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MANUFACTURING

TRANSFORMATION
INSIGHTS REPORT 2019
BACKGROUND

ABOUT THE REPORT

THE 12 MANUFACTURING INDUSTRIES

FINDINGS

EPILOGUE

INDUSTRY PERFORMANCE CARDS

ACKNOWLEDGEMENTS

1 SIRI Manufacturing Transformation Insights Report 2019


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37 Singapore Economic Development Board (EDB), a government agency under the Ministry

of Trade and Industry, is responsible for strategies that enhance Singapore’s position as

a global centre for business, innovation, and talent. We undertake investment promotion

and industry development, and work with international businesses, both foreign and

local, by providing information, connection to partners and access to government

incentives for their investments. Our mission is to create sustainable economic growth,

with vibrant business and good job opportunities for Singapore.

For more information, please visit www.edb.gov.sg.

Copyright © 2020 Singapore Economic Development Board

All rights reserved.

Catalysing the transformation of manufacturing 2


BACKGROUND

The Smart Industry Readiness Index (SIRI) Assessments


To help manufacturers take the first step in their suite of frameworks and tools to help manufacturers
Industry 4.0 transformation, we launched the Smart – regardless of size and industry – start, scale,
Industry Readiness Index (SIRI) in November 2017. and sustain their manufacturing transformation.
Created by the Singapore Economic Development SIRI covers the three core elements of Industry 4.0
Board (EDB) in partnership with a network of leading – Process, Technology, and Organisation. To date,
technology companies, consultancy firms, as well more than 200 official SIRI Assessments have been
as industry and academic experts, SIRI comprises a completed for companies in Singapore and abroad.

SMART INDUSTRY READINESS INDEX

PROCESS TECHNOLOGY ORGANISATION

Product Structure &


Operations Supply Chain Automation Connectivity Intelligence Talent Readiness Management
Lifecycle

Shop Floor
Workforce Learning Inter- and Intra-
4. 7. 10. & Development Company
Collaboration
Integrated 13. 15.
Vertical Horizontal
Product Enterprise
Integration Integration
Lifecycle
5. 8. 11.
Leadership Strategy &
Competency Governance
Facility
1. 2. 3. 6. 9. 12. 14. 16.

Figure 1: The Smart Industry Readiness Index (SIRI) Framework

3 SIRI Manufacturing Transformation Insights Report 2019


ABOUT THE REPORT

Two years after the launch of SIRI, we have arrived As such, this report seeks to provide all stakeholders
at the next phase: sharing insights to illuminate the within the industrial sector with:
current state of manufacturing transformation. The
1 A data-backed snapshot of the current state
Manufacturing Transformation Insights Report 2019
of industrial transformation across multiple
analyses data collected from the SIRI Assessments
of 200 Singapore-based manufacturing facilities. manufacturing industries;
They span 12 manufacturing industries, ranging from 2 Observations relating to the three building blocks
small, family-owned Singaporean enterprises to large, of Industry 4.0 – Process, Technology, and
multinational corporations (MNCs) whose parent Organisation; and
companies originate from 14 different countries A benchmark for manufacturers to assess and
3
across Europe, North America and Asia Pacific.
compare their Industry 4.0 maturity levels against
those of their peers in the same industry.
While we focused our report on Singapore-based
facilities, the international profile and diversity of
We hope that the insights will prove useful to
industries covered by the data make the report’s
manufacturers, governments, trade associations, and
findings relevant for the global manufacturing
other stakeholders in ideating and developing new
community as well.
solutions and interventions that will accelerate global
industrial transformation towards the digital era.

Overview of Data Set

29%
51%
33%
%
20

SMALL AND

200
MEDIUM ENTERPRISES

12
MANUFACTURING
INDUSTRIES

COMPANIES
14
Annual Entity Turnover* COUNTRIES

< $100M
$100M - $500M 2018
-2019
> $500M
ASSESSMENT
PERIOD

*All figures are in Singapore dollars

Figure 2: Overview of data set used in the SIRI Manufacturing Transformation Insights Report 2019

Catalysing the transformation of manufacturing 4


THE 12 MANUFACTURING
INDUSTRIES

Aerospace
The Aerospace Industry comprises companies that manufacture, assemble, repair, and/or service
equipment, parts, and products for civil aircraft, military aircraft, and spacecraft. Products include
but are not limited to engines, fan blades, avionics, and remanufactured parts.

Electronics
The Electronics Industry comprises companies that manufacture electronic components,
equipment, computer peripherals, data storage products, and consumer electronics products.
Products include but are not limited to connection devices, electron tubes, electronic capacitors,
resistors, communications equipment and printed circuit boards.

Energy & Chemicals (Downstream)


The Energy & Chemicals (Downstream) Industry comprises companies that engage in the refining
and cracking of crude oil as well as the production of petrochemicals, specialty chemicals and
other chemical products. Products include but are not limited to petroleum naphtha, gasoline,
diesel, liquefied petroleum gas, olefins, fuel oils, plastics, synthetic fibres, additives, adhesives,
sealants, specialty paints, pigments, coatings, and fragrances.

Food & Beverage


The Food & Beverage (F&B) Industry comprises companies that process, produce, and package
food and beverage products. Products include but are not limited to baked goods, canned products,
dairy, alcoholic/non-alcoholic beverages, grains, and tobacco products.

General Manufacturing
The General Manufacturing Industry comprises companies that manufacture broad-based
consumer and commercial products that are not classified under other industries.
Products include but are not limited to bicycles, packaging boxes, and printed media.

Logistics
The Logistics Industry comprises companies that provide freight transportation, courier,
warehousing and other logistical services. Services include but are not limited to storage,
distribution, freight forwarding, and end-to-end goods delivery.

5 SIRI Manufacturing Transformation Insights Report 2019


Machinery & Equipment
The Machinery & Equipment Industry comprises companies that manufacture, assemble and
repair complex machinery and equipment serving a wide variety of industries such as electronics,
aerospace, and medical technology. Products include but are not limited to laser systems, welding
equipment, semiconductor foundry equipment, industrial process control equipment, robots,
transformers, and machine tools.

Medical Technology
The Medical Technology Industry comprises companies that engage in the production of life
science tools, implantables, eye-care, healthcare equipment and supplies. Products include but
are not limited to sequencers, hearing aids, heart valves, contact lenses, mass spectrometers, and
cardiovascular and orthopedic devices.

