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    © All Rights Reserved
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    25 views12 pages

    Guia Solucion de Problemas Bomba de Concreto

    Uploaded by

    CEVegaO

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    Troubleshooting @sany svsisoTH802 90 5 TROUBLESHOOTING 5.1 General SANY truck-mounted concrete pumps are designed for continuous pumping and dispensing of liquid concrete to locations within reach of the placement boom configured to the pump at various elevations, both above and below the location of the pump itself. 5.2 Troubleshooting Mechanical System ‘Check lubrication at the | connection of axis pin and Insufficient lubrication at the bearing. If there is slight abrasion, connection of axis pin and bearing | coat lubricating ol if there is 4, | Abnormal sound of serious abrasion, replace the axis | boom and turntable pin or bearing ‘Abrasion between end faces of delivery pipe after the boom is properly extended or retracted. Replace it with a delivery pipe with standard length. ‘Abnormal sound ‘Abrasion of bimetallic bearing Replace the bearing or add during extension! shell of contact roller assembly | lubricating grease. 2 | * | retraction of front Big sliding resistance between _| ‘Add lubricating grease between anes telescopic booms telescopic booms. Improper extension of | incorrect position of drive chain | front outriggers (the | joint n the chain drive system outriggers are driven by chain) Powerless drive motor Replace the drive motor. Re-install the drive chain. ‘Check, clean and unblock the ~ eat lubricating pipeline and holes. The conerete piston is worn out at | Adjust the axiality of oil cylinder one side, and delivery cylinder. 4 | Short service life of | Polluted water in the washing ‘Check the washing room piston room as a resuit of not replacing | frequently and fil clean water | the water in time, timely. Corroded concrete seal body resulting in pyrohydrolysis of piston Replace it with a new concrete seal body. Heumconuvuny ‘SYM5190THBDZ 30 The cutting ring itself has quality | Replace it with a new cutting ring. @SAany problem. 5. | Quick abrasion of Serious abrasion of the spectacle | Replace it with a new spectacle cutting ring wear plate ‘wear plate. “The cutting ring is not of good Replace the cutting ring or assembly quality. spectacle wear plate, ‘Abrasion of spectacle wear plate | Replace it with a new spectacle itself wear plate. Too long transitional bushing eee tind it on-site ‘Too big processed bottom Distortion of spectacle | diameter of spectacle wear plate 5 | wear plate thread, resulting in distortion of Replace it with a new spectacle spectacle wear plate due to loose | wear plate. threaded connection when ramming material Grind the transitional bushing on- Improperly assembled hopper and ema site or replace the spectacle wear plate. Improper reversing of hydraulic | Ask hydraulic service engineer for valve onsite adjustment Disalignment between 7_| cutting ing and ‘Serious abrasion of the small shaft spline teeth of S-valve ieee spectacle wear plate ‘Serious abrasion of lower ball bearing | Replace the lower ball bearing seat of swing cyinder mechanism | seat of swing cylinder. The slump or formula of concrete ‘Adjust the slump or formula of is in no conformity with the omens requirement. Large clearance between the Check the clearance between the ‘spectacle wear plate and cutting | spectacle wear plate and cutting | ring resulting in large pressure | ring, iit is too large, screw down | loss the locking nut of S-valve. ‘Conduct reverse pumping and then forward pumping to getit 8 | Tube blocked Concrete sofed inthe Swahe | trough, it doen't wor, knock eee and get it through after finding out the blockage location, Insufficient pressure or constant Ask electrical service engineer for power in the main system of tuck- | OS Rect ert mounted concrete pump No lubrication of pipeline by using water or mortar before concrete pumping Itis necessary to lubricate the pipeline before concrete pumping, Troubleshooting SYMS190THBOZ_30 Matfunction of cylinder and pneumatic change valve Check tne pision seal of the cylinder for damage. If any, replace the seal ring. ‘Take off the electrical plug of the pneumatic change valve and ‘conduct reversing by hand. Ifthe noise of transfer case Difficult switchover of 9 result shows that it is normal, then the transfer case Malfunction of electrical appliance | i oroves inate electrical appliance has malfunction. Ask electrical service engineer for ‘onsite troubleshooting. Increase the pressure of chassis Insufficient pressure of chassis | 16 oyer 700 kPa before switchover Big tolerance of dynamic balance of the transmission’ shaft and big | Replace the transmission shaft radial run-out we Damaged gear in the transfer case | Replace the gear. 10 | Severe utter and large Tp smmaged bearing in the transfer case Replace the bearing. 1" Huge vibration of complete machine Damaged spline of connecting _| Replace the connecting disc disc spline. Damaged shock pad Replace the shock pad. Big tolerance of dynamic balance of the transmission shaft and big | Replace the transmission shaft. radial run-out Damaged universal joint Replace the universal joint. trouwiesiuvuny SYMS190THBDZ 30 5.3. Troubleshooting Hydraulic System ‘The main system without 1 | Pressure or with the pressure not up to the Valve core of insertion valve of main overflow valve jammed at upper location Clean or replace the insertion valve of main overflow valve. ‘Abrasion of valve core of main overflow valve Replace the insertion valve of main overflow valve. ‘Abrasion of valve core of DT1 Replace DT! electromagnetic 2. | Pumping system (with normal pressure of main system) ie sae) electromagnetic change valve | change valve. Loose plug of proportional vaive ‘of main oll pump or abrasion of | SereW down eee a ‘constant pressure valve core p 7 The control electromagnets ‘Check circuit or replace DT2-DTS not electrified or get | DT2DTS control No reversing ofthe blocked electromagnet. ‘The main four-way valve or ‘swing cylinder four-way valve blocked or damaged Clean or replace the main four- way valve or swing cylinder four- way valve. Seizure of small oil controlled valve * Clean the small oil controlled valve. ‘When pumping at low pressure, concrete piston reverses more 3. | and more frequently before backing to the set stroke closed to the washing room of delivery cylinder ‘Abrasion between the cones of valve cores of insertion valves 22.1 and 22.2 leads to hydraulic cil of main system leaking into rodless connecting chamber from cone of valve core, results in Increase of hydraulic oll of rodiess connecting chamber. Replace insertion valves 22.1 and 22.2. ‘Abrasion between valve core and valve sleeve for insertion valves 22.10 and 22.11 leads to hydraulic oi! of accumulator leaking into rodiess connecting chamber at idle speed. Replace insertion valves 22.10 and 22.11 Damage of piston seal that has retracted out of oil cylinder leads to hydraulic oil leaking into rodless connecting chamber. Replace the sealing element of piston that has retracted out of oi linder. Troubleshooting ‘SYM5190THBDZ 30 When pumping at high pressure, concrete piston steers more and 4 | more frequently before backing to the set stroke closed to the washing room of delivery oylinder ‘Abrasion pelween vaive core and valve sleeve of insertion valve of rod-side connecting chamber of main oil cyiinder (insertion valve 22.9) leads to hydraulic oil of rod-side connecting chamber leaking into oll tank, which results in diminishment of hydraulic oil of rod-side connecting chamber. Replace insertion valve 22.9. Blockage of damping holes of cover plates of high pressure change insertion valves 22.1~22.4 leads to abnormal oil- ‘adding during reversing of main cll cylinder, which results in.

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