Level II Questions Magnetic Particle Testing Method ‘The interpretation of magnetic particle indications may be aided by: a, observing with a magnifying glass b. observing the indications as they are formed c. reproducing the indication residually 4. all of the above A397 Residual magnetism may be beneficial as an aid: 4. in the deposition of weld metal ». in interpretation and evaluation of indications 4, all of the above A397 An interruption in the normal physical structure or configuration of a part which produces an MT indication is called \. a discontinuity adefect c. an indication 4. adeformation 8 A126 Comparing parts that have been circularly magnetized and those that have been longitudinally magnetized, ‘which retains the most objectionable residual field if not demagnetized? remnant B3021 ‘What type of magnetization uses the formula Ampere-tums = 0 2 a cireular b. longitudinal ¢. parallel 4. vectored 8.30.13 7 ‘Why are large soft contact areas such as lead or copper braid used for surfaces or headstocks? ‘a. to increase the contact area and reduce the possibility of burning the part b. because of their low melting points . because they help heat meta, thus facilitating magnetic induction 4. to increase the contact area and flux density B309 ‘A.rough forging that has received no further processing is magnetic particle tested. An indication is observed to run in every direction. It appears to extend deeply into the part and run perpendicular to the surface. Itis very sharp. What is the probable identity of the indication? a. forging burst b. lap c. flake 4. seam ABS ‘A gear with case-hardened ground tecth and hub ends, is MT tested. Individual indications are detected on five of the teeth and on the one end surface of the hub. ‘Although the indications are very sharp and distinct, they do not break aver the edges of the part. What is the probable identity of the indication? a. grinding cracks b. inclusions c. porosity d. quench cracks A90 fan overall pattern (sometimes circular lines) appears ‘on the test surfaces, how should the inspector reprovess the test piece? retest at a higher amperage . demagnetize retest at lower amperage oth and b A208Magnetic Particle Testing Method, Level I 10. ML 12, 13. 14. 15, AA prime consideration when selecting a powder to be used as a magnetic particle medium is to select a powder that: a. provides a high contrast tothe surface being tested a, ». provides a low contrast to the surface being tested . will adhere to the surface being tested 4, requires a high demagnetization current to remove it A2 ‘When testing for fine shallow surface cracks, the preferred MT method should be: a. dry AC bi. dry DC c.'wet AC wet DC Ags >. Which of the following is an advantage of the dry ‘method over the wet method? a. itis more sensitive to fine surface cracks b, itis more capable of providing full surface coverage on irregularly shaped parts «it is easier to use for field inspection with portable equipment 4, it is faster than the wet method when testing a number of small parts A235 When testing a bar with an L/D ratio of four ina ten-tun col, the required current would be: a. 1 125 amperes . 18.000 amperes . 45.000 amperes 6. unknown; more information is needed B30.14 Internal splines and holes drilled paraltel to or near test surfaces will cause: ‘a, broad, fuzzy indications directly aligned with the part's intemal contours b. sharp, well-defined indications directly aligned with the part's intemal contours «. no indications 4. both.a and b A384 ‘Some limitations of coil magnetization techniques are: ‘a. that the coil must be of minimum diameter in relation to part . that the effective field is generally limited on either side of the coil c, that small diameter parts should be placed close to the coil 4. all of the above AJAS-146 18 ae 16. Which of the following depicts the wave form of three-phase full-wave rectified AC? A.121-123 C ‘Time Current Time Current17, 18, 19, 20. 21 2. Which of the following casting defects is caused by nonuniform cooling resulting in siesses which rupture the surface of the metal? a. shrink D. hot tears ©. porosity 4. dross ABB ‘The term used to rofer to the total opposition to flow of current represented by the combined effect of resistance, inductance, and capacitance of a circui 4, inductive reactance », impedance . reluctance 4d. decay Aan Accoil shot is required to be performed after a head shot using the wet continuous method. In order to properly conduct the coil shot, itis necessary to: 1, rémove all residual wet magnetic particle fluid from the part using clean, dry absorbent rags », demagnetize the part between the head and first coil shot c. place the part in the coil and continue the inspection after evaluating the head shot indications 4. none of the above A308 When adding concentrate to any wet magnetic particle suspension liquid, itis common practice to: «a, add powder directly to the suspension liquid , make a small, slurry-like test mixture of the powder c, do both of the above 4. do neither of the above A.263-264 A desirable property of magnetic particles used for the inspection medium for either the dry or wet method is that they: 1, are nontoxic ». possess high permeability «, possess low retentivity 4, have all of the above characteristics 4.209.228, Which of the following can cause nonrelevant magnetic particle indications? a, joints between dissimilar metals b. brazed joints ¢, roughing tool cuts on surface 4d. all of the above 4390-391 Magnetic Particle Testing Method, Level IT 23. External poles, which are too strong to permit good inspection ofa part, are more likely to result when using: ‘a, circular magnetization ’. longitudinal magnetization . polarized magnetization ¢. residual magnetization A382 24, A rough forging discontinuity has the following characteristics: it can occur on the surface or internally; it is associated