OPERATION MANUAL

OPERATION MANUAL
 OPERATION MANUAL
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5 OPERATION PROCEDURE

5.1 Power on
5.1.1 Main power switch on
5.1.2 Machine ready
5.1.3 Axes reference
5.2 Warming up
5.2.1 Warming up
5.2.2 Warming up procedure
5.3 Main operation panel
5.3.1 Coolant switch
5.3.2 Working light
5.3.3 Turret CW/CCW
5.3.4 Chip conveyor CW / CCW
5.3.5 OD / ID key switch (option) – only when hydraulic chuck supplied
5.3.6 Spindle JOG
5.3.7 Over travel release
5.3.8 Moving axes by joy sticker and hand wheel
5.3.9 Power on / poweroff
5.3.10 Emergency stop
5.4 C-AXIS WITH POWER TURRET FUCTION (OPTION)
5.5 BAR FEEDER
5.6 PROBE
5.7 PLC MESSAGE LIST
5.8 PLC ERROR LIST
5.9 M CODE LIST

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5.1 Power on

5.1.1 Main power switch on

Step Operation Location
1 Check the machine condition Machine panel & all switches
and interface plugs connection
2 Main power switch on Electrical cabinet

3 CNC power on Main operation panel

5.1.2 Machine ready

Step Operation Location
1 Release EMG stop switch Main operation panel
Chip conveyor panel

5.1.3 Axes reference

step Operation Location
1 Push function key zero Main key board

2 2 Push cycle start button Main key board

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5.2 Warming up
It is necessary to warm up the machine after it has been stopped for hours, especially over
night. Please ensure to let the machine running free for at least 30-45 minutes before you
do accurate cutting.

5.2.1 Warming up
Load free operation more than 30 minutes (longer in the winter)
Check spindle rotation and orientation function
Check tool change function
Check lubrication and coolant device function
Make sure all these are working properly.

5.2.2 Warming up procedure

1 Step Operation Location
1 Check machine condition and Machine
interface
2 Select automatic mode and Refer to Fagor CNC 8055TC
search a program operating manual chapter 7
3 Push cycle start button

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5.3 Main operation panel

5.3.1 Coolant switch

Step Operation Remarks
1 Push this button to start The pump will stop if the main
door is opened.
2 Push again then stop
3 Use M8 to start Use M9 to stop
1

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5.3.2 Working light

Step Operation Remarks
1 Push this button to switch on Under any mode
2 Push again then switch off

5.3.3 Turret CW/CCW

1 Step Operation Remarks
1 Push this button to C.W. Working only when front door
turret one position is closed

2 Push this button to C.C.W. Work only when front door is

2
turret one position closed

5.3.4 Chip conveyor CW / CCW (option)

Step Operation Remarks
1
1 A Push this button to start The chip conveyor will stop if
the main door is opened.
B Push this again to stop This button has no function
when you execute C.C.W.
2 Push this button to jog in No function is effective when
2
C.C.W. you run C.W.

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5.3.5 OD / ID key switch (option) – only when hydraulic chuck supplied

1
Step Operation Remarks
1 Hydraulic chuck OD Spindle stop

2 Hydraulic chuck ID Spindle need stop

2

5.3.6 Spindle JOG

1
T Step Operation Remarks
1 JOG spindle in CW running Speed < 50rpm

2 Spindle running will be stopped

when hand moved away

5.3.7 Over travel release

1 Step operation Remark

1 When axis is over travel,
push this button then push
Fagor ESC key clear alarm.
To use MPG or JOG key
move axes.
This button must be pressed
till axes move to correct
position, and then can be
released.

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5.3.8 Moving axes by joy sticker and hand wheel

1a. 1b. Step Operation Remark
1 A Push to move X + direction Feed according to F
B Push to move X – direction command. Movement
2a. 2b. 2 A Push to move Z + direction will be stopped when hand
B Push to move Z – direction moved away.
3 X axis hand wheel 1. Hand wheel mode
2. Refer to Fagor CNC
3 4 8055TC operation
manual chapter 2.5.5
4 Z axis hand wheel

Portable Manual Pulse Generator (option) :

An Portable Manual Pulse Generator (portable electric handwheel) can be fit on machine as an
optional accessory. When machine has both fixed and portable handwheel simultaneously:

On the Operation Panel “MPG” Push “MPG MODE” : Portable handwheel works.
Push “MPG MODE” AGAIN : Fixed handhweel works.

5.3.9 Power on / power off

Step Operation Remark

1 Push this button to switch on Main power switch needs
CNC power switch on

2 Push this button to switch off

CNC power

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5.3.10 Emergency stop

Push this button can stop any function

5.4 C axis with power turret function (OPTION)

C
Push this button to start C axis function

Push this button select main spindle or second spindle(power turret)

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BNC-22
2;2 Cs-axis
891120 - 202

5.5 BAR FEEDER

5.5.1 PLC PARAMETER

P20 : Normal and new bar X obstruction position

P21 : Normal bar Z obstruction position
P22 : obstruct bar tool number
P23 : new bar Z obstruct position
P24 : cutting tool no. for new bar
P25 : new bar facing cut by user program or default setting (by user parameter P1011)

5.5.2 Operation procedure

1, Define obstruct tool number into P22 of PLC parameter

2, Define X and Z axis obstruction “machine coordinate“ into P20 and P21 of PLC

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parameters
(Set P20 and P21 as zero, you can change the obstruction position in 666 sub
program without restarting CNC)
3, Define new bar Z axis obstruction “machine coordinate” into P23 of PLC
parameter,( this parameter is special for when you want to machining face of new
bar, if is not necessary, please set it same as P21
(While you don’t use P20 and P21 setting, please define new bar obstruction
position in 666 sub program, too)
4, Install first bar by bar feeder manual mode,
5, Execute M90 to start bar feeder

5.5.3 End of bar

When bar feeder end of bar signal active, you can see a message “ END OF
BAR “ appear on upon left of screen, when you execute same M code ( M90 ), X
axis will go to “ zero machine coordinate “, then bar feeder will eject remaining
bar, then X and Z axes go to new bar obstruction position, then bar feeder feed a
new bar automatic

5.5.4 Facing cut for new bar

1, Set P25= 0, the facing cut will be performed by user program

Set P25= 1, the facing cut will be performed by internal sub program
2, If don’t use P20 and P21 setting please filled the coordinate in 666 sub program
(sub 114).
If use P20 and P21 setting please set bar diameter(in machine coordinate) in user
parameter P1011.

Example of 666 sub program

; USER SETUP FOR BAR FEEDER

;
(SUB 111) ; TURRET TOOL & POS FOR BAR STOP
(P150 = 0) ; X BAR STOP PROG POSITION
(P151 = 0.2) ; Z BAR STOP PROG POSITION
;
(MSG "MOVE TO POS IN S111 OF P666")
G90G0 ZP151 ;

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G90G0 XP150 ;
(MSG "")
(RET)
;
(SUB 112) ; REMAINING BAR EJECT SUBRUTINE
(P152 = 0.5) ; NEW PART LENGTH IN Z PROG POSITION FOR FACING
;
(MSG "MOVE TO POS IN S112 OF P666")
G4K200 ; DWELL BEFORE MOVE
G90G0 XP150 ;
G90G0 ZP152 ;
(MSG "")
(RET)
;
(SUB 114) ; SUBRUTINE FOR FACING AFTER BAR EJECT
S800 M3 ; CHOOSE SPINDLE RPM
G4K100
;
(P153 = 25) ; X FACING START PROG POS > BAR DIAMETER
(P154 = 0.2) ; Z FACING START PROG POS
;
(MSG "MOVE TO POS IN S114 OF P666")
G90G0 ZP154 ;
G90G0 XP153 ; ; RAPID TO FACING START PROG POINT
(MSG "")
;
(P155 = -1.0) ; X FACING END PROG POS
(P156 = 0.25) ; FACING FEED SPEED
;
G90 G1 G95 XP155 FP156 ; USER DEFINITED
(RET)
;

Example of program with bar feeder

N1 G90 G0 X5 Z5
………….. ; cutting programs or cycles
G01 X-1 ; cut off work pice
M90 ;
(GOTO N1) ; repeat program with new bar

5.6 PROBE ( have a real example behind description)

Before use probe function, please refer follows procedure to

set up reference tool ( tool 1 )

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5.6.1 Probe calibration

1.- Calibrate a tool
We are going to calibrate a tool to get the exact position of the probe. You must take a part
of known dimensions and calibrate the tool without using the probe.
2.- Calibrate the probe with (PROBE2,B,F) using the tool calibrated before.
When the probing operation will be executed, we will get on the parameters P298 and P299
the position of the touched sides of the probe. You must take these values and write them in
the dimensions of the general machine parameter. For example, if we have a probe of
40mm length.
PRBXMIN (P40) = P298 - 40 mm
PRBXMAX (P41) = P298
PRBZMIN (P44) = P299 - 40 mm
PRBZMAX (P45) = P299
After modifying the parameters SHIFT+RESET must be executed to validate the
parameters.

