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Brewing With 100% Oat Malt
Brewing With 100% Oat Malt
and 1.72 mPa*s, while barley congress wort had a value ghum7 and buckwheat39. Since there are no mashing pro-
of 1.55 mPa*s (at 8.6% extract). The high viscosity value cedures published for oat malt, it was crucial to study the
in the oat congress wort might be indicative of possible optimal mashing temperatures for the enzymes from the
problems during beer filtering, due to a high β-glucan oat malt used in this study. To minimise the amount of
content. The apparent degree of fermentation in oat malt trials needed for such an optimisation, a two-level facto-
was 80.9 and 76.6%, whereas in barley according to EBC4 rial design was used to generate the best mashing regime
4.11.1 values of 83% are achieved. The protein content of for oat malt. Three rest temperatures (35, 45 and 62°C)
oats is usually higher than that of other cereals19. For were selected and rest times were varied over two levels
brewing purposes, a high nitrogen content is not advanta- (0 and 20 min). The factorial design chosen for the opti-
geous, since it can lead to haze problems in the beer12. misation of the oat malt mashing program is given in
Hence, in this study a lower-nitrogen oat variety was cho- Table I. The specific temperatures were chosen based on
sen with a mean value of 1.72%. The protein concentra- the optimal temperatures for barley malt-enzymes. It is
tion of grain is typically obtained by multiplying its total known that a rest at 45°C supports cytolytical degradation
nitrogen content by a nitrogen-to-protein conversion fac- in barley malt mashes. This degradation process is of
tor calculated from the amino acid composition of grain. great importance to avoid lautering and filtration prob-
According to the intensive study of Mossé29, who ana- lems later in the process, which can be caused by high
lysed several cereals, legumes and oilseeds, a conversion viscosity and/or the formation of filter blocking gels. Usu-
factor of 6.25 as well as 5.83 leads to inaccurate protein ally, increased levels of high molecular β-glucan in the
content values in cereals. It has been suggested by mash are responsible for these problems. In addition, deg-
Mossé29 as well as Mariotti et al.23 that the true conversion radation of high molecular weight proteins occurs mainly
factor for oats is close to 5.4. For barley, a conversion at temperatures of 45 to 55°C. A rest at 62°C enhances
factor of 5.5 was suggested. These calculations lead to maltose production by β-amylase. Mashing in at lower
lower protein content values than what is usually known temperatures such as 35°C can be advantageous, since
for cereals. Oat malt still showed a relatively high total macromolecules have more time to go into solution, con-
protein amount of 9.30 and 10.67% as calculated using sequently enzymes are already dissolved when their opti-
the 5.4 conversion factor. Soluble nitrogen and the soluble mum temperature is reached and a higher attenuation limit
nitrogen ratio (Kolbach index) are indicative of the prote- can be obtained this way18.
olytic modification of the malt. For barley, well modified Filterability in laboratory scale of oat wort was found
malts show Kolbach indices of 35–45%; oat malts with to be considerably slower than that of typical barley
mean values of 37 and 30% are considered to be relatively worts, using EBC method 4.5.1, but could not be con-
poorly modified28. The importance of FAN for yeast nutri- firmed in pilot brewing trials, where lautering of oats was
tion during fermentation has long been recognised. Al- faster than that of barley. The generally higher fat content
though oat malt contains a higher amount of nitrogen, oat of oats19 might have an influence on the filterability. Fur-
worts showed slightly lower free amino nitrogen amounts thermore, filtration problems are likely to occur in the
in wort (172 and 161 mg/L) than barley (182 mg/L). The presence of β-glucan in the wort. Consequently, if little β-
α-amylase activity in oat malt with 23 and 25 DU was glucan is degraded by β-glucanase during the mashing
found to be considerably lower than the value in barley process, filtration problems occur. Filterability was espe-
malt (57 DU). Similar values for oat malt using the same cially poor in the wort of trial 1, which was most likely
analysis method have also been reported by Hanke et al.8 due to the fact that no rest at 45°C (the temperature of
highest activity for β-glucanase in barley) was performed.
