Kara DOUBLE COLUMN MACHINING CENTER MAINTENANCE MANUAL KAO FONG MACHINERY CO., LTD No.16, Keya Rd., Daya District, Taichung City 42881,Taiwan TEL: +886-4-25662116 FAX:+886-4-25671001 http://www, kafo. com. tw E-mail: service@kafo, com. tw Version: July 3" , 2018 °Maintenance Manual Revision Ver. Revision Description of modification 01 |200910 INew revision 02 | 201108 |Amended 03 |201307} 3.1_[ The alll fastening jig in order to protect machine| lin transportation should be removed after| installed. ‘The foundation layout changed into English’ 04 |201410 34 Version.1 Safety Description... 1.1. Basic Rules of Operation Safely . 1.2. Warning Icon Descriptions... 1,3. Safety precaution .. 2 Transportation, movement and installation.. 2.1, Power supply preparation 2.2 Fitting environment. 2,3 Foundation Construction. 2. 4 Base Bed Lifting... 2.4.1 Double-Column Machining C Center - Whole Machine Li iting S Schematic (B-2015/B-2616 Model for example)... 2.5 Bed Coarse Adjustment Flatness .. 2.6 Auxiliary Bed lifting and install 3. Preparing for Grouting 3.1 After power up, and before moving the machine... 4, Oil Level of Every Parts 5. Chip Conveyor... 6 After Installation... 7 Machine maintenance and check... 7.1 Daily Maintenance (Pressure) 7.2. Weekly regular maintenanee... 73. Monthly regular maintenance... 74 Quarterly regular maintenance. 7.5 Half year regular maintenance 7.6 Annual regular maintenance 7.7 Duplicate year regular maintenance. 8 Chain type chip lift up conveyor with bue. 37 8.1 Product introduction... 8.2 The name for the each parts 8.3. Operation manual and notice ... 8.4 Maintenance 8.5 Trouble shooting .. vs 9. Notice of Nitrogen Cylinder. . . 10. ADJUSTING THE FIXED PLATE .. en 451. Safety Description 1.1. Basic Rules of Operation Safely Please strictly obey basic rules below 1. Only those engineers who were qualified to be capability can do the operating or maintaining task. 2. Before operating machine, please be careful of safety description about operation, programming and maintenance. 3. The people who are related with machine operation or maintain, must be cognizable of “Emergency Stop” button and its function. 4. These keys must belong to some custodial persons to take care of, and prevent the memory card, program or parameter to be modified or the electric box to be ‘opened and be operated un-properly. 5. All operational manuals shall be kept in the fixed position that can be referenced by the operator at any time. 1.2. Warning Icon Descriptions Dangerous : Extremely dangerous level Once accident happens, it may occur serious harm or death Warning : Moderately dangerous level. Once accident happens, it may occur big hurt or machine damage. Notice : Mildly dangerous level Once accident happens, it may occur mildly harm. 1.3. Safety precaution Safety Pre-caution Explanation This machine adopts lots of safety equipment, so the operator must understand and practice the description below thoroughly. A. Basic operational procedure practice This machine’s dangerous items include with: Particular control button, Transformer, , Electric wiring box, High pressure joint, Moving item and tools. Please do not touch these above dangerous items, especially during the machine operating procedure.B, [Warning] 1 Please don’t use wet hand to touch the control button, to avoid the danger of electricity. 2, Please reserve the enough working space, to avoid the tool and work piece slip down. 3. The operator must recognize” Emergency stop” control button position and its function. Please push the button when during dangerous situation. 4, Please turn off the machine power supply when exchange the fuse, and assure the operator safety. 