5.6.2 Tool calibration

Before using the probing cycles to calibrate the tools, you must give an approximate value
to the tool offsets variables. The CNC needs to know the approximate size of the tools to
avoid collisions before the probing cycles.
In the next two pages you will find a subroutine for the tool calibration using the probe. For
this subroutine, the tool number 1 has been used as reference tool to calibrate the probe. As
the probe position has been given regarding to the tool number 1, when we will try to
calibrate the rest of the tools, we must compare the size of the selected tool with the size of
the tool number 1. We need to compare both sizes to touch exactly in the middle of the side
of the probe.

PS: Follows subroutine inside machine program 8888 already, so

Just for you reference
%TOOL-PRESETTER SUB.,MX,
;
;The tool number 1 has been used to calibrate the probe. We are going to
;use it as reference to calibrate the rest of the tools. When the tool 1
;will be selected, it will be managed in another zone of the probing
;subroutine.
;
(P2111=TOOL) ;Activated tool
(IF P2111 EQ 1 GOTO N200) ;If the activated tool = 1

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G4
(P2050=TOX(P2111)) ;We save the X value of the activated tool
(P2051=TOZ(P2111)) ;We save the Z value of the activated tool
(TOX(P2111)=0) ;Erasing X value for tool calibration
(TOZ(P2111)=0) ;Erasing Z value for tool calibration
G4
DP2111 ;Recalling "D" to put X and Z = 0
(P2052=MPG40-(TOX1-P2050)) ;P2052 = PRBXMIN - (X active tool - X ref. tool)
(P2053=MPG41-(TOX1-P2050)) ;P2053 = PRBXMAX - (X active tool - X ref. tool)
(P2054=MPG44-(TOZ1-P2051)) ;P2054 = PRBZMIN - (Z active tool - Z ref. tool)
(P2055=MPG45-(TOZ1-P2051)) ;P2055 = PRBZMAX - (X active tool - Z ref. tool)
G4
G94
G53
(PROBE 1,B6,X=P2052,U=P2053,Z=P2054,W=P2055,F100)
(TOX(P2111)=P298+P2050) ;Writing the probing value for X
(TOZ(P2111)=P299+P2051) ;Writing the probing value for Z
DP2111 ;Recalling "D" to activate new X and Z
M30 ;End of the program
;
;
;
N200;********* Reference tool (tool 1) selected **********
;
(P2050=TOX1) ;We save the X value of the reference tool
(P2051=TOZ1) ;We save the Z value of the reference tool
(TOX1=0) ;Erasing X value for tool calibration
(TOZ1=0) ;Erasing Z value for tool calibration
D1 ;Recalling "D" to put X and Z = 0
G4
G94
G53
(PROBE 1,B6,F100) ;Probing cycle for reference tool
(TOX1=P298+P2050) ;Writing the probing value for X
(TOZ1=P299+P2051) ;Writing the probing value for Z
D1 ;Recalling "D" to activate new X and Z
M30 ;End of the program
;

;
;IF THE PROBING OPERATION HAS BEEN INTERRUPTED, WE MUST RECOVER THE ORIGINAL X
AND ;Z THAT WE HAVE ERASED IN THE PROBING PROGRAM. IF THE PROGRAM HAS BEEN
INTERRUPTED ;WE MUST FORCE THE USER TO EXECUTE A M FUNCTION THAT WILL CALL TO THE
FOLLOWING ;SUBROUTINE
;
(SUB 1234)
(TOX(P2111)=P2050,TOZ(P2111)=P2051)
(RET)

5.6.3 PROBE REAL EXAMPLE

1. Install reference tool 1 ( must be tool 1 )

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2. Make sure tool 1 offset is zero

3. Use handwheel move X and Z axes to touch probe and

Record machine coordinate when touch

4. Key in record value to general parameter

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Key in X axis value to P41, then P41+15 set to P40(because width of probe is 15, then key in
Z value to P45, then P45+15 set to P44,

5. Restart controller

6. Execute M58

7. Machine will execute probe automatic

8. after probe, please go to “GLOBAL PARAMETER”

a, Into T mode
b, Press F5 “ TABLES” key
c, Press F5 “ PARAMETER” key
d, Press F1 “ GLOBAL PARAMETERS” key
e, Record values of P298 and P299

9. Set value of P298 to P41 of general parameter, then P41+15 set to P40, set value of P299
to P45, then P45+15 set to P44
10. Restart controller again
11. Ok, now you can execute M59 to use probe
12. Before you execute M59(probe), please make sure you finish workpiece calibration, that’s
mean these tool offsets need something inside

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5.7 PLC MESSAGE LIST

***************************ENGLISH*******************************************
4 (DRIVE NO READY)
5 (CHUCK GUARD OPEN)
6 (DOOR OPEN)
7 (TAIL STOCK LIMIT)
8 (X AXIS TRAVEL LIMIT)
9 (Z AXIS TRAVEL LIMIT)
11 (Z+ SOFT LIMIT)
12 (Z- SOFT LIMIT)
13 (X+ SOFT LIMIT)
14 (X- SOFT LIMIT)
15 (ZERO FEEDRATE)
16 (1 STEP-> ENTER)
17 (2 STEP-> ENTER)
18 (3 STEP-> ENTER)
19 (4 STEP-> ENTER)
21 (GEAR NOT IN POSITION)
22 (HOME REQUIRED)
23 (DOOR NOT IN-POS)
24 (DOOR OPEN)
30 (LUBE LEVEL LOW)
31 (TOOL CHANGE OVERTIME)
32 (CHUCK ID/OD KEY NOT IN POSITION)
34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION)
35 (WORKPIECE SUPPORT OUT)
37 (TAILSTOCK/CARRIAGE COUPLING)
41 (CHUCK MUST BE CLAMPED)
42 (CHUCK PRESSURE NOT REACH)
43 (OPEN MODE)
44 (CLOSE MODE)
45 (TURRET OVERHEATING)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (MPG MODE)
;--- BURAFFALDI TB TURRET --------------------
51 (TURRET POWER FAULT)
52 (TURRET MAX. VOLTAGE)
53 (TURRET EXTRACURRENT)
54 (TURRET UNLOCKING ERROR)
55 (TURRET LOCKING ERROR)
56 (TURRET ZERO SEARCH ERROR)
57 (TURRET ZERO SEARCH TIME OUT)

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58 (TURRET RESOLVER ALARM)
59 (TURRET PARITY ALARM)
60 (TURRET INDEX OVERTIME)
61 (TURRET ZERO SEARCH)
;--- BAR FEEDER ------------------------
67 BAR FEEDER ALARM
68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET ---
90 (TURRET PROGRAMING ERROR)
92 (STROBE DETECT ERROR)
93 (PARITY ERROR)
95 (TURRET TURNNING OVER TIME)
96 (TURRET NO LOCKED)

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***************************GERMANY******************************************
4 (ANTRIEB NICHT BEREIT)
5 (FUTTERSCHUTZ OFFEN)
6 (TOR OFFEN)
7 (REITSTOCK ENDLAGE)
8 (X-ACHSENDLAGE)
9 (Z-ACHSENDLAGE)
10 (GETRIEBESTUFENWECHSEL -> ENTER)
11 (Z+ SOFTWARE-ENDSCHALTER)
12 (Z- SOFTWARE-ENDSCHALTER)
13 (X+ SOFTWARE-ENDSCHALTER)
14 (X- SOFTWARE-ENDSCHALTER)
15 (VORSCHUB OVERRIDE BIT 0%)
16 (STUFE 1-EINGABE)
17 (STUFE 2-EINGABE)
18 (STUFE 3-EINGABE)
19 (STUFE 4-EINGABE)
21 (GETRIEBE NICHT IN POSITION)
30 (OLSTAND NIEDRIG)
32 (CHUCK ID/OD KEY NOT IN POSITION)
34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION)
35 (WORKPIECE SUPPORT OUT)
37 (TAILSTOCK/CARRIAGE COUPLING DEVICE)
41 (FUTTER NICHT GEKLEMMT)
42 (FUTTERDRUCK NICHT ERREICHT)
43 (OFFENER BETRIEB)
44 (GESCHLOSSENER BETRIEB)
45 (REVOLVER UBERHITZUNG)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (HANDRADBETRIEB)
;--- BURAFFALDI TB TURRET --------------------
51 (WECHSLER OHNE SPANNUNG)
52 (WECHSLER UEBERSPANNUNG)
53 (WECHSLER UEBERSTROM)
54 (WECHSLER NICHT ENTRIEGELT)
55 (WECHSLER NICHT VERRIEGELT)
56 (WECHSLER NICHT REFERENZGEFAHREN)
57 (REFERENZZEIT UEBERSCHRITTEN)
58 (WECHSLER ALARM)
59 (WECHSLER ENCODER FEHLER)
60 (WECHSLER NICHT ORIENTIERT)
61 (WECHSLER FAEHRT REFERENZ)
;--- BAR FEEDER ------------------------
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67 BAR FEEDER ALARM

