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USER’S MANUAL GBOP Bolted Lid REV.

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Fabritech Globular®
GBOP Bolted Cover

Summary: This manual is intended for the safe operation, maintenance and repair of the
Fabritech GBOP in all size variants.

Fabritech MS, Inc.


15603 S. Brentwood
Channelview, TX 77530
Phone: 281-452-2602
Fax: 832-376-4160

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REV. Description of Change: Date: Author: Approval: MOC#

N/A RELEASED 6/23/18 J.S. J.G. N/A

1 ADDED SPARE PARTS. ADDED DATA. 9/18/20 J.S. J.G. N/A

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Table of Contents

Section A: General Info


Usage Agreement
Info, Cautions, & Warnings
Depictions
Safety Requirements
Training of Personnel
Recommendation of Tools
General Safety Practices
Replacing Components
Maintenance at Intervals
Proper Use of Equipment

Section B: Introduction
Features
Safety Precautions

Section C: Installation & Operation


Preliminary Inspection
Installation
GBOP Installation, Hook-up, and Preparation
Recommended Operating Pressures
Wellbore Pressure Test
Hydraulic Pressure Test
Seals #1-5
Operational Characteristics

Section D: Maintenance
Monthly Preventive Maintenance
Yearly Preventive Maintenance
Three Year Preventive Maintenance
Changing Sealing/Packing Element
Disassembly/Assembly Procedure
Replacing Seals
Replacing Wear Bands
Troubleshooting
Storage of GBOP
Storage & Inspection of Rubber Parts

Section E: Spec. & Parts List


Parts Identification
Parts List
Specifications

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Section A: General Info

Usage Agreement

This User’s Manual was designed to be used by personnel responsible for


Installation, operation, and repair of the GBOP. Fabritech Manufacture and Solutions,
Inc. will not be held liable for errors in this literature, or from human error and/or
misuse of equipment.

Info, Caution, & Warnings


Info, Caution, & Warnings are to be seen as points of specific action to be taken in
order to prevent and protect responsible personnel from potential injury or lethal
conditions. They will also be informative to provide the reader/user of preventive
actions concerning the equipment. Be aware of the following:

INFO:

The Info symbol above indicates that there is additional information concerning the specific
topic

CAUTION:

The caution symbol above indicates that there is a possibility of damage or injury to equipment
and or equipment. Extreme care shall be taken when performing these operations or
procedures

WARNING:

The warning symbol above indicates a high risk of damage or danger to equipment and or
personnel. Failure to follow safe work procedures could result in serious fatal injury to
personnel, as well as equipment damage.

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Depictions

Figures and graphical illustrations are provided throughout this manual as an aid
for identifying parts, and becoming familiar with the different components. The
depictions are solely for reference and are not to be considered to scale.

Safety Requirements

Proper maintenance is important for safe and reliable operation. All procedures,
notes, and precautionary advice are recommended for optimal performance.
Take precaution by observing the safety requirements set forth in this section, as well as procedures

Training of Personnel

All personnel responsible for operation, installation, repair, and or maintenance


should be trained on rig safety, tool operation, and maintenance to ensure their
safety.
Personnel involved with this equipment in any manner shall wear protective gear

Recommendation of Tools
Some service operations may require the use of specific tools and it is
recommended to only be used as stated. Personnel safety should be the priority.

General Safety Practices

The equipment may require or contain utilities such as electrical, hydraulic,


pneumatic, or water cooling.
Read and follow guidelines below prior to installation or maintenance of equipment.

• Isolate energy sources prior to commencing work


• Do not perform maintenance or repairs while operation
• Wear protective gear throughout installation, maintenance, & repair

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Replacing Components

• Verify all components are tagged and labeled during assembly/disassembly to


ensure the components maintain traceability as well as correct installation.
• Replace failed or damaged components with original replacement parts. Failure
to do so could result in equipment damage and or personnel.

Maintenance at Intervals

Equipment must be maintained on a continual basis. Please refer to specific


service manuals for recommendations.
Read and follow guidelines below prior to installation or maintenance of equipment.

Proper Use of Equipment

This equipment is to be used ONLY for its intended and designed purpose.

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Section B: Introduction

The Fabritech Globular® Blowout Preventer (GBOP) is made up of five major


parts: Upper Housing, Lower Housing, Sealing Element, Adapter Ring, & Piston

This user’s manual provides fundamental installation, operation, and


maintenance procedures for the bolted lid Globular BOP. This model of blowout
preventer is typically used for lower working pressures and are ideal for general
land drilling operations. Fabritech Hemi line of BOP’s are used for higher working
pressures.

All pressure references are to be considered working pressures unless specified.

Bolted lid BOP models are rated for the working pressures and bore sizes on
table below.

FMS GBOP will seal on almost any shape or size tool joint, drill pipe, casing,
Kelly, drill collar, or wireline as well as an open hole (Complete Shut Off). The
sealing element maintains a seal while expanding and contracting thus allowing
tool joints to pass. Furthermore, the sealing element has the capability to strip
drill pipe under wellbore pressure.

Figure A1 (Bolted Lid GBOP)

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Bolted Lid GBOP Models


Table A1
1,000 PSI 2,000 PSI 3,000 PSI 5,000 PSI
7-1/16” 7-1/16”
11” 11”
30” 21-1/4”
13-5/8” 13-5/8”
20-3/4”

Features

The GBOP features the following advantages:

• Simple to operate
• Wear bands prevent metal to metal contact
• Easy to service
• Compact thus saving space
• Composed of few parts

All GBOP meet or exceed all applicable API, and NACE standards for MR-0175
latest edition (Sour Gas Service).

Safety Precautions

During operation of the GBOP it is important to consider the risks and potential
hazards that may exist and or arise. It is very important to exercise and apply
standard safety precautions to avoid or mitigate any potential injuries or fatalities
that could result from error.

Pneumatic System Precautions

The pneumatic systems that supply the GBOP should be considered as


potentially dangerous, and precautions should be taken.
• Control line that operates opening port
• Supply correct pressures and volume to ensure correct function of
equipment
• Use filters in air supply to prevent debris from entering the pneumatic
system
• Avoid contact with air leaks or streams if occurring
• Shut off and vent any pneumatic source prior to servicing

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Hydraulic System Precautions

The hydraulic systems that supply the GBOP should be considered as


potentially dangerous, and precautions should be taken.
• Use recommended hydraulic fluid to ensure correct function of
equipment
• Use filters for the hydraulic fluid to prevent debris from entering the
hydraulic system
• Prior to operating the GBOP, ensure that pressure relief valves are in
working condition, and set to designated pressures
• Avoid contact with pressure or hydraulic fluid leaks if occurring
• Shut off and vent any electrical and pneumatic sources prior to
servicing.
• Use only Nitrogen Gas when pre-charging accumulators to prevent
failure or explosion.