5. If two engineers are doing the same work simultaneously. Please specify their relations each other. Otherwise, the next operator need to suspend his work. 6, Please keep the factory ground clean, and keep away the cutting water, chips, oil grease...., to avoid the danger of slipping, [Notice] 1. Please turn off the main electric circuit control button when the power supply shut down 2. Prevent from the electric leakage of NC unit, Control box and electric cabinet, and avoid the danger of operator and machine shut down. 3. Please do not modify the internal parameter, volume and other computer set, up value, If necessary; Please record the original value and then change, Which is more easier to return to the original set up. Notice before Machine switch on [Warning] 1, Please recognize the operating procedure and every function. 2. Please close well the safety door of NC unit, Control box, electric cabinet and ATC tool system. 3, Please use the goggle glasses, safety shoes and safety uniform. [Notice] 1, If the machine was turned off for a long time. Please check the ail applied capacity, and do the preparation of lubricating the guide way. 2. Please check if the coolant water quantity is enough or not. 3, Please follow the lubricating point, lubrication oil and proper oil quantity.Daily routine inspection task : 1, Please check if the pressure gauge at the correct setting up value. 2. Please check if the motor, gear box and other component happen abnormal noise. 3. Please check the lubricating and obvious lubricating position. 4. Please check all the safety equipment and safety protection cover. Notice of warm-up and Operating 1. For spindle warm up; Please refer to the spindle concept. 2. Please use auto programming file to let 3 axis operating 1020 minutes, and set up the feed rate speed to be 1/2 or 1/3 of max speed limit. 3. When the tools set up; Please let the machine test dry-run first. 4, There shall be at least 2 persons when carry the big work-piece, to prevent from any kind of danger or hurt. 5. When lift up the work-piece; please confirm the hooks and their rope rigidity. 6. The machine should be turned off before adjusting the spindle coolant nozzle. 7. Please do not touch work-piece or spindle during operation. 8. Please do not open the sheet metal door or window during operation 9. Please be careful for the burned burr of cutting chip when heavy cutting. Processing task and finish processing 1, Please turn off the power supply and circuit switch when the machine completes the machining task. 2. Please clean up the machine cutting chip. Do not clean up it before the machine stop. 3. Please check the polluted situation of coolant water, hydraulic oll and lubrication oil, If necessary, please exchange them. 4, Please check the position of coolant water and hydraulic oil. If necessary, please supplement them Maintenance preparation and service task 1. Please do not do maintenance task before receiving the supervisor commend. 2. Please prepare the replaced parts and other consumption items (oil seal, 0 ring oil.) 3. There shall be well experienced operator to do the electric cabinet maintain task. Please do not move the over-distanced limit switch, block... et. 5. Please use the good quality fuse and electric wires,2 Transportation, movement and installation 2.1. Power supply preparation a» Power & ground wire Voltage:3P/AC220V > Frequency: 60#10% Hz , 400V& 380V transformer if require. When connecting power wires, connecting terminal positions R - $ > T through bottom side of cabinet. Position “G” for ground wire. Please check the electrode after connecting. If the connecting is wrong, the machine can work. Ground wire =pi6mm b> Hydraulic& Pneumatic pressure Min. Hydraulic power required: 70Kg/cm? Min. pneumatic power required: 6Kg/cm? » > lubrication 3 axes use auto lubricating, Oil type as recommended. d > Cutting coolant Coolant tank capacity has 800 liters. Do not use low flash point oil for safety concern. @ > Spindle lubrication oil Gear head spindle oil R32 Mobil Velocitie as preferred.2.2 Fitting environment The user shall pay more attention to the fitting environment! The wrong environment will affect the performance of the machine. It will affect the accuracy, geometric tolerance, the surface roughness of the machine « Below are the basic requirement for fitting environment : Do not install the machine at a place subject to direct sunshine. Humidity should be under 75%RH Do not install the machine at 2 place without foundation, or easily-slackening, uneven ground 4, Do not install the machine at a place where is subject to shake, such like nearby punching, forging machine. 