68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET ---
90 (REVOLVER PROGRAMMFEHIER)
92 (STROBE SIGNALFEHIER)
93 (PARITY FEHLER)
95 (REVOLVER UBERWSCHUNGSFEHLER)
96 (REVOLVER NICHT EINGERASTET)
97 (FUTTER AUF ENDLAGE)
98 (FUTTER ZU ENDLAGE)
99 (FUTTER NICHT IN POSITION)

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****************************HOLLAND*****************************************
4 (AS/SPINDLE AANSTURING NIET GEREED)
5 (KLAUWPLAAT OPEN)
6 (DEUR OPEN)
7 (LOSSE KOP EINDE SLAG)
8 (X AS EINDE SLAG)
9 (Z AS EINDE SLAG)
11 (Z+ SOFT EINDE SLAG)
12 (Z- SOFT EINDE SLAG)
13 (X+ SOFT EINDE SLAG)
14 (X- SOFT EINDE SLAG)
15 (VOEDING OP NUL)
16 (EERSTE VERSNELLING->ENTER)
17 (TWEEDE VERSNELLING ->ENTER)
18 (DERDE VERSNELLING->ENTER)
19 (VIERDE VERSNELLING->ENTER)
21 (TANDWIEL NIET IN JUISTE POS.)
22 (REFEREN NOODZAKELIJK)
23 (DEUR NIET GESLOTEN)
24 (DEUR OPEN)
30 (OLIENIVEAU LAAG)
32 (KLAUWPLAAT IN/UIT NIET IN JUISTE POS.)
34 (WERKSTUKPOSITIONERING NIET IN JUISTE POS.)
35 (WERKSTUKPOSITIONERING UIT)
37 (LOSSE KOP/SLEDE KOPPELING)
41 (KLAUWPLAAT MOET GESLOTEN WORDEN)
42 (KLAUWPLAAT NIET OP DRUK)
43 (INWENDIGE KLEMMING)
44 (UITWENDIGE KLEMMING)
45 (REVOLVERMOTOR OVERVERHIT)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (MPG MODE)
;--- BURAFFALDI TB TURRET --------------------
51 (REVOLVER AANSLUITSPANNING FOUT)
52 (REVOLVER TE HOGE SPANNING)
53 (REVOLVER TE HOGE STROOM)
54 (REVOLVER ONTKLEMMINGS FOUT)
55 (REVOLVER KLEMMINGS FOUT)
56 (REVOLVER FOUT IN REFEREREN)
57 (REVOLVER REFEREREN TE LANG)
58 (REVOLVER RESOLVER FOUT)
59 (REVOLVER PARITY FOUT)
60 (REVOLVER INDEX TE LANG)
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61 (REVOLVER AAN HET REFEREREN)

;--- BAR FEEDER ------------------------
67 BAR FEEDER ALARM
68 END OF BAR
;;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET ---
90 (REVOLVER PROGRAMMA FOUT)
92 (STROBE SIGNAAL FOUT)
93 (PARITEITS FOUT)
95 (REVOLVER INDEXERING TE LANG)
96 (REVOLVER NIET VERGRENDELD)

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****************************FRENCH*******************************************

4 (VARIATEUR NON PRET)

5 (PROTECTION MANDRIN OUVERTE)
6 (PORTE OUVERTE)
7 (FIN DE COURSE CONTRE-POINTE)
8 (FIN DE COURSE AXE X)
9 (FIN DE COURSE AXE Z)
11 (LIMITE SOFT Z+)
12 (LIMITE SOFT Z-)
13 (LIMITE SOFT X+)
14 (LIMITE SOFT X-)
15 (AVANCE A ZERO)
16 (SELECTIONNER LA GAMME 1, PUIS PRESSER ENTRER)
17 (SELECTIONNER LA GAMME 2, PUIS PRESSER ENTRER)
18 (SELECTIONNER LA GAMME 3, PUIS PRESSER ENTRER)
19 (SELECTIONNER LA GAMME 4, PUIS PRESSER ENTRER)
21 (VITESSE PAS EN POSITION)
22 (HOME REQUIRED)
23 (PORTE PAS FERMEE)
24 (PORTE OUVERTE)
30 (NIVEAUX HUILE DE GRAISSAGE BAS)
32 (CLEF MANDRIN INTER/EXTER NON EN POSITION)
34 (SUPPORT PIECE PAS EN POSITION E/S)
35 (SUPPORT PIECE SORTI)
37 (TAILSTOCK/CARRIAGE COUPLING DEVICE)
41 (MANDRIN PAS SERRE)
42 (ALM PRESSION SERRAGE MANDRIN)
43 (OUVERTURE MANDRIN)
44 (FERMETURE MANDRIN)
45 (TURRET OVERHEATING)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (MANIVELLE ACTIVE)
;--- BURAFFALDI TB TOURELLE --------------------
51 (ALM PUISSANCE TOURELLE)
52 (TENSION MAX. TOURELLE)
53 (SURCHARGE MOTEUR TOURELLE)
54 (ALM DEBLOCAGE TOURELLE)
55 (ALM BLOCAGE TOURELLE)
56 (ALM RECHERCHE ZERO TOURELLE)
57 (TEMPS DE RECHERCHE ZERO TOURELLE DEPASSE)
58 (ALARME CODEUR TOURELLE)
59 (ALARME PARITE TOURELLE)

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60 (TEMPS D'INDEXAGE TOURELLE DEPASSE)

61 (RECHERCHE ORIGINE TOURELLE)
;--- BAR FEEDER ------------------------
67 BAR FEEDER ALARM
68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TOURELLE ---
90 (TOURELLE PROGRAMMING ERROR)
92 (STROBE DETECT ERROR)
93 (ALARME PARITE TOURELLE)
95 (TOURELLE TURNNING OVER TIME)
96 (TOURELLE NO LOCKED)

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****************************SPANISH*******************************************

4 (REGULADORES SIN POTENCIA)

5 (PROTECCION GARRAS ABIERTO)
6 (PUERTA ABIERTA)
7 (LIMITE DEL CONTRAPUNTO)
8 (LIMITE RECORRIDO DEL EJE X)
9 (LIMITE DE RECORRIDO DEL EJE Z)
11 (LIMITE SOFTWARE Z+)
12 (LIMITE SOFTWARE Z-)
13 (LIMITE SOFTWARE X+)
14 (LIMITE SOFTWARE X-)
15 (VELOCIDAD DE AVANCE CERO)
16 (1 PASO-> ENTER)
17 (2 PASO-> ENTER)
18 (3 PASO-> ENTER)
19 (4 PASO-> ENTER)
21 (GAMA NO EN POSICION)
22 (SE REQUIERE BUSQUEDA DE CERO)
23 (PUERTA NO EN POSICION)
24 (PUERTA ABIERTA)
30 (NIVEL ACEITE BAJO)
31 (TIEMPO CAMBIO DE HERRAMIENTA SOBREPASADO)
32 (LLAVE ID/OD CABEZAL NO EN POSICION)
34 (SOPORTE PIEZA NO EN POSICION IN/OUT)
35 (SOPORTE PIEZA FUERA)
37 (CONTRAPUNTO/CARRO ACOPLANDOSE)
41 (GARRAS DEBEN DE AMARRAR)
42 (NO SE ALCANZA LA PRESION EN EL CABEZAL)
43 (MODO ABIERTO)
44 (MODO CERRADO)
45 (SOBRETEMPERATURA EN LA TORRETA)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (MODO VOLANTE)
;--------- BARUFFALDI TB TURRET -------------
51 (FALTA POTENCIA A LA TORRETA)
52 (TENSION MAXIMA A LA TORRETA)
53 (SOBRECORRIENTE EN LA TORRETA)
54 (ERROR DE DESBLOQUEO DE LA TORRETA)
55 (ERROR DE BLOQUEO DE LA TORRETA)
56 (ERROR BUSQUEDA DE CERO DE LA TORRETA)
57 (TIEMPO BUSQUEDA DE CERO DE LA TORRETA SOBREPASADO)
58 (ALARMA DEL RESOLVER DE LA TORRETA)

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59 (ALARMA DE PARIDAD DE LA TORRETA)

60 (TIEMPO INDEXADO TURRETA SOBREPASADO)
61 (BUSQUEDA CERO DE LA TORRETA)
;--- BAR FEEDER ------------------------
67 BAR FEEDER ALARM
68 END OF BAR
;---- GOLDEN SUN & BURAFFALDI TOE/TS TURRET ---
90 (ERROR PROGRAMACION DE LA TORRETA)
92 (DETECCION ERROR DE LA TORRETA)
93 (ERROR DE PARIDAD)
95 (TIEMPO DE GIRO DE LA TORRETA SOBREPASADO)
96 (TORRETA NO BLOQUEADA)