Cables & Hoses Precautions

All cables and hoses should be taken care of in order to prevent injury and or
damage to equipment.
• Ensure all cables and hoses are protected from cutting, scraping,
pinching, and other physical damage
• Make sure to consider routing cables and hoses outside and away
from mechanical equipment
• Make sure to comply with all recommended bend radius for cable and
hose manufacturers

Welding & Cutting Precautions

 Avoid welding or using acetylene cutting torches near unprotected


cables or hoses
 Use precaution to prevent weld slag or spatter from entering the
hydraulic system

Work Area Safety & Precautions


 Avoid and or remove any hazardous or flammable materials as
quickly as possible from the work area to prevent any injury to
personnel

Flammable materials may also include kerosene, gasoline, oxygen tanks, acetylene tanks or any
combustible gas.

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Compatible Replacement Parts

It is important to use only parts manufactured from Fabritech, to maintain


proper compatibility, usability, as well as to ensure safe equipment
operation. Contact an FMS representative for replacement parts.

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Section C: Installation & Operation


Preliminary Inspection

Prior to installation and or each new well, perform the following preliminary
inspections as a preventive measure
1. Clean the GBOP per table 11 on page 33
2. Inspect the GBOP components for physical damage and or abnormal
wear.
3. Perform a visual inspection on the thru bore of the upper housing
component to assess the piston and lower housing for abnormal wear.
Ensure the bore is no larger than 1/8” oversize at any point around the
bore
4. Check the sealing element through the top of the ID for discrepancies
such as cracking, chunking, and or splitting. Replace sealing element
when necessary.

Following the above preliminary inspection steps can help reduce upcoming installation time due to
unexpected errors.

Installation
The following procedures are indispensable regarding installing GBOP to
flanged, studded, or hubbed connections.

Refer to 2 & 3 on page 14 for proper torqueing of API studs. Refer to


table 1 on page 13 for proper API hub information.

Torque data is reflected from API 5A2 recommended lubricant which should be applied to threads
and nut face.

Flanged & Studded Connections

Please refer to figure 1

1. Install ring gasket


2. Install the GBOP on mating flange
3. Install studs and or nuts
Follow extreme caution and care when removing and installing tap end studs. Inspect threads and
stud holes for damage. Do not over torque studs when installing. Use specified lubricants.

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Studded Flanged

Figure 1 - End Connection Examples

Figure 2 - Torque Pattern for API Connections

4. Tighten all joints uniformly in a diametrically staggered pattern as shown


above in figure 2
5. Lubricate all studs and nuts with grease as per API 5A2 latest edition.

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Hubbed Connections
Refer to table 1
1. When assembling the clamp joint, tighten the studs alternately from one
side to the other.
2. Maintain the same distance between the two clamp halves.
3. Refer to table 1 on page 13 lists clamp sizes for bolted lid GBOP
with stud size, wrench size (across the nut flats), and recommended
torques.

API Hub Data


Table 1
Working
10,000 PSI 5,000 PSI
Pressure
4- 7- 13- 7- 13-
Hub Size 1/16” 1/16” 9” 11” 5/8” 1/16” 9” 11” 5/8”
Clamp Number 5A 7A 8A 11A 12A 6A 7A 8A 9A
Bolt Size 1-3/8” 2” 2-1/2” 2-3/4” 3-1/4” 1-5/8” 2” 2-1/2” 2-5/8”
Wrench Size, Nut
2- 2-
Across 3-1/8” 3-7/8” 4-1/4” 5” 3-1/8” 3-7/8” 4-5/8”
Flats 3/16” 9/16”
Recommended
820 2,650 5,290 7,100 11,865 1,390 2,650 5,290 6,185
Torque (ft.lbs)*
Ring Gasket RX-35 RX-45 RX-49 RX-53 RX-57 RX-45 RX-49 RX-53 RX-57

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GBOP Installation, Hookup, and Preparation

API BX & RX Ring Gaskets


Refer to table 2 & 3 on page 14 for API BX & RX ring gasket sizes used on GBOP.

API Bolting Data


Table 2
Working
15,000 PSI 10,000 PSI 5,000 PSI
Pressure
Flange Size
(In.) 4-1/16” 7-1/16” 4-1/16” 7-1/16” 9” 11” 13-5/8” 7-1/16” 9” 11” 13-5/8”
API Stud Nut
1-3/8” 1-1/2” 1-1/8” 1-1/2” 1-1/2” 1-3/4” 1-7/8” 1-3/8” 1-5/8” 1-7/8” 1-5/8”
Size (In.)
Wrench Size,
1- 2- 2-
Nut Across 2-3/16” 2-3/8” 2-3/8” 2-3/8” 2-3/4” 2-3/16” 2-9/16” 2-9/16”
13/16” 15/16” 15/16”
Flats (In.)
Recommende
d Torque 1,200 1,400 600 1,400 1,400 2,040 3,220 1,200 1,700 3,220 1,700
(ft.lbs)*
No. of Studs 8 16 8 12 16 16 20 12 12 12 16
BX-
Ring Gasket BX-156 BX-155 BX-156 BX-157 BX-158 BX-159 RX-46 RX-50 RX-54 BX-160
155

API Bolting Data (Continued)


Table 3
Working Pressure 3,000 PSI 2,000 PSI 1,000 PSI

Flange Size (In.) 7-1/16” 9” 11” 13-5/8” 20-3/4” 21-1/4” 30”


API Stud Nut Size (In.) 1-1/8” 1-3/8” 1-3/8” 1-3/8” 2” 1-5/8” 2”
Wrench Size, Nut
1-13/16” 2-3/16” 2-3/16” 2-3/16” 3-1/8” 2-9/16” 3-1/8”
Across Flats (In.)
Recommended
Torque (ft.lbs) * 600 1,200 1,200 1,200 3,850 1,700 3,650

No. of Studs 12 12 16 20 20 24 28
Ring Gasket RX-45 RX-49 RX-53 RX-57 RX-74 RX-73 RX-95
*Indicated values are based on a stress equal to 50% of min. yield. Apply API 5A lubricant to face and threads of all nuts

Attachment and Lifting of GBOP

All GBOP’s have two lifting lugs and shackles located on the top of the upper housing.
Removable lifting eyes are used to lift internal components and lower housing. Refer to the
table below.

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Table 4
Working Pressure 10,000 PSI 5,000 PSI

Size 4-1/16” 7-1/16” 7-1/16” 9” 11” 13-5/8”

Piston ½”-13 NC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC

Adapter Ring ½-13 NC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC

Upper Housing * * * * * *

Lower Housing ** ** ** ** ** **

Element N/A 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC

Table 5
Working Pressure 3,000 PSI 2,000 PSI 1,000 PSI

Size 7-1/16” 9” 11” 13-5/8” 21-1/4” 30”

Piston 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 1”-8 UNC

Adapter Ring 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”- UNC

Upper Housing * * * * * *

Lower Housing ** ** ** ** ** **

Element 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 5/8”-11 UNC 1”-8 UNC

* Lift Shackles Required for lifting upper housing


** Bonnet Studs Required for lifting lower housing

Lifting the GBOP

GBOP weights for all available bore size, major components, and total lifting capacities of lift
shackles are in section E of this manual.

