Aggregates ISO 30 - HSK F63: Machine User'S Manual

Aggregates ISO 30 - HSK F63
MACHINE USER'S MANUAL
1.2
5801A0191 ENGLISH
Serial number
Information on this publication
Copyright © 2004 BIESSE S.p.A.. All rights reserved.

Code: Issue: Revision: Approval number: ctg
5801A0191 1 0 (05, 2002) 02/0229M A
1 (10, 2003) 03/0302M
2 (11, 2004) 04/0162M
List of changes
Revision: Additions: Deletions: Changes:
0 new document
1 paragraphs: 1.19, A.18 introduction
paragraphs: 2.1, 4.1, 4.2
2 paragraphs: 1.20, 1.21, paragraphs: 1.2, 1.7, A.1, paragraphs: 1.1, 2.1, 2.2,
1.22, 1.23, 1.24, 1.25, A.6 2.3, 4.2
1.26, 1.27, 1.28, 1.29,
1.33, 2.5, 4.3, A.19, A.20,
A.21, A.22, A.23, A.24,
A.25, A.26, A.27, A.28,
A.32
This manual has been prepared by BIESSE for use by clients only and it contains information
protected by copyright. It must not be photocopied or reproduced in any form, either fully or in part,
without the prior written consent of BIESSE.
The manual is supplied together with the electrospindle aggregates and must be kept in a suitable,
easily accessible place known to those responsible for the use and/or maintenance of the
aggregates. It must be used with care throughout the aggregates' working life, and must be
handed over with these if the passed on to third parties.
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Table of contents
Table of contents
Introduction ................................................................................................................................. 9
1 Description
1.1 General information .......................................................................................................... 11
1.2 AGGRE2 milling aggregate .............................................................................................. 12
1.4 AGGRE5 boring aggregate .............................................................................................. 12
1.5 AGGRE6 boring aggregate .............................................................................................. 12
1.7 AGGRE10 milling aggregate ............................................................................................ 13
1.11 AGGRE14 boring aggregate ............................................................................................ 14
1.18 AGGRE 24 milling aggregate ........................................................................................... 16
1.20 AGGRE 26 boring aggregate (modular) ........................................................................... 16
1.21 AGGRE 27 boring aggregate ........................................................................................... 16
1.22 AGGRE 28 boring aggregate ........................................................................................... 17
1.27 AGGRE 39 boring aggregate (modular) ........................................................................... 18
1.29 AGGRE41 boring or milling aggregate ............................................................................. 18
1.30 Milling aggregate with blower ........................................................................................... 19
1.31 Milling aggregate with presser ......................................................................................... 19
1.32 Milling aggregate with copier ............................................................................................ 19
1.33 Boring chucks for modular aggregates ............................................................................ 19
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Table of contents
2 Preparation
2.1 Information on tools ......................................................................................................... 21
2.2 Fitting tools ....................................................................................................................... 24
2.3 Aggregate spindle orientation .......................................................................................... 27
2.4 Adjusting the machining depth for the milling aggregate with copier ............................... 28
2.5 Fitting chucks on the modular aggregates ....................................................................... 28
3 Use
3.1 Installing the aggregate on the electrospindle ................................................................. 29
3.2 Suspending the machining operation while using an aggregate ...................................... 29
4 Maintenance
4.1 Aggregate lubrication and cleaning .................................................................................. 31
4.2 Cleaning aggregates fitted with a tilting spindle ............................................................... 32
4.3 Lubrication of the boring chucks for modular aggregates ................................................ 32
5 Adjustments
5.1 Adjusting the lockpin ........................................................................................................ 33
Appendices
A Technical characteristics
A.1 Aggregate AGGRE2 ........................................................................................................ 37
A.6 Aggregate AGGRE10 ...................................................................................................... 44
A.7 Aggregate AGGRE11 ....................................................................................................... 46
A.15 Aggregate AGGRE 21 ..................................................................................................... 61
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Table of contents

A.29 Milling aggregate with blower ........................................................................................... 80
A.30 Milling aggregate with presser ......................................................................................... 81
A.31 Milling aggregate with copier ............................................................................................ 82
A.32 Boring chucks for modular aggregates ............................................................................ 84
Analytical index ......................................................................................................................... 85
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Table of contents
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Introduction
Introduction
Field of application and purpose of this manual

This manual provides essential information for the correct use of ISO 30 and HSK F63 aggregates.
The configuration of some aggregates may differ slightly from how they are described or drawn in
the manual, but not enough to prevent the reader from understanding.
Warning signs
Paragraphs that should not be overlooked are highlighted and preceded by the symbols described
and illustrated below.
Paragraphs marked with this symbol indicate an imminent danger, and the contents
must therefore be taken into careful account in order to prevent a serious accident.
Paragraphs marked with this symbol indicate procedures to be used to avoid any
damage to goods and property.
This symbol is used to indicate points of particular importance that must not be overlooked.
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Introduction
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1 Description
1 Description
1.1 General information