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5.8 PLC ERROR LIST

***************************ENGLISH*******************************************

1 (SPINDLE ABORMAL)
2 (X AXIS DRIVER FAULT)
3 (Z AXIS DRIVER FAULT)
4 (DOOR OPEN)
5 (CHUCK GUARD OPEN)
6 (HEADSTOCK LUBE MOTOR O.L)
8 (COOLANT MOTOR O.L)
9 (WAY LUBE LEVEL LOW)
16 (WAY LUBE PRESSURE MISS)
17 (HYDRAULIC MOTOR OVERLOAD)
18 (AIR PRESSSURE < 6 BAR)
19 (CHIP CONVEYOR MOTOR OL.)
20 (CHIP WASH DOWN OL.)
21 (BELT OF SPD WAS LOOSING)
22 (HYDRAULIC PRESSURE LOW)
23 (3 PHASES FAULT)
24 (CHUCK CLAMP FAULT)
25 (AIR CHUCK PRESSURE LOW)
26 (BRAKE RESISTANCE OVER HEAT)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)

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***************************GERMANY******************************************

1 (SPINDLE FEHLER)
2 (X-ANTRIEBSFEHLER)
3 (Z-ANTRIEBSFEHLER)
4 (TOR OFFEN)
5 (SPINDLE FUTTERSCHUTZ OFFEN)
6 (SPINDLE STOCK SCHMIERUNG UEBERLASTET)
8 (KUEHLMITTELPUMPE UBERLAST)
9 (OLSTAND NIEDRIG)
16 (OELDRUCK DER SCHLITTENSCHMIERUNG ZU NIEDER)
17 (HYDRAULIK MOTOR UEBERLASTET)
18 (LUFTDRUCK UNTER 6 BAR)
19 (SPAENEFOERDERER UEBERLASTET)
20 (SPAENESPUELUNG UEBERLASTET)
21 (SPINDELANTRIEBSRIEMEN GERISSEN)
22 (HYDRAULIK DRUCK ZU NIEDRIG)
23 (FEHLER AN DEN DREI PHASEN)
24 (FUTTER NICHT GESCHLOSSEN)
25 (FUTTERDRUCK ZU NIEDRIG)
26 (UEBERHITZUNG BREMSWIDERSTAND)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)

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****************************HOLLAND*****************************************

1 (SPINDEL ABNORMAAL)
2 (X AS BESTURING FOUT)
3 (Z AS BESTURING FOUT)
4 (DEUR OPEN)
5 (KLAUWPLAAT BEVEILIGING OPEN)
6 (SMEEROLIEPOMP BEVEILIGING)
8 (KOELVLOEISTOFMOTOR BEVEILIGING)
9 (SMEEROLIE PEIL LAAG)
16 (SMEEROLIEDRUK)
17 (HYDRAULIEK POMPMOTOR BEVEILIGING)
18 (LUCHTDRUK ONDER 6 BAR)
19 (SPANENTRANSPORTEUR MOTOR BEVEILIGING)
20 (SPOELSYSTEEM MOTOR BEVEILIGING)
21 (SNAAR SPINDEL LOS)
22 (HYDRAULISCHE DRUK LAAG)
23 (3 FASE FOUT)
24 (KLAUWPLAAT KLEMFOUT)
25 (LUCHTDRUK KLAUWPLAAT LAAG)
26 (HOGE TEMP. REMWEERSTAND)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)

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****************************FRENCH*******************************************

1 (ALM MOTEUR DE BROCHE)

2 (ALARME X VARIATEUR)
3 (ALARME Z VARIATEUR)
4 (PORTE OUVERTE)
5 (PROTECTION MANDRIN OUVERTE)
6 (D F MOTEUR POMPE BROCHE)
8 (SURCHARGE MOTEUR POMPE D'ARROSAGE)
9 (NIVEAUX BAS HUILE DE GRAISSAGE)
16 (PRESSION HUILE DE GRAISSAGE)
17 (SURCHARGE MOTEUR HYDRAULIQUE)
18 (PRESSION D'AIR< 6 BAR)
19 (SURCHARGE MOTEUR CONVOYEUR)
20 (SURCHARGE POMPE DE LAVAGE)
21 (COURROIE D'ENTRAINEMENT BROCHE PAS TENDUE)
22 (PRESSION HYDRAULIQUE BASSE)
23 (PHASES INVERSEES)
24 (DEFAUT SERRAGE MANDRN)
25 (MODE MANIVELLE ELECTRONIQUE)
26 (SURCHAUFFE RESISTANCE FREIN)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)

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****************************SPANISH*******************************************

1 (CABEZAL ABORMANL)
2 (ERROR REGULADOR EJE X)
3 (ERROR REGULADOR EJE Z)
4 (PUERTA ABIERTA)
5 (PROTECCION CABEZAL ABIERTO)
6 (SOBRECARGA LUBRICANTE MOTOR CABEZAL)
8 (SOBRECARGA MOTOR TALADRINA)
9 (NIVEL ACEITE/LUBRICANTE BAJO)
16 (PERDIDA PRESION ACEITE)
17 (SOBRECARGA MOTOR DEL HIDRAULICO)
18 (PRESION AIRE < 6 BAR)
19 (SOBRECARGA MOTOR CINTA EXTRACTORA VIRUTA)
20 (SOBRECARGA CHIP WASH DOWN OL.)
21 (CORREA DEL CABEZAL FLOJA
22 (PRESION DEL HIDRAULICO BAJA)
23 (ERROR 3 FASES)
24 (ERROR AMARRE GARRAS)
25 (PRESION AMARRE GARRAS BAJA)
26 (SOBRETEMPERATURA RESISTENCIA DE FRENADO)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)

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 OPERATION MANUAL
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5.9 M CODE LIST

M00: Program stop

M02: End of program
M03: Spindle CW
M04: Spindle CCW
M05: Stop spindle
M08: Coolant on
M09: Coolant off
M19: Spindle orientation
M30: End of program
M34: CHIP CONVEYOR CW START
M35: CHIP CONVEYOR CW STOP
M57: PROBE RESET
M58: REFERENCE TOOL 1 MEASURE
M59: PROBE FUNCTION ON
M65: SPINDLE FULL BRAKE ON
M66: SPINDLE FULL BRAKE OFF
M67: SPINDLE HALF BRAKE ON
M68: SPINDLE HALF BRAKE OFF
M71: HYDRAULIC CHUCK OPEN
M72: HYDRAULIC CHUCK CLOSE
M73: PARTS CATCHER UP
M74: PARTS CATCHER DOWN
M76: MEMORY FOR TAILSTOCK POSITION
M77: GO TO TAILSTOCK MEMORY POSITION
M78: HYD TAILSTOCK CLAMP
M79: HYD TAILSTOCK UNCLAMP
M81: CHIP WASH DOWN COOLANT START
M82: CHIP WASH DOWN COOLANT STOP
M90: BAR FEEDER FUNCTION ON
M91: HYDRAULIC STOCK QUILL OUT
M92: HYDRAULIC STOCK QUILL IN
M93: AUTO PROBE ARM DOWN
M94: AUTO PROBE ARM UP

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 FAGOR CONTROLLER
ERROR TROUBLE SHOOTING
BNC/LT/T/HT SERIES

ERROR TROUBLE SHOOTING

1 (SPINDLE ABNORMAL)
CAUSE : SPINDLE INVERTER OVERLOAD
SOLUTION :1. CHECK INVERTER ALARM MESSAGE,REFERENCE INVERTER TRIPS
AND COUNTERMEASURES.
2. RESET INVERTER ALARM MESSAGE, PRESS CNC ESC KEY CLEAR
MESSAGE.

2 (X AXIS DRIVER FAULT)

CAUSE : X AXIS SERVO DRIVER OVERLOAD
SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE,REFERENCE SERVO
DRIVER TRIPS AND COUNTERMEASURES.
2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY
CLEAR MESSAGE.

3 (Z AXIS DRIVER FAULT)

CAUSE : Z AXIS SERVO DRIVER OVERLOAD
SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE, REFERENCE SERVO
DRIVER TRIPS AND COUNTERMEASURES.
2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY
CLEAR MESSAGE.

4 (DOOR OPEN)
CAUSE : WITHIN AUTOMATIC EXECUTION,DOOR BE OPENED.
SOLUTION :1. CLOSE DOOR,PRESS CNC ESC KEY CLEAR MESSAGE.
2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM.

5 (CHUCK GUARD OPEN)

CAUSE : WITHIN AUTOMATIC EXECUTION,CHUCK GUARD BE OPENED.
SOLUTION :1. CLOSE CHUCK GUARD,PRESS CNC ESC KEY CLEAR MESSAGE.
2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM.

8 (COOLANT OVER LOAD)

CAUSE : COOLANT PUMP OVERLOAD.

1
 FAGOR CONTROLLER
ERROR TROUBLE SHOOTING
BNC/LT/T/HT SERIES

SOLUTION :1. CHECK COOLANT PUMP.