Mashing Although the β-glucan content of barley and oats is simi-
The mashing procedures for barley malt have long lar2,21, β-glucanase activity is noticeably lower in oat malt
been established and can be adapted for specific raw ma- than in barley malt11. Thus, the poor filterability of oat
terial quality3. Since mashing is one of the most important wort might be a consequence of this lower activity. How-
steps in brewing, it is essential to adjust it to the specific ever, the importance of an optimal malting regime for a
malts. Optimised mashing programs have not only been specific grain also has to be considered when discussing
analysed for barley, but also for other grains such as sor- filterability. Hence, poor filterability of oat wort could
Fig. 1. Electropherogram of the protein profile of oat wort, produced under optimal mashing conditions for oat malt (mash bath).
also be attributed to undermodification. Oat wort extract FAN levels also showed significant differences within
content ranged from 59.7 to 63.3% (w/w) without any the trials. The FAN content was lowest when no prote-
significant differences in the eight trials. Compared to olytic rest at 45°C was held, and it was also poor when no
barley malt extract content (approx. 80%), oat malt extract 35°C rest was carried out (Table III). The higher rest tem-
values were considerably lower. This could be attributed perature (62°C) together with one of the lower tempera-
to the higher husk content of the oats19, which lowers the ture rests (35°C or 45°C) increased the amount of FAN.
total weight of fermentable extract of the grain. The effects on soluble nitrogen content values were com-
The degree of fermentation showed significant differ- parable with FAN values. In general, shorter mashing
ences within the eight trials. It could be seen that the low- times plus a missing protein rest led to lower TSN, such
est values were observed in the wort with no rest at tem- as in trials 1–3 and 5 (Table III). The worts, which had no
peratures 35, 45 and 62°C (Table III). In trials 2–4, which 62°C rest, nevertheless resulted in total soluble nitrogen
included no 62°C rest, the degree of fermentation im- concentrations comparable to the worts with the 62°C
proved significantly, when at least one of the lower tem- rest. These results indicate that the proteases in oat malt
perature rests (35 or 45°C) was included in the mashing still degrade proteins above their optimum temperatures
program. This was due to the fact that during the heating throughout the mashing process18, although some authors
of the mash to 72°C, the temperature of 62°C was passed have suggested that barley proteases are inactivated at
and as a result the β-amylase produced some maltose. temperatures higher than 60°C14. All mashes showed a
Highest values (approximately 76%) were obtained in similar protein profile, differences could only be seen in
trials 5–8, which included a rest at 62°C, where β-amylase the total protein concentration. The protein profile of a
has its optimum temperature and maltose is produced. typical oat wort is depicted in Fig. 1. Three main protein
Consequently, the significant factor for reaching a high groups could be detected with molecular weights ranging
degree of fermentation was the rest at 62°C. from 6–15 kDa, approximately 40 kDa and a small pro-
tein peak of approximately 22 kDa. The protein profile of Table IV. Verification of the optimised mashing program using oat malt
the oat wort was similar to that reported for barley wort17. produced in a micromalting plant (Joe White Malting Systems, Perth,
Australia) and commercially produced malt of the variety Sang.
The approximately 40 kDa protein, known as protein Z in
barley, belongs to the serine proteinase inhibitor (serpin) Mashing with oat malt
family, survives the brewing process, and is found in Unit Micromalt Sang
beer10. In oats, a trypsin inhibitor with a molecular weight Extract % 62.2 ± 0.07 61.9 ± 0.64
of 43.5 kDa is acting as the cereal serpin9,27 and can most Degree of fermentation % 76.8 ± 0.30 76.6 ± 0.07
likely also be found in oat beer17. The low molecular FAN mg/L 148 ± 1.00 154 ± 13.87
weight proteins represent mostly protein breakdown prod- Viscosity mPa*s 1.49 ± 0.01 1.49 ± 0.01
TSN mg/L 650 ± 8.02 634 ± 8.91
ucts.
