HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 03/2015
RB2G CHASSIS
Segment: XM-L
Version Date Subject
1.0 03/2015 Original manual issue.

LCD TV

9-888-170-A1
SERVICE MANUAL
RB2G CHASSIS
Segment: XM-L

LCD TV

9-888-170-A1
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KDL-40W700C Black RMT-TX101U (UC2)
US, CND

KDL-40W700C Black RMT-TX101U (LA1)

MX

KDL-48W700C Black RMT-TX101U (UC2)

US, CND

KDL-48W700C Black RMT-TX101U (LA1)

MX

KDL-40/48W700C 3
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY

• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
• Outer case broken battery should not contact to water.

KDL-40/48W700C 4
WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite
du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les
reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KDL-40/48W700C 5
 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KDL-40/48W700C 6
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-40/48W700C 7
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-40/48W700C 8
 SAFETY CHECK-OUT

Lead Free Information

The circuit boards used in these models have been processed using Lead Free
Solder. The boards are identified by the LF logo located close to the board Please hold reinforcement board and plunge Please pull out FFC while pushing the
designation. it to depths. button of both ends at the same time.

Figure: LF Logo Figure: LF logo on circuit board

Handling the FLEXIBLE FLAT CABLE (FFC)

When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC < Insertion> <Pull out>

KDL-40/48W700C 9
SELF DIAGNOSIS FUNCTION

OUTLINE OF SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and
how often these problems occur.
ABOUT ILLUMINAITION LED

White Center LED

Status Side RGB LED Side Amber LED Remarks
(applicable for HSC2 only)
Power Off
Off Off Off *1 power switch off (by side key)
( by power saving switch off and *1)
Power On White Off Off
STBY/i.LINK STBY/PC STBY
Off Off Off
( by remote control off only )
Skype Call Receive White White one shot Off
Picture Off White looping White one shot Off
Device Connection White Cyan one shot Off
Power ON Animation White White one shot Off
Sleep Timer/On Timer/Reminder/REC Timer/Photo Frame Amber
White Off *2 One Shot is only user action.
( Power On ) One shot -> Lit*2
On Timer/Reminder/REC Timer
Off Off Amber After 5 minutes, side amber LED On
( Deep Standby )
Red The number of LED blinking indicates cause of failure
Failure Off Off
Blinking ( refer to Led Error / Triage chart)

Aging mode White Green Blinking Off Blinking:0.5sec On / 0.5sec Off

End of Aging mode White Green Blinking Off Blinking:3sec On / 3sec Off
Software Updating white blinking white blinking off
Software Updating finish White Blue lit off
Test Reset White white blinking Amber blinking
Amber
Error of panel ID White Green Blinking Blinking:0.5sec On / 0.5sec Off
Blinking
Red(Pink)
REC (SCART REC & HDD REC/LIVE PAUSE) [AEP/J only] White Off *2 One Shot is only user action.
One shot -> Lit*2
ePOP/
White Cyan loop Off
Shop Illumination

KDL-40/48W700C 10
 SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times
Smart
to indicate the possible cause of the problem. Core RED Detection Items Board Error Item
If there is more than one error, the LED will identify the first of the problem LED
areas. blinking
count
Result for all of the following diagnostic items are displayed on screen.
Main 19.5V failure [MAIN_POWE]  Power Adapter
If the screen displays a “0”, no error has occurred . 2x
 BAXL Board
* This failure is not saved

Main 5.0/3.3/1.0 failure [DC_ALERT]

DISPLAY OF STANDBY LED FLASH COUNT  BAXL Board
* 5.0/1.0V failures are not saved.

 BAXL Board
Audio amp. protection [AUD_ERR]
 Speaker

HDMI equalizer/switch I2C NACK [HDMI_EQ]

 BAXL Board
* There is Temp. sensor on the same I2C bus
3x
 BAXL Board
Tuner or demodulator I2C NACK [TU_DEMOD]
 Tuner Board
0.5
0.5  BAXL Board
AFE device I2C NACK [AFE_I2C]
3  Tuner Board

 BAXL Board
AFE device SPI NACK [AFE_SPI] * only for AEP,CH
 Tuner Board

LED driver failure [LD_ERR]

 LED driver (LD) board
4x
 Panel Module
LED voltage error [VLED]

 Panel module
Panel ID EEPROM I2C NACK (Also panel power failure is a
 Tcon board
5x suspect) [P_ID_ERR]
 G** Board
(*detect at startup sequence only)
 BAXL Board

6x Backlight failure [BACKLIGHT]  LED driver (LD) board

Over temperature protection [TEMP_ERR]

7x  BAXL Board
Tuner Board Temp. sensor I2C NACK [TEMP_ERR]
Size
America/ Software Error (Also the main board’s memory or CAM
Asia/Europe
Japan 8x  BAXL Board
module is a suspect)
32” TUS TUW
40” TUS TUW
9x Tuner board error [TU_BOARD]  Tuner Board
48” TUS TUW

KDL-40/48W700C 11
 SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

i+ (info)

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-40/48W700C 12
 SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

Error timestamp for last recorded error
Error Naming
Error timestamp for second last recorded error
SELF CHECK Error timestamp for 3rd last recorded error

002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-RB2

003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : 1000008
003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.270EUA
003 AUD_ERR ------------ ------------ ------------ 00 Device ID : B0:00:01:EF:4B:C6
003 HDMI_EQ ------------ ------------ ------------ 00 Wired MAC : D8:D4:3C:17:84:3E
003 TU_DEMOD ------------ ------------ ------------ 00 Wireless MAC : N/A
003 AFE_SPI ------------ ------------ ------------ 00 USB dongle : N/A
004 VLED ------------ ------------ ------------ 00
004 LD_ERR ------------ ------------ ------------ 00 <MAIN> <EXT>
005 TCON_ERR 120823132523 ------------ ------------ 01 DM0.270EUA WF:3.5.3.99
Smart Core Red LED 005 P_ID_ERR ------------ ------------ ------------ 00 WF0.190W0AA WF:--------
blinking count 005 FRCTC_I2C ------------ ------------ ------------ 00 DF5.091W00AA FD:-.---
` 006 BACKLIGHT ------------ ------------ ------------ 00 YM1.212W00AA BT:2.1.14.413
007 TEMP_ERR ------------ ------------ ------------ 00 M5.426C
007 FAN_ERR ------------ ------------ ------------ 00 (DM0.270EUA) EFR : -----------
008 VPC_WDT ------------ ------------ ------------ 00 DD0.181W00AA
008 MEPS_WDT ------------ ------------ ------------ 00 PK0.181W00AA
008 HOST_WDT ------------ ------------ ------------ 00 AM0.270WW
008 STBY_WDT ------------ ------------ ------------ 00
008 AFE_WDT ------------ ------------ ------------ 00 MID:2A11A30E
009 TU_BOARD ------------ ------------ ------------ 00 PID:0E048040
PNL:LC550EUF-FGF1

Error count

00021-10573-00025 0000000000000600-0000000000000000

Panel operation time by hour

Boot count
Total operation time by hour

KDL-40/48W700C 13
SEC 1. DISASSEMBLY AND PARTS LIST
• Items with no part number and no description are not stocked because they are seldom required for routine service.
• The construction parts of an assembled part are indicated with a collation number in the remark column.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

Note: About the “Rear Cover Disassembly Method” and “Smart Core Disassembly Method”, please refer to “APPENDIX-2”.

KDL-40/48W700C 14
 DISASSEMBLY AND PARTS LIST

1-1. KDL-40W700C
1-1-1. Disassembly, Exploded View

BEZEL
P-MOD 18
19

LD 17
MOUNT

SPACER (GA) SMART CORE BLOCK

SPEAKER 15
51 BRACKET, WIFI
BOX ASSY 9
(R)
WLAN 52 53 COVER, TOP
TUS BOARD 13 MODULE
16 LIGHT, GUIDE 55
54
HSC3 MOUNT 56 PANEL,
BAXL BOARD 14 ORNAMENTAL
CASE, 57
BOTTOM (L)
REAR COVER 7
12 BRACKET,
UNDER 8
SPEAKER
BRACKET, BOX ASSY (L)
SIDE 11
71 STAND ASSY
LABEL, REAR **Stand exploded view are for reference
TERMINAL 6 purpose. (*** Child parts are UNSTOCKED.)

Arm R
10 SWITCH UNIT Arm L
Shaft Pipe

5 LABEL,
Screw M4
4 SIDE TERMINAL
2
LABEL, UNDER
CLAMPER,
TERMINAL Foot, Front
CABLE Foot,
Rear
1
3 CORD, POWER Part name Part No
AC ADAPTOR (a) SUPPLY
(b) SCREW, M4 LOCK 4-479-543-11

KDL-40/48W700C 15
 DISASSEMBLY AND PARTS LIST

1-1. KDL-40W700C
1-1-1. Disassembly, Exploded View

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK
1 1-493-000-11 AC ADAPTOR (85W) 51 4-564-319-01 BRACKET, WIFI (S)
2 4-262-708-04 CLAMPER, CABLE 52 1-458-865-11 WLAN MODULE
3 1-846-090-31 CORD SET, POWER-SUPPLY 53 4-564-317-01 COVER, TOP
4 N/A LABEL, UNDER TERMINAL 54 4-564-312-01 PANEL, ORNAMENT
5 N/A LABEL, SIDE TERMINAL 55 4-564-313-01 LIGHT, GUIDE
6 N/A LABEL, REAR TERMINAL 56 A-2066-087-A HSC3_S_A MOUNT
7 4-567-010-61 REAR COVER (40 PST) A 57 4-564-314-01 CASE, BOTTOM (S)
8 1-858-963-11 SPEAKER BOX ASSY (L)
9 1-858-963-21 SPEAKER BOX ASSY (R)
10 1-798-510-13 SWITCH UNIT (SM-WW) 71 4-558-425-01 STAND ASSY S (PST)
11 4-528-972-03 BRACKET, SIDE (CEB)
12 4-528-973-02 BRACKET, UNDER (CEB)
13 A-2063-363-B COMPL SVC TUS-A_UC_1
14 A-2070-508-A COMPL SERVC BAX_L2_XML_UC
15 4-256-454-02 SPACER (G A)
16 4-440-057-01 SHEET, THERMAL(AYU2)
17 A-2066-615-A LD-XML40 MOUNT
18 A-2069-850-A P-MOD (NS5F400VND1101)
19 4-567-042-01 BEZEL (40 PST) A