Oil & Gas (Upstream)


The Oil & Gas (Upstream) Industry comprises companies that manufacture, assemble, repair, and/
or service machinery and equipment for the exploration and extraction of crude oil and natural gas.
Products include land drilling rigs, completion tools, offshore platforms, and Floating Production
Storage & Offloading (FPSO) conversion units.

Pharmaceuticals
The Pharmaceuticals Industry comprises companies that engage in the production of
pharmaceuticals products. Products include but are not limited to active pharmaceutical
ingredients, medicines, and veterinary drugs.

Precision Parts
The Precision Parts Industry comprises companies that manufacture precision parts, modules
and components serving a wide variety of industries such as electronics, aerospace, and
medical technology. Products include but are not limited to bearings, tubes, rings, springs,
wires, gears, casings, and seals.

Semiconductors
The Semiconductors Industry comprises companies engaged in the production, assembly and
testing of semiconductors and related products. Products include but are not limited to integrated
circuits, solar wafers and cells, and electronic discrete components such as diodes and transistors.

Adapted from The Global Industry Classification Standard (https://www.msci.com/gics)

Catalysing the transformation of manufacturing 6


FINDINGS

1 Manufacturing industries exhibit varying transformation profiles.

Many in the industry today lack awareness about Taken together, SIRI Maturity and SIRI Variance
the state of transformation across different provide a frame to help us visualise and make sense
manufacturing sectors, and how the sectors compare of the 12 manufacturing industries’ transformation
against one another. To shed some light, we analysed profiles. Here, we want to make an important
and compared the 12 manufacturing industries’ disclaimer that a low positional ranking on either
transformation profiles, utilising two key parameters: parameter does not necessarily suggest a fundamental
SIRI Maturity and SIRI Variance. or systemic problem with an industry’s current state
of transformation. This is because the pace and
SIRI Maturity1 is a ranking measure of how an uniformity of transformation is highly sector-specific
industry or company has performed in the SIRI and often heavily influenced by factors like the nature/
Assessment across all 16 dimensions, relative to volume of products, complexity of manufacturing
the other industries or companies. A higher processes, competitive dynamics within the industry,
ranking indicates that the industry or company is and macroeconomic trends like overall business
more likely to be further ahead in its industrial conditions and industry operating environment.
transformation journey. Nonetheless, the SIRI Maturity x Variance Map offers a
useful starting point for anyone keen to have a general
SIRI Variance is a measure of how much the understanding of the varying transformation profiles
companies’ SIRI Assessment Matrix Scores deviate across manufacturing sectors.
from the mean within an industry. The lower the SIRI
Variance, the more uniform the pace of industrial To help interpret the SIRI Maturity x Variance Map, we
transformation in the sector. have classified the 12 manufacturing industries into
four main Archetypes of Transformation, each named
after a type of natural habitat.

1
The SIRI Maturity of an industry is calculated using the SIRI Maturity Ranking Methodology, which is described as follows:

I. In each SIRI dimension, the 12 industries are ranked against each other, from 1 (highest) to 12 (lowest).

II. Each industry’s rankings across all 16 SIRI dimensions are aggregated to obtain a cumulative ranking value. The smaller the cumulative ranking value,
the better that industry has fared compared to others.

III. Using the cumulative ranking value, industries are ranked from 1 (lowest SIRI Maturity) to 12 (highest SIRI Maturity).

The SIRI Maturity Ranking Methodology applies at both the industry and company level. This methodology was adopted because the bands in different SIRI
dimensions represent varied states and are not equivalent, hence using a pure aggregation of SIRI bands across all 16 SIRI dimensions would not be meaningful
in evaluating performance. For instance, a Band 1 in Vertical Integration is not equivalent to a Band 1 in Shop Floor Automation.

7 SIRI Manufacturing Transformation Insights Report 2019


Archetypes of Transformation

RAINFOREST CONIFEROUS FOREST

HIGH Semiconductors

Pharmaceuticals

Electronics

Energy & Chemicals


(Downstream)

Medical
Technology
SIRI MATURITY

Logistics

Aerospace

Machinery &
Equipment

General
Manufacturing

Precision Parts

Oil & Gas


(Upstream)

Food &
Beverage

LOW
HIGH SIRI VARIANCE LOW

SAVANNA TUNDRA

Figure 3: The four Archetypes of Transformation

Catalysing the transformation of manufacturing 8


Coniferous Forest

A coniferous forest is associated with rows of manufacturing processes, technology adoption, and
uniform-looking pine trees growing tall and strong. organisational development. Having a small group of
large companies in turn facilitates more coordinated
The Coniferous Forest Archetype describes industries knowledge sharing amongst key players to address
that rank high in SIRI Maturity and low in SIRI Variance. common problem statements, which can further
Companies from these industries are generally further accelerate transformation across the sector.
ahead in their Industry 4.0 journeys, and largely similar
in their pace of transformation. To support these industries that are continuously
forging ahead, governments should ensure that the
Of course, an industry may fall into the Coniferous sectors’ physical and social infrastructure enables
Forest Archetype due to a deliberate effort to transform, and does not constrain development. For instance, it
but there are also other reasons why some sectors may would be critical to groom a highly skilled workforce
inherently tend toward the Coniferous Forest Archetype. to help these industries achieve their Industry 4.0
Such industries typically manufacture products that ambitions. In turn, companies within the Coniferous
are technologically intensive and highly regulated; Forest Archetype can serve as role models, thought
this generally favours sectors that mostly consist of leaders, and inspirations for others to embark on their
MNCs with resources to pursue higher standards in own industrial transformation.

Case Study

BMAC Knowledge sharing within an industry

The Platform
The Biopharmaceutical Manufacturers’ Advisory Committee (BMAC) is a public-private
platform in Singapore that comprises representatives from the pharmaceuticals, biologics,
and nutritional sectors, as well as local government agencies.

What they did right


As an industry-led initiative, BMAC Leveraging SIRI as a common framework,
has created an open and trusted BMAC companies banded together to
environment where leaders of Singapore’s consolidate their SIRI Assessment Matrix
biopharmaceutical sector can come together Scores, as well as identify common problem
to discuss emerging industry trends, statements and priority areas that they
opportunities, and challenges. Over time, could work on collectively. This not only
this has created a culture of collaboration allowed the group to gain deeper insights
and today, member companies feel into industry challenges, but also facilitated
comfortable approaching one another for their discussions with vendors to develop
help and support as they adopt and source meaningful solutions that would benefit all
for new Industry 4.0 solutions. BMAC members. Ultimately this has provided
a timely push to accelerate the transformation
of the broader biopharmaceutical sector.

