Faro Manual

VERSION 1.
0
BASIC MEASUREMENT TRAINING WORKBOOK
FAROARMUSB
JUNE 2005
STUDENTS BOOK
CAM2
MEASURE
©FARO Technologies, Inc. 2005. All rights reserved.
No part of this publication may be reproduced, or transmitted in any form or by any means
without written permission of FARO Technologies Inc.
FARO TECHNOLOGIES INC. MAKES NO WARRANTY, EITHER EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, REGARDING THE
FARO ARM AND ITS MATERIALS, AND MAKES SUCH MATERIALS AVAILABLE
SOLELY ON AN “AS-IS” BASIS.
IN NO EVENT SHALL FARO TECHNOLOGIES INC. BE LIABLE TO ANYONE FOR

SPECIAL, COLLATERAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES IN
CONNECTION WITH OR ARISING OUT OF THE PURCHASE OR USE OF THE FARO
ARM OR ITS MATERIALS. THE SOLE AND EXCLUSIVE LIABILITY TO FARO
TECHNOLOGIES INC. REGARDLESS OF THE FORM OF ACTION, SHALL NOT
EXCEED THE PURCHASE PRICE OF THE MATERIALS DESCRIBED HEREIN.
The information contained in this manual is subject to change without notice and does not
represent a commitment on the part of FARO Technologies Inc.
FaroArm® CAM2® SPC Graph® and SPC Process® are registered trademarks of FARO
Technologies Inc.
Windows® and Excel® are registered trademarks of Microsoft, Inc.
DATAPAGE® is a registered trademark of Brown & Sharpe, Inc.
Pro/ENGINEER® is a registered trademark of Parametric Technology Corporation.
CATIA® is a registered trademark of Dassault Systemes.
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FARO Technologies, Inc. Internal Control File Locations:

F:\CONTROL\REFERENC\08PRODUC\ENGLISH\Prdpub13\08m13e10 - FARO USB Arm Basic Measurement Training Workbook for the Student - June 2005.pdf
F:\CONTROL\RECORDS\05MANUFA\PARTSPEC\XH17-0360.pdf
• Course Introduction:
• This course will explain DIRECT (Dimensional Inspection Reverse

Engineering and Control Tool) applications of the FaroArm.
• This course is designed to provide the basic skills necessary to measure a

part, check a part, and compare measurements to nominal CAD files.
• There will be lectures, as well as hands-on exercises that will allow the
student to practice the skills learned.
E
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Basic Measurement Training Workbook
Version 1.0 June 2005
Course Checklist
Chapter 1: Hardware Overview
❑ FaroArm Control Station
❑ Setting up the FaroArm
❑ Connecting the Computer
❑ Referencing the Encoders
❑ FaroArm Handle Buttons
❑ FaroArm Errors
❑ Important Topics - Hardware Overview
Chapter 2: Hardware Overview Practical
❑ Practical Exercise
Chapter 3: Introduction to CAM2 Measure
❑ Using this manual
❑ Starting CAM2 Measure
❑ Screen Layout
❑ Graphics Field
❑ DRO Window
❑ Pull-down Menus
❑ Toolbar Buttons
❑ Output Control Bar
❑ Status Bar
❑ Control Bars
❑ CAM2 Measure HELP
❑ About CAM2
❑ Hotkeys - Viewing
❑ Hotkeys - Viewing (on numeric keypad)
❑ Shortcuts - Viewing (with the mouse)
❑ Hotkeys - Commands
❑ Important Topics - Introduction to CAM2 Measure
Chapter 4: Probe Calibration and FaroArm Certification
❑ Calibration and Certification
❑ What is Calibration?
❑ Certification
❑ Probe Calibration
❑ XYZ Location
❑ Probe Calibration Error
❑ Single Hole Method
❑ Auxiliary Switch
❑ Important Topics - Probe Calibration and FaroArm Certification
i

Practical
❑ Probe Calibration
❑ Calibrate Probe
❑ Single Point Certification
Chapter 6: Feature Measurement
❑ Types of Features
❑ 2D Features
❑ 3D Features
❑ Compensation
❑ Plane Compensation
❑ Compensation of a 2D Feature
❑ Review Features
❑ Printing
❑ Erasing
❑ Important Topics - Feature Measurement
Chapter 7: Feature Measurement Practical
❑ Practical Exercises
❑ Execute Mode
❑ View Control
❑ Review Features
Chapter 8: Basic Part Measurements
❑ Coordinate Systems
❑ What is a Coordinate System?
❑ Alignments
❑ Feature Reducibility
❑ Feature Reducibility Exercise
❑ Constructions
❑ What is a Construction?
❑ Common Constructions
❑ Dimensions
❑ What is a Dimension?
❑ Tricky Dimensions
❑ Important Topics - Basic Part Measurement
Chapter 9: Basic Part Measurements Practical
❑ Setting the Alignment
❑ Feature Measurements
❑ Constructions
ii
❑ Changing Labels from Review Features

❑ Dimensions
❑ Printing and Saving a Text Report
❑ Save The Measurements
❑ Additional Coordinate Systems
❑ Switching between coordinate systems.
❑ Save Again
Chapter 10: Checking a Part
❑ Nominals
❑ What is a Nominal?
❑ Types of Nominals
❑ CAD to Part Alignments
❑ CAD=Part
❑ Important Topics - Checking a Part
Chapter 11: Checking a Part Practical
❑ Getting the Nominals
❑ Setting the Alignment
❑ Measuring Features and Adding Nominals
❑ Adding a Nominal through Review Features
❑ Save Again
Chapter 12: Checking a Part with CAD
❑ Why Work with CAD?
❑ CAD Terminology
❑ Types of CAD Data
❑ IGES
❑ 3DM
❑ VDA
❑ Measurement Template
❑ Iterative Alignment (Best Fit)
❑ Automatic Nominal Association
❑ Important Topics - Checking a Part With CAD
Chapter 13: Checking a Part with CAD Practical
❑ Translating an IGES File
❑ Measuring the Alignment Features
❑ Setting an Iterative Alignment
❑ Measure the Remaining Features
❑ Modifying On-Screen Labels
iii

❑ Save Again
Chapter 14: Advanced Dimensions
❑ Geometric Characteristics and Symbols
❑ Form Dimensions
❑ Orientation Dimensions
❑ Parallelism
❑ Perpendicularity
❑ Concentricity
❑ True Position Dimensions
❑ RFS (Regardless of Feature Size)
❑ MMC (Maximum Material Condition)
❑ Important Topics - Advanced Dimensions
Chapter 15: Advanced Dimensions Practical
❑ Constructing Nominals
❑ Creating a Nominal Alignment
❑ Measure the Datum Features
❑ Constructing the Measured Alignment
❑ Position Dimensions
Chapter 16: Surface Measurement
❑ Why Measure a Surface?
❑ Surface Measurement Commands
❑ Inspect Surface
❑ Surface Edge Point
❑ Surface Point
❑ Home In Point
❑ Important Topics - Surface Measurement
Chapter 17: Surface Measurement Practical
❑ Translating and Adding the CAD data
❑ Measuring and Creating an Alignment
❑ CAD=Part
❑ Save the Measurements
❑ Checking a Surface
❑ Checking an Edge
❑ Using Home In Points
❑ Save Again
iv
Chapter 18: Measurement Automation

❑ Learn Mode
❑ On-Line Learn
❑ Off-Line Learn
❑ Execute Mode
❑ Important Topics - Measurement Automation
Chapter 19: On-Line Measurement Automation
Practical
❑ Translating and Adding CAD
❑ Start Learning
❑ Measure Alignment/Datum Features
❑ Creating an Alignment
❑ Constructions and Dimensions
❑ Generating a Report
❑ End Learn.
❑ Execute Mode
Chapter 20: Off-Line Measurement Automation
Practical
❑ Translating and Adding CAD
❑ Start Learning
❑ Add Alignment/Datum Features
❑ Adding an Alignment
❑ Measuring Features
❑ Adding Constructions and Dimensions
❑ Generating a Report
❑ End Learn
❑ Execute Mode
Chapter 21: Move Device Position
❑ Purpose
❑ Moving the Device
❑ Realign the Part to the Device
❑ Important Topics - Move Device Position
Chapter 22: Move Device Position Practical
❑ Importing CAD File
❑ Setting the Coordinate System
❑ Measure Features for the Move Device Position
v
❑ Performing the Move Device Position Command

❑ Add Measurements to an Existing Feature
Chapter 23: Introduction to Scanning
❑ What is Scanning
❑ Why Scan
❑ Which Scanning Option to Use?
❑ Freehand Scan
❑ Lock Planes
❑ Editing Scan data
❑ Important Topics - Introduction to Scanning
Chapter 24: Introduction to Scanning Practical
❑ Measuring and Creating an Alignment
❑ CAD=Part
❑ Save the Measurements
❑ Scan Measurement Preference
❑ Freehand Scanning (2D)
❑ Parallel Lock Planes
Chapter 25: Tips and Tricks
❑ The Measurement Track
❑ Examine the Task
❑ Setup Considerations
❑ Setting the Coordinate System and Alignment
❑ Data Collection
❑ Data Output
❑ Other Hints
vi
Version 1.0 - June 2005

• OBJECTIVE – The instructor will demonstrate all the
necessary cable connections and prepare the FaroArm for
measuring. After completing this exercise the student will
know the proper mounting techniques to ensure accurate
measurements.
FaroArm Control Station

Listed below is a few of the common components for the FaroArm Control
Station systems.
❑ Surface Mount Plate

❑ 2 - 6 mm Ball Probe
❑ 1 - 3 mm Ball Probe
❑ FARO Calibration Cone
❑ FARO Calibration Sphere
❑ Wrench
❑ USB Cable
❑ Power Supply with electrical cable
❑ FaroArm Accessories Manual
❑ CAM2 Measure manual
❑ CAM2 Measure Software CD
❑ CAM2 Measure Port Lock - Required to run CAM2 Measure
❑ Dust Cover - Use in dusty environments to protect the FaroArm
when not in use
❑ FaroArm Certification Document
Setting up the FaroArm

The FARO Control Station contains an instruction sheet for the unpacking and
setup of the tripod, computer, FaroArm, and printer.
It is very important that the FaroArm is mounted in a stable relationship to the

part (the part should not move relative to the FaroArm). When in doubt, a dial
indicator can be used to measure the deflection of the base of the FaroArm.
Poor accuracy is generally caused by poor .
1
1 Attach the 3.5 inch threaded ring and surface mount plate to any stable
location. Tighten all mounting bolts to 11.5 N-m (100-inch pounds).
FIGURE 1-1 Mounting the Plate
2 Place the FaroArm on top of the 3.5 inch threaded ring.
3 Screw the threaded collar clamp onto the base of the FaroArm and the
3.5 inch threaded ring.
2
4 Use the wrench to tighten the threaded collar clamp.
FIGURE 1-2 Mounting the FaroArm
Connecting the Computer

The host computer runs the CAM2 Measure software under the Microsoft
Windows (2000, XP) environment.
The port lock plugs into the parallel (printer), or any USB port, and authorizes
CAM2 Measure to operate.
The FaroArm output is through any PC-compatible

computer USB port.
The FaroArm is then connected to the Power Supply cable.
On/Off
• I = On.
SWITCH
• O = Off.
USB
PORT
FIGURE 1-3 FaroArm cable connections
3
For safety reasons, the power cord should be connected .
NOTE: Complete all cable connections before applying power to the

computer and the FaroArm.
1 FaroArm.
2 Computer. 4 5
3 USB Cable.
4 FaroArm Power
Supply.
5 Power Outlet.
3
1 2
FIGURE 1-4 Connecting the Cables
Referencing the Encoders

Each of the six (or seven) encoders in the FaroArm must be
before the system can output data. The end stop
warning window shows all six (or seven) encoders in error until each is
referenced. In a systematic manner, rotate links one through six (or seven)
until each warning clears.
FIGURE 1-5 Referencing the encoders
NOTE: The FaroArm must be properly connected to the host computer

running the measuring software to see the reference dialog box
4
FaroArm Handle Buttons

The FRONT button is used to collect data, and the BACK button to accept the
data.
• The FRONT button is green and nearest the probe.
• The BACK button is red and furthest from the probe.

The FaroArm has two sets of buttons, where the FRONT buttons and BACK
buttons are redundant and wired together internally. When a button is pressed,
the LED light turns on (red or green) and the Computer sounds.
BACK BUTTON
LED FRONT BUTTON
FIGURE 1-6 FaroArm Handle Buttons
FaroArm Errors
The FaroArm error codes are listed in the back of the FaroArm User Manual. If
an error occurs, contact FARO Technologies Customer Support.
• Please have a written description of the error and what was done just
before the error occurred.
• Know the FaroArm Serial Number and the operators Training

Certification Number before calling. The Serial Number is listed on the
base of the FaroArm.
5
Important Topics - Hardware Overview

• The FaroArm should always feel fluid in its movement.
• If excessive force is needed to move to a measuring location, a degree

of freedom has probably been lost.
• The following figures illustrate some of the possible positions of a

FaroArm where a degree of freedom has been lost.
FIGURE 1-7 Loss of a Degree of Freedom
• The 2 Sigma Single Point Accuracy Value is labeled on the FaroArm.

In general, no measurement with the FaroArm should exceed the 3
Sigma Linear Displacement Accuracy Value.
• Poor accuracy is generally caused by poor mounting.
• Connect the power cable last.
• The port lock plugs into the computers parallel port and enables CAM2
Measure.
6

Practical
Practical Exercise
Practice the setup and packing of the FaroArm/CAM2 Measure system, or the
FARO Control Station System.
7
Chapter 2: Hardware Overview Practical
Chapter 3: Introduction to CAM2

Measure
• Objective - The instructor will introduce the CAM2 Measure
user interface. After completing this section the students
will be able to customize system and hardware settings.
Using this manual

The practical sections of this manual include step by step instructions that
instruct you in every step of the process. For example, when we want you to
select a command, you will see the following text.
1 ❑ From the MEASURE menu, select POINT > SURFACE POINT.
You should use the mouse to select the command from the pull-down menu
bar.
FIGURE 3-1 Selecting commands from the menu
2 ❑ After selecting any command, you will see messages in the Output
control bar at the bottom of the screen.
9
Starting CAM2 Measure

Select CAM2 Measure from the Windows START button.
Select the units: inches, or millimeters. This creates a new file on the screen.
NOTE: The units cannot be switched during the measurement session.
The default Part Preferences automatically load, these set the decimal places,
tolerances, report formats, and other part related preferences. You can use
CAM2 Measure without a measuring device. This is often called using CAM2
Measure off line.
Screen Layout
5
3
4
6
1 Graphics Field 2 Toolbar Buttons

3 Digital Read Out (DRO) 4 Output Bar
5 Pull Down menu 6 Status Bar
7 Control Bars
FIGURE 3-2 Screen Layout
NOTE: This figure above shows the default setup, but you customize the
screen layout by dragging the toolbars and control bars.
10
Graphics Field
The major portion of the CAM2 Measure screen is consumed by the graphics
field. This is the area that displays the measurements, and CAD data.
FIGURE 3-3 Graphics Field
DRO Window
The Digital Readout (DRO) Window displays the current coordinate
information from the measuring device. This window is on top of the CAM2
Measure window and you can be move and size it with the mouse. Hide the
window by pressing the D key on the computer keyboard. Press the D key
again to display the DRO Window. These keyboard keys are referred to
as in CAM2 Measure. There are many more hot keys
listed in the back of this section.
FIGURE 3-4 Digital ReadOut
Pull-down Menus
On the top of the screen there is a pull-down menu bar. All the CAM2 Measure
commands can be accessed from the menu bar using the mouse.
FIGURE 3-5 Pull-down menu bar
11
Toolbar Buttons
Along the top of the screen are the toolbars. Toolbars consist of
with pictures that represent the different commands. If the mouse is hovered
over a button for a few seconds a tool tip appears describing the function of the
tool bar button. A longer description also appears at the bottom of the screen in
the Status Bar.
FIGURE 3-6 Toolbar Buttons
Output Control Bar