The aggregates are used on electrospindles with ISO 30 or HSK F63 couplings, and they allow
particular machining operations to be carried out.
The following paragraphs describe all the available aggregates. The abbreviation “AGGRE”
followed by a number, indicated in the description, allows rapid identification of the aggregate in
question both in the manual and in the numerical control software.
The aggregate is fitted with plates providing the information necessary for use.
This plate serves to remind the operator to adjust the lockpin each time the
aggregate is fitted on another electrospindle (see paragraph 5.1 “Adjusting the
lockpin” on page 33).
Failure to adjust the lockpin may cause rapid deterioration of the aggregate coupling,
with the consequent risk of it disconnecting from the electrospindle.
COD.67-14-A0560
This plate indicates, from top to bottom:
2=8050rpm MAX - the aggregate code;
1
2
= 0,7
- the maximum aggregate spindle rotation speed/s (rpm);
2 1
- the transmission ratio between the aggregate spindle rotation speed/s and the
electrospindle rotation speed.
The following plates are only fitted on aggregates with a tilting spindle:
A
B °C 60 65 70 75 80 85 90 °C
C
°F 140 149 158 167 176 185 194 °F
D E
F
G
J
H
I
A Aggregate:
B Art. - No:
C Number of revs Nmax: (rpm)
D Ratio: (transmission ratio)
E Max torque:
F Temperature: (°C)
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1 Description
G Orientation:
H Aggregate can be turned 360° on its axis!
I Spindle direction against cone direction
J Aggregate temperature plate
1.2 AGGRE2 milling aggregate

ISO 30 Aggregate fitted with 1 horizontal spindle, for milling operations with
cylindrical shank tool.

ISO 30 Aggregate fitted with 1 horizontal spindle, for milling operations with circular
blade tool of Ø120 mm.
1.4 AGGRE5 boring aggregate

ISO 30 Aggregate fitted with 2 opposite horizontal spindles, for boring operations with
cylindrical shank tool.

ISO 30 Aggregate fitted with 3 vertical spindles, for boring operations with cylindrical
shank tool. This is used above all to machine hinge application bores.
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1 Description

ISO 30 Aggregate fitted with 2 horizontal spindles, for milling operations with
HSK F63 cylindrical shank tool, of which one is also set up for installation of a circular
blade Ø120 or 180 mm. The body of this type of aggregate can be turned
manually to angles of between 0 and 90°.

HSK F63 blade tool Ø180 mm.

HSK F63 cylindrical shank tool. Used for particular deep machining operations, such as
the housings for door locks. The body of this type of aggregate can be turned

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1 Description


ISO 30 Aggregate fitted with 1 inclined spindle (7° with respect to the panel support),
HSK F63 for boring operations with cylindrical shank tool.

ISO 30 Aggregate fitted with 4 horizontal spindles, for milling operations with
HSK F63 cylindrical shank tool. The body of this type of aggregate can be turned

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1 Description

HSK F63 Aggregate fitted with 1 horizontal spindle, for milling operations with circular
blade tool Ø270 mm.

HSK F63 Aggregate fitted with 1 horizontal spindle, for milling operations with circular
blade tool Ø180 mm. The body of this type of aggregate can be turned

ISO 30 Aggregate fitted with 1 vertical spindle, for milling operations with cylindrical
HSK F63 shank tool. Used to carry out machining operations on the underside of the
piece.

HSK F63 cylindrical shank tool.
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1 Description
1.18 AGGRE 24 milling aggregate

Vertical milling aggregate with 1 spindle for circular blade tools with Ø 285
mm. The body of this type of aggregate can be turned manually to angles of
between 0 and 90°.

mm. The body of this type of aggregate can be turned manually to angles of
between 0 and 90°.
1.20 AGGRE 26 boring aggregate (modular)

Modular aggregate with vertical coupling for special boring chucks (see page
19).
1.21 AGGRE 27 boring aggregate

Aggregate for horizontal boring operations with 4 spindles.
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1 Description
1.22 AGGRE 28 boring aggregate

Aggregate for horizontal boring operations with 6 spindles.

mm. Used to mill antitorsion channels on door and window frames.

ISO 30 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 45 x 9.5 mm). This is used above all to
machine hinge application bores.

HSK F63 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 45 x 9.5 mm). This is used above all to
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1 Description

HSK F63 Aggregate fitted with 3 vertical spindles, for boring operations using cylindrical
shank tools (distance between centres 48 x 6 mm). This is used above all to
1.27 AGGRE 39 boring aggregate (modular)

Modular aggregate with horizontal coupling for special boring chucks (see
page 19).