9 SIRI Manufacturing Transformation Insights Report 2019


Rainforest Savanna

The rainforest is a habitat with year-round rainfall, The savanna is a semi-arid habitat scattered with
ample sunlight, and comfortable temperatures, all shrubs and isolated trees.
of which facilitate the growth of lush vegetation.
Yet, despite such favourable conditions, some The Savanna Archetype describes industries that rank
plants still falter. low in SIRI Maturity but exhibit high SIRI Variance.
While most companies within these industries are
The Rainforest Archetype thus describes industries in the earlier stages of industrial transformation, a
that rank highly in both SIRI Maturity and SIRI small number of players have forged ahead, like the
Variance. While most firms in a Rainforest Archetype occasional large trees that rise above the grasslands.
industry are ahead in their Industry 4.0 journeys, a An industry in this archetype usually has a large base
small group has not kept pace. of small- and medium-sized enterprises.

One reason for this high variance could simply be Unlike industries in the Coniferous Forest Archetype,
that some firms are slow to adopt the latest processes industries in the Savanna Archetype are usually home
and technologies. In other instances, it could be due to large bases of companies that heavily skew towards
to differing levels of Industry 4.0 maturity across small- and medium-sized enterprises, as exemplified
a sector’s value chain. Such is the case in the by the Machinery & Equipment and Precision Parts
Semiconductor industry; while it has the highest sectors. This gives rise to very diverse attitudes,
SIRI Maturity among the 12 manufacturing sectors, resources, and constraints when it comes
it also has a high SIRI Variance. This is because the to transformation, with only a few larger or more
front-end wafer fabrication plants are very progressive, forward-looking players able to pull ahead of the rest.
but the back-end assembly & testing players undertake
vastly different activities that may not require the While many companies in this archetype remain
technological and process sophistication needed by passive towards transformation, those that have
their upstream counterparts. decided to be more proactive can start by drawing
lessons from early movers and emulating their
For industries in the Rainforest Archetype, it is best practices. To encourage more businesses to
important for governments and trade associations actively pursue transformation, governments and
to identify the sources contributing to the high trade associations can consider replicating effective
variance. Depending on whether it is caused by a initiatives from sectors in the Coniferous Forest
few anomalous manufacturers or differences in Archetype, such as fostering platforms for industry
business expectations across sub-clusters of knowledge sharing or profiling, promoting, and
companies, governments should customise the celebrating the success stories of more
necessary interventions accordingly. forward-looking firms.

Catalysing the transformation of manufacturing 10


Tundra

The tundra habitat is associated with harsh climates – more than six billion battery cells annually5 with
strong winds, low temperatures, and limited rainfall. lower product variability. Moreover, certain high-value
activities in Tundra Archetype sectors may not be so
The Tundra Archetype characterises industries that easily subjected to the traditional types of Industry 4.0
rank low in both SIRI Maturity and SIRI Variance. improvements found in other industries. One example
Just as wildlife in the tundra battle formidable is maintenance, repair and overhaul, a major segment
conditions to survive, industries in this Archetype of Singapore’s aerospace industry that is highly
face greater challenges in industrial transformation. bespoke and heavily reliant on skilled manpower.
Often, this is because the nature of their products and
manufacturing processes limit the ease and feasibility For these reasons, it is more challenging for some
of deploying certain Industry 4.0 improvements. Tundra Archetype industries to embark on any form
of large-scale manufacturing transformation, in
Evidence can be found in sectors like Aerospace contrast to sectors characterised by simpler products,
and Oil & Gas (Upstream). Their products are highly smaller product variabilities, and higher volumes.
customised and manufactured in small quantities, Fortunately, opportunities for transformation still
which may limit opportunities for commercially viable exist in the Process and Organisation building blocks.
improvements in areas such as automation and Governments and trade associations can partner
digitisation. To illustrate the disparity, Boeing and companies in these sectors to explore initiatives such
Airbus delivered a total of 1,606 aircraft in 20182,3 as redesigning manufacturing process, enhancing
and Keppel delivers an average of five to twenty oil workforce training programs, and fostering closer
rigs each year 4; in contrast, Energizer manufactures partnerships with key suppliers and customers.

2
“Boeing: Commercial.” Boeing, www.boeing.com/commercial/
3
“Orders and Deliveries.” Airbus, www.airbus.com/aircraft/market/orders-deliveries.html
4
“Performance Review: Operating & Financial Review.” Kepcorp.com, Keppel Corporation, 2019,
www.kepcorp.com/annualreport2018/pdf/keppel-corporation-limited-performance-review.pdf
5
“Year 2000 Energizer Holdings, Inc. Annual Report.” Annualreports.com, Energizer Holdings Inc., 2000,
www.annualreports.com/HostedData/AnnualReportArchive/e/NYSE_ENR_2000.pdf

11 SIRI Manufacturing Transformation Insights Report 2019


Case Study

COHERENT Uncovering opportunities for transformation using SIRI

The Company
Headquartered in California, Coherent is among the top three manufacturers of industrial
laser systems and components globally. In 2011, Coherent established its manufacturing
presence in Asia with the setup of a factory and regional headquarters in Singapore.

What they did right


With intentions to upgrade its The SIRI Assessment helped us better
manufacturing site in Singapore, understand the current state of our
Coherent completed the SIRI facility and how it compared to the rest
Assessment in 2018 as a starting of the industry. Through it, we realised
point for its transformation plan. that there was a lot of room for us to
The assessment enabled Coherent to improve and opportunities we could
uncover new opportunities that were work on. This knowledge guided the
not previously considered. The company development of our Lean-Digitalisation


built on the results by engaging a Transformation roadmap.
consultant, who helped develop a
comprehensive transformation roadmap. ― Mr Goh Hin Tiang,
The planned improvements, targeted for General Manager,
completion in 2020, include enhancing Coherent Singapore
connectivity, increasing integration
across various systems, and developing
new skills roadmaps to train employees.

