HEAT BALANCE CALCULATION SHEET

Kiln feed to Clinker factor 1.65 -

Kiln feed rate 210 TPH
Clinker Production 3055 TPD
Sl. Flow Cp Temp. Heat A B C Temperature Cp (Kcal/Kg)
Heat input
No. kg/kg-cl kcal/kgoC, C
o
kcal/kg-cl CO2 0.196 0.118 -43 389
1 Sensible heat of Kiln Feed 1.65 0.214 79 27.86 H2O 0.443 39 28 389
2 Sensible heat of moisture in Kiln Feed 0.01 0.446 79 0.26 N2 0.244 22 0 389
3 Sensible heat of moisture in fuel (coal+AFR) 0.02 0.445 51 0.45 O2 0.218 30 0 389
4 Sensible heat of coal to PC 0.10 0.282 51 1.39 Air 0.237 23 0 32 0.238
5 Sensible heat of coal to KILN 0.04 0.282 51 0.62 Raw meal 0.206 101 -39 79 0.214
6 Sensible heat of AFR 0.05 0.400 32 0.61 Cooler vent air 0.237 23 0 0 0.237
7 Sensible heat of conveying air with coal to PC 0.02 0.238 32 0.16 Clinker Out 0.186 54 0 152 0.194
8 Sensible heat of conveying air with coal to KILN 0.02 0.238 32 0.12 Coal 0.262 390 0 51 0.282
9 Sensible heat of Primary air to kiln 0.01 0.238 32 0.06 Clinker in 0.186 54 0 1400 0.262
10 Sensible heat of Air to cooler 2.47 0.238 32 18.81 Air to kiln hood 0.237 23 0 996 0.260
11 Sensible heat of false air 0.30 0.238 32 2.27 Specific heat of flue gases (PH exit gases)
Total Heat Input 52.61 Mol.Wt. wt. wt.% Cp Wt. Cp
O2% 3.7 32 1.184 3.751 0.230 0.009
Sl.
Heat output
Flow Cp Temp. Heat CO2% 21.5 44 9.46 29.972 0.190 0.057
No. kg/kg-cl kcal/kgoC, o
C kcal/kg-cl N2 % 74.55 28 20.874 66.134 0.253 0.167
1 Heat of formation of clinker - - - 400.05 H2O. 0.25 18 0.045 0.143 0.462 0.001
2 Sensible heat of Clinker leaving the cooler 1 0.19 152 29.52 31.563 100.000 0.233
3 Sensible heat of Preheater exhaust gas 2.22 0.23 389 200.90 6.3774297
4 Sensible heat of Cooler exhaust gas 1.02 0.24 140.60 2.06 Back calculation for cooler vent flow at cooler exhaust
5 Sensible heat of Return dust 0.165 0.24 389 15.37 6.38
6 Evaporation heat of moisture in kiln feed & fuel 0.010 - - 8.44 Cooler vent flow Temp. Cp Flow, m3/hr Nm3/hr Nm3/kg clk Kg/kg clk
Evaporation heat of moisture in AFR 2.202 - - 15.52
Radiation & Convection Losses: 3 Cooler vent flow at fan inlet (after ESP) 159 0.241 302014 172792 1.358 1.755 67.160588
a) Kiln - - - 21.10 2 False air infiltration & WHRS 26 0.238 1870708 1708038 13.420 17.350 107.179
7
b) Preheater - - - 25.24 1 Cooler vent flow at kiln platform (before ESP) 0 0.237 -1568695 -1427700 -11.218 -14.502 0
c) Cooler - - - 1.47 1
c) TAD 4.56
Total - - - 52.37 108.179
Total Heat Output 862.75
Total Cooler loss 171.59

Specific Heat Consumption = 810.1 kcal/kg-cl 774.7

Heat of coal combustion

Kiln Coal 5.50 TPH
PC Coal 12.30 TPH
Total Coal Consumption 17.80 TPH
AFR 6.03 TPH
Specific Heat Consumption = 815.2 kcal/kg-cl 779.7
868
COOLER RECUPERATION EFFICIENCY