Each response (filterability, extract, degree of fermen-
tation, viscosity, FAN and TSN) was analysed individu-
ally with Design-Expert using a 95% confidence interval Fig. 2, where the mashing-in temperature was 45°C and
and each revealed a mathematical model. The software the 62°C rest temperature was prolonged for 10 min.
suggested three significant models for the responses of The mashing trials were carried out using the micro-
degree of fermentation, FAN and TSN. The selected fac- malted oats (for specifications see Table II). For brewing,
tors of rest time and temperature revealed no influence on commercially available oat malt (variety Sang) was used.
the filterability, extract and viscosity values, so no signifi- In order to verify the chosen optimal malting program, a
cant model was found. Therefore, for the optimal mashing trial was repeated using the commercially available oat
program, only the significant models, degree of fermenta- malt. Results of the new mashing trial, which are shown
tion, FAN and TSN, were considered. The optimal mash- in Table IV, validated the results from the first mashing
ing program, suggested by Design-Expert, which pro- trial (see Table III, trial 7).
vided the highest values for degree of fermentation, FAN
and TSN, was the mashing program of trial 8 (Table I and Pilot scale brewing
III), where rests at all three selected temperatures were Brewing. The commercially produced oat malt was
performed. However, a mashing program without the rest used as the raw material in pilot scale brewing (50 L). A
at 35°C also revealed relatively high levels of FAN, which separate trial was performed using barley malt as the in-
were still in the normal range according to EBC. To gredient. The mashing procedure (Fig. 2) used for both
achieve the highest values for the degree of fermentation, raw materials was derived from the mathematical model-
only the 62°C rest was of importance, hence an elimina- ling and was slightly modified (see Mashing). Both raw
tion of this rest was not considered. Therefore, for a prac- materials were treated in an identical manner throughout
tice-oriented solution as well as for economic reasons, the the brewing process. A comparison of the brewing per-
authors chose the mashing program for oats illustrated in formance of oat and barley malt, during mashing and wort
Table VI. Cold wort characteristics of oats and barley. enough β-glucan is degraded during mashing and remains
Unit Oat wort Barley wort in the wort causing a higher viscosity.
Extract % (w/w) 11.56 ± 0.48 12.01 ± 0.00 Fermentation performance. During fermentation a
Apparent fermentation % ASBC 72.2 ± 0.01 78.5 ± 0.21 number of parameters (extract, alcohol development, de-
pH 5.58 ± 0.06 5.64 ± 0.03 grees of fermentation, pH and yeast cell counts) were
Colour EBC units 14.5 ± 0.71 12 ± 0.23 monitored. Figure 3 shows the alcohol and pH profiles of
Viscosity mPa*s 1.91 ± 0.05 1.80 ± 0.00
TSN mg/L 1,081.6 ± 91.78 845.6 ± 38.61
the oat and barley worts during the 10 day course of fer-
FAN mg/L 225 ± 9.99 206 ± 16.52 mentation. An increase in alcohol and a pH drop can be
β-Glucan mg/L 182.39 ± 13.77 143.72 ± 18.28 seen in both worts. The production of alcohol increased
similarly in both worts for the first two days of fermenta-
tion. However, the barley control fermentation reached an
processing, is shown in Table V. Results revealed that the alcohol level of 4.82% (v/v), which is slightly higher than
pH values of oat malt at mashing-in were slightly higher the oat fermentation with an alcohol level of 4.30% (v/v)
than those of the barley malt mash. The first worts of oats after 10 days. The pH dropped in a similar way, but re-
and barley did not show significant differences regarding sulted in a pH value of 4.28 in barley and of 4.51 in oats
pH values. However, in pre-boiled worts the oat pH values after 10 days. In Fig. 4, the fermentation development and
again were slightly higher than the ones measured in bar- yeast cell count are presented. Both worts behaved in a
ley. Nevertheless, both mash pH values lay within the pH similar manner, with the only difference in degrees of
range of 5.5–5.828, which is commonly observed in com- fermentation that reached higher values in barley than in
mercial brewing. Saccharification of the barley mash at oats. The maximum number of yeast cells was reached
72°C was achieved within 5 min, whereas oat mashes after two days in both worts and decreased significantly
were starch negative after 15 min. This might have been until the end of the fermentation.