Catalysing the transformation of manufacturing 12


2 The leading companies consistently outperform the rest across
all 16 SIRI dimensions.

Three groups of companies


To give readers a sense of what it means for a The SIRI Assessment Matrix Scores of the Best-in-
facility to be best-in-class, average or elementary, Class were consistently higher than those of the
the 200 surveyed companies have been ranked6 Broad Middle and the Bottom Performers across all
according to their SIRI Maturity and classified 16 SIRI dimensions. This validates the importance
into three main groups: of adopting a holistic approach towards industrial
transformation, which is to devote attention and
A Best-in-Class, representing the top 10
resources to progressively develop all three building
per cent of companies;
blocks of Industry 4.0 ― Process, Technology, and
B Broad Middle, representing the middle 80 Organisation ― in a stepwise fashion.
per cent of companies; and

C Bottom Performers, representing the bottom


10 per cent of companies.

3B Maturity Benchmark

BOTTOM PERFORMERS BROAD MIDDLE BEST-IN-CLASS


Bottom 10% of companies Middle 80% of companies Top 10% of companies

Figure 4: The 3B Maturity Benchmark

6
The same SIRI Maturity Ranking Methodology described in Footnote 1 was applied at the company level.

13 SIRI Manufacturing Transformation Insights Report 2019


Performance of 200
Performance of 200 Companies Companies
(2018-2019)

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration

BEST-IN-CLASS
PROCESS

2 Horizontal
SUPPLY CHAIN Integration BROAD MIDDLE

BOTTOM
Integrated
PERFORMERS
PRODUCT 3
Product
LIFECYCLE Lifecycle

4 Shop Floor
Automation

5 Enterprise
AUTOMATION Automation

6 Facility
Automation

7 Shop Floor
Connectivity
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity

9 Facility
Connectivity

10 Shop Floor
Intelligence

INTELLIGENCE 11 Enterprise
Intelligence

12 Facility
Intelligence

13 Workforce
Learning &
Development
TALENT
READINESS
ORGANISATION

14 Leadership
Competency

15 Inter- and
Intra-Company
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy
& Governance

BAND 0 1 2 3 4 5

Figure 5: Performance of 200 companies across the 16 SIRI dimensions (2018 - 2019)

Catalysing the transformation of manufacturing 14


3 Process Building Block: The Broad Middle and Bottom Performers
are working to digitise their processes, while the Best-in-Class are
working to integrate their digitised processes.

Process Building Block

UNDEFINED DEFINED DIGITAL INTEGRATED AUTOMATED INTELLIGENT

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration

BEST-IN-CLASS
PROCESS

2 Horizontal
SUPPLY CHAIN BROAD MIDDLE
Integration

BOTTOM
PERFORMERS

3 Integrated
PRODUCT Product
LIFECYCLE Lifecycle

BAND 0 1 2 3 4 5

Figure 6: Performance of 200 companies in the Process Building Block

Across the three dimensions within the Process Process dimensions (Vertical Integration,
Building Block, the Broad Middle and Bottom Horizontal Integration, and Integrated Product
Performers are mostly at a stage where their Lifecycle). In comparison, the Best-in-Class average
operations, supply chain, and product lifecycle SIRI Assessment Matrix Score for each of the three
processes are generally defined and ready for dimensions sits between a Band 2 (Digital) and
digitisation. As seen in the graph above, the Band 3 (Integrated), demonstrating that these
average SIRI Assessment Matrix Scores of the companies have largely completed the digitisation
Broad Middle and Bottom Performers falls between a of their processes and are taking the next steps
Band 1 (Defined) and Band 2 (Digital) across the three towards integrating them.

15 SIRI Manufacturing Transformation Insights Report 2019


Case Study

Process design as a key enabler of


PEOPLE BEE HOON technology deployment

The Company
A small, family-owned enterprise founded in 1943, People Bee Hoon manufactures a variety
of rice vermicelli products for Southeast Asian, US, and European markets.

What they did right


In 2017, People Bee Hoon started planning The SIRI Assessment provided me
for the expansion of its existing facility in with an overall snapshot of my factory
order to triple production capacity from and informed my thinking about how
25,000 packets a day to 75,000 packets a my company should approach digital
day. The company understood that having transformation. The journey to design
a well-designed manufacturing process a better process to manufacture
would be critical for brownfield expansion. vermicelli has been a very educational
As such, it consulted industry veterans and and enriching one for my employees


visited other food manufacturing facilities and me.
to learn how to design an integrated and
― Mr Desmond Goh,
efficient manufacturing process that
General Manager,
could reduce manual labour and facilitate People Bee Hoon Factory
deployment of new shop floor automation
technologies. People Bee Hoon now
anticipates being able to improve product
quality and increase production volume
while maintaining existing workforce size.

Catalysing the transformation of manufacturing 16


4 Technology Building Block: The biggest gaps between the
Best-in-Class, Broad Middle and Bottom Performers are in Connectivity.

Technology Building Block

5 5

LARGEST GAP IS
IN CONNECTIVITY

4 4
BEST-IN-CLASS

BROAD MIDDLE

BOTTOM
PERFORMERS
3 3

2 2

1 1

0 0

4 5 6 7 8 9 10 11 12
BAND

BAND

Shop Floor Enterprise Facility Shop Floor Enterprise Facility Shop Floor Enterprise Facility

AUTOMATION CONNECTIVITY INTELLIGENCE

TECHNOLOGY

Figure 7: Performance of 200 companies in the Technology Building Block

In the Technology Building Block that comprises the A common school of thought is that automation forms
Automation, Connectivity and Intelligence Pillars, the the basis for industrial transformation. However, in this
biggest gaps separating the Best-in-Class from the digital age where data is the new oil, connectivity has
Broad Middle and the Bottom Performers are in the become even more critical. A highly connected factory,
three dimensions within the Connectivity Pillar. where all assets (machines, products, materials, labour,

17 SIRI Manufacturing Transformation Insights Report 2019


and peripherals) are linked via a common network, connectivity across shop floors, enterprises
will not only enable more extensive and effective and facilities.
machine-to-machine and human-to-machine
communications, but also enable firms to better Interestingly, while the Best-in-Class fare exceedingly
leverage data to generate new insights and facilitate well in the Connectivity Pillar, they only perform
more real-time decision making. Establishing a slightly better in the Intelligence Pillar as compared
comprehensive Industrial Internet-of-Things (IIoT) to the Broad Middle and the Bottom Performers.
architecture will accelerate a firm’s ability to achieve The benefits of high levels of connectivity will be
enhanced collaboration and synchronisation limited if companies do not know what to do with
throughout the manufacturing site, thereby generating the data. Intelligence across the shop floor,
long-term advantages. To truly extract value from enterprise, and facility will be the next frontier for
Industry 4.0, manufacturers should therefore consider companies, particularly the Best-in-Class, to
allocating more resources to further augment unlock the true potential of Industry 4.0.