ISO 30 Aggregate fitted with 1 horizontal tilting spindle (from -5 to 90°), for milling
HSK F63 operations with cylindrical shank tool. The body of this type of aggregate can
be turned manually to angles of between 0 and 360°.
1.29 AGGRE41 boring or milling aggregate

ISO 30 Aggregate fitted with 1 horizontal tilting spindle (from -5 to 90°), for boring or
HSK F63 milling operations with circular blade tool Ø120 or mm. The body of this type
of aggregate can be turned manually to angles of between 0 and 360°.
Two tools must never be fitted simultaneously on the same

subspindle.
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1 Description
1.30 Milling aggregate with blower

HSK F63 Aggregate with 1 vertical spindle for milling with a cylindrical shank tool, and a
system that blows a jet of air onto the piece during machining to clean and
cool the area concerned. It is mainly used for machining with the “Nesting”
technique.
1.31 Milling aggregate with presser

HSK F63 Aggregate with 1 vertical milling spindle, with cylindrical tool shank and a
circular plate that exerts slight pressure on the piece being machined. This is
used especially with stacked up pieces, to prevent them from moving.
1.32 Milling aggregate with copier

HSK F63 ISO 30 Aggregate fitted with 1 vertical spindle, for milling
HSK F63 operations with cylindrical shank tool, and with a system
that allows machining at a constant depth on pieces with
a variable thickness.
1.33 Boring chucks for modular aggregates

If required, the boring chucks can be fitted on certain aggregates. They are mainly used to
machine the housings for hardware elements, or to machine bores for dowels.
Boring chuck with 3 spindles set at a distance of 21.5 mm.
Boring chuck with 3 spindles set at a distance of 22 mm.
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1 Description
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2 Preparation
2 Preparation
2.1 Information on tools

The aggregates use “boring tools”, “cylindrical shank milling tools” and “circular blade milling
tools”. The main characteristics of each category of tools are indicated below.
Boring tool
The boring tools to be used on the machine Ø10 M10
must have a cylindrical shank of mm or a
threaded shank with the dimensions indicated in
3.7
the figure. min 20
16
Ø11 h6
The cylindrical shank tools must have a flat part
to be used to lock them in the spindle.
Keep within the machine user's manual limits for

the diameters (D) and lengths (L) of the tools.
Aggregate D (max) L (max)
Aggregate AGGRE5 (mm) 10 53
Aggregate AGGRE6 (mm) 10 - 35 53
D
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2 Preparation
Cylindrical shank milling tool

The cylindrical shank milling tool is locked in the
A B C
spindle using a collet and a lock nut. The
diameter and length of the shank vary according ERC 20 ERC 25 ERC 32
to the type of collet used on the spindle.
A - For ERC 20 type collets the diameter of the
coupling is 10 mm and the minimum length Ø 10 Ø 15 16 ÷ Ø 6 ÷ 20
must be 31,5 mm.
B - For ERC 25 type collets the diameter of the
31,5
34
40
coupling is between 15 and 16 mm and the
minimum length must be 34 mm.
C - For ERC 32 type collets the diameter of the
coupling is between 6 and 20 mm and the
minimum length must be 40 mm.
Keep within the machine user's manual limits for

the diameters (D) and lengths (L) of the tools.
Aggregate D (max) L (max)
Milling aggregate with copier ( Ø 137 mm) 60 80
Milling aggregate with copier ( Ø 149.5 mm) 110 80
D
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2 Preparation
Circular blade milling tool

Circular blade milling tools must have the following characteristics:
Aggregate De (max) Di Sb Sc Sd (max) PRF (max)
Aggregate AGGRE4 (mm) 120 35 23 2.8 10 26
Aggregate AGGRE8 (mm) 180 42 26.5 2.8 ÷ 4.5 10 52
Aggregate AGGRE10 (mm) 180 35 25 2.8 ÷ 5 10 52
Aggregate AGGRE12 (mm) 250 35 25 2,2 ÷ 5 10 82
Aggregate AGGRE17 (mm) 270 35 25 2.4 ÷ 6.3 10 92
Aggregate AGGRE20 (mm) 180 35 25 2,8 ÷ 4,9 6 52
Aggregate AGGRE24 (mm) 285 35 25 2 ÷ 3.2 2.9 ÷ 4 100
Aggregate AGGRE25 (mm) 250 35 25 2 ÷ 3.2 2.9 ÷ 4 82
Aggregate AGGRE29 (mm) 120 35 25 2.8 ÷ 5 4.6 ÷ 6 22
Sd
Sb Sc
De
Di
6
PRF
PANEL
Never use circular blade tools that do not have a bore to fit the lockpin (ref. Sb).
Aggregate De (max) Di Sb Sc Sd (max) PRF (max)

Aggregate AGGRE41 (mm) 180* 30 45 2.8 4 56
Sd
Ø5.5
Sc
Ø10.3
90°
Sb
De
Di
PRF
PANEL
*
It is possible to fit tools with a larger diameter (max 220 mm), provided the aggregate spindle is positioned at an
angle of over 35°. You must also check compatibility with the working units and tool magazines.
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2 Preparation
2.2 Fitting tools

The aggregates can be fitted with boring tools, cylindrical shank milling tools (for ERC 25 or 32
collet) and circular blade milling tools with the characteristics indicated on pages 21, 22 and 23
respectively.
Certain additional information that might be of use when fitting tools, such as the spindle/s
direction of rotation and the size of wrenches to be used, is given in the appendix.
To fit, follow the instructions provided below:
1. To facilitate fitting operations, a special piece of equipment is provided (ref. A) which must be
anchored to a fixed support (e.g. a tool bench) using the bores provided. Once locked in place,
it must be used as illustrated in the figure.
2. Fit the tools as described below, according to the type of tool.
Two tools must never be fitted simultaneously on the same subspindle.
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2 Preparation
Fitting boring tools