On the bottom of the screen is the Output Control Bar. Instruction for
the appears here, so take a look at it often. The Output
Control Bar appears automatically when new text is added by the program, and
will collapse after a few seconds.
FIGURE 3-7 Output Control Bar
Status Bar
On the very bottom of the screen is the Status Bar. The description of the
highlighted command appears on this bar, as well as the current units and the
XYZ location of the cursor in the CAD coordinate system.
FIGURE 3-8 Status Bar
12
Control Bars
Along the left side of the screen are the three Control Bars. The Navigator,
Saved Views, and CAD Parts bars provide quick access to some of the more
commonly used commands.
FIGURE 3-9 Control Bars
CAM2 Measure HELP

CAM2 Measure uses a standard Windows HTML Help file. You can search
through the help file by utilizing contents, index, or a keyword by using each
tab on the left side of the Help window. The CAM2 MeasureUser Manual is
also available on the User Manual CD-ROM. You can view, search, and print
the electronic file (*.pdf) using Adobe Acrobat Reader software.
About CAM2
About CAM2 Measure displays the version, build number and FARO
Customer Service contact information.
FIGURE 3-10 About CAM2
13
Hotkeys - Viewing
Keys Command
Zooms In
i
Zooms Out
o
Reset the View, or Zoom All
e
Zoom Window
w
Pan
WUXV
Device View (point the probe and press the
a FRONT button to set the view)
Top View
^
Side View
%
Front View
$
Isometric View
)
Center View
C+t
S+A+E Full Screen
Increase Whisker Scale
S++
Decrease Whisker Scale
-
14
Hotkeys - Viewing (on numeric keypad)

Keys Command
Zooms In
+
Zooms Out
-
Pan
8462
Rotate around X Counterclockwise
7
Rotate around X Clockwise
9
Rotate around Y Counterclockwise
1
Rotate around Y Clockwise
3
Rotate around Z Counterclockwise
0
Rotate around Z Clockwise
.
NOTE: On most Laptop computers there is a L key which switches a
section of the keyboard to function as the numeric keypad from a full size
keyboard.
Shortcuts - Viewing (with the mouse)

Keys Command
Dynamic Zoom
S and drag the Right Mouse button
Mouse Wheel Button Dynamic Zoom
Dynamic Pan
C and drag the Right Mouse button
Dynamic Rotate
CS and drag the Right Mouse button
15
Hotkeys - Commands
Keys Command
Help
É
Cancel
G
Measure a Comp Off Point
Ê
Measure a Comp Axis Point
!
Measure a Plane
Ë
Measure a 2D Line
Ì
Measure a Circle
Ò
Measure a Cylinder
Ó
Measure a Sphere
Ô
Turns off the DRO (digital read out)
d
Change Probe
p
Reset Interferometer (FARO Laser Tracker Only)
t
Set Distance Mode (FARO Laser Tracker Only)
n
Search (FARO Laser Tracker Only)
s
Switch between Single Point and Scan Mode
x
Material Thickness (Sheet Metal commands only)
m
Collect Reading
I
Compensation Point
H
Remove Reading
B
16
Important Topics - Introduction to CAM2

Measure
• Use the toolbar buttons, or the pull-down menu bar to access
commands.
• CAM2 Measure runs both with or without a FaroArm.
• CAM2 Measure translates IGES, VDA, CATIA v4 and v5,

Unigraphics, Parasolid, SolidWorks, Solid Edge and OpenNURBS file
formats. For other CAD formats, use Rhino software to import your
file and save as an OpenNURBS file.
• Never turn off the computer while CAM2 Measure is running.
17
Chapter 4: Probe Calibration and

FaroArm Certification
• OBJECTIVE - The instructor will demonstrate the procedure
for calibrating probes. After completing this section the
student will be able to perform a proper probe calibration
technique.
Calibration and Certification

What is Calibration?
Calibration is the process by which a measurement device is optimized to
perform measurements accurately. The FaroArm is calibrated at the factory
and will maintain its accuracy unless it is damaged.
Probe Calibration
The FaroArm collects data by touching your part with a probe attached to the
end of the handle. Once the probe is attached, the X,Y,Z location of the probe
tip, relative to the FaroArm's coordinate system, must be determined prior to
measuring. Since the circumference of the probe tip always touches the part,
the probe's center must be determined. This is why probe calibration is
necessary.
Calibrate the probe prior to every measurement session, or if you are using
several probes, calibrate each any time you switch. While it is true that a
straight probe can be removed and replaced very accurately, it is still good
practice to perform the probe calibration.
There are two acceptable ways to calibrate a probe.
• Single Hole Method. Recommended for standard ball probes.
• Sphere Method. Recommended for touch trigger probes and point

probes.
In this course we will present the Single Hole method.
19
Certification
Certification is the process by which a measurement device is tested to
determine its accuracy. In this course we will practice the FARO Single Point
method for single point repeatability certification. This test can be
performed before any measurement survey to ensure that
the device is performing within specification.
Probe Calibration
The probe calibration is the most critical task performed during any
measurement session. If the probe calibration is good, the measurements will
be accurate. If the probe calibration is bad, the measurements will not be
accurate.
XYZ Location
The last axis of the arm has its own .

The location of the center of the ball probe will be reported in this coordinate
system. Using the same probe, the FaroArm should be able to repeat this value
with better results than the single-point accuracy of the device.
Probe Calibration Error

A PASS condition indicates a result with a low calibration error (2 Sigma value
equals or below device specification). A FAIL condition indicates a result with
a high calibration error (2 Sigma value above device specification).
FIGURE 4-1 Probe Calibration
20
Single Hole Method
The Single Hole calibration is performed using the

FARO probe calibration cone, or a 5mm machine
drilled hole. The hole does not have to be exactly
5mm, but must be smaller than the probe’s diameter Position #1
with a smooth seat.
All of the points in this method will be collected by

holding down the FRONT button. The FaroArm
will collect points as fast as possible (scanning) Position #2
until the FRONT button is released.

Position #3
Auxiliary Switch
To use a Renishaw touch probe, the Auxiliary switch will need to be activated
by selecting the EDIT button. Be sure to deactivate it when using a hard probe.
Important Topics - Probe Calibration and

FaroArm Certification
• The probe diameter must be specified prior to performing a probe
calibration.
• Probe calibration should be performed anytime the probe is changed or

the probe is damaged.
• The Single Point Certification test is a quick way to see if the FaroArm
is calibrated correctly.
• Proper technique is the most important factor in achieving a good probe

calibration.
21
Chapter 5: Probe Calibration and

FaroArm Certification Practical
Practical Exercise
This exercise will calibrate the probe and perform a single-point certification.
Probe Calibration
The Single Hole calibration is performed using the FARO Calibration Cone, or
machined hole smaller than the diameter of the ball probe. The machined hole
must have a smooth seat, and the ball probe must fix securely in the hole.
Calibrate Probe
1 ❑ From the DEVICES menu, select PROBES.
FIGURE 5-1 Probe Calibration
2 ❑ From the CURRENT PROBE pull down, select 6mm Ball Probe.
3 ❑ Click the Single Hole Method button.
4 ❑ Place the ball probe in the cone in the horizontal position #1.
23
Chapter 5: Probe Calibration and FaroArm Certification Practical
5 ❑ Press and hold the FRONT button.
• Sweep the handle up to vertical position. Be sure that the

ball probe remains seated in the hole
• Release the FRONT button.
FIGURE 5-2 Single Hole Method Sweep 1
CAUTION: The probe must be well-seated in the hole when digitizing all
calibration points. Even one or two poorly digitized points significantly
affects the optimization process, which then has an effect on the accuracy
of the FaroArm.
• Sweep the handle up to vertical position. Be sure that

the ball probe remains seated in the hole
• Sweep the handle up to vertical position. Be sure that the ball

probe remains seated in the hole
24
10 ❑ Press the BACK button
11 ❑ Check the Calibration.
• If Calibration Status = Passed,

click OK.
• If Calibration Status = Failed,
click the RETRY button and
repeat step 4 though 10.
FIGURE 5-5 Pass or Fail?
12 ❑ Repeat the probe calibration two more times.
Results
1 ❑ Click the VIEW LOG button.
FIGURE 5-6 View Log
2 ❑ Compete the following table.
Results:
DX1=______(X1-X2), DY1=______(Y1-Y2), DZ1=______(Z1-Z2)
DX2=______(X2-X3), DY2=______(Y2-Y3), DZ2=______(Z2-Z3)
DX3=______(X3-X1), DY3=______(Y3-Y1), DZ3=______(Z3-Z1)
NOTE: Results should be half the two sigma single point accuracy of the
measurement device. Two sigma single point accuracy is specified on the
device label.
25
Certification
S/N: P08020100763 Date:
Nov 18, 2001
Certified 2 Sigma
Model: P08 Rev: 4.4 Single Point Accuracy: +/- .025 mm.
MADE IN U.S.A.
FIGURE 5-7 Certified two sigma single point accuracy
Single Point Certification

1 ❑ From the MEASURE menu, select CERTIFICATION < SINGLE
POINT.
2 ❑ Place the probe in any of the small holes (P1 - P4) of the FARO
standard demonstration part - base, or in the FARO calibration cone.
3 ❑ Press the FRONT button to start taking points. Take 50 points.

Distribute the points evenly, while fully articulating the FaroArm.
4 ❑ Press the BACK button when done.
5 ❑ Enter information into the ENTER HEADER IMFORMATION dialog box

for the certification report:
• Operator Name = Your Name.

• Name of Part = Single Point Test.
• Serial Number of the current part = 0001.
• Click OK.
FIGURE 5-8 Enter Header Information
6 ❑ The measured 2 sigma value of X,Y and Z should be less than the
specified 2 sigma value for X,Y and Z. Also, the 2 sigma length should
be less than the 2 sigma linear displacement accuracy of the device. If
not, repeat the test.
26
7 ❑ Save the certification report to a file.
• Click the SAVE button.
• Click OK to FILE SAVED.
8 ❑ Click OK.
NOTE: The certification file is saved as the serial number.txt in the SPC
Graph directories: C:\Documents and Settings\All Users\Application
Data\Faro\SPC Graph\Part Name\Serial Number.txt.
27

• OBJECTIVE: The instructor will demonstrate proper
measurement and compensation techniques. After
completion of this section the student will learn to measure
geometric features properly. They will also be able to
differentiate the differences between measured, constructed
and nominal features.
Types of Features
There are two basic types of features in CAM2 Measure,
require a plane of projection, and do not.
29
2D Features
A 2D feature requires a plane of projection. When selecting a 2D feature from
the measurement menu, the
dialog box will appear. You will always need to select the plane to which the
points will be projected. A good way to tell if a feature is 2D is the appearance
of the dialog box.
FIGURE 6-1 Select Plane
2
1
5 4
1. Rectangular Slot 2. Circles
3. Round Slot 4. Ellipse
5. 2D Line
FIGURE 6-2 2D Features
30
3D Features
A 3D feature does not require a plane of projection. 3D features also have
some “depth,” and are displayed as within CAM2 Measure.
2
3
1. Cone 2. Sphere
3. Cylinders
FIGURE 6-3 3D Features
31
Compensation
After the FaroArm’s probe has been calibrated you are ready to start
measuring. When measuring with a ball probe, a point is taken in the center of
the probe each time the FRONT button is pressed. The point actually needs to
be projected the radius of the probe in order for the measurement to be taken in
the correct location. The distance between the point of contact and the center of
probe is known as Probe Offset. This transfer of the point from the center of
the probe to the correct location is known as probe compensation.
1. Probe Tip 2. Center of the probe

3. Probe Offset
FIGURE 6-4 Probe Offset
NOTE: The location of the probe is extremely important when the BACK
button of the FaroArm is pressed.
32
To better explain this subject here are a few examples.
Plane Compensation
FIGURE 6-5 Plane Measurement
A plane is defined using the center of the probe for each point taken with the
FRONT button as shown below.
FIGURE 6-6 Pre-Plane
33
This plane can then be compensated in one of two directions. The correct
compensation depends on where the BACK button is pressed. In this situation
the BACK button is to be pressed above the plane. The plane will then be
compensated down the distance equal to the probe radius.
FIGURE 6-7 Probe Compensation
34
Compensation of a 2D Feature
When measuring a 2D feature the SELECT PLANE dialog box appears. Each
point of the 2D feature is automatically projected to that selected plane.
Compensation for the probe diameter will be performed when measuring 2D
features. When measuring a hole, the hole will be measured as a circle
projected to a selected plane. The compensation point is taken by pressing the
BACK button inside the hole for an inner diameter, outside the post for an
outer diameter. This inner diameter concept is demonstrated below.
Measure at least three points inside the hole.
FIGURE 6-8 Circle Measurement
Each time the FRONT button is pressed that point is automatically projected to
the selected plane.
FIGURE 6-9 Plane Projection
35
A circle is defined.
FIGURE 6-10 Pre-Compensated Circle
By compensating in the center of the hole the circle is offset the distance equal
to the radius of the probe. This results in the correct diameter.
FIGURE 6-11 Circle Compensation
36
Review Features
Review Features allows the operator to see every feature that has been
measured or constructed in a particular measurement session. All data is
displayed in the current alignment.
Printing
From Review Features a graphical text report can be printed to a printer, saved
to a file, or e-mailed.
Erasing
Delete extra or un-needed features with the DELETE icon, or with the
ERASE button in the REVIEW FEATURES dialog box.
Important Topics - Feature Measurement

• A 2D feature requires a plane of projection.
• A 3D feature does not require a plane of projection.
• The FRONT button is used to take measured points. The BACK button
is used to compensate for the radius of the probe.
37

Practical
Practical Exercises
Execute Mode
EXECUTE mode allows the operator to run pre-programmed measurement
routines. To help get accustomed to the FaroArm, measure several of the pre-
programmed measurements.
1 ❑ From the FILE menu, select LEARN/EXECUTE < EXECUTE ONLY.
2 ❑ Click NO when prompted to save changes.
3 ❑ Choose the file type.
NOTE: CAM2 Measure will not prompt you for this information if the
portlock is not authorized to write SoftCheck Tools.
• Select CAM2 Measure Learn File

(*.xln).
• Click OK.
FIGURE 7-1 Choose File type
4 ❑ From the LIST window, select 10REF088_XLN Basic

Measurements.
FIGURE 7-2 Select the Basic Measurements Program
5 ❑ Click the EXECUTE button.
39
6 ❑ Wait a few seconds while the CAD file loads.
7 ❑ Read each COMMENT box.
FIGURE 7-3 Comment box
8 ❑ Click the OK button to clear the comments box.
9 ❑ Follow the glowing targets to measure the points using the FRONT
button on the FaroArm.
10 ❑ Once all the points for a feature are measured, a trickle down tone will
be played by the computer. Press the BACK button on the FaroArm.
REMEMBER: The location of where the BACK button is pressed

determines the direction of the probe compensation.
11 ❑ Measure all the features in the program in the same manner.
NOTE: After you accept the results of each measurement, an on-screen

label adds to the CAD screen. Press the L hot key to automatically arrange
these on-screen labels
The measurement routine is automatically performing alignments,

constructions, and dimensions. These commands will be discussed in detail
in the following chapters.
12 ❑ After the last measurement, the program will prompt the operator to
measure another part, press the FRONT button for YES.
FIGURE 7-4 Repeat the Program?
40
View Control
Run the program again.
Try the following view commands:
Hot Keys - Viewing
Keys Command
Zooms In
i
Zooms Out
o
Reset the View, or Zoom All
e
Zoom Window
w
Pan
WUXV
Device View (point the probe and press the
a FRONT button to set the view)
Top View
^
Side View
%
Front View
$
Isometric View
)
Center View
C+t
S+A+E Full Screen
Increase Whisker Scale
S++
Decrease Whisker Scale
-
41
Hot Keys - Viewing (on numeric keypad)
Keys Command
Zooms In
+
Zooms Out
-
Pan
8462
Rotate around X Counterclockwise
7
Rotate around X Clockwise
9
Rotate around Y Counterclockwise
1
Rotate around Y Clockwise
3
Rotate around Z Counterclockwise
0
Rotate around Z Clockwise
.
NOTE: On most Laptop computers there is a L key which switches a
section of the keyboard to function as the numeric keypad from a full size
keyboard.
At the end of the program, when prompted to measure another part, press the
BACK button for NO. The graphics screen now contains all of the features that
have just been measured and all of the nominal features from the program.
42
Review Features
To view the measurement data, use the Review Features command.
1 ❑ From the FILE menu, select REVIEW FEATURES.
FIGURE 7-5 Review Features
2 ❑ Take a look at the features by selecting them in the FEATURE LIST.
NOTE: Measurements have the M_ prefix. Constructions have the C_

prefix. Nominals have the N_ prefix.
43
Chapter 8: Basic Part

Measurements
• OBJECTIVE: The instructor will introduce coordinate
systems and alignments. After completion of this section
the student will understand the concepts of plane (3), line
(2), and point (1) reducibility. The student will gain an
understand of how and why coordinate systems are used.
Coordinate Systems
What is a Coordinate System?
Coordinate systems are XYZ reference frames built from measured features.
Start by measuring the features that will be used to construct a coordinate
system. These are sometimes called features.
CAM2 Measure offers many ways to establish coordinate systems, in this

section two of the most common coordinate systems: the 3-2-1 and the Line-
Line will be presented. CAM2 Measure also allows the operator to
set up different coordinate systems and switch between
them. New coordinate systems can be created from existing coordinate
systems.
45
Two coordinate systems that are used in this class:
1 The XYZ coordinate system of the measurement device and of the

nominal features are known as the World Coordinate System or WCS
(1).
2 The XYZ coordinates that are constructed from a coordinate system on

the part are know as the Users Coordinate System or UCS (2).
1 Device, Software or Nominal Coordinate System