Case Study

Connectivity as a cornerstone for


CHEVRON ORONITE long-term transformation

The Company
Chevron Oronite, the California-based subsidiary of energy giant Chevron, operates a
lubricant additives plant in Singapore, which is not only its largest in Asia but also one of
its pioneer facilities in digital transformation.

What they did right


With a strong focus on long-term planning thousands of man-hours a year. Asset
and IIoT, Chevron Oronite has recently efficiency has also improved significantly;
completed the installation of a plant-wide Chevron Oronite remotely monitors the
wireless infrastructure ― ranging from performance of assets, and uses the data
process equipment and field instruments to collected to build predictive models for
mobile devices for staff ― to enhance the anticipating equipment failure.
overall connectivity of its Singapore facility.
To date, close to 1,000 wireless sensors and
devices have been installed across the plant. “ We are invested [in building] our
foundation in data and asset
connectivity and interoperability to
Chevron Oronite has begun to reap the enable more innovative projects that
benefits of this initiative. With the wireless we believe can bring much more


sensors, field operators can extract key value to our operations in the future
information from different instruments and
systems while in the control room, hence ― Mr Goh Koon Eng,
reducing time in the field. Worker efficiency General Manager Asia Pacific, Manufacturing
has surged, saving the manufacturer and Supply, Chevron Oronite

Catalysing the transformation of manufacturing 18


Case Study

AMGEN Unlocking the value of data through enhancing connectivity

The Company
US biotechnology firm Amgen is a world-leading manufacturer of biologics medicine. Its
Next-Generation Biomanufacturing facility in Singapore is the company’s first manufacturing
facility in Asia, and the first to use latest innovations and multiple technologies to achieve
greater speed, productivity, and flexibility in commercial-scale manufacturing.

What they did right


Hundreds of millions of data points are To date, this system has reduced manpower
currently generated through the development requirements for process monitoring by
and execution of biopharmaceutical 67 per cent and nearly halved the volume
processes. The volume and complexity of of process monitoring documentation,
biomanufacturing data is also expected saving the company 1,200 man-hours.
to grow exponentially in the coming years. This has allowed the biotechnology pioneer
Therefore, a key part of Amgen Singapore to continue delivering optimal business
Manufacturing’s Industry 4.0 strategy is to performance and productivity improvements
build a robust digital infrastructure to enable to ensure uninterrupted supply of medicines
optimal and real-time use of big data for to its patients.
analytics and other applications.


For example, the company has In the biomanufacturing industry,
implemented a structured data integration connectivity on the shop floor is
and analytics platform combined with generally high and as a result, a lot of
predictive modelling and visualisation to data is being collected. The key is to
enable centralised process monitoring integrate all the data and the systems,
across its entire manufacturing network. like our manufacturing execution
With this, the company is able to carry out system, enterprise resource planning,
activities like analysing historical [and] raw materials system, into a
information across products and sites to single enterprise data lake. This will
predict overall performance, quality, allow for greater accessibility and
and the likelihood of successfully aggregation of data that can then drive


manufacturing additional batches innovation and deliver impact.
without extending production schedules.
― Mr James Weidner,
Executive Director of Process Development,
Amgen Singapore

19 SIRI Manufacturing Transformation Insights Report 2019


5 Organisation Building Block: While Leadership Competency is an
important starting point for any company’s industrial transformation,
strong Inter- and Intra-Company Collaboration is critical to scale and
sustain it.

Organisation Building Block

Forward-looking Adaptive Integrated Adaptive BEST-IN-CLASS


5 5
BROAD MIDDLE

BOTTOM
PERFORMERS
Adaptive Independent Collaborating Scaling
4 4

Integrated Semi - dependent Coordinating Implementation


3 3

Continuous Informed Cooperating Development


2 2

Structured Limited Understanding Communicating Formalisation


1 1

Informal Unfamiliar Informal None


0 0

13 Workforce Learning 14 Leadership Competency 15 Inter- and Intra-Company 16 Strategy & Governance
BAND

BAND
& Development Collaboration

TALENT READINESS STRUCTURE & MANAGEMENT

ORGANISATION

Figure 8: Performance of 200 companies in the Organisation Building Block

Catalysing the transformation of manufacturing 20


At first glance, the Leadership Competency SIRI on small digital transformation projects for quick wins,
Assessment Matrix Scores of the Best-in-Class, or simply facilitating the proliferation of these new
Broad Middle, and Bottom Performers are not too ideas and concepts to the rest of the company.
dissimilar. However, it is clear that the Bottom
Performers could do better in Inter- and It takes a village to raise a child, and the same
Intra-Company Collaboration. principle applies in transforming a manufacturing
plant. Industrial transformation is not something
A well-informed management team is a necessary that can be achieved in a day, nor by a single individual.
starting point on any company’s manufacturing The ability for any company to transform at scale is
transformation journey. Within corporate leadership largely dependent on whether all key stakeholders ―
ranks, awareness of Industry 4.0 has grown employees, customers, and suppliers ― are energised,
significantly over the years, and executives from all empowered, and committed to the transformation
200 manufacturers covered in this report have some cause. As corporate leaders in the manufacturing
familiarity with the latest Industry 4.0 trends and sector mull over the next steps for transformation,
technologies. Now, it is time for leaders to translate enhancing Inter- and Intra-Company Collaboration
this knowledge into action. This could be done or Workforce Learning & Development would be
through establishing digital transformation as a key important initiatives to consider.
organisational mandate, empowering teams to work

21 SIRI Manufacturing Transformation Insights Report 2019


Case Study

A deliberate approach to engage the whole


INFINEON organisation in the transformation journey

The Company
German semiconductor company Infineon Technologies is a world leader in semiconductor
solutions. The company manufactures microelectronics that link the digital and the real
world, with semiconductors that enable smart mobility, efficient energy management, and
the secure capture and transfer of data.