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Hydraulic Connections

GBOP’s have both OPEN & CLOSE ports that are hydraulically operated. These ports are
made up of female pipe threads. Refer to tables for thread sizes of each GBOP size
model. Make sure to keep all connections from any restrictions to prevent down time.

Hydraulic Hookup

A control system designed for Blowout Preventers is required to actuate the GBOP. The
hookup required for basic functions are illustrated below in figures. A hydraulic regulator is
indispensable in the operation of the GBOP to prevent operating pressure from exceeding the
recommended closing pressure* as well as allows application of lower operating pressures
when stripping or when closing on large diameter casing.
*Recommended closing pressure is 1,500 PSI, 3,000 PSI MAX. It can be dangerous to operate outside of recommendations.

This hookup is to be used in all applications

The GBOP can be used for stripping operations in both subsea and land configurations

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Subsea Installation

When installing GBOP for subsea function, the following items are to be included in the
procedure and are indispensable to function:

• Control line to the opening port


• Hydraulic regulator for the accumulator system

Pre-charge the accumulator bottle to 500 PSI in addition to hydrostatic water depth (0.445 PSI/ft.)

Hydraulic Connections
Table 6
Working Pressure 10,000 PSI 5,000 PSI

BOP Size (In.) 4-1/16” 7-1/16” 7-1/16” 9” 11” 13-5/8”

NPT Size (In.) ¾” 1-1/4’ 1” 1-1/4” 1-1/4” 1-1/2”

QTY. 2 2 2 2 2 2

Table 7
Working Pressure 3,000 PSI 2,000 PSI 1,000 PSI

BOP Size (In.) 7-1/16” 9” 11” 13-5/8” 21-1/4” 30”

NPT Size (In.) 1” 1” 1” 1-1/2” 1-1/2” 2”

QTY. 2 2 2 2 2 4

Land Installations

The following procedures are to be included to all installation of GBOP for land operations:
• An accumulator surge tank in the closing line adjacent to the GBOP during stripping
• A control line to the opening port, refer to the above table
• A hydraulic regulator for the accumulator system
• Surge tank in closing line to the GBOP to prevent excess pressure surges during tool
joint stripping operations

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Accumulator bottles are only required by stripping operations on land. Accumulator bottle
requirements are identical in both land and subsea. Pre-charge accumulator bottle to 500 PSI.

Hydraulic Systems

All GBOP’s are equipped with an opening and closing hydraulic chambers/ports. The top port
is always the opening port.

Hydraulic Operating Fluids

It is critical that hydraulic fluid have the following characteristics:


• Will not freeze in cold environments
• Lubricity to reduce substantial wear
• Compatibility with elastomer seals
• Resistant to corrosion

Recommended Hydraulic Fluids

The following hydraulic fluids are listed in order of preference:


• Hydraulic oil with viscosity between 200-300 SSU at 100°F
• Water with water soluble oil
• Ready Mix BOP fluid

Emergency Fluid Recommendations

The following fluids can be used as a substitute in emergency situations:


• If originally using hydraulic oil
o Add SAE 10W or heavier motor oil
o Use water if motor oil not readily available. Flush hydraulic system afterwards
• If originally using water/water soluble oil mixture, then add more water. Replace original
mixture after emergency

Diesel, kerosene, and other flammable fluids cause elastomers to swell and deteriorate. Drilling
mud will cause pistons and cylinders to wear faster than usual.

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Recommended Operating Pressures

Under normal operating conditions, the GBOP will open and close with 1,500 PSI operating
pressure. For stripping, refer to applicable figures below.

The GBOP operates in three different modes:


• Closing on stationary pipe or open hole (complete shutoff or CSO)
• Closing on casing
• Stripping

Figure 4 - Reference Closing Pressures on 5” Pipe - Stripping

Figure 5 - Reference Closing Pressures on 3-1/2” Pipe - Stripping

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Closing on Stationary Pipe

To close the GBOP on stationary pipe on with an OD 7” or less (including CSO), apply 1,500
PSI.
Complete Shut Off requires a minimum of 1,200 PSI operating pressure

Closing on Casing

When GBOP will be closing on casing, it is critical to adjust hydraulic operating pressure when
necessary to avoid contact of sealing element segments with the casing. Refer to the table
below for the recommended closing pressures for pipe larger than 7”. Refer to Figure
(XL) for recommended closing pressures on casing when using a 30” 1,000 PSI GBOP.

Figure 6 - Reference Closing Pressure for Casing (30” 1,000 PSI GBOP)

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Recommended Hydraulic Closing Pressures on Casing


Table 8
Working
GBOP Size 7” 7-5/8” 8-5/8” 9-5/8” 10-3/4”
Pressure (PSI)
20-3/4” 3,000

5,000 1,500 1,400 1,175 975 790


21-1/4”
2,000

10,000 N/A 385 N/A


18-3/4”
5,000
1,400 1,175 975 790
16-3/4” 5,000
1,500
3,000
13-5/8” 1,265 890 615 415
5,000

30” 1,000 N/A 1,100 N/A

Table 9
Working
GBOP Size 11-3/8” 13-3/8” 16” 18-5/8” 20”
Pressure (PSI)
20-3/4” 3,000

5,000 640 480 300 190 150


21-1/4”
2,000

10,000 N/A 310 325


18-3/4”
5,000 300
640 480
16-3/4” 5,000 N/A
N/A
3,000
13-5/8” 280 N/A N/A
5,000

30” 1,000 N/A 1,100 900

Sizes not listed on table above require no pressure adjustment when closing on casing

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Stripping Operations

Stripping operations will be the most severe application of GBOP. The sealing element will
encounter severe wearing conditions as drill string moves through GBOP under pressure. The
following procedures are designed to extend the life of the sealing element when stripping:

1. Close GBOP with 1,500 PSI.


2. Allow a slight leak by reducing pressure prior to stripping, to serve to reduce friction,
as well as temperature build up.
3. Increase closing pressure as sealing element wears to prevent excess leakage.
4. Replace sealing element as closing pressure approaches the normal operating closing
pressure of 1,500 PSI and the element does not seal anymore.
5. Adjust any regulators back to 1,500 PSI after stripping operations are complete.

Figure 7 - Reference Closing Pressure for Stripping (4-1/16” 10,000 PSI GBOP)

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Wellbore Pressure Test

Prior to any operation of GBOP it is imperative to test for basic functionality of the following
seals:
• Seal A – Piston Inside Diameter Seal
• Seal B – Adapter Inside Diameter Seal
• Seal C – Adapter Top Seal

The wellbore pressure test is a way to test the sealing element as well as the Piston Inside
Diameter seal.

Preparation:

The GBOP is to be tested in accordance to the following instructions

1. Place the GBOP on one of the following:


a. A stack
b. A test stump
c. A blind flange
2. Install a valve between the test stump and the test pump

Installation of Test Pipe:

1. Install a test pipe or rod in the wellbore. The recommended pipe for a GBOP is 3-
1/2” OD or 5” OD
2. Anchor test pipe at the bottom of the GBOP to prevent well pressure from
causing the pipe upward
Do not use sealing element to support test pipe, as doing so will damage the bottom of the element.