KDL-40/48W700C 16
 DISASSEMBLY AND PARTS LIST

1-1. KDL-40W700C
1-1-2. Screws

Ref Part No Description

2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3

4-256-393-01 SCREW, +PSW M3X6 W12

4-256-393-11 SCREW, +PSW M3X6 W12

2-580-592-11 SCREW, +PSW M3X8

KDL-40/48W700C 17
 DISASSEMBLY AND PARTS LIST

1-1. KDL-40W700C
1-1-3. Connectors

81
84
83

82

REF. No. PART No. DESCRIPTION MARK

81 1-848-933-12 FLEXIBLE FLAT CABLE 51P CN8001(BAX-L)-T-CON(1)
82 1-910-805-12 HARNESS ASSY CN7301(BAX-L)-CN203(SM)-CN101(HSC3_S_A)-WIFI/CN4601(SP)-SP(1)
83 1-910-805-09 CONNECTOR ASSY 30P CN9101(BAX-L)-CN1001(LD-XM-L) (1)
84 1-910-805-14 CONNECTOR ASSY 10P CN2001/CN4001(LD-XM-L)-BACK LIGHT (LED) (1)

KDL-40/48W700C 18
 DISASSEMBLY AND PARTS LIST

1-2. KDL-48W700C
1-2-1. Disassembly, Exploded View

BEZEL
P-MOD 18
19
LD 17
MOUNT
SMART CORE BLOCK

51 BRACKET, WIFI
SPACER (GA)
SPEAKER 15 WLAN
9 52 53 COVER, TOP
BOX ASSY MODULE
(R)
TUS BOARD 13 LIGHT, GUIDE 55
54
16 HSC3 MOUNT 56 PANEL,
ORNAMENTAL
CASE, 57
BAXL BOARD 14 BOTTOM (L)

REAR COVER 7
12 BRACKET,
UNDER 8
SPEAKER
BRACKET, BOX ASSY (L)
SIDE 11
71 STAND ASSY
LABEL, REAR
**Stand exploded view are for reference
TERMINAL 6
purpose. (*** Child parts are UNSTOCKED.)
10 SWITCH UNIT Arm R
Arm L
Shaft Pipe

5 LABEL,
4 SIDE TERMINAL Screw M4
2
LABEL, UNDER
TERMINAL CLAMPER,
CABLE Foot, Front
Foot,
Rear
1
3 CORD, POWER
AC ADAPTOR (a) SUPPLY Part name Part No

(b) SCREW, M4 LOCK 4-479-543-11

KDL-40/48W700C 19
 DISASSEMBLY AND PARTS LIST

1-2. KDL-48W700C
1-2-1. Disassembly, Exploded View

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK
1 1-493-000-11 AC ADAPTOR (85W) 51 4-564-319-01 BRACKET, WIFI (S)
2 4-262-708-04 CLAMPER, CABLE 52 1-458-865-11 WLAN MODULE
3 1-846-090-31 CORD SET, POWER-SUPPLY 53 4-564-317-01 COVER, TOP
4 N/A LABEL, UNDER TERMINAL 54 4-564-312-01 PANEL, ORNAMENT
5 N/A LABEL, SIDE TERMINAL 55 4-564-313-01 LIGHT, GUIDE
6 N/A LABEL, REAR TERMINAL 56 A-2066-087-A HSC3_S_A MOUNT
57 4-564-314-01 CASE, BOTTOM (S)
7 4-566-500-61 REAR COVER (48 PST) A
8 1-858-963-11 SPEAKER BOX ASSY (L)
71 4-558-425-01 STAND ASSY S (PST)
9 1-858-963-21 SPEAKER BOX ASSY (R)
10 1-798-510-13 SWITCH UNIT (SM-WW)
11 4-528-972-03 BRACKET, SIDE (CEB)
12 4-528-973-02 BRACKET, UNDER (CEB)
13 A-2063-363-B COMPL SVC TUS-A_UC_1
14 A-2070-508-A COMPL SERVC BAX_L2_XML_UC
15 4-256-454-02 SPACER (G A)
16 4-440-057-01 SHEET, THERMAL(AYU2)
17 A-2066-616-A LD-XML48 MOUNT
18 A-2069-854-A P-MOD (NS5F480VND1101)
19 4-567-043-01 BEZEL (48 PST) A

KDL-40/48W700C 20
 DISASSEMBLY AND PARTS LIST

1-2. KDL-48W700C
1-2-2. Screws

Ref Part No Description

2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
4-256-393-11 SCREW, +PSW M3X6 W12
2-580-592-11 SCREW, +PSW M3X8

KDL-40/48W700C 21
 DISASSEMBLY AND PARTS LIST

1-2. KDL-48W700C
1-2-3. Connectors

81

84 83

82

REF. No. PART No. DESCRIPTION MARK

81 1-848-933-12 FLEXIBLE FLAT CABLE 51P CN8001(BAX-L)-T-CON(1)
82 1-910-805-16 HARNESS ASSY CN7301(BAX-L)-CN203(SM)-CN101(HSC3_S_A)-WIFI/CN4601(SP)-SP(1)
83 1-910-805-09 CONNECTOR ASSY 30P CN9101(BAX-L)-CN1001(LD-XM-L) (1)
84 1-910-805-17 CONNECTOR ASSY 10P CN2001/CN4001(LD-XM-L)-BACK LIGHT (LED) (1)

KDL-40/48W700C 22
 DISASSEMBLY AND PARTS LIST

1-3. OTHER PART

1-3-1. MISCELLANEOUS 1-3-2. ACCESSORIES

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK

2-580-602-01 SCREW, +PSW M4X12 1-492-979-21 REMOTE COMMANDER (RMT-TX101U)
3-876-036-71 UNI-LABEL, BLANK 1-493-000-11 AC ADAPTOR (85W)
4-262-708-04 CLAMPER, CABLE 1-846-090-31 CORD SET, POWER-SUPPLY
∗ 4-565-492-01 BRACKET, VESA (PST) * 4-562-086-11 REFERENCE GUIDE (UC2)
* 4-562-087-31 REFERENCE GUIDE (LA1)
7-600-031-96 TAPE (3M 1350FW-1)15MMX66M WHT
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK

KDL-40/48W700C 23
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

i+ (info)

3) Service mode display.

Note: First of all, when you enter Service Mode, you can see “Digital” service mode.
Whenever you press “OPTIONS” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”

DIGITAL SERVICE

001 OP
000 VERS ---
CHASSIS SERVICE
Category
Category number 000 WYVERN
name
<MAIN> <EXT> Item number 000 S2_NOISE_TH 32
DM0.270EUA WF:3.5.3.9999
WF0.190W00AA WF:--------
DF5.091W00AA FD:-.---
YM1.212W00AA BT:
M5.426C 2.1.14.413
(DM0.270EUA)
DD0.181W00AA EFR:-----------
PK0.181W00AA Item name Data
AM0.270WW

MID:2A11A30E
PID:0E048040
PNL: “Please refer “RB2G RB2T Service Procedure for Panel, Board and Software
LC550EUF-FGF1-00 Change/Upgrade” (manual P/N 9-888-155-xx ) in TISS for details.”

KDL-40/48W700C 24
 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>

Test reset <8> + <Mute> + <0>

Execute <10 or 0>

Write data <Mute> + <0>

Change module <Jump> / <Option>

5) After entering service mode, then turn off the power switch.

KDL-40/48W700C 25
 ADJUSTMENT

CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL”)
DIGITAL SERVICE
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) 004 TUNER
a. Press “2 / 5” on remote to select (up / down) category. 000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD

MAIN: SUB:
TUNER/----/---- ----/----/NTSCU
----/----/-----
----X----/----- ----X----/-----
6553X6553/-----
-----/--- -----/---

KDL-40/48W700C 26
 ADJUSTMENT

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG_SRV_MODE” is one category of “Digital” service mode.
Please note because this operation is special.
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
previous page.

DIGITAL SERVICE DIGITAL(DIG_SRV_MODE) SERVICE

003 DIG_SRV_MODE
000 TEST_PATTERN --- TEST PATTERN

*1 Video
2 Audio

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD

MAIN: SUB:
TUNER/----/---- ----/----/-----
----X----/----- 6553X6553/-----
-----/--- -----/---

KDL-40/48W700C 27
 ADJUSTMENT

WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
Change Data of “VPC” service mode. (“003 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~1023.
c. Press “mute” ＋”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done.

VPC SERVICE VPC SERVICE

003 WB 003 WB
000 R_DRV 128 003 R_BKG 128

VPC SERVICE VPC SERVICE

003 WB 003 WB
001 G_DRV 128 004 G_BKG 128

VPC SERVICE VPC SERVICE

003 WB 003 WB
002 B_DRV 128 005 B_BKG 128

KDL-40/48W700C 28
 ADJUSTMENT

SET TO SHIPPING CONDITION

How to do shipping condition.
a. Move to “Digital” service mode.
b. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”.
c. Press “mute” on remote. Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
e. After a while, red “EXE-RST” changes to green “SERVICE”.
f. And BLINK Smart Core WHITE LED. Writing process is done at this point.

SONY

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on TV.

KDL-40/48W700C 29
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: There are several power boards, therefore, this section displays difference point in "*".