2. RESET COOLANT PUMP THERMAL RELAY.
3. PRESS CNC ESC KEY CLEAR MESSAGE.

9 (LUBRICATION OIL LEVEL LOW)

CAUSE : WAY LUBRICATION PUMP OIL LEVEL LOW.
SOLUTION :1. FILL UP PUMP OIL.
2. PRESS CNC ESC KEY CLEAR MESSAGE.

15(DOOR LOCK OPEN)

CAUSE : FOR SINGLE DOOR MODEL M/C OPTION,WITHIN AUTOMATIC
EXECUTION,DOOR LOCK BE OPENED.
SOLUTION :1. LOCK DOOR,PRESS CNC ESC KEY CLEAR MESSAGE.
2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM.

16(WAY LUBE PRESSURE MISS)

CAUSE : FOR WAY LUBRICATION PUMP OPTION,PUMP PRESSURE DETECT
ERROR.
SOLUTION :1. USE PUMP MANUAL BUTTON ACTIVE LUBRICATION
PUMP.
2. IF LUBRICATION PUMP ACTIVE CORRECTLY, DON’T MIND MESSAGE.
3. PRESS CNC ESC KEY CLEAR MESSAGE.

17(HYDRAULIC MOTOR OVERLOAD)

CAUSE : HYDRAULIC MOTOR OVERLOAD
SOLUTION :1. CHECK HYDRAULIC PUMP.
2. RESET HYDRAULIC PUMP THERMAL RELAY.
3. PRESS CNC ESC KEY CLEAR MESSAGE.

18(AIR PRESSSURE < 6 BAR)

CAUSE : AIR PRESSURE NOT ENOUGE 6 BAR
SOLUTION :1. CHECK AIR PRESSURE

2
 FAGOR CONTROLLER
ERROR TROUBLE SHOOTING
BNC/LT/T/HT SERIES

19(CHIP CONVEYOR MOTOR OL.)

CAUSE : CHIP CONVEYOR MOTOR OVERLOAD
SOLUTION :1. CHECK CHIP CONVEYOR MOTOR.
2. RESET CHIP CONVEYOR MOTOR THERMAL RELAY.
3. PRESS CNC ESC KEY CLEAR MESSAGE.

20(CHIP WASH DOWN OL.)

CAUSE : CHIP WASH DOWN MOTOR OVERLOAD
SOLUTION :1. CHECK CHIP WASH DOWN MOTOR.
2. RESET CHIP WASH DOWN MOTOR THERMAL RELAY.
3. PRESS CNC ESC KEY CLEAR MESSAGE.

21(BELT OF SPD WAS LOOSING)

CAUSE : SPINDLE BELT LOOSING
SOLUTION :1. CHECK THE SPINDLE BELT ELASTICITY
2. PRESS CNC ESC KEY CLEAR MESSAGE.

22(HYDRAULIC PRESSURE LOW)

CAUSE : HYDRAULIC PRESSURE LOW
SOLUTION :1. CHECK HYDRAULIC PUMP.
2. CHECK HYDRAULIC PUMP OIL
3. PRESS CNC ESC KEY CLEAR MESSAGE.

23 (3 PHASES FAULT)
CAUSE : MAIN POWER PHASES NOT CORRECT OR LACKED ONE PHASES
SOLUTION :1. CHECK MAIN POWER THREE PHASES VOLTAGE
2. CHANGE POWER PHASES

24 (CHUCK CLAMP FAULT)

CAUSE : CHUCK CLAMP NOT IN FIXED POSITION
SOLUTION :1. ADJUST CHUCK LOCATION

25 (AIR CHUCK PRESSURE LOW)

CAUSE : AIR CHUCK PRESSURE NOT ENOUGE
SOLUTION :1. CHECK AIR PRESSURE

3
 FAGOR CONTROLLER
ERROR TROUBLE SHOOTING
BNC/LT/T/HT SERIES

26 (BRAKE RESISTANCE OVER HEAT)

CAUSE : SPINDLE BRAKE RESISTANCE TEMPERATURE
OVER 140℃
SOLUTION :CHECK RADIATOR FAN

4
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

MESSAGE TROUBLE SHOOTING

4 (DRIVER NO READY)
CAUSE : THE CNC USES THESE SIGNALS WHEN COMMUNICATING WITH THE
DRIVE VIA SERCOS AND THEY INDICATE THE DRIVE STATUS.
SOLUTION : IF CNC NOT HAVE ANY OTHERS ERROR, CHECK THE MAIN POWER
FUSE AND DRIVER ERROR MESSAGE

5 (CHUCK GUARD OPEN)

CAUSE : CHUCK GUARD BE OPENED, AXES CANT BE MOVED; SPINDLE CANT BE
ROTATED; PROGRAM CANT BE EXECUTED.
SOLUTION : CLOSE CHUCK GUARD.

6 (DOOR OPEN)
CAUSE : WITHIN MANUAL MODE, DOOR LOCK IS OPENED.AXES FEEDRATE KEEP
BELOW 2 M/MIN; SPINDLE CAN’T BE ROTATED; PROGRAM CAN’T BE
EXECUTED.
SOLUTION : CLOSE DOOR.

7 (TAIL STOCK LIMIT)

CAUSE : TAIL STOCK OVER TRAVEL.
SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG
KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION.
2. CHECK AXES TRAVEL.

8 (X AXIS TRAVEL LIMIT)

CAUSE : X AXIS OVER TRAVEL.
SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG
KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION.
2. CHECK AXES TRAVEL.

9 (Z AXIS TRAVEL LIMIT)

CAUSE : X AXIS OVER TRAVEL.
SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG

1
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION.

2. CHECK AXES TRAVEL.

11 (Z+ SOFT LIMIT)

CAUSE : Z AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION.

12 (Z- SOFT LIMIT)

CAUSE : Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION.

13 (X+ SOFT LIMIT)

CAUSE : X AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION.

14 (X- SOFT LIMIT)

CAUSE : Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION.

15 (ZERO FEEDRATE)
CAUSE : CNC PANEL FEED OVERRIDE IN 0% POSITION, AXES DIDNT MOVE.
SOLUTION : CHANGE OVERRIDE POSITION.

16 (1 STEP-> ENTER)
CAUSE : SPINDLE SPEED RANGE IN GEAR 1 STEP.
SOLUTION :1. CHANGE GAER TO 1 STEP.
2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY.
3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO
CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO
CORRECT GEAR STEP.

17 (2 STEP-> ENTER)
CAUSE: SPINDLE SPEED RANGE IN GEAR 2 STEPS.
SOLUTION :1. CHANGE GAER TO 2 STEP.

2
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY.

3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO
CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO
CORRECT GEAR STEP.

18 (3 STEP-> ENTER)
CAUSE: SPINDLE SPEED RANGE IN GEAR 3 STEPS.
SOLUTION :1. CHANGE GAER TO 3 STEP.
2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY.
3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO
CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO
CORRECT GEAR STEP.

19 (4 STEP-> ENTER)
CAUSE : SPINDLE SPEED RANGE IN GEAR 4 STEPS.
SOLUTION :1. CHANGE GAER TO 4 STEP.
2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY.
3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO
CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO
CORRECT GEAR STEP.

20 (GEAR CHANGE OVER TIME)

CAUSE : PENUMATIC OR HUDRAULIC AUTO GEAR CHANGE OVER TIME.
SOLUTION :1. CHECK AIR SUPPLY OR HYDRAULIC TANK OIL LEVEL.
2. EXECUTES GEAR CHANGE AGAIN.

21 (GEAR NOT IN POSITION)

CAUSE : SPINDLE SPEED RANGE AND GEAR DETECTION DIDNT MATCH UP.
SOLUTION :1. CHECK SPINDLE SPEED RANGE ON THE CNC DISPLAY.
2. CHANGE GEAR STEP TO CORRECT.

3
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

22 (HOME REQUIRED)
CAUSE : TURN ON OR RE-START CNC NEED HOME SEARCH FIRST.
SOLUTION :EXECUTES HOME SEARCH.

23 (DOOR NOT IN POSITION)

CAUSE : FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR
LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE
CAN’T BE ROTATED; PROGRAM CAN’T BE EXECUTED.
SOLUTION :LOCK DOOR.

24 (DOOR OPEN)
CAUSE : FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR
LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE
CAN’T BE ROTATED; PROGRAM CAN’T BE EXECUTED.
SOLUTION :CLOSE DOOR.

