049 OPEN GUIDE DETECTED Warning 3 W ARN RESET key

Cause : On the machine other than W-PG1, automatic operation was taken place with the guide
opened or not closed completely. This alarm will occur if M7 or M6 is reset during operation.
The guide must be closed again through a correct sequence.

Remedy : Close the guide and restart operation when the guide lamp is lighting. If the guide lamp is
off, open the guide once, then close it and restart operation.

No. Name Level Reset

4050 OPEN COVER DETECTED Warning 3 W ARN RESET key

Description : Not used.

122
Alarm Message WIRE EDM

No. Name Level Reset

4051 WIR-ST MOTOR OVERLOAD Warning 3 W ARN RESET key

Description : The current in wire winding motor exceeds the rated current.
The input signal name is different depending on the model.
(1) Machine with MGW-J, MGW-K or MV-30: MOL=1
(2) UPH-1 : MOL-C=1
(3) W-PG1 : MOL-P=1

Causes : (1) Gear box is defective.


(2) Wire winding motor is defective.
(3) Wire gets twisted round the winding part (L/M axis).

Remedy : Remove wire if twisted round the winding part (L/M axis), press the WASRN RESET key,
then restart.
If this failure recurs or wire is not twisted, contact to us of the trouble condition.

No. Name Level Reset

4054 EXCESSIVE ENERGIZER WEAR Warning 3 W ARN RESET key

Description : The section of energizing plate touching the top of upper head or bottom of lower head to
supply power to wire was worn and deeply scarred or the plate was stained, resulting in
poor transmission of electric power to wire.

Cause : The energizing plate is dirty or worn out.

Remedy : Clean the energizing plate, and use unworn face, or replace it.

Description of Message 123


WIRE EDM Alarm Message

No. Name Level Reset

4056 AIR DRYER ALARM Warning 1 W ARN RESET key

Description : The air dryer is in alarm status (DR-AL=1).

Causes : (1) When power fails,


(a) No power is supplied to the air dryer.
(b) The circuit protector operated.
(2) When condeser temperature exceeds 55°C,
(a) The condenser is dirty.
(b) Ambient temperature is high.
(c) Inlet air temperature is high.
(d) The air flow rate is large.
(e) Inlet air pressure is low.
(f) Flon gas leaks (RDH_302 type water unit)

Remedy : Check the above possible causes. Contact to us.


Note: This warning level can be changed to warning 3 (operation is stopped) by the
set data No. 57 bit 2.

No. Name Level Reset

4060 EXT. CONTROLLER ALARM 2 Alarm 2 RESET key

4061 EXT. CONTROLLER ALARM 1 Alarm 2 RESET key

Description : Not used (initial hole machining).

No. Name Level Reset

4065 EMF FILTER ABNORMAL Warning 3 W ARN RESET key

Description : Not used. (*EMF-AL=0)

124
Alarm Message WIRE EDM

No. Name Level Reset

4066 OPEN WORK TANK COVER DETECTED Warning 3 W ARN RESET key

Description : On the UPH-1 or W-PG1, the work tank cover is opened during machining (SFG-LS=0), and
the operation is stopped to ensure safety.

Causes : (1) The work tank cover is open.


(2) The work tank cover open limit switch is faulty.

Remedy : (1) Close the work tank cover, and restart operation.
(2) Check the safeguard LS (SFG-LS=1 must be attained when the work tank cover is
closed).

No. Name Level Reset

4067 FLUIID TEMPERATURE ALARM Alarm 2 RESET key

Cause : On the UPH-1/UPH-2/UH-2, the dielectric fluid temperature rose extremely. (F-TMP=1)

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4068 CIRCULATION PUMP INVERTER ALARM Alarm 2 RESET key

Description : On the UPH-1/UPH-2/UH-2, the circulation pump inverter is in alarm status.


(UPH-1:INV-AL-B=1,UPH-2/UH-2:INV-AL-BL/BR=1)

Causes : (1) Circulation pump is faulty.


(2) Circulation pump unit is faulty.

Remedy : Contact to us of the trouble condition.

Description of Message 125


WIRE EDM Alarm Message

No. Name Level Reset

4069 VACUUM UNIT INVERTER ALARM Alarm 2 RESET key

Description : On the UPH-1/UPH-2/UH-2, the inverter for vacuum unit (UPH-1) or the inverter for wire
vacuuming pump (hereinafter referred to as vacuum unit) becomes alarm state. (INV-AL-
V=1)

Causes : (1) The vacuum unit is faulty.


(2) The vacuum unit is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

4070 FILTER PUMP INVERTER ABNORMAL Alarm 2 PO W ER O FF/O N

Description : Not used. (INV-F-AL=1)

No. Name Level Reset

4071 PUMP OVERLOAD (P-MAL) Alarm 2 RESET key

Description : Not used. (*P-MAL=0)

No. Name Level Reset

4072 BREAKER (CB9) TRIPPED Alarm 2 RESET key

Description : Not used. (*CB9-ALM=0)

No. Name Level Reset

4075 BACK TENSION MOTOR OVERLOAD (BT-OL) Alarm 2 RESET key

Description : Not used. (BT-OL=1)

126
Alarm Message WIRE EDM

No. Name Level Reset

4076 POWDER CLUTCH NEEDS REPLACING (TN-ALM) Warning 2 W ARN RESET key

Description : Not used. (*TN-ALM=0)

No. Name Level Reset

4077 NO WIRE AT WIRE BOBBIN Warning 3 W ARN RESET key

Description : (1) MGW-J/MGW-K


The specified time (machine parameter No.700) elapsed after the wire was fed in the
automatic wire threading operation, and no wire remains at the wire bobbin detection
sensor (LS76).
(2) UPH-1/UPH-2/UH-2
When the specified time (machine parameter No.700) elapsed after the wire was fed,
or when a checking was made during automatic wire threading, no wire remains on the
C-roller (UPH-1:W- CONFIRM-LS=0, UPH-2/UH-2:W-CONF-LS=0), and also the
F-shaft lowers (UPH-1:WDN-C=0, UPH- 2/UH-2:WDN=0).

Causes : (1) The wire in wire bobbin has been used up.
(2) The wire threading method is not correct.
(3) The wire detection limit switch is faulty.

Remedy : Replace the wire bobbin, or route the wire correctly and restart.

No. Name Level Reset

4078 FINE A.W.T. UNIT ALARM (VSH-ALM) Warning 2 W ARN RESET key

Description : On the MU43 or MUQ32, in a fine hole automatic wire threading, the unit goes in alarm
status, and AWT at fine hole is not executed but normal AWT sequence is executed.
(*VSH-ALWM=0)

Cause : Fine hole AWT unit is defective.

Remedy : Contact to us of the trouble condition.

Description of Message 127


WIRE EDM Alarm Message

No. Name Level Reset

4081 Z STROKE RESTRICTING! Warning 1 W ARN RESET key

4082 Z STROKE EXPANDING! Warning 1 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of fine wire AWT(Note), the current
Z-axis stroke condition is displayed when RESET or MAIN RUN key is pressed.

Note : These messages are for the machine with automatic Z-axis and fine wire AWT
function (EC32, EC64, ECQ53).

No. Name Level Reset

4083 Z STROKE RESTRICTING IMPOSSIBLE! Warning 3 W ARN RESET key

4084 Z STROKE EXPANDING IMPOSSIBLE! Warning 3 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of fine wire AWT(Note), selection of
"use/store" of fine wire AWT unit failed due to either cause listed below.

Causes : (1) Emergency stop, alarm, start, or stop status


(2) Z-axis machine coord.> machine parameter No. 0681 (Z stroke in use of fine wire AWT)
(3) X-axis machine coord.> machine parameter No. 1050 (X stroke 3 (+))
(4) X-axis machine coord.> machine parameter No. 1051 (X stroke 3 (–))
(5) Y-axis machine coord.> machine parameter No. 2050 (Y stroke 3 (+))
(6) Y-axis machine coord.> machine parameter No. 2051 (Y stroke 3 (–))

(7) MACH OPE screen EXPAND STROKE key ON/OFF failed or setting disabled status
is present.

Remedy : Press the RESET key to clear warning or alarm message, and retry "use/store" of thin
wire AWT unit.

Note : These messages are for the machine with automatic Z-axis and fine wire AWT
function (EC32, EC64, ECQ53).

128
Alarm Message WIRE EDM

No. Name Level Reset

4085 Z STROKE RESTRICTED! Warning 3 W ARN RESET key

4086 Z STROKE EXPANDED! Warning 3 W ARN RESET key

Description : On the machine having Z-axis stroke restriction in use of thin wire AWT(Note), "use/store"
(Z-EXSL=0/1) of fine wire AWT unit has successfully been executed and "restriction/
expansion" of Z-axis stroke has completed.

Note : (EC32, EC64, ECQ53) and machines with automatic Z axis and fine hole automatic
wire threading function.

No. Name Level Reset

4087 Z AX IS LO W ER S D UR ING R EFE RE NC E PO S ITIO N R ETU RN Warning 3 W ARN RESET key

Description : On the machine with automatic Z-axis, when the Z-axis reference point return is executed
(by MACHINE HOME key, G28 or power failure recovery), current Z-axis machine
coordinate is higher than reference point coord. (machine parameter No. 5067) and the Z-
axis lowers at the time of restasrt.

Cause : If there is possibility of interference between head and workpiece when the Z-axis lowers
to the reference point, the operation is stopped by warning to prevent head damage.

Remedy : Check correlation between head and workpiece, and select either (1) or (2).

(1) In case of no interference, press the START key to execute Z-axis reference point
return. Note that the Z-axis lowers.
(2) In case of interference, press the RESET key.
Remove the workpiece, then execute Z-axis reference point return.

Description of Message 129


WIRE EDM Alarm Message

No. Name Level Reset

4090 SAFETY GUARD OPEN Warning 3 W ARN RESET key

Description : On the machine with MGW-J, MGW-K or MV-30, this message indicates that the safeguard
is open. (*CVRL=0)
(1) If the safeguard in closed status is opened
→ By this warning message, the operation stops (warning 3) and also the machining
power is turned off.
(2) If an operation that is invalid during open safeguard was attempted when the safeguard
is open
→ This warning is displayed (warning 1), and that operation is not executed.
Invalid operation during open safeguard
1) START key
2) RETRACT key
3) All f • 1 – f • 8 keys on 2nd and 3rd sets of function keys on RUN MANUAL screen

4) TOUCH CHECK key and MACHING POWER key on MACH OPE screen

Cause : Safety measures (inhibited machining power ON, inhibited starting of automatic operation)

Remedy : (1) When the safeguard is open, execute only the necessary operation except the above
1) to 4), while taking care of the following consideration.
• In the MAN RUN mode, the axis moves during the time that the jog keys such as ±X
and ±Y keys on portable operation panel are pressed. In such a case, take care not
to have your body, cloth, or a tool pinched. Release the key when you feel danger.
• The water is injected when the WATER, JET, OR TANK FILL key is turned on. Make
sure that the splashguard is closed, then turn on the key while taking care not to allow
the water to enter your eyes.
• Respective shafts and rollers in the wire feed system rotate when the WIRE FEED
key or UNSPOOL WIRE key is turned on. Keep yourself off these parts, then turn on
the key.
(2) Close the safeguard.
(3) After closing the safeguard, execute only the necessary operation such as the one
which is invalid during open safeguard.

130
Alarm Message WIRE EDM

No. Name Level Reset

4092 RUN MODE LOCKING! Warning 1 W ARN RESET key

Description : On the machines with the MGW-J or subsequent power supply units, this message
indicates that the run mode has been locked by the machine operator.
Under this condition, no operation mode can be changed in all statuses of start, stop, and
reset. An attempt to change the operation mode under this condition results in display of
this warning message.
Note: The following operations 1) to 5) on RUN MANUAL screen are all inhibited.
1) Change of MAN RUN/MDI RUN/MEM RUN mode
2) Change of RAPID/JOG/STEP/HANDLE in MAN RUN mode
3) Change of LOW/MED/HIGH in MAN RUN mode
4) Change of x1/x10 for STEP in MAN RUN mode
5) Use of 2nd and 3rd sets of f • 1 – f • 8 function keys in MAN RUN mode

Cause : The operation mode is locked to prevent a danger or failure that could occur due to an
accidental change of operation mode by the third person other than the operator that locked
the operation mode.

Remedy : (1) Do not reset the mode lock by the third person without permission from the operator that
locked the operation mode.
(2) When resetting the mode lock by the operator that locked the operation mode, make
sure that the third person is not in the machine moving range.
1) To lock the operation mode
Set the set data No. 0368 on SET DATA screen to "1".
2) To reset the locked operation mode
Set the set data No. 0368 on SET DATA screen to "0".

Description of Message 131


WIRE EDM Alarm Message

No. Name Level Reset

4101 X ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4102 Y ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4103 U ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4104 V ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4105 Z ZRN DOG POSITION INCORRECT Alarm 2 RESET key

4106 C ZRN DOG POSITION INCORRECT Alarm 2 RESET key

Description : During reference point return operation (power failure recovery, one-touch reference point
return, G28), the axis concerned is at the ZRN dog position (machine parameter *068) but
the dog signal of the axis concerned is not turned on and therefore the subsequent
sequence cannot be continued.

Causes : (1) ZRN dog signal (*DECX∼DECC) is faulty.


(2) ZRN dog position (machine parameter *068) is incorrect.

Remedy : Observing the dog signal (*DECX∼DECC) of the axis concerned on the DIAGNOSE EIO
screen, move the axis forward or reverse in manual mode to check if the signal changes
between 0 and 1.

(1) If the signal does not change between 0 and 1, check wiring or replace the ZRN dog
limit switch.
(2) If the signal changes between 0 and 1, confirm the set value of ZRN dog position
(machine parameter *068) and adjust the axis as follows.
Observing the dog signal (*DECX∼*DECC) of the axis concerned, move the axis
forward or reverse at low speed in manual mode, then set almost center machine
coordinates of 0 point (plus side and minus side) to the machine parameter *068.

No. Name Level Reset

4201 POWDER CLUTCH NEEDS REPLACING (TN-ALM) Warning 2 W ARN RESET key

Description : On the machines with the MGW-K or subsequent power supply units and the powder clutch,
the specified torque cannot be generated with the powder clutch rated current.
Wire tension is dropped (*TN-ALM=0)

Cause : Power clutch reached its life.

Remedy : Please contact us. It will have to be replaced.

132
Alarm Message WIRE EDM

No. Name Level Reset

5001 X UNDEFINED ALARM Alarm 3 RESET key

5002 Y UNDEFINED ALARM Alarm 3 RESET key

5003 U UNDEFINED ALARM Alarm 3 RESET key

5004 V UNDEFINED ALARM Alarm 3 RESET key

5005 Z UNDEFINED ALARM Alarm 3 RESET key

5006 C UNDEFINED ALARM Alarm 3 RESET key

Description : Unregistered ASC alarm occurred.

Causes : (1) Defective VMC card.


(2) Defective ASU unit.

Remedy : Contact to us of the trouble condition.


(1) Replace the VMC card.
(2) Replace the ASU unit.

No. Name Level Reset

5011 X P FEEDBACK PULSE ERROR Alarm 3 RESET key

5012 Y P FEEDBACK PULSE ERROR Alarm 3 RESET key

5013 U P FEEDBACK PULSE ERROR Alarm 3 RESET key

5014 V P FEEDBACK PULSE ERROR Alarm 3 RESET key

5015 Z P FEEDBACK PULSE ERROR Alarm 3 RESET key

5016 C P FEEDBACK PULSE ERROR Alarm 3 RESET key

Description : The position feedback signal is faulty.

Causes : (1) Defective position sensor.


(2) Defective position feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the position sensor.
(2) Replace the position feedback cable.

Description of Message 133


WIRE EDM Alarm Message

No. Name Level Reset

5021 X ENCODER PULSE ERROR Alarm 3 RESET key

5022 Y ENCODER PULSE ERROR Alarm 3 RESET key

5023 U ENCODER PULSE ERROR Alarm 3 RESET key

5024 V ENCODER PULSE ERROR Alarm 3 RESET key

5025 Z ENCODER PULSE ERROR Alarm 3 RESET key

5026 C ENCODER PULSE ERROR Alarm 3 RESET key

Description : The encorder signal (PA, PB phases) is faulty.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor
(2) Replace the encorder feedback cable.

No. Name Level Reset

5031 X COMMUTATION PULSE ERROR Alarm 3 RESET key

5032 Y COMMUTATION PULSE ERROR Alarm 3 RESET key

5033 U COMMUTATION PULSE ERROR Alarm 3 RESET key

5034 V COMMUTATIONPULSE ERROR Alarm 3 RESET key

5035 Z COMMUTATION PULSE ERROR Alarm 3 RESET key

5036 C COMMUTATION PULSE ERROR Alarm 3 RESET key

Description : The commutation siignal (PU, PV, PW phases) is faulty.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor
(2) Replace the encorder feedback cable.

134
Alarm Message WIRE EDM

No. Name Level Reset

5051 X CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5052 Y CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5053 U CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5054 V CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5055 Z CIRCUIT PROTECTOR OFF Alarm 3 RESET key

5056 C CIRCUIT PROTECTOR OFF Alarm 3 RESET key

Description : The driver circuit protector is turned off.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
If this alarm occurred during operation, do not turn the POWER switch on until the cause is
removed.

No. Name Level Reset

5061 X TRANSISTOR OVERHEAT Alarm 3 RESET key

5062 Y TRANSISTOR OVERHEAT Alarm 3 RESET key

5063 U TRANSISTOR OVERHEAT Alarm 3 RESET key

5064 V TRANSISTOR OVERHEAT Alarm 3 RESET key

5065 Z TRANSISTOR OVERHEAT Alarm 3 RESET key

5066 C TRANSISTOR OVERHEAT Alarm 3 RESET key

Description : The power device in the driver is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

Description of Message 135


WIRE EDM Alarm Message

No. Name Level Reset

5071 X REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5072 Y REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5073 U REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5074 V REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5075 Z REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

5076 C REGENERATIVE RESISTOR OVERHEAT Alarm 3 RESET key

Description : The regenerative resistor is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5091 X CONVERTER LOW VOLTAGE Alarm 3 RESET key

5092 Y CONVERTER LOW VOLTAGE Alarm 3 RESET key

5093 U CONVERTER LOW VOLTAGE Alarm 3 RESET key

5094 V CONVERTER LOW VOLTAGE Alarm 3 RESET key

5095 Z CONVERTER LOW VOLTAGE Alarm 3 RESET key

5096 C CONVERTER LOW VOLTAGE Alarm 3 RESET key

Description : The converter voltage is too low.

Causes : (1) Main power voltage dropped.


(2) Defective driver.

Remedy : Contact to us of the trouble condition.


(1) Check the generator.
(2) Replace the driver.

136
Alarm Message WIRE EDM

No. Name Level Reset

5101 X MOTOR OVERHEAT Alarm 3 RESET key

5102 Y MOTOR OVERHEAT Alarm 3 RESET key

5103 U MOTOR OVERHEAT Alarm 3 RESET key

5104 V MOTOR OVERHEAT Alarm 3 RESET key

5105 Z MOTOR OVERHEAT Alarm 3 RESET key

5106 C MOTOR OVERHEAT Alarm 3 RESET key

Description : The motor is overheated.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5191 X ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5192 Y ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5193 U ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5194 V ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5195 Z ASC +15V VOLTAGE ALARM Alarm 3 RESET key

5196 C ASC +15V VOLTAGE ALARM Alarm 3 RESET key

Description : The +15 V voltage is not out put from the driver controller (ASC).

Cause : Defective driver.

Remedy : Contact to us of the trouble condition.


Replace the driver.

Description of Message 137


WIRE EDM Alarm Message

No. Name Level Reset

5201 X ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5202 Y ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5203 U ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5204 V ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5205 Z ASC –15V VOLTAGE ALARM Alarm 3 RESET key

5206 C ASC –15V VOLTAGE ALARM Alarm 3 RESET key

Description : The –15 V voltage is not out put from the driver controller (ASC).

Cause : Defective driver.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5211 X INVERTER CURRENT OVER Alarm 3 RESET key

5212 Y INVERTER CURRENT OVER Alarm 3 RESET key

5213 U INVERTER CURRENT OVER Alarm 3 RESET key

5214 V INVERTER CURRENT OVER Alarm 3 RESET key

5215 Z INVERTER CURRENT OVER Alarm 3 RESET key

5216 C INVERTER CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows to the inverter.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

138
Alarm Message WIRE EDM

No. Name Level Reset

5221 X CONVERTER CURRENT OVER Alarm 3 RESET key

5222 Y CONVERTER CURRENT OVER Alarm 3 RESET key

5223 U CONVERTER CURRENT OVER Alarm 3 RESET key

5224 V CONVERTER CURRENT OVER Alarm 3 RESET key

5225 Z CONVERTER CURRENT OVER Alarm 3 RESET key

5226 C CONVERTER CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows to the converter.

Causes : (1) Overload.


(2) Defective driver motor.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.

No. Name Level Reset

5241 X CONVERTER VOLTAGE OVER Alarm 3 RESET key

5242 Y CONVERTER VOLTAGE OVER Alarm 3 RESET key

5243 U CONVERTER VOLTAGE OVER Alarm 3 RESET key

5244 V CONVERTER VOLTAGE OVER Alarm 3 RESET key

5245 Z CONVERTER VOLTAGE OVER Alarm 3 RESET key

5246 C CONVERTER VOLTAGE OVER Alarm 3 RESET key

Description : The converter voltage is too high.

Causes : (1) Main power voltage error.


(2) Defective driver.

Remedy : Contact to us of the trouble condition.


(1) Check the generator.
(2) Replace the driver.

Description of Message 139


WIRE EDM Alarm Message

No. Name Level Reset

5251 X ASC WATCHDOG ALARM Alarm 3 RESET key

5252 Y ASC WATCHDOG ALARM Alarm 3 RESET key

5253 U ASC WATCHDOG ALARM Alarm 3 RESET key

5254 V ASC WATCHDOG ALARM Alarm 3 RESET key

5255 Z ASC WATCHDOG ALARM Alarm 3 RESET key

5256 C ASC WATCHDOG ALARM Alarm 3 RESET key

Description : The processor in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5271 X ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5272 Y ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5273 U ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5274 V ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5275 Z ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

5276 C ASC BUS COMMUNICATION ERROR Alarm 3 RESET key

Description : The bus communication unit in the driver controller (ASC) is faulty.

Causes : (1) Defective driver controller.


(2) Defective ASU bus cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the driver.
(2) Replace the ASU bus cable.

140
Alarm Message WIRE EDM

No. Name Level Reset

5291 X ASC A/D ERROR (CH.1) Alarm 3 RESET key

5292 Y ASC A/D ERROR (CH.1) Alarm 3 RESET key

5293 U ASC A/D ERROR (CH.1) Alarm 3 RESET key

5294 V ASC A/D ERROR (CH.1) Alarm 3 RESET key

5295 Z ASC A/D ERROR (CH.1) Alarm 3 RESET key

5296 C ASC A/D ERROR (CH.1) Alarm 3 RESET key

Description : The channel 1 of A/D converter in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

No. Name Level Reset

5301 X ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5302 Y ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5303 U ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5304 V ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5305 Z ASC A/D ERROR (CH. 2) Alarm 3 RESET key

5306 C ASC A/D ERROR (CH. 2) Alarm 3 RESET key

Description : The channel 2 of A/D converter in the driver controller (ASC) is faulty.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

Description of Message 141


WIRE EDM Alarm Message

No. Name Level Reset

5331 X DROOP OVER Alarm 3 RESET key

5332 Y DROOP OVER Alarm 3 RESET key

5333 U DROOP OVER Alarm 3 RESET key

5334 V DROOP OVER Alarm 3 RESET key

5335 Z DROOP OVER Alarm 3 RESET key

5336 C DROOP OVER Alarm 3 RESET key

Description : The droop (position deviation value) is too large.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the closed position detector.
(3) Reset the parameter.

No. Name Level Reset

5361 X MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5362 Y MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5363 U MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5364 V MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5365 Z MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

5366 C MOTOR REVOLVING SPEED EXCEEDED Alarm 3 RESET key

Description : The motor speed exceeds the tolerance.

Causes : (1) Overload.


(2) The closed feedback system is faulty or its cable is disconnected.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the closed position sensor.
(3) Reset the parameter.

142
Alarm Message WIRE EDM

No. Name Level Reset

5371 X POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5372 Y POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5373 U POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5374 V POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5375 Z POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

5376 C POSITION FEEDBACK DISCONNECTED Alarm 3 RESET key

Description : The position feedback signal does not come.

