TF-22E

Doc. No.: 0101 9J9 1100 Rev. Date: 2014-04-30

Contents

Introduction ........................................................................................................................................................ 3
Product Dimensions : TF-22E............................................................................................................................ 4
Hammer Unit : TF-22E ....................................................................................................................................... 6
Hammer Case : TF-22E................................................................................................................................... 10
Hammer Plate : TF-22E ................................................................................................................................... 12
Seal Kit : TF-22E ............................................................................................................................................. 14
Tools : TF-22E.................................................................................................................................................. 15
Mounting Kit and Hoses : TF-22E ................................................................................................................... 16
Gas Charging Kit : TF-22E .............................................................................................................................. 17
Maintenance Tool Kit : TF-22E ........................................................................................................................ 18

Specifications and features presented in this document are subject to change without notice.

2
Introduction

To assist in ordering of spare parts and maintenance work, this parts manual which shows the configuration
of the part components in the hammer is provided.
The illustration in this manual shows the general shapes and positions of part components. So they may not
be identical with the actual parts.
Follow the safety instructions described in the relevant operating instructions of Ramfos hydraulic hammers
due to no safety information in this parts manual.

Ramfos spare parts

Ramfos genuine spare parts are made of the best materials with the most advanced manufacturing
techniques. The safe operation of the hydraulic hammer is guaranteed only if Ramfos genuine spare parts
are used. And, warranty claim would be covered only if you have used the Ramfos genuine spare parts as
well.

Ordering spare parts

Prior to ordering or replacing parts, make sure the hammer matches the model and configuration shown in
this parts manual. Then, enter the full model name and serial number of your hammer. It is essential to make
correct reference to the serial number which could be found on the name plate of your hammer.

To order parts, enter the information to be required as shown in the following example.

- Model name of Hammer : TF-22E

- Serial No. : 240-001
- Part No : 0102 640 0121
- Part name : Hammer unit
- Required amount of spare parts : 1
- Customer’s name :
- address to be delivered :

3
Product Dimensions : TF-22E (1/2) unit : mm(inch)

676
(26.61)
63 125 300 125

(1.38)
(1.57) (4.92) (11.81) (4.92)

35
(5.91)
150
12- 33
(12- 1.3)

(22.24)
(7.68)
195

565
(5.91)
150
1687 (68.15)

400 (15.35) 453 (19.49)

664 (21.37)

4
Product Dimensions : TF-22E (2/2) unit : mm(inch)

676
(26.61)
63 125 300 125

(1.38)
(1.57) (4.92) (11.81) (4.92)

35
(5.91)
150
12- 33
(12- 1.3)

(22.24)
(7.68)
195

565
(5.91)
150
1690 (68.15)

452 (15.35) 580 (19.49)

685 (21.37)

5
Hammer Unit : TF-22E (1/2)

804
803

805
801

403

401
402

206
203
205
602 201

605 204
202
604
302 603 106
601 111
107

107 111 110

304 303 301 113
111
102
110
113
108
112
114

112
109 508 802
107
111
101
505
111
107

509
112
108

502
503
103
104 504
105
501
506

507

6
Hammer Unit : TF-22E (1/2)
Item Part Number Description Q’ty Serial No. Remarks
0102 640 0121 Hammer unit (1) for Hammer case type

0102 640 0132 Hammer unit (1) for Hammer plate type

0102 640 0143 Cylinder ass'y (1)

101 0102 640 0187 Cylinder 1
102 02 531 1033 Piston 1
103 0101 583 0671 Buffer ring 1
104 0101 583 0682 U-packing 1
105 0101 594 0330 Dust-seal 1
106 01 671 0022 Plug 1
107 01 671 0374 Plug 3
108 01 671 0033 Plug 2
109 01 671 0561 Plug 1
110 01 671 0264 Plug 4
111 19 800 1221 O-ring 4
112 19 800 1991 O-ring 3
113 19 800 2BA1 O-ring 4
114 01 231 0011 Lock pin 1

02 759 H866 Valve ass’y (1)

201 02 752 2011 Valve 1
202 02 752 2044 Valve bush 1
203 02 750 0033 Valve plug 1
204 19 800 6B61 O-ring 1
205 19 800 4DA1 O-ring 1
206 01 572 0253 Protect ring 1