due to the significantly lower α-amylase activity of the Characteristics of final beers. The characteristics of
oat malt. Lautering of oat and barley mashes showed dif- the final beers are presented in Table VII. As already seen
ferences in the lauter time, which was due to the higher in the fermentation performance, oat wort was not able to
husk content of the oats. The lautering rates were 0.82, reach the same final attenuation and alcohol values as the
0.82 and 0.83 kg/min in all three brews, which resulted in wort produced from barley. In addition, the pH of oat beer
a total lauter time of 65 min for oat malt, whereas for bar- did not drop as low as in the barley beer. The higher pH
ley malt a lautering rate of 0.78 kg/min was measured, values in oat malt worts have also been reported by Hanke
which resulted in a total lauter time of 72 min. et al.8 and in their trials the pH ranged from 4.65–5.03.
A higher extract recovery was achieved in the barley The colour in oat beers was slightly higher than in the
control brew. First wort showed an extract level of barley beer, as already seen in the cold worts. This might
15.84%, while first wort in the oat brews showed an ex- have been due to the prolonged boiling time of the oat
tract level of only 13.42%. This could be attributed to the wort compared to the control brew. For a better compari-
higher husk, protein and lipid content of oats, which low- son of the beers, oat wort was boiled longer than barley
ered the total weight of the fermentable extract of the wort to achieve a similar extract content of the cold worts.
grain19. Moreover, the low extract values of pre-boiled oat Barley control beer showed acceptable foam stability,
wort (8.44%) compared to barley (11.2%) support this whereas the foam stability of the oat beer was relatively
assumption. poor. The generally higher fat content in oats than in bar-
The viscosity of barley first wort appears to be higher ley, and consequently in their worts and beers, might be
than oat first wort, which was due to the higher extract one possible explanation for the poor foam stability of the
value in barley. Nevertheless, pre-boiled oat wort showed, oat beers. Another reason could be the higher degree of
despite a lower extract value, a higher viscosity. Charac- proteolysis in the oat malt as indicated by higher Kolbach
teristics of the cold worts are presented in Table VI. It is indices in the oat malt.
noteworthy that oat worts were generally higher in viscos- Aroma compounds of the final beers. The flavour of
ity, TSN, FAN and β-glucan compared to the barley wort. a beer is of vital importance for consumer acceptance. It
In addition, oat cold wort showed a slightly darker colour has long been established that the type of malt has an im-
than barley wort. As mentioned earlier, oat and barley portant impact on the flavour profile of the beer. In this
malts appeared to show similar β-glucan levels (Table II), study, beer was produced from oat and barley malt under
but β-glucan levels in oat worts were significantly higher identical conditions with the addition of little hops, to
than in barley worts. This might be due to the noticeably emphasise the impact of the grain type itself on the fla-
lower β-glucanase activity in oat malt11. Consequently, not vour profile of the beer. During the alcoholic fermentation
Fig. 4. Degree of fermentation (% ASBC) and yeast cell count profiles of the oat fermentation (O) and barley fermentation (B) over
the course of fermentation days 0–10.
of the wort, the yeast excretes not only the major fermen-
Table VII. Characteristics of final beers.
tation products ethanol and carbon dioxide, but also a
Unit Oat beer Barley beer wide range of flavour compounds including higher alco-
Apparent extract % (w/w) 3.15 2.41 hols, esters, carbonyls, sulphur compounds and organic
Specific gravity g/cm3 1.0123 1.0094 and fatty acids30.
Alcohol % (v/v) 4.34 4.58
Degree of fermentation % ASBC 72.1 78.2
The type of flavour compounds produced by the yeast
pH 4.51 ± 0.02 4.28 ± 0.01 is dependent on both wort composition and fermentation
Colour EBC units 6.4 ± 0.02 5.1 ± 0.14 conditions. Higher alcohols are very important flavour
Foam (NIBEM) sec 150 ± 2.99 228 ± 1.73 compounds in beer, their production can occur in two dif-
Table IX. Sensory evaluation (DLG) of oats beer and barley beer.