Causes : (1) Defective position sensor.


(2) Defective position feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the position sensor.
(2) Replace the position feedback cable.

No. Name Level Reset

5381 X ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5382 Y ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5383 U ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5384 V ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5385 Z ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

5386 C ENCORDER FEEDBACK DISCONNECTED Alarm 3 RESET key

Description : The encorder signal (PA, PB phases) does not come.

Causes : (1) Defective encorder.


(2) Defective encorder feedback cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the motor.
(2) Replace the encorder feedback cable.

Description of Message 143


WIRE EDM Alarm Message

No. Name Level Reset

5491 X PEAK CURRENT OVER 1 Alarm 3 RESET key

5492 Y PEAK CURRENT OVER 1 Alarm 3 RESET key

5493 U PEAK CURRENT OVER 1 Alarm 3 RESET key

5494 V PEAK CURRENT OVER 1 Alarm 3 RESET key

5495 Z PEAK CURRENT OVER 1 Alarm 3 RESET key

5496 C PEAK CURRENT OVER 1 Alarm 3 RESET key

Description : An overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5501 X PEAK CURRENT OVER 2 Alarm 3 RESET key

5502 Y PEAK CURRENT OVER 2 Alarm 3 RESET key

5503 U PEAK CURRENT OVER 2 Alarm 3 RESET key

5504 V PEAK CURRENT OVER 2 Alarm 3 RESET key

5505 Z PEAK CURRENT OVER 2 Alarm 3 RESET key

5506 C PEAK CURRENT OVER 2 Alarm 3 RESET key

Description : An overcurrent flow continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

144
Alarm Message WIRE EDM

No. Name Level Reset

5511 X EFFECTIVE CURRENT OVER Alarm 3 RESET key

5512 Y EFFECTIVE CURRENT OVER Alarm 3 RESET key

5513 U EFFECTIVE CURRENT OVER Alarm 3 RESET key

5514 V EFFECTIVE CURRENT OVER Alarm 3 RESET key

5515 Z EFFECTIVE CURRENT OVER Alarm 3 RESET key

5516 C EFFECTIVE CURRENT OVER Alarm 3 RESET key

Description : An effective overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5521 X UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5522 Y UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5523 U UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5524 V UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5525 Z UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

5526 C UNEFFECTIVE CURRENT OVER Alarm 3 RESET key

Description : An overcurrent flows and the motor does not run.

Causes : (1) The motor is in lock status.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

Description of Message 145


WIRE EDM Alarm Message

No. Name Level Reset

5541 X PEAK CURRENT OVER 3 Alarm 3 RESET key

5542 Y PEAK CURRENT OVER 3 Alarm 3 RESET key

5543 U PEAK CURRENT OVER 3 Alarm 3 RESET key

5544 V PEAK CURRENT OVER 3 Alarm 3 RESET key

5545 Z PEAK CURRENT OVER 3 Alarm 3 RESET key

5546 C PEAK CURRENT OVER 3 Alarm 3 RESET key

Description : An overcurrent flows continuously for duration of the set time.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

No. Name Level Reset

5571 X OVER SPEED Alarm 3 RESET key

5572 Y OVER SPEED Alarm 3 RESET key

5573 U OVER SPEED Alarm 3 RESET key

5574 V OVER SPEED Alarm 3 RESET key

5575 Z OVER SPEED Alarm 3 RESET key

5576 C OVER SPEED Alarm 3 RESET key

Description : The command speed is too high.

Cause : Parameter setting error.

Remedy : Contact to us of the trouble condition.


Reset the parameter.

146
Alarm Message WIRE EDM

No. Name Level Reset

5601 X ASC PARAMETER INCORRECT Alarm 3 RESET key

5602 Y ASC PARAMETER INCORRECT Alarm 3 RESET key

5603 U ASC PARAMETER INCORRECT Alarm 3 RESET key

5604 V ASC PARAMETER INCORRECT Alarm 3 RESET key

5605 Z ASC PARAMETER INCORRECT Alarm 3 RESET key

5606 C ASC PARAMETER INCORRECT Alarm 3 RESET key

Description : The parameter for driver controller (ASC) is not correct.

Cause : Parameter setting error.

Remedy : Contact to us of the trouble condition.


Reset the parameter.

No. Name Level Reset

5731 X ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5732 Y ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5733 U ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5734 V ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5735 Z ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

5736 C ASC INVERTER CURRENT OVER 2 Alarm 3 RESET key

Description : An overcurrent flows to the inverter.

Causes : (1) Overload.


(2) Defective driver motor.
(3) Parameter setting error.

Remedy : Contact to us of the trouble condition.


(1) Check the operating condition.
(2) Replace the driver motor.
(3) Reset the parameter.

Description of Message 147


WIRE EDM Alarm Message

No. Name Level Reset

5781 X ACS TIME OUT 3 Alarm 3 RESET key

5782 Y ACS TIME OUT 3 Alarm 3 RESET key

5783 U ACS TIME OUT 3 Alarm 3 RESET key

5784 V ACS TIME OUT 3 Alarm 3 RESET key

5785 Z ACS TIME OUT 3 Alarm 3 RESET key

5786 C ACS TIME OUT 3 Alarm 3 RESET key

5791 X ASC TIME OUT 2 Alarm 3 RESET key

5792 Y ASC TIME OUT 2 Alarm 3 RESET key

5793 U ASC TIME OUT 2 Alarm 3 RESET key

5794 V ASC TIME OUT 2 Alarm 3 RESET key

5795 Z ASC TIME OUT 2 Alarm 3 RESET key

5796 C ASC TIME OUT 2 Alarm 3 RESET key

5801 X ASC TIME OUT 1 Alarm 3 RESET key

5802 Y ASC TIME OUT 1 Alarm 3 RESET key

5803 U ASC TIME OUT 1 Alarm 3 RESET key

5804 V ASC TIME OUT 1 Alarm 3 RESET key

5805 Z ASC TIME OUT 1 Alarm 3 RESET key

5806 C ASC TIME OUT 1 Alarm 3 RESET key

Description : A processing of driver controller (ASC) is not completed successfully.

Cause : Defective driver controller.

Remedy : Contact to us of the trouble condition.


Replace the driver.

148
Alarm Message WIRE EDM

No. Name Level Reset

5900 SBC DETECTION NONREGISTRY ALARM Alarm 3 RESET key

Description : Unregistered SBC detection alarm occurred.

Causes : (1) Defective VMC card.


(2) Defective EIS card.

Remedy : Contact to us of the trouble condition.


(1) Replace the VMC card.
(2) Replace the EIS card.

No. Name Level Reset

5911 SBC DETECTION HORIZONTAL PARITY ALARM Alarm 3 RESET key

5912 SBC DETECTION VERTICAL PARITY ALARM Alarm 3 RESET key

Description : An error is found in the data transmitted from the ASC.

Causes : (1) Defective ASC card.


(2) Defective ASU bus cable.

Remedy : Contact to us of the trouble condition.


(1) Replace the ASC card.
(2) Replace the ASU bus cable.

No. Name Level Reset

5913 SBC DETECTION DUPLICATE AXIS DECLARD Alarm 3 RESET key

Description : The same axis is set twice on the ASC card.

Cause : ASC card axis setting error.

Remedy : Contact to us of the trouble condition.


Correct the axis setting on the ASC card.

Description of Message 149


WIRE EDM Alarm Message

No. Name Level Reset

5914 SBC DETECTION TRANSMISSION ERROR Alarm 3 RESET key

Description : ASU bus transfer alarm (not used at present).

No. Name Level Reset

5915 SBC DETECTION TRANSMISSION TIME OUT Alarm 3 RESET key

Description : No response was returned from ASC card to EIS card within the specified time.

Cause : Defective ASC card.

Remedy : Contact to us of the trouble condition.


Replace the ASC card.

No. Name Level Reset

5916 SBC DETECTION WATCHDOG ALARM Alarm 3 RESET key

Description : An access to the SBC on the EIS card was not made within the specified time.

Cause : The EIS processing error or defective EIS card.

Remedy : Contact to us of the trouble condition.


Replace the EIS card.

No. Name Level Reset

5917 ASU HARDWARE ERROR Alarm 3 RESET key

Description : A hardware alarm was detected in the ASU unit.

Cause : Defective ASU unit.

Remedy : Contact to us of the trouble condition.


Replace the ASU unit.

150
Alarm Message WIRE EDM

No. Name Level Reset

5921 X SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5922 Y SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5923 U SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5924 V SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5925 Z SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

5926 C SERVO ON/OFF CONDITION ERROR Alarm 3 RESET key

Description : The ASU turns off the servo though the main controller sends the servo ON command to
the ASU. Or, the ASU turns on the servo through the main controller sends the servo OFF
command.

Cause : Defective ASU unit (driver controller failure).

Remedy : Contact to us of the trouble condition.


Replace the ASU unit.

No. Name Level Reset

5951 X SERVO ALARM Alarm 3 RESET key

5952 Y SERVO ALARM Alarm 3 RESET key

5953 U SERVO ALARM Alarm 3 RESET key

5954 V SERVO ALARM Alarm 3 RESET key

5955 Z SERVO ALARM Alarm 3 RESET key

5956 C SERVO ALARM Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo alarm occurred in the axis concerned.
For the details of servo alarm, refer to the 7-segment LED value on the servo amplifier.

Cause : See the Servo Amplifier Description.

Remedy : See the Servo Amplifier Description.

Description of Message 151


WIRE EDM Alarm Message

No. Name Level Reset

5961 X SERVO NOT READY Alarm 3 RESET key

5962 Y SERVO NOT READY Alarm 3 RESET key

5963 U SERVO NOT READY Alarm 3 RESET key

5964 V SERVO NOT READY Alarm 3 RESET key

5965 Z SERVO NOT READY Alarm 3 RESET key

5966 C SERVO NOT READY Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo for the axis concerned does not
become ready (SRD).

Cause : Defective servo amplifier.

Remedy : Replace the servo amplifier.

No. Name Level Reset

5990 SERVO HARDWARE ERROR Alarm 3 RESET key

Description : On the machines with an open servo unit, the servo alarm occurred in non-specific axis.

Causes : (1) Faulty CSI card, or faulty connection cable


(2) Overflow in processing by EIS

Remedy : Check CSI card and the connection cable.


Check the parameters.

No. Name Level Reset

5991 CSI CARD FPGA WRITE ERROR Alarm 3 POWER OFF/ON

Description : On the machines with an open servo unit, data writing to the FPGA on the CSI card failed.

Cause : Faulty CSI card

Remedy : Replace the CSI card.

152
Alarm Message WIRE EDM

No. Name Level Reset

5992 CSI CARD 24V DRIP Alarm 3 RESET key

Description : 24V to be supplied to the CSI card dropped.

Cause : Defective 24V power supply

Remedy : Replace the 24V power supply.

No. Name Level Reset

6001 AT MDI EXECUTION Guide W ARN RESET key

Cause : At MDI operation, the STOP key was pressed and then the program was attempted to
input while stopping. Or the IN key was pressed.

Remedy : At stop, the program cannot be input. Press the RESET key to reset the stop condition
and then input the program. Or, press the START key to continue.

No. Name Level Reset

6002 NUMBER OF BLOCKS EXCEEDS MDI CAPACITY Guide W ARN RESET key

Cause : The program having more than 195 blocks as attempted to input on the MDI screen.

Remedy : Correct the program.

No. Name Level Reset

6003 BLOCK WAS CUT Guide W ARN RESET key

Description : When the MDI program (O14999) as input from a screen other than RUN screen, the
number of characters in all blocks exceeded the maximum MDI program area (195
characters).

Remedy : Delete them in block unit down to the allowable range of the MDI program.

Description of Message 153


WIRE EDM Alarm Message

No. Name Level Reset

6004 NO BLOCK PRESENT ON KEY-IN LINE Guide W ARN RESET key

Cause : Although input command was absent, the IN or ADD IN key was pressed on the MDI
screen.

Remedy : Give the input command and then press the IN or ADD IN key.

No. Name Level Reset

6005 ERROR IN BLOCK ON KEY-IN LINE See Note W ARN RESET key

Cause : (1) A command not meeting the input format was attempted to enter on the MDI screen.
(2) The format of M code for pallet magazine control is illegal.
Note: (1) is guide level, and (2) is warning 3 level.

Causes : (1) Correct the input command.


(2) Reset the NC unit, then correct the program.

No. Name Level Reset

6006 NOT IN RESET STATUS Guide W ARN RESET key

Cause : The O or N No. was entered during the memory operation in stop status.

Remedy : To change the O or N No. of the memory operation, do so after the program execution is
completed or the RESET key is pressed.

No. Name Level Reset

6010 KEY-IN LINE IS EMPTY Guide W ARN RESET key

Cause : After input commands of the run block display area were deleted completely on the MDI
screen by pressing the ERASE key, the ERASE key was pressed again. Or although
there was no input command, the ERASE key was pressed.

154
Alarm Message WIRE EDM

No. Name Level Reset

6011 SEARCHED BLOCK NOT FOUND Guide W ARN RESET key

Cause : Though the SEARCH key was pressed on the RUM MDI screen, searching failed
because there is no block in the execution block display area.

Remedy : Press the SEARCH key with a block displayed on the screen by pressing, for example,
the LAST M.D.I key.

No. Name Level Reset

6012 LAST M.D.I BLOCK NOT FOUND

Description : Not used.

No. Name Level Reset

6013 KEY-IN LINE EMPTY, PRESS SEARCH KEY Guide W ARN RESET key

Cause : In executing, for example, the LAST M.D.I key on the RUN MDI screen, the ERASE
key was pressed though there is no block to be erased in the buffer area.

Remedy : Turn off/on the LAST M.D.I key again to call the last program, and press the SEARCH
key to position the cursor at the block to be erased, then press the ERASE key.

No. Name Level Reset

6014 SPECIFY O NO. OR N NO. BEFORE INPUT KEY Guide W ARN RESET key

Cause : The IN key was pressed without specifying the O or N No. on the RUN MEMORY screen.
Or, only the O or N of O No. or N No. was specified, and the IN key was pressed.

Description of Message 155


WIRE EDM Alarm Message

No. Name Level Reset

6015 NPC INTERVAL ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6016 TO CANCEL MDI, PRESS f • c, MDI CANCEL KEY Guide W ARN RESET key

Cause : At start on the MEMORY screen, the screen was changed to the MDI screen (MDI
interrupt), and then a program was entered and the START key was pressed.
At start, the MDI RESET key was pressed.
When there was nothing to cancel, the MDI RESET key was pressed in the reset state.

Remedy : In the reset or stop state, press the MDI RESET key.
Note: In case an alarm was causedwhen changing to the MDI screen (MDI interrupt)
at start and the program was run, all programs at MDI interrupt will also be
cancelled.

No. Name Level Reset

6025 NO PROGRAM IS RUNNING Guide W ARN RESET key

Cause : The screen was switched to the RUN PROG, BLOCK screen though the program is not
being executed.

Remedy : Operate during program run.

156
Alarm Message WIRE EDM

No. Name Level Reset

6026 SPECIFIED MACRO VARIABLE NO. NOT FOUND Guide W ARN RESET key

Cause : A macro variable No. out of the user macro range was specified on the RUN PROG,
MACRO screen, then the SEARCH key was pressed.

Remedy : Input command error. Press the HELP key with the set data No. 133 (MASKING FUNC.
OF MACRO VR-NO.) to confirm the classification of user/system macro variable numbers.

No. Name Level Reset

6051 INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6052 PROGRAM BEING RUN CANNOT BE EDITED Guide W ARN RESET key

Cause : The program at execution was attempted to correct on the EDIT BLOCK screen.

Remedy : To edit the program being run, place it in the reset status.
This is also true when the program is being drawn.

No. Name Level Reset

6053 MEMORY FULL Guide W ARN RESET key

Cause : The memory becomes full during tape input on the EDIT LIST screen or during manual input
on the EDIT LIST screen.

Remedy : Erase unnecessary programs.


The programs at the time of cancel have been stored. Check the contents of program.
(In particular, care should be taken when a program was canceled in the halfway.)

Description of Message 157


WIRE EDM Alarm Message

No. Name Level Reset

6054 O NO. ALREADY USED Guide W ARN RESET key

Cause : Entry of the same O No. as one already entered on the EDIT LIST screen was attempted.
The O** ADD IN key was pressed.

Remedy : Select O No. not in use.

No. Name Level Reset

6055 O NO. NOT FOUND Guide W ARN RESET key

Cause : On the EDIT LIST screen, O No. not entered was specified and then the
PROGRAM OUTPUT , DIVIDE PROGRAM , SEARCH or ERASE key was
pressed.

Remedy : Check the O No.

No. Name Level Reset

6056 MEMORY FULL

Description : Not used.

No. Name Level Reset

6057 SPECIFIED N NO. NOT FOUND Guide W ARN RESET key

Cause : When specifying N No. and pressing the SEARCH key to search it on the EDIT BLOCK
screen, the N No. was not found (search operation in the program).

When specifying N No. from the current cursor position and pressing the ERASE key to
attempt deletion, the specified N No. was not found.

Remedy : Check the N no.

158
Alarm Message WIRE EDM

No. Name Level Reset

6058 SPECIFIED CHARACTER STRING NOT FOUND Guide W ARN RESET key

Cause : When specifying character string and pressing the SEARCH key to search it on the EDIT
BLOCK screen, the character string was not found (search operation in the program).

Remedy : Check the character string.

No. Name Level Reset

6059 ALARM BLOCK NOT FOUND Guide W ARN RESET key

Cause : When pressing the ERRORBLK SEARCH key to search an alarm block on the EDIT
BLOCK screen, it was not found.

No. Name Level Reset

6060 PROGRAM BEING RUN CANNOT BE DELETED Guide W ARN RESET key

Cause : O No. at execution was attempted to delete on the EDIT LIST screen.

Remedy : Reset and then restart. This also true when the program is being drawn.

No. Name Level Reset

6061 ERROR ON KEY-IN LINE Guide W ARN RESET key

Cause : On the EDIT LIST screen, incorrect input command was made and then the
PROGRAM INPUT , PROGRAM OUTPUT , DIVIDE PROGRAM , SEARCH or
ERASE key was pressed.

No. Name Level Reset

6062 TAPE ERROR

Description : Not used.

Description of Message 159


WIRE EDM Alarm Message

No. Name Level Reset

6063 PROGRAM BEING RUN CANNOT BE DELETED Guide W ARN RESET key

Cause : When some or may O Nos. were deleted on the EDIT LIST screen, some of them were left
undeleted (or O Nos. at execution were included).

Remedy : Check the O No.

No. Name Level Reset

6064 DIVIDED RESULT IN FILE CANNOT BE EDITED Guide W ARN RESET key

6065 (MAIN) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6066 (SUB) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6067 INTERPRETATION ERROR Guide W ARN RESET key

Cause : System error.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6068 ILLEGAL PROGRAM NO. SPECIFIED Guide W ARN RESET key

Cause : On the EDIT LIST screen, O No. other than 1 to 9999 was specified and the
PROGRAM INPUT key was pressed.

Remedy : Specify O No. of 1 to 9999.

No. Name Level Reset

6069 (NPC) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : Contact to us of the trouble condition.

160
Alarm Message WIRE EDM

No. Name Level Reset

6070 BLOCK LARGER THAN 192 CHAR. Guide W ARN RESET key

Cause : NC block longer than 192 characters was entered.

Remedy : Reduce the block length to 192 characters or shorter.

No. Name Level Reset

6071 (NPC) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : (1) Repeat operation.


(2) When it occurs frequently, contact to us of the trouble condition .

No. Name Level Reset

6072 I/O PROGRAM INPUT EMPTY FILE Guide W ARN RESET key

Description : This message is displayed while on the EDIT LIST screen a program is registered from a
tape to O number area.

No. Name Level Reset

6073 I/O PROGRAM ADDING TO EXISTING FILE Guide W ARN RESET key

Description : This message is displayed while, on the EDIT LIST screen, an additional program is
registered from a tape to O number with which a program has already been registered.

No. Name Level Reset

6074 OUTPUT OF PROGRAM TO I/O Guide W ARN RESET key

Description : This message is displayed during execution of "PROGRAM OUTPUT" on the EDIT LIST
screen.

Description of Message 161


WIRE EDM Alarm Message

No. Name Level Reset

6076 ALARM BLOCK FOUND! STOP I/O Guide W ARN RESET key

Cause : An alarm block was found during "PROGRAM INPUT" on the EDIT LIST screen, and the
operation stopped there.
The alarm block is the section indicated with a yellow block cursor on the screen.

Remedy : Press the RESET key to discontinue tape input and then correct the tape. Or, press the
PROGRAM INPUT key again to continue. Upon completion of input, correct the alarm
position.

No. Name Level Reset

6077 PROGRAM I/O ABORTED Guide W ARN RESET key

Description : Tape input/output was discontinued by the following operation during tape input/output on
the EDIT LISIT screen.

TRANSFER STOP → TRANSFER ABORT

No. Name Level Reset

6078 PROGRAM I/O INPUT COMPLETED Guide W ARN RESET key

Description : Tape data entry to O No. was successfully completed on the EDIT LIST screen.

No. Name Level Reset

6079 PROGRAM I/O OUTPUT COMPLETED Guide W ARN RESET key

Description : This message is displayed when, on the EDIT LIST screen, the contents of a program with
O number have successfully been output on the tape puncher.

162
Alarm Message WIRE EDM

No. Name Level Reset

6080 TAPE READER ERROR Guide W ARN RESET key

Description : The tape reader unit input has been stop or reader operation is forcibly canceled by
the RESET key.

Remedy : Check the tape reader.

No. Name Level Reset

6081 I/O PORT ERROR Guide W ARN RESET key

Description : During tape output on the EDIT LIST screen;


(1) Program did not output only for a limited time.

(2) The output was forced to cancel by RESET key.

Remedy : In case of description (1), check the tape puncher.

No. Name Level Reset

6082 TAPE READER NOT READY Guide W ARN RESET key

Cause : On the EDIT LIST screen, an attempt to input a program from external I/O device such as
a tape reader (optional) was made, but it was not connected.

Remedy : Check the taper reader for connection, and also check a paper tape.

No. Name Level Reset

6083 I/O PORT NOT READY Guide W ARN RESET key

Cause : On the EDIT LIST screen, an attempt to output a program to external I/O device such as a
tape puncher (optional) was made, but it was not connected.

Remedy : Check connection of the device.

Description of Message 163


WIRE EDM Alarm Message

No. Name Level Reset

6084 I/O INPUT STOPPED Guide W ARN RESET key

Cause : During tape inputting on the EDIT LIST screen, the PROGRAM STOP key was pressed.

Remedy : To continue tape inputting, press the PROGRAM INPUT key again.

Note that when TRANSFER ABORT or RESET key is pressed, input cannot be
continued. If you have pressed the TRANSFER ABORT or RESET key, specify the O
No. and then begin from the first.

No. Name Level Reset

6085 I/O OUTPUT STOPPED Guide W ARN RESET key

Cause : During tape outputting on the EDIT LIST screen, the PROGRAM STOP key was
pressed.

Remedy : To continue tape outputting, press the PROGRAM OUTPUT key again.

Note that when TRANSFER ABORT or RESET key is pressed, output cannot be
continued. If you have pressed the TRANSFER ABORT or RESET key, specify the O
No. and then begin from the first.

No. Name Level Reset

6086 I/O INPUT ABORTED Guide W ARN RESET key

Cause : During tape inputting on the EDIT LIST screen, the TRANSFER ABORT key was
pressed.

Remedy : Tape inputting cannot be continued. Delete the input O No. and then begin from the first.

164
Alarm Message WIRE EDM

No. Name Level Reset

6087 I/O OUTPUT ABORTED Guide W ARN RESET key

Cause : During tape outputting on the EDIT LIST screen, the TRANSFER ABORT key was
pressed.

Remedy : Tape outputting cannot be continued. Specify the O No. and then begin from the first.

No. Name Level Reset

6088 AT TAPE REWIND Guide W ARN RESET key

Cause : The TAPE REWIND key was pressed on the EDIT LIST screen. Message indicates that
tape rewind is under way.

No. Name Level Reset

6089 TAPE REWIND DONE Guide W ARN RESET key

Cause : Message indicating that tape rewind is completed on the EDIT LIST screen.

No. Name Level Reset

6090 TAPE REWIND ERROR Guide W ARN RESET key

Cause : During tape rewind on the EDIT LIST screen, an error (fault) was caused in the tape
rewinder.