30 (LUBE LEVEL LOW)

CAUSE : WAY LUBRICATION PUMP OIL LEVEL LOW.
SOLUTION :1. FILL UP PUMP OIL.
2. CNC PROGRAM WILL SINGLE BLOCK

32 (CHUCK ID/OD KEY NOT IN POSITION)

CAUSE : HYDRAULIC CHUCK OPEN/CLOSE MODE NOT BE SELECT
SOLUTION :1. SELECT CHUCK MODE

34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION)

CAUSE : WORKPIECE SUPPORT NOT AT IN OR OUT
SOLUTION :1. LET THE WORKPIECE AT IN OR OUT
2. CHECK THE SENSOR RIGHT IN PLACE

35 (WORKPIECE SUPPORT OUT)

CAUSE : WORKPIECE SUPPORT OUT
SOLUTION :1. WORKPIECE SUPPORT OUT THE SPINDLE CAN’T BE RUNNING

4
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

37 (TAILSTOCK/CARRIAGE COUPLING)
CAUSE : 1. TAILSTOCK CARRIAGE BE COUPLING, AXES FEEDRATE KEEP BELOW
2 M/MIN; SPINDLE CAN’T BE ROTATED; PROGRAM CAN’T BE
EXECUTED.
SOLUTION : 1. TAKE OFF THE TAILSTOCK COUPLING
41 (CHUCK MUST BE CLAMPED)
CAUSE : OPTIONAL; WITHIN HYDRAULIC CHUCK UNCLAMPED EXECUTES
SPINDLE ROTATED.
SOLUTION :USE FOOT PEDAL SWITCH CLAMP CHUCK.

42 (CHUCK PRESSURE NOT REACH)

CAUSE : OPTIONAL; HTDRAULIC CHUCK PRESSURE DETECT ERROR.
SOLUTION: 1. CHECK HYDRAULIC TANK OIL LEVEL.
2. CHECK HYDRAULIC PRESSURE SWITCH.
3. USE FOOT PEDAL SWITCH CLAMP CHUCK AGAIN.

43 (OPEN MODE)
CAUSE : OPTIONAL; HYDRAULIC CHUCK OPEN MODE SELECTED.
SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES.
2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR.

44 (CLOSE MODE)
CAUSE : OPTIONAL; HYDRAULIC CHUCK CLOSE MODE SELECTED.
SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES.
2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR.

45 (TURRET OVERHEATING)
CAUSE : OPTIONAL; ELECTRIC TURRET OVER TEMPERATURE.
SOLUTION :1. CHECK TURRET, WAIT FOR TEMPERATURE DOWN.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

5
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

50 (MPG MODE)
CAUSE : CNC IN THE MPG MODE
SOLUTION :1. TURN OFF THE MPG MODE AND PRESS MPG KEY

51 (TURRET POWER FAULT)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET POWER FAULT.
SOLUTION :1. CHECK TURRET FUSE AND INPUT POWER.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.
52 (TURRET MAX. VOLTAGE)
CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET MAXIMUM VOLTAGE.
SOLUTION :1. CHECK MAIN POWER SUPPLY, USE CORRECT POWER.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

53 (TURRET EXTRACURRENT)
CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET OVER LOAD.
SOLUTION :1. CHECK TURRET INPUT POWER AND WAIT FOR TEMPERATURE DOWN.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

54 (TURRET UNLOCKING ERROR)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET UNLOCKING EROOR.
SOLUTION :1. CHECK TURRET PNEUMATIC OR HYDRAULIC SUPPLY.
2. PNEUMATIC PRESSURE REQUIRED 5 BAR ± 1.
3. HUDRAULIC OIL VOLUME REQUIRED TB120/160 22.6 cm3, TB 200/250
39.4 cm3, NOMINAL PRESSURE 30 BAR.
4. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

55 (TURRET LOCKING ERROR)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET LOCKING ERROR.
SOLUTION :1. SEE MESSAGE 54 SOLUTIONS.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

56 (TURRET ZERO SEARCH ERROR)

6
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH ERROR.

SOLUTION : 1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO
PROXIMITY SW.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.
3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE.

57 (TURRET ZERO SEARCH TIME OUT)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH TIME OUT.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO PROXIMITY
SW
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.
3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE.

58 (TURRET RESOLVER ALARM)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET RESOLVER FEEDBACK
ALARM.
SOLUTION :1. TURN OFF POWER, REFERENCE TURRET MANUAL AND CHECK
TURRET AMPLIFIER v2 CONNECTOR AND WIRING.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

59 (TURRET PARITY ALARM)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET PARITY ALARM.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM, CHECK I/O BOARD RELAY AND
WIRING.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

60 (TURRET INDEX OVERTIME)

CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET TURNNING OVER TIME.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

61 (TURRET ZERO SEARCH)

CAUSE : THE TURRET IN ZERO SEARCH MODE
SOLUTION :WAIT ZERO SEARCH FINISH.

7
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

90 (TURRET PROGRAMMING ERROR)

CAUSE : OPTIONAL; TURRET TOOL NUMBER DOES NOT EXIT.
SOLUTION :1. PRESS CNC ESC KEY CLEAR MESSAGE.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

92 (V8 TURRET STROBE ERROR)

CAUSE : OPTIONAL,BARUFFALDI TS/TOE、SAUTER、GOLDEN SUN
SERIES;TURRET STROBE SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

93 (V8 TURRET PARITY ERROR)

CAUSE : OPTIONAL ,BARUFFALDI TS/TOE、SAUTER、GOLDEN SUN
SERIES;TURRET PARITY SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

95 (V8 TURRET TURNNING OVER TIME)

CAUSE : OPTIONAL ,BARUFFALDI TS/TOE、SAUTER、GOLDEN SUN
SERIES;TURRET TURNNING OVER TIME.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

96 (V8 TURRET NO CLAMP)

CAUSE : OPTIONAL ,BARUFFALDI TS/TOE、SAUTER、GOLDEN SUN
SERIES;TURRET IN POSITION SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION
PROXIMITY SW.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

97 (H4 TURRET TURNNING OVER TIME)

CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET TURNNING
OVER TIME.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

8
 FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

98 (H4 TURRET NOT IN POSITION)

CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET IN POSITION
SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION
PROXIMITY SW.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.

99 (H4 T0 SEARCH)
CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ZERO SEARCH.
SOLUTION :1. TURN ON M/C OR AFTER RESET TURRET ALARM WILL ZERO SEARCH
AUTOMATICLY AT THE FIRST TIME TOOL CHANGE EXECUTES.
2. JUST SHOW MESSAGE DURING ZERO SEARCHES.
100 (H4 ACTIVE TOOL WRONG)
CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ACTIVE TOOL
WRONG.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN

9
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

FAGOR 8040TC/8055iTC SERIES I/O MAP

TOTAL INPUT 56 ; OUTPUT 32
CNC AXES module PORT X2
INPUT (I1~I16) ; OUTPUT (O1~O8)
TOTAL INPUT 16 OUTPUT 8

ADDRESS I1 I2 I3 I4 I5 I6 I7 I8
WIRE NO. 101 102 103 104 105 106 107 108
PIN NO. 10 29 11 30 13 31 13 32
PLC I_CHIP_CCW_P
I_EMG I_CHUCK I_DOOR_SW I_COOL_OL I_TAIL_OT I_CHIP_CW_PB I_LUBE_LO
SYMBOL B
COOLANT CHIP CHIP
EMERGENCY TAIL STOCK LUBE LEVEL
REMARK CHUCK GUARD DOOR SWITCH PUMP OVER CONVEYOR CONVEYOR
STOP OVER TRAVEL LOW
LOAD CW CCW
ADDRESS I9 I 10 I 11 I 12 I 13 I 14 I 15 I 16
WIRE NO. 100 110 111 112 113 114 115 116
PIN NO. 14 33 15 34 16 35 17 36
PLC I_JOY_PL_Z I_JOY_MI_Z I_WASH_DOWN I_JOY_PL_X
I_GEAR1_SW I_AIR_LO I_HYD_OL I_CHIP_OL
SYMBOL I_MPG_A1 I_MPG_A2 _OL I_MPG_F1
JOY STICK +X
JOY STICK +Z JOY STICK –Z HYDRLUIC CHIP
GEAR 1 AIR PRESSURE WASH DOWN MPG
REMARK MPG AXES BIT MPG AXES BIT MOTOR CONVEYOR
SENSOR DETET OVERLOAD FEEDRATE BIT
1 2 OVERLOAD OVERLOAD
1

1
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

ADDRESS O1 O2 O3 O4 O5 O6 O7 O8
CONTACTOR K1 K2 K3 K4 K5 K6 K7 K8
WIRE NO. 125 126 127 128 129 130 131 132
PIN NO. 2 21 3 22 4 23 5 24
PLC O_SP_ENABLE O_SP_CCW O_SP_JOG
O_EMG O_CHIP_CW O_CHIP_CCW O_TB_MOD1 O_DOOR_SW
SYMBOL O_SP_CW O_TB_PARITY O_TB_MOD2
FAGOR
SPINDLE SPINDLE
SPINDLE
EMERGENCY CHIP CHIP INVERTER INVERTER JOG DOOR
ENABLE TB TURRET
REMARK STOP CONVEYOR CONVEYOR CCW ENABLE ENABLE TB INTERLOCK
/SPINDLE MODE BIT 1
OUTPUT CW CCW TB TURRET TURRET MODE CONTROL
INVERTER CW
PARITY BIT 2
ENABLE