5. Do not install the machine at a place with high temperature, or next by a high temperature releasing machine. 6. Do not install the machine at a place where there is a lot of dust and dirt, or a location affected by chemical gases.2.3 Foundation Construction 2.3.1 Foundation Check Please follow the Foundation Diagram provided from KAFO when constructing. 2.Check whether the space from the wall of factory to machine is enough or not. 3.Check the amount and position of the holes for anchor bolts. Deepened-Type Foundation2-3.2 Holes for Anchor Bolts 1. If there is iron plate or Styrofoam (for hole-forming) left in the hole, please remove it. 2. If concrete condensing with the wall of hole poorly, it will cause bad accuracy.2.4 Base Bed Lifting 2. Lifting base bed by lifting truck or overhead crane.e S & oa gee geo 8 3, When lifting and installing base bed, make sure the center of gravity are same as central line of base bed. Model Height) (am) xd 31XX 4510 3/4" x 4700+ Shackle 41XX 4510 3/4” x 4700+ Shackle 2622 4760 3/4” _x 4700+ Shackle BIXX 3650 3/4” x 4700+ Shackle 6LXX 2935 3/4” _x 4700+ Shackle2.4.1 Double-Column Machining Center - Whole Machine Lifting Schematic (B-2015/B-2616 Model for example) (2)Use 2 overhead cranes (at least 15 tons) ° (2)Steel Wire Rope Specifications : Wire Rope No. Lifting Point Position Steel Wire Rope Diameter x Length A Front of the Machine $6"(19mm) «4700mm 8 Rear of the Machine 6"(19mm)x8000mm c Side of Gate $6"(19mm)x 4700mm (Counterweight accumulator)2.5. Bed Coarse Adjustment Flatness 1. Puta gradienter on center of the working table, check the horizontal accuracy less than ONE grid, 2. According to gradienter, adjustment every points mentioned below: 3. When laying the foundation, put the pads between 3” & 5" anchor bolts,4™ & 611" & 13,12" & 14,29" & 31° 30" & 32, and adjustment height according to the gradienter.2.6 Auxiliary Bed lifting and install 1 2, 3. 4. First, lifting the auxiliary beds and moves them to both side of the main base bed. Install the chock adjustment set and auxiliary bed back board. Use the dial indicator leveling auxiliary bed and working table, then fasten them. After column assembled and foundation are all grouting completed, please wait for at least 7 day to concrete is completely dry. 4Cat Put the dial indicator on L sheet, adjust the motor side of assistant base bed to 250um from zero, (Both sides of auxiliary beds should keep the same height.)Rotate operating box to correct position, and assemble column and auxiliary bed . 163 Preparing for Grouting 3-1 Grouting Be Lal Adjustment Bolts 7 __ Height of pads Ground Line Tl Anchoring Bolts 1. After column and assistant base bed assembled, then grouting. 2. Make the space from base bed to ground higher than pad’s height 10mm. 3. Assemble adjustment bolts and anchor bolts, and make the lower edge of pads parallel with the ground in same level. 