HEAT INPUTS Flow Cp Temp. Heat

Sl.
No. Nm3/kg-cl. kcal/Nm3oC o
C kcal/kg-cl
Sensible heat through
1 1.91 0.24 32 14.55
cooling air
Sensible heat of clinker
2 1.000 0.26 1400 366.24
dropping to cooler
Total Heat Input 380.79
Sl.
HEAT LOSS Flow Cp Temp. Heat
No.
Nm3/kg-cl. kcal/Nm3oC o
C kcal/kg-cl
Sensible heat through
1
cooler exhaust gas 1.020

Mid Tap-1 0.408 0.24 766 74.05

Mid Tap-2heat through

Sensible 0.612 0.24 459 66.55
clinker leaving the
2
cooler 1.000 0.19 152 29.52
3 - - -
Radiation Losses 1.47

Total Heat loss 171.59

Heat Recovery to
Pyro-process
5 Secondary air 0.433 0.26 996 112.11

Tertiary air 0.460 0.26 826 98.73

Total Recovery 210.84

Total Heat output 382.43

Error 1.64
 Total Cooling Air =
Air to kiln hood
(Secondary + TAD air)
TAD air

Secondary air

AIR BALANCE GIVES

Cooler vent

Total Heat Input - Total Heat Loss Tad

Efficiency =
Total Heat Input Secondary

Total air
= 380.79� 171.59
380.791 TOTAL AIR SECONDARY+TERTIARY+VENT A

= 54.9 % 1.913

Gas Density

` O2% CO2% N2 %

cooler vent 21 0 79

TAD 21 0 79
 1.913 Nm3/kg-cl

0.89 Nm3/kg-cl

0.460 Nm3/kg-cl

0.433 Nm3/kg-cl

AIR BALANCE GIVES

1.020 Nm /kg-cl
3

Nm3/kg-cl
0.460
Nm3/kg-cl
0.433

Nm3/kg-cl
1.91
SECONDARY+TERTIARY+VENT AIR

1.913

sity

Moist. Density

0 1.29

0 1.29
DALMIA CEMENT BHARAT LTD.
DATA SHEET: PYRO PROCESSING

CCR READINGS
S.No. Operating parameters UOM Values Fan

1 Kiln Feed rate TPH 210 Fan no. Pressure

2 Kiln feed/ Clinker factor 1.65 mmWG

3 Clinker Production rate TPH 127 PH Fan -825

TPD 3055 Bag House Fan -207

4 AFR TPH 6.0 Cooler Vent Fan -55

5 Kiln Coal feed rate TPH 5.50 Fan 1 -

TPD 132 Fan 2 -

6 PC Coal feed rate TPH 12.3 Fan 3 465

TPD 295 Fan 4 465

7 Kiln speed RPM 5.1 Fan 5 -

8 Kiln Inlet O2 % 3.2 Fan 6 945

9 PH fan inlet O2 % 3.6 Fan 7 -

10 TAD outlet temp oC 741 Fan 8 -

11 TAD outlet draft mmWG -20 Fan 9 -

12 Secondary air temp. oC 960 Fan 10 -

13 Burning zone temp oC 1188 Jet Blower 5070

14 Cooler ESP I/L temp oC 158 Swirl Blower 22

15 Return dust % 10 MB Blower 4000

16 kiln feed B/E load Amps 129 PC Blower 2000

QUALITY ANALYSIS
Kiln feed Clinker Fine Coal Analysis

1 Residue, 90 mic 25.56 Ash, % 30.67

2 Residue, 212 mic 3.2 I.M., % 1.73

3 SiO2 10.65 20.65 VM, % 34

4 Al2O3 2.64 4.19 Calorific value 4890

5 Fe2O3 2.72 4.42 17.80

6 CaO 42.23 61.63 4890
7 LOI 36.67 0.92 Average NCV 4353

8 LSF 1.22 0.91 TSR 17.74

9 MgO 3.22 3.99

10 SM 1.99 2.55 MB 211.32

11 AM 0.98 0.95 PC 472.58

12 Na2O - 0.11 AFR 131.29

13 K2O - 0.49 Total 815.19

14 H2O 0.45 -

15 Free lime - 1.99

Heat Loss Due to AFR UoM

AFR Feed Rate MT/hr 10
AFR Moisture % 37
Wt of Water entering to the system MT 4
kg 3,660