2
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I／O 1 module PORT X7

INPUT (I97~I104) ; OUTPUT (O33~O56)
TOTAL INPUT 8 OUTPUT 24

ADDRESS I97 I98 I99 I100 I101 I102 I103 I104

WIRE NO. 117 118 119 120 121 122 123 124
PIN NO. 14 33 15 34 16 35 17 36
PLC I_FOOT_CLA I_FOOT_UNCLA I_DOOR_LK_S
I_HYD_LOW I_CHUCK_IN I_CHUCK_OUT
SYMBOL MP MP W
HYDRAULIC
FOOT PEDAL FOOT PEDAL HYDRAULIC DOOR LOCK HYDRAULIC
REMARK PRESSURE SPARE SPARE
SW CLAMP SW UNCLAMP CHUCK CLAMP SWITCH CHUCK
DETECTOR

3
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

ADDRESS O33 O34 O35 O36 O37 O38 O39 O40

CONTACTOR K33 K134 K35 K36 K37 K38 K39 K40
WIRE NO. 133 134 135 136 137 138 139 140
PIN NO. 2 21 3 22 4 23 5 24
PLC O_HYD_MOTO
O_HEAD_MOT
O_Z_ENABLE O_FULL_KEY OR O_X_ENABLE O_COOL O_TB_POS1 O_POWER_ON
SYMBOL R
O_TB_MOD4
SPINDLE HEAD
STOCK LUBE COOLANT
Z AXIS HYDRAULIC FULL KEY TB TURRET MAIN POWER
REMARK MOTOR X AXIS ENABLE PUMP
ENABLE MOTOR CONTROL POSITION BIT 1 ON
TB TURRET CONTROL
MODE BIT 4
ADDRESS O41 O42 O43 O44 O45 O46 O47 O48
CONTACTOR K41 K42 K43 K44 K45 K46 K47 K48
WIRE NO. 141 142 143 144 145 146 147 148
PIN NO. 6 25 7 26 8 27 9 28
PLC O_TB_POS2
O_CHIP_MOTO
O_TB_POS4 O_TB_POS8
O_TB_START
O_LUBE O_HV8_CW O_HV8_CCW O_HV8_UNCLA O_GEAR2 O_GEAR1
SYMBOL O_E4_CW
R
O_E4_CCW MP
O_HV8_CLAMP
TB TURRET TB TURRET
TB TURRET
TB TURRET POSITION BIT 4 POSITION BIT 8
LUBRICATION CHIP WASH START HV8/E4
REMARK POSITION BIT 2 HV8/E4 HV8/E4 GEAR 2 COIL GEAR 1 COIL
PUMP DOWN MOTOR TURRET
HV8/E4 TURRET CCW TURRET
CLAMP
UNCLAMP

4
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

ADDRESS O49 O50 O51 O52 O53 O54 O55 O56

CONTACTOR K49 K50 K51 K52 K53 K54 K55 K56
WIRE NO. 149 150 151 152 153 154 155 156
PIN NO. 10 29 11 30 12 31 13 32
PLC O_CHUCK_CLA O_CHUCK_UNC
O_E4_AIR O_TAIL_IN O_TAIL_OUT
SYMBOL MP LAMP
HYDRAULIC HYDRAULIC
E4 TURRET HYDRAULIC HYDRAULIC
REMARK SPARE SPARE TAILSTOCK SPARE CHUCK
AIR BLOW TAILSTOCK IN CHUCK CLAMP
OUT UNCLAMP

5
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I／O 1 module PORT X9

INPUT (I65~I96)
TOTAL INPUT 32

ADDRESS I65 I66 I67 I68 I69 I70 I71 I72

WIRE NO. 165 166 167 168 169 170 171 172
PIN NO. 2 21 3 22 4 23 5 24
PLC I_JOY_MI_X
I_TB_LOCKED
I_TB_POS
I_TB_AL1
I_TB_AL2
I_Z_HOME I_Z_OT I_HV8_POSA I_HV8_POSB I_T_CW_PB
SYMBOL I_MPG_F2
I_E4_LOCKED
I_E4_CCW
I_E4_C1
I_HV8_POSC
TB TURRET TB TURRET
LOCKED ALARM BIT 1 TB TURRET
TB TURRET IN
JOY STICK –X HV8 TURRET HV8 TURRET ALARM BIT 2
Z HOME POSITION
REMARK MPG FEEDRATE Z OT DETECT POSITION POSITION TURRET CW PB HV8 TURRET
DETECT E4 CCW
BIT 2 /SENSOR A /SENSOR B POSITION
DETECT
E4 TURRET E4 TURRET /SENSOR C
LOCKED COUNT 1
ADDRESS I73 I74 I75 I76 I77 I78 I79 I80
WIRE NO. 173 174 175 176 177 178 179 180
PIN NO. 6 25 7 26 8 27 9 28
PLC I_TB_AL4 I_TB_AL8
I_GEAR2_SW I_HV8_POSD I_COOL_PB I_HV8_UNCLAM I_X_HOME I_HV8_CLAMP I_X_OT I_T_CCW_PB
SYMBOL I_E4_C2 P
TB TURRET
ALARM BIT 4 TB TURRET
HV8 TURRET ALARM BIT 8 HV8 TURRET
GEAR 2 X HOME X OVER TURRET CCW
REMARK POSITION COOLANT PB HV8 TURRET CLAMP
SENSOR DETECT TRAVEL PB
/SENSOR D UNCLAMP /SENSOR F
E4 TURRET /SENSOR E
COUNT 2

6
 FAGOR 8040TC//8055iTC CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

ADDRESS I81 I82 I83 I84 I85 I86 I87 I88

WIRE NO. 181 182 183 184 185 186 187 188
PIN NO. 10 29 11 30 12 31 13 32
PLC I_SPM_HEAT_O
I_SP_ER I_SP_ZERO I_SP_JOG_PB I_MPG_MODE I_X_READY I_Z_READY I_C_READY
SYMBOL L
SPINDLE
INVERTER
ERROR/FAGO SPM THERMAL SPINDLE ZERO SPINDLE JOG MPG MODE X AXIS DRIVER Z AXIS DRIVER C AXIS DRIVER
REMARK
R SPINDLE OVER HEAT SPEED PB SWITCH READY READY READY
SERVO
READY
ADDRESS I89 I90 I91 I92 I93 I94 I95 I96
WIRE NO. 189 190 191 192 193 194 195 196
PIN NO. 14 33 15 34 16 35 17 36
PLC I_TAIL_FOOT I_TAIL_FOOT_
I_3PHASE I_HYD_OL I_KEY_ID I_KEY_OD
SYMBOL _IN OUT
FOOT PEDAL
FOOT PEDAL HYDRLUIC
SW 3 PHASE KEY SELECT
REMARK SPARE SW TAILSTOCK MOTOR KEY SELECT ID SPARE
TAILSTOCK MONITORING OD
OUT OVERLOAD
IN

7
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

FAGOR SERIES I/O MAP

CNC AXES module PORT
INPUT: I/O 1-1 PC BOARD
ADDRESS I1 I2 I3 I4 I5 I6 I7 I8
PLC
I_EMG I_CHUCK I_DOOR_SW I_COOL_OL I_TAIL_OT I_CHIP_CW_PB I_LUBE_LO I_CHIP_CCW_PB
SYMBOL
CHIP
EMERGENCY COOLANT PUMP TAIL STOCK CHIP LUBE LEVEL
REMARK CHUCK GUARD DOOR SWITCH CONVEYOR
STOP OVER LOAD OVER TRAVEL CONVEYOR CW LOW
CCW
ADDRESS I9 I 10 I 11 I 12 I 13 I 14 I 15 I 16
PLC I_JOY_PL_Z I_JOY_MI_Z I_WASH_DOWN_ I_JOY_PL_X
I_GEAR1_SW I_AIR_LO I_HYD_OL I_CHIP_OL
SYMBOL I_MPG_A1 I_MPG_A2 OL I_MPG_F1
HYDRLUIC JOY STICK +X CHIP
GEAR 1 JOY STICK +Z AIR PRESSURE JOY STICK –Z WASH DOWN
REMARK MOTOR MPG FEEDRATE CONVEYOR
SENSOR MPG AXES BIT 1 DETET MPG AXES BIT 2 OVERLOAD
OVERLOAD BIT 1 OVERLOAD
ADDRESS I 17 I 18 I 19 I 20 I 21 I 22 I 23 I 24
PLC I_TB_LOCKED I_TB_AL1
I_JOY_MI_X I_TB_POS I_TB_AL2
I_Z_HOME I_Z_OT I_HV8_POSA I_HV8_POSB I_HV8_CLAMP
SYMBOL I_MPG_F2 I_E4_CCW I_HV8_POSC
I_E4_LOCKED I_E4_C1
TB TURRET TB TURRET
LOCKED ALARM BIT 1 TB TURRET
TB TURRET IN
JOY STICK –X HV8 TURRET HV8 TURRET HV8 TURRET ALARM BIT 2
Z HOME POSITION
REMARK MPG FEEDRATE Z OT DETECT POSITION POSITION CLAMP HV8 TURRET
DETECT E4 CCW
BIT 2 /SENSOR A /SENSOR B /SENSOR F POSITION
DETECT
E4 TURRET E4 TURRET /SENSOR C
LOCKED COUNT 1