Symptoms - Shutdown. Power LED No Video Bluetooth

Remote Network Audio Skype Smart Core
blinking red diagnostics sequences Power - missing or distorted (BT)
No White
Power
Smart Bluetooth /
Reference
LED & Stationary No No
Wireless Skype Core no One Step
does not coloured video video No
2 3 4 5 6 7 8 9 10 can't No Audio Can't LED (Set Remote
response lines or One of all Remote
connect Work is still (OSR) can't
to remote dots Inputs Inputs
alive) connect
(Dead
Set)
BAXL Board                

TU Board       

H* Board  

Speaker  

Skype

Module
Wi-fi
  
Module

BT Module 

LD Board  
LVDS FFC    
Tcon      
LCD Panel      

Panel Panel Soft-

Most likely defective part H** Tuner Board
Power Power LD (Tcon) (Backlight) TEMP ware Emitter B** Board
Board
Problem FAN Size Type G** Board Type America/
Secondary possible defective part Type Japan
Audio (N/A) Asia/Europe
Local Not Applicable 32” BAXL Not applicable HSC3 TUS TUW
I2C 40” BAXL Not applicable HSC3 TUS TUW
48” BAXL Not applicable HSC3 TUS TUW

KDL-40/48W700C 30
 TROUBLE SHOOTING

3-2. NO POWER
3-2-1. NO POWER 3-2-2. NO POWER- LD Board

No Power No Power

Check F1002, No DC Adaptor

Is the voltage > 18V? broken
Replace NG
NG OK
Check STBY 3.3V LD-board Replace LD- board Yes
L9107 or C9179 to B-board LD-board broken
harness Check D1001, No FUSE F1002
OK Is the voltage > 18V? broken
OK Yes
Harness
broken NG
Check Q1004, No MOSFET Q1004
Is the voltage > 18V? broken
B* Board
Yes

Check C1042, No Case 1 :

DC/DC converter check Is the voltage > 3.3V? Check 3.3V DDCON
NO POWER: Ayu2 control Yes

Check connection NG Harness CN1001

Harness CN1001 broken
OK

Check C1024, No Case 2 :

Is the voltage > 12V? Check 12V DDCON
Yes

B* Board
Symptoms
NO POWER: DC/DC converter check

H** Tuner Board

B** Board
Board
Size Type G** Board Type America/
Type Japan
Asia/Europe
32” BAXL Not applicable HSC3 TUS TUW
40” BAXL Not applicable HSC3 TUS TUW
48” BAXL Not applicable HSC3 TUS TUW

KDL-40/48W700C 31
 TROUBLE SHOOTING

1) Case 1 : Check 3.3V DDCON 3) Case 2 : Check 12V DDCON

Check 3.3V DDCON Check 12V DDCON

No Check F1003, No FUSE F1003

Check F1004, FUSE F1004
Is the voltage > 18V? broken Is the voltage > 18V? broken

Yes
Yes
Remove Harness CN1001
Remove Harness CN1001
Yes and Check C1024, Yes DDCON IC1001
and Check C1042, DDCON IC1002
Is the Power line broken
Is the Power line broken
short to ground?
short to ground?
No
No
Connect Harness CN1001 Yes
Remove Harness CN1001 DDCON IC1001
No DDCON IC1002 and Check Pin 3 IC1001,
and Check C1042, broken
broken Is the voltage > 3V?
Is the voltage > 3.3V?
No
Yes
B* Board
B* Board

Symptoms
Symptoms NO POWER: DC/DC converter check
NO POWER: DC/DC converter check

KDL-40/48W700C 32
 TROUBLE SHOOTING

3-2-3. NO POWER: Ayu2L control

No Power

Check STBY_+3.3V NG
NG Check AC_MON Look for AC_MON line
at AYU2L look for where
at AYU2 at CN9101 pin12/C9131 or
(H15, H16, H17 pin STBY_+3.3V is NG.
(C11 pin  C7334) Adapter/ G board failure
 C7376)

OK OK

Check STBY_+1.8V
NG Check MAIN_PWR NG Look for MAIN_POWER line
at AYU2L look for where
at AYU2 at CN9101 pin11
(H19 pin STBY_+1.8V is NG.
(C13 pin  C7315) or replace AYU2
 C7374)

OK
OK

Check STBY_+1.0V
at AYU2L NG look for where Check +19.5V(Adapter) NG Adapter/
(J15, J16, J17 pin STBY_+1.0V is NG. Or +12V(G-Board) G-board
 C7380) at CN9101 pin21

OK
OK

Check Xtal oscillation

X7301, 32.768kHz NG It might be power supply problem
Replace X7301 or Ayu2L
(A23, B23 pin Please refer "DC/DC converter check" sheet.
 R7396)

OK

KDL-40/48W700C 33
 TROUBLE SHOOTING

3-2-4. NO POWER: DC/DC converter check

1) Flow Chart (1/3)

START

IC9103
output or YES YES Other part in D+1.0V
Remove
input short line or +5.0V_MAIN
IC9106 IC9103.
YES YES to GND? line broken. (AYU2L
output or Other part in Still short?
Remove SL9110, maybe broken)
input short +5.0V_VBUS line or
IC9106. C9147
to GND? 19.5V_SS line No
Still short?
C9302, broken.
C9214 No
No IC9103 broken
No
IC9106 broken
IC9104
output or YES Remove YES Other part in
IC9101 input short to IC9104. +3.3V_MAIN_1 line
output or YES YES Other part in GND? Still or +5.0V_MAIN line
Remove
input short +5.0V_MAIN line or SL9107, short? broken.
IC9101.
to GND? 19.5V_SS line C9155
Still short?
SL9104, broken.
C9114 No No
No
No IC9104 broken
IC9101 broken A

Q9108
output or YES YES Other part in D+1.0V CONDITION SYMPTOM
Remove
input short line or +5.0V_MAIN
Q9108. Still 19.5V_SS not available. Board will not turn ON. No blinking.
to GND? line broken. (AYU2L
short?
SL9110, maybe broken) STBY_+3.3V, STBY_+1.8V and STBY_+1.0V not
C9158 Board will not turn ON. No blinking.
available.
No
No 19.5V_HOLD not available. 2X blinking.
Q9108 broken
+5.0V_MAIN not available. 2X blinking.

D+1.0V, +5.0V_VBUS, +3.3V_MAIN_1,

3X blinking.
DDR3_+1.5V or +1.8V_MAIN not available.

Board turn ON. No blinking at first, but after

D+1.1V not available.
few minutes (±5min) 8X blinking occur.

KDL-40/48W700C 34
 TROUBLE SHOOTING

2) Flow Chart (2/3)

IC9105 YES YES

output or
Remove Other part in D+1.1V
input short
IC9105. line or +5.0V_MAIN
to GND? Check fuse OPEN
Still short? line broken.
SL9108, F9101, F9102,
C9163 High current surge
F9104, F9105,
No
No F9106.
IC9105 broken

OK

IC9104
YES YES Other part in
output or
Remove +1.5V_DDR line or
input short
IC9104. +5.0V_MAIN line
B
to GND?
Still short? broken. (DDR maybe
SL9109,
broken)
C9171
NO

NO IC9104 broken

Q9107
output or YES YES Other part in
Remove
input short +3.3V_MAIN line or
Q9107. Still
to GND? +3.3V_MAIN_1 line
short?
SL9106, broken.
C9148
NO

NO
Q9107 broken

KDL-40/48W700C 35
 TROUBLE SHOOTING

3) Flow Chart (3/3)

D+1.0V NO
B (IC9103)
IC9103 broken
OK?
Turn ON board SL9110

YES
19.5V_SS,
NO
19.5V_HOLD Check LD Board or YES
NO SYST
OK? Harness +3.3V_MAIN_1
EM1_
C9196, C9197 (IC9104) OK? IC9104 broken
PWR
SL9107
YES high

YES NO
STBY_+3.3V NO
Check LD Board or D+1.1V NO
OK?
Harness (IC9105)
L9107 IC9105 broken
OK? Refer AYU2L manual
YES SL9108 service sheet

YES
STBY_+1.8V,
STBY_+1.0V NO Check IC7304 (1.8V) NO SYST YES
OK? or IC7305 (1.0V) +1.8V_MAIN
EM2_
C7374,C7369 OK? IC9201 broken
PWR
C9202
high
YES
YES NO
Refer AYU2L
+5V_VBUS +1.5V_DDR manual service
NO NO
(IC9106) (IC9104) sheet
OK? IC9104 broken
OK?
C9214 IC9106 broken SL9109
SYST YES
YES YES EM3_
YES MAIN_
PWR PWR
high high
+3.3V_MAIN NO
+5V_MAIN (Q9107)
NO IC9101 broken NO Q9107 broken
(IC9101) NO OK?
OK? SL9106
SL9104 Refer AYU2L manual
Refer AYU2L manual YES
service sheet
YES service sheet
All
DDCO
N OK

KDL-40/48W700C 36
 TROUBLE SHOOTING

3-2-5. NO POWER – AYU2L failure

AYU2L Fail Suspected

eMMC / RawNAND erase

Product SW rewrite

Yes Product SW
Recover?
writing issue
No

Check Check error message

AYU2L LOG is Yes Check DDR Find Some No Find Some Yes
eMMC / RawNAND It is unacceptable
displayed using CheckSW Error message Error message
using CheckSW error?

No No
Yes No Yes
Store SW log,
eMMC/ RawNAND Erase & Replace
DDR device fail Check SW
(1) Check DDR & Yes data fail eMMC/ RawNAND
Replace behaviors.
eMMc / RawNAND
AYU2L or Board From the error Data fails are
interface OK?
message, we can especially in
find which device environment area. Erase Product SW write
has failure. If this Area has eMMC/ RawNAND
No Move to device broken, check soft If still NG after SW
analysis phase. cannot run In this case, corrupted rewrite, please go to
data are written to (1) Check
Replace Board eMMC/ NAND flash in MMC/RawNAND
proper way. interface
So, we have to check the
logs of exception or
errors.
Erase eMMC/
RawNAND is a last
option. If still NG after
erase, please replace
eMMC/RawNAND

KDL-40/48W700C 37
 TROUBLE SHOOTING

3-2-6. NO POWER – AYU2L replacement

AYU2L
replacement flow

Data on eMMC/NAND need

eMMC / RawNAND erase to be erase first before
changing AYU2L.