Oat beer Barley beer
Fresh Description Forced aged Description Fresh Description Forced aged Description
Aroma 4.1 raspberry, yoghurt 3.5 aged 4.1 fruity, apple 2.7 aged
Purity of taste 4.1 raspberry, blueberry 3.5 aged 4.1 fruity, apple 2.5 aged
Mouthfeel 4.3 – 4.3 – 4.3 – 4.3 –
Tingling 4.5 – 4.5 – 4.5 – 4.5 –
Bitterness 4.2 – 3.9 – 4.2 – 3.0 –
Weighed mark 4.2 – 03.83 – 4.2 – 03.15 –
ferent ways. One route is the de novo synthesis of carbo- formation, an acetate ester is formed. Different forms of
hydrates through pyruvate, where amino acids are synthe- acyl-CoA lead to the formation of fatty acid ethyl esters.
sised. The hereby formed α-keto acids are precursors for In beer, the major esters are ethyl acetate, isoamylacetate,
higher alcohols. The second route, also known as the Ehr- phenylethylacetate and C6-C10 short chain fatty acid
lich pathway, is the formation of α-keto acids through the ethyl esters24.
transamination of amino acids. Higher alcohols can be Among the aliphatic carbonyl compounds identified by
synthesized from the α-keto acid by decarboxylation to chromatographic methods in beer and other alcoholic bev-
the aldehyde and further reduction to the corresponding erages, acetaldehyde is the most abundant component32.
alcohol. The major higher alcohols in beer are propan-1- Acetaldehyde is a common by-product formed during the
ol, 2-methyl-1-propanol, 2-methylbutanol and 3-methyl- first days of fermentation and usually is degraded during
butanol30,34,38. Flavour analyses were carried out on both fermentation and maturation. It is responsible for the
types of beer. An overview of the aroma compounds is young beer-flavour30. In oat beer, acetaldehyde (Table
given in Table VIII. The major higher alcohols examined VIII) was observed to appear just above the threshold, but
in the oat and the control beer were propan-1-ol, 2- in a considerably lower concentration than in the control
methyl-1-propanol, and the sum of 2- and 3-methyl-1- barley beer.
butanol. According to Meilgaard25,26, the higher alcohols As aroma components, ketones are of less interest.
provide the alcoholic as well as sweet flavours to beer and Nevertheless, two vicinal diketones, 2,3-butanedione (di-
are commonly found in lager type beers. Oat beer showed acetyl) and 2,3-pentanedione are exceptions32 and very
considerably lower concentrations of higher alcohols than low sensory threshold values have been obtained for di-
the barley control beer (Table VIII). A different amino acetyl. According to the values reported, its odour, resem-
acid composition in the oat worts could have had an influ- bling the smell of butter/butterscotch, can be recognised
ence on the production of higher alcohols. in concentrations as low as 0.1 ppm26. Diacetyl and 2,3-
Esters, which provide fruity and flowery flavours to pentanedione are also important aroma compounds of the
beers, are the most important aroma compounds in beer young beer. Their reduction is only possible with the help
and determine beer aroma to a large extent37. The concen- of yeast cells, which reduce diacetyl to acetoin and further
trations of ethyl acetate and acetic acid 3-methyl-butyl to butanediol. Butanediol has a very high sensory thresh-
ester (Table VIII) in oat beer were lower than in the con- old and is not recognisable in beer32. In barley beer, con-
trol, but within the normal range of common lager beers. centrations of diacetyl and 2,3-pentanedione were ob-
In oat beers, both esters were below the threshold, served to be below the threshold (Table VIII). Oat beer
whereas in the barley beer, acetic acid 3-methyl-butyl instead showed concentrations of vicinal diketones above
ester were just above threshold. However, it is known that their threshold contributing highly to the aroma of oat
different esters can contribute to the flavour by synergistic beer, whereas the analysed esters and higher alcohols in
effects and consequently are relevant in beer flavour even oat beer were observed in amounts below their threshold
below their threshold25. Generally esters can be synthe- and consequently did not contribute to the overall aroma
sised in different ways. They can be formed via a chemi- to a large extent.