Boring tools may be mounted in different ways, depending on the tool fastening type on the
aggregate spindle.
Fixing with lockscrew:

1. Insert the tools in the spindles, turning the B
fixing surface A towards bore B. C
2. Fix the tools using the lockscrew C provided. A
A C B
Fixing with connector:

1. Insert the tool in the snap-on connector hole
A, turning the fixing surface towards
lockscrew B.
2. Fix the tool using the lockscrew B provided
3. Insert the snap-on connector in the spindle,

turning it slightly in both directions to connect B
it properly.
A
Screwing into place:

1. Insert the tool shank into the spindle and turn
R
in a clockwise direction if the spindle is a right
L
hand one (ref. R) or in the opposite direction if A
the spindle is a left hand one (ref. L), using
the wrench provided to lock it firmly into place.
To prevent the spindle from turning, insert
another wrench at point A and hold it firm.
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2 Preparation
Fitting cylindrical shank milling tools

1. Remove ring nut B turning it clockwise if the
spindle is a left hand one or in the opposite
direction in the case of a right hand spindle; to
lock the shaft, use the slot C provided for the C
wrench.
2. Insert collet D in the housing provided on ring

nut B.
B D
3. Insert the tool shank in the collet and replace
the ring nut B.
B
D
Fitting circular blade milling tools

Circular blade milling tools may be mounted in different ways, depending on the tool fastening type
on the aggregate spindle.
Fixing with the ring nut

1. Remove the ring nut E turning it clockwise if
the spindle is a left hand one or in the
opposite direction in the case of a right hand
spindle; to lock the shaft, use the slot (ref. F)
E
provided for the Allen wrench.
2. Fit the blade on the spindle and replace the F

ring nut E.
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2 Preparation
Fixing with screws

1. Position the tool on the spindle shaft.
2. Fix the tool by fastening the 4 screws A using the special wrench provided B.
B A
8 N/m
2.3 Aggregate spindle orientation

Spindle orientation, which can only be carried out with suitable types of aggregates, is performed
after first loosening screws A. The aggregates with tilting spindle are provided with special
equipment (ref. C) to facilitate tilting of the spindle. The spindle position is checked on the
graduated scale on the aggregate. Lock screws A again after the operation has been completed.
Particularly in aggregates with a tilting spindle, screws A must never be locked too
tightly (the maximum locking torque is 12 N/m). For this reason it is recommended
that you use the wrench provided B, which will allow these screws to be tightened
correctly. After completing the operation, check manually to ensure that the spindle
turns without excessive effort.
12 N/m
A 12 N/m
B
A
C A C
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2 Preparation
2.4 Adjusting the machining depth for the milling

aggregate with copier
To adjust the machining depth for the milling
aggregate with copier, screw sleeve A in or out
after loosening screw or ring nut B.
The distance from the lower part of sleeve A to B
the end of the tool corresponds to the machining B
depth (PF). When adjustments have been A
completed, lock the sleeve A in position by A
tightening screw or ring nut B.
PF
PF
2.5 Fitting chucks on the modular aggregates

Certain aggregates are set up to house various types of boring chuck.
To fit the boring chucks on the aggregates, proceed as follows:
1. Adjust the chuck to one of the various possible positions and slot it precisely into the housing
provided on the aggregate.
2. Fix the chuck using the screws provided.
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3 Use
3 Use
3.1 Installing the aggregate on the electrospindle

Before fitting an aggregate on the electrospindle you must make sure that the lockpin has first
been adjusted as indicated in the paragraph 5.1 “Adjusting the lockpin” on page 33.
The aggregates must be fitted in such a way that

bore A at the base of the electrospindle
corresponds with lockpin B.
A
To lock the aggregate on the electrospindle, follow
the procedure described in the Machine user's
manual.
B
3.2 Suspending the machining operation while using

an aggregate
To avoid overheating the aggregate while it is in use, always take into account the machining
suspension times indicated in the appendix to this manual.
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3 Use
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4 Maintenance
4 Maintenance
4.1 Aggregate lubrication and cleaning

All aggregates, with the exception of those with tilting spindle (see page 32), are to be lubricated
and cleaned every 2 weeks:
1. Rest the aggregate on a work bench.

B
2. Fill the pump provided with KLÜBER B
ISOFLEX NBU 15 lubricant.
3. Insert the pump in the greasing nipple (ref. A)

and pump in 3 grammes of lubricant
(approximately 1 or 2 strokes of the pump).
4. Clean surface B of the coupling with a

degreasing agent.
A
After cleaning, to prevent the coupling A
from sticking in the electrospindle, with
the consequent risk of breaking the tool
change device, spray surfaces B of the
HSK F63 type couplings with the
product KLÜBER LUSIN PROTECT G 31.
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4 Maintenance
4.2 Cleaning aggregates fitted with a tilting spindle