02 209 H833 Cylinder bush ass’y (1)

301 02 201 1022 Cylinder bush 1
302 01 5C7 0198 Gas seal 1
303 01 5B6 0484 Step seal 2
304 19 812 7611 O-ring 2

0102 640 0154 Backhead ass'y (1)

401 0102 640 0198 Backhead 1
402 19 812 7611 O-ring 1
403 01 682 0451 Minimess coupling 1

0102 640 0165 Fronthead ass'y (1) for Hammer case type

0102 640 0176 Fronthead ass'y (1) for Hammer plate type

501 0102 640 01A9 Fronthead 1

502 02 865 5033 Thrust ring 1
503 02 865 5011 Chisel bush 1
504 02 865 5055 Front bush 1 for Hammer case type

02 865 5143 Front bush 1 for Hammer plate type

7
Hammer Unit : TF-22E (2/2)

804
803

805
801

403

401
402

206
203
205
602 201

605 204
202
604
302 603 106
601 111
107

107 111 110

304 303 301 113
111
102
110
113
108
112
114

112
109 508 802
107
111
101
505
111
107

509
112
108

502
503
103
104 504
105
501
506

507

8
Hammer Unit : TF-22E (2/2)
Item Part Number Description Q’ty Serial No. Remarks
505 02 755 5022 Chisel pin 2
506 01 341 0033 PU-sleeve 5
507 02 205 5066 Stop pin 5
508 19 D81 0572 Grease nipple 1
509 01 231 0011 Lock pin 1

02 A79 H866 Pressure adjuster valve ass’y (1)

601 01 8A2 07F8 Pressure adjuster valve 1
602 01 8A2 04C8 Adjust nut 1
603 19 811 3311 O-ring 1
604 19 800 1991 O-ring 1
605 19 866 1991 Back-up ring 1

02 200 6622 Through bolt kit (4)

701 02 206 6011 Through bolt 1
702 02 426 6033 Fronthead nut 1
703 02 426 6055 Backhead bush 1
704 02 426 6022 Backhead washer 1
705 02 426 6011 Backhead nut 1

9
Hammer Case : TF-22E

2
6

5
4

10
Hammer Case : TF-22E
Item Part Number Description Q’ty Serial No. Remarks
0102 640 0374 Hammer case ass'y (1)

1 0102 640 0385 Hammer case 1

2 02 757 8353 Lower damper 1
3 02 757 9893 Support damper 11
4 0102 640 0341 P/C supporter 1
5 19 611 5532 Spring washer 4
6 19 18D DD71 Hex. bolt 4
7 02 887 7561 Wear plate (2) 1
8 02 427 79C3 Upper damper 1

11
Hammer Plate : TF-22E

12
Hammer Plate : TF-22E
Item Part Number Description Q’ty Serial No. Remarks
0102 640 0550 Hammer plate ass'y (1)

1 0102 640 0561 Hammer plate 1

2 0102 640 0671 Set p plate 2
3 0102 640 0682 Guide support 1
4 02 537 7682 Side bolt 7
5 02 207 7187 Side bolt washer 7
6 02 207 7176 Side bolt nut 7

13
Seal Kit : TF-22E
Item Part Number Description Q’ty Remarks
0102 640 04C8 Seal Kit 1 A+B+C

A 0102 222 02B9 Piston Lower Part Seal Kit 1

1 0101 583 0671 Buffer seal 1
2 0101 583 0682 U-packing 1
3 0101 594 0330 Dust seal 1

B 0102 222 0297 Piston Upper Part Seal Kit 1

1 01 5C7 0198 Gas seal 1
2 01 5B6 0484 Step seal 2 O-ring included
3 19 812 7611 O-ring 2 JIS G160-HsA90

C 0102 640 04D9 Normal Seal Kit 1

1 19 800 1221 O-ring 4 JIS P11-HsA90
2 19 800 1991 O-ring 4 JIS P18-HsA90
3 19 800 2BA1 O-ring 4 JIS P29-HsA90
4 19 800 4DA1 O-ring 1 JIS P49-HsA90
5 19 800 6B61 O-ring 1 JIS P65-HsA90
6 19 811 3311 O-ring 1 JIS G30-HsA90
7 19 812 7611 O-ring 1 JIS G160-HsA90
8 19 866 1991 Back-up ring 1 for JIS P18-HsA90, Bias-cut
9 01 572 0253 Protect ring 1