Pressure Gauge & Valves

Install a gauge and valve in both the opening and closing hydraulic lines.

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Figure 8 - Hydraulic System Hookup

Testing Seal A

The wellbore pressure is performed as described below:


1. Fill GBOP with clean water
2. Apply 1,500 PSI hydraulic closing pressure to close the sealing element on the
appropriate test pipe
3. Apply wellbore pressure not to exceed the lowest rated working pressure as
follows:
a. Control line to the opening port
b. GBOP body pressure rating
c. GBOP Bottom connection pressure rating
d. GBOP top connection pressure rating
e. Limiting pressure rating of any other component in the system
4. Maintain the wellbore pressure while observing the wellbore pressure gages
5. If there is no leak, reduce the wellbore pressure to 0 PSI. When wellbore
pressure reaches zero, reduce closing pressure to 0 PSI.
6. Apply 1,500 PSI opening hydraulic pressure to open the GBOP.
7. If leak occurs while maintaining the wellbore pressure, check for leakage in the
following locations:
a. Around the test pipe (TOP)

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b. At the bottom connection of the GBOP to the test stump and in the well
pressure piping system
If no leaks are found in these areas, seal A is leaking. To verify this leak, follow
instructions below:
• Maintain 1,500 PSI closing hydraulic pressure.
• Pump slowly to maintain rated wellbore pressure.
• Close the valve in the hydraulic closing line.
• Reduce the wellbore pressure to 0 PSI. Open the valve in the hydraulic
closing line.
• Apply hydraulic pressure to open the GBOP and bleed to 0 PSI if
disassembly required.
• Check and replace damaged seal A. Retest seal A for leakage.

Open and close the sealing element at least twice before closing element on test pipe.

Testing Seals B & C


The following test procedures apply to all GBOP models except the 30” 1,000 PSI model.

Seals B and or C can only be checked with the sealing element in the open position. If
the sealing element is in the closed position, it will seal the area where both seals B & C
are located from the wellbore pressure, thus preventing a true check of the seals. If
there is a need to check these seals, proceed in accordance with the following
procedure:

1. Check the integrity of seals B and or C by flanging the GBOP through bore, while
leaving the sealing element in the open position.
2. Apply wellbore pressure
3. Check seal B by closing the valve in the opening line and observing the gage in
the opening line. This gage should read 0 PSI. If the gage does not indicate an
increase in pressure, seal B is holding. If the gage indicates a steady increase,
seal B is leaking.
4. Maintain wellbore pressure and check seal C by inspecting for external leakage.
In GBOP, hydraulic fluid will flow out between the upper and lower housing
flanges.
5. If seal C is leaking, Replace seals.
6. After GBOP is reassembled, perform testing to ensure seals are correctly
installed.

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Essential Additional Testing for 30” 1,000 PSI GBOP

This test procedure is a slightly modified version of the original test procedure to test the Piston
Inside Diameter upper seal A for 30” 1,000 PSI GBOP.
1. Check seal A by flanging the GBOP through bore on top and bottom, with the sealing
element in the open position.
2. Apply wellbore pressure.
3. Check seal A by closing the valve in the hydraulic closing line and observing the gage in
the closing line. This gage should read 0 PSI initially. If the gage does not indicate an
increase in pressure, seal A is holding pressure. If the gage indicates a steady increase,
then seal A is leaking. Replace seal if needed. Retest GBOP to ensure that seal A was
installed successfully.

Hydraulic System Pressure Test (Seals 1,2,3,4 & 5)

The procedures below are indispensable to perform hydraulic pressure testing safely &
correctly.

Take precautions and practice safety when operating hydraulic pressures.

Figure 9 - Seal Position Identification

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Equipment Hookup

The opening and closing lines are to be installed as follows:


1. Install a gage and valve in the opening and closing hydraulic lines in the GBOP
2. Open and close the GBOP sealing element using 1,500 PSI operating pressure at least
three times to clear all possible air trapped in the hydraulic system

Hydraulic Pressure Test (CLOSE) Seals 1 & 2

1. Apply and maintain 1,500 PSI pressure to the hydraulic closing port of the GBOP. This
will move the sealing element to the closed position
2. Close the valve in the closing hydraulic line after waiting 3 minutes

Movement occurring in sealing element is common prior to stabilization, and may cause leaks until broken in. It
is important to know the difference between the rubber creeping and an actual leak.

3. Observe the gage in the closing hydraulic line. If there is no indication of pressure drop,
there is integrity in seals #1 & #2. If there is a pressure drop, seals #1, & #2 are leaking.
4. Open the valve in the closing hydraulic line to supply closing pressure to further identify
leak. Hold for up to 5 minutes.
5. Close the valve in the opening hydraulic line. The gage in the opening hydraulic line
should read 0 PSI initially. If there is a pressure increase on the gage in the opening
hydraulic line, seal #1 is leaking. If there is no pressure increase on the gage in the
opening hydraulic line, seal #2 is leaking.
6. To verify a leak in seal #2, reclose the valve in the closing hydraulic line. Apply 1,500
PSI opening pressure and inspect the lower housing bore area for the presence of
hydraulic fluid. If seals #1 and or #2 are leaking, disassemble per this manual and
replace the seals

Hydraulic Pressure Test (OPEN)

1. Apply and maintain 1,500 PSI pressure to the hydraulic open port of the GBOP.
2. Close the valve in the opening hydraulic line.
3. Observe the opening hydraulic pressure gage. If there is no pressure drop, there is
integrity in seals #3, #4, #5. If there is a pressure drop, one or more of the three seals
are leaking.
4. Open the valve in the opening line to supply pressure to further identify the leak.
5. Check seal #5 by inspecting for external leakage. Hydraulic fluid tends to flow out
between upper and lower housing flanges.

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6. Check seal #3 by closing off the closing line and leaving the open line open to pressure.
The closing line should read 0 psi initially. If pressure increases on the gage in the
closing line, seal #3 is leaking. If there is no pressure increase in the closing line, then
seal #3 is holding pressure.
7. Check the integrity of seal #4 by visually inspecting the top of the piston for hydraulic
fluid residue.
8. Replace seals as necessary.

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Section D: Maintenance

A preventive maintenance program is designed to keep equipment running optimally and


safely when the equipment functionality is crucial for mitigating emergency situations. It is
important to follow the recommendations set forth, as well as those outlined by API STD 53
latest edition.