Remedy : Check the tape rewinder.

No. Name Level Reset

6091 (FATAL) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error.

Remedy : If this error occurs frequently, contact to us of the trouble condition.

Description of Message 165


WIRE EDM Alarm Message

No. Name Level Reset

6092 PROGRAM I/O CANCELLED Guide W ARN RESET key

Cause : The RESET key was pressed and thus tape input or output was canceled.

Remedy : If during tape input, the input data up to the canceled point is stored.

No. Name Level Reset

6093 SEARCHING Guide W ARN RESET key

Cause : The message shows thast when the following key was pressed on the EDIT BLOCK
screen, the program search was under way.
(1) ERRORBLK SEARCH key
(2) Character string to be searched was specified and the SEARCH key was pressed.

No. Name Level Reset

6094 EDIT INHIBITED BY PARAMETER Guide W ARN RESET key

Description : The contents of protection vary depending on the setting of set data No. 30, 31, or 32.
Example: Writing or deletion was attempted though the set data No. 30 is set to "1" (O No.
8000–8999 are protected from writing and deletion).

Remedy : Check the setting of set data No. 30, 31, or 32.

No. Name Level Reset

6095 DIVIDING OF PROGRAM COMPLETED Guide W ARN RESET key

Cause : The message shows that after inputting to O No. from tape on the EDIT LIST screen, the
DIVIDE PROGRAM was pressed to complete program dividing.

166
Alarm Message WIRE EDM

No. Name Level Reset

6096 KEY IN PROGRAM NO. Guide W ARN RESET key

Cause : O No. was not specified on the EDIT LIST screen and the DIVIDE PROGRAM key was
pressed.

Remedy : Input O No.

No. Name Level Reset

6097 NO FILE TO STORE DIVIDED PROGRAM Guide W ARN RESET key

Cause : When the program division was executed on the EDIT LIST screen, the file for temporarily
storing the result was deleted.

Remedy : Turn power OFF and ON again to resume the operation.

No. Name Level Reset

6098 DIVIDING PROGRAM Guide W ARN RESET key

Cause : This message is displayed if the O No. is entered and DIVIDE PROGRAM key is pressed
on the EDIT LIST screen.

No. Name Level Reset

6099 (R_FILE) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6100 (READ) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6101 (REWRITE) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : In case of frequent occurrence, contact to us of the trouble condition.

Description of Message 167


WIRE EDM Alarm Message

No. Name Level Reset

6102 PROGRAM BEING RUN CANNOT BE EDITED Guide W ARN RESET key

Cause : The NC program is being used by NC internal processing and cannot be edited from the
EDIT LIST screen.

Remedy : Stop editing.

No. Name Level Reset

6103 INPUT STARTING N NO. FOR PROG. COMPARE Guide W ARN RESET key

Cause : N No. at which to start tape collate was not entered and the PROGRAM COMPARE key
was pressed.

Remedy : When making tape collate from the beginning of the program, enter "N" and then press the
PROGRAM COMPARE key.

No. Name Level Reset

6104 TO CONTINUE, CLEAR KEY-IN LINE OR ENTER "C" Guide W ARN RESET key

Cause : When resumption of collation was attempted after stopping during collation or due to finding
mismatch block, characters other than "C" were in the key input line.

Remedy : Empty the key input line or enter "C" and then press the PROGRAM COMPARE key to
resume.
When empty : Collation is resumed from the block next to the cursor.
When "C" entered : Collation is resumed from the block where the cursor is.

No. Name Level Reset

6105 COMPARING PROGRAM Guide W ARN RESET key

Cause : The message shows that the tape program and the memory program are being collated.

168
Alarm Message WIRE EDM

No. Name Level Reset

6106 PROGRAM COMPARE STOPPED Guide W ARN RESET key

Cause : During tape collation, the TRANSFER STOP key was pressed and collation was once
stopped.

Remedy : Press the PROGRAM COMPARE key to resume tape collation.

Press the TRANSFER ABORT key or RESET key to stop tape collation.

No. Name Level Reset

6107 DIFFERENT BLOCK FOUND Guide W ARN RESET key

Cause : During tape collation, a difference between the tape block and the memory block was found
and tape collation was stopped.

Remedy : The block (memory program) with cursor on the screen and the block (program on the tape
at the right side of "@") are different. The memory block can be corrected as it is.
Press the PROGRAM COMPARE key to resume collation.

No. Name Level Reset

6108 PROGRAM COMPARE ABORTED Guide W ARN RESET key

Cause : During tape collation, the TRANSFER ABORT key was pressed and collation was
stopped.

No. Name Level Reset

6109 NO DIFFERENCES FOUND Guide W ARN RESET key

Cause : In tape collation, difference between the tape program and the memory program was not
found and collation was completed normally.

Description of Message 169


WIRE EDM Alarm Message

No. Name Level Reset

6110 PROGRAM COMPARE ABORTED Guide W ARN RESET key

Cause : During tape collation, the RESET key was pressed.

No. Name Level Reset

6111 CAN’T GO TO LIST SCREEN DURING PROG. COMPARE Guide W ARN RESET key

Cause : During tape collation, the LIST key was pressed.

Remedy : During tape collation, you cannot return to the LIST screen. Be sure to stop or finish the
tape collation before it.

No. Name Level Reset

6112 FILE Q’TYPE OVERFLOW Guide W ARN RESET key

Description : Program No. can be registered to any number from O1 to 9999 but not all of these numbers
can be used. Total 3000 numbers are available for registration.

Cause : More than available numbers were used.

Remedy : Delete unnecessary program No.

No. Name Level Reset

6113 MEMORY OVERFLOW Guide W ARN RESET key

Description : During tape input on the EDIT LIST screen or during manual input on the EDIT BLOCK
screen, memory overflow.

Cause : Too many program.

Remedy : Delete unnecessary program.


The program up to the canceled point has been stored.
Check the program content. (Especially when canceled halfway of the program, pay
attention.)

170
Alarm Message WIRE EDM

No. Name Level Reset

6114 BUBBLE MEMORY OVERFLOW

Description : Not used.

No. Name Level Reset

6115 (MEDIA3) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : System error

Remedy : (1) Operation again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

6116 (NPC 2EH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Cause : Defective VMC card or ROM.

Remedy : Contact to us of the trouble condition.

Description of Message 171


WIRE EDM Alarm Message

No. Name Level Reset

6119 ALARM BLOCK PRESENT IN PROGRAM Guide W ARN RESET key

6120 (MACRO) MORE THAN 20 VARIABLES IN EXPRESSION Guide W ARN RESET key

6121 (MACRO) ILLEGAL OPERATOR USAGE Guide W ARN RESET key

6122 (MACRO) MORE THAN 20 OPERATORS IN EXPRESSION Guide W ARN RESET key

6123 (MACRO) TOO COMPLICATED EXPRESSION (1) Guide W ARN RESET key

6124 (MACRO) TOO COMPLICATED EXPRESSION (2) Guide W ARN RESET key

6125 (MACRO) TOO COMPLICATED DIVISION IN EXPRES. Guide W ARN RESET key

6126 (MACRO) MEMORY FULL AT COMPILE Guide W ARN RESET key

Cause : The following phenomena occurred when on the EDIT BLOCK screen, the program was
entered and the LIST DISPLAY key was pressed to close the file and return to the EDIT
LIST screen.
(1) A check did not complete as there is an alarm block in the program. (6119)
(Alarm block: Indicated with yellow block cursor on the screen)
(2) A check did not complete as there is an expression containing more than 20 variables
in the program. (6120)
(3) A check did not complete as an operator is used improperly in the program. (6121)
(4) A check did not complete as there is an expression containing more than 20 operators
in the program. (6122)
(5) A check did not complete as there is a complicated expression in the program.
(6123~6125)
(6) Memory capacity for storing tapes is lack.

Remedy : (1) Correct the program. (6119~6125)


(2) Erase unnecessary programs. (6126)

No. Name Level Reset

6127 (COMPILE 48H) INTERNAL PROCESSING ERROR

6128 (COMPILE 49H) INTERNAL PROCESSING ERROR

Cause : System error (ROM is faulty, or RAM data is destroyed.)

Remedy : Contact to us of the trouble condition.


Clear RAM, or replace ROM, or VMC card.

172
Alarm Message WIRE EDM

No. Name Level Reset

6129 NO. OF "[","]" IN PROGRAM DOES NOT MATCH Guide W ARN RESET key

Cause : The number of brackets ( [ ] ) in the program is not matching.

Remedy : Correct the program.

No. Name Level Reset

6131 NEST LEVEL ABOVE 10 Guide W ARN RESET key

Cause : On the EDIT BLOCK screen, program was input and then LIST key was pressed to close
the file and return to the EDIT LIST screen but check was not completed due to nest level
exceeding 10 in the program.

Remedy : Correct the program.

No. Name Level Reset

6132 CALLING SUB PROGRAMS MORE THAN 151 Guide W ARN RESET key

Cause : When the EDIT BLOCK screen is returned to the EDIT LIST screen, the O number and N
number of a subprogram are stored. However, 151 or more subprograms have already
been stored, and there is no space for additional subprograms.

Remedy : Correct the program using the nesting level so that the number of subprograms to be called
with one O number is within 150.

No. Name Level Reset

6133 (COMPILE 4EH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

6134 (COMPILE 4FH) INTERNAL PROCESSING ERROR Guide W ARN RESET key

Description : System error

Cause : Defective VMC card.


Defective ROM.

Remedy : Contact to us of the trouble condition.

Description of Message 173


WIRE EDM Alarm Message

No. Name Level Reset

6135 PROGRAM CLOSING, PLEASE WAIT Guide W ARN RESET key

Cause : The message shows that on the EDIT BLOCK screen, program was input and then
LIST key was pressed to close the file and return is being made to the EDIT LIST screen.

No. Name Level Reset

6136 PROGRAM ERASING, PLEASE WAIT Guide W ARN RESET key

Cause : The message shows that on the EDIT LIST screen O No. was specified and the ERASE
key was pressed and the program is being deleted.

No. Name Level Reset

6137 (ABO) ALARM BLOCK FOUND! I/O INPUT ABORTED Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6138 O NO. FOUND AFTER FIRST BLOCK Guide W ARN RESET key

Cause : When tape output was made on the EDIT LIST screen, O address block is in other than
head block (other than the block immediately after start).

Remedy : Delete the O No. which exists in other than first block. Or, if the output operation is
continued by the setting the set data No. 0011 (EDIT FUNC (2)) bit 3 to "1", the operation
does not stop even if O No. other than that at head exists.

No. Name Level Reset

6139 PLEASE INPUT "D" TO DELETE Guide W ARN RESET key

Cause : The set data No. 11 (EDIT FUNC (2)) bit 2 (for protection from data erasing by mistake) is
set to "1".

Remedy : (1) For example, if O1 is to be erased, press O 1 D ERASE in this order.


(2) If D is not to be input, set the set data No. 11 bit 2 to "0".

174
Alarm Message WIRE EDM

No. Name Level Reset

6140 COPYING PROGRAM Guide W ARN RESET key

6141 COPY END Guide W ARN RESET key

Description : This message is displayed when program copy is started or finished on the EDIT screen.

No. Name Level Reset

6142 MODEL BLOCK NOT PRESENT (G100–G139) Guide W ARN RESET key

Description : An attempt to compile a code other than model block codes (G100 –G139) of model plan
and conversion code (G180, G181) of program master (optional) was made.

No. Name Level Reset

6143 COMPILING MODEL INFORMATION Guide W ARN RESET key

Description : Compilation of a model block (G100–G139) or program master (G180, G181 optional)
started.

Compilation will stop if the RESET key is pressed or a screen is changed over during
compilation.

No. Name Level Reset

6145 ILLEGAL WIRE DIAMETER Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6250 ILLEGAL VALUE SET IN MACHINING CONDITION Guide W ARN RESET key

Cause : On the COND, LIST COND. screen, attempt was made to input a value outside of the
allowable range or delete was attempted without setting the cursor to the condition to be
deleted.

Remedy : Check the input command value.


Set the cursor to the condition to be deleted (cursor may be at any position) and press the
ERASE key.

Description of Message 175


WIRE EDM Alarm Message

No. Name Level Reset

6260 INVALID HELP KEY Guide W ARN RESET key

Description : The HELP key was pressed on the screen where it is inactive.

No. Name Level Reset

6261 COMMENT OF HELP IS NO ENTRY Guide W ARN RESET key

Description : No comment is registered though the HELP key was pressed.

No. Name Level Reset

6262 THIS KEY IS INVALID ON HELP DISPLAY Guide W ARN RESET key

Description : A key that cannot be used during display of HELP key was pressed.

Remedy : Press the HELP key again to erase the HELP display, then press that key.

No. Name Level Reset

6270 CALENDAR TIME OVER Warning 1 W ARN RESET key

Description : The input data exceeds the calendar range supported by the clock built in the NC.
(Calendar range 1980/1/10:00 to 2038/1/10:00)

No. Name Level Reset

6325 GRAPHICS DRAWING Guide W ARN RESET key

Causes : On the GRAPHIC screen, either of the following keys is pressed.


(1) After setting O No., the DRAWING START key was pressed.

(2) The TRACE MACHING key was pressed.

176
Alarm Message WIRE EDM

No. Name Level Reset

6326 AUTO SCALING Guide W ARN RESET key

Cause : On the GRAPHIC screen, after setting O No., the AUTO SCALING key was pressed.

No. Name Level Reset

6329 AUTO SCALING IMPOSSIBLE Guide W ARN RESET key

Causes : On the GRAPHIC screen, the AUTO SCALING key was pressed under the following
condition.
(1) O No. was not set.
(2) Drawing was being executed.
(3) Drawing was in stop status.

Remedy : Set O No.


Operate under drawing reset state.

No. Name Level Reset

6330 DRAWING IMPOSSIBLE Guide W ARN RESET key

Causes : On the GRAPHIC screen, either of the operations was made.


(1) O No. was not set → DRAWING START key → Drawing was in stop status →
DRAWING START key was pressed.

(2) The TRACE MACHING key was pressed while drawing was being executed.

Remedy : (1) Set O No. to operate again.


(2) Operate under drawing reset state.

No. Name Level Reset

6331 CANNOT STOP DRAWING NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the DRAWING STOP key was pressed in the drawing reset
status.

Remedy : At drawing start, operate again.

Description of Message 177


WIRE EDM Alarm Message

No. Name Level Reset

6332 CANNOT CHANGE DRAWING SET NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the operation was made in the following conditions.
At drawing stop, the SEARCH , ERASE , ADD IN or IN keys was pressed.

Remedy : Operate under drawing reset state.

No. Name Level Reset

6333 FIGURE MOVE IMPOSSIBLE Guide W ARN RESET key

6334 FIGURE SCALING IMPOSSIBLE Guide W ARN RESET key

6335 DISPLAY OF COORD. IMPOSSIBLE Guide W ARN RESET key

Cause : On the GRAPHIC, DRAW DSP screen, the following operation was made.
(1) The DRAWING MOVE key (6333) or DRAWING ZOOM key (6334) or
VERIFY POSITION key (6335) was pressed while the drawing start or trace
machining is under way.

(2) The DRAWING MOVE key (6333) or DRAWING ZOOM key (6334) or
VERIFY POSITION key (6335) was pressed while the drawing zoom or verify
position is selected.

Remedy : Press the DRAWING RESET key, and then perform the desired operation.
Check the selected mode.

No. Name Level Reset

6336 DRAW FINISHED Guide W ARN RESET key

Causes : On the GRAPHIC screen, the operation was made in the following conditions.
(1) The AUTO SCALING key was pressed. Drawing was displayed and the message
appears upon completion of drawing.
(2) At drawing start or drawing stop, the DRAWING RESET key was pressed.

178
Alarm Message WIRE EDM

No. Name Level Reset

6338 SCAL DECIDED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the operation was made in the following conditions.
The AUTO SCALING key was pressed. While range is automatically setting, the
DRAWING RESET key was pressed.
Note: Scale when the DRAWING RESET key is set.

No. Name Level Reset

6341 SPECIFIED O NO. NOT FOUND Guide W ARN RESET key

Cause : On the GRAPHIC screen, an attempt to enter nonregistered O No. as DRAWING START
O: was made, or on the DISK FILE screen, illegal O No. was specified.

Remedy : Check the O No.

No. Name Level Reset

6342 DATA RECALL MEMORY EMPTY Guide W ARN RESET key

Cause : At drawing start or during execution of sync. on the GRAPHIC screen, the DATA SAVE
or DATA RECALL key was pressed.

Remedy : Once draw and then operate the key.

No. Name Level Reset

6343 O NO. ERROR Guide W ARN RESET key

6344 DATA ERROR

Description : Not used.

Description of Message 179


WIRE EDM Alarm Message

No. Name Level Reset

6345 SELECT LOWER RIGHT CORNER Guide W ARN RESET key

Cause : This message is displayed when the DRAWING ZOOM key on the GRAPHIC screen or
the AUTO SCALING key in the scaling mode 2 is pressed.

Move the cursor to the desired position with cursor key and press the IN key.

Remedy : To cancel operation, press the DRAWING ZOOM key or DRAWING RESET key.

No. Name Level Reset

6346 SELECT UPPER LEFT CORNER Guide W ARN RESET key

Description : This message is displayed when the DRAWING ZOOM key on the GRAPHIC screen or
AUTO SCALING key in the scaling mode 2 is pressed, and the IN key is pressed with
the cursor at the desired position. Move the cursor to the desired position with cursor key
and press the IN key.

No. Name Level Reset

6347 MOVE FROM THIS POSITION Guide W ARN RESET key

Cause : Message appearing at screen top when DRAWING MOVE key is pressed on the
GRAPHIC screen. Use cursor key to set the cursor at the figure center position and press
the IN key.

Remedy : To stop, press the DRAWING MOVE again.

180
Alarm Message WIRE EDM

No. Name Level Reset

6348 MOVE TO THIS POSITION Guide W ARN RESET key

Cause : On the GRAPHIC screen, press DRAWING MOVE key and use cursor key to set the
cursor at the new center position and then press the IN key.

Then, press DRAWING START key to draw the figure from the new center position.

Remedy : To stop, press the DRAWING MOVE again.

No. Name Level Reset

6349 DRAWING CLEAR ONLY IN DRAWING RESET STATUS Guide W ARN RESET key

Cause : On the GRAPHIC screen, the DRAWING CLEAR key was pressed during draw stop.

Remedy : Operate under drawing reset state.

No. Name Level Reset

6350 GRAPHICS DATA SAVED Guide W ARN RESET key

Cause : The message appears when on the GRAPHIC screen, the data currently being set was
saved in the save area in the memory.

The DATA SAVE key was pressed.

No. Name Level Reset

6351 ADD O NO. CAN NOT USED IN mm-MODE Guide W ARN RESET key

Description : Not used.

Description of Message 181


WIRE EDM Alarm Message

No. Name Level Reset

6352 SCREEN NOT VALID DURING TRACE MACHING DRAW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the following operation was made during execution of sync.
drawing.
Attempt was made to turn page by pressing either
the POSITION MODAL , NEST MEVEL , BLOCK DISPLAY ,
MACRO VARIABLE , MACHING TIME or DRAWING CLEAR key.

Remedy : Turn page under drawing reset state.

No. Name Level Reset

6353 MOVE CURSOR AND SET DATA Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6354 ONLY POSSIBLE WITH ROTATE ANGLE 0 OR 90 Guide W ARN RESET key

Cause : On the GRAPHIC screen, the following operation was made when the rotation angle X or
Z setting was other than 0 or 90°.

Either the DRAWING MOVE , DRAWING ZOOM or VERIFY POSITION key was
attempted to select.

Remedy : Change the rotation angle X or Z setting to 0 or 90°C.

No. Name Level Reset

6355 SPECIFIED PARAMETER NOT FOUND Guide W ARN RESET key

Cause : On the SET DATA screen, a number not entered was specified and the SEARCH key
was pressed.

Remedy : Check the input command value.

182
Alarm Message WIRE EDM

No. Name Level Reset

6356 CURSOR INCREMENT KEY NOT VALID NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the CURSOR INCREMENT key was pressed when the

FIGURE MOVE , FIGURE ENLARGE or POSITION CONFIRM key was not


selected.

Remedy : Select either the FIGURE MOVE , FIGURE ENLARGE or POSITION CONFIRM
key.

No. Name Level Reset

6357 OFFSET DATA TRANSFERRED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the offset data set on the graphic side was transferred to the
machining side by pressing the OFFSET → MC key.

No. Name Level Reset

6358 TAPER DATA TRANSFERRED Guide W ARN RESET key

Cause : On the GRAPHIC screen, the taper data set on the graphic side was transferred to the
machining side by pressing the TAPER → MC key.

No. Name Level Reset

6359 WORK OFFSET TRANSFERRED

6360 O NO., N NO. TRANSFERRED

6361 COORD. DATA TRANSFERRED

6362 START COORD. TRANSFERRED

Description : Not used.

Description of Message 183


WIRE EDM Alarm Message

No. Name Level Reset

6363 MACHINE INFO. TRANSFERRED Guide W ARN RESET key

Description : This message is displayed when the data on the machine side was transferred to the
graphic side by pressing the MC → GRAPHIC key on the GRAPHIC screen.

No. Name Level Reset

6364 DATA NOT TRANSFERRED NOW Guide W ARN RESET key

Cause : On the GRAPHIC screen, the MC → GRAPHIC key was pressed while drawing or trace
machining is being executed or in other than memory run mode.

Remedy : In the memory run mode, retry this operation in the drawing reset status.

No. Name Level Reset

6365 STROKE FRAME CANNOT BE DISPLAYED Guide W ARN RESET key

Description : When the AUTO SCALING key on the GRAPHIC screen was pressed in the scaling
mode 2, the frame cannot be displayed because the stroke 1, 3 range exceeds 3800 mm.

Remedy : Confirm the set values for X and Y software strokes of machine parameters (No. 1046–
2051).

No. Name Level Reset

6366 DRAWING START POINT? Guide W ARN RESET key

Description : This message is displayed when the auto scaling is executed in the mode 2 on the
GRAPHIC screen.

Remedy : Move the cursor to the desired start point with cursor keys and press the IN key.

184
Alarm Message WIRE EDM

No. Name Level Reset

6367 CLEAR THE DRAWING Guide W ARN RESET key

Description : This message indicates that the TRACE MACHING was pressed though a drawing was
not cleared, but a tracing cannot be executed unless a drawing is cleared.

Remedy : Clear the drawing first, then press the TRACE MACHING key.

No. Name Level Reset

6370 GRAPHIC DATA TRANSFERRED Guide W ARN RESET key

Description : This message indicates that the data was transferred successfully from graphic side to
machining side by the GRAPHIC → MC key on the GRAPHIC TEST screen.

Remedy : Confirm the data transferred to the machining side before machining (on the SET, OFFSET
screen or NC FUNC screen).

No. Name Level Reset

6375 TRANSFER GRAPHIC DATA? yes:IN KEY, no:ERASE KEY Guide W ARN RESET key

Description : This message indicates that an attempt to transfer the data on graphic side to the machining
side was made by pressing the GRAPHIC → MC key on the GRAPHIC TEST screen.

Remedy : (1) To transfer the data on graphic side to the machining side, press IN key.

(2) To cancel data transfer, press the ERASE key.

No. Name Level Reset

6400 ONLY VALID WITH OPTIONAL ITEM Guide W ARN RESET key

Cause : This message is displayed when an optional function key was pressed but that function is
invalid.

Description of Message 185


WIRE EDM Alarm Message

No. Name Level Reset

6401 ONLY VALID IN MANUAL MODE Guide W ARN RESET key

Cause : The function valid only in MANUAL mode was specified in other than this mode.

Remedy : Change to the MANUAL mode and then operate again.

No. Name Level Reset

6402 ONLY VALID IN MANUAL MODE & RESET STATUS Guide W ARN RESET key

Cause : The function valid only in MANUAL mode or under reset state was specified in condition
other than this mode.

Remedy : Reset and change to MANUAL mode and then, operate again.

No. Name Level Reset

6410 DON’T SAVE RAM MACRO AFTER O No.10000 Warning 3 W ARN RESET key

Description : This message indicates that the system macros (programs after O10000) registered in the
RAM area cannot be saved when G154 (data backup) is executed.

Remedy : In saving the system macros after O10000, reset the G154, set the set data No.30-32 to 0,
and save them using the FD drive built in the machine, or connect an external unit to the
machine and save them. After saving the programs, return the set data No.30~32 to original
value, and restart the G154.