These types of aggregates are to be cleaned every 2 weeks:
To clean these aggregates, use a soft cloth and a brush to remove dirt from the gaps. Surface B of
the coupling must be cleaned perfectly and degreased.
Never use compressed air to clean, as the dirt might be deposited under the gaskets
and in the bearings.
After cleaning, to prevent the coupling from sticking in the electrospindle, with the
consequent risk of breaking the tool change device, spray surfaces B of the HSK F63
type couplings with the product KLÜBER LUSIN PROTECT G 31 and distribute it
evenly using a clean, dry cloth.
The transmission devices are permanently lubricated.
B B
4.3 Lubrication of the boring chucks for modular

aggregates
The boring chucks for modular aggregates must be lubricated every 20 working hours:
Fill the pump provided with MOBILUX EP0 lubricant and pump into the lubricating nipple (ref. A )
10 grammes of lubricant (about 4 or 5 strokes of the pump).
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5 Adjustments
5 Adjustments
5.1 Adjusting the lockpin

When the machine is delivered, each aggregate is set up to be fitted in a specific electrospindle
(for further details, please consult the tooling tables in the numerical control software). If an
aggregate is to be used in an electrospindle other than the one for which it has been set up, it will
be necessary to adjust the pin.
This adjustment must also be carried out for all aggregates purchased after delivery of the
machine.
To adjust an aggregate lockpin, proceed as follows:
1. Unfasten screws A slightly, according to the type of aggregate. The lockpin B is pushed
upwards by a spring located underneath it.
B B B
A A A
2. Press the lockpin (ref. B) all the way into its

housing and lock it using the screws
provided (ref. A).
3. Fit the aggregate on the electrospindle

required.
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5 Adjustments
4. Turn the aggregate so that bore C at the

base of the electrospindle corresponds with
the lockpin (ref. B). C
5. Repeat point 1.
6. Check that the lockpin is perfectly inserted

in bore C.
7. Fix the lockpin (ref. B) using the screws

provided (ref. A).
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Appendices
A.1 Aggregate AGGRE2

maximum electrospindle rotation speed (rpm) 12000
maximum aggregate rotation speed (rpm) 12000
transmission ratio 1
spindle direction of rotation right
electrospindle direction of rotation left
weight (kg) 3
ISO 30
6,5
0 0 Spindle characteristics
20
size 24 wrench
95
121,75 122
ERC 25 collet
71,5 0 43,3 76,5
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Machining suspension time

machining suspension time (min)
actual machining time (min)
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 1.3 min at a room temperature (Ta) of 20°C, and for 2.9 min at a room temperature
of 25°C.
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transmission ratio 0.7
spindle direction of rotation left
electrospindle direction of rotation right
weight (kg) 3
maximum machining depth (mm) 26
ISO 30
6,5
0
20
Spindle characteristics
size 34 wrench
80
size 8 wrench
107 109,5
Ø59
Ø35
23
71,5 0 50,4 73
2.8

This aggregate is able to work continuously, without having to suspend machining operations.
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spindle direction of rotation right*
weight (kg) 2
ISO 30
Ø 116
6,5
0 0
20
M6
wrench
17
95 size 3
111
Ø 10
* Considering the tool on the spindle without a groove. The opposite spindle rotates to the left.

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centre spindle direction of rotation right
side spindles direction of rotation left
weight (kg) 2.2
ISO 30 ISO 30
distance between spindle distance between spindle
centres: 48 x 6 centres: 52 x 5.5
6,5
6,5 Spindle characteristics
0 0
20 20
M6
wrench
17
74 74
size 3
96 96
Ø 10
48 52

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spindle M1 direction of rotation left
spindle M2 direction of rotation right
weight 5.4
maximum machining depth with circular blade milling tool Ø120 mm (mm) 22
maximum machining depth with circular blade milling tool Ø180 mm (mm) 52
ISO 30 HSK F63

Ø116 Ø116
0 0
M1 M2 M1 M2
95 101.9
127 133.9
101.5
101.5
65.9
93.5
65.9
93.5
0
M1 M2
size 47 wrench
size 41 wrench
Ø42
Ø68
26.5
ERC 32 collet ERC 32 collet

2.8 ÷ 4.5
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Example: with an actual working time of 1.25 min (at maximum rotation speed) the aggregate
must be stopped for 2.8 min at a room temperature (Ta) of 20°C, and for 4.7 min at a room
temperature of 25°C.
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weight (kg) 4.3
ISO 30 HSK F63
0 Spindle characteristics
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
44 BIESSE S.p.A. © - a724k0027.fm291104


of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

45

weight (kg) ISO 30 = 6.7
HSK F63 = 6.9
ISO 30 HSK F63
Ø116 Ø116
0 0 Spindle characteristics
size 34 wrench
183.5 190.4
215.5 222.4 ERC 32 collet
137
137
0
46 BIESSE S.p.A. © - a724k0027.fm291104


Example: with an actual working time of 1.5 min (at maximum rotation speed) the aggregate must
of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

47

weight (kg) 5.6
ISO 30 HSK F63
0 0
size 34 wrench
151.9 size 8 wrench

145
Ø77
Ø35
178.5 185.4
25
71.5
59.5
71.5
59.4
84
84
0
0
2,2 ÷ 5
48 BIESSE S.p.A. © - a724k0027.fm291104


of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

49

weight (kg) 5.6
ISO 30 HSK F63
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
50 BIESSE S.p.A. © - a724k0027.fm291104


of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

51

weight (kg) 4.5
ISO 30 HSK F63
0 0
Ø 10
20
26,5
wrench
47
53,5 size 3
87 M6
93,5
145,61
152,1
173,38
166,88
117 58
117 0 58