Heat required to evaporeate 1 kg of water kCal 540

at 100 deg C (Latent Heat)
1,976,400
Sp heat of water
kCal/kg-drg 1
Heat Required to increase the water Temp
from 25 deg to 100 deg 274,500

Sp heat of steam kCal/kg-drg 0.48

Heat rewuired to increase the temp of
steam from 100 deg to 900 deg 1,405,440
Total heat required to increase the temp of
water from 25 deg to 900 deg kCal 3,656,340

Kiln Feed Rate TPH 215

Clk production / hr TPH 130
kg per hr 130,303
increase in heat kcak/kg 28
TSR % 18
1.56
 Date 25.07.2023

Fan Parameters

Load Temperature Speed Flow

Amps oC RPM m3/min

135 263 935 -

42.5 145 740 -

435 - 800 -

114 - 2670 505

92 - 2725 430

108 - 2690 680

102 - 2705 367

70 - 2990 576

113 - 2680 250

163 - 1280 1080

49 - 2440 468

140 - 1234 611

84 - 1083 418

65 - 2726 -

1.7 - 200 -

- - - 43

- - - 42

AFR Analysis Material temp.ºC

Ash, % Kiln feed 79

I.M., % 36.5 Fine coal 51

VM, % Clinker 152

Calorific value 2770

6.0

2770

%
25.9 %

58.0 %

16.1 %

780
1. False air & Excess air
PC OL 1.68
PH OL 2.95
O2 %
Fan IL 4
Fan OL 4.8
False air across the Preheater % 7.08
False air across the DC duct & WHRS % 6.21
False air across the fan % 4.97
False air the whole circuit % 13.73
Excess air % 16.34

2. Degree of filling
Degree of filling % 15.73

3. Kiln feed retention time

Kiln feed retention time min 10.67

4. Volumetric loading of Kiln

Particulars UOM values
Kiln dia after lining m 3.6
Average coating thickness m 0.15
Kiln effective dia m 3.3
Kiln Length m 60
Volumetric Loading TPD/m2 5.06

5. Thermal loading of kiln

Thermal loading Gcal/hr/m2 3.52

6. Cooler loading
Grate area m2 61.2
Cooler loading TPD/m2 50.51
 6.64922894
FLOW CALCULATION

Outlet Duct Dia./ Duct Area/

Control Inlet Static Pitot Tube Corrected
Fan Speed Temp. Static ΔPrms Suction Suction Density
Mode Press. Cof. Density
Sl. No. Location Pressure Dia. Area
GRR/VFD/
RPM 0
C mmWg mmWg mmWg m m2 kg/Nm3 kg/m3
SPRS
1 PH FAN (after WHRS) SPRS 940 264 -836 -68 16.78 3 7.07 0.857 1.409 0.596
PH FAN (before WHRS) 389 -710 17.76 3 7.07 0.857 1.409 0.491
2 Cooler vent fan inlet VFD 740 159 -82 16 15.37 2.484 4.85 0.857 1.293 0.740
3 TAD - - 798 -24 9.78 2.04 3.27 0.857 1.293 0.300
4 Jet blower VFD 2070 32 -0.9 5110 0.19 1.293 1.057
5 Swirl air blower VFD 135 32 -1.3 13 0.05 1.293 1.057
6 Kiln Fuel Firing Blower VFD 32 -1.8 4000 0.33 1.293 1.057
7 PC Fuel Firing Blower VFD 32 -1.8 2000 0.66 1.293 1.057
8 Cooler Fan 1 VFD 2670 32 -37 721 0.56 0.25 -3.63 1.293 1.053
9 Cooler Fan 2 VFD 2725 32 -31 550 0.58 0.26 -3.04 1.293 1.053
10 Cooler Fan 3 VFD 2690 32 -60 580 0.58 0.26 -5.88 1.293 1.050
11 Cooler Fan 4 VFD 2705 32 -33 380 0.58 0.26 -3.24 1.293 1.053
12 Cooler Fan 5 VFD 2990 32 -10 785 0.68 0.36 -0.98 1.293 1.056
13 Cooler Fan 6 VFD 2680 32 -8 914 0.54 0.23 -0.78 1.293 1.056
14 Cooler Fan 7 VFD 1280 32 -9 421 1.07 0.90 -0.88 1.293 1.056
15 Cooler Fan 8 VFD 2440 32 -18 274 0.88 0.60 -1.76 1.293 1.055
16 Cooler Fan 9 VFD 1234 32 -25 185 1.08 0.92 -2.45 1.293 1.054
17 Cooler Fan 10 VFD 1083 32 -10 160 1.44 1.63 -0.98 1.293 1.056