186
Alarm Message WIRE EDM

No. Name Level Reset

6411 DON’T SAVE NC PROGRAM Warning 3 W ARN RESET key

Description : This message is displayed when the power supply unit with extended memory capacity
(tape storage length 3000m, optional) is used or when G154 (data backup) that does not
save the NC programs is specified.

Remedy : (1) For the power supply unit with extended memory capacity, NC programs cannot be
saved in one floppy disk, and therefore reset the G154 once and prepare another FD
to save NC programs individually. Then, restart the G154.
(2) If the G154 that does not save the NC programs is specified, recheck the NC programs
and press the START key to continue operation. In saving the NC programs, reset
the G154 and specify the G154 again so that it saves the NC programs, or save NC
programs individually in another FD.

No. Name Level Reset

6412 NOW DATA SAVING Warning 1 W ARN RESET key

6413 COMPLETE DATA SAVING Warning 1 W ARN RESET key

6414 NOW DATA REGISTRY ! Warning 1 W ARN RESET key

6415 COMPLETE DATA REGISTRATION Warning 1 W ARN RESET key

Description : This message indicates the on-going operation when G154 (data backup) was started.

No. Name Level Reset

6425 DUPLICATE G110–G139 BLOCKS IN SUCCESSION Guide W ARN RESET key

Cause : An attempt to develop the model blocks (G110-G139) in which multiple G codes are used
in the same block was made.

Remedy : Check the blocks in the model plan again, and erase an excessive block.

No. Name Level Reset

6426 MODEL BLOCKS ARE NOT COMPILED Guide W ARN RESET key

Cause : An attempt to develop incomplete model blocks was mode.

Remedy : Develop the model blocks with the DEVELOP key, then start operation or make a graphic
drawing.

Description of Message 187


WIRE EDM Alarm Message

No. Name Level Reset

6427 MODEL BLOCKS ARE NOT ENTERED COMPLETELY Guide W ARN RESET key

Cause : An attempt to develop incomplete model blocks was made.

Remedy : Reedit the model plan and add necessary model blocks.

No. Name Level Reset

6428 MODEL BLOCK ADD-IN COMPLETED Guide W ARN RESET key

Description : A model block was overwritten on the block on which the cursor is currently positioned on
the block screen by pressing the EOB IN keys on the model screen.

No. Name Level Reset

6429 MODEL BLOCK CHANGE COMPLETED Guide W ARN RESET key

Description : A model block was overwritten on the block on which the cursor is currently positioned on
the block screen by pressing the EOB IN keys on the model screen.

No. Name Level Reset

6430 NOT APPLICABLE TO MODEL BLOCK Guide W ARN RESET key

Cause : An attempt to edit in the talk mode a program other than model blocks (G110-G139) using
a function key MODEL PLAN was made on the EDIT BLOCK screen.

No. Name Level Reset

6431 DATA ON CURSOR LINE NOT PERFECT Guide W ARN RESET key

Cause : This message is displayed when an attempt to change data was made on the MODEL
TALK screen but that data is not registered.

Remedy : Correct the data to be changed.

188
Alarm Message WIRE EDM

No. Name Level Reset

6432 DATA NEEDED AT CURSOR POSITION Guide W ARN RESET key

Cause : This message is displayed when the NEXT PLAN key or EOB ADD IN keys or EOB
IN keys are pressed with data filed incompleted on the MODEL TANK, MACHINING
CONTROL TABLE, MACHINING FORMAT, or MACHINING PROCESS TABLE screen.

Remedy : Complete the data field.

No. Name Level Reset

6433 START OF EDIT SCREEN Guide W ARN RESET key

Cause : The MODEL MENU screen was opened and the PRE. BLOCK key was pressed with the
cursor positioned at head block on the EDIT BLOCK screen.

No. Name Level Reset

6434 END OF EDIT SCREEN Guide W ARN RESET key

Description : The MODEL MENU screen was opened and the NEXT BLOCK key was pressed with the
cursor positioned at end block on the EDIT BLOCK screen.

No. Name Level Reset

6435 ILLEGAL SCREEN DATA Guide W ARN RESET key

Description : Not used.

No. Name Level Reset

6436 PLEASE INPUT [;]+[ADD-IN] OR [;]+[IN] --- ---

6437 INPUT [;]+[ADD-IN] OR [;]+[IN] AFT. INPUT DATA --- ---

Description : Not used.

Description of Message 189


WIRE EDM Alarm Message

No. Name Level Reset

6440 HEAD CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the – key was pressed with the MENU screen.

No. Name Level Reset

6441 LAST CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the + key was pressed with the last process card L500.

No. Name Level Reset

6442 LAST CONDITION CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "NEXT COND."
switch on the last condition card L301 screen.

No. Name Level Reset

6443 LAST PROCESS CARD Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "NEXT PROC."
switch on the last process card L500 screen.

No. Name Level Reset

6447 DISPLAYING CARD INITIALIZED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "CARD INIT."
switch on each card screen to initialize the input data on card.

190
Alarm Message WIRE EDM

No. Name Level Reset

6448 CARD DATA CALLED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "CALL" switch on
each card screen to call the stored data.
Or, another card No. was designated to take a copy.

No. Name Level Reset

6449 NO USE MSS. Guide Unnecessary

Description : Not used.

No. Name Level Reset

6450 NO STORED DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, the "CALL" was attempted to the card that was not stored.

No. Name Level Reset

6451 CARD DATA STORED Guide Unnecessary

Description : In the Model Plan Ver. 2, the IN key was pressed with the cursor at the "STORE" switch
to store data on card in the internal memory.

No. Name Level Reset

6452 PROHIBITED LOCKING Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to lock the item with "P" in lock area (initial value cannot
be locked) was made.

No. Name Level Reset

6453 NO LAST DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to display previous data with "NEXT DATA" switch
during display of top search data in the search window was made.

Description of Message 191


WIRE EDM Alarm Message

No. Name Level Reset

6454 NO NEXT DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to display next data with "LAST DATA" switch during
display of last search data in the search window was made.

No. Name Level Reset

6455 MODEL DATA DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data of search data in the search window was
deleted with the "DEL" switch.

No. Name Level Reset

6456 MODEL DATA ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data was added at the last of search data in
the search window with the "ADD" switch.

No. Name Level Reset

6457 MODEL DATA DELETED AND ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, the user registered data of search data was changed (deleted,
then added) in the search window with the "D&A" switch.

No. Name Level Reset

6458 MODEL DATA CANNOT BE DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to delete standard data (stored in ROM) of search data
in the search window was made with the "DEL" switch.

No. Name Level Reset

6459 MODEL DATA CANNOT BE DELETED AND ADDED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to change standard data (stored in ROM) of search
data in the search window was made with the "D&A" switch.

192
Alarm Message WIRE EDM

No. Name Level Reset

6460 NO USE Guide Unnecessary

Description : An item of Model Plan Ver. 2 not used at present was searched.

No. Name Level Reset

6461 INDIRECT OFFSET DATA IN CONDITION TABLE Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register user data with the indirect offset No. entered
in the condition table was made.

No. Name Level Reset

6462 OFFSET DATA TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, the offset value was transferred from condition table to indirect
offset window with the "TRANSFER" function.

No. Name Level Reset

6463 OFFSET DATA CANNOT BE TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to transfer offset value was made with the
"TRANSFER", but the indirect offset window is full.

No. Name Level Reset

6464 MODEL BLOCKS OUTPUT COMPLETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the model blocks were output to the EDIT BLOCK screen with the
"OUTPUT & CONT." switch on the process card.

No. Name Level Reset

6465 QUIT & CLOSE? yes:IN KEY no:ERASE KEY Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to close the model plan without output of data after
editing was made.

Description of Message 193


WIRE EDM Alarm Message

No. Name Level Reset

6466 WORK COORDINATES TRANSFERRED Guide Unnecessary

Description : In the Model Plan Ver. 2, current work coordinates were transferred to the MACH. START
points on process card with the "WORK COPY" function key.

No. Name Level Reset

6467 OUTPUTTING MODEL BLOCKS Guide Unnecessary

Description : This message is displayed when the data are output to the model blocks with the output
key.

No. Name Level Reset

6468 SPECIFIED CONDITION CARD IS NOT USED Guide Unnecessary

Description : In the Model Plan Ver. 2, the card No. not used was specified to the "COND. CARD NO."
on process card.

No. Name Level Reset

6469 INPUT MASTER BLOCKS O NO. Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register master blocks was made without setting
master block No. (0 is set now) to the set data No. 0177 (MODEL MASTER BLOCK O NO.).

No. Name Level Reset

6470 NO INPUT DATA Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to register model blocks was made without entering
data.

No. Name Level Reset

6471 MASTER BLOCKS OUTPUT COMPLETED Guide Unnecessary

Description : Not used.

194
Alarm Message WIRE EDM

No. Name Level Reset

6472 MODEL DATA OUTPUT COMPLETED Guide Unnecessary

Description : In the Model Plan Ver. 2, the model data were output as model blocks to the specified O No.

No. Name Level Reset

6473 INPUT O NO. Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output model data was made without specifying O
No.

No. Name Level Reset

6474 SPECIFIED O NO. IS NOT EMPTY Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output model data to the O No. which is full was
made.

No. Name Level Reset

6475 OUTPUTTING MODEL DATA Guide Unnecessary

Description : This message is displayed when the user model data are being output to the specified O
No.

No. Name Level Reset

6476 READING BLOCKS Guide Unnecessary

Description : In the Model Plan Ver. 2, the model block or master block is being read.

No. Name Level Reset

6477 MASTER BLOCKS WERE READ Guide Unnecessary

Description : In the Model Plan Ver. 2, the master blocks were read when the MODEL PLAN key on
EDIT BLOCK screen was pressed.

Description of Message 195


WIRE EDM Alarm Message

No. Name Level Reset

6478 STANDARD CONDITIONS CANNOT BE DELETED Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to delete standard conditions (stored in ROM) was
made during data searching in the search window.

No. Name Level Reset

6479 USER AREA IS FULL Guide Unnecessary

Description : In the Model Plan Ver. 2, the internal user area to register user model conditions is full.

No. Name Level Reset

6480 SPECIFIED O NO. IS EDITING Guide Unnecessary

Description : In the Model Plan Ver. 2, an attempt to output master block or user model condition to the
O No. being edited at present was made.

No. Name Level Reset

6481 NO REGISTERED DATA Guide Unnecessary

Description : An attempt to output data to the specified O No. was made though no data is registered in
the user model area.

No. Name Level Reset

6490 M74 RECORD BAD NUMBER OF RECORD ID Alarm 2 RESET key

Description : An attempt to add further data was made after the number of data saved on the M74 screen
reached 300.

Remedy : Specify M74 command to clear the data, or set the set data No.78 bit 1 to “1” to record the
skipped positions only.
Or, set the bit 3 to “1” to return to the beginning for recording.

196
Alarm Message WIRE EDM

No. Name Level Reset

6491 M74 RECORD BAD NUMBER OF ITEM ID Alarm 2 RESET key

Description : In the M74 data saving, illegal element number (M74 parameter) was specified.

No. Name Level Reset

6492 M74 RECORD DISCRIMINATOR (P/W/L) OVERLAP Alarm 2 RESET key

Description : In the M74 data re-registration, an attempt to register additionally the P/W/L data was made
though they have already been registered.

No. Name Level Reset

6493 M74 RECORD ITEM VALUE IS BEYOND THE LIMITS Alarm 2

Description : In the M74 data re-registration, the specified M74 parameter value is out of allowable range.

No. Name Level Reset

6500 START,STOP,RESET KEYS ARE INVALID Guide W ARN RESET key

Description : START , STOP , or RESET key was pressed when a process moved during schedule
operation.

No. Name Level Reset

6501 CANNOT CHANGE RUNNING MODE Guide W ARN RESET key

Description : An attempt to change the operation mode to other than MEM RUN mode was made
when a process moved during schedule operation.

Description of Message 197


WIRE EDM Alarm Message

No. Name Level Reset

6502 NOT MEMORY MODE OR ALARM SIGN EXIST Warning 3 W ARN RESET key

Description : An attempt to execute a schedule operation was made in other than MEM RUN mode or
during alarm.

Remedy : Select the MEM RUN mode and reset the alarm if alarm is present, then start the
schedule operation.

No. Name Level Reset

6503 PROCESS DATA IS EDITING Warning 3 W ARN RESET key

Description : The schedule operation was started though the process data is being edited.

Remedy : Return to the SCHEDULE LIST screen, then start the schedule operation.

No. Name Level Reset

6504 ILLEGAL SCHEDULE MODE Warning 3 W ARN RESET key

Description : Internal processing of schedule operation causes contradiction in operation mode.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6505 PROCESS IS NOT STORED Warning 3 W ARN RESET key

Description : The schedule operation was started with unregistered process number.

Remedy : Register the process, then start the schedule operation.

198
Alarm Message WIRE EDM

No. Name Level Reset

6506 ILLEGAL PROCESS No. (SCHEDULE DATA) See Note W ARN RESET key

Description : Process number is incorrect when reading or writing process data.

Remedy : Check the process number.


Note: The level is guide or warning 3.

No. Name Level Reset

6507 ILLEGAL ITEM No. (SCHEDULE DATA) See Note W ARN RESET key

Description : Item number of schedule data is incorrect when reading or writing process number.

Remedy : Check the schedule data.


Note: The level is guide or warning 3.

No. Name Level Reset

6508 PROCESS DATA ACCESS ERROR Warning 3 See Remedy

Description : Process execution error or data base destroyed by internal processing.

Remedy : Contact to us of the trouble condition, as internal data will be erroneous.

No. Name Level Reset

6509 CA NN OT CH AN GE PR OC ES S D ATA BY P RO C ESS STA TUS Warning 3 W ARN RESET key

Description : An attempt to change process data was made, where the "STATUS" area on the
SCHEDULE LIST screen is not blank.

No. Name Level Reset

6510 NO PROCESS TO EXECUTE Warning 3 W ARN RESET key

Description : There is no start process data for schedule operation.

Remedy : Enter "START" to the process to be executed first.

Description of Message 199


WIRE EDM Alarm Message

No. Name Level Reset

6511 CANNOT FIND CODE UNDER PROCESS --- ---

Description : Not used.

No. Name Level Reset

6512 CANNOT CHANGE PROCESS STATUS Guide W ARN RESET key

Description : An attempt to change the status of current process was made.

No. Name Level Reset

6513 OPERATION WITH INPUT "P [PROCESS No.]" Guide W ARN RESET key

Description : Original process is not specified when copying the process data.

Remedy : To specify the process, enter the process number on the key-in line.

No. Name Level Reset

6514 MEMORIZE A PACK OP PROCESS DATA --- ---

Description : Not used.

No. Name Level Reset

6515 MAKING IN GOOD ORDER Guide W ARN RESET key

Description : This message is displayed when process numbers are reassigned because of insertion or
deletion of processes.

No. Name Level Reset

6516 MACRO ERROR --- ---

Description : Not used.

200
Alarm Message WIRE EDM

No. Name Level Reset

6600 INVALID COMMAND ON KEY-IN LINE Guide W ARN RESET key

Causes : (1) On the MANUAL screen, the IN key was pressed by with an erroneous command.

(2) On the RUN PROG, MACRO screen, the IN , SEARCH , ERASE or ADD IN
key was pressed with an eroneous command.
(3) On the COND LIST screen, the IN key was pressed with an erroneous command.

(4) On the POSITION WORK or RELATIVE screen, the WORK SET and

RELATIVE SET keys were pressed with an erroneous command.

(5) On the SET OFFSET, WK OFFSET, or SET DAT screen, the IN key was pressed
with an erroneous command.
(6) On the M.CONTROL screen, the IN key was pressed with an erroneous command.

Remedy : Check the input command.

No. Name Level Reset

6601 NO MORE DISPLAYABLE PAGES Guide W ARN RESET key

Cause : No page to be changed over is left when the pages are changed over with the page keys.

Remedy : If this message appears when + page key is used, use – page key to turn pages.
If this message appears when – page key is used, use + page key to turn pages.

No. Name Level Reset

6602 WRITE PROTECTED Guide W ARN RESET key

Description : The set data value was attempted to input in the write prohibit condition.

Cause : Value was attempted to input to a write-protected parameter during starting, stopping or in
ZERO RETURN mode.

Remedy : Reset or turn OFF the zero return mode and then, operate again.

Description of Message 201


WIRE EDM Alarm Message

No. Name Level Reset

6603 WORK COORDINATE CAN ONLY BE SET IN RESET STS Guide W ARN RESET key

Cause : The WORK SET key was pressed during start or stop.

Remedy : Reset and operate again.

No. Name Level Reset

6604 SEARCH KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6605 DELETE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6606 ADD KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6607 INPUT KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6608 + PAGE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6609 – PAGE KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6610 UP CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6611 DOWN CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6612 RIGHT CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6613 LEFT CURSOR KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6614 ADDRESS KEY INVALID ON THIS SCREEN Guide W ARN RESET key

6615 TEN KEY INVALID ON THIS SCREEN Guide W ARN RESET key

Cause : These keys were pressed on invalid screens.

Remedy : These keys are invalid and cannot be used on these screens.

No. Name Level Reset

6616 UNNECESSARY LETTER OF KEY-IN LINE Guide W ARN RESET key

Cause : While address key A to Z was unnecessary for the specified entry, such entry was
attempted.

Remedy : Delete address (A to Z) command on the key-in line.

202
Alarm Message WIRE EDM

No. Name Level Reset

6617 NUMBER TOO LARGE ON KEY-IN LINE Guide W ARN RESET key

6618 NUMBER TOO SMALL ON KEY-IN LINE Guide W ARN RESET key

Cause : The data entered on the key-in line was larger than the range of data value in the specified
entry.

Remedy : Change the value on the key-in line.

No. Name Level Reset

6619 NUMBER OUT OF RANGE ON KEY-IN LINE Guide W ARN RESET key

Description : The data entered on the key-in line was out of the numeric range of data value in the
specified entry.

Cause : On the SET DATA screen, a numeric value entered to the parameter was larger or smaller
than the maximum or minimum value for the entry.

Remedy : Change the value on the key-in line

No. Name Level Reset

6620 NUMBER HAS TOO MANY DIGITS ON KEY-IN LINE Guide W ARN RESET key

Cause : The data entered on the key-in line did not match the number of digits of data value in the
specified entry.

Remedy : Change the number of digits on the key-in line.

Description of Message 203


WIRE EDM Alarm Message

No. Name Level Reset

6621 KEY-IN LINE EMPTY Guide W ARN RESET key

Description : Operation which must be done with entering a numeric or alphabetical value in advance on
the key-in line was made without such procedure.

Cause : On the MDI screen, the IN key was pressed without entering a program.

On the COND, LIST screen, the COND COPY key was pressed without entering E No.

The RELATIVE SET or WORK SET key was pressed without entering anything.

Remedy : Enter data on the key-in line and then operate again.

No. Name Level Reset

6622 NOT VALID IN START, STOP STS & HW, ZERO RET MODE Guide W ARN RESET key

Cause : An function key was pressed in the start, stop, handwheel, or zero point return mode.

Remedy : Set the mode other than above, than retry.

No. Name Level Reset

6623 INHIBITED BY PARAMETER Guide W ARN RESET key

Cause : An attempt to clear the machining time by pressing the MC. TIME CLEAR key on the
DIAG MC TIME screen was made when the set data No. 180 bit 4 is "0".

Remedy : Set the bit 4 to "1" for clearing the machining time.

No. Name Level Reset

6630 VALID ONLY WITH OPTIONAL ITEM Guide W ARN RESET key

Description : Although an attempt to operate optional function was made, that function is not attached.

204
Alarm Message WIRE EDM

No. Name Level Reset

6650 NOW IMC MODE IS REMOTE MODE

Description : Not used.

No. Name Level Reset

6651 NOW IMC MODE IS LOCAL MODE See Causes W ARN RESET key

Description : On the IMC screen (optional), an attempt to operate the function that cannot be used when
the IMC mode is Local mode was made.

Causes : (1) On the MACH OPE, IMC screen, the function key for machining completion (IMC
control screen) or pseudo completion (IMC maintenance screen) was pressed. (Guide)
(2) NC code exclusively for IMC in the program was executed. (Warning 3)

Remedy : Change the IMC from LOCAL to REMOTE, and retry operation.

No. Name Level Reset

6652 CAN’T DO MANUAL PROGRAM RX FROM TERMINAL Guide W ARN RESET key

Causes : On the IMC screen (optional), this message is displayed by either of the following causes.
(1) In the IMC REMOTE mode, an attempt to input a program from the host computer was
made.
(2) The specified O No. already exists in NC unit.

Remedy : In case of cause (1), c hange IMC mode to LOCAL, and retry operation.
In case of cause (2), delete specified O No., if unnecessary, then retry operation.

No. Name Level Reset

6653 CAN’T DO MANUAL PROGRAM TX TO TERMINAL Guide W ARN RESET key

Cause : On the IMC screen (optional), the O No. to be output is not found in NC unit.

Remedy : Change O No. to be output, then retry operation.

Description of Message 205


WIRE EDM Alarm Message

No. Name Level Reset

6654 DON’T MATCH TERM R/T ABORT --- ---

Description : Not used.

No. Name Level Reset

6655 LINE INFORMATION IS NOT ON LINE Guide W ARN RESET key

Cause : On the IMC screen (optional), in the off-line status, a function key on IMC control screen or
IMC maintenance screen was operated.

Remedy : Set up on-line status, then retry operation.

No. Name Level Reset

6656 CAN’T CHANGE TERMINAL PARAM. UNTIL OF LINE Guide W ARN RESET key

Cause : On the IMC screen (optional), in the on-line status, communication conditions to host
computer were changed.

Remedy : Change communication conditions in the off-line status.

No. Name Level Reset

6657 PLEASE PUSH F.KEY (TERM RX OR TERM TX) Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to ask for next operation when O
No. is keyed in on the IMC control screen.

Remedy : Press the TERM RX PROGRAM key or TERM TX PROGRAM key on the IMC control
screen.

In case of misoperation, press the WARN RESET key to clear this message.

206
Alarm Message WIRE EDM

No. Name Level Reset

6658 CAN’T CHANGE OF IMC MODE Guide W ARN RESET key

Description : On the IMC screen (optional), the TM. MODE SELECT key was pressed to change IMC
mode to REMOTE during program input on the IMC control screen.

Remedy : Stop the program input or wait for completion of program input, then retry operation.

No. Name Level Reset

6659 CHANGE OF IMC MODE Guide W ARN RESET key

Description : On the IMC screen (optional), the TM. MODE SELECT key was pressed to change IMC
mode during execution of IMC mode change.

Remedy : Wait for completion of IMC mode change, then retry operation.

No. Name Level Reset

6660 TERMINAL IS DISABLED --- ---

Description : Not used.

Description of Message 207


WIRE EDM Alarm Message

No. Name Level Reset

6661 OCCURRENT OF FILE OPEN ERROR (TERMINAL) Guide W ARN RESET key

6662 TERMINAL IS BUSY NOW Guide W ARN RESET key

6663 FOUND OF O NUMBER ERROR (TERMINAL) Guide W ARN RESET key

Description : On the IMC screen (optional), this message is given during program I/O operation on the
IMC control screen.

Causes : (1) The O No. specified for program input is not found in the host computer.
(Message No.6661)
(2) The host computer is not ready for reception in the program output operation.
(Message No.6661)
(3) The program input operation was specified from NC unit, though the host computer is
under program output. (Message No.6662)
(4) The host computer judged that the O number specified in the NC unit is other than
1~9999. (Message No.6663)

Remedy : (1) Check the program registered to the host computer. (Message No.6661)
(2) Wait for completion of program output from host computer, then retry operation.
(Message No.6662)
(3) Check the program O No., and retry operation.

No. Name Level Reset

6664 PLEASE CHECK OF CHANNEL LINE TO TERMINAL Warning 1 W ARN RESET key

Description : On the IMC screen (optional), the RS-232C cable between host computer and NC unit is
faulty.

Causes : (1) The RS-232C cable is loosely connected or disconnected.


(2) Noise is present in control cables (CTS, etc.)

Remedy : Reconnect the cable.


If this failure occurrs frequently, contact to us of the trouble condition.

208
Alarm Message WIRE EDM

No. Name Level Reset

6665 CAN’T SET COMMAND Guide W ARN RESET key

Cause : On the IMC screen (optional), the function keys for pseudo completion on IMC maintenance
screen were pressed simultaneously.

Remedy : Press either one of function keys for pseudo completion.

No. Name Level Reset

6666 PUSH COMPLETE OR ABORT END KEY Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to ask for next operation when a
function key for pseudo completion on the IMC maintenance sceen is pressed.

