Barometic pressure= 1020 mbar

exit gas temp. 280 0c = 553 k

pressure of exit gas at boiler inlet= 1.17 Mpa
.= 117000 dapa
calculations are based on production of = 3000 t/day
.= 125 t/hr
125000 kg/hr

volume of exit gases at given temp. & pressure= 350000 Nm3/hr FOR STEAM GENERATION

182000 kg/hr 26900

26499200 Kcal/hr 3916640

211.9936 kcal/kg clinker 31.33312

1 kcal/hr= 1.16E-06 M.watt 0.25 M.watt/hr 4.56

Equavalent to coal 4732 kg/hr 6.5 ton/hr(5600kcal/kg) 0.6660952

cost against total production 93362360 Per M.ton_clinker 10657.5238

Difference in cost 93351702.4761905 PKR/ton_clinker

Cost of power generation 77435.88944 PKR/ton_clinker

Total cost saving from

WHR 93274266.5867505 PKR/ton_clinker
FOR STEAM GENERATION

kg/hr

Kcal/hr

kcal/kg clinker

M.watt/hr

ton/ton_clinker
Per M.ton_clinker
 AQC Boiler
SP Boiler Rated Steam Production
Rated Steam Production 14000 Kg/hr High Pressure 12900 Kg/hr
Rated Working Pressure 1.17 Mpa Low pressure 2600 Kg/hr
Rated Steam Temperature 315 C Rated Working Pressure
Feeding Water Temperature 128 C High Pressure 1.17 Mpa
Inlet Flue Gas Temperature 335 C Low pressure 0.25 Mpa
Inlet Flue Gas Volume 223000 Nm3/hr Rated Steam Temperature

Designed outlet flue gas temperature 230 C 360 C

High Pressure
type of tubes Serpentine Tubes Low pressure 180 C
Length*Width*Height 14600*9800*29331 Feeding Water Temperature 42 C
Gasf Flow Top to Bottom Inlet Flue Gas Temperature 380 C
Inlet Flue Gas Volume 132000 Nm3/hr
86 C
Designed outlet flue gas temperature
Barometic pressure= 1020 mbar
exit gas temp. 380 0c = 653 k
pressure of exit gas at boiler inlet= 1.17 Mpa
.= 117000 dapa
calculations are based on production of = 3000 t/day
.= 125 t/hr
125000 kg/hr

volume of exit gases at given temp. & pressure= 355000 Nm3/hr FOR STEAM GENERATION

184600 kg/hr 26900 kg/hr

36476960 Kcal/hr 5315440 Kcal/hr

291.81568 kcal/kg clinker 42.52352 kcal/kg clinker

1 kcal/hr= 1.16E-06 M.watt 0.34 M.watt/hr 6.18 M.watt/hr

Equavalent to coal 6513.7428571 kg/hr 6.5 ton/hr(5600kcal/kg) 0.9039864 ton/ton_clinker

cost against total production 128516146.571 PKR 14463.7823 Per M.ton_clinker

Difference in cost 128501682.789116 PKR/ton_clinker

Cost of power generation 105091.56424 PKR/ton_clinker

Total cost saving from

WHR 128396591.224876 PKR/ton_clinker
 WHRs

power generation(MW/hr) VS Feul consumption(ton/hr)

As per design 6.18 6.5

Actual production 4 3.82

4.5 4.3
Defference 0.5 0.48

cost 8490 9345.6

defference in cost (per hr) 855.6

waste thermal energy losses 9345.6

Thermal energy utilized in form of WHRs (saving) 8490