3.1.1 Monthly
3.1.1.1 All BOP’s should be inspected for anomalies and accumulation of medium deposits on
a regular basis as per below by rig personnel.
3.1.1.1.1 Function test sealing elements in any Annular BOP daily to wipe the piston clean of
any medium.
3.1.1.1.2 Avoid cement from setting by rinsing the BOP with water and performing several
function tests. If water alone will not remove the cement, remove upper housing or
lid for cleaning.
3.1.1.1.3 Check all nuts and studs for damaged threads by visual inspection STD 53.
3.1.1.1.4 Visually inspect any readily visible BOP components for excess wear (Min. 1/8” in.
wear for bore)
3.1.1.1.5 Visually inspect the packing or sealing element for cracks, chunking, or splitting.
3.1.1.1.6 Replace sealing or packing element if required.
3.1.1.1.7 Perform every time prior to putting into operational service on the wellhead STD 53.
3.1.2 Yearly
3.1.2.1 All BOP’s should be inspected yearly in anticipation for the 3-year maintenance. The
yearly inspection goes deeper in scope than the monthly maintenance and is to be
performed by rig personnel or at
3.1.2.1.1 Clean all ring grooves and visually inspect for dings and major scratches. It is
recommended to perform a penetrant test of ring grooves. Document all findings.
3.1.2.1.2 Check all nuts and studs for damaged threads by visual inspection STD 53.
3.1.2.1.3 Remove upper housing or lid and clean all areas thoroughly with water. Emery cloth
use is recommended for cleaning light corrosion and scratches.
3.1.2.1.4 Inspect upper housing hemi sphere area for any deep scratches or dings. Inspect Lid
of other model BOPs for any deep scratches or dings, including wear plate wear.
Replace wear plate if needed. Penetrant test of hemisphere area recommended.
Document all findings.

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3.1.2.1.5 Visually inspect bore areas and all seal areas of upper housing or lid for corrosion or
pitting. Do not allow the bore to wear more than 1/8” in. oversize. Penetrant test
recommended for all seal areas. Document all findings.
3.1.2.1.6 Lubricate and remove sealing or packing element and inspect for excess wear on ID,
cracks, and or splitting. Replace if necessary.
3.1.2.1.7 Perform hydraulic pressure test and wellbore pressure test of low and high pressure
at a minimum of 5 minutes. Document findings STD 53.
3.1.3 Three Years
3.1.3.1 All annular BOP’s are to be scheduled a three-year maintenance program where
Fabritech completely disassembles the BOP, cleans, and inspects the BOP. All
elastomers/seals and sealing element/packing element are replaced, and parts are
replaced or fixed as necessary. Dimensional inspection of the entire BOP components
is performed, as well as hydraulic and wellbore pressure tests prior to factory
acceptance and certification. Studs and nuts are replaced STD 53.

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CLEANING & LUBRICATING RECOMMENDATIONS

Table 10

PART METHOD LUBRICANT


GBOP – Exterior Surface Steam or High-Pressure N/A
Water
GBOP – Interior Surface Steam or High-Pressure SAE-10W Hydraulic Oil
Water
Studs/Nuts Wire Brush or Water Grease
Ring Groove Emery Cloth Grease for preservation
Upper Housing Steam or High-Pressure Grease
Water
Upper Housing inside Radius Emery Cloth or sandpaper Grease
Lifting Eye Threads Wire Brush or Water Grease for preservation
Locking Ring Steam or High-Pressure Grease
Water
Jackscrew Threads Wire Brush or Water Grease for preservation
Sealing Areas Emery Cloth SAE-10W Hydraulic Oil
Seals (Non-Metallic) Damp Cloth SAE-10W Hydraulic Oil
Packing Element High-Pressure Water Grease
Bore Areas Steam or High-Pressure SAE-10W Hydraulic Oil
Water
Adapter Ring Steam or High-Pressure SAE-10W Hydraulic Oil
Water
Piston Emery Cloth or sandpaper SAE-10W Hydraulic Oil
Lower Housing Emery Cloth or sandpaper Grease
Wear Band Grooves Cleaning Solvent SAE-10W Hydraulic Oil

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GBOP DISSASSEMBLY & ASSEMBLY

UPPER HOUSING

1. Remove nuts from upper housing to release it.


2. Lift upper housing by means of the lifting shackles.
3. Remove studs from the top of the lower housing. If the studs do not come out
easily, heat up the area adjacent to the stud to break any prior installed adhesive
to allow removal of the studs (NOT TO EXCEED 900°F).
4. Chase all threaded holes on the top of the lower housing.
5. Visually inspect all studs and nuts to ensure the threads are not damaged.
Replace if necessary with Loctite or equivalent.

PACKING ELEMENT

1. Remove upper housing.


2. Locate lifting eyes holes on the packing element and install lifting eyes.
3. Lift by means of the lifting eyes.
4. Install a new packing element as needed, grease as needed.
5. Install upper housing if the only reason for opening was to replace packing
element.

ADAPTER RING

1. Remove upper housing and packing element.


2. Vent the OPEN port to prevent any suction while lifting. Apply very low pressure
only when needed to help take out the adapter ring. Protect sealing areas while
handling.
3. Locate lifting eyes holes on adapter ring and install lifting eyes.
4. Lift by means of the lifting eyes.
5. Replace any seals and or wear bands as needed.
6. Ensure lubrication as per this manual.
7. Install adapter ring on top of piston.
8. Install packing element on top of adapter ring.
9. Install upper housing.

PISTON

1. Remove upper housing, packing element, and adapter ring to access the piston.
2. Vent the CLOSE port to prevent any suction while lifting. Apply very low pressure
only when needed to help take out the piston. Protect sealing areas while
handling.

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3. Locate lifting eyes holes on piston and install lifting eyes.


4. Lift by means of the lifting eyes.
5. Replace any seals and or wear bands as needed.
6. Ensure lubrication as per this manual.
7. Install piston on the lower housing.
8. Install the adapter ring on top of piston.
9. Install packing element on top of adapter ring.
10. Install upper housing.

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TROUBLESHOOTING
Table 11

Issue Possible Cause Corrective Action

Inspect packing
Packing element not
sealing properly. element. Replace as
needed.
Ring gasket or piping Inspect ring gasket and or
Wellbore test pressure will system. any valves for leaks.
not hold.
Check wellbore pressure
Wellbore pressure seal leak.
seals. Replace as needed.

Hydrostatic testing
apparatus pump Repair or replace pump.
malfunction
Replace worn hoses &
Hydraulic hose leak.
Hydraulic test pressure will connections.
not hold.
Hydraulic pressure seal leak. Check hydraulic seals.
Replace as needed.

Buildup of mud or Remove element and clean


cement. thoroughly.
Current packing
element not sealing. Not enough hydraulic Apply recommended
pressure applied. operating pressure.

Check hydraulic seals.


Hydraulic system leak. Replace as needed.

Not enough hydraulic Apply recommended


pressure applied. operating pressure.
New packing element not
sealing.
Check hydraulic seals.
Hydraulic system leak.
Replace as needed.