Remedy : Press COMPLETE or ABORT key to select successful or unsuccessful pseudo


completion.

No. Name Level Reset

6667 CAN’T SET EXECUTING COMMAND Guide W ARN RESET key

Cause : On the IMC screen (optional), the command specified with a pseudo completion function
key on IMC maintenance screen is same as that being executed in the NC unit now.

Remedy : Wait for completion of execution by NC unit, then retry operation.

No. Name Level Reset

6668 CANCELED OF FUNCTION COMMAND Guide W ARN RESET key

Description : On the IMC screen (optional), this message is displayed to cancel the pseudo completion
setting if reversal-displayed pseudo completion function key on IMC maintenance screen is
pressed once more.

Description of Message 209


WIRE EDM Alarm Message

No. Name Level Reset

6735 INVALID EIO NO. SPECIFIED Guide W ARN RESET key

Cause : On the DIAGNOSE EIO screen, the SEARCH key was pressed without specifying a
number.

A number not registered was specified, then EIO or SEARCH keys were pressed.

Remedy : Check the input command.

No. Name Level Reset

6740 KEY-IN DATA IS NO GOOD Guide W ARN RESET key

Description : The entered address value (VMC memory location) is not correct.

Remedy : Reenter correct address value.

No. Name Level Reset

6750 USER MASKING PARAMETER NO. **** (BIT *) Guide W ARN RESET key

Description : The function key pressed is masked by the parameter and it is therefore inactive.

Remedy : To cancel masking and activate the functionkey, set the specified bit of parameter displayed
as guide to "0".

No. Name Level Reset

6751 MASKED BECAUSE FUNCTION IS NOT SUPPORTED Guide W ARN RESET key

Description : This message indicates that the specified function is not supported by your machine.

210
Alarm Message WIRE EDM

No. Name Level Reset

6800 THE FUNCTION KEY DEPRESSED IS INVALID Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this key cannot be used since the other function is being executed.

Remedy : Press it after execution of current function is finished.

No. Name Level Reset

6801 TRANSFERRING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an NC program is being transferred between disk and memory with the MEMORY → DISK or
DISK → MEMORY key.

No. Name Level Reset

6802 COPYING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
fine on the disk is being codied to another file with COPY FILE key.

No. Name Level Reset

6803 CREATING DIRECTORY! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
directory is being created with CREATE DIR. key.

No. Name Level Reset

6804 DELETING DIRECTORY! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
directory is being deleted with DELETE DIR. key.

Description of Message 211


WIRE EDM Alarm Message

No. Name Level Reset

6805 DELETING FILE! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
file is being deleted with DELETE FILE key.

No. Name Level Reset

6806 CANCELING! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
when a function is being executed, it is canceled with ESCAPE key.

No. Name Level Reset

6807 FORMATTING! Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the disk format is being made with FORMAT DISK key.

No. Name Level Reset

6808 FILE TRANSFER COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an NC program transfer with MEMORY → DISK or DISK → MEMORY key as
completed.

No. Name Level Reset

6809 FILE COPY COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file copying with COPY FILE key has completed.

212
Alarm Message WIRE EDM

No. Name Level Reset

6810 FILE RENAME COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file renaming with RENAME FILE key has completed.

No. Name Level Reset

6811 FILE WRITE-PROTECT COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
setting of write-protect for the file with PROTECT FILE key has completed.

No. Name Level Reset

6812 DIRECTORY COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
directory making with CREATE DIR. key has completed.

No. Name Level Reset

6813 DIRECTORY DELETION COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
directory deletion with DELETE DIR. key has completed.

No. Name Level Reset

6814 FILE DELETION COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file deletion with DELETE FILE key has completed.

Description of Message 213


WIRE EDM Alarm Message

No. Name Level Reset

6815 DISK FORMAT COMPLETE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
disk initialization with FORMAT DISK key has completed.

No. Name Level Reset

6816 CANCELED Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
cancellation of operation being executed with ESCAPE key has completed.

No. Name Level Reset

6817 REPLACE? YES : IN KEY NO : ERASE KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a file is transferred or copied using the same name as that of existing file with
MEMORY → DISK , DISK → MEMORY or COPY FILE key, press the IN key to
replace the existing file, or the ERASE key to cancel file replacement.

No. Name Level Reset

6818 DELETE FILE? YES : IN KEY NO : ERASE KEY Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a file is deleted with DELETE FILE key, press the IN key to delete the file, or the
ERASE key to cancel file deletion.

No. Name Level Reset

6819 DISK FORMATTING? YES : IN KEY NO : ERASE KEY Guide Unnecessary

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), if
a disk is initialized with FORMAT DISK key, press the IN key to format the disk, or the
ERASE key to cancel the disk formatting.

214
Alarm Message WIRE EDM

No. Name Level Reset

6820 FILE CANNOT BE COPIED TO IDENTICAL NAME Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to copy a file with COPY FILE key using the same file name on both send and
receive sides was made.

Remedy : Change file name on either send or receive side.

No. Name Level Reset

6821 ILLEGAL FILE IS SPECIFIED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to display the contents of file with DISPLAY FILE key was made, but it cannot
be displayed because of illegal file. (? mark is displayed if 65 or more undisplayable
characters continue and they are within 65 characters.)

Remedy : Specify another file.

No. Name Level Reset

6822 ILLEGAL CURSOR POSITION Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
though an attempt to copy the data at the cursor position to the key-in line with IN key
was made, no data can be copied because of illegal cursor position.

Remedy : Shift the cursor position.

No. Name Level Reset

6823 VOLUME LABEL WITHIN 11 CHARACTERS Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
when a disk is formatted with FORMAT DISK key, the volume label keyed in exceeds 11
characters.

Remedy : Change volume label within 11 characters.

Description of Message 215


WIRE EDM Alarm Message

No. Name Level Reset

6824 PA RA M ETE R S ETTIN G ERR O R FO R FO RM A T SE LECT ION Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
wrong data is set to the bits 4 and 5 of set data No. 12 File Management Function.

Remedy : The bits 4 and 5 must be set as follows depending on the floppy disk format used.
MS-DOS*2HD/MP type (1.2 MB) format : bit 4, 5 = 0
PC-DOS*2DD (720 KB) format : bit 4 = 1, bit 5 = 0
FANUC-PG*2HD format : bit 4 = 0, bit 5 = 1
MS-DOS*2HD/MP type (1.44 MB) format : bit 4, 5 = 1

* MSDOS, PCDOS, FANUC-PG are registered trade marks of MICROSOFT, IBM and
FANUC respectively.

Also, of the MS-DOS/MP format machines, the machines with optional 3.5 inch floppy disk
drive manufactured before 1999 may not be able to read the 1.44M formatted floppy disks.

No. Name Level Reset

6825 1:2HD (1.2M) 2:2DD (720K) 3:PG 4:2HD (1.44M) Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
select the type of floppy disk format. Enter a numeric key 1~4, and press the IN key.

No. Name Level Reset

6826 2HD (1.2M) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6827 2DD (720K) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6828 PG DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

6829 2HD (1.44M) DISK FORMATTING? YES : IN NO : ERASE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed for confirmation if an attempt to format the disk with the
FORMAT DISK key was made. To execute the disk formatting, press the IN key, or to
cancel the disk formatting, press the ERASE key.

216
Alarm Message WIRE EDM

No. Name Level Reset

6830 NO FILE OR DIR. NAME FOUND Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation COPY FILE , DELETE FILE , RENAME FILE , PROTECT FILE or
DISPLAY FILE , DELETE DIR. , OPEN DIR. , the specified file name or directory
name (path) is not found in the key-in line.

Remedy : Change file or directory name.

No. Name Level Reset

6831 FILE IS WRITE-PROTECTED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE ,
RENAME FILE , PROTECT FILE , CREATE DIR. , DELETE DIR. , DELETE FILE
or FORMAT DISK , an attempt to write data to the write-protected file was made.

Remedy : Cancel write-protect function or change file name.

No. Name Level Reset

6832 FILE IS FULL Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE or
CREATE DIR. , an attempt to add a file or directory, but the number of files exceeds 192.

Remedy : Delete unnecessary files or replace the disk.

Description of Message 217


WIRE EDM Alarm Message

No. Name Level Reset

6833 ENTER FILE NAME Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE ,

DISPLAY FILE , RENAME FILE , PROTECT FILE , DISK DIR. or


DELETE FILE , the directory name was used instead of file name.

Remedy : Change directory name to file name.

No. Name Level Reset

6834 IDENTICAL FILE NAME OR DIR. IS FOUND Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the operation RENAME FILE or CREATE DIR. , the same name was used.

Remedy : Change file name of directory name.

No. Name Level Reset

6835 FILE EXISTS IN DIRECTORY Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to delete the directory with DELETE DIR. key was made, but a file remains
in the directory.

Remedy : Delete that file in the directory or change directory name.

No. Name Level Reset

6836 DIRECTORY CANNOT BE ERASED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
an attempt to delete current directory with DELETE DIR. key was made.

Remedy : Close the directory with EXIT DIR. key, or change directory name.

218
Alarm Message WIRE EDM

No. Name Level Reset

6837 DIRECTORY IS FULL Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),,
in the operation MEMORY → DISK , DISK → MEMORY , COPY FILE or
CREATE DIR. , no available area remains in the disk (memory capacity is full).

Remedy : Delete unnecessary files or replace the disk.

No. Name Level Reset

6838 DISK IS WRITE-PROTECTED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
MEMORY → DISK , DISK → MEMORY , COPY FILE , DELETE FILE ,
PROTECT FILE , CREATE DIR. , DELETE DIR. , or FORMAT DISK was operated
to the disk of which write-protect switch is set to "write disabled" position.

Remedy : Set the write-protect switch of the disk to "write enabled" position.

No. Name Level Reset

6839 DISK IN POSITION? Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
file operation was executed without loading a disk.

Remedy : Load a disk into the disk drive.

No. Name Level Reset

6840 DISK DATA IS DESTROYED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
data is destroyed during disk run.

Remedy : The disk head may be dirty. Clean it with a cleaning disk. If the message is displayed
again, replace the disk.

Description of Message 219


WIRE EDM Alarm Message

No. Name Level Reset

6841 ILLEGAL DISK IS USED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the disk format is illegal.

Remedy : The disk head may be dirty. Clean it with a cleaning disk.
If the message is still displayed, replace the disk or format the disk.

No. Name Level Reset

6842 DISK SEEK ERROR Guide W ARN RESET key

6843 DISK WRITE ERROR Guide W ARN RESET key

6844 DISK READ ERROR (FORMATTED-DISK?) Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
access to the disk fails.

Remedy : The disk head may be dirty. Clean it with a cleaning disk.
If the message is still displayed, replace the disk or format the disk.

No. Name Level Reset

6845 DRIVE NUMBER IS NOT CONNECTED Guide W ARN RESET key

6846 DRIVE MAY BE OUT OF ORDER Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive), a
system error, or ROM or card is faulty.

Remedy : Replace VFD card, drive unit or ROM.

220
Alarm Message WIRE EDM

No. Name Level Reset

6847 RS232C UNCONNECTED

6848 RS232C COMMUNICATION ERROR

6849 RS232C TIME ELAPSED ERROR

6850 RS232C ILLEGAL PARAMETER

Description : Not used.

No. Name Level Reset

6851 EMM FIRMWARE RAM CHECK ERROR Guide W ARN RESET key

6852 EMM FIRMWARE INTERNAL ERROR Guide W ARN RESET key

Cause : The VFD card or ROM is faulty.

Remedy : Replace the card or ROM.

No. Name Level Reset

6853 SYSTEM ERROR Guide W ARN RESET key

Cause : FEM internal processing eror.

Remedy : Please let us know about how did you operate the file management screen.

No. Name Level Reset

6854 DISABLE FUNCTION UNDER CURRENT FORMAT Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the function key that cannot be used in the format selected by set data No. 12 File
Management Function was used.

Remedy : Avoid using that function.

Description of Message 221


WIRE EDM Alarm Message

No. Name Level Reset

6855 DIRECTORY DESIGNATION IS NOT USED Guide W ARN RESET key

Cause : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the function key for the directory was used in the format illegal to that directory.

Remedy : Avoid using that function.

No. Name Level Reset

6856 WILDCARD (*.?) CAN NOT USE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
in the format selected at present, a wild card cannot be used for file name of original file,
destination file, etc.

No. Name Level Reset

6857 FILE NAME IS NOT MP-1 TYPE Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
the original file is not in the MP format when the file copy is executed in the MP format.

No. Name Level Reset

6860 SELECT DISK TO MEMORY FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a file is transferred by pressing DISK → MEMORY in the
MP function mode. The file to be transferred to the memory is registered by selecting the
file and pressing the IN key.

No. Name Level Reset

6861 SELECT COPY FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when COPY FILE is pressed in the MP function mode. The
original file is registered by selecting the file and pressing the IN key.

222
Alarm Message WIRE EDM

No. Name Level Reset

6862 SELECT RENAME FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when RENAME FILE is pressed in the MP function mode.
The file to be renamed is registered by selecting the file and pressing the IN key.

No. Name Level Reset

6863 SELECT DELETE FILE AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when DELETE FILE is pressed in the MP function mode.
The file to be deleted is registered by selecting the file and pressing the IN key.

No. Name Level Reset

6864 INPUT MEMORY TO DISK O NO. AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a program is transferred by pressing MEMORY → DISK
key in the MP function mode. The O number in NC memory transferred to disk is registered
when IN key is pressed after keying in the O number.

No. Name Level Reset

6865 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a file is transferred by pressing MEMORY → DISK key
in the MP function mode. Key in file name and press the IN key, so that the file name on
the disk is registered and transfer starts.

Description of Message 223


WIRE EDM Alarm Message

No. Name Level Reset

6866 INPUT DISK TO MEMORY O NO. AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when a program assigned with O No. is transferred by pressing
DISK → MEMORY key in the MP function mode. Key in O No. and press the IN key,
so that O No. for NC memory is reistered, and transfer starts.

No. Name Level Reset

6867 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed COPY FILE is pressed in the MP function mode. Key in file
name and press the IN key, so that the file name at the destination is registered and file
copy starts.

No. Name Level Reset

6868 INPUT FILE NAME AND PUSH [IN] KEY Guide W ARN RESET key

Description : On the DISK DIR. screen (valid for the machines with optional 3.5 inch floppy disk drive),
this message is displayed when RENAME FILE is pressed in the MP function mode.
Key in file name and press the IN key, so that new file name is registered and file
renaming starts.

No. Name Level Reset

6900 END OF SYSTEM Guide W ARN RESET key

Description : This message is displayed when the END is selected on the MENU screen of the automatic
programming function (optional), and then the function ends and the automatic
programming startup screen appears.

224
Alarm Message WIRE EDM

No. Name Level Reset

6901 FAILED OF SYSTEM START Guide W ARN RESET key

Cause : This message is displayed when the start-up of automatic programming function (optional)
falled. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6902 FAILED OF SYSTEM RELEASE Guide W ARN RESET key

Cause : This message is displayed when the release of automatic programming function (optional)
failed. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6903 END OF RAM DISK FORMAT Guide W ARN RESET key

Description : This message is displayed when the RAM disk formatting for automatic programming
function (optional) ended.

No. Name Level Reset

6904 FAILED OF RAM DISK FORMAT Guide W ARN RESET key

Cause : This message is displayed when the RAM disk formatting for automatic programming
function (optional) failed. The VOH card or the ROM on VOH card is faulty.

Remedy : Contact to us of the trouble condition.

No. Name Level Reset

6905 RAM DISK FORMATTING? YES : I N KEY NO : ERASE KEY Guide W ARN RESET key

Description : This message is displayed when the RAM disk is formatted for the automatic programming
function (optional). If the disk is formatted, files stored on the RAM disk are erased. The
message is displayed to prevent files from being erased by mistake.

Description of Message 225


WIRE EDM Alarm Message

No. Name Level Reset

6906 FORMATTING Guide W ARN RESET key

Description : This message is displayed while the RAM disk is being formatted for the automatic
programming function (optional).

No. Name Level Reset

7000 OC TIME ELAPSED ERROR Warning 1 W ARN RESET key

Description : The display of run program, position, etc. with the VOH card in a screen updating operation
was not completed within the specified time (10 sec).

Cause : Defective VOH card or VMC card.

Remedy : In case of frequent occurrence, contact to us.

No. Name Level Reset

7001 OC RESPONSE ERROR Alarm 3 W ARN RESET key

Description : Abnormal interruption was made from VOH card to VMC card during a screen updating to
display run program, position, etc. or when a keyboard key was pressed.

Cause : Defective VOH card or VMC card.

Remedy : In case of frequent occurrence, contact to us.

No. Name Level Reset

7019 OC NONREGISTRY ALARM Alarm 3 W ARN RESET key

Description : An undefined alarm occurred in the VOH card.

Cause : Defective VOH card.

Remedy : In case of frequent occurrence, contact to us.

226
Alarm Message WIRE EDM

No. Name Level Reset

7100 ESC0 RESERVE, RELEASE ERROR Alarm 3 RESET key

7101 ESC0 TIME ELAPSED ERROR Warning 3 W ARN RESET


key

(Option)

Causes : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm the set values of FMS or external devices connected.

No. Name Level Reset

7102 ESC0 START, STOP BITS INCORRECT ORDER Alarm 3 RESET key

(Option)

Description : An error occurred when the data input/output was started or finished via external RS-232C
channel.

Cause : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm the set values of FMS or external devices connected.

No. Name Level Reset

7108 ESC0 FRAMING ERROR (0 STOP BITS) Warning 1 W ARN RESET key

(Option)

Description : The data frame error (0 is detected by the stop bit) was found during data input/output via
external RS-232C channel.

Cause : The bard rate setting of FMS or external I/O device is erroneous.
The data length of FMS or external I/O device is erroneous.

Remedy : Reconfirm the set values of FMS or external devices connected.

Description of Message 227


WIRE EDM Alarm Message

No. Name Level Reset

7109 ESC0 RX OVERRUN Warning 1 W ARN RESET key

7110 ESC0 PARITY ERROR Warning 1 W ARN RESET key

7111 ESC0 BUFFER OVERFLOW Warning 1 W ARN RESET key

7112 ESC0 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

(Option)

Description : (1) The data is read one character each from the external RS-232C channel, but external
RS-232C channel overruns and 4 or more characters are input at a time.
(Message No.7109)
(2) When the data is read one character each from the external RS-232C channel, the
even/odd parity of one character data is erroneous. (Message No.7110)
(3) The input buffer overflows during data reading from the external RS-232C channel.
(Message No.7111)

Cause : FMS or setting of external I/O unit.


Defective VMC card or ROM.

Remedy : (1) Reconfirm the set values of FMS or external devices connected.
(Message No.7109/7110/7111)
(2) Check the connection of RS-232C connectors. (Message No.7112)

No. Name Level Reset

7119 ESC0 NONREGISTRY ALARM Alarm 3 RESET key

(Option)

Description : Unregistered alarm occurred in the external RS-232C channel.

Cause : Defective VMC card or ROM.

Remedy : (1) Operate again or turn power On again.


(2) In case of frequent occurrence, contact to us.

228
Alarm Message WIRE EDM

No. Name Level Reset

7120 ESC1 RESERVE, RELEASE ERROR Alarm 3 RESET key

Description : The error occurred when the program input from a tape reader (optional) started or ended.

Cause : Defective ROM.

Remedy : Contact to us.

No. Name Level Reset

7121 ESC1 TIME ELAPSED ERROR Warning 1 W ARN RESET key

Description : In reading the data with a tape reader (optional), no data was entered within the time set to
the set data No. 22 (10 seconds).

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Contact to us after checking the set value of set data No. 22.

No. Name Level Reset

7122 ESC1 START, STOP BITS INCORRECT ORDER Alarm 3 RESET key

Description : The error occurred when the program input from a tape reader (optional) started or ended.

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Contact to us.

No. Name Level Reset

7128 ESC1 FRAMING ERROR (0 STOP BITS) Warning 1 W ARN RESET key

Description : In reading the data with a tape reader (optional), a data framing error was found (0 was
detected in stop bit).

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

Description of Message 229


WIRE EDM Alarm Message

No. Name Level Reset

7129 ESC1 RX OVERRUN Warning 1 W ARN RESET key

7130 ESC1 PARITY ERROR Warning 1 W ARN RESET key

Description : (1) The data is read from the tape reader (optional) in characters. However, the next data
has been fed due to the delay in reading from the tape reader. (Message No.7129)
(2) When one characte of data was read from the tape reader (optional), its odd/even parity
was different from the specification. (Message No.7130)

Cause : Defective tape reader, VMC card, or ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

No. Name Level Reset

7131 ESC1 BUFFER OVERFLOW Warning 1 W ARN RESET key

Description : While data was being read from the tape reader (optional), the input buffer overflowed.

Cause : Defective ROM.

Remedy : Retry operation, and if this error occurs frequently, contact to us.

No. Name Level Reset

7132 ESC1 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

Description : The initial setting of tape reader (optional) is faulty, or the cable is defective or
disconnected.

Cause : Defective ROM.

Remedy : Check tape reader connectors.


In case of frequent occurrence, contact to us.

230
Alarm Message WIRE EDM

No. Name Level Reset

7139 ESC1 NONREGISTRY ALARM Alarm 3 RESET key

Description : An undefined alarm occurred in the tape reader (optional).

Cause : Defective VMC card, or ROM.

Remedy : Contact to us.

No. Name Level Reset

7140 ESC2 RESERVE, RELEASE ERROR Alarm 3 RESET key

7141 ESC2 TIME ELAPSED ERROR Warning 3 W ARN RESET


key

7142 ESC2 START, STOP ORDER ERROR Alarm 3 RESET key

(Option)

Description : (1) An error occurred when tape input was started or ended by the RS232C.
(Message No.7140)
* ESC2: RS232C interface (2)
(2) When input/output was made through RS232C channel, data was not entered from
more than the time set by the set data.
The set value of the set data No. 0023 setting is 10 s. (Message No.7141)
(3) An error occurred when tape input was started or ended using external RS232C
channel. (Message No.7142)

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

Description of Message 231


WIRE EDM Alarm Message

No. Name Level Reset

7148 ESC2 FRAMING ERROR Warning 1 W ARN RESET key

(Option)

Description : During input/output by the external RS-232C channel, data framing error was found (0 was
detected by stop bit).

Causes : Specification error of transfer speed (baud rate) of external input/output equipment.
Specification error of stop bit lenggh and data length of external input/output equipment.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

No. Name Level Reset

7149 ESC2 RX OVERRUN Warning 1 W ARN RESET key

7150 ESC2 PARITY ERROR Warning 1 W ARN RESET key

7151 ESC2 BUFFER OVERFLOW Warning 1 W ARN RESET key

(Option)

Description : (1) Data is normally read in one character unit from the external RS232C channel but the
channel was overrun and four characters or more were entered simultaneously.
(Message No.7149)
(2) When one character of data was read from the external RS232C channel, its odd/even
parity was different from the specification. (Message No.7150)
(3) While data was being read from the external RS232C channel, the input buffer
overflowed. (Message No.7151)

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Reconfirm set data No. 0021, 0025, and 0026 and set value of external systems connected.

232
Alarm Message WIRE EDM

No. Name Level Reset

7152 ESC2 TERMINAL NOT CONNECTED Warning 1 W ARN RESET key

(Option)

Description : The initial setting of external RS-232C channel is improper, or the cable is defective or dis-
connected.

Causes : Setting of external I/O unit.


Defective VMC card or ROM.

Remedy : Check external RS232C connectors.

No. Name Level Reset

7159 ESC2 NONREGISTRY ALARM Alarm 3 RESET key

(Option)

Description : Meaningless alarm was caused from the external RS232C channel.

Causes : Defective VMC card or ROM.

Remedy : (1) Operate again or turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7300 EIS NOT CONNECTED Alarm 3 RESET key

Description : Defective EIS card connections.

Causes : Defective EIS card.


Defective EIS card connections.

Remedy : Turn power On again.


Check EIS card connectors.
Contact to us.

Description of Message 233


WIRE EDM Alarm Message

No. Name Level Reset

7301 EIS TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When axis was moved and the machining condition was changed, with EIS card a response
was not received within 1–3 seconds.

Cause : The signal communication between VMC and EIS cards.


Defective EIS card.
Defective VMC card or ROM.

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7302 SEND TO EIS NOT OK Alarm 3 See Remedy.

Description : Axis movement or machining condition command cannot be transferred to the EIS card.

Cause : Defective EIS card, VMC card.