AYU2L replacement

Product SW write

No
Recover? Board Issue

Yes

AYU2L issue

KDL-40/48W700C 38
 TROUBLE SHOOTING

3-3. LED BLINKING

3-3-1. 2 Times Blinking (Main power Error)

2-time blinking

Check 19.5V_HOLD NG Check NG NG

Replace
at pin 18 of CN9101 Harness/connection AC Adapter
LD* Board
on B* Board LD*Board to B*Board

OK OK
OK

Turn off power Harness LD* Board

IC9101 output Other part in

NG Remove IC9101. NG
or input short to GND? +5.0V_MAIN line or
Still short?
SL9104, C9114 19.5V_SS line broken.
OK
OK

Turn on power IC9101 broken

+5V_MAIN NG NG Refer AYU2L

(IC9101) OK? MAIN_PWR high?
Troubleshooting
SL9104
OK
OK

B* Board IC9101 broken

KDL-40/48W700C 39
 TROUBLE SHOOTING

3-3-2. 3 Times Blinking (DC Alert & Communication Error)

3-time blinking TUNER

DC_ALERT DMD_TU_I2C
or I2CB bus check: NG I2C bus dumping or
Probe CL2101, CL2102 /
Check D+1.0V at CL2318, CL2101 on AYU2L AUDIO
NG F9105,IC9103,
JL9127 on TU* Board Check
Etc (B* Board) NG
the B* Board Speaker Impedance Speaker
OK Brownie
at SP Connector
OK
SPI dumping
Check SPIC check OK
resistor
+3.3V_MAIN_1 NG F9104,IC9104, Probe RB8517 Check NG
or AYU2L
Audio +12.5V
at JL9117 on etc (B* Board)
at pin 18/20 of CN9101 G* Board
the B* Board OK on the B* Board
(except Adapter model)
OK
I2C_CCP check I2C_CCP Pull OK
Check NG R8546 and R8547 Up Check
IC9201,etc +12.5V / +19.5V F4601, IC4601
+1.8V_MAIN on NG
(B* Board) at Power Amp side ,etc
Pin 2 of IC9201
OK HDMI of F4601 on (B* Board)
OK the B* Board
I2CA bus OK #2
Check I2CA bus check: NG IC4601,etc
NG dumping
+5.0V_MAIN IC9101 Probe CL5023, (B* Board)
resistor
at JL9112 on ,etc (B* Board) CL5024
or AYU2L
the B* Board
OK #3

KDL-40/48W700C 40
 TROUBLE SHOOTING

3-3-3. 3 Times Blinking (Audio Error) BAX-L Board Only

#2 #3

F4601,IC4601,etc IC4601,etc
(B* Board) (B* Board)

High Check the IC4601

Check 19.5V enough No Check the IC4601 No
Out pin 37, 41, 44, 46
(at fuse F4601) pin 18 (at CL4606)
Replace F4601 Switching 0V to 19V
to GND is HIGH?
around 300-400kHz
impedance

Yes Yes
Solder NG
Low impedance
IC4601 or parts around IC4601
NG

Check the CN4601

DC level ~9.7V No L4601-L4604
(at JL4621~JL4624) or C4611-C4614
IC4601 No Check broken parts NG
burn or broken ? around IC4601

Yes

Yes
Check the IC4601
I2S line pin NG
IC9000 NG
4, 12, 15, 16 (at
Replace IC4601 CL4601~CL4604)

OK

IC4601 NG

KDL-40/48W700C 41
 TROUBLE SHOOTING

3-3-4. 5 Times Blinking (Panel Communication Error)

1) 12.5V NG

XM-L : LD Board
5-times blinking *3-1-2. NO POWER – LD
Board

Change NG Change
B* Board Panel (T-con)
Check
NG NG
PANEL_VCC 12.5V at Check 12.5V
LD Board Symptom
CN8001 LD Board
on the B* Board improvement
OK
OK B*Board

Symptom
Replace the Harness improve
Between LD board Harness
and B board Refer I2C Error
Checking in next slide

NG

Symptom
improve
Replace
LVDS Harness
the LVDS Harness

NG

KDL-40/48W700C 42
 TROUBLE SHOOTING

2) I2C Error

5-times blinking

PANEL ID Check XM-L (BAX-L): CL8027 & CL8028

Check I2C (Data & CLK)
At CL

NG

I2C Error

Change B-Board B-Board NG

OK

NG

Change FFC FFC NG

OK
NG

Change FRC FRC NG

OK

KDL-40/48W700C 43
 TROUBLE SHOOTING

3-3-5. 6 Times Blinking (Backlight Error)

6-times blinking

Check
Check Symptom
Voltage ≥ 1.9 V harness/connection
JL9016 Harness / Change Improvement
G*board to B*Board Harness
BACKLIGHT_MON Connection harness
or
on B*Board broken
LD board to B*Board No
Voltage < 1.8 V improvement
Harness / G*Board
Connection OK or LD?

G* Board LD

Refer to 1.5
Out1 & Out2 Check (LED_Output) Visual Check LS Bar No Suspect LS
FFC Conductive Copper
Bar Broken
PSU OK Peel Off?

Yes

Change Symptom
Panel
Panel Improvement
No
Improvement
Change Symptom
B* Board
B* board Improvement

KDL-40/48W700C 44
 TROUBLE SHOOTING

3-3-6. 7 Times Blinking (Temperature Error)

7-time blinking

Setting
circumstance is OK? No Set to another
Temperature, location, etc.
Ventilation, etc.

Yes
Change B* Board, NG
and Aging a few Panel
hours
Symptom
improvement

I2CA bus check: Yes Temp sensor

B* Board
HDMI is working? IC7001

No

I2CA bus dumping or

Ayu2L check

KDL-40/48W700C 45
 TROUBLE SHOOTING

3-4. NO SOUND

No Sound

“Audio System”

Check the Change to

“Speakers setting” “TV Speaker”

“TV Speakers”

Symptom
Change the Speaker NG Replace improvement
B* Board No Sound: Audio
Harness the B* Board

No Sound: Tuner
Symptom NG
improvement No Sound: HDMI

Speaker Harness Speaker

KDL-40/48W700C 46
 TROUBLE SHOOTING

3-4-1. No Sound : Audio

TUS,TUW & BAX-L board only

#1 #1

No signal No signal
Check the solder
Check the Check the Check the NG NG
of IC4501 CP & CN
Digital out CN3103 pin1 IC9000 is NG IC4501 VSS -3.3V
(7&8pin) & C4501
(use Video input) (SPDIF input) (IC4501 pin6)

OK OK OK OK
Solder NG
CN3103 is NG

Check the
NG Power Amp Block (F4601,IC4601,etc) IC4501 NG
Speaker Sound
is NG. See item: LED blinking: 3x
(use Video input)
(Audio error)
Check the NO
X_AUDIO_MUTE_ This is MUTE situation.
OK
SPHPLO Check IC9000
pin5 is HIGH?
Check the HP out OK
(use Video input) No Problem OK
No signal
Check the
INR+ & INL+ pin1 &14.
NG IC9001 is NG
(at CL4502 and CL4501)
Signal is coming?
Check the IC4501 NG DC/DC converter is NG OK
VDD 3.3V
See No POWER - DDCON/LDO.
(IC4501 pin9)
Note:
IC4501 NG (AYU2/Ayu2L) – IC9000
OK (Brownie)- IC9001

KDL-40/48W700C 47
 TROUBLE SHOOTING

3-4-2. No Sound: HP / Lineout Only

Note:
No Sound (AYU2/Ayu2L) – IC9000
(Brownie)- IC9001
HP / Lineout only
This is for Main SP got sound, but HP / Lineout no sound

BAX-LPower On checking

KDL-40/48W700C 48
 TROUBLE SHOOTING

3-4-3. No Sound: Tuner 3-4-4. No Sound: MHL

No Sound
This troubleshooting is only for Analog

NG
No Sound Check the picture Refer to MHL NO PICTURE
with normal picture
Replace
OK
IC9000
OK

Check Sound by other TV set OK Check R5071, C5071, C5072, NG

NO Please refer audio Replace NG part
Only RF tuner input?? which is same model C5059, C5073
troubleshooting

NG
Yes

Check Source equipment

by Reference TV set OK
Check Brownie (For example, Samsung TV(UN46ES7000) Change B* Board
, Toshiba TV(42WL863))
or VA-1836

NG

Check the settings of

Source equipment

Note:
(AYU2/Ayu2L) – IC9000 Note: Board Details refer Section 3
(Brownie)- IC9001 main page.

KDL-40/48W700C 49
 TROUBLE SHOOTING

3-4-5. No Sound: HDMI

No Sound

NG
Check the picture Refer to HDMI NO PICTURE

OK

Check the mode DVI Change the mode of

of Source equipment Source equipment to HDMI

HDMI PC Audio

YES What is set in

Does this model have Change “HDMI/DVI Audio Source”
“HDMI/DVI Audio Source”
D-sub input ? to Auto
of Sound MENU ?