2 Part or Constructed Coordinate System
FIGURE 8-1 Coordinate System
Alignments
What is an Alignment?
The term alignment comes from the traditional (Coordinate

Measuring Machine), to indicate that the part needs to be to the
coordinate system of the machine.
In CAM2 Measure, the coordinate system of the measured features is aligned

with the coordinate system of nominal features. This allows you to compare
the measured part to the design data. The process is also known as CAD to Part
alignment.
An alignment should be as soon as possible.
46
Feature Reducibility
Feature Reducibility is a term used to describe that one type of feature can be
used like another type for alignments, constructions and dimensions.
For example, a circle is , that means

it can be used like a point for alignments, constructions, or dimmensions.
FIGURE 8-2 Point Reducability
A Circle is also Line reducible and Plane reducible.
FIGURE 8-3 Line and Plane Reducability
47
Feature Reducibility Exercise

Complete the following feature reducibility table:
Plane Line Point
Arc
Circle
Cylinder
Cone
Ellipse
Line
Plane
Point
48
Plane Line Point
Rectan-
gular Slot
Round
Slot
Sphere
49
Constructions
What is a Construction?
A construction allows you to create features that cannot be measured directly.
Sometimes points or other features are specified on a drawing but do not
actually exist on the part. For example, the intersection of two lines where the
corner has a fillet or radius.
Common Constructions
The following is a list of some of the more common constructions used in basic
measurement:
1 Point:
• Line/Line: Intersection of two lines.
• Line/Feature: Intersection of line and another feature. (Such as

plane or sphere)
FIGURE 8-4 Intersection Point
50
2 Circle:
• Best-fit: Bolt circle diameters.
FIGURE 8-5 Bolt Hole Circle
3 Plane:
• Parallel: Constructs a plane at a known distance from another plane.
• Bisector: Constructs a plane between two planes.
There are many constructions available. Review the constructions to evaluate

which commands can be applied to a measurement task.
51
Dimensions
What is a Dimension?
A dimension describes the relationship between two or more features. There
are several types of dimensions available in CAM2 Measure:
1 Length: Displays the 3D distance between two features as well as the

change in X, Y and Z.
FIGURE 8-6 Point to Point distance
FIGURE 8-7 Point to Line distance
52
FIGURE 8-8 Point to Plane distance
53
2 Angle: Displays the angle between two (or three) features.
FIGURE 8-9 Angle Line to Line
3 Orientation: These are geometric dimensioning and tolerancing

(GD&T) features that display a length result. CAM2 Measure has a
separate pull-down menu for a variety of GD&T dimensions.
54
Tricky Dimensions
Most CAM2 Measure dimensions are fairly straight forward, but there are few
that are confusing:
Dimension > Length > Line to Line, or Dimension > Length > Plane to Plane:
This gives the minimum distance between two features. The length is
measured from the center point of one feature to the perpendicular distance
of the other feature. Selecting the features in the opposite order will
generate a different result.
FIGURE 8-10 Dimension Line/Line or Plane/Plane
A measured or constructed point on one of the features and the

Dimension > Length > Point to Line, or
Dimension > Length > Point to Plane command provides the best solution.
55
Important Topics - Basic Part Measurement

• All coordinate systems behave in the same manner. Each coordinate
system requires a plane, a line, and a point.
• Feature reducibility is a term used to describe a feature for coordinate

systems, constructions, and dimensions.
• A best fit circle is constructed using at least three point reducible

features.
56
Chapter 9: Basic Part

Measurements Practical
Practical Exercise
Using the base plate of the demo part, complete a typical measurement session.
In the first exercise, the EXECUTE command was used. This exercise will
allow you to be more independent and select the commands from the pull-
down menu bar
Set the alignment by measuring the datum features. In this case, the top face of
the plate will be the base plane and the edges of the plate will define the X-axis
and origin respectively.
1
C P3 8 2 P4 D
9
10
F 7 3
A 4 B
P1 6 P2
FIGURE 9-1 FARO Demonstration Part
Setting the Alignment

For this practical, start with a new file and load the correct part preferences.
As default, CAM2 Measure automatically loads millimeters as the units, ± 1.27

as the tolerances, and a DRO display of 4 numbers after the decimal. It is very
likely that your part will not use these values. However, CAM2 Measure has
the ability to modify, save and load part preferences.
57
1 ❑ From the FILE menu, select NEW.
2 ❑ Click NO to save changes.
• Drawing Units = Millimeters.

• Click OK.
FIGURE 9-2 Drawing Units
3 ❑ From the FILE menu, select PREFERENCES.
4 ❑ From the PART PREFERENCES, click LOAD.
• Choose the Metric-0.25mm.xpp

file.
• Click OPEN.
FIGURE 9-3 Load Tolerances
5 ❑ Click OK.
NOTE: Loading the Metric-0.25mm file will change all the tolerances to
±0.25mm. This will be the default value for every new feature added to
CAM2 Measure.
58
6 ❑ From the MEASURE menu, select PLANE.
7 ❑ Measure the plane on the top of the plate.
• Take four or five points

on the top of the plate
by pressing the FRONT
button.
• Pull up off the surface
and press the BACK
button.
FIGURE 9-4 Measure XY Plane
8 ❑ Take a look at the results.
• The CENTER XYZ values

describe the location of the
center of the plane.
• The NORMAL IJK values
describe the direction of
the plane.
• RMS is the Root Mean
Square value of the fit.
• STAND DEV is the Standard Deviation of the fit.

• MAX and MIN descirbe the measured point above and below the fit.
• FORM is the sum of MAX and MIN.
• If everything looks good, press the FRONT button to accept the results.
• If it doesn’t look good, press the BACK button to reject. Then re-measure
the plane.
FIGURE 9-5 Plane Results
NOTE: The number of digits for the label (001) is determined by the
Application Preference, Miscellaneous, Number of Digits for Label. The
default value is three.
NOTE: The decimal place values are determined by the Part Preference,
Display Decimal Places. The default value is four places to the left, three to
the right.
59
9 ❑ After accepting a plane, press the BACK button or the ESC key to
cancel the plane measurement command.
NOTE: CAM2 Measure always continues to measure additional features

until receiving a command to stop. Stop, or Cancel, the command by
pressing the BACK button or by pressing the ESC key.
10 ❑ From the MEASURE menu, select LINE < 2D LINE.
11 ❑ The SELECT PLANE dialog appears.
• Select a Plane = M_PLANE001. This will

be the plane to which the points are
projected.
• Offset = 0.
• Click OK.
NOTE: After you accept the results of each circle measurement, an on-
screen label adds to the CAD screen. Press the L hot key to automatically
arrange these on-screen labels
60
12 ❑ Measure the line on the edge that is nearest Cylinder G. Start from the
edge by Sphere A, working towards Sphere B.

on the side of the plate
by pressing the
FRONT button.
• Pull away from the
surface and press the
BACK button.
FIGURE 9-7 Measure X Axis
• The POINT XYZ values

describe the first point on
the line.
• The AXIS IJK values
describe the direction of
the line.
• RMS is the Root Mean
Square value of the fit.
• STAND DEV is the Standard Deviation of the fit.

• MAX and MIN descirbe the measured point above and below the fit.
• FORM is the sum of MAX and MIN.
the line.
FIGURE 9-8 Line Results
61
14 ❑ Continue with the Measure 2D Line command.
• Measure the line nearest

Slot F. Measure in the
direction from Sphere A
towards Sphere C.
FIGURE 9-9 Measure Y Intercept
NOTE: The Part Preference for Auto Plane Selection is set to LAST
(default). This will place all 2D features on the last plane selected in the
SELECT PLANE dialog.
• If everything looks good,

press the FRONT button
to accept the results.
• If it doesn’t look good,
press the BACK button to
reject. Then re-measure
the line.
62
16 ❑ From the CONSTRUCT menu, select COORDINATE SYSTEM <

LINE/LINE.
• Select a Plane = M_PLANE001.

• Line Defined X-Axis = M_LINE001
• Select a Line = M_LINE002.
• Select CONSTRUCTED radio button.
• Click OK.
FIGURE 9-11 Line/Line Intersect Coordinate System
NOTE: The Z Rotation IJK is the vector of the previous Z Axis relative to
the new Z Axis. The Translation XYZ values shows where the coordinate
system has moved. The Z Angle Rotation is the angle between the previous
Z Axis and the new Z Axis. RMS is the Root Mean Square value of the fit.
STAND DEV is the Standard Deviation of the fit. MAX AND MIN descirbe
the measured point above and below the fit. FORM is the sum of MAX and
MIN.
17 ❑ Click OK to accept the coordinate system results.
18 ❑ From the ALIGNMENT menu, select CAD = PART (This step will be
discussed in the next chapter).
• Measured Coordinate System =

C_COORDSYS001.
• Nominal Coordinate System =
*WORLD*.
• Scale Option = None.
• Click OK. ca
S
FIGURE 9-12 CAD=Part Alignment
NOTE: The Z Rotation IJK is the vector of the previous Z Axis relative to
the new Z Axis. The Translation XYZ values shows where the alignment
has moved. The Z Angle Rotation is the angle between the previous Z Axis
and the new Z Axis. RMS is the Root Mean Square value of the fit. STAND
DEV is the Standard Deviation of the fit. MAX and MIN descirbe the
measured point above and below the fit. FORM is the sum of MAX and MIN.
SCALE is the model scale used in temperature compensation.
63
19 ❑ Click OK to accept the alignment results.
FIGURE 9-13 Base Plate Alignment
Feature Measurements
Measure the holes in the circular pattern starting with the hole that is labeled 1.
See “FARO Demonstration Part” on page 57.
1 ❑ From the MEASURE menu, select CIRCLE.

projected.
• Offset = 0.
• Click OK.
64
3 ❑ Measure the holes in the circular pattern starting with the hole that is
labeled 1.

around the circle by
pressing the FRONT
button.
• Move to the center of
the hole and press the
BACK button.
FIGURE 9-15 Measure Circle 1
NOTE: In the RESULTS dialog box, the View Style changes from Simple to
Tabular. After any alignment command, the View Style automatically
changes to the Tabular style.

describe the location of
the center of the circle.
• The DIAMETER value
describes the Diameter of
the circle.
• FORM is the sum of MAX
and MIN.
the circle.
FIGURE 9-16 Circle Results
65
5 ❑ CAM2 Measure always continues to measure circles until the

command is canceled.
• Continue measuring all

eight circles in the
pattern (2-8).
FIGURE 9-17 Measure Circles 2 -8
NOTE: After you accept the results of each circle measurement, an on-
screen label adds to the CAD screen. Press the L hot key to automatically
arrange these on-screen labels.
FIGURE 9-18 Measured Circles 1 through 8
66
Constructions
Determine the diameter of the bolt circle pattern of the eight holes.
1 ❑ From the CONSTRUCT menu, select CIRCLE < BEST FIT.
• Selected Choices = M_CIRCLE001 through

M_CIRCLE008.
• Click OK.
FIGURE 9-19 Construct Circle Best Fit
2 ❑ Take a look a the results.
• Label = BOLT_CIRCLE.
This is the new name for
this feature.
• Click OK.
FIGURE 9-20 Changing a Feature Label
NOTE: Was the circle accepted before changing the label? You can change
the feature label later using the REVIEW FEATURES command.
67
Changing Labels from Review Features

NOTE: If the feature label was not changed in the RESULTS dialog, use the
following steps to correct the feature label.
2 ❑ Double left mouse click on the bolt circle from the list of features.
• Select a Feature = C_CIRCLE001.
NOTE: The first object created in the file will be at the bottom of the list,
the most recent feature at the top of the list.
3 ❑ Change the label. Type BOLT_CIRCLE.
• Select a Feature = BOLT_CIRCLE.
4 ❑ Click OK to exit REVIEW FEATURES.
68
Dimensions
To establish some dimensions measure a couple more features.
1 ❑ From the MEASURE menu, select SPHERE.
2 ❑ Measure Sphere A.

around the sphere by
pressing the FRONT
button.
surface of the sphere and
press the BACK button.
FIGURE 9-22 Measure Sphere A

describe the location of the
center of the circle.
• The DIAMETER value
describes the Diameter of
the circle.
• FORM is the sum of MAX
and MIN.
• If it doesn’t look good, press the BACK button twice to reject. Then
remeasure the sphere.
FIGURE 9-23 Sphere Results
69
4 ❑ CAM2 Measure always continues to measure spheres until the

command is canceled. Continue measuring Sphere D.

pressing the FRONT
button.
FIGURE 9-24 Measure Sphere D

button to accept the
results.
press the BACK button
button twice to reject.
Then remeasure the
sphere.
6 ❑ From the DIMENSION menu, select LENGTH < POINT/POINT.
• Select 1st Point = M_SPHERE001.

• Select 2nd Point = M_SPHERE002.
• Click OK.
FIGURE 9-26 Dimension Length Point/Point
NOTE: Choose features from the drop-down list box, or use the FROM
SCREEN button to pick it from the screen. In CAM2 Measure dialog
boxes, all feature drop-down list boxes have a FROM SCREEN
button so you can choose the feature from the CAD screen instead of the
list box.
70
• The DELTA XYZ values

describe the distance
between the two center
points along each axis.
• The LENGTH value
describes the straight
distance between the two
center points.
• Click OK to accept the
results.
FIGURE 9-27 Dimension Results
8 ❑ From the DIMENSION menu, select ANGLE < APEX.
• Select 1st point = M_CIRCLE003_I.

• Select 2nd point = M_CIRCLE001_I.
• Select Apex = C_BOLT_CIRCLE.
• Click OK.
FIGURE 9-28 Dimension Angle Apex
• The ANGLE value is the

angle between the three
points.
results.
FIGURE 9-29 Angle Results
71
Printing and Saving a Text Report

View the results of the features using the REVIEW FEATURES command.
2 ❑ Click the PRINT button.
3 ❑ Enter the following information in the ENTER HEADER INFORMATION

dialog box:
• Operator’s name = your name.

• Name of the part = Basic
Measurements.
• Serial number of the current part =
0001.
• Click OK.
72
4 ❑ The REPORT LIST shows the list of features for the report.
• Header = Header.
• Format = Simple.
• Picture = checked.
• Notes = unchecked.
• Auto Arrange Labels = checked.
• Calibration Error = unchecked.
• Lists = *DEFAULT LIST*.
• Click OK.
FIGURE 9-32 Report List
5 ❑ The REPORT PREVIEW shows a preview of the report.
FIGURE 9-33 Report Preview
6 ❑ Click the SAVE button to create a file of the report.
• File name = Basic Measurement.

• Save as type = MHTML Files
(*.mht).
• Click SAVE.
FIGURE 9-34 Save As
73
7 ❑ Click OK to exit REPORT PREVIEW.
Save The Measurements

1 ❑ From the FILE menu, select SAVE.
2 ❑ The SAVE AS dialog box appears.
• File name = Basic Measurement.