Defective EIS card connections.

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7303 ERRONEOUS INTERRUPT FROM EIS Alarm 3 See Remedy.

7304 EIS RESPONSE LENGTH ERROR Alarm 3 See Remedy.

Description : (1) Unexpected interruption was caused from the EIS card. (Message No.7303)
(2) Response format error of data reception from the EIS card. (Message No.7304)

Cause : Defective EIS card or ROM

Remedy : (1) Apply again RESET key or the electric source.


(2) In case of frequent occurrence, contact to us of the trouble condition.

234
Alarm Message WIRE EDM

No. Name Level Reset

7305 EIS PARAMETER INITIALIZE NOT OK Alarm 3 See Remedy.

Description : EIS card cannot be initialized at power ON.

Cause : The ASU cable or ASU terminator is not connected or it is disconnected.

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7306 WRONG OR DAMAGED EIS CARD MOUNTED Alarm 3 RESET key

Cause : EIS card in use is not suitable in combination or EIS common RAM is faulty.
The ASU cable or ASU terminator is not connected or it is disconnected.

Remedy : Apply the normal EIS card.

No. Name Level Reset

7307 EIS-ASC ERROR Alarm 3 RESET key

Causes : (1) The number of axes set to ASU is less than that set to the parameter. Or, the axis No.
setting on the ASU is wrong.
(2) The axis No. setting (rotary switch) on the ASU is overlapped.
(3) The ASU is defective and it cannot communicate with the EIS.

Remedy : Contact to us of the trouble condition.

Description of Message 235


WIRE EDM Alarm Message

No. Name Level Reset

7321 EIS (LOCAL) ROM ERROR Alarm 3 RESET key

7322 EIS (LOCAL) RAM ERROR Alarm 3 See Remedy.

7323 EIS (LOCAL) EXECUTION OF NON-CODE SECTION Alarm 3 See Remedy.

Description : (1) EIS card ROM failed. (Message No.7321)


(2) EIS card RAM failed. (Message No.7322)
(3) Soft error of EIS card. (Message No.7323)

Cause : (1) Defective ROM on EIS card. (Message No.7321, 7323)


(2) Defective RAM on EIS card. (Message No.7322)

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7324 EIS (LOCAL) ASC TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When axis movement data was output from the EIS card to the ASC card, response was
not made within the fixed time.

Causes : Defective ASC card.


Incorrect VMC card DIC switch setting.

Remedy : (1) Turn power ON again.


(2) In case of frequent occurrence, contact to us of the trouble condition.

No. Name Level Reset

7325 EIS (LOCAL) IO TIME ELAPSED ERROR Alarm 3 See Remedy.

Description : When EIS card is use, I/O operation are done to ASC card and resulted in time out.

Causes : EIS or ASC card is faulty.


EIS-ROM is faulty.

Remedy : Contact us of it because the cards must be changed according to the trouble.

236
Alarm Message WIRE EDM

No. Name Level Reset

7330 EIS (LOCAL) NDP ERROR

Description : Not used.

No. Name Level Reset

7331 EIS(LOCAL) MEMORY FULL Alarm 3 See Remedy.

Description : Interpolative EIS block is full.

Causes : EIS-ROM or VMC-FROM is faulty.

Remedy : Contact us of the trouble because ROM system may be faulty.

No. Name Level Reset

7332 EIS (LOCAL) DEAD LOCK Alarm 3 RESET key

Description : Faulty system ROM on the EIS card.

Remedy : The EIS card must be replaced. Contact to us.

No. Name Level Reset

7333 MACHINE COORD. IS OUT OF SOFT LIMIT Alarm 2 RESET key

Cause : Illegal soft limit value.


Machine position beyond soft limit.
Mode switching made while out of soft limit.

Remedy : (1) When the machine is out of limit, jog it to within limit and reset with RESET key.
(2) If the machine position is correct, check the limit value (machine parameters No. 1046–
6051).

Description of Message 237


WIRE EDM Alarm Message

No. Name Level Reset

7340 EIS (LOCAL) NO EQUIPMENT OPTION

Description : Not uded.

No. Name Level Reset

7341 BACK BLOCK OUT DUE TO SHORT WIRE-WORK Alarm 2 RESET key

Description : Wire and work were in contact at start of machining.

Cause : At the start of machining, the head reverse signal was output, but there is no reverse block.
The short between wire and workpiece is caused by a burr of workpiece, wire debris, or
dropped core.

Remedy : (1) Remove foreign matters that causes the short between wire and workpiece.
(2) If a cause is uncertain, check the set value of reverse block timer (machine parameter
No. 779, standard value 5), and contact to us of the trouble condition.

No. Name Level Reset

7342 SHORT STATE WIRE-WORK Alarm 2 RESET key

Cause : During measurement, even upon completion of retract block after 1st touch, wire and work
were still in touch.

Remedy : Check and clean the surface to be measured and wire feed system.

No. Name Level Reset

7343 APPROACH ERROR AT MEASURING Alarm 2 RESET key

Cause : During measurement, commanded movement (approach amount) was completed before
wire and work coming in touch.

Remedy : (1) Change the program or approach point.


(2) If this alarm occurs when a function key is pressed, the approach amount cannot be
changed. In this case, measure with the G codes (G76– ).

238
Alarm Message WIRE EDM

No. Name Level Reset

7344 BACK LENGTH OUT DUE TO SHORT WIRE-WORK Warning 3 W ARN RESET key

Cause : During machining, the head reversed from the front end position, exceeding the value set
to the machine parameter No. 680. The short between wire and workpiece is caused by a
deformed workpiece or dropped core.

Remedy : (1) Remove foreign matters that cause the short between wire and workpiece.
(2) If a cause is uncertain, check the set value of maximum reverse amount (machine
parameter No. 680), and contact to us of the trouble condition.

No. Name Level Reset

7349 EIS NONREGISTRY ALARM Alarm 3 RESET key

Description : An undefined alarm occurred in the EIS card.

Cause : Defective EIS card.

Remedy : (1) Retry operation, or turn off and on the power switch.
(2) If this alarm occurs frequently, contact to us of the trouble condition.

No. Name Level Reset

7800 EMM NOT CONNECTED Warning 1 W ARN RESET key

7801 EMM TIME ELAPSED ERROR Warning 1 W ARN RESET key

7802 EMM COMMAND REPLY ERROR Warning 1 W ARN RESET key

7803 EMM UNREGISTRATION ALARM Warning 1 W ARN RESET key

Cause : Defective VFD card, and ROM.

Remedy : The VFD card and ROM must be replaced. Contact to us of the trouble condition.

Description of Message 239


WIRE EDM Alarm Message

No. Name Level Reset

7900 RS232C EXECUTION Warning 3 See below

7901 COMMAND RETRY ERROR Warning 3 See below

7902 NO RESPONSE OF CONTROL COMMAND Warning 3 See below

7903 ACTION TIME OUT (P/M) Warning 3 See below

7904 NO PALLET (COMMAND STOCKER NO.) Warning 3 See below

7905 PALLET UNIT ERROR Warning 3 See below

7910 EXISTENCE OF WORK ERROR Warning 3 See below

7911 CONFIRMATION REACH Warning 3 See below

7912 UNIT NO. ERROR Warning 3 See below

7913 START COND. SATISFIED (P/M) Warning 3 See below

7914 MC RUN TIME OUT --- ---

7915 RESPONSE DATA ERROR Warning 3 See below

7916 MOVEMENT CONTINUE CANNOT BE DONE (P/M) Alarm 2 See below

7917 PALLET MAGAZINE IS IN STOP CONDITION --- ---

Description : These messages are output for the control of pallet magazine.
For detailed description of messages, see “Wire Electrical Discharge Machine Pallet
Magazine U53 PM4 InstructionManual” or “Wire Electrical Discharge Machine Pallet
Magazine U32 PM12,15,20 Instruction Manual”.

240
Alarm Message WIRE EDM

3. ALARM MESSAGE (INDEX)


( +
6134 (COMPILE 4FH) INTERNAL 6608 + PAGE KEY INVALID ON THIS SCREEN
PROCESSING ERROR 2300 +X EDGE MESURING
6133 (COMPILE 4EH) INTERNAL 2302 +Y EDGE MESURING
PROCESSING ERROR
4017 +Z SOFT OVERTRAVEL
6128 (COMPILE 49H) INTERNAL
4005 +Z OVERTRAVEL
PROCESSING ERROR
4014 +Y SOFT OVERTRAVEL
6127 (COMPILE 48H) INTERNAL
PROCESSING ERROR 4002 +Y OVERTRAVEL
6091 (FATAL) INTERNAL PROCESSING 4013 +X SOFT OVERTRAVEL
ERROR 4001 +X OVERTRAVEL
6115 (MEDIA3) INTERNAL PROCESSING 4016 +V SOFT OVERTRAVEL
ERROR
4004 +V OVERTRAVEL
6065 (MAIN) INTERNAL PROCESSING
4015 +U SOFT OVERTRAVEL
ERROR
4003 +U OVERTRAVEL
6124 (MACRO) TOO COMPLICATED
EXPRESSION (2) 4018 +C SOFT OVERTRAVEL
6123 (MACRO) TOO COMPLICATED 4006 +C OVERTRAVEL
EXPRESSION (1)
6125 (MACRO) TOO COMPLICATED DIVISION
IN EXPRES.

6609 – PAGE KEY INVALID ON THIS SCREEN
6120 (MACRO) MORE THAN 20 VARIABLES IN
EXPRESSION 2301 –X EDGE MESURING

6122 (MACRO) MORE THAN 20 OPERATORS 2303 –Y EDGE MESURING


IN EXPRESSION 2312 –Z AXIS EDGE FACE POSITIONING
6126 (MACRO) MEMORY FULL AT COMPILE 4030 –Z AUTO RUN INTERRUPTED BY
6121 (MACRO) ILLEGAL OPERATOR USAGE OVERTRAVEL

6069 (NPC) INTERNAL PROCESSING ERROR 4023 –Z SOFT OVERTRAVEL

6071 (NPC) INTERNAL PROCESSING ERROR 4011 –Z OVERTRAVEL

6116 (NPC 2EH) INTERNAL PROCESSING 4020 –Y SOFT OVERTRAVEL


ERROR 4008 –Y OVERTRAVEL
6449 (NO USE MESS.) 4019 –X SOFT OVERTRAVEL
6137 (ABO) ALARM BLOCK FOUND! I/O INPUT 4007 –X OVERTRAVEL
ABORTED 4022 –V SOFT OVERTRAVEL
6066 (SUB) INTERNAL PROCESSING ERROR 4010 –V OVERTRAVEL
6099 (R_FILE) INTERNAL PROCESSING 4021 –U SOFT OVERTRAVEL
ERROR
4009 –U OVERTRAVEL
6101 (REWRITE) INTERNAL PROCESSING
ERROR 4024 –C SOFT OVERTRAVEL

6100 (READ) INTERNAL PROCESSING 4012 –C OVERTRAVEL


ERROR

Alarm Message (Index) 241


WIRE EDM Alarm Message

1 6088 AT TAPE REWIND


6825 1:2HD(1.2M) 2:2DD(720K) 3:PG 1162 AT PROTECT
4:2HD(1.44M) 6001 AT MDI EXECUTION
2311 AT M7
2 2314 AT M6 I/O RETURN
6827 2DD(720K) DISK FORMATTING? YES:IN 2309 AT M6
NO:ERASE 1052 AT INDEX FIXED LS ON
6829 2HD(1.44M) DISK FORMATTING? YES:IN 1091 AT DRYRUN
NO:ERASE
2000 AUTOMATIC WIRE THREADING
6826 2HD(1.2M) DISK FORMATTING? YES:IN SKIPPED
NO:ERASE
2007 AUTOMATIC WIRE THREADING RETRY
OVER MAX.
A 2013 AUTOMATIC START HOLE DEVICE NOT
7903 ACTION TIME OUT (P/M) READY
6614 ADDRESS KEY INVALID ON THIS 2420 AUTO TENSION ADJUSTMENT
SCREEN EXECUTED
6351 ADD O No. CAN NOT USED IN mm- 2057 AUTO SUPPLY STOP
MODE 2055 AUTO SUPPLY START
6606 ADD KEY INVALID ON THIS SCREEN 2056 AUTO SUPPLY COMPLETION
4056 AIRDRYER ALARM 6329 AUTO SCALING IMPOSSIBLE
4040 AIR PRESSURE LOW 6326 AUTO SCALING
6119 ALARM BLOCK PRESENT IN PROGRAM 4028 AUTO RUN INTERRUPTED BY
6059 ALARM BLOCK NOT FOUND OVERTRAVEL
6076 ALARM BLOCK FOUND! STOP I/O 25 AUTO POWER OFF BY ALARM OR
WARNING
1810 ALL NC PROGRAMS CLEARED AT PW
OFF BY MISTAKE 2824 AWC START COND. NOT SATISFIED
(SPINDLE MODE)
1508 APPROACH2 ILLEGAL MACHINING
COND. 2804 AWC START COND. NOT SATISFIED
1507 APPROACH1 ILLEGAL MACHINING 2802 AWC MOVE POSITION ERROR
COND. 2834 AWC MAGAZINE IS DURING
7343 APPROACH ERROR AT MEASURING OPERATION
1509 APPROACH E.No. IS E9000~E9999 2009 A.W.T. RETRY TIME OVER FOR SMALL
HOLL A.W.T.
2103 APPROACH CYCLE ERROR AT
MEASURING 2015 A.W.T. RETRY AT REFERENCE HOLE
2202 ARM POSITION INCORRECT 2036 A.W.T. JET FILTER NEEDS REPLACING
2200 ARM NOT STANDBY POSITION 1068 AXIS-COMMAND IS OVER IN 1 BLOCK
2201 ARM LOWER LIMIT SW. OFF
2836 ARM IS DURING OPERATION B
5917 ASU HARDWARE ERROR 4075 BACK TENSION MOTOR OVERLOAD
2018 AT TOUCH RETRY (BT-OL)

242
Alarm Message WIRE EDM

7344 BACK LENGTH OUT DUE TO SHORT 6806 CANCELING!


WIRE-WORK 6816 CANCELED
2041 BACK FLUSHED 6667 CAN’T SET EXECUTING COMMAND
7341 BACK BLOCK OUT DUE TO SHORT 6665 CAN’T SET COMMAND
WIRE-WORK
6111 CAN’T GO TO LIST SCREEN DURING
3014 BACK POWER, UNDER VOLTAGE LIMIT PROG. COMPARE
3013 BACK POWER, OVER VOLTAGE LIMIT 1065 CAN’T CHANGE INCH/MM BY
3015 BACK POWER CHARGE TIME UP PROGRAM
20 BATTERY DROP 6511 CAN NOT FIND COME UNDER
6483 BLOCKS MADE USE OF THE FORMER PROCESS
MODEL DATA 6501 CAN NOT CHANGE RUNNING MODE
1152 BLOCK WITH MORE THAN 126 DIGITS 6512 CAN NOT CHANGE PROCESS STATUS
PRESENT 6509 CAN NOT CHANDE PROCESS DATA BY
6003 BLOCK WAS CUT PROCESS STATUS
6070 BLOCK LARGER THAN 192 CHAR. 6668 CANSELED OF FUNCTION COMMAND
1150 BLOCK FORMAT ERROR 6331 CANNOT STOP DRAWING NOW
1996 BLOCK DATA ERROR (7) 1049 CANNOT MDI RUN DURING MEM RUN
1995 BLOCK DATA ERROR (6) 2808 CANNOT M66-M68 DURING
1994 BLOCK DATA ERROR (5) OPERATION

1993 BLOCK DATA ERROR (4) 1522 CANNOT CONTROL CUTOFF


MACHINING
1992 BLOCK DATA ERROR (3)
6332 CANNOT CHANGE DRAWING SET NOW
1991 BLOCK DATA ERROR (2)
2837 CANNOT AWC SAFETY COVER OPEN
1990 BLOCK DATA ERROR (1) DURING OPERATE
3124 BOOSTER BREAKER TRIPPED 2807 CANNOT AWC SAFETY COVER CLOSE
3009 BOOSTER BREAKER OFF DURING OPERATE
6114 BUBBLE MEMORY OVERFLOW 6653 CANN’T DO MANUAL PROGRAM TX TO
4072 BREAKER(CB9) TRIPPED (CB9-ALM) TERMINAL

3000 BREAKER(CB2~CB5) TRIPPED 6652 CANN’T DO MANUAL PROGRAM RX


FROM TERMINAL
6656 CANN’T CHANGE TERMINAL
C PARAM.UNTIL OFF LINE
2325 C MACHINE HOME ? yes:START KEY 6658 CANN’T CHANGE OF IMC MODE
no:RESET
6451 CARD DATA STORED
2327 C M6 POSITION RETURN ? yes:START
6448 CARD DATA CALLED
KEY no:RESET
3108 CBD UNIT OVERHEAT
2313 C AXIS CENTERING
21 CENTRAL CONTROLLER FAN ALARM
2326 C WORK ZERO RETURN ? yes:START
KEY no:RESET 3018 CPA UNIT OVERHEAT
6270 CALENDAR TIME OVER 2001 CLAMP LEVER OPEN
6132 CALLING SUB PROGRAMS MORE THAN 4068 CIRCULATION PUMP INVERTER ALARM
151 2040 CHANGE SLAG BAG

Alarm Message (Index) 243


WIRE EDM Alarm Message

6659 CHANGE OF IMC MODE 2028 CUTTER UNIT IS NOT VERTICAL OR


1230 CHR’S ENTRY AREA OVER-FLOW RECESSION

1096 CHECK WORK COORD. AND OFFSET 2004 CUTTER MOTION ABNORMAL
VALUE 3022 CWT UNIT OVERHEAT
15 CHECK SUM ERROR (VMC-ROM) 3109 CVS UNIT S OVER VOLTAGE AND OVER
16 CHECK SUM ERROR (PARAMETER) CURRENT

17 CHECK SUM ERROR (EIS-ROM) 3110 CVS UNIT R OVER VOLTAGE AND
OVER CURRENT
6367 CLEAR THE DRAWING
3111 CVS UNIT OVERHEAT
2038 CLEAN RESERVOIR LOW
3104 CVR UNIT S OVERLOAD
6413 COMPLETE DATA SAVING
3105 CVR UNIT R OVERLOAD
6415 COMPLETE DATA REGISTRATION
3118 CVR UNIT 2 BOOSTER OVERHEAT
6143 COMPILING MODEL INFORMATION
3119 CVR UNIT 2 BOOSTER ALARM 2
1164 COMPILE ERROR
3117 CVR UNIT 2 BOOSTER ALARM 1
6105 COMPARING PROGRAM
3102 CVR UNIT 1 OVERHEAT
1044 COMND OVER
3103 CVR UNIT 1 ALARM 2
6261 COMMENT OF HELP IS NO ENTRY
3101 CVR UNIT 1 ALARM 1
7901 COMMAND RETRY ERROR
2999 CUSTOM MACRO MESSAGE 9
1081 COMMAND ERROR IN FIXED CYCLE
MACRO 2998 CUSTOM MACRO MESSAGE 8

6361 COORD. DATA TRANSFERED 2997 CUSTOM MACRO MESSAGE 7

4042 COOLER OVERHEAT 2996 CUSTOM MACRO MESSAGE 6

7911 CONFIRMATION REACH 2995 CUSTOM MACRO MESSAGE 5

6140 COPYING PROGRAM 2994 CUSTOM MACRO MESSAGE 4

6802 COPYING FILE! 2993 CUSTOM MACRO MESSAGE 3

6141 COPY END 2992 CUSTOM MACRO MESSAGE 2

3123 CPA UNIT 4 BOOSTER OVERHEAT 2991 CUSTOM MACRO MESSAGE 1

3122 CPA UNIT 4 BOOSTER ALARM 2990 CUSTOM MACRO MESSAGE 0

3121 CPA UNIT 3 BOOSTER OVERHEAT 6356 CURSOR INCREMENT KEY NOT VALID
NOW
3120 CPA UNIT 3 BOOSTER ALARM
4106 C ZRN DOG POSITION INCORRECT
3115 CPA UNIT 2 OVERHEAT
5526 C UNEFFECTIVE CURRENT OVER
3114 CPA UNIT 2 ALARM
5006 C UNDEFINED ALARM
3113 CPA UNIT 1 OVERHEAT
5066 C TRANSISTOR OVERHEAT
3112 CPA UNIT 1 ALARM
5926 C SERVO ON/OFF CONDITION ERROR
3071 CPF UNIT OVERHEAT
5966 C SERVO NOT READY
3070 CPT UNIT ALARM
5956 C SERVO ALARM
6803 CREATING DIRECTORY!
5076 C REGENERATIVE RESISTOR
3021 CRYSTAL UNIT OVERHEAT OVERHEAT
5991 CSI CARD FPGA WRITE ERROR 5376 C POSITION FEEDBACK
5992 CSI CARD 24V DROP DISCONNECTED

244
Alarm Message WIRE EDM

5546 C PEAK CURRENT OVER 3 6805 DELETING FILE!


5506 C PEAK CURRENT OVER 2 6804 DELETING DIRECTORY!
5496 C PEAK CURRENT OVER 1 6605 DELETE KEY INVALID ON THIS SCREEN
5016 C P FEEDBACK PULSE ERROR 6818 DELETE FILE? YES:IN KEY NO:ERASE
5576 C OVERSPEED KEY

5366 C MOTOR REVOLVING SPEED 1046 DECIMAL POINT ERROR


EXCEEDED 6107 DIFFERENT BLOCK FOUND
5106 C MOTOR OVERHEAT 6855 DIRECTORY DESIGNATION IS NOT
5216 C INVERTER CURRENT OVER USED

5026 C ENCORDER PULSE ERROR 6813 DIRECTORY DELETION COMPLETE

5386 C ENCORDER FEEDBACK 6812 DIRECTORY COMPLETE


DISCONNECTED 6836 DIRECTORY CANNOT BE ERASED
5516 C EFFECTIVE CURRENT OVER 6098 DIVIDING PROGRAM
5336 C DROOP OVER 6095 DIVIDING OF PROGRAM COMPLETED
5246 C CONVERTER VOLTAGE OVER 6064 DIVIDED RESULT IN FILE CANNOT BE
5096 C CONVERTER LOW VOLTAGE EDITED

5226 C CONVERTER CURRENT OVER 6447 DISPLAYING CARD INITIALIZED

5036 C COMMUTATION PULSE ERROR 6335 DISPLAY OF COORD. IMPOSSIBLE

5056 C CIRCUIT PROTECTOR OFF 6843 DISK WRITE ERROR

5256 C ASC WATCHDOG ALARM 6842 DISK SEEK ERROR

5786 C ASC TIME OUT 3 6844 DISK READ ERROR(FORMATTED-


DISK?)
5796 C ASC TIME OUT 2
6838 DISK IS WRITE-PROTECTED
5806 C ASC TIME OUT 1
6837 DISK IS FULL
5606 C ASC PARAMETER INCORRECT
6839 DISK IN POSITION?
5736 C ASC INVERTER CURRENT OVER 2
6819 DISK FORMATTING? YES:IN KEY
5276 C ASC BUS COMMUNICATION ERROR NO:ERASE KEY
5306 C ASC A/D ERROR ch.2 6815 DISK FORMAT COMPLETE
5296 C ASC A/D ERROR ch.1 6840 DISK DATA IS DESTOROYED
5206 C ASC -15V VOLTAGE ALARM 6854 DISABLE FUNCTION UNDER CURRENT
5196 C ASC +15V VOLTAGE ALARM FORMAT
6410 DON’T SAVE RAM MACRO AFTER O
No.10000
D
6411 DON’T SAVE NC PROGRAM
2003 DANCING ROLLER POSITION
ABNORMAL 6654 DON’T MATCH TERM R/T ABORT
6342 DATA RECALL MEMORY EMPTY 6611 DOWN CURSOR KEY INVALID ON THIS
SCREEN
6431 DATA ON CURSOR LINE NOT PERFECT
6366 DRAWING START POINT?
6364 DATA NOT TRANSFERED NOW
6330 DRAWING IMPOSSIBLE
6432 DATA NEEDED AT CURSOR POSITION
6349 DRAWING CLEAR ONLY IN DRAWING
6344 DATA ERROR
RESET STATUS