7| stoaer | rma | ‘ow | same | as f [sxoner| so Masi distance betwen tank 250m, and fl none =n (0) Make sure the foundation surace i note han underside of fl encoau gtund pine. ortnaycaetorkistaatonteireand |g ‘ollaon ith leone ' 2) Pn ep the Height hom he Parameter writing in: Y-N->settoY P1002#1 bit set 0 P1005#1 bitsetO _—_(This parameter is set apart in three axis.) P1815#4 + #5 bit set 0 (This parameter is set apart in three axis.) (2) Restart (3) SYSTEM -> parameter -> MDI mode ->INPUT 1002 ->Softkeys below the screen -> Indexing Move cursor to #1 bit, set to 0 (P1005 » P1815 setting methods are the same) (4)Back to Zero mode(ZER)-> Use the incremental method to zero axial(X-axis for example). Ifthe X-axial origin point light shines, it represents that origin point establishment completed (5}SET P1815#5=1(Open up absolute type encoder function) P1815#4=1(Set up absolute type original point}-> shut down and restart, BK (DIGITAL SERVO) 08001 Noss06 1808 © © © 09 © 0 © @ 1906 ® © 0 © © © © © 1807 © 0 0 09 © o o 0o 815 isnt opr Xie Ona Delo o o yo 0 1 ofo 0 o z @ 0 gd 1 @fo a ao > EDIT te apes seer oo (048) C98 sh 1 1 BE) 19(6)After restart, we can remove the current axial position and homing that axis. When machine pass the original point dock and stop at original point, and mechanical coordinate returns to 0, it represents that original settings were correct. 02001 noacos cae TD x "907, 385 Y 383. 044 1 100, 000 tu TW ah a ° WERE 14H om ALITA) on emaos ACTF 3 5 OL Ox REF Gover seen eek 99:92:17 CRC A) RERRAND C ENOL CCE TF) ) (7)if the above settings are correct, then set P1002#1 » P1005#1 to 1 (Quick Homing) BR (AXIS 7 UNIT) 08001 nosea6e 1001 Geos clio) 1002 xIK 2 0 @ 0 @ 1003 1004 IPR yo s OL 0% EDIT kK Hob bok 09:33:30 (no de Se) ($88 SHE CWE BORA DC HA) 20Bk (AXIS / UNIT) 08001 Nossa6 1@05 RMB MCC EDM EDP HJZ DLa ZRN x © ® 1 1 0 of Bf o Yoo 20 1 1 0 of i] o z @ @ 1 1 @ @ e 1006 ZI ROS ROT xX @© ® 1 ® 0 © @ © Y @ ® @ ® 0 © @ © Boo 0 of 0 0 b-o-0 d s EDIT chet tok ex 09:93:44 (0 tS) (Be BCE BA) C+ AL OC (8)Parameter Modified Locked OFFSET -> SETTING -> Parameter writing in : Y-N->setto N « (9) Discriminate between Absolute & Incremental type servo motor encoder Absolute Type 3-1-3. Only complete all of the above steps can start rapid traverse. a4, Oil Level of Every Parts A. Notice = 1. Gear Box: Do not drain out the oil before install. When machine shutdown, the oil level will be at H(High) level » as Figure(1)&(2). When machine switched on, make the oil circulating in the pipeline + the oil level will be at half level (H to L). Figure(1) Figure(2) Cooler: Do not drain out the oil before install When machine shutdown, the oil level will be at H(High) level » as Figure(3)&(4) = {1)Cooler HB0-750(for Gearbox) > Tank Capacity is 28L (2)Cooler HBO-V250(for screw central cooling system) » Tank Capacity is 12L © Figure(3) Figure(4) 22. OIL SPECIFICATIONS: 3. Hydraulic Unit: Do not drain out the oil before install, The oil level will be at 2/3 level » as Figure(6) * ‘The capacity of Hydraulic unit is 32L, and the position is in bottom of figure (6) ye Figure(5) Figure(6) 4, Nitrogen Hydraulic Unit: Do not drain out the oil before install The oil level will be at 1/3 level » as Figure(5) » The capacity of Hydraulic unit is 28L, and the position is in tap of figure (5). 5. The Gear-head type Model will be accompanied with a barrel of R32.hydraulic oil (201), which can be used as supplement. Lubrication a seat(30 ate) 40ateB, Correcting Moving Flatness of Working Table Puta gradienter on the center of working table as photo below. Zeroed X-axis, then measure full travel. ( every 500m/m measuring once ) According to gradienter to adjustment anchor bolts, When there is a bad squareness of X-axis and Z-axis, we can adjust anchor bolts on both sides according to angle square.(No. 13.15.17.19.14.16.18.20 or 27.25.23,21.28.26.24.22) 5, Squareness of Spindle Centerline to Working Table. 