Air to Kiln
Gas Density O2% CO2% N2 % Moist. Density Total Cooling Air Gng to pyro process
hood

PH fan Inlet 3.7 21.5 74.55 0.25 1.41 Nm3/kg-cl Kg/kg-cl Nm3/kg-cl Kg/kg-cl Nm3/kg-cl

1.91 2.47 0.893 0.783 0.89

 Designed
Acrolic Actual Fan Designed Designed
Velocity Flow Motor
Power Power Effeciency Flow Fan speed
Rating
Nm3/kg Kg/kg
m/s m3/min m3/hr Nm3/hr KW KW % m3/hr KW RPM
clinker clinker
20.14 8543.38 512603 216916 1.68 2.37 1140.54 1554 73.4 580000 2200 990
22.84 9689.81 581389 202493 1.57 2.22
17.30 5033.56 302014 172792 1.34 1.73 85.75 194 44.2 400000 350 980
21.67 4251.15 255069 59229 0.46 0.59 17.74
1.30 15.05 903 738 0.01 0.01 13.37 2067 75 3000
0.21 0.63 38 31 0.00 0.00 0.00 4901
1.66 32.54 1952 1596 0.012 0.02 22.63 2700 85 3500
1.08 42.38 2543 2078 0.016 0.02 14.75 4140 125 3500
17.22 254.52 15271 12435 0.097 0.12 33.54 #DIV/0! 18000 75 2970
17.22 273.03 16382 13347 0.104 0.13 27.57 54 51.1 18000 75 2970
19.35 306.83 18410 14954 0.116 0.15 34.13 62 55.1 18000 75 2970
20.45 324.23 19454 15847 0.123 0.16 23.28 62 37.5 18000 75 2970
9.19 200.38 12023 9818 0.076 0.10 27.69 71 39.0 15540 75 2970
14.87 204.44 12266 10019 0.078 0.10 32.76 66 49.7 20000 90 2950
17.45 941.93 56516 46156 0.358 0.46 70.41 85 82.8 64500 132 1480
9.61 346.90 20814 16982 0.132 0.17 17.61 21 83.8 31080 75 2970
20.28 1115.09 66905 54548 0.424 0.55 40.71 58 70.2 72500 132 1480
10.90 1065.81 63948 52220 0.405 0.52 31.50 38 82.9 96120 132 1480

Total
Total Prrimary
Secondary primary Combustio
TAD combustio air % to
air air: (Kiln n air to kiln
n air kiln
+PC)

Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl Nm3/kg-cl %

6.65
0.46 0.43 0.03 0.93 0.467 3.93

48
FLAME MOMENTUM CALCULATION
Pressure Kiln Feed
Blower name speed (RPM) Current (Amp)
(mbar)
Clinker Factor
Jet Blower 2070 511 65 MSL elevation
Swirl Blower 135 1.3 1.7 Ambient Temperature
MB Blower 48 Jet air temperature