Replace
NO IC9000
Auto or HDMI Audio
OK

Check Sound by other TV set OK Check R5071, C5071, C5072, NG

Replace NG part
which is same model C5059, C5073

NG

NO Check Source equipment OK Inform the designer

Is Distributor used ? by Reference TV set
of it
(For example, RB1)
YES
NG

Connect Source Check the settings of

equipment directly Source equipment

KDL-40/48W700C 50
 TROUBLE SHOOTING

3-5. NO PICUTURE

No Picture BL_ON (L or H):

XM-L (BAX-L): JL9105

BL_ON：H
No
No Check Smart Core Check Replace NG NG
Got Any Normal Replace LCD Panel
Behavior BL_ON the LVDS FFC
Display? the B-Board (T-CON)
(5x Blinking) on the B* Board Harness

BL_ON：L Symptom Symptom improvement

Yes Yes
improvement

Check Other LVDS FFC

5x Blinking Backlight B-Board NG
Portion: Harness

Ext. Video Input -

No Picture

HDMI - No Picture

Tuner - No Picture

KDL-40/48W700C 51
 TROUBLE SHOOTING

3-5-1. No Picture HOTEL_B2B(BAX_L+TUS)

No Picture B2B

PC
No Picture
NG
[GREY] NG CN3102
Check if input Check CN3102
Connectivity
OSD is grey out Connection
Problem
OK
OK [NOT Detailed check parts
GREYED] at PC_CON_DET
Path [C7018] NG

OK
CN3102 Parts Broken
Connector
Problem
OK
Detailed check all parts
Check wave between NG CN3102 along signal path at NG
R3149/R3150 and pin No:
IC9001 13: [R3149, R3151]
14: [ R3150, R3152]
OK
OK
Detailed check all parts
CN3102 along signal path
Check wave between NG NG
at pin No:
C3030/C3022/C3029
1: [R3026]
and IC9001
2: [ R3024]
OK 3: [R3025]

Check signal
Confirm OK Confirm NG between NG Detailed TMDS path
HDMI input Analog RF IC9001 and Check between
working input working IC5009 IC9001 and IC5009
[RB5008]
NG OK OK
HDMI EQ Brownie [IC9001] Ayu2 [IC9000]
[IC5009] Problem Problem Problem

KDL-40/48W700C 52
 TROUBLE SHOOTING

3-5-2. No Picture (BAX_L+TUS) (a)

No Picture GA

Video 1 VIDEO 2
No Picture No Picture

NG NG
Check if input [LOW] NG J3101 Check if input [GREY] NG J3104
Check J3101 Check J3104
OSD is Connectivity OSD si grey Connectivity
Connection Connection
GREY OUT Problem out Problem
OK OK
OK Detailed check all OK [NOT
[HIGH] GREYED] Detailed check
parts
parts
at VIDEOA_DET
at VIDEOB_DET
at [VD3103,R3116, NG NG
Path [C7026]
C7030]
OK OK
J3101 J3104
Connector Parts Broken Connector Parts Broken
Problem Problem
OK OK

Check wave Detailed check all parts Check wave Detailed check all parts
NG NG NG NG
between CN3101 along signal path between J3104 along signal path
C3000 and at pin YEL: C3018 and at pin GREEN:
IC9001 [VD3110, R3008, R3000] IC9001 [VD3127, R3014, R3021]

OK OK

Check signal Detailed SDIF Check signal Detailed SDIF

Confirm Confirm NG
NG between NG path NG between path
Analog RF Analog RF
IC9001 and Check between IC9001 and Check between
input input
IC9000 IC9001 and IC9000 IC9001 and
working working
[R8570] IC9000 [R8570] IC9000
OK OK
OK OK

Brownie Ayu2 Brownie Ayu2

[IC9001] [IC9000] [IC9001] [IC9000]
Problem Problem Problem Problem

KDL-40/48W700C 53
 TROUBLE SHOOTING

3-5-3. No Picture (BAX_L+TUS) (b)

No Picture GA Component No
Picture

NG
[LOW] NG J3104
Check if input OSD Check J3104
Connectivity
is GREY OUT Connection
Problem
OK
OK [HIGH] Detailed check parts
at VIDEOB_DET path
[C7026] and CR_DET
path [C7025] NG

OK

J3104
Connector Parts Broken
Problem
OK
54

Detailed check all parts NG

Check wave between NG
J3104 along signal path at pin
C3018/C3019 and
GREEN:
IC9001
[VD3127, R3014, R3021]

OK

NG
Confirm HDMI HDMI EQ
input working [IC5009] Problem

OK
Detailed SDIF
Check signal
Confirm NG NG path
between
Analog RF Check between
IC9001 and
input working IC9001 and
IC9000 [R8570]
IC9000
OK
OK

Brownie [IC9001] Ayu2 [IC9000]

Problem Problem

KDL-40/48W700C 54
 TROUBLE SHOOTING

3-5-4. No Picture : @ Tuner (UC)

No Picture
Noisy Picture

Analog only Digital only

Which is NG? Yes Check IC9001(Brownie)/
Sound is normal ?
Analog RF or Digital RF IC9001(Ayu2)

Both No sound
OK
Confirm ANT connection

NG

Connect ANT Cable

correctly
RF Level =
RF Level = High
High RF Level = Low RF Level = Low
Confirm RF Level and AGC Confirm RF Level and AGC
Check Brownie Check Brownie
of Analog RF by Service mode of Digital RF by Service mode
AGC = 0
AGC = 0

L Confirm AGC1 Confirm Power supply NG Check Power supply

(TUS: IC2501 Pin6) for RF input circuit
circuit
(TUS-A: IC2602 Pin4) A2.5V / LNA_5V
OK
H
Confirm tuner control line NG
Check M’t condition Input signal is too big Check M’t condition
TU_SCL / TU_SDA
in AGC1 line Insert Attenuator in tuner control line
A_RESET
OK

Confirm IF1 line NG Check M’t condition

IFOUTP1 / IFOUTN1 in IF1 line

OK

Check RF input circuit

include
TUS: IC2501 Pin6
TUS-A: IC2602 Pin4

KDL-40/48W700C 55
 TROUBLE SHOOTING

3-5-5. No Picture : @ Tuner COL-T2 (BR, AR)

No Picture
Noisy Picture

Analog only Digital only Yes

Which is NG? Check IC9001(Brownie)/
Sound is normal ?
Analog RF or Digital RF IC9001(Ayu2)

Both No sound
OK Error free
Confirm BER of digital RF Check Brownie and
Confirm ANT connection
By Service mode M’t condition in TS line

NG NG
Check IC Either Confirm Power supply NG
Which is NG? Connect ANT Cable Check Power supply
TUS: IC2501 for Digital Demod
Terrestrial or Cable correctly circuit
TUS-A: IC2602 DDEM1.1V / DDEM3.3V
Both RF Level =Low OK
RF Level=High AGC=High
AGC=Low Confirm Power supply NG Confirm Demod control line NG
Check IC9001 Confirm RF Level and AGC Check Power supply Check M’t condition
for RF input circuit I2CB_SCL / I2CB_SDA
(Brownie) of Analog RF by Service mode circuit in Demod control line
A2.5V / LNA_5V DMD_RESET / OSC_ENBN-1
AGC = 0 OK OK

NG AGC=High,
L Confirm AGC1 Confirm tuner control line
Check M’t condition Confirm RF Level and AGC Check M’t condition
(TUS: IC2501 Pin6) TU_SCL / TU_SDA
in tuner control line of Digital RF by Service mode in AGC2/IF2 line
(TUS-A: IC2602 Pin4) A_RESET
OK AGC=Low

H Confirm IF1 line NG Check M’t condition

Check IC2201
IFOUTP1 / IFOUTN1 in IF1 line
Check M’t condition Input signal is too big
in AGC1 line Set LNA off OK

Check RF input circuit Note:

Include (AYU2) – IC9000
TUS: IC2501 Pin6 (Brownie)- IC9001
TUS-A: IC2602 Pin4

KDL-40/48W700C 56
 TROUBLE SHOOTING

3-5-6. No Picture : HDMI

No Picture
For example, Only
HDMI 4 is NG

Check the below point at

IC5009 side All lines
Other Input is OK are NG
Check other ・Check +5V line Replace
HDMI input ・Check HPD line CN5002
・Check DDC lines
・Check TMDS lines
All
Inputs
are NG Only +5V +5V line is
Other TV set OK line OK
Check IC5009 All power is NG and HPD line
Check Picture by other TV set is NG
Supply pin
which is same model
(Refer to next page)

Target board & other TV set

both NG

Connect Source Only DDC Only TMDS

Is Distributor used ?
YES equipment directly lines lines
are NG are NG
NO

Check Source equipment

Inform the designer Replace Replace
by Reference TV set Replace Replace
of it RB5016 RB5005 and RB5006
(For example, RB1) Reference TV Set OK R5105 IC5009

Reference TV
set
NG

Check the settings of

Source equipment

KDL-40/48W700C 57
 TROUBLE SHOOTING

3-5-7. No Picture : HDMI (BAXL Board)

Check PWR pin of IC5009

pin7, pin8, pin17,
Pin26, pin27, pin36, Pin60, pin62,
pin77,pin87, pin88, pin97
and pin98.

Check Reset pin of IC5009. Check R5085, R5090, Replace

All Pin OK?
YES Pin71. High RB5012 and RB5013 NG NG part

NO Low
OK Replace
Replace IC9000
Only one of the pins YES Replace Q5010 NO
is NG? IC5009 Only 60pin YES Replace
is NG? R5050
NO

Only 7pin & 26pin & 97pin YES Replace YES

Only 62pin Replace
are NG? R5016 is NG? R5052
NO
NO
Only 8pin & 36pin & 77pin YES Replace
Only 87pin YES Replace
are NG? R5018
is NG? R5032
NO NO
YES Only 88pin YES Replace
Only 17pin & 27pin & 98pin Replace
are NG? R5015 or R5076 is NG? IC9000
NO

NO I2C wave is output? YES Replace

Pin 72, Pin73 IC9000

Replace
IC5009

KDL-40/48W700C 58
 TROUBLE SHOOTING

3-5-8. No Picture : MHL (BAXL)

No Picture

Only TMDS lines

High Check CBUS_HPD4 line are NG
Check 68pin Replace
and TMDS(D0+/D0-) lines
of IC5009 RB5020
by the IC5009 side
CBUS_HPD4
Low All lines line is NG
are OK

Replace
IC5009
Check Source equipment
by Reference TV set NG
Check HDMI picture Check “NO PICTURE
(For example, Samsung TV(UN46ES7000)
in this input – HDMI” flow
, Toshiba TV(42WL863))
Low Check R5133, R5134, NG OK or VA-1836
Replace OK
Check DSCL_4 R5135, R5136,
NG part NG
D5001 and D5002