• Save as type = CAM2 Measure
Document (*.fce).
• Click SAVE.
FIGURE 9-35 Save As
NOTE: CAM2 Measure saves files in the CAM2 Measure Document

(*.fce) format.
Additional Coordinate Systems

If for some reason the alignment is not correct, or a different coordinate system
is required, CAM2 Measure is able to set up additional coordinate systems. For
this exercise use the top surface of the plate, two spheres to define a line, and
the center point of the bolt circle.
1 ❑ From the MEASURE menu, select SPHERE.
2 ❑ Measure Sphere B.

pressing the FRONT
button.
FIGURE 9-36 Measure Sphere B
74

button to accept the results.
press the BACK button
button twice to reject. Then
remeasure the sphere.
4 ❑ From the CONSTRUCT menu, select COORDINATE SYSTEM

< 3-2-1.
NOTE: Notice that the base plane can define something other than +XY,
and the line can define something other than +X in the 3-2-1 coordinate
system.

• Direction of Plane = +YZ.
• Select the radio button next to FIRST
POINT ON AXIS.
• First Point on Axis = M_SPHERE001.
• Second Point on Axis = M_SPHERE003.
• Direction of Axis = +Y.
• Select Origin = C_BOLT_CIRCLE.
• Click OK.
FIGURE 9-38 3-2-1 Coordinate System
NOTE: This creates a new coordinate system to view the data. The X axis
is perpendicular to M_PLANE001. The Y axis is parallel to a line between
M_SPHERE001 and M_SPHERE003. The origin is located at the center of
the bolt circle, C_BOLT_CIRCLE.
5 ❑ Click OK to accept the results.
75
Switching between coordinate systems.

The blue coordinate system icon shows the active coordinate system. The
green coordinate system icon shows the non-active coordinate systems. There
are two ways to change the active coordinate system.

SET ACTIVE.
• Set Active = C_COORDSYS001.

• Click OK.
FIGURE 9-39 Set Active Coordinate System
NOTE: The active coordinate system is now on the corner of the plate.
• Current Coordinate
System =
C_COORDSYS002.
• Click OK.
FIGURE 9-40 Set Active Coordinate System from Review Features
NOTE: The active coordinate system is now on the center of the bolt circle.
Save Again
NOTE: CAM2 Measure now uses all the information entered when the
SAVE AS command was selected previously. To change the file name,
select SAVE AS and type a different file name.
76

• Objective: The instructor will introduce nominals and how
to compare measured objects to them. The students will be
able to measure a feature and have CAM2 Measure
determine if the dimension is out of tolerance.
Nominals
What is a Nominal?
A nominal is the true value of a feature. The measured value of a part should be
equal to or as close to the nominal value as possible. Compare
to nominals to see if a part is good or bad, (or to update the print to match the
part).
Types of Nominals
The engineering or design department will provide a 3D CAD (Computer
Aided Design) file or a print that contains the nominal information for the part.
CAM2 Measure has several methods to enter nominals into the file for
comparison to the measurements.
1 Enter Values: Circles, Cones, Cylinders, Ellipses, Lines, Planes,

Points, Slots, and Spheres are created by typing the known value. This
is typically used when working with a paper drawing or hard copy,
rather than an electronic copy of the CAD file.
2 From CAD: Translate, and add CAD models through IGES, VDA,
CATIA® v4 and v5, Unigraphics®, Parasolid®, SolidWorks®, Solid
Edge® and OpenNURBS formats. Then select the feature from the
screen to add it to the CAM2 Measure database as a nominal.
3 Construct Nominal: Sometimes, when working with CAD data, holes

and other features are not displayed as separate entities, but rather they
only exist as edges of surfaces or solids. CAM2 Measure can construct
a nominals by selecting points along the trimmed edge of a surface.
77
CAD to Part Alignments

Nominals are considered CAD and measurements are considered the Part. To
compare measured data to nominals a CAD to Part type alignment must be
completed. This course will focus on the two commands; CAD=PART and
ITERATIVE.
NOTE: CAM2 Measure will not compare the XYZ information of a

measured feature to a nominal feature without an alignment.
CAD=Part
This command requires that some type of constructed coordinate system on the
part using measured features. Selecting CAD=PART sets the current
coordinate system equal to the CAD, or Nominal, coordinate system. This will
overlay the measurements onto the CAD, or Nominal, data.
To use CAD=PART the coordinate system on the part must match the
coordinate system on the CAD, or Nominal, data. In many cases the origin of
the coordinate system will not be on the part. A rotation or a translation must
be performed to get the coordinate system on the part to match the CAD, or
Nominal, data.
The SCALE option allows the operator to adjust the measurement scale of the
part, and adjust for temperature changes in the environment.
NOTE: Only use this functionality with very large parts, and are measuring
over a extended period of time.
Important Topics - Checking a Part

• CAD, or Nominal, data are the design values for the part.
• Create Nominal data in three different ways: From CAD, Enter Values,
and Construct Nominals.
• A “CAD to Part” alignment must be successfully completed in order to

compare measurements to nominals.
78

Practical
Practical Exercise
Use a drawing for nominal information. Measure alignment features, construct
a coordinate system, complete an alignment, measure the remaining features,
create and save an inspection report, and save the measurement file of your
work.
Getting the Nominals

In this exercise check the demo part base using the reference drawing.
5 4 3 2 1
65 20
[2.56] [.787]
D .50 167 .50 B D

B [6.575]
130
50 [5.118]
[1.969] 50
20 [1.969]
15 65
[.591] 25 [.787] 20
[2.559]
[.984] 15 [.787]
25 15 [.591] 15 20
[.984] [.591] [.591] [.787]
30
50 [1.181]
65
[1.969]
C [2.559] C
265
160 [10.433]
[6.299] B
4X 5
240
[.197]
[9.449]
170
255 [6.693] 300
[10.04] [11.811]
50
[1.969] B 150
.50 C
[5.906]
B B
100
40
[3.94] 50
[1.575]
.50 A [1.969]
C
60 15 25
[2.362] 15 [.591] [.984]
[.591] EQ. SP. ON A .50
15 8X +0.25
20 [0.798] -0.10 A
30 140 [5.512] BC
[.591]
[1.181] 30 Ø 1.0 M A B C
[1.181]
15°
A THIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFIED DIMENSIONS A
THIS DRAWING AND ALL THE INFORMATION THERIN ARE IN MILLIMETERS TOLERANCES ARE:
IS THE PROPERTY OF FARO TECHNOLOGIES, X .X .XX .XXX ANGLE
INCORPORATED. THIS DRAWING IS CONFIDENTIAL ±0.25 ±0.1 ±0.05 ±0.01 ±1°
AND MAY NOT BE MADE PUBLIC OR REPRODUCED
WITHOUT THE EXPRESS PERMISSION OF FARO THREADS IN ACCORDANCE WITH HANDBOOK 28
TECHNOLOGIES, INCORPORATED. THIS DRAWING Armed with Quality
SECTION B-B IS LOANED SUBJECT TO RETURN UPON DEMAND
63 FINSH REQUIRED INTERPRET DRAWING PER DOD-STD-100
AND ASME Y14.5. DO NOT SCALE DRAWING
AND SHALL NOT BE USED DIRECTLY OR INDIRECTLY
TITLE
IN ANY WAY DETRIMENTAL TO THE INTERESTS OF
FARO TECHNOLOGIES INCORPORATED. BASE, DEMO FIXTURE
03FRM049-REV 1
5 4 3 2 1
Datum features are specified in the print. The top surface is Datum A, the left
edge is Datum B and the center circle is Datum C. Since the print does not
show an X, Y, Z coordinate system, Datum A will be the XY plane, Datum B
79
will be the X axis and Datum C will be the origin of the coordinate system
(This may vary depending on the part).
Setting the Alignment


• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
80
7 ❑ Measure Datum A as a plane.

button.
and press the BACK
button.
• Label = DATUM_A.
results.
• Select a Plane = M_DATUM_A. This will be

the plane to which the points are projected.
• Offset = 0.
• Click OK.
81
11 ❑ Measure Datum B as a line.

by pressing the
FRONT button.
BACK button.
• Label = DATUM_B.
results.

these on-screen labels

• Offset = 0.
• Click OK.
82
15 ❑ Measure Datum C as a circle.

pressing the FRONT
button.
BACK button for
compensation.
• Label = DATUM_C.
results.

< 3-2-1.
• Select a Plane = M_DATUM_A.

• Direction of Plane = +XY.
• Line Defined Axis = M_DATUM_B.
• Direction of Axis = +X.
• Select Origin = M_DATUM_C.
• Choose the CONSTRUCTED radio button.
• Click OK.
83
19 ❑ From the ALIGNMENT menu, select CAD=PART.

C_COORDSYS001.
*WORLD*.
• Scale Option = NONE.
• Click OK.
This saves the position of the part as an alignment.
Begin checking the features on the part. Remember to perform the CAD to
Part type alignment to see the measured compared to the nominal values.
FIGURE 11-14 Datum Alignment
84
• File name = Checking a Part.

Document (*.fce).
• Click SAVE.
FIGURE 11-15 Save As
Measuring Features and Adding Nominals
After identifying X, Y, Z on the print, the XYZ and diameter values can be
extracted from the print:
X Y Z Diameter
Circle 1 0.00 mm 70.00 mm 0.00 mm 20.00 mm

Circle 3 70.00 mm 0.00 mm 0.00 mm 20.00 mm
Circle 5 0.00 mm -70.00 mm 0.00 mm 20.00 mm
Circle 7 -70.00 mm 0.00 mm 0.00 mm 20.00 mm
Measure circles 1, 3, 5, and 7 in the bolt circle, starting with Circle 1 as

indicated on the reference drawing of the demo part base.

• Offset = 0.
• Click OK.
85
3 ❑ Measure Circle 1.

pressing the FRONT
button.
BACK button for
compensation.
• Label =
CIRCLE001_I.
4 ❑ Click on the NOMINALS tab.
• Click on the KEY IN

button.
FIGURE 11-18 Results Nominal Tab
5 ❑ Enter the nominal information.
• X= 0.0, Y = 70.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Coordinate System = C_COORDSYS001.
• Select the NOMINAL radio button.
• Click OK.
• Click OK to accept the results.
FIGURE 11-19 Construct Circle Enter Values
86
6 ❑ Click on the TOLERANCES tab.
• X= checked, Upper Tol = 0.25, Lower Tol = -0.25.

• Y = checked, Upper Tol = 0.25, Lower Tol = -0.25.
• Z = checked, Upper Tol = 0.25, Lower Tol = -0.25.
• Diameter = checked, Upper Tol = 0.25, Lower Tol = -0.10.
• MMC = unchecked.
• Form = unchecked.
• RMS = unchecked.
• Std Dev = unchecked.
• RFS = unchecked.
FIGURE 11-20 Results Tolerance Tab
7 ❑ Click the SAVE TO PREFERENCES button. This will save the

tolerance information for the next circle
8 ❑ Click on the REPORT tab and see the deviations between the measured
and the nominal.
FIGURE 11-21 Tabular Results
9 ❑ Click OK to accept the circle.
87

pressing the FRONT
button.
BACK button for
compensation.
• Label =
CIRCLE003_I.
• Click on the KEY IN

button.
FIGURE 11-23 Results Nominal Tab
• X= 70.0, Y = 0.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.
88

pressing the FRONT
button.
BACK button for
compensation.
• Label =
CIRCLE005_I.
15 ❑ Click OK to accept the results. The nominal will be creted in Review

Features.

pressing the FRONT
button.
BACK button for
compensation.
• Label =
CIRCLE007_I.
17 ❑ Click OK to accept the RESULTS. The nominal will be creted in

Review Features.
89
Adding a Nominal through Review Features

2 ❑ Select M_CIRCLE005_I from the SELECT A FEATURE list.
4 ❑ Click the KEY IN button .
• X= 0.0, Y = -70.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.
6 ❑ Select M_CIRCEL007_I from the SELECT A FEATURE list.
7 ❑ Click the KEY IN button .
• X= -70.0, Y = 0.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.
90

1 ❑ Click on the PRINT button.

dialog box:
• Operator’s Name = Your Name.

• Name of the Part = Checking a Part.
• Click OK.
• Format = Tabular.
• All the features that are “On” the report
will have a check mark in the ON/OFF
column. To add or remove features
from the report, click the check box to
the left of the feature.
• Click OK.
NOTE: The default Header and Format for CAM2 Measure is stored in
Part Preferences. The default is Header and Tabular.
91
• Filename =
Checking a
Part.
• Save as type =
MHTML Files
(*.mht).
• Click the SAVE
button.
FIGURE 11-31 Save Report
Save Again
92
Chapter 12: Checking a Part with

CAD
• OBJECTIVE: The instructor will demonstrate how to use
CAD as nominals and establish alignments. CAM2 SPC
Graph will be used to create a graphical report. After
completing this section the student will learn how to use
CAD as nominals and generate graphical reports.
Why Work with CAD?

CAM2 Measure can use CAD as nominals for measurement. CAM2 Measure
helps to make it easy.
CAD Terminology
Types of CAD Data
Wireframe: These entities define the outline of a part. They can include
points, circles, arcs, lines, polylines and splines. A polyline is a bunch of line
segments stitched together to approximate a curve. A spline is simple curve.
Surface: A surface is used to define the outer boundary of a part. Surfaces are
typically used to define the geometry of complex curved parts such as
automotive and aerospace sheet metal parts. Surfaces are very popular for
creating cutting paths for CNC cutting tools.
Solid: A solid model is also used to define the outer boundary of a part, but
solids have a thickness or mass. Solid modeling is popular for the design of a
variety of parts. Many CAD systems start with a solid model then create the
2D drawings and 3D surfaces from the solid.
93
IGES
IGES (Initial Graphics Exchange Standard) was created to standardize data
transfer between different CAD systems. IGES works very well for surface and
wireframe entities, but not for text and dimensions.
3DM
3DM is the native file format for Rhinoceros® software (Rhino 3D). Rhino can
create, edit, analyze, and translate NURBS curves, surfaces, and solids.
Supported formats include; DWG/DXF, SAT (ACIS), X_T (Parasolid), STEP,
VDA and IGES among others.
VDA
VDA is similar to IGES in that it is a standard used to translate data between
different CAD systems. VDA is more prevalent in Europe.
Measurement Template
The Measurement Template command provides a quick method to create
nominals, assign nominals, and guide you in the measurement of the part. You
can run the Measurement Template command any time during the
measurement process, but its primary function is to save time in the
preliminary measurement and alignment tasks.
NOTE: A CAD file is not required to run the MEASUREMENT

TEMPLATE command.
94
Iterative Alignment (Best Fit)

The ITERATIVE alignment command allows the use of several point-
reducible features to best-fit them to their corresponding nominal values.
1
3
7
M
5
1
7
3
5
M
1
7
3
5
FIGURE 12-1 M = Measured data N =Nominal data
One difference of the ITERATIVE versus CAD=PART is that ITERATIVE

does not require a constructed coordinate system. CAM2 Measure will use the
coordinate system defined in the CAD model.
95
Automatic Nominal Association

After a CAD to Part alignment is complete, CAM2 Measure will automatically
look for the nearest nominal feature and associate it to the current
measurement. Auto Nominal is an option in PREFERENCES. The default
setting is ON when CAM2 Measure is installed.
NOTE: Changing the label of the measured feature in the RESULTS dialog
box will change the label of any nominal that has been automatically
associated.
Important Topics - Checking a Part With

CAD
• CAD files can be translated though IGES, VDA, CATIA® v4 and v5,
Unigraphics®, Parasolid®, SolidWorks®, Solid Edge® and
OpenNURBS formats.
• Always add CAD data before measuring.
• At least 3 point reducible features are required for the ITERATIVE

ALIGNMENT command.
96
Chapter 13: Checking a Part with

CAD Practical
Practical Exercise
Use a CAD file for nominal information. Measure alignment features,
complete an alignment, measure the remaining features, modify the on-screen
labels, create and save an inspection report, and save the measurement file of
your work.
Translating an IGES File

Always translate, and add CAD data to the drawing file before doing any
measurements. If the features are measured first and then the CAD data is
added, the results may be poor because the CAD data and measurements may
not align properly.
1
C P3 8 2 P4 D
9
10
F 7 3
A 4 B
P1 6 P2
97

• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
98
6 ❑ From the FILE menu, select TRANSLATE CAD FILES. This starts
another application - CAM2 Measure is still running.
• Click ADD
• Navigate to the CAM2 Measure/Tutorial directory.
• Files of type = IGES files (*.igs; *.iges).
• Choose Filename =
FARO_Demo_Part1.igs.
• Click OPEN.
• Click TRANSLATE.
• Click CLOSE.
FIGURE 13-4 FARO CAD Translator
The FARO CAD Translator creates a new file in the FARO CAD Data
format on your computer.
7 ❑ From the FILE menu, select INSERT < CAD PARTS.
• Files of type = FARO CAD Data

files (*.fcm).
• Choose Filename =
FARO_Demo_Part1.fcm.
• Click OPEN.
FIGURE 13-5 Adding CAD Parts
99
8 ❑ If you do not see the entire CAD model in the drawing screen run the
ZOOM ALL command. From the VIEW menu, select ZOOM < ALL.
FIGURE 13-6 FARO_Demo_Part1 CAD file
NOTE: CAM2 Measure can translate the IGES, VDA, CATIA® v4 and v5,
Unigraphics®, Parasolid®, SolidWorks®, Solid Edge® and OpenNURBS
formats.
Measuring the Alignment Features

Circles 1, 3, and 7 are the features for the Alignment. Use the Measurement
Template command and choose these three nominal features from the CAD
model. The MEASURE TEMPLATE command automatically guides you
though the measurement of the three circles.
1 ❑ From the MEASURE menu, select MEASUREMENT TEMPLATE.
• From the ADD A NOMINAL drop-down select

Circle.
• Select the FROM SCREEN button.
FIGURE 13-7 Measurement Template
100
2 ❑ Add Circle 1 to the Measurement Template.
• Click on Circle 1 on
the CAD model using
the mouse.
FIGURE 13-8 Circle 1
• Label = CIRCLE001.
• Click OK to accept. Circle
1 highlights red.
FIGURE 13-9 Circle 1 Results
the CAD model using
the mouse.
101
1 and Circle 3 highlights
red.
the CAD model using
the mouse.
1, Circle 3 and Circle 7
highlights red.
102
8 ❑ Right mouse click on the CAD screen to accept the three circles and
return to the Measurment Template.
FIGURE 13-14 Measurement Template
9 ❑ Click OK to run the template.
Remember that circles are 2D features and require a plane. A plane has not
been measured; however, CAM2 has an option to define a plane during a 2D
feature command.
• Select a Plane = DEFINE. This will be the

plane to which the points are projected.
• Offset = 0.
• Click OK.
103
Notice that Circle 1 highlights red. This is to guide to the correct circle.

button.
and press the BACK
button.
12 ❑ Measure circle 1.

pressing the FRONT
button.
BACK button.
13 ❑ Take a look at the results and click OK to continue.
14 ❑ For each circle measurement, the SELECT PLANE dialog box appears.
• Select a Plane = M_CIRCLE001. This will be

• Offset = 0.
• Click OK.
104

pressing the FRONT
button.
BACK button.
16 ❑ For each circle measurement, the SELECT PLANE dialog box appears.
• Select a Plane = M_CIRCLE001. This will be

• Offset = 0.
• Click OK.

pressing the FRONT
button.
BACK button.
105
FIGURE 13-22 Measurement Results
Setting an Iterative Alignment

1 ❑ From the ALIGNMENT menu, select ITERATIVE.
• Selected Choices = M_CIRCLE001,

M_CIRCLE003, M_CIRCLE007.
• Set Weights = unchecked.
• Click OK.
FIGURE 13-23 Iterative Alignment
The ITERATIVE ALIGNMENT RESULTS dialog box now shows the real time
results of the iteration calculations. When a solution is reached the command
will stop. The calculations may solve quickly and not appear to change.
106
• Check the MAX ERROR of the

Iterative Alignment. For this part
the value should be in tolerance.
• Notice the error between each of the
measured circles and its associated
nominal.
FIGURE 13-24 Iterative Alignment Results

• File name = Cad to Part.

Document (*.fce).
• Click SAVE.
Measure the Remaining Features

Now that the part has been aligned to the CAD data, continue to measure the
remaining features on the part. Notice that when measuring features, a
representation of the probe on the screen that shows the current location of the
probe.
107
• Select a Plane = M_CIRCLE001. This will

be the plane to which the points are projected.
• Offset = 0.
• Click OK.
NOTE: All of the circles on this part are in the same plane, therefore any of
the circles can be selected as the plane for the next measured circle.

pressing the FRONT
button.
BACK button.
Notice that there is more information in the RESULTS dialog box for each
measured circle. After a CAD to Part alignment has been completed CAM2
Measure automatically searches for a nominal for each measured feature. If a
nominal is found, it is automatically associated to the measured feature. You
will the see the comparison between the measured and nominal features.
• Label = CIRCLE005_I.
results.
108
Modifying On-Screen Labels

Take a look at the screen. Before running the REVIEW FEATURES command
to print a report, add more information to the on-screen labels and arrange the
labels in the graphics field.
2 ❑ Choose each of the measured circles. Hold down CTRL key and click
the left mouse button to pick each circle.
3 ❑ Click on the LABELS tab.
4 ❑ Select the Tolerance Bar, Actual, Nominal, and Deviation check boxes.
Notice that the labels in the Preview window are updating.
FIGURE 13-29 Labels tabs
5 ❑ Click OK to exit the REVIEW FEATURES dialog box. Now, arrange the
labels around the part.
6 ❑ Press the L hot key to automatically arrange the labels around the
graphics filed.
7 ❑ Use the mouse and drag, left mouse click and hold, any of the
on-screen labels to another area of the graphics filed and release the
mouse button to finish.
109


dialog box:
• Operator’s Name = Your Name.

• Name of the Part = CAD to Part.
• Click OK.
110
• Auto Arrange Labels = unchecked.
NOTE: Since you manually arranged
the on-screen labels, make sure that
this check box is cleared.
• Click OK.
111
• Filename = CAD
to Part.
• Save as type =
MHTML Files
(*.mht).
• Click the SAVE
button.
Save Again
112

• OBJECTIVE: Understand how to apply GD&T (Geometric
Dimensioning and Tolerancing) to CAM2 features. After
completing this section the student will be able to apply
GD&T to part inspection.
Geometric Characteristics and Symbols

FLATNESS
STRAIGHTNESS
CIRCULARITY (ROUNDNESS)
CYLINDRICITY
PERPENDICULARITY
ANGULARITY
PARALLELISM
POSITION
CONCENTRICITY
M MAXIMUM MATERIAL CONDITION (MMC)
S REGARDLESS OF FEATURE SIZE (RFS)
DIAMETRICAL (CYLINDRICAL) TOLERANCE ZONE

Ø
OR FEATURE
8.00 BASIC, OR EXACT, DIMENSION
A DATUM FEATURE SYMBOL
Ø .020 A B C FEATURE CONTROL FRAME
Ø.250 DATUM TARGET

C1
Form Dimensions
Form dimensions are the simplest of the GD&T because the measurement is
compared to 0.0 or perfect geometry. The Datum is the feature itself. CAM2
Measure creates a form feature that uses the measured data from a plane, line,
circle, or cylinder to calculate the out of tolerance value.
113
Orientation Dimensions
Orientation dimensions define the gap or interference created when two
surfaces are put together. These dimensions are only a little more complicated
because they require a feature and a datum. The datum is considered
and the value of the orientation dimension is over the length of the feature, or
an entered value.
Parallelism
Feature
When two parallel planes come together, they are
supposed to mate flush. If they are not parallel, when Datum
they come together, a gap is created. Parallelism is the
gap. Parallelism can be used with any
or reducible features. Parallelism
Perpendicularity Perpendicularity
Perpendicularity is intended to show the gap created

Feature
by the features at a to the
datum. Perpendicularity can be used with any
or reducible Datum
features.
Concentricity
This tells if a line reducible feature is on the same Feature
center-line as the datum. This is intended to see if a
pin and a hole will mate without interference. If the Datum
pin is not concentric to a hole (i.e., the pin is angled
too drastically) then the pin will with
x 2 = Concentricity
the edges of the hole.
True Position Dimensions

True Position is actually much easier than people often realize. The feature
control frame appears to be complicated, but it’s not. Simply align to Datums
A, B and C using a CAD = PART alignment
and check the position.
Associate the proper in the RESULTS dialog box.
114
In the tab turn on MMC or RFS depending on

which one is indicated. Change the RFS or MMC tolerance to the value
indicated in the control frame. Multiple datum schemes require multiple
alignments.
RFS (Regardless of Feature Size)

Me
as
This condition of True Position tolerance is the
No
ur
e
on
ed
mina
tolerance specified for the position of a feature
Tol. Z
- Regardless of the Feature Size. The size is
l
generally the diameter of a circle.
Since this is a 2D value, the nominal point is

projected to the measured plane of the circle
before the distance is calculated. The 2D ½ RFS or MMC
distance between the center of the Nominal
Circle to the Measured Circle times two (2), is the RFS and MMC.
MMC (Maximum Material Outer Tolera

nc
Condition) e
Inner Toler
an
c
Another condition of True Position tolerance is
e
Bonus Tol.
the tolerance specified for the position of a Tol. Zone
feature using the Maximum Material

Condition. The positional tolerance changes
according to the measured size of the feature. ACTUAL
For a hole the diameter at the lower end of the

tolerance band (as small as it should get) is the NOMINAL
value used for MMC calculation. For a pin the
diameter at the upper end of the tolerance band (as big as it should get) is the
value used for MMC calculation. If the size of the feature is not at the
maximum material condition then the difference between the actual size and
the maximum material condition is added as a bonus to the positional
tolerance.
• As the hole gets bigger the positional tolerance increases. This

means that even if the center of the hole is out of tolerance a pin
inserted in the hole would have some room to fit.
• As the pin gets smaller the positional tolerance increases. This

means that even if the center of the pin is out of tolerance the pin
would fit into the hole.
115
For example:
The MMC tolerance on a hole is 0.50, the nominal diameter is 20.0 ±

0.10. If the hole is at its smallest (Maximum Material Condition), then the
stated MMC tolerance applies. The larger the hole is, the more tolerance is
allowed until the upper tolerance limit of the hole is reached (Least Material
Condition).
See the following:
Diameter: 20.0 ± 0.10

MMC Tolerance: 0.50
Feature Size Positional Tolerance
19.90 0.50 This is MMC
19.95 0.55
20.00 0.60
20.05 0.65
20.10 0.70 This is LMC
If MMC is not specified RFS is implied.
RFS and MMC are set in the TOLERANCE tab for the feature. Access the
TOLERANCE tab of a feature through the RESULTS or REVIEW FEATURES
dialog box.
Important Topics - Advanced Dimensions

• If MMC is not specified on the print RFS tolerance can be assumed.
• When measuring to true position tolerances the alignment in CAM2

Measure must be based on the drawing datums.
• The CAM2 Measure software stores the tolerance information with

each feature individually. All the control frame information (diameter,
tolerances, true position information, roundness, etc.) is assigned to the
feature.
116

Practical
Practical Exercise
Use a drawing and a CAD file for nominal information. Construct nominal
features from the CAD model, construct a nominal coordinate system, measure
alignment features and construct a measured coordinate system, complete an
alignment, measure the remaining features, create advance dimensions, create
and save an inspection report, and save the measurement file of your work.
Check the part following the dimensions on this drawing. Start by locating the
Datum Feature Symbols.
5 4 3 2 1
65 20
[2.56] [.787]
D .50 167 .50 B D

B [6.575]
130
50 [5.118]
[1.969] 50
20 [1.969]
15 65
[.591] 25 [.787] 20
[2.559]
[.984] 15 [.787]
25 15 [.591] 15 20
[.984] [.591] [.591] [.787]
30
50 [1.181]
65
[1.969]
C [2.559] C
265
160 [10.433]
[6.299] B
4X 5
240
[.197]
[9.449]
170
255 [6.693] 300
[10.04] [11.811]
50
[1.969] B 150
.50 C
[5.906]
B B
100
40
[3.94] 50
[1.575]
.50 A [1.969]
C
60 15 25
[2.362] 15 [.591] [.984]
[.591] EQ. SP. ON A .50
15 8X 20 [0.798] +0.25 A
30 -0.10 140 [5.512] BC
[.591]
[1.181] 30 Ø 1.0 M A B C
[1.181]
15°
A THIRD ANGLE PROJECTION UNLESS OTHERWISE SPECIFIED DIMENSIONS A
THIS DRAWING AND ALL THE INFORMATION THERIN ARE IN MILLIMETERS TOLERANCES ARE:
IS THE PROPERTY OF FARO TECHNOLOGIES, X .X .XX .XXX ANGLE
INCORPORATED. THIS DRAWING IS CONFIDENTIAL ±0.25 ±0.1 ±0.05 ±0.01 ±1°
AND MAY NOT BE MADE PUBLIC OR REPRODUCED
WITHOUT THE EXPRESS PERMISSION OF FARO THREADS IN ACCORDANCE WITH HANDBOOK 28
TECHNOLOGIES, INCORPORATED. THIS DRAWING Armed with Quality
SECTION B-B IS LOANED SUBJECT TO RETURN UPON DEMAND
63
FINSH REQUIRED
INTERPRET DRAWING PER DOD-STD-100
AND ASME Y14.5. DO NOT SCALE DRAWING
AND SHALL NOT BE USED DIRECTLY OR INDIRECTLY
TITLE
IN ANY WAY DETRIMENTAL TO THE INTERESTS OF
FARO TECHNOLOGIES INCORPORATED. BASE, DEMO FIXTURE
03FRM049-REV 1
5 4 3 2 1
117

• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
118
• Click ADD
• Filename = FARO_Demo_Part3.igs.
• Click OPEN.
• Click CLOSE.

files (*.fcm).
• Filename =
• Click OPEN.
119
Constructing Nominals
In this exercise, we will introduce the method for creating a Nominal
Coordinate system. If the imported CAD file contains a coordinate system that
is located off the part, it is usually difficult to create a measured coordinate
system to match it. If that is the case, a nominal coordinate system may be
created on the CAD model using the CAD features. Next, those features of the
part will be measured, and a measured coordinate system will be constructed.
For a proper alignment, the Nominal Coordinate system created will then be
associated to the Constructed Coordinate System using the CAD=PART
alignment command.
1 ❑ From the CONSTRUCT menu, select PLANE < NOMINAL.
• CAM2 Measure will

create a plane with 3
points.
• Use the mouse to click 3
points on the edge of the
top surface. Watch the
OUTPUT BAR for
instructions.
FIGURE 15-7 Construct XY Plane
120
2 ❑ Choose the direction of the plane.
• Click the LEFT

mouse button to
switch the vector so
that it points up.
• Click the RIGHT
mouse button to
accept the vector.
FIGURE 15-8 Choose Direction Vector
• Label = PLANE001.
results.
FIGURE 15-9 Nominal Plane Results
4 ❑ From the CONSTRUCT menu, select LINE < NOMINAL.

create a line with 2
points.
• Use the mouse to click a
point on the edge of the
top surface. Watch the
OUTPUT BAR for
instructions.
FIGURE 15-10 Construct X Axis
NOTE: Since a nominal line was selected only one point is required to
define the line.
121
• Label = LINE001.
results.
FIGURE 15-11 Nominal Line Results
6 ❑ From the CONSTRUCT menu, select CIRCLE < NOMINAL.

create a circle with 3
points.
• Left mouse click a point
on the edge of the top
surface. Watch the
OUTPUT BAR for
instructions.
FIGURE 15-12 Construct Circle 9
NOTE: Since a nominal circle was selected only one point is required to
define the circle.
• Label = CIRCLE_9.
results.
122
Creating a Nominal Alignment

< 3-2-1.
• Select a Plane = N_PLANE001.

• Line Defined Axis = N_LINE001.
• Select Origin = N_CIRCLE_9.
• Choose the NOMINAL radio button.
• Click OK.
2 ❑ Click OK to accept the coordinate system.
Measure the Datum Features


button.
and press the BACK
button.
123
• Label = DATUM_A.
• Datum = A.
results.