What they did right


In 2017, Infineon announced a five-year partnered with Institutes of Higher Learning
transformation roadmap for its global test to design and implement comprehensive
innovation and back-end manufacturing learning roadmaps so that employees at all
site in Singapore. The company is a firm levels – operators, technicians, engineers,
believer that the entire organisation, across and managers – are equipped with the soft
all rank and file, needs to be engaged in the and technical skills critical for Industry 4.0.
transformation process. It has thus invested
heavily into organisational readiness,


It is essential to ensure that the
change management, people development,
organisational element is not neglected,
and community building.
but rather given equal or even greater
attention, in any major transformation.
For instance, Change Ambassadors have
At Infineon, we are very deliberate
been appointed to facilitate two-way
and proactive in engaging our entire
communication of new initiatives and
workforce to obtain their buy-in for the
promote feedback between shop floor staff
transformation initiatives and prepare
and management. The company also holds
them for the digital working life. That is
regular internal and external roadshows to


the only way for transformation to scale.
expose employees to the benefits of its smart
factory projects and educate its supplier
community about the latest developments ― Dr Laurent Filipozzi,
VP and Site Head of Plant Singapore,
in Industry 4.0. In addition, Infineon has
Infineon Technologies Asia Pacific

Catalysing the transformation of manufacturing 22


EPILOGUE

The Manufacturing Transformation Insights Report as they develop solutions and interventions to
2019, based on findings from the first 200 official support and accelerate digital transformation.
SIRI Assessments, illustrates how SIRI is a robust
tool which can enable a data-driven approach towards We hope that the report can also function as a
understanding the state of industrial transformation, powerful platform to educate and energise the
both in Singapore and around the world. manufacturing community, ultimately inspiring more
companies to also kickstart their Industry 4.0 journeys.
At the back of this report, information on how each
manufacturing industry performed across the 16 We have come a long way since the launch of SIRI
SIRI dimensions is captured in its respective Industry almost three years ago. In that time, we have had
Performance Card. We are confident that the Industry the privilege to work alongside a vast network of
Performance Cards, Archetypes of Transformation and technology players, manufacturers, trade associations,
Insights from this report will collectively serve as a and international organisations. To all who have
useful guide for corporations and governments alike, helped us bring SIRI to where it is today, we thank you.

23 SIRI Manufacturing Transformation Insights Report 2019


INDUSTRY
PERFORMANCE
CARDS

Catalysing the transformation of manufacturing 24


Aerospace
The Aerospace Industry comprises companies that manufacture, assemble, repair, and/or service equipment, parts,
and products for civil aircraft, military aircraft, and spacecraft. Products include but are not limited to engines, fan
blades, avionics, and remanufactured parts.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.50 Approaching Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.50 Approaching Digital

PRODUCT 3 Integrated
Product 1.33 Defined
LIFECYCLE Lifecycle

4 Shop Floor
Automation 1.33 Basic

5 Enterprise
AUTOMATION Automation 1.00 Basic

6 Facility
Automation 1.17 Basic

7 Shop Floor
Connectivity 1.00 Connected
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity 2.17 Interoperable

9 Facility
Connectivity 0.50 Approaching Connected

10 Shop Floor
Intelligence 1.00 Computerised

11 Enterprise
INTELLIGENCE Intelligence 0.83 Approaching Computerised

12 Facility
Intelligence 0.67 Approaching Computerised

13 Workforce
Learning & 2.17 Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 2.17 Informed

15 Inter- and
Intra-Company 2.67 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy &
Governance 1.83 Approaching Development

BAND 0 1 2 3 4 5

25 SIRI Manufacturing Transformation Insights Report 2019


Electronics
The Electronics Industry comprises companies that manufacture electronic components, equipment, computer
peripherals, data storage products, and consumer electronics products. Products include but are not limited to
connection devices, electron tubes, electronic capacitors, resistors, communications equipment and printed
circuit boards.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.79 Approaching Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.64 Approaching Digital

PRODUCT 3 Integrated
LIFECYCLE
Product 1.71 Approaching Digital
Lifecycle

4 Shop Floor
Automation
1.93 Approaching Advanced

5 Enterprise
AUTOMATION Automation 1.86 Approaching Advanced

6 Facility
Automation
1.57 Approaching Advanced

7 Shop Floor
Connectivity
1.36 Connected
TECHNOLOGY

8 Enterprise
2.21 Interoperable
CONNECTIVITY Connectivity

9 Facility 1.21 Connected


Connectivity

10 Shop Floor 1.71 Approaching Visible


Intelligence

11 Enterprise 1.50 Approaching Visible


INTELLIGENCE Intelligence

12 Facility 1.36 Computerised


Intelligence

13 Workforce
Learning & 1.86 Approaching Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 2.00 Informed

15 Inter- and
Intra-Company 2.57 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 2.00 Development
Governance

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 26


Energy & Chemicals (Downstream)
The Energy & Chemicals (Downstream) Industry comprises companies that engage in the refining and cracking of
crude oil as well as the production of petrochemicals, specialty chemicals and other chemical products. Products
include but are not limited to petroleum naphtha, gasoline, diesel, liquefied petroleum gas, olefins, fuel oils, plastics,
synthetic fibres, additives, adhesives, sealants, specialty paints, pigments, coatings, and fragrances.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 2.04 Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.28 Defined

PRODUCT 3 Integrated
Product 1.24 Defined
LIFECYCLE Lifecycle

4 Shop Floor
Automation 2.00 Advanced

5 Enterprise
AUTOMATION Automation 1.40 Basic

6 Facility
Automation 1.52 Approaching Advanced

7 Shop Floor
Connectivity 2.32 Interoperable
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity 2.04 Interoperable

9 Facility
Connectivity
1.24 Connected

10 Shop Floor
Intelligence
1.88 Approaching Visible

11 Enterprise 1.20 Computerised


INTELLIGENCE Intelligence

12 Facility 1.48 Computerised


Intelligence

13 Workforce
Learning & 2.12 Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership 2.24 Informed
Competency

15 Inter- and
Intra-Company 2.52 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.88 Approaching Development
Governance

BAND 0 1 2 3 4 5

27 SIRI Manufacturing Transformation Insights Report 2019


Food & Beverage
The Food & Beverage (F&B) Industry comprises companies that process, produce, and package food and beverage
products. Products include but are not limited to baked goods, canned products, dairy, alcoholic/non-alcoholic
beverages, grains, and tobacco products.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.11 Defined
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.19 Defined