High OK

Change Check +5.0V_MHL Check the settings of Inform the designer

MHL cable and STBY_+3.3V Source equipment of it

KDL-40/48W700C 59
 TROUBLE SHOOTING

3-6. BUTTONS MALFUNCTION

1) Side button malfunction

Side Key button Change Switch OK

Switch unit issue
malfunction Unit

NG

Harness on Switch Unit OK Harness connection

and B* Board properly connected issue

NG

Change
OK
Harness issue
Switch unit-B* board Harness

NG

Change B* Board

H** Tuner Board

B** Board Type Board
Size G** Board Type
Type America/
Japan
Asia/Europe
32” BAXL Not applicable HSC3 TUS TUW
40” BAXL Not applicable HSC3 TUS TUW
48” BAXL Not applicable HSC3 TUS TUW

KDL-40/48W700C 60
 TROUBLE SHOOTING

2) IR remote commander malfunction

Center white LED Check whether center Remote control battery

IR do not response to OK OK
lit up when remote is white LED blink ,when using could be weak.
Remote Commander control is pressed commander near the sensor Change battery.
windows
NG
NG

Harness on H-board OK Harness connection

and B* Board
issue
properly connected

NG

Change OK H-B* board harness

H-B* board Harness issue

NG

OK
Change Smart Core Smart core issue

NG

B*Board OK
Parts issue
Change R7417 (0 Ohm)

NG

Change B* Board H** Tuner Board

B** Board Type Board
Size G** Board Type
Type America/
Japan
Asia/Europe
32” BAXL Not applicable HSC3 TUS TUW
40” BAXL Not applicable HSC3 TUS TUW
48” BAXL Not applicable HSC3 TUS TUW

KDL-40/48W700C 61
 TROUBLE SHOOTING

3) Light Sensor Error

Backlight doesn’t change Check UI setting for light Change the UI setting OK
User did not activate light
when ambient lighting Sensor. Make sure it is “on” to “ON” sensor function
level changed

NG

Harness on H-board and OK Harness connection

B* Board properly connected issue

NG

Change OK H-B* board harness

H-B* board Harness issue

NG

OK
Change Smart Core Smart Core issue

NG

Change B* Board

H** Tuner Board

B** Board Type Board
Size G** Board Type
Type America/
Japan
Asia/Europe
32” BAXL Not applicable HSC3 TUS TUW
40” BAXL Not applicable HSC3 TUS TUW
48” BAXL Not applicable HSC3 TUS TUW

KDL-40/48W700C 62
 TROUBLE SHOOTING

3-7. NETWORK MALFUNCTION

Ethernet (Wired)

[Network Set-up]
>[Wired Set-up]
on the TV

Connection Results OK Connection Results OK Connection Results OK

B board
Cable Connection Local Access Internet Access

Failed Failed Failed

OK Auto Check Proxy setting
Wired Set-up
Check cable B board Local router
IP address setting
DHCP server
NG Manual
Ethernet Cable Check IP address
&
Local router setting

B Board CHK5
CHK2 CHK3 CHK4 Check Pin
Check pin 7, 10 Check pin 11 Check pin 16,17 (TX)12,13 and
CHK1 at IC6400 at IC6400 at IC6400 (RX) 8,9

Check LED of Yes Ether PHY OK OK PHY control OK OK

Ether PHY PHY data comm. Ether PHY
Router/Ether hub Power MDIO Interface
REFCLK RMII Interface IC6400
blinking?

No TX+/-, RX+/- NG NG NG NG
Ethernet PHY Strap 63
Power, Reset AYU2 REFCLK AYU2 MDIO I/F
Connector or Trans Configuration

KDL-40/48W700C 63
 TROUBLE SHOOTING

3-8. WIRELESS NETWORK MALFUNCTION

Internal Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes
NG
Hardware defect suspected. Change WiFi module Access Point
Go to the next
OK

WiFi module

Check harness NG OK
connection is OK Connect properly Loose harness
between WiFi and B*
NG
OK

Change NG Change harness NG

Wi-Fi module between Bxx board Change B*board
and WiFi
If Wi-Fi malfunction happens,
OK
OK • Wi-Fi module
• Harness between WiFi and B*
• B* board
Wi-Fi module Main Harness are suspected.

KDL-40/48W700C 64
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM

LED
Key Sircs
BAX-L_AVS GPIO SIRCS GPIO USB2.0
HDD
USB2.0
DDR3
1GB (4Gb×2)
Ayu2L USB HUB USB
GL850G

CPU (CA9 Dual

Ether(10/100MAC) WiFi
800MHz)
USB×2
GPU (SGX543)
Raw NAND X-Reality Pro
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
Audio Processor
LVDS

Ether
SPDIF HDMI PHY Ether
P-TS SD I2S x2
S-TS x2 Video
60Hz LVDS
/60Hz HDMI HDMI×4
Non-3D Brownie EQ SW
Sil9589
HDMI
/ MHL
VFE/AFE (5ch)
DEMOD(ATSC,DVB-T/C)
ADC/DAC I2S Audio
3D Comb P-AMP SP
AMP
(YDA178) 2ch

IF TS HP
L/R Out

KDL-40/48W700C 65
 SM CN203
BAX-L Board T-Con Board
HUS_POWER_KEY 3 27
HUS_KEY_AD 2 39
HUS_GND 1 31 CN7301 CN8001 SDC: 104234-5117 (Molex)
Header : 1-821-143-11 Housing: 1-821-117-11 1 1 WFI_USB_GND_S NC 1 51 NC
JAM SYT10-3WL SYT10-03HG 7 2 WIFI_STBY_3.3V NC 2 50 NC
Terminal: 1-821-116-11 6 3 WIFI_USB_P NC 3 49 NC
710112-2MAC 8 4 WIFI_STBY_3.3V NC 4 48 NC
5 5 WIFI_USB_M NC 5 47 NC

KDL-40/48W700C
4 6 WIFI_GND NC 6 46 NC
9 7 WIFI_GND NC 7 45 NC
2 8 WIFI_WAKE NC 8 44 LVDS_SEL Open/High(3.3V) for VESA, Low(GND) for JEIDA
NC 9 BT_DEVICE_WAKE BINT/X_WP/PEM_WDT/X_BUSY 9 43 BINT High(3.3V) for Writable, Low(GND) for Protection
3 10 WIFI_RST 3D_Sync/UART_D_TX 10 42 NC
GN1 Smart Core NC 11 BT_USB_P SDA 11 41 SDA
NC 12 BT_STBY_3.3V SCL 12 40 SCL
NC 13 BT_USB_M PANEL_DET 13 39 GND
NC 14 BT_UART_RX RE[4]P/Tx7p 14 38 CH2_4+
CN101 NC 15 BT_GND RE[4]N/Tx7n 15 37 CH2_4-
HSC3_S_A STBY3.3V 1 20 NC 16 BT_CTS RE[3]P/GND 16 36 CH2_3+
5V_MAIN 2 34 Main Harness NC 17 BT_USB_GND_S RE[3]N/GND/Option 17 35 CH2_3-
A-2066-087-A GND 3 NC NC 18 BT_UART_TX GND 18 34 GND
LED_AMBER 4 22 NC 19 BT_HOST_WAKE RECLK+/Tx6p 19 33 CH2_CLK+
LED_PWM_W 5 24 1 20 SC_STBY_3.3V RECLK-/Tx6n 20 32 CH2_CLK-
LED_PWM_R 6 30 NC 21 BT_RST GND 21
51pin FFC 31 GND
4-2-1. 40 Inch Model

LED_PWM_B 7 28 4 22 SC_LED_AMBER RE[2]P/Tx5p 22 30 CH2_2+

LED_PWM_G 8 26 NC 23 BT_EMT_SYNC RE[2]N/Tx5n 23 29 CH2_2-
GND 9 25 5 24 SC_LED_PWM_W RE[1]P/GND 24 28 CH2_1+
MAIN_3.3V 10 40 9 25 SC_GND RE[1]N/GND 25 27 CH2_1-
OPT_SENSE 11 32 8 26 SC_LED_PWM_G RE[0]P/Tx4p 26 26 CH2_0+
SIRCS 12 36 3 27 HUS_POWER_KEY RE[0]N/Tx4n 27 25 CH2_0-
Header: 1-821-139-11 Housing: 1-821-126-11 7 28 SC_LED_PWM_B GND 28 24 GND
JAM SYT10-12WS SYT10-12HG NC 29 HUS_MAIN_5V_3 RO[4]P/Tx3p 29 23 CH1_4+
Terminal: 1-821-116-11 6 30 SC_LED_PWM_R RO[4]N/Tx3n 30 22 CH1_4-
710112-2MAC 1 31 HUS_GND_2 RO[3]P/GND 31 21 CH1_3+
11 32 SC_OPT_SENSOR RO[3]N/GND/Option 32 20 CH1_3-
NC 33 HUS_MAIN_5V_2 GND 33 19 GND
2 34 SC_MAIN_5V (LED) ROCLK+/Tx2p 34 18 CH1_CLK+
4-2. CONNECTOR DIAGRAM

NC 35 HUS_GND_2 ROCLK-/Tx2n 35 17 CH1_CLK-

12 36 SC_SIRCS GND 36 16 GND
USB Cable(UL2725) NC 37 NC RO[2]P/Tx1p 37 15 CH1_2+
GND 1 1 NC 38 NC RO[2]N/Tx1n 38 14 CH1_2-
WO_WLAN 2 8 2 39 HUS_KEY_AD RO[1]P/GND 39 13 CH1_1+
Wifi WIFI_RST 3 10 10 40 SC_MAIN_3.3V (OPT) RO[1]N/GND 40 12 CH1_1-
GND 4 6 Header: 1-819-760-12 RO[0]P/Tx0p 41 11 CH1_0+
USB_DM 5 5 1 WHT#28 MOLEX 501571-4007 RO[0]N/Tx0n 42 10 CH1_0-
USB_DP 6 3 1 GRN#28 GND 43 9 GND
STBY3.3V 7 2 1 RED#28 GND/LOCKN1 44 8 GND
STBY3.3V 8 4 1 BLK#28 GND/HTPDN1 45 7 GND
GND 9 7 1 Shield CN4601 NC 46 6 N.C.
GND 10 NC 1 1 R+ PANEL_VCC 47 5 VDD
1-819-469-11 2 2 R- PANEL_VCC 48 4 VDD
JST SM10B-GHS-TB(LF)(SN) 2 3 L- PANEL_VCC 49 3 VDD
Housing : 1-819-497-11