• Offset = 0.
• Click OK.
6 ❑ Measure Datum B as a line.

by pressing the
FRONT button.
BACK button.
124
• Label = DATUM_B.
• Datum = B.
results.

these on-screen labels.
8 ❑ From the MEASURE menu, select CYLINDER.
9 ❑ Measure Datum C as a cylinder.
• Take nine to twelve

points around the
cylinder by pressing the
FRONT button.
the cylinder and press
the BACK button.
FIGURE 15-20 Measure Cylinder 9
125
• Label = DATUM_C.
• Datum = C.
results.
FIGURE 15-21 Cylinder Results
Constructing the Measured Alignment

1 ❑ From the CONSTRUCT menu, select POINT > LINE/FEATURE.
• Select a Feature = M_DATUM_A.

• Select a Line = M_DATUM_C.
• Click OK.
FIGURE 15-22 Construct Point Line/Feature
2 ❑ Click OK to accept the point.
126

< 3-2-1.
• Select a Plane = M_DATUM_A.

• Line Defined Axis = M_DATUM_B.
• Select Origin = C_POINT001.
• Click OK.
4 ❑ Click OK to accept the coordinate system results.

C_COORDSYS001.
N_COORDSYS001.
• Click OK.
127
6 ❑ Click OK to accept the alignment results.
FIGURE 15-25 Aligned to CAD
Form Dimensions
With an alignment between the measured features and nominal features
continue with the GD&T form dimensions.
1 ❑ From the GD&T menu, select FLATNESS.
• Tolerance = 0.50.
• Select a Feature = M_DATUM_A.
• Click OK.
FIGURE 15-26 Flatness
2 ❑ Click OK to accept the flatness.
3 ❑ From the GD&T menu, select STRAIGHTNESS.
• Select a Feature = M_DATUM_B.
• Click OK.
FIGURE 15-27 Straightness
128
4 ❑ Click OK to accept the straightness.
5 ❑ From the GD&T menu, select PERPENDICULARITY.
• Datum = A.
• Select a Feature = M_DATUM_C.
• Click OK.
FIGURE 15-28 Perpendicularity
6 ❑ Click OK to accept the perpendicularity.
Dimension the concentricity between two bores on the plate. The second bore
has not been measured; however, it is possible to measure inside a GD&T
command.
7 ❑ From the GD&T menu, select CONCENTRICITY.
• Datum = C.
• Select a Feature = Measure as
Cylinder.
• Click OK.
FIGURE 15-29 Concentricity
8 ❑ Measure the cylinder 10.
• Take nine to twelve

points around the
cylinder by pressing the
FRONT button.
the cylinder and press
the BACK button.
FIGURE 15-30 Measure Cylinder10
129
• Label = CYLINDER010.
results.
FIGURE 15-31 Cylinder Results
10 ❑ Click OK to accept the concentricity.
Position Dimensions

• Offset = 0.
• Click OK.

pressing the FRONT
button.
BACK button.
A nominal circle from the CAD model is automatically associated to the

measured circle because it is near the measured circle.
130
4 ❑ Click the TOLERANCES tab.
• X = unchecked.
• Y = unchecked.
• Z = unchecked.
• MMC = checked, Upper Tol = 1.0.
FIGURE 15-34 Set Tolerances
5 ❑ Click the SAVE TO PREFERENCES button. This updates the circle

tolerances for this file, and all the future circles will have these
tolerance values.
7 ❑ Measure will continue to measue circles until the command is canceled.
• Continue measuring all

eight circles in the
pattern (2-8).
FIGURE 15-35 Measure Circles 2 -8
131


dialog box:
• Operator’s Name: = Your Name.

• Name of the Part = Advanced
Dimensioning.
• Click OK.
132
• Header = Header
• Click OK.
• Filename =
Advanced
Dimensioning.
• Save as type =
MHTML File
(*.mht).
• Click the SAVE
button.
133

9 ❑ From the FILE menu, select SAVE AS.
• File name = Advanced

Dimensioning.
Document (*.fce).
• Click SAVE.
134
Additional Information

• OBJECTIVE: The instructor will demonstrate how to inspect
a part with points. After this section the student will be able
to align a CAD model and compare any point on a part to a
CAD surface. They will also be able to learn how to check a
specific XYZ coordinate and compare it to the nominal.
Why Measure a Surface?

There are two major reasons to measure curved surfaces: To see if the shape of
the part is correct, or to see if a component is located correctly in an assembly.
Tools and fixtures can be measured to compare them to the nominal CAD
surfaces of the part. This often helps to identify problems in manufacturing
when trying to determine if a tool is the source of a problem or if the
component is out of specification.
Surface Measurement Commands

Inspect Surface
This is the easiest way to measure a surface. After selecting the INSPECT
SURFACE command place the probe on the part, press the FRONT button,
pull back and press the BACK button. CAM2 Measure will compare the
measured point to the surface.
Surface Edge Point

This point checks the trim edge of a part to the edge of a CAD surface. After
selecting the SURFACE EDGE POINT command place the probe on the part,
press the FRONT button, pull back and press the BACK button. CAM2
Measure will compare the measured point to the surface edge.
Surface Point
If a CAD surface is not available and you need to measure a point on a surface
use the SURFACE POINT command. After selecting the SURFACE POINT
command, measure three or more points in a small triangular pattern, then pull
off the surface and press the BACK button. The points are used to determine
the surface normal vector, which is then used for probe compensation. This
results in an XYZ point with an IJK vector.
137
Home In Point
To measure a surface at a specific location use the HOME IN command. This
is one of the more complex functions within CAM2 Measure, but it is
extremely useful when checking tools, jigs, and fixtures.
There is a small question of probe compensation. CAM2 Measure provides

three different probe compensation options.
• Option 1 - Key in IJK compensation direction (if it is known).
• Option 2 - Extract the compensation direction from a CAD surface.

This direction is the normal vector of the surface, at the XYZ point
location.
• Option 3 - Sample the compensation direction from the part surface by

measuring the surface. Sample surface requires three points in a mini-
plane (FRONT button) and one compensation point (BACK button).
If the vector is known use Option 1. If a CAD surface is available use Option 2.
If the vector is not known and a CAD surface is not available use Option 3
Since it is very difficult to move the probe to an exact XYZ location, the
HOME IN command requires a HOME IN ZONE or diameter. The home in zone
allows you to take a point within a cylindrical area around the point.
Important Topics - Surface Measurement

• The two reasons to check a surface:
• To see if the shape of the part is correct.
• To see if a component is located correctly in a assembly.
• The three options for the probe compensation vector are:
1 Key In
2 Select Surface
3 Sample Surface
138

Practical
Practical Exercise
Use a CAD file for nominal information. Measure alignment features and
construct a measured coordinate system, complete an alignment, check a few
surfaces by measuring surface points, create and save an inspection report, and
save the measurement file of your work.
S1
S2
FIGURE 17-1 FARO Demonstration Bracket
Translating and Adding the CAD data

139

• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
140
• Click ADD
• Filename = Bracket1.igs.
• Click OPEN.
• Click CLOSE.

files (*.fcm).
• Filename = Bracket1.fcm.
• Click OPEN.
141
FIGURE 17-6 Bracket1 CAD file
Measuring and Creating an Alignment


button.
and press the BACK
button.
142
the plane.

projected.
• Offset = 0.
• Click OK.
6 ❑ Measure the line.
• Take the three or four

points from the S1 end
towards S2 by pressing the
FRONT button.
• Pull away from the surface S1
and press the BACK
button.
S2
FIGURE 17-10 Measure Line 1
143
the line.
8 ❑ Continue with the command and measure a line.

points along the S1 edge by
pressing the FRONT
button.
and press the BACK
button.
S2
the line.
144
FIGURE 17-14 CAD Model with Measured Alignment Features
A plane and two lines can be used to construct a Line/Line Intersection

coordinate system.

LINE/LINE.

• Line Defined X-Axis = M_LINE001.
• Click the CONSTRUCTED radio button.
• Click OK.
FIGURE 17-15 Line/Line Coordinate System
145
CAD=Part

C_COORDSYS001.
*WORLD*.
• Click OK.
2 ❑ Click OK to accept the alignment.
FIGURE 17-17 Aligned to CAD Model
Save the Measurements

This was a lot of work, save the file.
146
• File name = Surface

Measurement.
Document (*.fce).
• Click SAVE.
147
Checking a Surface
After a CAD to Part alignment has been completed CAM2 Measure will try to
associate the closest nominal feature to any measurement. For Surface point
measurements the default preferences are to select all surfaces both measured
and nominal. Since this CAD model is complete, changing this surface option
to ignore the measured surfaces will make the measuring process easier.
2 ❑ Select AUTO NOMINAL ASSOCIATION.
• Automatically Associate
Nominals = checked (or
On).
• Features:
• Nominal Feature
Search Radius = 5.0.
• Display Nominal
Result = unchecked
(or Off).
• Surfaces = Select Nominal Surfaces Only.
FIGURE 17-19 Auto Nominal Association
3 ❑ Click OK.
Inspect the surfaces of the CAD model.
4 ❑ From the MEASURE menu, select POINT < INSPECT SURFACE.
• Move the probe

close to the part; the
nearest surface will
turn red.
• Press the FRONT
button to measure,
pull the probe away
from the surface,
and press the BACK
button.
FIGURE 17-20 Measuring a Inspect Surface Point
148
• The results displayed are

the X,Y, Z, and the distance
to the surface.
• Click OK.
FIGURE 17-21 Inspect Surface Point Results
6 ❑ Repeat the command and measure more surface points.
Checking an Edge
Since we are checking an edge there will be 3 surfaces within the Auto
Nominal zone (top, bottom and side). The Auto Nominal function may not
select the correct surface. By turning off the Auto Nominal and selecting the
surface manually the correct surface can be selected.
Nominals = unchecked
(or Off).
3 ❑ Click OK.
149
4 ❑ From the MEASURE menu, select POINT < SURFACE EDGE

POINT.
• Using the mouse, left

mouse click to select the
upper surface.
NOTE: A drop-down menu

will appear listing all the S1
surfaces and curves near the
area selected. As you scroll
down the drop down list, S2
the surface or curve will
highlight red.
• Left click to chose the
appropriate surface or
curve.
FIGURE 17-23 Select the Surface
5 ❑ Measure the point.
• Place the probe on

the edge of the part
near the red surface.
• Press the FRONT
button to measure,
pull the probe away
from the surface,
and press the BACK
button.
FIGURE 17-24 Measuring a Surface Edge Point
150
• The results displayed are

the X,Y, Z, and the 3D
deviation to the surface.
• Click OK.
FIGURE 17-25 Surface Edge Point Results
7 ❑ Measure some more surface edges.
Using Home In Points

For this example, construct a few nominal points.
1 ❑ From the CONSTRUCT menu, select POINT < ENTER VALUES.

Use the following values:
X Y Z
Point 1 55.0 36.5 41.0

Point 2 95.0 36.5 41.0
Point 3 135.0 36.5 41.0
• Enter the nominal information from the table

above.
• Click OK to create the point
• Click OK to accept the nominal results.
• Repeat the command for each point.
FIGURE 17-26 Construct Point Enter Values
Measure Point 1 using the Home In command and an entered (key in) vector.
151
2 ❑ From the MEASURE menu, select POINT < HOME IN.
• Click the ADD button.

• Coordinate = N_POINT001. Use the
COORDINATE drop-down or the FROM
SCREEN button to select the point.
• Approach Vector = KEY IN.

• Approach Vector: I=0, J=-1, K=0
• Home-In Zone = 1.0.
• Click OK.
• Click OK to exit the HOME-IN dialog box
and begin measuring.
FIGURE 17-27 Create Home In Point
3 ❑ Move the probe to the part and follow the on-screen guide to the point.
• Press the FRONT button,

to measure when the probe
is in the zone.
• Notice the measurements
and the comparison to the
nominal point in the
RESULTS dialog box.
point.
FIGURE 17-28 Home-in Results
Measure Point 2 using the Home In command and sample the surface to
determine the vector for compensation.
NOTE: For this option the approach vector will be different than the
compensation vector. The approach will be set along the direction of the
current view.
152

• Approach Vector = SAMPLE SURFACE.

• Click OK.
5 ❑ Move the probe to the part and follow on-screen guide to an enlarged
home-in zone. Measure three points by pressing the FRONT button.
6 ❑ Use a triangular pattern just as measuring a surface point. This will

determine the compensation vector.
• Pull back and press the BACK button to define the compensation
vector direction.
7 ❑ Move the probe to the part and follow the guide to the point.

to measure when in the
zone.
nominal point in the
RESULTS dialog box.
point.
Measure Point 3 using the Home In command and select the surface to
determine the vector for probe compensation.
153

• Approach Vector = SELECT SURFACE.

• Click OK.
9 ❑ Take a look at the Output Bar. CAM2 Measure is prompting to select a

surface.
• Left mouse click on the

top surface near the point.
• Select the correct Surface.
FIGURE 17-32 Select a Surface
154
10 ❑ Move the probe to the part and follow on-screen guide to the point.

to measure when in the
zone.
• Pull back from the surface
and Press the BACK
button for compensation.
nominal surface in the
RESULTS dialog box.
point.
155


dialog box:

• Name of the Part = Surface
Measurement.
• Click OK.
• Click OK.
156
• File name =
Surface
Measurement.
• Save as type =
MHTML Files
(*.mht).
• Click the SAVE
button.
Save Again
157
Chapter 18: Measurement

Automation
• Objective: The instructor will present how to use the Learn/
Execute modes of CAM2 Measure to increase the inspection
process of repeat part inspection. After completing this
section the student will be able to create Learn/Execute
programs to automate steps of the measurement process.
Learn Mode
The LEARN mode creates measurement routines or part programs to
a measurement process.
The LEARN mode stores measurements, constructions, dimensions,

coordinate systems, measurement instructions and .
The output of text and graphical reports can also be learned. Programs created
in the LEARN mode can be run in EXECUTE mode.
There are two ways to create a Learn file, (with the

measurement device connected) and (with no
measurement device connected).
Create Learn files for operators that may not be very familiar with CAM2
Measure or the part. Adding to the Learn file
allows the operators to read instructions before they measure each feature.
On-Line Learn
On-Line Learn is like a video camera recording all of the activities. Once a
feature is measured, add measurement instructions, nominals, tolerances, etc.
in the RESULTS dialog box.
159
Off-Line Learn
Off-Line Learn creates a program by selecting features from the available
menus for storage in the Learn file. A measurement device does not need to be
connected. Nominal information for the part is the only requirement.
Off-Line Learn is useful for creating measurement routines when the part is
not available, since the part does not need to be measured to make the program.
The Off-Line mode can also be used to edit the programs.
Execute Mode
The EXECUTE mode allows the operator, or end user, to run the
preprogrammed routines created in LEARN mode. If operators are only going
to run EXECUTE mode, they will only require minimal training.
Important Topics - Measurement

Automation
• There are two ways to create Learn Files: On-Line or Off-line.
• Every Learn command has a Comment parameter which stores the

measurement instructions for the operator, or end user.
160
Chapter 19: On-Line Measurement

Automation Practical
Practical Exercise
Create a part program, on-line, using CAD data for nominals. Use a CAD file
for nominal information, measure alignment features, complete an alignment,
measure the remaining features, construct non-measurable features, add
dimensions, create and save an inspection report, save the Learn file, and run
the Learn file to measure the part.
Translating and Adding CAD


• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
161
Chapter 19: On-Line Measurement Automation Practical
• Click ADD
• Click OPEN.
• Click CLOSE.

files (*.fcm).
• Filename =
• Click OPEN.
162
Start Learning
1 ❑ From the FILE menu, select LEARN/EXECUTE < LEARN/
EXECUTE.
NOTE: CAM2 Measure will not prompt you for this information if the port
lock is not authorized to write SoftCheck Tools.