PRODUCT 3 Integrated
LIFECYCLE
Product 1.03 Defined
Lifecycle

4 Shop Floor
Automation 1.36 Basic

5 Enterprise
AUTOMATION Automation 1.17 Basic

6 Facility
Automation 0.78 Approaching Basic

7 Shop Floor
Connectivity 0.31 None
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity 0.97 Approaching Connected

9 Facility 0.33 Approaching Computerised


Connectivity

10 Shop Floor 0.89 Approaching Computerised


Intelligence

11 Enterprise 0.64 Approaching Computerised


INTELLIGENCE Intelligence

12 Facility 0.50 Approaching Computerised


Intelligence

13 Workforce
Learning & 1.11 Structured
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 1.64 Approaching Informed

15 Inter- and
Intra-Company 1.67 Approaching Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy
& Governance 1.17 Formalisation

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 28


General Manufacturing
The General Manufacturing Industry comprises companies that manufacture broad-based consumer and commercial
products that are not classified under other industries. Products include but are not limited to bicycles, packaging
boxes, and printed media.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.38 Defined
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.31 Defined

PRODUCT 3 Integrated
LIFECYCLE
Product 1.23 Defined
Lifecycle

4 Shop Floor
Automation 1.62 Approaching Advanced

5 Enterprise
AUTOMATION Automation 1.38 Basic

6 Facility 1.00 Basic


Automation

7 Shop Floor 0.54 Approaching Connected


Connectivity
TECHNOLOGY

8 Enterprise 0.69 Approaching Connected


CONNECTIVITY Connectivity

9 Facility 0.31 None


Connectivity

10 Shop Floor 1.23 Computerised


Intelligence

INTELLIGENCE
11 Enterprise 0.77 Approaching Computerised
Intelligence

12 Facility
Intelligence 0.54 Approaching Computerised

13 Workforce
Learning & 1.15 Structured
Development
TALENT
ORGANISATION

READINESS
14 Leadership 1.85 Approaching Informed
Competency

15 Inter- and
Intra-Company 2.00 Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.46 Formalisation
Governance

BAND 0 1 2 3 4 5

29 SIRI Manufacturing Transformation Insights Report 2019


Logistics
The Logistics Industry comprises companies that provide freight transportation, courier, warehousing and other
logistical services. Services include but are not limited to storage, distribution, freight forwarding, and end-to-end
goods delivery.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.71 Approaching Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 2.00 Digital

PRODUCT 3 Integrated
Product 1.43 Defined
LIFECYCLE Lifecycle

4 Shop Floor
Automation 1.29 Basic

5 Enterprise
AUTOMATION Automation 1.14 Basic

6 Facility
Automation 1.14 Basic

7 Shop Floor
Connectivity
1.29 Connected
TECHNOLOGY

8 Enterprise 1.29 Connected


CONNECTIVITY Connectivity

9 Facility
Connectivity
0.86 Approaching Connected

10 Shop Floor
Intelligence 1.00 Computerised

11 Enterprise 1.43 Computerised


INTELLIGENCE Intelligence

12 Facility 1.14 Computerised


Intelligence

13 Workforce
Learning & 2.29 Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 1.86 Approaching Informed

15 Inter- and
Intra-Company 2.57 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.71 Approaching Development
Governance

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 30


Machinery & Equipment
The Machinery & Equipment Industry comprises companies that manufacture, assemble and repair complex machinery
and equipment serving a wide variety of industries such as electronics, aerospace, and medical technology. Products
include but are not limited to laser systems, welding equipment, semiconductor foundry equipment, industrial process
control equipment, robots, transformers, and machine tools.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.44 Defined
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.63 Approaching Digital

PRODUCT 3 Integrated
Product 1.48 Defined
LIFECYCLE Lifecycle

4 Shop Floor 1.19 Basic


Automation

5 Enterprise 1.26
AUTOMATION Automation
Basic

6 Facility 1.07 Basic


Automation

7 Shop Floor 0.81 Approaching Connected


Connectivity
TECHNOLOGY

8 Enterprise 1.44 Connected


CONNECTIVITY Connectivity

9 Facility 0.44 None


Connectivity

10 Shop Floor 1.07 Computerised


Intelligence

INTELLIGENCE
11 Enterprise 1.07 Computerised
Intelligence

12 Facility 0.78 Approaching Computerised


Intelligence

13 Workforce
Learning & 1.37 Structured
Development
TALENT
ORGANISATION

READINESS
14 Leadership 1.70 Approaching Informed
Competency

15 Inter- and
Intra-Company 2.19 Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.59 Approaching Development
Governance

BAND 0 1 2 3 4 5

31 SIRI Manufacturing Transformation Insights Report 2019


Medical Technology
The Medical Technology Industry comprises companies that engage in the production of life science tools,
implantables, eye-care, healthcare equipment and supplies. Products include but are not limited to sequencers,
hearing aids, heart valves, contact lenses, mass spectrometers, and cardiovascular and orthopedic devices.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.80 Approaching Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.80 Approaching Digital

PRODUCT 3 Integrated
LIFECYCLE
Product 2.00 Digital
Lifecycle

4 Shop Floor
Automation 1.20 Basic

5 Enterprise
AUTOMATION Automation 1.40 Basic

6 Facility
Automation 2.00 Advanced

7 Shop Floor
Connectivity 0.80 Approaching Connected
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity 0.80 Approaching Connected

9 Facility
Connectivity 1.40 Connected

10 Shop Floor
Intelligence 1.80 Approaching Visible

11 Enterprise
INTELLIGENCE Intelligence 1.20 Computerised

12 Facility 1.80 Approaching Visible


Intelligence

13 Workforce
Learning & 1.80 Approaching Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 2.20 Informed

15 Inter- and
Intra-Company 2.20 Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.80 Approaching Development
Governance

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 32


Oil & Gas (Upstream)
The Oil & Gas (Upstream) Industry comprises companies that manufacture, assemble, repair, and/or service machinery
and equipment for the exploration and extraction of crude oil and natural gas. Products include land drilling rigs,
completion tools, offshore platforms, and Floating Production Storage & Offloading (FPSO) conversion units.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.10 Defined
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.80 Approaching Digital