SWIRL BLOWER JET BLOWER

0.2 0.2 2.7 2.5 2.6
0.3 0.3 2.4 2.4 2.5
0.2 2.3 2.6 2.44

AVG Velocily 0.21 AVG Velocity 2.53

Swirl filter area 0.05 m2 Jet filter area 0.19

Volume 0.01 m3/s Volume 0.49

37.92 m3/hr 1754.91

Area of jet air channel tip 0.00196

Area at swirl channel tip 0.00378
Area of coal channel at burner tip 0.02139

Outlet Nozzle
Volume Volume Primary Air
Pressure Velocity
mbar m/sec m3/hr Nm3/hr %
Jet Air 511 248.2 1755 1452 4.4
Swirl Air 1.3 2.8 37.9 31 0.1
Coal Transport 48 30.3 2335.24 1932 5.9

Total Air 4128 10.4

NCV 4890 Kcal/kg

Kiln fuel rate 5.50 ton/hr

Kiln fuel rate 5500 kg/hr
 210 TPH TPH 127
Clinker Production
1.65 TPD 3055
728 m
Baromatric pressure m 9437
22 .
C
62 .
C

ER MB FK PUMP BLOWER
2.8 1.8 1.8 2 1.1
2.4 1.4 2.1 1.8
2.68 2.3 2.4 1.9
2.4 2.1 2.2

2.53 AVG Velocity 1.98

m2 MB Blower filter 0.33 m2

m3/s Volume 0.65 m3/s
m3/hr 2335.24 m3/hr

Velocity of jet air at burner tip 248.2 m/s

Velocity of swirl air at burner tip 2.8 m/s
Velocity of coal air at burner tip 30.3 m/s

Theoritical conbustion air(Nm3/hr)

=(((1.01*NCV)/1000+0.5)*1.1*Coal tph*1000
Theoritical conbustion air 32905 Nm3/hr
Momentum of jet air 1096 %m/s
Momentum of swirl air 0 %m/s
Momentum of coal air 178 %m/s
Primary air momentum(excluding 1096 %m/s
conveying air)
Primary air momentum (including 1274 %m/s
conveying air)
Heat to kiln 31 MW
Air density 1.07 kg/m3
Mass flow of jet air 0.40 kg/s
Jet air 100.1 N=kg/s*m/s
Impulse momentum( jet air) 3.20 N/MW
Mass flow of swirl air 0.009 kg/s
Swirl air 0.02 N=kg/s*m/s
Impulse momentum( swirl air) 0.00 N/MW

Mass flow of conveying air 0.54 kg/s

Conveying air 16.3 N=kg/s*m/s
Impulse momentum(conveying air) 0.52 N/MW
Impulse of total air 3.72 N/MW
 Measured Velocities
MB Blower PC Blower
1.2 1.8 2 1.1 1.15
1.4 2.1 1.8 1.2
1.25 2.4 0.88 1.1
1.68 2.1 0.89 1.2

RMS Velocity 1.66 RMS Velocity

Blower speed 1160 RPM Blower speed

ID of Pipe (ID) 0.15 m ID of Pipe (ID)
Pipe area (Ap) 0.02 m² Pipe area (Ap)
Filter Flow area (Af) 0.33 m² Filter Flow area (Af)
Flow (Q) 0.54 m³/s Flow (Q)
Velocity (Vp) 30.69 m/s Velocity (Vp)
Total flow 1952.23 m3/hr Total flow
DCBL MGH
RADIATION LOSS