52 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) ISO 30 = 7
HSK F63 = 7.2
ISO 30 HSK F63
Ø116 Ø116
0 0 size 27 wrench
155 161.9 ERC 25 collet

178.3 185.2
88.4
88.4
88.4
88.4
0
0
88.4 88.4
0 0
88.4 88.4
BIESSE S.p.A. © - a724k0027.fm291104

53

54 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 4.3
ISO 30 HSK F63
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
BIESSE S.p.A. © - a724k0027.fm291104

55

of 30°C.
56 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 6.23
HSK F63
size 34 wrench
size 8 wrench
Ø77
Ø35
143,4
25
177
182 2.4 ÷ 6.3

58 0 59,6 88,3
BIESSE S.p.A. © - a724k0027.fm291104

57

of 30°C.
58 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 6,2
HSK F63
45
0 0
0,4
size 34 wrench
size 8 wrench
Ø67
Ø35
190,5
25
222,5 224
2,8 ÷ 4,9
78 0 0,6 24,5
BIESSE S.p.A. © - a724k0027.fm291104

59

of 30°C.
60 BIESSE S.p.A. © - a724k0027.fm291104

A.15 Aggregate AGGRE 21

weight (kg) 5.6
ISO 30 HSK F63
6,5
0
0,4
42 42
socket wrench
74,1 81
collet
80 80 ERC 20
wrench
186
179,1
size 47
235,6 242,5
125 125
186 186
226 226
BIESSE S.p.A. © - a724k0027.fm291104

61

be stopped for 3.5 min at a room temperature (Ta) of 25°C, and for 6 min at a room temperature of
30°C.
62 BIESSE S.p.A. © - a724k0027.fm291104


transmission ratio 1,07
weight (kg) 4
ISO 30 HSK F63
size 27 wrench
ERC 25 collet
BIESSE S.p.A. © - a724k0027.fm291104

63

weight (kg) 5.6
34
8
Ø77
Ø35
25
2,2 ÷ 6
64 BIESSE S.p.A. © - a724k0027.fm291104

AGGRE 24
of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

65

weight (kg) 5.6
34
8
Ø77
Ø35
25
2,2 ÷ 6
66 BIESSE S.p.A. © - a724k0027.fm291104

AGGRE 25
of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

67

weight (kg) 2
68 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 4,7
14
BIESSE S.p.A. © - a724k0027.fm291104

69
AGGRE 27
70 BIESSE S.p.A. © - a724k0027.fm291104


spindle direction of rotation (see figure)
weight (kg) 6
14
L = clockwise rotation
R = anticlockwise rotation
BIESSE S.p.A. © - a724k0027.fm291104

71

weight (kg) 3,3
34
10
Ø67
Ø35
25
2,8 ÷ 6
72 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 2.2
ISO 30
M6
wrench 17
size 3
Ø 10

BIESSE S.p.A. © - a724k0027.fm291104

73

weight (kg) 2.2
ISO 30
M6
wrench
17
size 3
Ø 10

74 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 2.2
ISO 30
M6
wrench 17
size 3
Ø 10

BIESSE S.p.A. © - a724k0027.fm291104

75

direction of rotation in output to the chuck coupling right
weight (kg) 7
76 BIESSE S.p.A. © - a724k0027.fm291104

AGGRE 39
of 30°C.
BIESSE S.p.A. © - a724k0027.fm291104

77

weight (kg) 3.7
ISO 30 HSK F63
36
ERC 25

Normally, if the maximum speed of rotation is not exceeded, this aggregate is able to work
continually, without requiring any machining suspensions. To avoid overheating the aggregate it is
also necessary to take into account the speed of advance, the conditions of the tool and the type of
material being machined.
In any case, a special plate is fitted to the aggregate to indicate the temperature in real time. The
temperature must never exceed 80 °C; if it reaches this temperature, stop the machining operation
immediately and allow the aggregate to cool down.
If the aggregate exceeds a temperature of 82 °C, an additional label will become permanently
coloured; if this occurs, all guarantee rights will be lost.
78 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 3.7
ISO 30 HSK F63

Normally, if the maximum speed of rotation is not exceeded, this aggregate is able to work
continually, without requiring any machining suspensions. To avoid overheating the aggregate it is
also necessary to take into account the speed of advance, the conditions of the tool and the type of
material being machined.
In any case, a special plate is fitted to the aggregate to indicate the temperature in real time. The
temperature must never exceed 80 °C; if it reaches this temperature, stop the machining operation
immediately and allow the aggregate to cool down.
If the aggregate exceeds a temperature of 82 °C, an additional label will become permanently
coloured; if this occurs, all guarantee rights will be lost.
BIESSE S.p.A. © - a724k0027.fm291104