PRODUCT 3 Integrated
LIFECYCLE
Product 1.70 Approaching Digital
Lifecycle

4 Shop Floor
Automation 1.20 Basic

5 Enterprise
AUTOMATION Automation 1.00 Basic

6 Facility
Automation 0.60 Approaching Basic

7 Shop Floor
Connectivity 0.70 Approaching Connected
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity 1.30 Connected

9 Facility
Connectivity
0.20 None

10 Shop Floor
Intelligence 0.80 Approaching Computerised

11 Enterprise
INTELLIGENCE Intelligence 0.80 Approaching Computerised

12 Facility
Intelligence 0.30 None

13 Workforce
Learning & 1.80 Approaching Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 1.70 Approaching Informed

15 Inter- and
Intra-Company 1.90 Approaching Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.30 Formalisation
Governance

BAND 0 1 2 3 4 5

33 SIRI Manufacturing Transformation Insights Report 2019


Pharmaceuticals
The Pharmaceuticals Industry comprises companies that engage in the production of pharmaceuticals products.
Products include but are not limited to active pharmaceutical ingredients, medicines, and veterinary drugs.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.92 Approaching Digital
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.69 Approaching Digital

PRODUCT 3 Integrated
LIFECYCLE
Product 1.46 Defined
Lifecycle

4 Shop Floor
Automation 1.77 Approaching Advanced

5 Enterprise
AUTOMATION Automation 1.23 Basic

6 Facility 2.23 Advanced


Automation

7 Shop Floor Approaching


Connectivity
2.85 Interoperable and Secure
TECHNOLOGY

8 Enterprise 1.77 Approaching Interoperable


CONNECTIVITY Connectivity

9 Facility
Connectivity 2.15 Interoperable

10 Shop Floor
Intelligence 2.00 Visible

11 Enterprise
INTELLIGENCE Intelligence 1.77 Approaching Visible

12 Facility 2.08 Visible


Intelligence

13 Workforce
Learning & 2.00 Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 2.08 Informed

15 Inter- and
Intra-Company 2.54 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.92 Approaching Development
Governance

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 34


Precision Parts
The Precision Parts Industry comprises companies that manufacture precision parts, modules and components
serving a wide variety of industries such as electronics, aerospace, and medical technology. Products include but
are not limited to bearings, tubes, rings, springs, wires, gears, casings, and seals.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 1.29 Defined
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 1.21 Defined

PRODUCT 3 Integrated
LIFECYCLE
Product 1.29 Defined
Lifecycle

4 Shop Floor
Automation 1.38 Basic

5 Enterprise
AUTOMATION Automation 1.18 Basic

6 Facility
Automation 0.68 Approaching Basic

7 Shop Floor
Connectivity 0.47 None
TECHNOLOGY

8 Enterprise
CONNECTIVITY Connectivity
1.15 Connected

9 Facility
Connectivity 0.29 None

10 Shop Floor
Intelligence 1.47 Computerised

11 Enterprise
INTELLIGENCE Intelligence 0.85 Approaching Computerised

12 Facility
Intelligence 0.50 Approaching Computerised

13 Workforce
Learning & 1.50 Approaching Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership
Competency 1.71 Approaching Informed

15 Inter- and
Intra-Company 2.00 Cooperating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 1.53 Approaching Development
Governance

BAND 0 1 2 3 4 5

35 SIRI Manufacturing Transformation Insights Report 2019


Semiconductors
The Semiconductors Industry comprises companies engaged in the production, assembly and testing of
semiconductors and related products. Products include but are not limited to integrated circuits, solar wafers
and cells, and electronic discrete components such as diodes and transistors.

BAND 0 1 2 3 4 5

1 Vertical
OPERATIONS Integration 2.75 Approaching Integrated
PROCESS

2 Horizontal
SUPPLY CHAIN Integration 2.13 Digital

PRODUCT 3 Integrated
LIFECYCLE
Product 2.00 Digital
Lifecycle

4 Shop Floor
Automation 2.38 Advanced

5 Enterprise
AUTOMATION Automation 1.25 Basic

6 Facility
Automation
2.38 Advanced

7 Shop Floor
Connectivity
2.38 Interoperable
TECHNOLOGY

8 Enterprise 2.25 Interoperable


CONNECTIVITY Connectivity

9 Facility
Connectivity 1.50 Approaching Interoperable

10 Shop Floor
Intelligence 2.00 Visible

11 Enterprise
INTELLIGENCE Intelligence 1.38 Computerised

12 Facility 1.75 Approaching Visible


Intelligence

13 Workforce
Learning & 2.13 Continuous
Development
TALENT
ORGANISATION

READINESS
14 Leadership 2.25 Informed
Competency

15 Inter- and
Intra-Company 2.75 Approaching Coordinating
Collaboration
STRUCTURE &
MANAGEMENT
16 Strategy & 2 2.25 Development
Governance

BAND 0 1 2 3 4 5

Catalysing the transformation of manufacturing 36


ACKNOWLEDGEMENTS

The Singapore Economic Development Board (EDB) would like to thank all the organisations and individuals that
have contributed to the development of this report. Special thanks go to all the contributing organisations for
openly sharing their transformation stories with us. EDB would also like to acknowledge all individuals who have
set aside time to provide their thoughts, insights, and suggestions.

Authors
From the Singapore Economic Development Board:
1. Lim Kok Kiang, Assistant Managing Director
2. Fong Pin Fen, Director, Strategy Group (Advanced Manufacturing)
3. Ben Ong, Head, Strategy Group (Advanced Manufacturing)
4. Ng Wei Wen, Senior Lead, Strategy Group (Advanced Manufacturing)
5. Ong Shu Fen, Senior Lead, Strategy Group (Advanced Manufacturing)
6. Tey Hui Jie, Lead, Strategy Group (Advanced Manufacturing)
7. Jerome Ong, Lead, Strategy Group (Advanced Manufacturing)

Contributing Organisations
1. Amgen Singapore Manufacturing Pte. Ltd.
2. Biopharmaceutical Manufacturers’ Advisory Committee
3. Chevron Oronite Pte. Ltd.
4. Coherent Singapore Pte. Ltd
5. Infineon Technologies Asia Pacific Pte. Ltd.
6. People Bee Hoon Factory Pte. Ltd.

37 SIRI Manufacturing Transformation Insights Report 2019


Catalysing the transformation of manufacturing 38
Copyright © 2020 Singapore Economic Development Board
All rights reserved.

www.edb.gov.sg

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