1
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

ADDRESS I 25 I 26 I 27 I 28 I 29 I 30 I 31 I 32
TB TURRET TB TURRET
LOCKED ALARM BIT 1 TB TURRET
TB TURRET IN
JOY STICK –X HV8 TURRET HV8 TURRET HV8 TURRET ALARM BIT 2
Z HOME POSITION
REMARK MPG FEEDRATE Z OT DETECT POSITION POSITION CLAMP HV8 TURRET
DETECT E4 CCW
BIT 2 /SENSOR A /SENSOR B /SENSOR F POSITION
DETECT
E4 TURRET E4 TURRET /SENSOR C
LOCKED COUNT 1
PLC I_TB_AL4 I_TB_AL8
I_GEAR2_SW I_HV8_POSD I_COOL_PB I_HV8_UNCLAM I_X_HOME I_X_OT I_T_CCW_PB
SYMBOL I_E4_C2 P
TB TURRET
ALARM BIT 4 TB TURRET
HV8 TURRET ALARM BIT 8
GEAR 2 X HOME TURRET TURRET CCW
REMARK POSITION COOLANT PB HV8 TURRET X OVER TRAVEL
SENSOR DETECT OVERLOAD PB
/SENSOR D UNCLAMP
E4 TURRET /SENSOR E
COUNT 2
ADDRESS I33 I34 I35 I36 I37 I38 I39 I40
PLC
I_SP_ER I_SPM_HEAT_OL I_SP_ZERO I_SP_JOG_PB I_X_READY I_Z_READY I_DOOR_LK_SW
SYMBOL
SPINDLE
INVERTER
SPM THERMAL SPINDLE ZERO SPINDLE JOG X AXIS DRIVER Z AXIS DRIVER DOOR LOCK
REMARK ERROR/FAGO
OVER HEAT SPEED PB READY READY SWITCH
R SPINDLE
SERVO READY

2
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I/O AXES module PORT

OUTPUT: I/O 2-1 RELAY BOARD ( K1 ~ K24)
ADDRESS O1 O2 O3 O4 O5 O6 O7 O8
CONTACTOR K1 K2 K3 K4 K5 K6 K7 K8
PLC O_SP_ENABLE
O_SP_CCW O_SP_JOG
O_EMG O_CHIP_CW FAGOR SPINDLE O_CHIP_CCW O_TB_MOD1 O_DOOR_SW
SYMBOL O_TB_PARITY O_TB_MOD2
ENABLE
SPINDLE
O_SP_CW SPINDLE INVERTER JOG
CHIP DOOR
EMERGENCY CHIP SPINDLE INVERTER CCW TB TURRET ENABLE TB
REMARK CONVEYOR INTERLOCK
STOP OUTPUT CONVEYOR CW INVERTER CW ENABLE TB MODE BIT 1 TURRET MODE
CCW CONTROL
ENABLE TURRET PARITY BIT 2

ADDRESS O9 O10 O11 O12 O13 O14 O15 O16

CONTACTOR K9 K10 K11 K12 K13 K14 K15 K16
O_HEAD_MOTO
PLC R O_TB_MOD4
O_Z_ENABLE O_HYD_MOTOR O_FULL_KEY O_X_ENABLE O_COOL O_TB_POS1 O_POWER_ON
SYMBOL

SPINDLE HEAD
STOCK LUBE
HYDRAULIC FULL KEY COOLANT PUMP TB TURRET MAIN POWER
REMARK Z AXIS ENABLE MOTOR X AXIS ENABLE
MOTOR CONTROL CONTROL POSITION BIT 1 ON
TB TURRET
MODE BIT 4
ADDRESS O17 O18 O19 O20 O21 O22 O23 O24
CONTACTOR K17 K18 K19 K20 K21 K22 K23 K24
O_TB_POS8
PLC O_TB_POS4 O_TB_START
O_TB_POS2 O_HV8_UNCLAM
O_LUBE O_CHIP_MOTOR O_HV8_CCW O_HV8_CLAMP O_GEAR2 O_GEAR1
SYMBOL O_HV8_CW P
O_E4_AIR O_E4_CCW
O_E4_CW
3
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

TB TURRET
TB TURRET TB TURRET
TB TURRET POSITION BIT 4
POSITION BIT 8 START HV8
LUBRICATION POSITION BIT 2 CHIP WASH HV8 TURRET
REMARK HV8 TURRET TURRET CLAMP GEAR 2 COIL GEAR 1 COIL
PUMP HV8 TURRET DOWN MOTOR CCW
UNCLAMP E4 TURRET
CW E4 TURRET AIR
E4 TURRET CW CCW
BLOW

4
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I／O 4 module PORT

INPUT: I/O 4 PC BOARD

ADDRESS I65 I66 I67 I68 I69 I70 I71 I72

PLC I_TAIL_FOOT_O
I_TAIL_FOOT_IN I_KEY_ID
SYMBOL UT
FOOT PEDAL
FOOT PEDAL SW
REMARK SW TAILSTOCK H4 IN POSITION H4 T1 SPARE H4 T2 KEY SELECT ID H4 T3
TAILSTOCK OUT
IN
ADDRESS I73 I74 I75 I76 I77 I78 I79 I80
PLC
I_KEY_OD I_HYD_LOW I_FOOT_CLAMP
SYMBOL
HYDRAULIC
H4 TURRET CW FOOT PEDAL SW H4 TURRET
REMARK KEY SELECT OD H4 T4 SPARE H4 ALARM PRESSURE
PB CLAMP CCW PB
DETECTOR
ADDRESS I81 I82 I83 I84 I85 I86 I87 I88
PLC I_FOOT_UNCLA I_AIR_TAIL_IN_P
I_CHUCK_IN I_AIR_TAIL_IN I_CHUCK_OUT I_AIR_TAIL_OUT
SYMBOL MP B
FOOT PEDAL HYDRAULIC AIR TAILSTOCK HYDRAULIC AIR TAILSTOCK AIR TAILSTOCK
REMARK SPARE SPARE
SW UNCLAMP CHUCK IN IN SENSOR CHUCK OUT OUT SENSOR IN PB
ADDRESS I89 I90 I91 I92 I93 I94 I95 I96
PLC I_AIR_TAIL_OUT
SYMBOL _PB
AIR TAILSTOCK
REMARK SPARE SPARE SPARE SPARE SPARE SPARE SPARE
OUT PB

5
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I／O 1 module PORT

OUTPUT: I/O 2-2 RELAY BOARD ( K33 ~ K48)
ADDRESS O33 O34 O35 O36 O37 O38 O39 O40
CONTACTOR K33 K34 K35 K36 K37 K38 K39 K40
PLC O_CHUCK_CLA O_CHUCK_UNCL
SYMBOL MP AMP
HYDRAULIC
HYDRAULIC
REMARK H4 TOOL1 SPARE H4 TOOL2 SPARE H4 TOOL3 H4 TOOL4 CHUCK
CHUCK CLAMP
UNCLAMP
ADDRESS O41 O42 O43 O44 O45 O46 O47 O48
CONTACTOR K41 K42 K43 K44 K45 K46 K47 K48
PLC
O_TAIL_IN O_TAIL_OUT
SYMBOL
HYDRAULIC HYDRAULIC
REMARK ZERO SEARCH E4 RESET SPARE SPARE SPARE SPARE
TAILSTOCK IN TAILSTOCK OUT

6
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

CNC I／O 1 module PORT

OUTPUT: I/O 5 RELAY BOARD ( K49 ~ K64)
ADDRESS O49 O50 O51 O52 O53 O54 O55 O56
CONTACTOR K49 K50 K51 K52 K53 K54 K55 K56
PLC O_AIR_TAIL_OU
O_AIR_TAIL_IN
SYMBOL T
SPAREAIR AIR TAILSTOCK
REMARK SPARE SPARE SPARE SPARE SPARE SPARE
TAILSTOCK IN OUT
ADDRESS O57 O58 O59 O60 O61 O62 O63 O64
CONTACTOR K57 K58 K59 K60 K61 K62 K63 K64
PLC
SYMBOL
REMARK SPARE SPARE RESET SPARE SPARE SPARE SPARE SPARE

7
 FAGOR 8055TC//8055TC/B CONTROLLER
I/O MAP
BNC/LT/T/HT SERIES

FAGOR PITCH ERROR COMPENSATION RANGE

FILE NAME: XML1 ; ZML2
1. BNC2240
X, -300 ~ 40, step 25
Z, -1000 ~ 10, step 50

2. BNC2260
X, -300 ~ 40, step 25
Z, -1500 ~ 10, step 50

3. BNC2280
X, -300 ~ 40, step 25
Z, -2000 ~10, step 50

8
 ELECTRICAL MANUAL

ELECTRICAL MANUAL