14
Tools : TF-22E

Tool Shape

Part Number 02 866 6011 02 866 6044 02 866 6022 02 866 6033 02 866 6055

Cross-cut Inline-cut
Type of Tool Pyramid Point Chisel Conical Point Chisel Blunt

Tool Diameter, mm (in.) 140 (5.51) 140 (5.51) 140 (5.51) 140 (5.51) 140 (5.51)

Tool Length, mm (in.) 1200 (47) 1200 (47) 1200 (47) 1200 (47) 1050 (41)

Tool weight, kg (lbs) 125 (276) 129 (284) 123 (271) 129 (284) 119 (262)

15
Mounting Kit and Hoses : TF-22E

103
102
301

305

204
102
101

302
203
205

202

305
100
303 201
104
304
102

Item Part Number Description Q'ty Remarks

100 0102 871 06A4 Mounting adapter 1

02 442 6754 Adapter fasteners set (1)

101 19 198 0693 Hex. Head bolt 12
103 19 611 6643 Spring washer 24
103 19 414 8973 Hex. Nut 12

02 429 JE50-Z0 Mounting pin set (2)

201 02 429 JE72-Z0 Bracket pin 1
202 02 429 JEC7-Z0 Spacer 2
203 02 429 JEB6-Z0 Stop ring 1
204 19 17D 8771 Hex. Head bolt 1
205 19 402 BD62 Hex. Nut 2

02 761 6633 Hose set (2)

301 01 671 0286-Z003 Hose plug 1
302 08 011 0011-Z182 Hose 1
303 01 682 0583 Adapter 1
304 19 800 2BA1 O-ring 1
305 01 561 2332 O-ring 2

16
Gas Charging Kit : TF-22E

4
5
1 6

7 3

2 8
3
4 3
9 9
7

ACCUMULATOR GAS CHARGING BACKHEAD GAS CHARGING

Item Part Number Description Q’ty Remarks

01 990 0594 Gas charging kit (1)

1 01 9B2 0055 Pressure regulator 1

2 01 682 0473 Adapter 1
3 01 682 0451 Minimess coupling 3
4 01 8A2 0176 Exhaust valve 2
5 01 132 0022 Cap nut 1
6 01 682 0198 Coupling 1
7 01 7C5 02A8 Hose 1
8 01 682 0572 Adapter 1
9 01 990 0077 Nitrogen gas bottle -

★) Gas bottle is not included in the Gas charging kit, and can be supplied according to separate order.

17
Maintenance Tool Kit : TF-22E

3, 4, 5, 6 15, 16, 17
1, 2 7, 8, 9 10 11, 12, 13, 14 18, 19, 20

21, 22, 23, 24

25, 26, 27, 28 29, 30 31, 32 33, 34 35

36 37 38, 39, 40, 41 42 43, 44

Item Part Number Description Q’ty Remarks

02 530 6644 Tool Kit (1)

2 32 AJJ 9044 Tool box 1

4 20 BA5 0077 L-wrench 6 1
5 20 BA5 0099 L-wrench 8 1
6 20 BA5 0121 L-wrench 10 1
7 20 BA5 0143 L-wrench 12 1
8 20 BA5 0165 L-wrench 14 1
9 20 BA5 0198 L-wrench 17 1
10 20 755 0033 Screw driver(─) 1
12 20 B61 0891 Spanner 24x27 1
15 20 B61 0242 Spanner 30 1
16 20 B61 0275 Spanner 36 1
17 20 B61 0297 Spanner 41 1
22 01 990 05E9 Ring wrench 46 1
25 01 990 0297 Ring wrench 65 1
30 20 CA4 0099 T-wrench 14 1
33 01 990 0462 Stop-pin tool 20 1
35 20 986 05C7 Hammer 1
36 32 AJA 1055 Pipe 1
38 19 454 0341 Eye bolt M12 1
39 19 454 0451 Eye bolt M16 2
40 19 454 0561 Eye bolt M20 2
41 19 454 0781 Eye bolt M30 1
42 32 AJJ 9088 Grease gun 1

18