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STORAGE

SHORT-TERM (LESS THAN 6 MONTHS)

1. Remove packing element.


2. Clean exterior surface of GBOP and inside radius of upper housing.
3. Grease packing element.
4. Store packing element in cool temperature location with minimal light.
5. Coat all internal components with oil (engine oil or equivalent).
6. Fill spaces between the upper housing and lower housing with heavy grease.
7. Grease up the API ring grooves and if possible use flange protectors.
8. Fill hydraulic chambers with hydraulic oil to capacity.
9. Put plugs in ports to preserve.
10. Store on high ground.

LONG-TERM (MORE THAN 6 MONTHS)

1. Disassemble GBOP.
2. Steam clean all parts and dry.
3. Coat all parts with grease.
4. Apply heavy grease to all OD sealing surfaces.
5. Put plugs in ports to preserve.
6. Store on high ground.

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Section E: Spec. & Parts List

GBOP DIMENSIONAL DATA

Table 12 – GBOP Data


GBOP ANNULAR BOP
BOP DIMENSIONS (IN) OPERATING DATA
PRESSURE HEIGHT OPERATING GALLONS GALLONS
SIZE MODEL OD (A)
(PSI) (B) PRESSURE TO CLOSE TO OPEN
7-1/16” 3,000 GBOP 29” 29-1/8” 1,500 4.92 3.43
7-1/16” 5,000 GBOP 29” 30-7/8” 1,500 4.57 3.21
7-1/16” 10,000 GBOP 43” 42-1/4” 1,500 17.20 13.95
11” 3,000 GBOP 39-7/8” 32-7/8” 1,500 11.00 6.78
11” 5,000 GBOP 44-3/4” 41-1/2” 1,500 18.67 14.59
13-5/8” 3,000 GBOP 46-3/8” 40-11/16” 1,500 23.50 14.67
13-5/8” 5,000 GBOP 50” 44-15/16” 1,500 23.58 17.41
20-3/4” 3,000 GBOP 54-1/8” 48-7/16” 1,500 43.4 26.9
21-1/4” 2,000 GBOP 49” 46-1/8” 1,500 32.59 16.92
30” 1,000 GBOP 71” 65-5/8” 1,500 122.00 55
NOTE: DO NOT EXCEED 3,000 PSI OPERATING PRESSURE.

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Table 13 – GBOP Weights


GBOP ANNULAR BOP
BOP WEIGHTS (LBS)
PRESSURE TOTAL ADAPTER UPPER LOWER
SIZE MODEL ELEMENT PISTON MISC.
(PSI) WEIGHT RING HOUSING HOUSING
3,000 BTM
7-1/16” GBOP 2,900 125 425 125 775 1,325 125
FLG
3,000 W/ 5M
7-1/16” GBOP 2,925 125 425 125 775 1,325 125
BTM FLG
5,000 BTM
7-1/16”
FLG
GBOP 3,175 125 425 135 975 1,375 140
5,000 W/
7-1/16” 10,000 BTM GBOP 3,350 125 425 135 975 1,375 140
FLG
10,000 BTM
7-1/16”
FLG
GBOP 10,600 250 1,100 700 3,550 4,550 450
10,000 W/
7-1/16” 15M BTM GBOP 10,675 250 1,100 700 3,550 4,550 450
FLG
3,000 BTM
11”
FLG
GBOP 5,825 325 950 250 1,575 2,475 250
3,000 W/ 5M
11”
BTM FLG
GBOP 6,000 325 950 250 1,575 2,475 250
5,000 BTM
11”
FLG
GBOP 9,550 450 1,150 600 2,600 4,425 325
5,000 W/
11” 10M BTM GBOP 9,950 450 1,150 600 2,600 4,425 325
FLG
3,000 BTM
13-5/8”
FLG
GBOP 9,100 550 1,225 425 2,850 3,775 275
3,000 W/ 5M
13-5/8”
BTM FLG
GBOP 9,475 550 1,225 425 2,850 3,775 275
5,000 BTM
13-5/8”
FLG
GBOP 13,650 550 1,675 800 3,800 6,350 475
5,000
13-5/8” W/10M BTM GBOP 14,250 550 1,675 800 3,800 6,350 475
FLG
3,000 BTM
20-3/4”
FLG
GBOP 14,600 950 2,485 840 3,660 6,745 400
2,000 BTM
21-1/4” GBOP 10,850 950 2,485 475 3,050 4,725 275
FLG
2,000 W/ 3M
21-1/4” GBOP 11,200 950 2,485 475 3,050 4,725 275
BTM FLG
2,000 W/ 5M
21-1/4” GBOP 12,800 950 2,485 475 3,050 4,725 275
BTM FLG
1,000 BTM
30” GBOP 26,275 2,875 5,025 1,050 6,575 9,850 900
FLG

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6 7
8
9
10

12 11

13
14

15
16
17

18

19

21 20

Figure 10 - GBOP Exploded View

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Table 14 – 7-1/16” 3,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 100803-0001 21 1
Upper Housing (Studded) 100803-0002 5 1
Piston 100803-0004 17 1
Adapter Ring 100803-0003 12 1
Nitrile 100803-0015 6 1
Natural 100803-0021 6 1
Stud 100803-0017 4 1 SET
Nut 100803-0019 3 1 SET
Seal, Piston, ID, Upper 100803-0005 18 A 1
Seal, Piston, ID, Lower 100803-0006 19 2 1
Seal, Piston, OD, Upper 100803-0007 14 3 1
Seal, Piston, OD, Lower 100803-0007 15 1 1
Seal, Adapter, ID, Upper 100803-0008 9 B 1
Wear Band, Adapter Ring* 100803-0014 10 1
Seal, Adapter, ID, Lower 100803-0009 11 4 1
Seal, Adapter, OD 100803-0010 8 5 1
Seal, Adapter Top 100803-0011 7 C 1
Wear Band, Piston, Lower 100803-0012 16 1
Wear Band, Lower Housing 100803-0013 20 1
Pipe Plug 100803-0020 2
Anchor Shackle 100803-0022 2
Stud for API Flange 100803-0016 2 1 SET
Nut for API Flange 100803-0018 1 1 SET
Wear Band, Piston, Upper 100803-0011 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 100805-0023 1
Pipe Plug ¼” NPT 100805-0024 1
Seal Kit 108003-0023 1
*Some sizes will not have this wear band.

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Table 15 – 7-1/16” 5,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 100805-0000 21 1
Upper Housing (Studded) 100805-0001 5 1
Piston 100805-0003 17 1
Adapter Ring 100805-0002 12 1
Nitrile 100803-0015 6 1
Natural 100803-0021 6 1
Stud** 100805-0016 4 1 SET
Nut** 100805-0018 3 1 SET
Seal, Piston, ID, Upper 100803-0005 18 A 1
Seal, Piston, ID, Lower 100803-0006 19 2 1
Seal, Piston, OD, Upper 100803-0007 14 3 1
Seal, Piston, OD, Lower 100803-0007 15 1 1
Seal, Adapter, ID, Upper 100803-0008 9 B 1
Wear Band, Adapter Ring* 100805-0013 10 1
Seal, Adapter, ID, Lower 100803-0009 11 4 1
Seal, Adapter, OD 100803-0010 8 5 1
Seal, Adapter Top 100805-0010 7 C 1
Wear Band, Piston, Lower 100805-0011 16 1
Wear Band, Lower Housing 100805-0012 20 1
Pipe Plug 100803-0020 2
Anchor Shackle 100805-0021 2
Stud for API Flange** 100805-0015 2 1 SET
Nut for API Flange** 100805-0017 1 1 SET
Wear Band, Piston, Upper 100805-0011 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 100805-0023 1
Pipe Plug ¼” NPT 100805-0024 1
Seal Kit 100805-0025 1
*Some sizes will not have this wear band.