(*.xln).
• Click OK.
163
4 ❑ The LEARN/EXECUTE window appears. This shows instructions the

program currently contains.
FIGURE 19-7 Off-Line Programing Dialog
5 ❑ Click the START ON-LINE LEARN button at the top of the window.
This will begin the On-Line Learn programing.
6 ❑ CAM2 Measure will switch back to the graphics view. The Learn
toolbar automatically appears on the screen. It has with three
buttons: LEARN VIEW, SAVE LEARN, and STOP ON-LINE
LEARN.
• LEARN VIEW records the current view in the program.
• SAVE LEARN opens the SAVE LEARN dialog box.
• STOP ON-LINE LEARN returns CAM2 Measure to the

LEARN/EXECUTE window. This allows you to save the
program, make off-line changes, end the Learn Process,
or resume On-Line Learning.
FIGURE 19-8 Learn Toolbar
164
Measure Alignment/Datum Features

Measure 4 circles in the bolt pattern for an Iterative/Best Fit Alignment.
Measure the circles at the 12, 3, 6 & 9 o'clock positions (Circles 1,3,5,7)
around the bolt pattern.
2 ❑ Measure a plane on the top surface of the part.
• Measure the plane on

the top of the plate. Take
four or five points on
the top of the plate by
pressing the FRONT
button.
and press the BACK
button.
165
3 ❑ Click the NOTES tab.
• Feature Notes: Use this to enter information about a feature for the
Report.
NOTE: The Learn file will not store this information.

• Measurement
Instructions: Use this to
give instructions, or
comments, to the operator
as the Learn program is
Executed.
• Highlight: This will
highlight the selected
nominal red when the
Learn program is
Executed.
4 ❑ Enter some measurement instructions for the operator.
FIGURE 19-11 Enter Measurement Instructions for the Operator
166
5 ❑ Click the HIGHLIGHT button.
• Click the FROM SCREEN button.

• Select the CAD surface that is to be measured.
• Click OK to accept the results of the nominal
surface.
• Right mouse click to return to the Highlight
dialog box.
• Click OK to accept the highlight.
FIGURE 19-12 Highlight the CAD Surface
6 ❑ Click OK to accept the plane.

projected.
• Offset = 0.
• Click OK.

pressing the FRONT
button.
BACK button.
167
11 ❑ Click on the NOTES tab.
• Measurement
Instructions: Enter some
text to instruct the operator
to measure Circle 1.
FIGURE 19-16 Enter Measurement Instructions for Circle 1
168
13 ❑ Click the FROM SCREEN button.
• Using the left mouse

button select Circle 1 on
the CAD Model.
nominal circle.
14 ❑ Click on the TOLERANCES tab.
• X = checked. Upper Tol = 0.25, Lower Tol = -0.25.

• Y = checked. Upper Tol = 0.25, Lower Tol = -0.25.
• Z = unchecked.
FIGURE 19-18 Set Tolerances
15 ❑ Click the SAVE TO PREFERENCES button.
NOTE: Remember that CAM2 Measure will continue to measure circles

until the command is canceled.
169

pressing the FRONT
button.
BACK button.
• Measurement
170

the CAD Model.
nominal circle.

pressing the FRONT
button.
BACK button.
171
• Measurement

the CAD Model.
nominal circle.

pressing the FRONT
button.
BACK button.
172
• Measurement

the CAD Model.
nominal circle.
173
Creating an Alignment
1 ❑ From the ALIGNMENT menu, select ITERATIVE.
• Selected Choices = M_CIRCLE001_I,

M_CIRCLE003_I, M_CIRCLE005_I,
M_CIRCLE007_I.
• Set Weights = unchecked.
• Click OK to create the Alignment.
FIGURE 19-31 Iterative Alignment
2 ❑ Click OK to accept alignment.
Constructions and Dimensions

Construct the Bolt Circle and check it to the CAD Model.
1 ❑ From the CONSTRUCT menu, select CIRCLE > BEST FIT.
• Selected Choices = N_CIRCLE001,

N_CIRCLE003, N_CIRCLE005,
N_CIRCLE007.
• Select a Plane = N_CIRCLE001.
• Select NOMINAL radio button.
• Click OK.
FIGURE 19-32 Construct Nominal Circle
174
circle.
The nominal Bolt Circle has been constructed from the CAD circles. This will
be the nominal for the part's Bolt Circle.
NOTE: Remember that Alignments, Constructions, and Dimensions

automatically solve in Execute without any operator action. So, adding
Comments, or Measurement Instructions, is generally not done for these
feature types.
• Selected Choices = M_CIRCLE001_I,

M_CIRCLE003_I, M_CIRCLE005_I,
M_CIRCLE007_I.
• Click OK.
FIGURE 19-34 Construct Best Fit Circle
175
4 ❑ Click on the NOMINAL tab.
• Select Nominal =
N_BOLT_CIRCLE.
circle.
FIGURE 19-35 Bolt Circle Results
Since this is a construction, in Execute CAM2 Measure will complete this

command automatically. No measurement instructions are required.
Check the angle of the circles in the pattern. They should be an evenly spaced
90° pattern around the center circle.
5 ❑ From the DIMENSION menu, select ANGLE > APEX.
• Select 1st point = M_CIRCLE003_I.

• Select 2nd point = M_CIRCLE001_I.
• Click OK.
7 ❑ Click the KEY-IN button:
• Angle = 90.
• Click OK.
FIGURE 19-37 Dimension Angle Nominal
8 ❑ Click OK to accept the nominal.
9 ❑ Click OK to accept the dimension.
176
Generating a Report

dialog box:

• Name of the Part = Online Learn
Execute.
• Click OK.
column. To add or remove features from
the report, click the check box to the left
of the feature.
• Click OK.
177
• Filename =
Online Learn
Execute.
• Save as type =
MHTML Files
(*.mht).
• Click the SAVE
button.
End Learn.
1 ❑ Click the STOP ON-LINE LEARN button. The LEARN/EXECUTE
window appears and the on-line programming stops.
FIGURE 19-41 Off-Line Learn/Execute
178
• Creator = your name.

• Part Name = Online Learn
Execute.
• Drawing Revision Number = A.
• Click SAVE.
FIGURE 19-42 Saving the Learn/Execute
3 ❑ From the FILE menu, select EXIT LEARN.
Execute Mode
Run the program.
1 ❑ From the FILE menu, select LEARN EXECUTE > EXECUTE ONLY.

(*.xln).
• Click OK.
179
4 ❑ The LEARN/EXECUTE window shows the list of programs.
• Select ONLINE LEARN

EXECUTE.
• Click the EXECUTE button.
FIGURE 19-44 Execute Only
5 ❑ Run through the measurements.
6 ❑ Constructions and Dimensions are executed automatically.

dialog box:

• Name of the Part = Online Learn
Execute.
• Click OK.
8 ❑ Repeat Execute?
• Press the BACK button to exit
180
Chapter 20: Off-Line Measurement

Automation Practical
Practical Exercise
Create a part program, off-line, using a drawing for nominals. Measure
alignment features, complete an alignment, measure the remaining features,
construct non-measurable features, add dimensions, create and save an
inspection report, save the learn file, and run the learn file to measure the part.
Translating and Adding CAD


• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
181
Chapter 20: Off-Line Measurement Automation Practical
Start Learning
1 ❑ From the FILE menu, select LEARN/EXECUTE <
LEARN/EXECUTE.

(*.xln).
• Click OK.
4 ❑ The LEARN/EXECUTE window appears. This shows instructions the

program currently contains.
FIGURE 20-4 Off-Line Programing Dialog
Add Alignment/Datum Features

Construct a coordinate system based upon the datums, then measure the circles
at 12, 3, 6 & 9 o'clock positions (Circles 1,3,5,7) around the bolt pattern.
2 ❑ Click on the MEASURE PLANE command (line 8).
182
3 ❑ Double left mouse click on the COMMENT parameter.
• Enter some text to instruct

the operator to measure a
plane. NOTE: This is the
same as adding Measurement
Instructions in On-Line learn.
comment.
FIGURE 20-5 Enter a Comment for the Operator
4 ❑ Double left mouse click on the POINTS ON FEATURE parameter.
• Feature = 4.
• Click OK to accept.
FIGURE 20-6 Change number of points for the feature
5 ❑ Click on the REPEAT EXECUTE command (line 9). All new

commands are always added above the selected line.
6 ❑ From the MEASURE menu, select LINE > 2D LINE.

projected.
• Offset = 0.
• Click OK.
8 ❑ Click on the MEASURE LINE 2D command (line 9).
183

line.
comment.
• Feature = 4.
11 ❑ Click on the REPEAT EXECUTE command (line 10).

projected.
• Offset = 0.
• Click OK.
14 ❑ Click on the MEASURE CIRCLE command (line 10).
184

circle.
comment.
• Feature = 4.
17 ❑ Change the label of the circle in the box at the top right side of the
screen.
18 ❑ Click on the NOMINALS button.
19 ❑ Click on the KEY IN button.
185
20 ❑ Enter the Nominal information of circle 9.
• X= 0.0, Y = 0.0, Z = 0.0,

Diameter = 100.00.
• I = 0, J = 0, K = 1.
• Coordinate System = *WORLD*.
• Click OK.
22 ❑ Click on the TOLERANCES button.
• X= unchecked.
• Y = unchecked.
• Z = unchecked.
• Diameter = checked 0.25,
-0.10.
24 ❑ Click OK to accept the tolerances.
186
Adding an Alignment
2 ❑ From the CONSTRUCT menu, select COORDINATE SYSTEM >

3-2-1.

• Line Defined Axis = M_LINE001.
• Select Origin = M_CIRCLE009.
• Click OK.

C_COORDSYS001.
*WORLD*.
• Click OK.
187
Measuring Features

projected.
• Offset = 0.
• Click OK.

the operator to measure the
circle.
comment.
• Feature = 4.
188
screen.
• X= 0.0, Y = 70.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.
189
• X= unchecked.
• Y = unchecked.
• Z = unchecked.
• MMC = checked, Upper Tol = 1.00.

projected.
• Offset = 0.
• Click OK.
190

circle.
comment.
• Feature = 4.
screen.
191
• X= 70.0, Y = 0.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.

projected.
• Offset = 0.
• Click OK.
192

circle.
comment.
• Feature = 4.
screen.
193
• X= 0.0, Y = -70.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.

projected.
• Offset = 0.
• Click OK.
194

circle.
comment.
• Feature = 4.
screen.
195
• X= -70.0, Y = 0.0, Z = 0.0,

Diameter = 20.00.
• I = 0, J = 0, K = 1.
• Click OK.
Adding Constructions and Dimensions

• Selected Choices = M_CIRCLE001,

M_CIRCLE003, M_CIRCLE005,
M_CIRCLE007.
• Click OK.
FIGURE 20-34 Construct Best Fit Circle
3 ❑ Click on the CONSTRUCT CIRCLE BEST FIT command (line 22).
NOTE: Remember that Alignments, Constructions, and Dimensions

automatically solve in Execute without any operator action. So, adding
Comments, or Measurement Instructions, is generally not done for these
feature types.
196
screen.
7 ❑ Enter the Nominal information for the bolt circle.
• X= 0.0, Y = 0.0, Z = 0.0,

Diameter = 140.00.
• I = 0, J = 0, K = 1.
• Click OK.
• X= checked, Upper Tol = 0.25, Lower Tol = -0.25.

• Y = checked, Upper Tol = 0.25, Lower Tol = -0.25.
• Z = unchecked.
197
12 ❑ From the DIMENSION menu, select ANGLE > APEX.
• Select 1st point = M_CIRCLE003.

• Select 2nd point = M_CIRCLE001.
• Click OK.
13 ❑ Click on the DIMENSION ANGLE APEX command (line 24).
15 ❑ Click the KEY-IN button.
16 ❑ Enter the following value:
• Angle = 90.
• Click OK.
FIGURE 20-38 Dimension Angle Nominal
18 ❑ Click OK to accept the dimension.
Generating a Report
2 ❑ From the MISC menu, select GRAPHICAL REPORTS > TEXT

REPORT.
198
• Click OK.
• Filename =
Offline
Learn
Execute.
• Save as type =
MHTML Files
(*.mht).
• Click the SAVE
button.
199
End Learn
FIGURE 20-41 Off-Line Learn/Execute
• Creator = your name.

• Part Name = Offline Learn
Execute.
• Drawing Revision Number = A.
• Click SAVE.
FIGURE 20-42 Saving the Learn/Execute
8 ❑ From the FILE menu, select EXIT LEARN.
200
Execute Mode
Run the program.
1 ❑ From the FILE menu, select LEARN EXECUTE > EXECUTE ONLY.

(*.xln).
• Click OK.
• Select OFFLINE LEARN

EXECUTE.
• Click the EXECUTE button.
FIGURE 20-44 Execute Only
4 ❑ Run through the measurements.
5 ❑ Measure a plane on the top surface of the part.
• Take four points on the

top of the plate by
pressing the FRONT
button.
and press the BACK
button.
201
6 ❑ Measure line 1.
• Take four points on the

side of the plate by
pressing the FRONT
button.
BACK button.
7 ❑ Measure circle 9.
• Take four points around

the circle by pressing
the FRONT button.
BACK button.
NOTE: CAM2 Measure automatically constructs the coordinate system

and alignment.

the FRONT button.
BACK button.
202

the FRONT button.
BACK button.

the FRONT button.
BACK button.

the FRONT button.
BACK button.
NOTE: CAM2 Measure automatically constructs the bolt circle and angle
dimension.
203

dialog box:

• Name of the Part = Offline Learn
Execute.
• Click OK.
13 ❑ Repeat Execute?
• Press the BACK button to exit
204

• OBJECTIVE: The instructor will demonstrate how to move
the measurement device to increase the working volume.
After completing this section the student will be able to
move the measurement device, allowing them to measure
large parts in a single file.
Purpose
The Move Device Position command has two functions:
• It moves the device to a new location within the

coordinate system.
• It realigns the device to the part if the relationship

has .
Moving the Device

This is the original intent for the Move Device Position command. It allows the
you measure a part where the device can not measure the features from one
location. Measure or more point-reducible features, run the Move Device
Position command, move the device, and remeasure the features.
NOTE: Comp Axis points can not be used in the Move Device Position
command. The compensation direction is based upon the active alignment.
When the device moves, the active alignment is not valid.
There is a penalty. Every time the device is moved the device may incur
error. To minimize the error, the features should be
as far apart as possible while still allowing the device to move to the new
location.
To maintain very accurate measurements avoid using the Move Device

Position command by placing the device in an ideal location.
205
Realign the Part to the Device
If the setup gets , use the Move Device Position

command to reestablish the alignment between the part and the device. There
must be or more point-reducible features in the file. They should be as far
apart as possible to minimize error.
Important Topics - Move Device Position

• The Move Device Position command can be used to move the device to
a new location, or realign the device to the part if the part has moved.
• After using the Move Device position command a loss of accuracy may
occur.
206

Practical
Practical Exercise
In this exercise align to a CAD file, relocate the Device relative to the part, and
realign using the Move Device Position command.
1
C P3 8 2 P4 D
9
10
F 7 3
A 4 B
P1 6 P2
Importing CAD File


• Click OK.
207

file.
• Click OPEN.
Nominals = clear (or Off).
NOTE: Turning off the Auto Nominal Association will prevent the points
measured in this chapter from associating to the nominal CAD file. If the
option is On, CAM2 Measure will associate the measured points to the
nominal circle and modify the label from POINTXXX to CIRCLEXXX.
6 ❑ Click OK.
208
• Click ADD
• Click OPEN.
• Click CLOSE.
• Files of type = FARO CAD

Data files (*.fcm).
• Filename =
• Click OPEN.
209
Setting the Coordinate System

Another feature of CAM2 Measure is the ability to create a new coordinate
system by translating or rotating an existing coordinate system. This feature is
helpful when you cannot construct a coordinate system from measured features
on your part to correspond with the location of the coordinate system of the
CAD model. In this exercise, in addition to learning the Move Device Position
command, we will also practice translating a coordinate system. The steps
below will guide you through the process.

button.
and press the BACK
button.
210
results.

projected.
• Offset = 0.
• Click OK.

pressing the FRONT
button.
BACK button.
211
results.

projected.
• Offset = 0.
• Click OK.
10 ❑ Measure a 2D line on the edge that is nearest Cylinder G.

by pressing the
FRONT button.
BACK button.
212
results.

3-2-1.

.

• Line Defined Axis = M_LINE001.
• Select Origin = M_CIRCLE009_I.
• Select the CONSTRUCTED radio button.
• Click OK.
213

TRANSLATION. Use the following values:
• Select X Origin = C_COORDSYS001.

• X Offset = -150.0.
• Select Y Origin = C_COORDSYS001.
• Y Offset = -65.0.
• Select Z Origin =
C_COORDSYS001.
• Z Offset = 0.0.
• Coordinate System =
C_COORDSYS001.
• Select the CONSTRUCTED radio
button.
• Click OK.
FIGURE 22-17 Translate Coordinate System

C_COORDSYS002.
*WORLD*.
• Click OK.
214
FIGURE 22-19 CAD to Part Alignment

• The SAVE AS dialog box appears.