6. X-axis direction can adjust anchor bolts mentioned above, Y-axis direction can C. Squareness between X-axis and Y-axis 1, Squareness Acceptance Value : 0.02/500m/m 24Becca ML 25D. Squareness between X and Z axis 1. X-Z direction deviation : 0.02/500m/m 2. If the accuracy is over rang, please adjust the leveling screw on auxiliary base. 1 E. Squareness between Y and Z axis .02/500m/m 1Y-2 direction deviatior 26F. Check the surface with dial gauge (within 20um in full travel of X and Y direction) : 1. if the accuracy over range, please machining the table directly. G. Squareness between Spindle center and table ¢ 1. deviation of X direction : 0.02/300m/m 2. Ifthe accuracy is over rang, please adjust the leveling screw on auxiliary base, 3, deviation of Y direction : 0,02/300m/m 4, If the accuracy is over rang, please adjust the leveling screw on auxiliary base. — 275. Chip Conveyor 5-1 When using LEFT side chip disposal: Separating Plate Separating Plate Position of separating plate and Water flow direction Oil Skimmer Disk Chip Conveyer Tank Filter Separating Plate Separating Plate Position of separating plate and other parts of tank 285-2 When using RIGHT side chip disposal Separating Plate Separating Plate Position of separating plate and Water flow direction Chip Conveyer Filter Separating Plate Sa y Oil Skimmer Disk Oil Skimmer Tank Separating Plate Position of separating plate and other parts of tank6 After Installation In order to avoid causing environmental pollution, after completing installation of machine, all of the waste packing materials, like wooden plate, disheloth, should be collected and wasted by qualified waste disposal company, 307 Machine maintenance and check 7.1 Daily Maintenance (Pressure) Hydraulic Unit 1 2. Pressure of hydraulic unit (without ATC): $Skg/em? Pressure of hydraulic unit (with ATC): 6Okgiem? Lubrication of 3-axis L. Pressure should be : 1.3-1.SMPa Oil-Cooler L 2. The below value shows the setting of tempture ‘The above value shows the temperature of oil, ER.L. Unit 1 The above value shows current pneumatic pressure. 2.The below value shows the minimum setting of pneumatic pressure. Nitrogen Cylinder 1. Innormal situation, the value is Okg/em? 2. When Nitrogen Cylinder is lack of oil, the hydraulic unit will supply oil, and the pressure will be up to 100 kg/cm’, Afier oil being _enough, the pressure will back to 0 kg/en 3(1) Check oil quantity and pressure of (2) Check oil quantity of spindle hydraulic unit (A/F) coolant (A/F) (4) Check oll quantity and pressure (5) Check oll quantity of lubrication (F) _(6) Keep dust free on spindle of hydraulic unit (A/F) aperture (0) (7) Check oil quantity of ball serew coolant (4/F) Note: A- inspect or adjust if necessary. B-adjust or replace C. replace. clean up E-lubrication F-accretion7.2 Weekly regular maintenance i (a}Keep dust free on Filter of (2) Clean up coolant tank Filter (0) (3) Clean up dustproof fan of coolant (0) electric cabinet heat exchanger (0) (S}keep dust free on Filter of coolant (0) Note: A- inspect or adjust if necessary, B-adjust or replace C. replace. clean up Eubrication — F-aceretion 7.3 Monthly regular maintenance (1Jclean the filter of hydraulic unit (2) clean the filter of hydraulic unit _(2) elean the filter of lubrication pump (0) pump (0) Unit pump (0) Note: A- inspect or adjust if necessary. B-adjust or replace C. replace 0. clean up E-ubrication —F-accretion7.4 Quarterly regular maintenance (1) cheek triple ported Valve (E) Note: A- inspect or adjust if necessary. B-adjust or replace C. replace D. clean up E-lubrication — F-accretion 7.5. Half year regular maintenance (2) clean the filter of hydraulic unit (0} (2) clean the filter of hydraulic unit of (3) adjust lubrication unit pressure and ‘weight (D) (Nitrogen bottle} cleaning (4/0) a (2) ean the filter of the coolant tank (4) check leveling adjustment (E} (0 Note: A- inspect or adjust if necessary. B-adjust or replace C. replace. clean up Elubrication F-accretion 357.6 Annual regular maintenance (2) replace the filter of triple (2) replace the oll of hydraulic (2) replace the oll af hydraulic (3) replace the oil of spindle ported Valve (C) unit (C) unit (C}Nitrogen bottle) cooler (C} (Alcheck leveling adjustment (5) replace the battery of CNC__battery type for 01 Battery type for 181 + 211 w (C)O1+ 281+ 21 series Note: A- inspect or adjust if necessary, B-adjust or replace C. replace D. clean up E-lubrication —F-accretion 7.7 Duplicate year regular maintenance (1) Xaxis lubrication separator (B) (2) Y axis lubrication separator (B) (3) axis lubrication separator (B) li Note: A- inspect or adjust ifnecessary. B-adjust or replace C. replace. clean up E-lubrication F-accretion 368 Chain type chip lift up conveyor with buc 8.1 Product introduction We are a professional maker of chain type chip lift up conveyor, using in CNC, NC and other machines, itis necessary for automatic industrial. This chain type chip lift up conveyor can conveyor curl chips and chips, and also can conveyor little chips from casting iron, brass and aluminum, also has different conveyor other materials. ® 8.2 The name for the each parts 1: Speed reduce motor 6 : Conveyor 2! Torque restrictor 7: Chip collect 3: Chip door 8 : Wheel 4: Power chain set 9 : Feet wheel 5 : Cover board 10 : Electrical cabinet (optional) 78.3. Operation manual and notice a. If the conveyor has electrical cabinet turn to" FWD" can use " self keep” joint point, but ‘operation switch “REV” must use “ inch move “joint, avoid neglectful mistake, ( due to neglectful, often cause chips go to underneath of conveyor and stuck the conveyor } b. Ifthe main machine has power switch of conveyor control cabinet, must add a emergency stop switch and auto/ manual button, for the safety. ¢.Itis better when the machine start and also start to conveyor, so it can conveyor the chips normally, and will not forget to turn on the conveyor d. if the conveyor is independent, when machine is doing the processing, and also start the conveyor. Before start the machine, please check if there is any object which might cause stuck the conveyor. f. Test the conveyor to see if itis run forward without any problem. g, Check anything to see if they are all OK, and then switch to “FWD for conveyor the chips h. To maintenance the conveyor run smoothly, when machine is processing, please keep the conveyor is running, j. Please check conveyor anytime, must turn off machine and conveyor power, unless machine is running, Please do not put your army or body into conveyor and cause any problem. k. After working, it need to let the conveyor continuous run for S mins, to make all chips go into bucket. |. Need to train the operator to make sure he knows how to use the conveyor and safety. 8.4 Maintenance a. Every day after work, need to wipe with water on the conveyor to avoiding water go motor or ‘cause of humid become rusty. b. Every week need to let conveyor run” REV" for 10 mins, so can clean the chip at bottom part and remain chips of conveyor. c. Every month need to clean the chips on the conveyor to avoiding chips accumulated on the conveyor and makes conveyor stuck. d. Please make sure the conveyor is running when the machine is processing to avoid too many chip on the conveyor and cause any damage. e, Please add grease on spindle bearing to let spindle running smoothly ff doing dry cutting, every week need to lubricate the turning and moving parts high friction. oil to avoid 8. Need to assign a professional worker for this maintenance job.8.5 Trouble shooting No. Problem description Possible case Repair Methods lor Motor does not run and [conveyor no moving 2.Controller box no power. l2.controller box overload switch off 13.0verload switch broken 1. Check main power and wire. 2. Check motor and wire and switch on, 3. Change overload switch. Motor is turning, but lconveyor does not move, 11. Chain chips stuck the conveyor and auto off 11. Find out chain chips reason and fix it and re-set the torque meter. \clamp back the chips from the buckets loa protection re-start 2. Torque limit device ’s |2. Change the plate and re-set the plate broken torque meter and re-start. |Conveyor only can move Conveyor stuck with _|Check how become chain chips and ltorward and alittle _|chips, torque limit ‘solves the problem and then changes 03 Joackward loverload, loses the Ithe ordering plate and re-set the torque. ltorque meter and start. Chips