Alarm Message (Index) 245


WIRE EDM Alarm Message

6336 DRAW FINISHED 6852 EMM FIRMWARE INTERNAL ERROR


6845 DRIVE NUMBER IS NOT CONNECTED 7802 EMM COMMAND REPLY ERROR
6846 DRIVE MAY BE OUT OF ORDER 4065 EMF FILTER ABNORMAL
1072 DUPULICATE INSTRUCTIONS OF G44 1 EMERGENCY STOP
AND G46 1006 END POINT INCORRECT IN G02,G03
1075 DUPULICATE INSTRUCTIONS OF G31 COMND
6425 DUPLICATE G110-G139 BLOCKS IN 6900 END OF SYSTEM
SUCCESSION 6903 END OF RAM DISK FORMAT
6434 END OF EDIT SCREEN
E 6833 ENTER FILE NAME
1503 E No. NOT FOUND 1512 ERASE PROTECTED CONDITION
1813 EDIT STOPPED AT PW OFF BY 6061 ERROR ON KEY-IN LINE
MISTAKE
6005 ERROR IN BLOCK ON KEY-IN LINE
6094 EDIT INHIBITED BY PARAMETER
7303 ERRONEOUS INTERRUPT FROM EIS
1120 EDIT IN BLOCK DISP. OR ERROR IN
7141 ESC2 TIME ELAPSED ERROR
SUB PROGRAM
7152 ESC2 TERMINAL NOT CONNECTED
1119 EDIT IN BLOCK DISP. OR ERROR IN
MAIN PROGRAM 7142 ESC2 START, STOP ORDER ERROR
7307 EIS-ASC ERROR 7149 ESC2 RX OVERRUN
7340 EIS(LOCAL) NO EQUIPMENT OPTION 7140 ESC2 RESERVE, RELEASE ERROR
7301 EIS TIME ELAPSED ERROR 7150 ESC2 PARITY ERROR
7304 EIS RESPONSE LENGTH ERROR 7159 ESC2 NONREGISTRY ALARM
7305 EIS PARAMETER INITIALIZE NOT OK 7148 ESC2 FRAMING ERROR
7300 EIS NOT CONNECTED 7151 ESC2 BUFFER OVERFLOW
7349 EIS NONREGISTRY ALARM 7121 ESC1 TIME ELAPSED ERROR
2102 EIS ALARM (2) 7132 ESC1 TERMINAL NOT CONNECTED
7321 EIS (LOCAL) ROM ERROR 7122 ESC1 START, STOP BITS INCORRECT
ORDER
7322 EIS (LOCAL) RAM ERROR
7129 ESC1 RX OVERRUN
7330 EIS (LOCAL) NDP ERROR
7120 ESC1 RESERVE, RELEASE ERROR
7331 EIS (LOCAL) MEMORY FULL
7130 ESC1 PARITY ERROR
7325 EIS (LOCAL) IO TIME ELAPSED ERROR
7139 ESC1 NONREGISTRY ALARM
7323 EIS (LOCAL) EXECUTION OF NON-
CODE SECTION 7128 ESC1 FRAMING ERROR (0 STOP BITS)
7332 EIS (LOCAL) DEAD LOCK 7131 ESC1 BUFFER OVERFLOW
7324 EIS (LOCAL) ASC TIME ELAPSED 7101 ESC0 TIME ELAPSED ERROR
ERROR 7112 ESC0 TERMINAL NOT CONNECTED
7803 EMM UNREGISTRATION ALARM 7102 ESC0 START, STOP BITS INCORRECT
7801 EMM TIME ELAPSED ERROR ORDER
7800 EMM NOT CONNECTED 7109 ESC0 RX OVERRUN
6851 EMM FIRMWARE RAM CHEK ERROR 7100 ESC0 RESERVE, RELEASE ERROR

246
Alarm Message WIRE EDM

7110 ESC0 PARITY ERROR 4070 FILTER PUMP INVERTER


7119 ESC0 NONREGISTRY ALARM ABNORMAL(INV-F-AL)

7108 ESC0 FRAMING ERROR (0 STOP BITS) 2053 FILTER PRESSURE SENSOR ERROR

7111 ESC0 BUFFER OVERFLOW 2059 FILLING-OFF IS IMPOSSIBLE IN MC


POWER ON
3036 EXTERNAL SEARCH POWER, OVER
VOLTAGE LIMIT 4044 FILL INVERTER ALARM

3037 EXTERNAL MAIN POWER, OVER 6811 FILE WRITE-PROTECT COMPLETE


VOLTAGE LIMIT 6808 FILE TRANSFER COMPLETE
3012 EXTERNAL MAIN POWER OVERHEAT 6810 FILE RENAME COMPLETE
OR CB20 TRIP 6112 FILE Q’TY OVERFLOW
3034 EXTERNAL MAIN POWER CURRENT 6857 FILE NAME IS NOT MP-1 TYPE
OVER
6831 FILE IS WRITE-PROTECTED
3031 EXTERNAL CPA UNIT OVERHEAT
6832 FILE IS FULL
3041 EXTERNAL BACK POWER, UNDER
VOLTAGE LIMIT 6835 FILE EXISTS IN DIRECTORY

3040 EXTERNAL BACK POWER, OVER 6814 FILE DELETION COMPLETE


VOLTAGE LIMIT 6809 FILE COPY COMPLETE
3042 EXTERNAL BACK POWER CHARGE 6820 FILE CANNOT BE COPIED TO
TIME UP IDENTICAL NAME
4060 EXT.CONTROLLER ALARM 2 7 FIRE EXTINGUISHER OPERATED
4061 EXT.CONTROLLER ALARM 1 5 FLAME SENSOR ON
1514 EXISTING E NO SPECIFIED 4067 FLUID TEMPERATURE ALARM
7910 EXISTENCE OF WORK ERROR 2817 FLUID TANK UPPER MODE
4054 EXCESSIVE ENERGIZER WEAR 6663 FOUND OF O NUMBER ERROR
4038 EXCESS WATER PRESSURE (TERMINAL)

4043 EXCESS WATER PRESSURE 6807 FORMATTING!

2415 EXCESS TENSION ERROR 6906 FORMATTING

1136 EXCESS NESTING OF SUB PROGRAM 1220 FORMAT ERROR OF GRAPHIC MACRO
CODE
1199 EXCESS NESTING OF MACRO CALL
3116 FPGA WRITE ERROR
1197 EXCESS NESTING OF G66
4039 EXCESS A.W.T. JET PRESSURE
G
1010 G CODES IN SAME GROUP CAN’T BE IN
F SAME BLOCK
6901 FAILED OF SYSTEM START 1025 G95 IN G41, G42 INVALID
6902 FAILED OF SYSTEM RELEASE 1033 G95 COMND ERROR
6904 FAILED OF RAM DISK FORMAT 1198 G93 SPECIFIED MORE THAN TWICE
4078 FINE A.W.T. UNIT ALARM (VSH-ALM) 1009 G92 SPECIFIED AFTER G48, G68 OR
6334 FIGURE SCALING IMPOSSIBLE G26
6333 FIGURE MOVE IMPOSSIBLE 1067 G92 COMND ERROR
1733 G86, G87 SKIP REMEASURING

Alarm Message (Index) 247


WIRE EDM Alarm Message

1730 G86, G87 PROGRAM FORMAT ERROR 1532 G10(P) COMMAND ERROR
1732 G86, G87 EXCESS STOCK REMOVAL 1539 G10(M) COMMAND ERROR
1736 G86, G87 EXCESS DEVIATION OF 1531 G10(L) COMMAND ERROR
MEASURED DIM. 1537 G10(K) COMMAND ERROR
1085 G590, G591, G592 VALID AT HEAD OF 1536 G10(J) COMMAND ERROR
BLOCK ONLY
1535 G10(I) COMMAND ERROR
1056 G68 COMND ERROR
1538 G10(G) COMMAND ERROR
1030 G53 IS ONLY VALID AFTER REF. POS.
RETURN 1530 G10(E) COMMAND ERROR

1022 G49 COMND WITHOUT OFFSET OR 6325 GRAPHICS DRAWING


TAPER 6350 GRAPHICS DATA SAVED
1062 G49 COMND ERROR 1224 GRAPHIC MACRO CODE OUT OF
1066 G48P_ COMND EXIST AT TAPER DRAWABLE AREA
MODE2 6370 GRAPHIC DATA TRANSFERED
1005 G48, G68 or G26 OVERLAP COMND 2830 GRIPPER FORWARD MODE
1007 G48, G68 COMND ORDER ERROR 2816 GRIPPER CLAMP
1071 G46 IN G40 INVALID 2835 GRIPPER ADVANCE MODE
1019 G44 PROGRAMMED BEFORE G41, G42
1077 G41/G42 P_ COMND ERROR H
1012 G41, G42 IN G02, G03 BLOCK 4027 HEAD PROTECT DETECTED
1028 G4 COMND WITHOUT P, X WORD 6440 HEAD CARD
1074 G31 COMND ERROR 4048 HI PRESS. PUMP EXCESS PRESSURE
1029 G30 IS ONLY VALID AFTER REF. POS. 4047 HI PRESS. INVERTER PUMP THERMAL
RETURN TRIP
1032 G28, G29 COMND ORDER ERROR 2304 HOLE CENTER
1031 G28 COMND ERROR
1057 G26 COMND ERROR
I
1020 G25 COMND WITHOUT OFFSET OR 6072 I/O PROGRAM INPUT EMPTY FILE
TAPER
6073 I/O PROGRAM ADDING TO EXISTING
1060 G24 ERROR (OVERCUT BY NEGATIVE FILE
RAD. CALC.)
6083 I/O PORT NOT READY
1058 G24 ERROR (NOT TANGENT TO
BEFORE, AFTER BLKS) 6081 I/O PORT ERROR

1059 G24 ERROR (INTERSECT. CANNOT BE 6085 I/O OUTPUT STOPPED


DETERMINED) 6087 I/O OUTPUT ABORTED
1021 G24 COMND WITHOUT OFFSET OR 6084 I/O INPUT STOPPED
TAPER 6086 I/O INPUT ABORTED
1023 G22 COMND ERROR 6834 IDENTICAL FILE NAME OR DIR. IS
1003 G2, G3 COMND. MISSING I, J or R VALUE FOUND
1534 G10(R) COMMAND ERROR 2321 IF COEFF. REVICED ? yes:START KEY
1533 G10(Q) COMMAND ERROR no:RESET

248
Alarm Message WIRE EDM

1037 ILLEGAL WORD IN G10 BLOCK 6103 INPUT STARTING N No. FOR PROG.
1149 ILLEGAL WORD IN BLOCK COMPARE

6145 ILLEGAL WIRE DIAMETER 6473 INPUT O No.

6250 ILLEGAL VALUE SET IN MACHINING 2218 INPUT NOZZLE LEN. BEYOND LIMITS
CONDITION 6864 INPUT MEMORY TO DISK O No. AND
1050 ILLEGAL SELECTION OF AUTO MODE PUSH [IN]KEY

1070 ILLEGAL SELECT OF INTERPOLATION 6469 INPUT MASTER BLOCKS O No.


UNIT 6607 INPUT KEY INVALID ON THIS SCREEN
6435 ILLEGAL SCREEN DATA 6867 INPUT FILE NAME AND PUSH [IN] KEY
6504 ILLEGAL SCHDULE MODE 6865 INPUT FILE NAME AND PUSH [IN] KEY
6068 ILLEGAL PROGRAM No. SPECIFIED 6868 INPUT FILE MAME AND PUSH [IN] KEY
6506 ILLEGAL PROCESS No. (SCHEDULE 6866 INPUT DISK TO MEMORY O No. AND
DATA) PUSH [IN] KEY
1015 ILLEGAL PLANE MOVE. COMND EXIST 1061 INCORRECT TAPER PLANE DATA
G41, G42 BLOCK 1078 INCONSISTENT COMND WITH G41/G42
1500 ILLEGAL MACHING COND. SPECIFIED P_ COMND
2012 ILLEGAL MACHINE TYPE SELECTED 1734 IN MEASURE AND MACHINING MODE
6507 ILLEGAL ITEM No. (SCHEDULE DATA) 1073 IMPOSSIBLE TO SET COORD. (G92)
1221 ILLEGAL INPUT-DATA OF GRAPHIC DURING G41, G42
MACRO CODE 1505 IMPOSSIBLE TO ERASE STANDARD
1087 ILLEGAL G04 VALUE COND.

1222 ILLEGAL G CODE IN GRAPHIC MACRO 1504 IMPOSSIBLE TO EDIT STANDARD


CODE COND.

6821 ILLEGAL FILE IS SPECIFIED 4029 IMPOSSIBLE TO CHANGE SOFT


STROKE LIMIT
1700 ILLEGAL FEED RATE PARAMETER
1802 IMPOSSIBLE TO CANCEL INPUT/
6841 ILLEGAL DISK IS USED OUTPUT
6822 ILLEGAL CURSOR POSITION 2215 INVALID M73P1 BEFORE M73S1
1501 ILLEGAL CHANGE DATA OF MACHING 2216 INVALID M73P0 BEFORE M73P1
COND.
6260 INVALID HELP KEY
6623 INHIBITED BY PARAMETER
6735 INVALID EIO No. SPECIFIED
6461 INDIRECT OFFSET DATA IN CONDITION
TABLE 6600 INVALID COMMAND ON KEY-IN LINE

6482 INDIRECT OFFSET CARDS ARE 1000 INTERSECTION POINT OUTSIDE OF


AVAILABLE ONLY ONE PRM 83 LIMIT

2838 INDEX INTERFERENCE CHECK? 6067 INTERPRETATION ERROR


YES:START NO:RESET 6051 INTERNAL PROCESSING ERROR
1151 INPUT/OUTPUT DEVICE ERROR 2048 ION EXCHANGED OFF
6437 INPUT [;]+[ADD-IN]OR[;]+[IN] AFT. INPUT 2031 ION EXCHANGE RESIN NEEDS
DATA REPLACING
1086 INPUT VALUE IS ROUNDED OFF

Alarm Message (Index) 249


WIRE EDM Alarm Message

K 6492 M74 RECORD DISCRIMINATER (P/W/L)


OVERLAP
6740 KEY_IN DATA IS NO GOOD
6490 M74 RECORD BAD NUMBER OF
6010 KEY-IN LINE IS EMPTY
RECORD ID
6013 KEY-IN LINE EMPTY, PRESS SEARCH
6491 M74 RECORD BAD NUMBER OF ITEM
KEY
ID
6621 KEY-IN LINE EMPTY
2207 M73 TIME ELAPSED ERROR
6096 KEY IN PROGRAM No.
2219 M73 PROHIBITED AREA
2205 M73 FORMAT ERROR
L 2206 M73 APROACH ERROR
6443 LAST PROCESS CARD 1506 M71L COMMAND IS 0,1
6012 LAST M.D.I. BLOCK NOT FOUND 2801 M66W-M68W OR M66P-M68P CODE
6442 LAST CONDITION CARD MISSING
6441 LAST CARD 2800 M66W-M68W CODE MISSING (AWC
6613 LEFT CURSOR KEY INVALID ON THIS RANDOM OFF)
SCREEN 2806 M66-M68 INTERRUPTED BY AWC
2430 LESS WIRE REMAINS SAFETY COVER OPEN

6655 LINE INFOMATION IS NOT ON LINE 2820 M63S CODE MISSING

3063 LL POWER SETTING ERROR (3) 2826 M60 CODE MISSING

3062 LL POWER SETTING ERROR (2) 2064 M6 Y POSITION INCORRECT

3061 LL POWER SETTING ERROR (1) 2310 M6 SHIFT RETURN

3060 LL POWER SETTING ERROR (0) 1742 M6 SEARCHED BY M74, A.W.T. MISSED
(2)
3050 LL POWER OVERVOLTAGE
1741 M6 SEARCHED BY M74, A.W.T. MISSED
3052 LL POWER OVERLOAD (1)
3051 LL POWER OVERHEAT 2308 M6 POSITION RETURN
4041 LOWER PUMP INVERTER ABNORMAL 1098 M6 INVALID IN TAPER MODE
4046 LOWER HI PRESS. INVERTER PUMP 1002 M02, M30 PROGRAMED BEFORE
ABNORMAL OFFSET CANCEL (G40)
2071 LOWER HEAD WATER PRESS. LOW 6751 MASKED BECAUSE FUNCTION IS NOT
2073 LOWER HEAD PUMP ROTATION FREQ. SUPPORTED
LIMIT 6515 MAKING IN GOOD ORDER
2815 MAGAZINE UPPER MODE
M 1181 MACRO VARIABLE VALUE ERROR
2027 M28Q NUMERICAL COMND ERROR 1180 MACRO VARIABLE No. ERROR
1521 M90 COMND ERROR 6516 MACRO ERROR
1137 M99 PRESENT IN MAIN PROGRAM 1185 MACRO DIVISOR IS 0
1526 M8 BLOCK DIVISION INVALID IN G40 1139 MACRO COMND PRESENT AT TAPE
6493 M74 RECORD ITEM VALUE IS BEYOND MODE
THE LIMITS 1102 MACRO COMND ORDER ERROR
1184 MACRO CALCULATION ERROR

250
Alarm Message WIRE EDM

1187 MACRO CALCULATION ACCURACY 2101 MEASUREMENT IMPOSSIBLE, WIRE


ERROR (2) TOUCHES WORK
1186 MACRO CALCULATION ACCURACY 1731 MEASURE AND MACHINING MODE
ERROR (1) MEASURING
1525 MACHING SKIP UNTILL M8 BLOCK BY 1735 MEASURE AND MACHINING MODE
M90Q1 COMPLETION
2058 MACHING IS POSSIBLE IN WORK TANK 2404 MEASURE 4TH TENSION
FILLED 2403 MEASURE 3RD TENSION
6363 MACHINE INFO. TRANSFERED 2402 MEASURE 2ND TENSION
2307 MACHINE HOME 2401 MEASURE 1ST TENSION
7333 MACHINE COORD. IS OUT OF 1167 MEMORY SHORTAGE
SOFTLIMIT
1036 MEMORY PROTECT PARAM. ILLEGAL
6477 MASTER BLOCKS WERE READ BY G10
6471 MASTER BLOCKS OUTPUT 6113 MEMORY OVERFLOW
COMPLETED
6056 MEMORY FULL
3010 MAIN POWER, OVER VOLTAGE LIMIT
6053 MEMORY FULL
3011 MAIN POWER OVERHEAT OR CB20
TRIP 6514 MEMORIZE A PACK OP PROCESS DATA

3033 MAIN POWER CURRENT OVER 1511 MISTAKEN ERASE PROTECTED


CONDITION
11 MC POWER, –15VDC DROP
26 MISMATCHED ASC UNIT
13 MC POWER, +24VDC DROP
1008 MIRROR IMAGE (G71) COMND ERROR
12 MC POWER, +15VDC DROP
6472 MODEL DATA OUTPUT COMPLETED
2814 MC RUN TIME OUT (5)
6457 MODEL DATA DELETED AND ADDED
2813 MC RUN TIME OUT (4)
6455 MODEL DATA DELETED
2812 MC RUN TIME OUT (3)
6459 MODEL DATA CANNOT BE DELETED
2811 MC RUN TIME OUT (2) AND ADDED
2810 MC RUN TIME OUT (1) 6458 MODEL DATA CANNOT BE DELETED
7914 MC RUN TIME OUT 6456 MODEL DATA ADDED
2017 MC SEQUENCE MACRO PROGRAM 6464 MODEL BLOCKS OUTPUT COMPLETED
ERROR
6427 MODEL BLOCKS ARE NOT ENTERED
1083 MDI, MEM RUN INVALID DURING MAN. COMPLETELY
ZERO RETURN
6426 MODEL BLOCKS ARE NOT COMPILED
1014 MDI or M6 DURING G41, G42
6142 MODEL BLOCK NOT PRESENT
1722 MEASURING SKIP (DRY RUN, MACH (G100-G139)
LOCK, GRAPHICS)
6429 MODEL BLOCK CHANGE COMPLETED
1716 MEASURING COMND SPECIFIED AXIS
ERROR 6428 MODEL BLOCK ADD-IN COMPLETED

1717 MEASURING COMND ANGLE 2803 MODAL W SET VALUE ERROR


REGISTER ERROR 1024 MOVEMENT END COORD. WITHIN
1720 MEASURING APPROACH NEVER PROHIBITED AREA
TOUCHED PART 7916 MOVEMENT CONTINUE BE NOT DONE
(P/M)

Alarm Message (Index) 251


WIRE EDM Alarm Message

1039 MOVEMENT COMND ON OPTION AXIS 6454 NO NEXT DATA


1069 MOVE Z AXIS TO HEIGHT OF Z POS. 6601 NO MORE DISPLAYABLE PAGES
DISPLAY 2065 NONCONTACT POINT SEARCHING
6348 MOVE TO THIS POSITION EXECUTION
6347 MOVE FROM THIS POSITION 2066 NONCONTACT POINT SEARCHING
6353 MOVE CURSOR AND SET DATA COMPLETION

2833 MOVE ARM TO SIDE OF AWC 2067 NONCONTACT POINT NOT FOUND
MAGAZINE 2828 NOT ZERO RETURN AWC MAGAZINE
6622 NOT VALID IN START, STOP STS&HW,
ZERO RET MODE
N
1001 NOT TANGENT DUE TO OFFSET
1132 N No. NOT FOUND
CHANGE, OUTSIDE RAD.
1079 N No. NOT FOUND FOR I/O CANSEL
6502 NOT MEMORY MODE OR ALARM SIGN
MACRO
EXIST
6131 NEST LEVEL ABOVE 10
6006 NOT IN RESET STATUS
4 NC, –15VDC DROP
6430 NOT APPLICABLE TO MODEL BLOCK
2 NC, +24VDC DROP
6650 NOW IMC MODE IS REMOTE MODE
3 NC, +15VDC DROP
6651 NOW IMC MODE IS LOCAL MODE
6004 NO BLOCK PRESENT ON KEY-IN LINE
6412 NOW DATA SAVING
1138 NO M99 IN SUB PROGRAM
6414 NOW DATA REGISTRY !
1043 NO M02, M30 IN MAIN PROGRAM
6015 NPC INTERNAL ERROR
6453 NO LAST DATA
1161 NPC COMND No. INCORRECT
6470 NO INPUT DATA
1160 NPC COMND No. ERROR
6097 NO FILE TO STORE DIVIDED PROGRAM
1047 NUMERICAL COMND ERROR
6830 NO FILE OR DIR. NAME FOUND
6618 NUMBER TOO SMALL ON KEY-IN LINE
6109 NO DIFFERENCES FOUND
6617 NUMBER TOO LARGE ON KEY-IN LINE
4077 NO WIRE AT WIRE BOBBIN (BT-LL, WB-
6619 NUMBER OUT OF RANGE ON KEY-IN
LS)
LINE
2010 NO WIRE AT EDGE SENSER (WT-SEN)
6002 NUMBER OF BLOCKS EXCEEDS MDI
1513 NO USER CONDITION AREA CAPCITY
6460 NO USE 6620 NUMBER HAS TOO MANY DIGITS ON
6450 NO STORED DATA KEY-IN LINE
7902 NO RESPONSE OF CONTROL 6129 No. OF "[","]" IN PROGRAM DOES NOT
COMMAND MATCH
6481 NO REGISTERED DATA
6025 NO PROGRAM IS RUNNING O
6510 NO PROCESS TO EXECUTE 1118 O No. (MAIN,SUB) IS NOT REGISTERED
2047 NO PALLET IN CHUCK IN MEMORY