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Table 16 – 7-1/16” 10,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 100810-0001 21 1
Upper Housing (Studded) 100810-0002 5 1
Piston 100810-0004 17 1
Adapter Ring 100810-0003 12 1
Nitrile 100810-0015 6 1
Natural 100810-0017 6 1
Stud 100810-0019 4 1 SET
Nut 100810-0021 3 1 SET
Seal, Piston, ID, Upper 100810-0005 18 A 1
Seal, Piston, ID, Lower 100810-0005 19 2 1
Seal, Piston, OD, Upper 100810-0007 14 3 1
Seal, Piston, OD, Lower 100810-0007 15 1 1
Seal, Adapter, ID, Upper 100810-0008 9 B 1
Wear Band, Adapter Ring* 100810-0022 10 1
Seal, Adapter, ID, Lower 100810-0009 11 4 1
Seal, Adapter, OD 100810-0010 8 5 1
Seal, Adapter Top 100810-0011 7 C 1
Wear Band, Piston, Lower 100810-0012 16 1
Wear Band, Lower Housing 100810-0013 20 1
Pipe Plug 100810-0016 2
Anchor Shackle 101105-0022 2
Stud for API Flange 100810-0018 2 1 SET
Nut for API Flange 100810-0020 1 1 SET
Wear Band, Piston, Upper 100810-0014 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 100805-0023 1
Pipe Plug ¼” NPT 100805-0024 1
Seal Kit 100810-0023 1
*Some sizes will not have this wear band.

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Table 17 – 11” 3,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101003-0001 21 1
Upper Housing (Studded) 101003-0002 5 1
Piston 101003-0003 17 1
Adapter Ring 101003-0004 12 1
Nitrile 101003-0005 6 1
Natural 101003-0006 6 1
Stud 101003-0007 4 1 SET
Nut 101003-0008 3 1 SET
Seal, Piston, ID, Upper 101003-0009 18 A 1
Seal, Piston, ID, Lower 101003-0010 19 2 1
Seal, Piston, OD, Upper 100810-0007 14 3 1
Seal, Piston, OD, Lower 100810-0007 15 1 1
Seal, Adapter, ID, Upper 101003-0011 9 B 1
Wear Band, Adapter Ring* 101003-0012 10 1
Seal, Adapter, ID, Lower 101003-0021 11 4 1
Seal, Adapter, OD 101003-0014 8 5 1
Seal, Adapter Top 101003-0015 7 C 1
Wear Band, Piston, Lower 101003-0016 16 1
Wear Band, Lower Housing 101003-0017 20 1
Pipe Plug 100803-0020 2
Anchor Shackle 101003-0018 2
Stud for API Flange 101003-0019 2 1 SET
Nut for API Flange 100805-0017 1 1 SET
Wear Band, Piston, Upper 101003-0016 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 100805-0023 1
Pipe Plug ¼” NPT 100805-0024 1
Seal Kit 101003-0020 1
*Some sizes will not have this wear band.

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Table 18 – 11” 5,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101005-0001 21 1
Upper Housing (Studded) 101005-0002 5 1
Piston 101005-0004 17 1
Adapter Ring 101005-0003 12 1
Nitrile 101005-0015 6 1
Natural 101005-0020 6 1
Stud 101005-0017 4 1 SET
Nut 101005-0019 3 1 SET
Seal, Piston, ID, Upper 101005-0005 18 A 1
Seal, Piston, ID, Lower 101005-0006 19 2 1
Seal, Piston, OD, Upper 101005-0007 14 3 1
Seal, Piston, OD, Lower 101005-0007 15 1 1
Seal, Adapter, ID, Upper 101005-0008 9 B 1
Wear Band, Adapter Ring* 101005-0014 10 1
Seal, Adapter, ID, Lower 101005-0009 11 4 1
Seal, Adapter, OD 101005-0010 8 5 1
Seal, Adapter Top 101005-0011 7 C 1
Wear Band, Piston, Lower 101005-0012 16 1
Wear Band, Lower Housing 101005-0013 20 1
Pipe Plug 100810-0016 2
Anchor Shackle 101103-0021 2
Stud for API Flange 101005-0016 2 1 SET
Nut for API Flange 101005-0018 1 1 SET
Wear Band, Piston, Upper 101005-0021 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 100805-0023 1
Pipe Plug ¼” NPT 100805-0024 1
Seal Kit 101005-0022 1
*Some sizes will not have this wear band.

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Table 19 – 13-5/8” 3,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101103-0001 21 1
Upper Housing (Studded) 101103-0002 5 1
Piston 101103-0004 17 1
Adapter Ring 101103-0003 12 1
Nitrile 101103-0015 6 1
Natural 101103-0016 6 1
Stud 101005-0017 4 1 SET
Nut 101103-0018 3 1 SET
Seal, Piston, ID, Upper 101103-0005 18 A 1
Seal, Piston, ID, Lower 100803-0007 19 2 1
Seal, Piston, OD, Upper 101103-0007 14 3 1
Seal, Piston, OD, Lower 101103-0007 15 1 1
Seal, Adapter, ID, Upper 101103-0008 9 B 1
Wear Band, Adapter Ring* 101103-0014 10 1
Seal, Adapter, ID, Lower 101103-0009 11 4 1
Seal, Adapter, OD 101103-0010 8 5 1
Seal, Adapter Top 100810-0010 7 C 1
Wear Band, Piston, Lower 101103-0012 16 1
Wear Band, Lower Housing 101103-0013 20 1
Pipe Plug 101105-0020 2
Anchor Shackle 101103-0021 2
Stud for API Flange 101103-0019 2 1 SET
Nut for API Flange 100805-0017 1 1 SET
Wear Band, Piston, Upper 101103-0022 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 108005-0023 1
Pipe Plug ¼” NPT 108005-0024 1
Seal Kit 101103-0023 1
*Some sizes will not have this wear band.