1 4 L+ PANEL_VCC 50 2 VDD
GHR-10V-S

Header: 1-842-566-12 PANEL_VCC 51 1 VDD

Terminal 1-819-512-11

Header: 1-842-546-21
SSHL-002T-P0.2

FFC Direct Connector :I-PEX

CN9101
6 30 GND 1
5 29 GND 2
2 28 BL_ERR 3
NC 27 BL_ON 4

SPEAKER L+ 1 4 NC 26 DIGITAL_STBY 5

Front L- 2 3 14 25 GND 6

Lch JST SMP-02VF/N 12 24 GND 7

1-784-991-21 SPK Harness 10 23 GND 8

8 22 GND 9
3 21 +19.5V (12v) 10

SPEAKER R+ 1 1 4 20 +19.5V (12V) 11

Front R- 2 2 7 19 +19.5V_SS (12V) 12

Rch JST SMP-02VF/N 9 18 +19.5V HOLD (12V) 13

1-784-991-21 11 17 REG+12V 14
NC 16 GND 15
NC 15 GND 16
13 14 STBY+3.3V 17
NC 13 TCON_ON 18
LD-XM-L 16 12 AC_OFF_DET 19
CN1001 15 11 POWER_ON 20
PWM0 20 2 NC 10 JACK_DET 21
PWM1 19 3 1 9 LD_STBY 22
IP_REF 18 8 18 8 IP_REF 23
PWM2 17 4 NC 7 FB_REF 24
AC_MON 16 12 NC 6 LD_PWM_4 25
MAIN_PWR 15 11 NC 5 LD_PWM_3 26
GND 14 25 17 4 LD_PWM_2 27
STBY_+3.3V 13 14 19 3 LD_PWM_1 28
GND 12 24 20 2 LD_PWM_0 29
REG+12V 11 17 NC 1 LD_MODE_SW 30
GND 10 23 Header: 1-843-917-11 31
19.5V_HOLD 9 18 32
GND 8 22 33
19.5V_SS 7 19 34
GND 6 30 35
GND 5 29 36
+19.5V 4 20 37
+19.5V 3 21 38
LD_ERR 2 28 39
LD_STBY 1 9 40
Header: 1-843-151-11 Housing: 1-843-150-11 41
JST SM20B-PBDSS (LF)(SN) PBDP-20V-S
Terminal 1-843-125-11
CARD EDGE CONNECTOR SO-DIMM 204PIN 0.6mm
SPBD 01T-P0.5

CN2001/CN4001
BL_VCC01 1 NC
BL_VCC02 2 5
BL_VCC03 3 6
BL_VCC04 4 NC
BL_LED01 5 1
TUx Board
BL_LED02 6 2
BL_LED03 7 3
BL_LED04 8 8
BL_LED05 9 9
BL_LED06 10 10
Header: 1-820-289-11 Housing: 1-820-244-11
Molex Molex
Terminal 1-820-236-11
Molex

AC_IN
DC-IN 1 HOTEL only HTL4
DC_GND 2 AC Adaptor
JAM SFP79-02WLB CN7318 CN304
HTL_VOL_DOWN 1 12 12 1 3.3V_STBY
HTL_VOL_UP 2 11 11 2 RX_RS232
HTL_LINEOUT_L 3 10 10 3 TX_RS232
HTL_SP_MUTE 4 9 9 4 SIRCS_OUT
HTL_GND 5 8 5 NC
HTL_12V 6 7 7 6 GND
Back Light (LED) HTL_GND 7 6 6 7 12V_REG
LED_1 1 5 NC 8 5 8 12V_REG_GND
LED_2 2 6 HTL_SIRCS_OUT 9 4 4 9 SP_MUTE
LED_3 3 7 UART_B_TO_HTL 10 3 3 10 L_LINEOUT
NC 4 1 UART_HTL_TO_B 11 2 2 11 VOLUME+
LED_VCC 5 2 STBY_+3.3V 12 1 1 12 VOLUME-
LED_VCC 6 3 Header: 1-821-152-11 Header: 1-821-152-11
NC 7 4
LED_4 8 8
LED_5 9 9
LED_6 10 10
Header MOLEX PN: 104141-1010 Housing: 104142-1000 (Molex)

Terminal 104539-8002 (Molex)

DIAGRAMS

66
 SM CN203
BAX-L Board T-Con Board
HUS_POWER_KEY 3 27
HUS_KEY_AD 2 39
HUS_GND 1 31 CN7301 CN8001 SDC: 104234-5117 (Molex)
Header : 1-821-143-11 Housing: 1-821-117-11 1 1 WFI_USB_GND_S NC 1 51 NC
JAM SYT10-3WL SYT10-03HG 7 2 WIFI_STBY_3.3V NC 2 50 NC
Terminal: 1-821-116-11 6 3 WIFI_USB_P NC 3 49 NC
710112-2MAC 8 4 WIFI_STBY_3.3V NC 4 48 NC
5 5 WIFI_USB_M NC 5 47 NC

KDL-40/48W700C
4 6 WIFI_GND NC 6 46 NC
9 7 WIFI_GND NC 7 45 NC
2 8 WIFI_WAKE NC 8 44 LVDS_SEL Open/High(3.3V) for VESA, Low(GND) for JEIDA
NC 9 BT_DEVICE_WAKE BINT/X_WP/PEM_WDT/X_BUSY 9 43 BINT High(3.3V) for Writable, Low(GND) for Protection
3 10 WIFI_RST 3D_Sync/UART_D_TX 10 42 NC
GN1 Smart Core NC 11 BT_USB_P SDA 11 41 SDA
NC 12 BT_STBY_3.3V SCL 12 40 SCL
NC 13 BT_USB_M PANEL_DET 13 39 GND
NC 14 BT_UART_RX RE[4]P/Tx7p 14 38 CH2_4+
CN101 NC 15 BT_GND RE[4]N/Tx7n 15 37 CH2_4-
HSC3_S_A STBY3.3V 1 20 NC 16 BT_CTS RE[3]P/GND 16 36 CH2_3+
5V_MAIN 2 34 Main Harness NC 17 BT_USB_GND_S RE[3]N/GND/Option 17 35 CH2_3-
A-2066-087-A GND 3 NC NC 18 BT_UART_TX GND 18 34 GND
LED_AMBER 4 22 NC 19 BT_HOST_WAKE RECLK+/Tx6p 19 33 CH2_CLK+
LED_PWM_W 5 24 1 20 SC_STBY_3.3V RECLK-/Tx6n 20 32 CH2_CLK-
LED_PWM_R 6 30 NC 21 BT_RST GND 21
51pin FFC 31 GND
4-2-2. 48 Inch Model

LED_PWM_B 7 28 4 22 SC_LED_AMBER RE[2]P/Tx5p 22 30 CH2_2+

LED_PWM_G 8 26 NC 23 BT_EMT_SYNC RE[2]N/Tx5n 23 29 CH2_2-
GND 9 25 5 24 SC_LED_PWM_W RE[1]P/GND 24 28 CH2_1+
MAIN_3.3V 10 40 9 25 SC_GND RE[1]N/GND 25 27 CH2_1-
OPT_SENSE 11 32 8 26 SC_LED_PWM_G RE[0]P/Tx4p 26 26 CH2_0+
SIRCS 12 36 3 27 HUS_POWER_KEY RE[0]N/Tx4n 27 25 CH2_0-
Header: 1-821-139-11 Housing: 1-821-126-11 7 28 SC_LED_PWM_B GND 28 24 GND
JAM SYT10-12WS SYT10-12HG NC 29 HUS_MAIN_5V_3 RO[4]P/Tx3p 29 23 CH1_4+
Terminal: 1-821-116-11 6 30 SC_LED_PWM_R RO[4]N/Tx3n 30 22 CH1_4-
710112-2MAC 1 31 HUS_GND_2 RO[3]P/GND 31 21 CH1_3+
11 32 SC_OPT_SENSOR RO[3]N/GND/Option 32 20 CH1_3-
NC 33 HUS_MAIN_5V_2 GND 33 19 GND
2 34 SC_MAIN_5V (LED) ROCLK+/Tx2p 34 18 CH1_CLK+
NC 35 HUS_GND_2 ROCLK-/Tx2n 35 17 CH1_CLK-
12 36 SC_SIRCS GND 36 16 GND
USB Cable(UL2725) NC 37 NC RO[2]P/Tx1p 37 15 CH1_2+
GND 1 1 NC 38 NC RO[2]N/Tx1n 38 14 CH1_2-
WO_WLAN 2 8 2 39 HUS_KEY_AD RO[1]P/GND 39 13 CH1_1+
Wifi WIFI_RST 3 10 10 40 SC_MAIN_3.3V (OPT) RO[1]N/GND 40 12 CH1_1-
GND 4 6 Header: 1-819-760-12 RO[0]P/Tx0p 41 11 CH1_0+
USB_DM 5 5 1 WHT#28 MOLEX 501571-4007 RO[0]N/Tx0n 42 10 CH1_0-
USB_DP 6 3 1 GRN#28 GND 43 9 GND
STBY3.3V 7 2 1 RED#28 GND/LOCKN1 44 8 GND
STBY3.3V 8 4 1 BLK#28 GND/HTPDN1 45 7 GND
GND 9 7 1 Shield CN4601 NC 46 6 N.C.
GND 10 NC 1 1 R+ PANEL_VCC 47 5 VDD
1-819-469-11 2 2 R- PANEL_VCC 48 4 VDD
JST SM10B-GHS-TB(LF)(SN) 2 3 L- PANEL_VCC 49 3 VDD
Housing : 1-819-497-11