79
A.29 Milling aggregate with blower

weight (kg) 5
HSK F63
ERC 25 collet
Ø 116

80 BIESSE S.p.A. © - a724k0027.fm291104

A.30 Milling aggregate with presser

weight (kg) 5
HSK F63
ERC 25 collet
Ø 56
Ø 200

BIESSE S.p.A. © - a724k0027.fm291104

81
A.31 Milling aggregate with copier

weight (kg) min. 6.55
max. 7.25
HSK F63
collet
ERC 32
156,4
193,5
Ø 113
Ø 149,5
82 BIESSE S.p.A. © - a724k0027.fm291104


weight (kg) 4
ISO 30 HSK F63
0
0
102 109
collet
ERC 25
135 142
Ø 66 Ø 66
Ø 114 Ø 114
Ø 137
Ø 137

BIESSE S.p.A. © - a724k0027.fm291104

83
A.32 Boring chucks for modular aggregates
Boring chuck with 3 spindles set at a distance of 21.5 mm.

maximum chuck rotation speed (rpm) 5500
weight (kg) 0,8
Spindles characteristics
M6
17
3
Ø 10
Boring chuck with 3 spindles set at a distance of 22 mm.

maximum chuck rotation speed (rpm) 5500
weight (kg) 0,8
Spindles characteristics
M6
17
Ø 10
84 BIESSE S.p.A. © - a724k0027.fm291104

Analytical index
Analytical index aggregate AGGRE31, 17

technical characteristics, 74
aggregate AGGRE32, 18
A aggregate AGGRE41, 18
adjusting technical characteristics, 79
aggregate lockpin, 33 aggregate AGGRE5, 12
machining depth for the milling aggregate with copier, technical characteristics, 40
28 aggregate AGGRE6, 12
aggregate AGGRE10, 13 technical characteristics, 41
technical characteristics, 44 aggregate AGGRE8, 13
technical characteristics, 46 aggregate identification plates, 11
aggregate AGGRE12, 13 aggregate spindle orientation, 27
technical characteristics, 48 aggregates
aggregate AGGRE13, 14 boring chucks for modular aggregates, 19
technical characteristics, 50 description of the identification plate affixed to aggre-
aggregate AGGRE14, 14 gates, 11
technical characteristics, 52 fitting chucks on the modular aggregates, 28
technical characteristics, 53 B
aggregate AGGRE16, 14 bit (see boring tools)
technical characteristics, 55 boring chucks for modular aggregates, 19
aggregate AGGRE17, 15 fitting on the aggregates, 28
technical characteristics, 57 lubrication, 32
C
aggregate AGGRE21, 15 circular blade (see circular blade milling tools)
technical characteristics, 61 cleaning
aggregate AGGRE22, 15 aggregates not fitted with tilting spindle, 31
technical characteristics, 63 aggregates with tilting spindle, 32
technical characteristics, 64 D
aggregate AGGRE25, 16 dimensions
technical characteristics, 66 of boring tools, 21
aggregate AGGRE26, 16 of circular blade milling tools, 23
technical characteristics, 68 of cylindrical shank milling tools, 22
technical characteristics, 69 F
fitting
chucks on the modular aggregates, 28
the aggregate on the electrospindle, 29
tools, 24
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85
Analytical index
G aggregate AGGRE8, 43
for aggregate AGGRE24, 65
general information, 11
L for aggregate AGGRE40, 78
lubrication for aggregate AGGRE41, 79
aggregates not fitted with tilting spindle, 31 for the aggregate AGGRE27, 70
of the boring chucks for modular aggregates, 32 milling aggregate with presser, 81
of the aggregate AGGRE16, 56
M of the aggregate AGGRE20, 60
machining depth
adjusting for the milling aggregate with copier, 28
maximum machining depth for aggregate AGGRE10,
of the milling aggregate with blower, 80
44
of the milling aggregate with copier, 83
mill (see cylindrical shank milling tools)
48
milling aggregate with blower, 19
50
milling aggregate with copier, 19
adjusting the machining depth, 28
55
milling aggregate with presser, 19
57
59
maximum machining depth for aggregate AGGRE24, O
64 overheating (see machining suspension times)
66 R
rotation speed
72
39
79
42
machining operation
suspension during the machining operation, 29
suspension of machining operations with aggregates
(see suspension time)
machining suspension time, 29
for the aggregate AGGRE27, 69
86 BIESSE S.p.A. © - 5801a0191IX.fm291104

Analytical index
of the aggregate AGGRE20, 59 spindle direction of rotation for aggregate AGGRE15,

of the aggregate AGGRE22, 63 53
of the aggregate AGGRE31, 74 55
of the boring chucks, 84 57
of the milling aggregate with blower, 80 spindle direction of rotation for aggregate AGGRE2,
of the milling aggregate with copier, 82, 83 37
spindle direction of rotation for aggregate AGGRE20,
S 59
spindle direction of rotation
61
63
64
66
69
71
72
73
74
75
39
78
79
40
of the boring chucks, 84
41
of the milling aggregate with copier, 82, 83
42
spindles
spindle direction of rotation for boring chucks, 84
aggregate spindle orientation, 27
spindle direction of rotation for milling aggregate with
blower, 80
44
copier, 82, 83
46
presser, 81
48
50 T
spindle direction of rotation for aggregate AGGRE14, technical characteristics
52 aggregate AGGRE10, 44
BIESSE S.p.A. © - 5801a0191IX.fm291104