often go into the [Many chips in the Please clean the bucket when it is oq [Pottom of conveyor bucket, so the chips [80% ful 39Notice of 1. Before hydraulic unit power on, plug a bolt to block the oil hole. 2. Fill the oil tank. After power on, the oil will fill in pipeline, the level of oil gauge will drop down. It’s normal situation but it |_ should not below the red line. 3. Adjustment Pressure after power on 1 Pressure adjustment valve 2 Adjustment pressure to 100 Kg/cm* 40 4. After adjusting the hydraulic unit, turn off | the power. Remove the bolt blocked in the oil hole, and then connected the oil tube. CT5. Fixed Nitrogen cylinder on saddle. 6. Put distributor block on Nitrogen cylinder. 7. After putting distributor block on Nitrogen cylinder. 1 Connect oil tube to hydraulic unit distributor block, 2 connect oil tubes to hydraulic unit. 8, Distributor block connect to No.1 oil tube (as picture) to Nitrogen cylinder distributor block, then connect NO.2 oil tube to left and right hydraulic cylinder. » 419. Adjusting Nitrogen cylinder pressure after connecting. First, remove the top cover of nitrogen cylinder. 10. After cover removed, remove the fixing bolts. RE LL. Mandrel of Nitrogen cylinder must be aligned with mandrel of Pressure Equipment. 7 12. Mandrel of Pressure Equipment must be aligned with mandrel of Nitrogen cylinder. Then can adjust pressure. a13. 1. Gauge 2. Turn the adjustment valve to the end to check the pressure. 3. Open the leakage switch to leakage Nitrogen till to 65Kg/cm” 14. After adjusting Nitrogen cylinder pressure, put on the fixing bolt back. CAL) 009/10/15 F “15. After putting on fixing bolt back, put Nitrogen cylinder top cover back. 16. Adjustment Nitrogen cylinder pressure gauge (with distributor block): 1 First, adjust higher red pointer to the highest. 2 Adjust the lower red pointer. 3 Black pointer to start the hydraulic unit _ 4317. According to current value of Z-axis moving up and down to adjust the | distributor block. In order to balance current value when Z-axis moving up and down, please tighten fixing bolt to reduce flow rate and increase current value, or loosen fixing bolt to increase _ flow rate and decrease current value. ite. 18. After adjusting distributor block, adjust the red pointer(No.2) lower than black pointer (NO.1) in 2 scales, then hydraulic unit will stop. When the | pressure drops, the black pointer will | move lower. When black pointer moves cross red pointer, the hydraulic unit will start. When pressure back to normal, the hydraulic unit will automatically 19. Z-axis should be moved to the lowest position when changing lubricant pipe or releasing pressure. Do NOT change lubricant pipe when Z-axis is in the middle or high position, Please check that black pointer on the gauge should back to zero, to ensure there is no lubricant in the pipeline “410. ADJUSTING THE FIXED PLATE | Subject: Adjusting the fixed plate (tapered wedge) = a Description: After a certain period of machine usage, the boxways will have wear due to the friction between the two contact surfaces. Therefore, adjustment of the fixed plate (tapered wedge is necessary to maintain machine accuracy. Procedure: 1. As per Fig.1, equally adjust the depth of both fixed plate, so that the tightness is equivalent on both sides. Too tight or too loose will affect the machine accuracy. Afterwards must perform axis compensation for improved accuracy. 2, We recommend the agent or qualified operator to do this on the first 3 months, six months and then yearly, (Fig.1) “Release the B nut, and manually use MPG to slowly move the slides, pressing IN the fixed block. Later turn the nut A half turn and then lock the nut B. “Check the machine's motor current, it cannot be too high or too low. 1. This operation can only be done by experienced and qualified operator 2. If the fixed plate is too tight, the machine box ways will not have enough lubrication, g premature failure.