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Form# 301 REV.0


USER’S MANUAL GBOP Bolted Lid REV.1
Page 46 of 37

Table 20 – 13-5/8” 5,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101105-0001 21 1
Upper Housing (Studded) 101105-0002 5 1
Piston 101105-0004 17 1
Adapter Ring 101105-0003 12 1
Nitrile 101103-0015 6 1
Natural 101103-0016 6 1
Stud 101105-0017 4 1 SET
Nut 100810-0021 3 1 SET
Seal, Piston, ID, Upper 101105-0005 18 A 1
Seal, Piston, ID, Lower 101105-0006 19 2 1
Seal, Piston, OD, Upper 101105-0007 14 3 1
Seal, Piston, OD, Lower 101105-0007 15 1 1
Seal, Adapter, ID, Upper 101103-0008 9 B 1
Wear Band, Adapter Ring* 101105-0014 10 1
Seal, Adapter, ID, Lower 101103-0009 11 4 1
Seal, Adapter, OD 101105-0010 8 5 1
Seal, Adapter Top 101105-0011 7 C 1
Wear Band, Piston, Lower 101105-0012 16 1
Wear Band, Lower Housing 101105-0013 20 1
Pipe Plug 101105-0020 2
Anchor Shackle 101105-0022 2
Stud for API Flange 101105-0016 2 1 SET
Nut for API Flange 101105-0018 1 1 SET
Wear Band, Piston, Upper 101105-0012 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 108005-0023 1
Pipe Plug ¼” NPT 108005-0024 1
Seal Kit 101105-0023 1
*Not all GBOP’s will have this wear band. Optional.

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Form# 301 REV.0


USER’S MANUAL GBOP Bolted Lid REV.1
Page 47 of 37

Table 21 – 20-3/4” 3,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101403-0001 21 1
Upper Housing (Studded) 101403-0002 5 1
Piston 101403-0003 17 1
Adapter Ring 101403-0004 12 1
Nitrile 101403-0005 6 1
Natural 101403-0006 6 1
Stud 101403-0007 4 1 SET
Nut 101005-0019 3 1 SET
Seal, Piston, ID, Upper 101403-0008 18 A 1
Seal, Piston, ID, Lower 101003-0021 19 2 1
Seal, Piston, OD, Upper 101403-0009 14 3 1
Seal, Piston, OD, Lower 101403-0009 15 1 1
Seal, Adapter, ID, Upper 101403-0010 9 B 1
Wear Band, Adapter Ring* 101403-0011 10 1
Seal, Adapter, ID, Lower 101005-0007 11 4 1
Seal, Adapter, OD 101403-0012 8 5 1
Seal, Adapter Top 101403-0013 7 C 1
Wear Band, Piston, Lower 101403-0014 16 1
Wear Band, Lower Housing 101403-0015 20 1
Pipe Plug 101105-0020 2
Anchor Shackle 101105-0022 2
Stud for API Flange 101403-0016 2 1 SET
Nut for API Flange 101403-0017 1 1 SET
Wear Band, Piston, Upper 101403-0014 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 108005-0023 1
Pipe Plug ¼” NPT 108005-0024 1
Seal Kit 101403-0018 1
*Some sizes will not have this wear band.

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USER’S MANUAL GBOP Bolted Lid REV.1
Page 48 of 37

Table 22 – 21-1/4” 2,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101502-0001 21 1
Upper Housing (Studded) 101502-0002 5 1
Piston 101502-0003 17 1
Adapter Ring 101502-0004 12 1
Nitrile 101403-0005 6 1
Natural 101403-0006 6 1
Stud 101502-0005 4 1 SET
Nut 101502-0006 3 1 SET
Seal, Piston, ID, Upper 101403-0008 18 A 1
Seal, Piston, ID, Lower 101003-0021 19 2 1
Seal, Piston, OD, Upper 101502-0007 14 3 1
Seal, Piston, OD, Lower 101502-0007 15 1 1
Seal, Adapter, ID, Upper 101403-0010 9 B 1
Wear Band, Adapter Ring* 101502-0008 10 1
Seal, Adapter, ID, Lower 101005-0007 11 4 1
Seal, Adapter, OD 101502-0009 8 5 1
Seal, Adapter Top 101005-0013 7 C 1
Wear Band, Piston, Lower 101502-0010 16 1
Wear Band, Lower Housing 101502-0011 20 1
Pipe Plug 101105-0020 2
Anchor Shackle 101105-0022 2
Stud for API Flange 101105-0016 2 1 SET
Nut for API Flange 101105-0018 1 1 SET
Wear Band, Piston, Upper 101502-0010 13 1
Eye Bolts 100805-0022 2
Pipe Plug ½” NPT 108005-0023 1
Pipe Plug ¼” NPT 108005-0024 1
Seal Kit 101502-0012 1
*Some sizes will not have this wear band.

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Form# 301 REV.0


USER’S MANUAL GBOP Bolted Lid REV.1
Page 49 of 37

Table 23 – 30” 1,000 PSI GBOP Spare Parts


GBOP SPARE PARTS
EXPLODED
DESCRIPTION PART NUMBER REFERENCE QTY
VIEW #
Lower Housing (Flanged) 101700-0001 21 1
Upper Housing (Studded) 101700-0002 5 1
Piston 101700-0003 17 1
Adapter Ring 101700-0004 12 1
Nitrile 101700-0005 6 1
Natural 101700-0006 6 1
Stud 101700-0007 4 1 SET
Nut 100810-0021 3 1 SET
Seal, Piston, ID, Upper 101700-0008 18 A 1
Seal, Piston, ID, Lower 101700-0008 19 2 1
Seal, Piston, OD, Upper 101700-0009 14 3 1
Seal, Piston, OD, Lower 101700-0009 15 1 1
Seal, Adapter, ID, Upper 101700-0010 9 B 1
Wear Band, Adapter Ring* 101700-0011 10 1
Seal, Adapter, ID, Lower 101700-0010 11 4 1
Seal, Adapter, OD 101700-0012 8 5 1
Seal, Adapter Top 101700-0013 7 C 1
Wear Band, Piston, Lower 101700-0014 16 1
Wear Band, Lower Housing 101700-0015 20 1
Pipe Plug 101700-0017 2
Anchor Shackle 101105-0022 2
Stud for API Flange 101700-0016 2 1 SET
Nut for API Flange 101403-0017 1 1 SET
Wear Band, Piston, Upper 101700-0014 13 1
Eye Bolts 101700-0018 2
Pipe Plug ½” NPT 108005-0023 1
Pipe Plug ¼” NPT 108005-0024 1
Seal Kit 101700-0019 1
*Some sizes will not have this wear band.

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USER’S MANUAL GBOP Bolted Lid REV.1
Page 50 of 37

Section F: Operational Characteristics Summary

• Sealing Characteristics

• Fatigue Test
o The testing resulted in 50 cycles at 1,500 PSI closing pressure and 60 cycles total.

• Stripping Life Test


o The number of tool joints stripped while maintaining leak rate under 1 gallon
per minute was 1,539 ft. with an equivalent length of pipe of 9,838 ft. The
closing pressure at the end of the test was 1,500 PSI +/- 50 PSI and reached
as high as 1,766 PSI during additional verification strokes (After stroke 1955).
Total number of cycles achieved was 769.

• Packer Access Test


o The number of access cycles achieved was 200 cycles without signs of failure
or excessive wear on operational characteristics.

• BOP Temperature Rating


o FGD (40° F – 250° F)

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Form# 301 REV.0

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