87
Analytical index
aggregate AGGRE11, 46 for aggregate AGGRE26, 68

aggregate AGGRE2, 37 for the aggregate AGGRE27, 69
aggregate AGGRE21, 61 milling aggregate with presser, 81
aggregate AGGRE4, 39 of the aggregate AGGRE16, 55
for aggregate AGGRE24, 64 of the aggregate AGGRE31, 74
for aggregate AGGRE25, 66 of the aggregate AGGRE32, 75
for aggregate AGGRE26, 68 of the boring chucks, 84
for aggregate AGGRE28, 71 of the milling aggregate with blower, 80
for aggregate AGGRE29, 72 of the milling aggregate with copier, 82, 83
for aggregate AGGRE40, 78 W
weight
of the boring chucks for modular aggregates, 84
of the milling aggregate with copier, 82
tools
boring tool characteristics, 21
circular blade milling tool characteristics, 23
cylindrical shank milling tool characteristics, 22 for aggregate AGGRE25, 66
fitting, 24 for aggregate AGGRE26, 68
Information on tools, 21 for aggregate AGGRE28, 71
transmission ratio for aggregate AGGRE29, 72
aggregate AGGRE13, 50 for the aggregate AGGRE27, 69
aggregate AGGRE14, 52 milling aggregate with presser, 81
aggregate AGGRE6, 41 of the boring chucks, 84
aggregate AGGRE8, 42 of the milling aggregate with blower, 80
for aggregate AGGRE24, 64 of the milling aggregate with copier, 82, 83
88 BIESSE S.p.A. © - 5801a0191IX.fm291104

Copertina retro
BIESSE S.p.A.
Sede legale:
Via della Meccanica, 16
61100 Pesaro (PU) Italy
Tel. +39 0721 439100
Fax +39 0721 439150
sales@biesse.it
www.biesse.com

Aggregates ISO 30 - HSK F63: Machine User'S Manual

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Aggregates ISO 30 - HSK F63: Machine User'S Manual

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Aggregates ISO 30 - HSK F63

MACHINE USER'S MANUAL

Information on this publication

Copyright © 2004 BIESSE S.p.A.. All rights reserved.

BIESSE S.p.A. © - 5801a0191.fm291104

4 BIESSE S.p.A. © - 5801a0191.fm291104

BIESSE S.p.A. © - 5801a0191TOC.fm291104

6 BIESSE S.p.A. © - 5801a0191TOC.fm291104

A.19 Aggregate AGGRE26 ....................................................................................................... 68

Analytical index ......................................................................................................................... 85

BIESSE S.p.A. © - 5801a0191TOC.fm291104

8 BIESSE S.p.A. © - 5801a0191TOC.fm291104

Field of application and purpose of this manual

BIESSE S.p.A. © - a701k0014.fm291104

10 BIESSE S.p.A. © - a701k0014.fm291104

1.1 General information

C Number of revs Nmax: (rpm)

D Ratio: (transmission ratio)

BIESSE S.p.A. © - a702k0038.fm291104

H Aggregate can be turned 360° on its axis!

I Spindle direction against cone direction

J Aggregate temperature plate

1.2 AGGRE2 milling aggregate

1.3 AGGRE4 milling aggregate

1.4 AGGRE5 boring aggregate

1.5 AGGRE6 boring aggregate

12 BIESSE S.p.A. © - a702k0038.fm291104

1.6 AGGRE8 milling aggregate

1.7 AGGRE10 milling aggregate

1.8 AGGRE11 milling aggregate

1.9 AGGRE12 milling aggregate

BIESSE S.p.A. © - a702k0038.fm291104

1.10 AGGRE13 milling aggregate

1.11 AGGRE14 boring aggregate

1.12 AGGRE15 milling aggregate

1.13 AGGRE16 milling aggregate

14 BIESSE S.p.A. © - a702k0038.fm291104

1.14 AGGRE17 milling aggregate

1.15 AGGRE20 milling aggregate

1.16 AGGRE21 milling aggregate

1.17 AGGRE22 milling aggregate

BIESSE S.p.A. © - a702k0038.fm291104

1.18 AGGRE 24 milling aggregate

1.19 AGGRE 25 milling aggregate

1.20 AGGRE 26 boring aggregate (modular)

1.21 AGGRE 27 boring aggregate

16 BIESSE S.p.A. © - a702k0038.fm291104

1.22 AGGRE 28 boring aggregate

1.23 AGGRE 29 milling aggregate

1.24 AGGRE30 boring aggregate

1.25 AGGRE31 boring aggregate

BIESSE S.p.A. © - a702k0038.fm291104

1.26 AGGRE32 boring aggregate

1.27 AGGRE 39 boring aggregate (modular)

1.28 AGGRE40 milling aggregate

1.29 AGGRE41 boring or milling aggregate

Two tools must never be fitted simultaneously on the same

18 BIESSE S.p.A. © - a702k0038.fm291104

1.30 Milling aggregate with blower

1.31 Milling aggregate with presser

1.32 Milling aggregate with copier

1.33 Boring chucks for modular aggregates

Boring chuck with 3 spindles set at a distance of 21.5 mm.