Cement Clinker Calculus, designed by ratkovic09@gmail.

com

HideTable Raw mix modeling XRF Chemicals by Calculation

% Wet SiO2 Al2O3 Fe2O3 SO3 CaCO3 MgCO3

Moisture
mass recalc. % Dry mass 3 Comp. CaO MgO Cl- TA

2.0% 66.7% 69.4% 68.0% ✘ Lime stone 51.0 0.8 0.2 0.1 3.3 0.50 0.20 0.50 91.1 6.9
RAW MEAL

8.0% 32.3% 33.7% 31.0% ✘ Clay 21.4 41.0 9.0 3.8 3.0 0.05 0.08 1.50 38.2 6.3

1.0% 1.0% 1.0% 1.0% ✘ Iron ore 4.0 12.0 6.0 73.0 0.5 0.12 0.04 0.00 7.1 1.0

2.0% 0.0% 0.0% 0.0% ✘ Siliceous sand 5.0 85.0 5.0 1.5 0.0 0.40 0.02 0.04 8.9 0.0

3.8% 100.0% 104.1% 100.0% Raw meal calc. = 41.4 13.4 3.0 2.0 3.2 0.36 0.16 0.80 73.9 6.6
MANUAL Sum =

97.0% Kiln Feed = 41.4 13.4 3.0 2.0 3.2 0.36 0.16 0.80 73.9 6.6
KILN FEED

ByPass
reduction 3.0% Bypass = 36.6 11.0 2.8 1.7 2.3 5.00 1.00 4.00 65.4 4.8

Kiln inlet = 39.0 12.6 2.8 1.9 3.0 0.20 0.13 0.66 69.7 6.3
CaO fee = 1.5% Clinker = 63.2 20.9 4.7 3.1 5.0 0.33 0.21 1.10 0.0 0.0

% Wet
Moisture

SiO2 Al2O3 Fe2O3

Gypsum

% Dry mass CaO fee = 1.5% CaO MgO SO3 Cl- TA CaCO3 MgCO3
mass
45°C
CEMENT

93.5% 94.1% Clinker chemical = 63.2 20.9 4.7 3.1 5.0 0.3 0.2 1.1 0 0
2.0% 6.5% 5.9% Gypsum = 48.0 1.2 0.5 0.2 2.0 40.0 0.10 1.00 10.7 4.2
LOI Gips
8% 110°C 2% CaOfree Cement Composition = 62.3 19.8 4.4 2.9 4.8 2.7 0.20 1.09 0.6 0.3

By Calculation C3S C2S C3A C4AF C3S+C2S CaO fee total Gypsum purity All together LSF

Clinker (-FeeCaO) = 56.3 17.6 7.1 9.4 73.9 1.5% 91.90 L% = 16% Requaired = 98.0

ratkovic09@gmail.com Designed by P.Ratkovic, April 2013

 Cement XRF = 63.4 10.8 6.8 8.8 74.3 1.5% 91.37 Purity = 84 R. Meal = 98.0

Cement real = 53.0 0.0 16.5 6.7 8.8 69.6 1.4% 86.52 Kiln inlet = 97.8

Clinker = 93.3

Cement = 99.7

ratkovic09@gmail.com Designed by P.Ratkovic, April 2013

ulus, designed by ratkovic09@gmail.com

by Calculation

LOI total

43.7 100.3

20.1 99.9

3.7 99.3

3.9 100.9

36.0 100.2

36.0 100.2

31.3 95.7

34.0 94.3
0.8 98.5

LOI total

0.8 98.5

6.9 99.9

1.2 99.1

SR AR

2.7 1.6

ratkovic09@gmail.com Designed by P.Ratkovic, April 2013

 2.7 1.5

2.7 1.5

2.7 1.5

2.7 1.5

ratkovic09@gmail.com Designed by P.Ratkovic, April 2013