cal reaction, but the reaction rate is too slow to account This was confirmed by sensory analysis, which was
for the amount of esters present in beer. Another route is performed using a trained taste panel (15 testers). The
their synthesis in the yeast cell from alcohol and different fresh oat beer aroma was described as having a strong
forms of acyl-Coenzyme A (CoA). The most common berry-like and yoghurt flavour (Table IX). Barley beer
acyl-CoA is acetyl CoA. If acetyl CoA is involved in ester however showed a common apple-like flavour deriving
from acetic acid 3-methyl-butyl ester. The general impres- worts were boiled for a longer time than barley worts. For
sion of both fresh beers was similar with regard to mouth- the formation of heat induced staling compounds, the pro-
feel, tingling and bitterness. longed boiling time of oat worts appeared not to be rele-
Aging characteristics of the final beers. The shelf vant. The heterocyclic staling compound 2-acetyl-furan,
life of beer is of vital importance for the producer as well which provides a roast aroma in beer31, appeared in
as the consumer. It is essential that beer keeps its flavour similar amounts in the fresh and the aged oat and barley
profile over a significant time period. In this study, the beer.
aging indicators of fresh and forced aged oat and barley Volatile esters introduce fruity flavour notes and are
beer were measured using a PV-GC/MS system. Com- considered to be highly positive flavour attributes of fresh
monly, the analysis of aging compounds has focused on beer. Certain esters can decrease during storage resulting
carbonylic compounds37. Carbonylic compounds include in diminished fruity flavours in beer. In contrast, other
(E)-2-nonenal (cardboard flavour), Strecker aldehydes and esters such as nicotinic acid ethyl ester are synthesised
ketones. Further compounds associated with beer aging during (barley) beer aging37. Nicotinic acid ethyl ester was
are cyclic acetals, heterocyclic compounds (furans, fura- found in notably higher amounts in the fresh oat beer than
nones, pyrazines), esters, and sulphur compounds, as well in the barley beer. It decreased during storage of the oat
as non-volatile compounds. The formation of staling com- beer, whereas it increased in the barley beer during stor-
pounds include the following mechanisms: reactions pro- age, resulting in a decreased fruitiness of the aged oat
ducing carbonyls, like the oxidation of higher alcohols beer and an enhanced fruitiness in barley beer.
and of unsaturated fatty acids, degradation of hop bitter Cyclic esters or lactones, such as γ-nonalactone
acids, Strecker degradation, aldol condensation as well as (peach-like flavour) tend to increase in concentration and
Maillard reaction, synthesis and hydrolysis of volatile γ-nonalactone especially is considered important for the
esters, degradation of polyphenols, formation of dimethyl- flavour of aged beer31,37. Its original concentration in fresh
trisulphide etc.37 The results for the oat and barley beers oat beer was only about half in comparison to the barley
(Table X) revealed that the Strecker aldehydes, benzalde- beer. However in aged beers, its concentration increased
hyde and 2-phenyl-ethanal, were not detected in consider- in both beers substantially.
able amounts in either of the beers. However, the com- Generally, all heat, oxygen and staling indicators
pounds 2-methyl-butanal and 3-methyl-butanal were showed lower levels in the fresh and in the force-aged oat
measured in substantially higher amounts in barley than beer in comparison to the fresh and force-aged barley
oat beer and seemed not to increase during beer aging. beer. Particularly Strecker aldehydes, which indicate oxy-
The heterocyclic heat indicator 2-furfural, which provides gen-damage to beer, were found in considerably lower
a caramel-like and nutty flavour31, appeared in similar amounts in oat beer than in the barley beer. This might be
concentrations in both the oat and barley beer and in- due to the occurrence of more natural antioxidants in oat
creased during aging, especially in the barley beer. The malt and thus in the subsequent oat beer. Special antioxi-
compound 5-methyl-furfural was not detected in consider- dative properties of oats have been known for a long time
able amounts in the oat beer, but was in the barley beer. and phenolic compounds as well as tocols and phytate are
Both compounds were found to increase with time of regarded responsible for the antioxidant activity11,15 of
storage and temperature and were therefore considered as oats. The differences between the fresh and forced aged
indicators of heat-induced flavour damage in beer22. It beers present a more positive reaction of oat beer towards
should be mentioned that during the brewing process, oat staling than barley beer. These results could be confirmed