1 4 L+ PANEL_VCC 50 2 VDD
GHR-10V-S

Header: 1-842-566-12 PANEL_VCC 51 1 VDD

Terminal 1-819-512-11

Header: 1-842-546-21
SSHL-002T-P0.2

FFC Direct Connector :I-PEX

CN9101
6 30 GND 1
5 29 GND 2
2 28 BL_ERR 3
NC 27 BL_ON 4

SPEAKER L+ 1 4 NC 26 DIGITAL_STBY 5

Front L- 2 3 14 25 GND 6

Lch JST SMP-02VF/N 12 24 GND 7

1-784-991-21 SPK Harness 10 23 GND 8

8 22 GND 9
3 21 +19.5V (12v) 10

SPEAKER R+ 1 1 4 20 +19.5V (12V) 11

Front R- 2 2 7 19 +19.5V_SS (12V) 12

Rch JST SMP-02VF/N 9 18 +19.5V HOLD (12V) 13

1-784-991-21 11 17 REG+12V 14
NC 16 GND 15
NC 15 GND 16
13 14 STBY+3.3V 17
NC 13 TCON_ON 18
LD-XM-L 16 12 AC_OFF_DET 19
CN1001 15 11 POWER_ON 20
PWM0 20 2 NC 10 JACK_DET 21
PWM1 19 3 1 9 LD_STBY 22
IP_REF 18 8 18 8 IP_REF 23
PWM2 17 4 NC 7 FB_REF 24
AC_MON 16 12 NC 6 LD_PWM_4 25
MAIN_PWR 15 11 NC 5 LD_PWM_3 26
GND 14 25 17 4 LD_PWM_2 27
STBY_+3.3V 13 14 19 3 LD_PWM_1 28
GND 12 24 20 2 LD_PWM_0 29
REG+12V 11 17 NC 1 LD_MODE_SW 30
GND 10 23 Header: 1-843-917-11 31
19.5V_HOLD 9 18 32
GND 8 22 33
19.5V_SS 7 19 34
GND 6 30 35
GND 5 29 36
+19.5V 4 20 37
+19.5V 3 21 38
LD_ERR 2 28 39
LD_STBY 1 9 40
Header: 1-843-151-11 Housing: 1-843-150-11 41
JST SM20B-PBDSS (LF)(SN) PBDP-20V-S
Terminal :1-843-125-11
CARD EDGE CONNECTOR SO-DIMM 204PIN 0.6mm
SPBD 01T-P0.5

CN2001/CN4001
BL_VCC01 1 NC
BL_VCC02 2 5
BL_VCC03 3 6
BL_VCC04 4 NC
BL_LED01 5 1
TUx Board
BL_LED02 6 2
BL_LED03 7 3
BL_LED04 8 8
BL_LED05 9 9
BL_LED06 10 10
Header: 1-820-289-11 Housing: 1-820-244-11
Molex Molex
Terminal :1-820-236-11
Molex

AC_IN
DC-IN 1 HOTEL only HTL4
DC_GND 2 AC Adaptor
JAM SFP79-02WLB
CN7318
CN304
HTL_VOL_DOWN 1 12 12 1 3.3V_STBY
HTL_VOL_UP 2 11 11 2 RX_RS232
HTL_LINEOUT_L 3 10 10 3 TX_RS232
HTL_SP_MUTE 4 9 9 4 SIRCS_OUT
HTL_GND 5 8 5 NC
HTL_12V 6 7 7 6 GND
Back Light (LED) HTL_GND 7 6 6 7 12V_REG
LED_1 1 5 NC 8 5 8 12V_REG_GND
LED_2 2 6 HTL_SIRCS_OUT 9 4 4 9 SP_MUTE
LED_3 3 7 UART_B_TO_HTL 10 3 3 10 L_LINEOUT
NC 4 1 UART_HTL_TO_B 11 2 2 11 VOLUME+
LED_VCC 5 2 STBY_+3.3V 12 1 1 12 VOLUME-
LED_VCC 6 3 Header: 1-821-152-11 Header: 1-821-152-11
NC 7 4
LED_4 8 8
LED_5 9 9
LED_6 10 10
Header: MOLEX PN: 104141-1010 Housing: 104142-1000 (Molex)

Terminal : 104539-8002 (Molex)

DIAGRAMS

67
 DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION

4-3-1. KDL-40W700C 4-3-2. KDL-48W700C

TUS BOARD
TUS BOARD

SWITCH
UNIT

LD BOARD **SMART CORE

LD BOARD **SMART CORE SWITCH
BAXL BOARD
UNIT
BAXL BOARD

** SMART CORE BLOCK <SIDE VIEW>

HSC3-S
WLAN MOUNT
MODULE

KDL-40/48W700C 68
 DIAGRAMS

4-4. WIRE DRESSING

4-4-1. LD Connection

1 2

3
Insert Connector

KDL-40/48W700C 69
 DIAGRAMS

4-4-2. Flexible Flat Cable 51p (Wire Dressing)

1 2 3
FLEXIBLE FLAT CABLE 51P

6
5

4 Insert Connector
Tape

KDL-40/48W700C 70
 DIAGRAMS

4-4-3. Connector Assy 30p (Wire Dressing)

1 2 3

CONNECTOR ASSY 30P

4 5
6
Insert Connector

Tape

KDL-40/48W700C 71
 DIAGRAMS

4-4-4. PLATE, MAIN (PST) (Wire Dressing)

2
1

KDL-40/48W700C 72
 DIAGRAMS

4-4-5. TUS , BAXL Connector (Wire Dressing)

1 2 3

TUS

BAXL
SCREW +PSW M3x6 W12

4 5

Insert Connector

BAXL
TUS

Insert Connector TUS

BAXL

KDL-40/48W700C 73
 DIAGRAMS

4-4-6. Handling FFC (i) (Wire Dressing)

KDL-40/48W700C 74
 DIAGRAMS

4-4-7. Handling FFC (ii) (Wire Dressing)

Insert Connector Information

KDL-40/48W700C 75
 DIAGRAMS

4-4-8. Harness Assy (Wire Dressing)

1 2 3

4 5

BAXL

Smart Core

KDL-40/48W700C 76
 DIAGRAMS

4-4-9. Harness Assy (Smart Core) (Wire Dressing)

1 2 3

Overall View

KDL-40/48W700C 77
 DIAGRAMS

4-4-10. Harness Assy (Switch Unit) (Wire Dressing)

1 2 3

Overall View

KDL-40/48W700C 78
 DIAGRAMS

4-4-11. Harness Assy (Speaker) (Wire Dressing)

2
1 3 Overall View

Insert Connector

1 2
3 Overall View

Insert Connector

KDL-40/48W700C 79
 DIAGRAMS

4-4-12. Wire Dressing

1 2 3

1 Overall View
Overall View

KDL-40/48W700C 80
 DIAGRAMS

4-4-13. Wire Dressing

1 2 3

Overall View

KDL-40/48W700C 81
 DIAGRAMS

4-4-14. Tape

1
2

Tape
Tape

3 Overall View

Tape

KDL-40/48W700C 82
END

English
2015CL08-Data
Made in Japan
9-888-170-A1 Sony Visual Products Inc. © 2015. 3
KDL-40/48W700C 83
APPENDIX-1
Video Analog Signal Path

KDL-40/48W700C 84
APPENDIX-2
Rear Cover Disassembly Method
1. Remove the screw

Rear cover can be disassembled without detach stand.

2. Disassembly Rear Cover

Screw type and qty to disassemble RC

Screw
40” 48”
type

12 pcs 12 pcs

8 pcs 8 pcs

KDL-40/48W700C 85
 APPENDIX-2

Smart Core Disassembly Method

General

BRACKET, WIFI BOARD

WIFI

COVER, TOP
FRONT VIEW LIGHT,
GUIDE

PANEL,
ORNAMENT HSC3 board

CASE, BOTTOM

BACK VIEW

KDL-40/48W700C 86
 APPENDIX-2

1) Remove WIRELESS CASE by pushing the edge of Bracket Wi-Fi as shown.

BACK VIEW

: Location to push
LIGHT CASE

PUSH DIRECTION
(to front)

KDL-40/48W700C 87
 APPENDIX-2

2) Detach from hook (1 location)

REMOVE WIFI
BOARD

PULL
DIRECTION

: Hook location

KDL-40/48W700C 88
 APPENDIX-2

3) Disassembly of “COVER, TOP”

Detach “Cover Top” as shown below.

*Pull the area “No.1” and “No.2”.

2
1

: Location to pull
Take out hook at No.1 area Take out hook at No.2 area

PULL DIRECTION
PULL DIRECTION

After pull No.1 area, pull the No.2 area.

KDL-40/48W700C 89
 APPENDIX-2

4) Disassembly of “PANEL, ORNAMENT”

Detach “PANEL, ORNAMENT” as shown below.

Do not touch!

: Location to pull

Pull the “Panel Ornament” as

below

: component

Caution Point: Avoid touching board

components

KDL-40/48W700C 90
 APPENDIX-2

5) Disassembly of “LIGHT, GUIDE”

a) Detach LIGHT, GUIDE from hook and push LIGHT, GUIDE from bottom simultaneously.

PULL DIRECTION

: Hook location PUSH DIRECTION

2
b) Pull the LIGHT, GUIDE inwards to remove it

Remarks:
Step 2 is important to avoid hook broken from Case, Bottom
PULL DIRECTION
and Light, Guide.

KDL-40/48W700C 91
 APPENDIX-2

6) Disassembly of “HSC3 Board”

Take out HSC3L from CASE, BOTTOM

PULL
DIRECTION

2
: Location to pull

Remarks:
Do not pull on any components on HSC
PWB!

KDL-40/48W700C 92