with processing at too low a ‘temperature; itis often caused by excessive working; and it creates straight or irregular cavities varying in size. This discontinuity wouid be identified or classified as: a. aburst ». shrinkage © apipe 4. a lamination crs 25. Discontimuities in plate, shect, or strip caused by pipe, inclusions, or blowholes in the original ingot which, after rolling, aze usually flat and parallel to the outside surface are called a. seams ». laminations . cracks 4. laps A825 B327 26. Forging laps oceur in what relation to the axial . measure it to see if minimum thickness remains c. reexamine the area by magnetic particle testing sign off the part 50. A.400-401 When the most complete demagnetization avs desired and demagnetization is to be accomplished by placing the part in a coil energized with AC of progressively decreasing amperage, the following ‘orientation ofthe long axis of the partis most desirable: 51 a. East-West b. North-South c. South-West 4. North-East A314, 324; B.30-25 Nonrelevant indications due to residual local poles interfere with magnetic particle testing. For a 92, successful examination, one should: a, use more amperage b, demagnefize then remagnetize in the desired directio c. use lower amperage dd, magnetize in another direction A387 a Magnetic Particle Testing Method, Level 11 To alleviate the problem of cold working indications in apart, the part should be: a, demagnetized then retested i retested after stress relieving ¢. retested inthe opposite direction 4. remagnetized at a higher amperage 4.387.389 ‘The unit of measure of one line of fox per square centimeter of area is one: a, oersted bohm ©. gauss &. ampere Ans ‘The ability of matter to atract other matter to itself is ‘a phenomenon associated with: a. field strength bb. magnetism . coercive force d. pole strength Aad Materials which are strongly attracted to a magnet are called: ‘a, magnetized b. nonmagnetic , ferromagnetic 4. polarized AMS Materials which are weakly attracted magnetically are called: 2, paramagnetic ». diamagnetic c. ferromagnetic . nonmagnetic AdIg Materials which are repelled magnetically are called: a. paramagnetic ». diamagnetic c. ferromagnetic . nonmagnetic AnD ‘The end of a magnet at which the lines of flux are ‘thought of as entering the bar is: a. the north pole b. the south pole ¢. both north and south poles . none of the above A133Magnetic Particle Testing Method, Level IT 53. A general ue to use for determining the detectability 59. of surface discontinuities by magnetic particle inspection is that: a. the depth and width have no bearing to each other the depth should be atleast five times the width of the opening of the defect atthe surface «. the depth should be at a one-to-one ratio tothe width 4. none of the above Aan 6. The general term used to refer to a break inthe ‘metallic continuity ofthe part being tested is: 1. discontinuity ». crack . seam, tap A126 61. 55, The patter of iron powder sprinkled on a paper placed over a bar magnet is called a a. field survey B. magnetometer i c magnetograph 4. flaxmeter | A119, 168 56, The lines of force that form xpath around aerack in a ring magnet are ealod: ‘a, magnetic lines », leakage flux «, field strength 4, longitudinal field 30.3 i ‘Since the magnetic lines of force within @ bar magnet | rum the length of the bar, i is said to be: a. randomly magnetized », permanently magnetized i c. ciroularly magnetized <6 Iongitudinally magnetized B03 6. 58, Lines of flux are thought to leave a magnet a: the north pole ». the south pole ¢. both north and south poles none of the above Aa33 ‘A magnetic discontinuity, which is a break in the magnetic uniformity of a par, is related to a sudden ‘change in: ( a. inductance b. resistivity As27 In order to detect defects in different directions in a material by magnetic particle inspection, it is best 10 use: two or more fields in different directions >. only one field other probe locations a high frequency field AT “The parts are blanks cut from rolled iron bar stock. ‘They have been rough machined. Inspection by the continuous method, using a circular shot, reveals well- ‘defined but broken lines running parallel with the axis ‘on some of the pieces and no indications on others. ‘The broken lines range in length from 6 to 25 mm (0.25 to 1 in.), These indications are indicative of: a. shrinkage bb. machining tears c. surface checking i , nonmetallic inclusions Am7 ‘A large forging is repaired by welding. Magnetic particle inspection of the repair weld reveals an irregular indication running parallel withthe weld ppasscs. It is located in the center of the bead and Starts and ends by turning off slightly from the axial direction. ‘Tis indication is indicative of: a. inclusions >, crater cracks ‘c, weld shrinkage cracks 4d. surface checking AAAI ‘What wattage is most commonly used for mercury ‘vapor bulbs for portable fluorescent magnetic particle inspection? a 200W b50W c 100W a5 W64. An example of a nonrelevant indication classified as a ‘magnetic irregularity rather than sn actual discontinuity could be caused by: a. aslag pocket b. grinding cracks c. an abrupt change in the hardness of part 4. none of the above AT3,391 65. The detection of deep-lying defects in heavy weldments (6 to 51 mm [0.25 to 2 in.] below surface) a. very similar tothe detection of surface cracks B, not difficult ifthe defect is atuibutable to fine porosity c, simple if the defects width can be approximated 4. very improbable ABTS Magnetic Particle Testing Method, Level It (66. In magnetic particle inspection, itis best to: a, reinspect all questionable discontinuities to assure that no defective parts are accepted. ’b, make sure that parts meet specified acceptance criteria cc. make certain that parts are better than specified and contain no discontinuities at all 4. reinspect questionable parts utilizing another NDT method AAI6