• File name = Move Device
Position.
Document (*.fce).
• Click SAVE.
Measure Features for the Move Device Position

1 ❑ From the MEASURE menu, select POINTS > COMP OFF.
215
2 ❑ Measure Point 1.
• Take a point by pressing

the FRONT button.
• Press the BACK button
to end the measurement.
FIGURE 22-21 Measure Point 1
• Label = POINT001.
point.
FIGURE 22-22 Point 1 Results

the FRONT button.
216
point.

the FRONT button.
point.
217

the FRONT button.
point.
Performing the Move Device Position Command

1 ❑ From the DEVICES menu, select MOVE DEVICE POSITION.
• Selected Choices = M_POINT001,

M_POINT002, M_POINT003,
M_POINT004.
• Click OK.
FIGURE 22-29 Move Device Position
NOTE: Using 2D features (Arc, Circle, Slot) CAM2 Measure requires you
218
to measure a plane for each feature.
2 ❑ Move the Measurment Device (Move the device, or move the part).
3 ❑ Click OK in the MOVE THE DEVICE dialog.

the FRONT button.

the FRONT button.
219

the FRONT button.

the FRONT button.
11 ❑ Click OK to accept the point. The results of the Device Move are
displayed.
FIGURE 22-34 Device Position Results
12 ❑ Click OK to accept the new Device Position.
220
Add Measurements to an Existing Feature

If you have a large feature that can not be totally measured from one location,
CAM2 Measure allows you to add points to the feature. This will update the
feature location and all associated constructions, coordinate systems, and
dimensions used with this feature.
14 ❑ Select M_CIRCLE009_I.
15 ❑ Click the EDIT button.
• Select the ADD READINGS radio button.

• Click OK.
FIGURE 22-36 Add Readings

pressing the FRONT
button.
BACK button.
221
The points, or Readings, are now added to the feature and M_CIRCLE009_I is
recalculated.
17 ❑ Click on the READINGS tab.
FIGURE 22-38 Circle 9 Readings
NOTE: The measured circle has points, or Readings, from both device
positions.
Save Again
222
Chapter 23: Introduction to

Scanning
• Objective - The instructor will present how the scanning
functions of CAM2 Measure can be used to obtain
geometric and non-geometric curves. After this section the
student will be able to collect data for use in CAM2 Measure
and other CAD systems.
What is Scanning
Scanning data can be saved as points, polylines, or splines. Data will typically
be saved as , which are easier to work with than points or
splines.
Scanned data is always uncompensated. That means that the data is always
taken at the center of the probe. To compensate for the probe radius, create a
surface and then that surface by the radius.
Why Scan
Scanning is generally useful if the part that is not comprised of basic geometric
(or prismatic) features. The general intent behind scanning is to generate
curves that will eventually be used to create surfaces.
Which Scanning Option to Use?

The scanning option used depends upon the shape of the part that is being
measured. Certain geometric shapes lend themselves to parallel cross sections,
others lend themselves more to radial or normal lock planes.
Parallel Cylindrical Normal

FIGURE 23-1 Scanning Techniques
223
Freehand Scan
Use the Freehand scan to trace a profile. CAM2 Measure allows you to set
the distance between the points.As the probe passes
through the minimum distance it grabs the next point.
Lock Planes
The Lock Plane options is used to data onto predefined cross

sections. CAM2 Measure allows Locked Planes that are parallel to a plane,
radial about a specified axis, or normal to a polyline.
• Parallel Lock Planes: Select the plane from which the cross sections
are parallel, the number of planes (from 1 to 1000), distance between
the planes, and the minimum distance between any two points on one
cross section. If the points are closer than the minimum distance CAM2
Measure will drop points until the minimum distance is achieved.
• Radial Lock Planes: Select a line from which the cross section planes
will emanate, the number of planes (from 1 to 1000), and the minimum
distance between any two points on one cross section. If the points are
closer than the minimum distance CAM2 Measure will drop points
until the minimum distance is achieved.
• Normal Lock Planes: Select a polyline. The planes are automatically

generated at the points along the polyline.
Editing Scan data

Editing the scan data is a little different than editing 2D and 3D features. Since
scan data is not a feature, you can not use the EDIT button in the REVIEW
FEATURES command. CAM2 Measure has specific ADD and REMOVE
POINTS commands for data created with the commands in the SCAN menu.
Use the EDIT < DELETE command to completely remove scan data.
Important Topics - Introduction to Scanning

• To use the Normal Locked Plane command a polyline must be selected.
The polyline is typically created using the Freehand Scan.
• The Add or Remove Points command works with Polylines. The

commands do not work with data saved as points or splines.
• Use the Edit > Delete command to delete points, polylines or splines.
224
Chapter 24: Introduction to

Scanning Practical
Practical Exercise
Using the assembled demo part, align to the part, and practice the scanning
skills. Work in either inches or millimeters.
NOTE: The steps in this practical are written to use Millimeters as the
Drawing Unit. If you wish to complete the practical in Inches, remember to
convert any number that you are typing into a dialog box.
Set the alignment by measuring the datum features. In this case, the top face of
the plate will be the XY plane and the edges of the plate will define the X-axis
and origin, respectively.
S1
S2
FIGURE 24-1 FARO Demonstration Bracket
225

• Click OK.

file.
• Click OPEN.
5 ❑ Click OK.
Measuring and Creating an Alignment


button.
and press the BACK
button.
226
results.

projected.
• Offset = 0.
• Click OK.
6 ❑ Measure the line.

points from the S1 end
towards S2 by pressing the
FRONT button.
and press the BACK
button.
S2
227
results.
8 ❑ Continue with the command and measure a line.

points on the S1 edge by
pressing the FRONT
button.
and press the BACK
button.
S2
results.
228
Now that you have enough features to define a coordinate system, construct a
Line/Line Intersection coordinate system.

LINE/LINE.

• Line Defined X-Axis = M_LINE001.
• Click the CONSTRUCTED radio button.
• Click OK to create the coordinate system.
FIGURE 24-11 Line/Line coordinate system
CAD=Part

C_COORDSYS001.
*WORLD*.
• Click OK to create the Alignment.
2 ❑ Click OK to accept the alignment.
229
Save the Measurements

• The SAVE AS dialog box appears.

• File name = Scanning.
Document (*.fce).
• Click SAVE.
Scan Measurement Preference

2 ❑ Select SCAN MEASUREMENT.
• Type of Scanning =
Start/Pause Scan
With Trigger.
• Maximum Distance =
100000000000.
• Minimum Distance =
2.0.
FIGURE 24-14 Feature Scanning
3 ❑ Click OK.
230
Freehand Scanning (2D)

1 ❑ From the MEASURE menu, select SCAN > FREEHAND.
• Type = 2D Freehand.
• Chordal = unchecked.
• Minimum Distance = 2.0.
• Save As = Open Polylines.
• Click OK.
FIGURE 24-15 Freehand Scan
• Select a Plane = YZ_C_COORDSYS001.

This will be the plane to which the points
are projected.
• Offset = 30.
• Click OK.
NOTE: The offset of 30 mm will create a plane parallel to the YZ plane at

X = 30 mm. This will be at the edge of the curved surface.
3 ❑ Place the probe on the upper part of the surface.
• Press the FRONT button to

begin scanning.
• Move the probe across the
surface contour.
S1
pause the scan.
• Press the BACK button to S2
end the scan.
FIGURE 24-17 Measure the freehand scan
231
4 ❑ Save the scan data.
• To keep the scan data, press the FRONT

button.
• To discard the scan data, press the
BACK button.
FIGURE 24-18 Keep Data?
FIGURE 24-19 Freehand Scan
Parallel Lock Planes

1 ❑ From the MEASURE menu, select SCAN < PARALLEL LOCK
PLANES.
• Increment = 10.0 (0.50 in).

• Number of Planes = 100.
• Minimum Distance = 0.5 (0.05 in).
• Save As = Open Polylines.
• Click OK.
FIGURE 24-20 Parallel Lock Plane Scan
232
• Select a Plane = YZ_C_COORDSYS001.

This will be the plane to which the points
are projected.
• Offset = 0.
• Click OK.
3 ❑ Scan the surface.

begin scanning.
• Move the probe across the
surface contour.
S1
pause the scan.
• Press the BACK button to S2
end the scan.
FIGURE 24-22 Parallel Locked Scanning
4 ❑ Save the scan data.
• To keep the scan data, press the FRONT

button.
• To discard the scan data, press the
BACK button.
FIGURE 24-23 Keep Data?
233
FIGURE 24-24 Parallel Locked Planes
234

The Measurement Track
There are numerous ways to approach the same task. Some ways are better
than others. This section presents the Measurement Track, a good rule of
thumb procedure to help guide you through the measurement tasks.
Examine the Task

Do not just start taking a lot of measurements. Discover why the part is being
inspected, and determine the expected results. Measurement without direction
will yield tons and tons of data that someone will need to sift through to find
the answers to the original question. Knowing the goal in advance will save a
great deal of time.
Setup Considerations
Before beginning to measure a part ensure that the device can reach all the
features of interest. This can eliminate needless device movements due to the
inability to reach features.
Setting the Coordinate System and Alignment

The coordinate system and alignment created will depend upon the purpose for
measuring the part and the amount of data available. The two most commonly
used alignment options are (1) a CAD=Part type alignment to a constructed
coordinate system, and (2) an Iterative alignment. Below are some examples of
when one method may be preferred to another.
1 Coordinate System / CAD = Part.
• The part requires a specific set of datums be followed.
• The objective is to trouble-shoot the part.
2 Iterative.
• For use if there is no clear datum scheme.
• The datum scheme allows for a best fit.
• If a Coordinate System/CAD=Part approach shows the part to be

slightly out of specification. In such a case, it is possible a best fit
alignment will show the part to be within specification.
235
Always set the alignment as soon as possible during a measurement session.

There are also many commands that depend upon the alignment to operate
correctly.
Save the file as soon as the alignment is complete. If any thing goes wrong
reopen the file with the saved alignment. Continue to save frequently.
Data Collection
Although it is probably more efficient to perform the measurements, the
constructions and the dimensions first, and then add nominals at a later time, it
is not very practical.
With large parts it is best to break up the work session into smaller sections.
Within each section perform the measurements within that area and assign
their nominals. Follow with the constructions and dimensions, and adding
their nominals. When each section is done, save the file then move onto the
next section.
This process will help prevent getting lost in lists of features. All the data in the
database will be grouped in the area in which the measurements were taken.
Data Output
Know what sort of output data is expected from the part, IGES data, graphical
report, text report, etc.
Remember that printed reports will always be printed in the current coordinate
system. If there are multiple coordinate systems, make sure the correct
coordinate system is set active before printing.
When exporting CAD data, always complete the CAD = PART alignment
command. The data will always be exported in the World Coordinate System.
A file without a CAD to Part type alignment will not produce the expected
results when the data is imported into another system.
Other Hints
Holes: If features are not on the same plane Modify the AUTO PLANE SELECT
preference and choose define. The MEASURE < CIRCLE will prompt you to
measure a plane before each circle. This preferences sets all other 2D
commands to work in the same manner.
Surfaces: Choose Select Nominal Surfaces Only in the Auto Nominal

Association part preference. This will automatically select the nearest
Nominal surface for inspection and not any previously measured features.
236
Clearing up the view: To clear up the graphics screen:
• Choose VIEW < LAYERS. Entities may be moved from one layer to
another. Also, filters may be created and activated to group and sort several
layers at once. To clean up the display, filter out those layers you do not
wish to view.
• Choose VIEW < ARRANGE LABELS to automatically arrange the

on-screen labels. To hide all labels, choose VIEW< PROPERTIES and
click the VISUAL OBJECTS tab. Clear the MAIN LABEL VIEW check box
and click APPLY.
• Pin or unpin the control bars. Unpin the control bars to minimize them and
enlarge the graphics field. When needed, click the icon and the control bar
will “flyout” for use. Pin the control bars to anchor them for constant view.
237
Answer Key
1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mounting
3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . accepted
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . last
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . referenced
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot keys
12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . buttons
12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Command
29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D Features
29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D Features
30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Select Plane
31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . surfaces
45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . datum
45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . several
46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMM
46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . aligned
46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . established
47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . point reducible
77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . measurements
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . infinite
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . plane
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . line
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . right angle
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . plane
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . line
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . interfere
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . coordinate system
114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nominal
115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . tolerances
159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . automate
159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . target points
159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . online
159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . offline
159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . measurement instructions
205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . same
205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . changed
205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . additional
206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . disturbed
206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . polylines
223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . offset
224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . minimum
224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . sort
239
Contact Information
For Technical Support
World Wide Web site: www.faro.com
E-mail: support@faro.com
Telephone Number: 800.736.2771
For Sales Inquiries

Electronic Product Catalog on www.faro.com
E-mail: info@faro.com
Telephone Number: 800.736.0234, extension 2265
For Training or Technical Services

E-mail: training@faro.com
Telephone Number: 800.736.0234, extension 1136

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VERSION 1.

FARO TECHNOLOGIES INC. MAKES NO WARRANTY, EITHER EXPRESS OR

IN NO EVENT SHALL FARO TECHNOLOGIES INC. BE LIABLE TO ANYONE FOR

Windows® and Excel® are registered trademarks of Microsoft, Inc.

DATAPAGE® is a registered trademark of Brown & Sharpe, Inc.

Pro/ENGINEER® is a registered trademark of Parametric Technology Corporation.

CATIA® is a registered trademark of Dassault Systemes.

Acrobat® is a registered trademark of Adobe Systems, Inc.

Rhinoceros® is a registered trademark of Robert McNeel & Associates

FARO Technologies, Inc. Internal Control File Locations:

• This course will explain DIRECT (Dimensional Inspection Reverse

• This course is designed to provide the basic skills necessary to measure a

Chapter 5: Probe Calibration and FaroArm Certification

❑ Changing Labels from Review Features

❑ Printing and Saving a Text Report

Chapter 18: Measurement Automation

❑ Performing the Move Device Position Command

Chapter 1: Hardware Overview

FaroArm Control Station

❑ Surface Mount Plate

Setting up the FaroArm

It is very important that the FaroArm is mounted in a stable relationship to the

FIGURE 1-1 Mounting the Plate

2 Place the FaroArm on top of the 3.5 inch threaded ring.

4 Use the wrench to tighten the threaded collar clamp.

FIGURE 1-2 Mounting the FaroArm

Connecting the Computer

The FaroArm output is through any PC-compatible

The FaroArm is then connected to the Power Supply cable.

FIGURE 1-3 FaroArm cable connections

For safety reasons, the power cord should be connected .

NOTE: Complete all cable connections before applying power to the

FIGURE 1-4 Connecting the Cables

Referencing the Encoders

FIGURE 1-5 Referencing the encoders

NOTE: The FaroArm must be properly connected to the host computer

FaroArm Handle Buttons

• The FRONT button is green and nearest the probe.

• The BACK button is red and furthest from the probe.

FIGURE 1-6 FaroArm Handle Buttons

• Know the FaroArm Serial Number and the operators Training

Important Topics - Hardware Overview

• If excessive force is needed to move to a measuring location, a degree

• The following figures illustrate some of the possible positions of a

FIGURE 1-7 Loss of a Degree of Freedom

• The 2 Sigma Single Point Accuracy Value is labeled on the FaroArm.

• Poor accuracy is generally caused by poor mounting.

• Connect the power cable last.

Chapter 2: Hardware Overview

Chapter 3: Introduction to CAM2

Using this manual

1 ❑ From the MEASURE menu, select POINT > SURFACE POINT.

FIGURE 3-1 Selecting commands from the menu

Starting CAM2 Measure

NOTE: The units cannot be switched during the measurement session.

1 Graphics Field 2 Toolbar Buttons

FIGURE 3-3 Graphics Field

FIGURE 3-4 Digital ReadOut

FIGURE 3-5 Pull-down menu bar

FIGURE 3-6 Toolbar Buttons

Output Control Bar

FIGURE 3-7 Output Control Bar

FIGURE 3-8 Status Bar

FIGURE 3-9 Control Bars