7904 NO PALETTE (COMMAND STOCKER 6055 O No. NOT FOUND


NO.) 6360 O No. N No. TRANSFERED
1196 NO O No. IN G93 SPECIFIED 1116 O No. IS NOT WITHIN 1~9999

252
Alarm Message WIRE EDM

6138 O No. FOUND AFTER FIRST BLOCK 1018 OVERCUT CAUSED BY G44
1163 O No. EXISTENT COMPENSATION

6343 O No. ERROR


6054 O No. ALREADY USED P
6661 OCCURRENCE OF FILE OPEN ERROR 2827 P.F. DURING M66-68 R.P.F.? yes:START
(TERMINAL) no:RESET
7000 OC TIME ELAPSED ERROR 7905 PALETTE UNIT ERROR
7001 OC RESPONSE ERROR 7917 PALETTE MAGAZINE IS IN STOP
CONDITION
7019 OC NONREGISTRY ALARM
19 PARAMETERS INITIALIZED
6462 OFFSET DATA TRANSFERED
6824 PARAMETER SETTING ERROR FOR
6357 OFFSET DATA TRANSFERED
FORMAT SELECTION
6463 OFFSET DATA CANNOT BE
2411 PERIODICAL TENSION ADJUSTMENT
TRANSFERED
STARTED
1013 OFFSET CANCELLED (G40) IN G2, G3
2412 PERIODICAL TENSION ADJUSTMENT
BLOCK
COMPLETED
6400 ONLY VALID WITH OPTIONAL ITEM
3017 PEAK CURRENT OVER
6402 ONLY VALID IN MANUAL MODE &
6828 PG DISK FORMATTING? YES:IN
RESET STATUS
NO:ERASE
6401 ONLY VALID IN MANUAL MODE
1004 PLANE INCONSISTENT IN G02,G03
2809 ONLY VALID IN MANUAL MODE COMND
6354 ONLY POSSIBLE WITH ROTATE ANGLE 6657 PLEASE PUSH F.KEY (TERM RX OR
0 OR 90 TERM TX)
6513 OPERATION WITH INPUT "P[PROCESS 2062 PLEASE M6 I/O RETURN
No.]"
6436 PLEASE INPUT [;]+[ADD-IN] OR [;]+[IN]
4066 OPEN WORK TANK COVER DETECTED
6139 PLEASE INPUT "D" TO DELETE
4049 OPEN GUIDE DETECTED
2061 PLEASE CONFIRM WIRE THREADING
4050 OPEN COVER DETECTED CONDITION
1011 OPTIONAL G CODE SPECIFIED 2060 PLEASE CONFIRM WIRE CUTOFF
1502 OPTION MACHING COND. SPECIFIED CONDITION
8 OVERTRAVEL (OT2) 6664 PLEASE CHECK OF CHANNEL LINE TO
TERMINAL
6475 OUTPUTTING MODEL DATA
2903 PORTABLE (FPB) OUTPUT ERROR (2)
6467 OUTPUTTING MODEL BLOCKS
2902 PORTABLE (FPB) OUTPUT ERROR (1)
6074 OUTPUT OF PROGRAM TO I/O
2901 PORTABLE (FPB) NOT CONNECTED
1041 OVERLAP COMND FOR POWER
SUPPLY 2905 PORTABLE (FPB) INPUT ERROR (2)
1042 OVERLAP COMND FOR MACHINE 2904 PORTABLE (FPB) INPUT ERROR (1)
CONTROL 2211 POWER FAILURE DURING M73
1016 OVERCUT CAUSED BY OFFSET OR 1097 POWER FAILURE
TAPER
4076 POWDER CLUTCH NEEDS REPLACING
1026 OVERCUT CAUSED BY G44 (TN-ALM)
Q-COMPENSATION

Alarm Message (Index) 253


WIRE EDM Alarm Message

4201 POWDER CLUTCH NEEDS REPLACING Q


(TN-ALM)
6465 QUIT & CLOSE ? yes:IN KEY no:ERASE
2818 PREVENTIVE SPINDLE & GRIPPER, KEY
MAGAZINE CLASH
2819 PREVENTIVE MAGAZINE & GRIPPER
CLASH R
4026 PREVENTIVE HEAD PROTECT 2022 R.W.B/R.P.F M6PQR FORMAT ERROR

4025 PREVENTIVE CENTERRING PLATE 22 RAM ERROR


PROTECT 6905 RAM DISK FORMATTING? YES:IN KEY
1182 PROHIBITED MACRO VAL. IN THIS NO:ERASE KEY
TYPE MACHINE 2414 RANGE OVER AT TENSION
6452 PROHIBITED LOCKING ADJUSTMENT

6079 PROGRAM I/O OUTPUT COMPLETED 1063 RADIUS OVERCUT BY G44

6078 PROGRAM I/O INPUT COMPLETED 6476 READING BLOCKS

6092 PROGRAM I/O CANCELLED 6817 REPLACE? YES:IN KEY NO:ERASE KEY

6077 PROGRAM I/O ABORTED 2016 REFERENCE HOLE RETRY OVERTIMES

1165 PROGRAM HEAD 1092 RECOVERY WIRE BREAK OVERTIMES

6136 PROGRAM ERASING,PLEASE WAIT 1090 RECOVERY WIRE BREAK

1166 PROGRAM END 1094 RECOVERY POWER FAILURE INVALID

6106 PROGRAM COMPARE STOPPED 1093 RECOVERY POWER FAILURE (WAIT


FOR PRM No.575)
6110 PROGRAM COMPARE ABORTED
7915 RESPONSE DATA ERROR
6108 PROGRAM COMPARE ABORTED
3107 RESERVE 2
6135 PROGRAM CLOSING,PLEASE WAIT
3106 RESERVE 1
6052 PROGRAM BEING RUN CANNOT BE
EDITED 1084 RETURN, RECOVERY W. BREAK NOT IN
EFFECT
6102 PROGRAM BEING RUN CANNOT BE
EDITED 1099 RETURN NOT EXECUTED

6063 PROGRAM BEING RUN CANNOT BE 1082 RETURN IS ONLY DURING MANUAL
DELETED RUN

6060 PROGRAM BEING RUN CANNOT BE 6612 RIGHT CURSOR KEY INVALID ON THIS
DELETED SCREEN

27 PROCESS OF POWER FAIL 35 ROM-MACRO NOT ENOUGH AREA


UNCOMPLETELY 34 ROM-MACRO IS NO ENTRY
6505 PROCESS IS NOT STORED 36 ROM-MACRO ERROR
6503 PROCESS DATA IS EDITING 4092 RUN MODE LOCKING!
6508 PROCESS DATA ACCESS ERROR 6847 RS232C UNCONNECTED
6666 PUSH COMPLETE OR ABORT END KEY 6849 RS232C TIME ELAPSED ERROR
2032 PUMPS SWITCHED OFF 6850 RS232C ILLEGAL PARAMETER
4071 PUMP OVERLOAD (P-MAL) 7900 RS232C EXECUTION
4037 PUMP INVERTER ABNORMAL 6848 RS232C COMMUNICATION ERROR
3045 PULSE CONTROL ABNORMAL

254
Alarm Message WIRE EDM

S 7342 SHORT STATE WIRE-WORK


1076 SAVING OR RESTRATION ERROR OF 2026 SLUICE PLATE HEIGHT CONTROLED
INSIDE COORD. BY Z POS.
4090 SAFETY GUARD OPEN 2025 SLUICE PLATE DRIVING UNIT
ABNORMAL
5916 SBC DETECTION WATCHDOG ALARM
2024 SLUICE OVERTRAVEL OR MOTOR
5912 SBC DETECTION VERTICAL PARITY
CURRENT OVER
ALARM
2217 SLUG NOT PRESENT AT MAGNET
5915 SBC DETECTION TRANSMISSION TIME
OUT 1223 SO MANY G CODE IN GRAPHIC MACRO
CODE
5914 SBC DETECTION TRANSMISSION
ERROR 6014 SPECIFY O No. OR N No. BEFORE
INPUT KEY
5900 SBC DETECTION NONREGISTRY
ALARM 6355 SPECIFIED PARAMETER NOT FOUND
5911 SBC DETECTION HORIZONTAL PARITY 6341 SPECIFIED O No. NOT FOUND
ALARM 6474 SPECIFIED O No. IS NOT EMPTY
5913 SBC DETECTION DUPLICATE AXIS 6480 SPECIFIED O No. IS EDITING
DECLARED
6057 SPECIFIED N No. NOT FOUND
6338 SCALE DECIDED
6026 SPECIFIED MACRO VARIABLE No. NOT
6352 SCREEN NOT VALID DURING TRACE FOUND
MACHING DRAW
6468 SPECIFIED CONDITION CARD IS NOT
5990 SERVO HARDWARE ERROR USED
7302 SEND TO EIS NOT OK 6058 SPECIFIED CHARACTER STRING NOT
6093 SEARCHING FOUND
2014 SEARCHIN NEXT PROCESS M6 BY M74 2825 SPINDLE UNCLAMP MODE
6011 SEARCHED BLOCK NOT FOUND 2823 SPINDLE START POSITION ERROR
3008 SEARCH POWER OVERHEAT 2821 SPINDLE No. RANGE OVER
6604 SEARCH KEY INVALID ON THIS 6365 STROKE FRAME CANNOT BE
SCREEN DISPLAYED
6346 SELECT UPPER LEFT CORNER 2210 STOP STS DUE TO M73
6862 SELECT RENAME FILE AND PUSH [IN] 1740 STOP STS BY M74, PROCESSES WERE
KEY SKIPPED
6345 SELECT LOWER RIGHT CORNER 1523 STOP BEFORE M08
6860 SELECT DISK TO MEMORY FILE AND 1524 STOP AFTER M08
PUSH [IN] KEY 6500 START, STOP, RESET KEYS ARE
6863 SELECT DELETE FILE AND PUSH [IN] INVALID
KEY 2039 START SUPPLYING TO CLEAN TANK
6861 SELECT COPY FILE AND PUSH [IN] KEY FOR TANK FILL
3007 SEARCH POWER, OVER VOLTAGE 2315 START POSITION RETURN
LIMIT 6433 START COORD. TRANSFERED
3030 SEARCH POWER FUSE TRIP 7913 START COND. NOT SATISFIED (P/M)
2831 SHUTTER IS CLOSED 6478 STANDARD CONDITIONS CANNOT BE
DELETED

Alarm Message (Index) 255


WIRE EDM Alarm Message

2344 SUCTION NOZZLE ADJUSTMENT 2019 TOUCH RETRY OVERTIMES


(O13904) 6801 TRANSFERRING FILE!
1200 SUB. PRO FORMAT ERROR (L/R, B) 6375 TRANSFER GRAPH. DATA? yes:IN KEY
6853 SYSTEM ERROR no:ERASE KEY
1811 SYS. RESERVE PRO-CLEARED AT PW 1540 TRANSFER CAN ONLY IN RESET MODE
OFF BY MISTAKE 1800 TV ERROR AT I/O INPUT
2829 TURNING-OVER POS. OF GRIPPER IS
T AWC MAGAZINE
2023 TAPER MODE = 2 ! (= DRAW PLANE) 2832 TURN OVER IN GRIPPER
6358 TAPER DATA TRANSFERED
1064 TAPER COMND WITHOUT G41 G42 U
2322 TAPER ANGLE 3~15 DEGREE 1054 U, V COMND ON TAPER
6090 TAPE REWIND ERROR 1055 U, V COMND ON G2, G3 BLOCK
6089 TAPE REWIND DONE 2011 U, V AXIS NOT ZERO BEFORE A.W.T.
6082 TAPE READER NOT READY START (M6)

6080 TAPE READER ERROR 1045 UNDEFINED G, M COMND

6062 TAPE ERROR 7912 UNIT NO. ERROR

2405 TANK MUST BE FILLED BEFORE 6616 UNNECESSARY LETTER ON KEY-IN


SENSING LINE

2020 TANK DOOR UNLOCK 6610 UP CURSOR KEY INVALID ON THIS


SCREEN
2431 TENSION CONTROL ALARM
4036 UPPER PUMP INVERTER ABNORMAL
2416 TENSION ADJUSTMENT PROHIBITED
(THIN WIRE) 4045 UPPER HI PRESS. INVERTER PUMP
ABNORMAL
2400 TENSION ADJUSTMENT COMPLETED
2070 UPPER HEAD WATER PRESS. LOW
6615 TEN KEY INVALID ON THIS SCREEN
2037 UPPER HEAD SUBMERGED
6660 TERMINAL IS DISABLE
2072 UPPER HEAD PUMP ROTATION FREQ.
6662 TERMINAL IS BUSY NOW LIMIT
1801 TH ERROR AT I/O INPUT 6750 USE MASKING PARAMETER NO ****
6262 THIS KEY IS INVALID ON HELP DISPLAY (BIT * )
3001 THERMAL(K3~K6) TRIPPED 1051 USE COND. NOT MET FOR ADDITIONAL
1080 THE MANUAL RUN KEY IS INVALID AXIS
NOW 1812 USER PROGRAM CLEARED AT PW OFF
6800 THE FUNCTION KEY DEPRESSED IS BY MISTAKE
INVALID 6479 USER AREA IS FULL
2410 TIMEUP OF PERIODICAL TENSION 4103 U ZRN DOG POSITION INCORRECT
ADJUSTMENT 5523 U UNEFFECTIVE CURRENT OVER
6104 TO CONTINUE,CLEAR KEY-IN LINE OR 5003 U UNDEFINED ALARM
ENTER "C"
5063 U TRANSISTOR OVERHEAT
6016 TO CANCEL MDI, PRESS f.c, MDI
CANCEL KEY 5923 U SERVO ON/OFF CONDITION ERROR
5963 U SERVO NOT READY

256
Alarm Message WIRE EDM

5953 U SERVO ALARM 2805 VALID IN AWC SAFETY COVER OPEN


5073 U REGENERATIVE RESISTOR 2305 VERTICAL ALIGNMNT
OVERHEAT 6823 VOLUME LABEL WITHIN 11
5373 U POSITION FEEDBACK CHARACTERS
DISCONNECTED 4104 V ZRN DOG POSITION INCORRECT
5543 U PEAK CURRENT OVER 3 5524 V UNEFFECTIVE CURRENT OVER
5503 U PEAK CURRENT OVER 2 5004 V UNDEFINED ALARM
5493 U PEAK CURRENT OVER 1 5064 V TRANSISTOR OVERHEAT
5013 U P FEEDBACK PULSE ERROR 5924 V SERVO ON/OFF CONDITION ERROR
5573 U OVERSPEED 5964 V SERVO NOT READY
5363 U MOTOR REVOLVING SPEED 5954 V SERVO ALARM
EXCEEDED
5074 V REGENERATIVE RESISTOR
5103 U MOTOR OVERHEAT OVERHEAT
5213 U INVERTER CURRENT OVER 5374 V POSITION FEEDBACK
5023 U ENCORDER PULSE ERROR DISCONNECTED
5383 U ENCORDER FEEDBACK 5544 V PEAK CURRENT OVER 3
DISCONNECTED 5504 V PEAK CURRENT OVER 2
5513 U EFFECTIVE CURRENT OVER 5494 V PEAK CURRENT OVER 1
5333 U DROOP OVER 5014 V P FEEDBACK PULSE ERROR
5243 U CONVERTER VOLTAGE OVER 5574 V OVERSPEED
5093 U CONVERTER LOW VOLTAGE 5364 V MOTOR REVOLVING SPEED
5223 U CONVERTER CURRENT OVER EXCEEDED
5033 U COMMUTATION PULSE ERROR 5104 V MOTOR OVERHEAT
5053 U CIRCUIT PROTECTOR OFF 5214 V INVERTER CURRENT OVER
5253 U ASC WATCHDOG ALARM 5024 V ENCORDER PULSE ERROR
5783 U ASC TIME OUT 3 5384 V ENCORDER FEEDBACK
5793 U ASC TIME OUT 2 DISCONNECTED

5803 U ASC TIME OUT 1 5514 V EFFECTIVE CURRENT OVER

5603 U ASC PARAMETER INCORRECT 5334 V DROOP OVER

5733 U ASC INVERTER CURRENT OVER 2 5244 V CONVERTER VOLTAGE OVER

5273 U ASC BUS COMMUNICATION ERROR 5094 V CONVERTER LOW VOLTAGE

5303 U ASC A/D ERROR ch.2 5224 V CONVERTER CURRENT OVER

5293 U ASC A/D ERROR ch.1 5034 V COMMUTATION PULSE ERROR

5203 U ASC –15V VOLTAGE ALARM 5054 V CIRCUIT PROTECTOR OFF

5193 U ASC +15V VOLTAGE ALARM 5254 V ASC WATCHDOG ALARM


5784 V ASC TIME OUT 3
5794 V ASC TIME OUT 2
V
5804 V ASC TIME OUT 1
4069 VACUUM UNIT INVERTER ALARM
5604 V ASC PARAMETER INCORRECT
6630 VALID ONLY WITH OPTIONAL ITEM
5734 V ASC INVERTER CURRENT OVER 2

Alarm Message (Index) 257


WIRE EDM Alarm Message

5274 V ASC BUS COMMUNICATION ERROR 2822 WORK UNCLAMP PROHIBITED AREA
5304 V ASC A/D ERROR ch.2 2021 WORK TANK UPPER LIMIT
5294 V ASC A/D ERROR ch.1 2044 WORK TANK UP/DOWN MOTOR
5204 V ASC –15V VOLTAGE ALARM OVERLOAD

5194 V ASC +15V VOLTAGE ALARM 2045 WORK TANK POSITION IS BELOW FILL
LOWER LIMIT
2042 WORK TANK FLUID LEVEL LOW
W 6359 WORK OFFSET TRANSFERED
2043 WAIT UNTILL WORK TANK FLUID LEVEL
2331 WORK DRYING ON
UP
2330 WORK DRYING OFF
2051 WATER RESERVOIR2 FILTER NEEDS
REPLACING 6466 WORK COORDINATES TRANSFERED
2052 WATER RESERVOIR1, 2 FILTERS NEED 6603 WORK COORDINATE CAN ONLY BE
REPLACING SET IN RESET STS
2050 WATER RESERVOIR1 FILTER NEEDS 1017 MORE THAN 2 NON-MOVEMENT BLKS
REPLACING DURING G41,G42
2034 WATER RESERVOIR UPPER 1038 WORD DATA ERROR IN G10 BLOCK
LIMITSWITCH BROKEN 7306 WRONG OR DAMAGED EIS CARD
2033 WATER RESERVOIR LOW MOUNTED
2035 WATER RESERVOIR FILTER NEEDS 1510 WRITE PROTECTED CONDITION
REPLACING 6602 WRITE PROTECTED
2054 WATER OVER-FLOW TO PUMPS STOP
2046 WATER MODE ALLOWING FLUSHING X
AT TANK FILL
4101 X ZRN DOG POSITION INCORRECT
2049 WATER IS OFF
5521 X UNEFFECTIVE CURRENT OVER
2030 WATER CONDUCTIVITY DOWN
5001 X UNDEFINED ALARM
6856 WILDCARD(*,?) CAN NOT USE
5061 XTRANSISTOR OVERHEAT
4051 WIR-ST MOTOR OVERLOAD
5921 X SERVO ON/OFF CONDITION ERROR
2005 WIRE WAS REVERSED BUT STILL
5961 X SERVO NOT READY
TOUCHES WORK
5951 X SERVO ALARM
2002 WIRE REVERSE FEED TIME OVER
5071 X REGENERATIVE RESISTOR
2008 WIRE NOT PRESENT AT OPTICAL
OVERHEAT
SENSOR (WL-SEN1)
5371 X POSITION FEEDBACK
2432 WIRE IS NOT FED WITH WINDING
DISCONNECTED
SHAFT RELEASED
5541 X PEAK CURRENT OVER 3
2006 WIRE FORWARD FEED TIME OVER
5501 X PEAK CURRENT OVER 2
2029 WIRE FORWARD FEED LENGTH OVER
5491 X PEAK CURRENT OVER 1
2063 WIRE BREAK IN M06
5011 X P FEEDBACK PULSE ERROR
2413 WIRE BREAK AT TENSION
ADJUSTMENT 5571 X OVERSPEED
1095 WIRE BREAK 5361 X MOTOR REVOLVING SPEED
EXCEEDED
2306 WORK ZERO RETURN

258
Alarm Message WIRE EDM

5101 X MOTOR OVERHEAT 5012 Y P FEEDBACK PULSE ERROR


5211 X INVERTER CURRENT OVER 5572 Y OVERSPEED
5021 X ENCORDER PULSE ERROR 5362 Y MOTOR REVOLVING SPEED
5381 X ENCORDER FEEDBACK EXCEEDED
DISCONNECTED 5102 Y MOTOR OVERHEAT
5511 X EFFECTIVE CURRENT OVER 5212 Y INVERTER CURRENT OVER
5331 X DROOP OVER 5022 Y ENCORDER PULSE ERROR
5241 X CONVERTER VOLTAGE OVER 5382 Y ENCORDER FEEDBACK
5091 X CONVERTER LOW VOLTAGE DISCONNECTED

5221 X CONVERTER CURRENT OVER 5512 Y EFFECTIVE CURRENT OVER

5031 X COMMUTATION PULSE ERROR 5332 Y DROOP OVER

5051 X CIRCUIT PROTECTOR OFF 5242 Y CONVERTER VOLTAGE OVER

5251 X ASC WATCHDOG ALARM 5092 Y CONVERTER LOW VOLTAGE

5781 X ASC TIME OUT 3 5222 Y CONVERTER CURRENT OVER

5791 X ASC TIME OUT 2 5032 Y COMMUTATION PULSE ERROR

5801 X ASC TIME OUT 1 5052 Y CIRCUIT PROTECTOR OFF

5601 X ASC PARAMETER INCORRECT 5252 Y ASC WATCHDOG ALARM

5731 X ASC INVERTER CURRENT OVER 2 5782 Y ASC TIME OUT 3

5271 X ASC BUS COMMUNICATION ERROR 5792 Y ASC TIME OUT 2

5301 X ASC A/D ERROR ch.2 5802 Y ASC TIME OUT 1

5291 X ASC A/D ERROR ch.1 5602 Y ASC PARAMETER INCORRECT

5201 X ASC –15V VOLTAGE ALARM 5732 Y ASC INVERTER CURRENT OVER 2

5191 X ASC +15V VOLTAGE ALARM 5272 Y ASC BUS COMMUNICATION ERROR
5302 Y ASC A/D ERROR ch.2
5292 Y ASC A/D ERROR ch.1
Y
5202 Y ASC –15V VOLTAGE ALARM
4102 Y ZRN DOG POSITION INCORRECT
5192 Y ASC +15V VOLTAGE ALARM
5522 Y UNEFFECTIVE CURRENT OVER
5002 Y UNDEFINED ALARM
5062 Y TRANSISTOR OVERHEAT Z
5922 Y SERVO ON/OFF CONDITION ERROR 2320 Z WORK ZERO RETURN ? yes:START
KEY no:RESET
5962 Y SERVO NOT READY
4083 Z STROKE RESTRICTION IMPOSSIBLE!
5952 Y SERVO ALARM
4081 Z STROKE RESTRICTING!
5072 Y REGENERATIVE RESISTOR
OVERHEAT 4085 Z STROKE RESTRICTED!

5372 Y POSITION FEEDBACK 4084 Z STROKE EXPANSION IMPOSSIBLE!


DISCONNECTED 4082 Z STROKE EXPANDING!
5542 Y PEAK CURRENT OVER 3 4086 Z STROKE EXPANDED!
5502 Y PEAK CURRENT OVER 2 4105 Z ZRN DOG POSITION INCORRECT
5492 Y PEAK CURRENT OVER 1 5525 Z UNEFFECTIVE CURRENT OVER

Alarm Message (Index) 259


WIRE EDM Alarm Message

5005 Z UNDEFINED ALARM 4087 Z AXIS LOWERS DURING REFERENCE


5065 Z TRANSISTOR OVERHEAT POSITION RETURN

5925 Z SERVO ON/OFF CONDITION ERROR 4031 Z AXIS LOCK OR C AXIS LOCK ON

5965 Z SERVO NOT READY 1048 ZERO RETURN NOT EXECUTED

5955 Z SERVO ALARM


5075 Z REGENERATIVE RESISTOR
OVERHEAT
5375 Z POSITION FEEDBACK
DISCONNECTED
5545 Z PEAK CURRENT OVER 3
5505 Z PEAK CURRENT OVER 2
5495 Z PEAK CURRENT OVER 1
5015 Z P FEEDBACK PULSE ERROR
5575 Z OVERSPEED
5365 Z MOTOR REVOLVING SPEED
EXCEEDED
5105 Z MOTOR OVERHEAT
5215 Z INVERTER CURRENT OVER
5025 Z ENCORDER PULSE ERROR
5385 Z ENCORDER FEEDBACK
DISCONNECTED
5515 Z EFFECTIVE CURRENT OVER
5335 Z DROOP OVER
5245 Z CONVERTER VOLTAGE OVER
5095 Z CONVERTER LOW VOLTAGE
5225 Z CONVERTER CURRENT OVER
5035 Z COMMUTATION PULSE ERROR
5055 Z CIRCUIT PROTECTOR OFF
5255 Z ASC WATCHDOG ALARM
5785 Z ASC TIME OUT 3
5795 Z ASC TIME OUT 2
5805 Z ASC TIME OUT 1
5605 Z ASC PARAMETER INCORRECT
5735 Z ASC INVERTER CURRENT OVER 2
5275 Z ASC BUS COMMUNICATION ERROR
5305 Z ASC A/D ERROR ch.2
5295 Z ASC A/D ERROR ch.1
5205 Z ASC –15V VOLTAGE ALARM
5195 Z ASC +15V VOLTAGE ALARM

260

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