Kiln : 4.03 x 60
Surface Area : F = 760 m2

Surface Area
S.No. Location / LENGTH (Meter)
m2
A
A.1 1 12.66
A.2 2 25.32
A.3 3 37.98
A.4 4 50.64
A.5 5 63.30
A.6 6 75.96
A.7 7 88.62
A.8 8 101.28
A.9 9 113.95
A.10 10 126.61
A.11 11 139.27
A.12 12 151.93
A.13 13 164.59
A.14 14 177.25
A.15 15 189.91
A.16 16 202.57
A.17 17 215.23
A.18 18 227.89
A.19 19 240.55
A.20 20 253.21
A.21 21 265.87
A.22 22 278.53
A.23 23 291.19
A.24 24 303.85
A.25 25 316.52
A.26 26 329.18
A.27 27 341.84
A.28 28 354.50
A.29 29 367.16
A.30 30 379.82
A.31 31 392.48
A.32 32 405.14
A.33 33 417.80
A.34 34 430.46
A.35 35 443.12
A.36 36 455.78
A.37 37 468.44
A.38 38 481.10
A.39 39 493.76
A.40 40 506.42
A.41 41 519.09
A.42 42 531.75
A.43 43 544.41
A.44 44 557.07
A.45 45 569.73
A.46 46 582.39
A.47 47 595.05
A.48 48 607.30
A.49 49 619.87
A.50 50 632.75
A.51 51 645.94
A.52 52 659.14
A.53 53 672.33
A.54 54 685.53
A.55 55 698.72
A.56 56 711.92
A.57 57 725.11
A.58 58 738.31
A.59 59 751.50
A.60 60 764.70
TOTAL

Location / LENGTH Surface Area Ref. Temp.

S.No. Surface Temp.
(Meter)
m 2
deg. C deg. C
1 First Stage Cyclone
No of cyclones: 2
Cylinderical 309.83 32 92
Conical 67.06 32 93
ROOF 31.51 32 93
RMC 35.85 32 172
Riser Duct 251.20 32 92
2 Second Stage Cyclone
Cylinderical 133.21 32 82
Conical 113.71 32 81
ROOF 53.49 32 116
RMC 29.04 32 111
Riser Duct 205.39 32 116
3 Third Stage Cyclone
Cylinderical 131.72 32 66
Conical 128.20 32 67
ROOF 47.91 32 115
 RMC 29.04 32 109
Riser Duct 201.99 32 133
4 Fourth Stage Cyclone
Cylinderical 132.96 32 101
Conical 139.21 32 94
ROOF 47.91 32 113
RMC 31.59 32 88
Riser Duct 201.99 32 89
6 Fifth Stage Cyclone
Cylinderical 179.55 32 118
Conical 135.73 32 112
ROOF 70.41 32 110
RMC 153.21 32 116
Riser Duct 200.00 32 104
7 Calciner Vessel
921.42 32 102
8 Kiln Inlet Chamber
107.50 32 165
TOTAL

KILN H

Surface Area
S.No. Location / LENGTH (Meter)
m2
1 KILN HOOD
Sides+top 42.00
Back 19.31
Arc on kiln 9.18
Front 7.97
TOTAL
2
FROM OULET SIDE
FRONT WALL 13.43
Up To Mid Tape
CCR SIDE 19.70
Opposite side 19.70
Take off duct 18.80
Up to Exhaust
CCR SIDE 20.00
Opposite side 20.00
Exhaust duct 27.80
Upto crusher 8.80
Opposite side 8.80
BACK WALL 19.79
TOTAL

3 TAD 384.37
 Feed Rate : 210 TPH Clinker Prod rate 127.27
Specific Surface: SF = 3.6173 2
m. /t/d Ambient Temp.

Reference Temp. Surface Temp. Radiation Convection

deg. C deg. C Kcal/m2 X h Kcal/m2 X h
KILN
32 263.5 2967.75 1435.59
32 265.5 3017.44 1449.65
32 278.5 3354.20 1541.06
32 260 2882.12 1410.98
32 94.5 383.46 294.77
32 169 1180.54 777.66
32 177 1294.10 832.33
32 145 874.99 615.97
32 134 751.44 543.37
32 136 773.17 556.48
32 139.5 811.98 579.53
32 160.5 1066.44 719.96
32 148.5 916.41 639.30
32 156.5 1015.02 692.96
32 153 971.20 669.42
32 146 886.72 622.63
32 154.5 989.85 679.50
32 149 922.41 642.63
32 147.5 904.47 632.62
32 206 1759.58 1032.74
32 262 2930.84 1425.04
32 273 3208.78 1502.39
32 237.5 2370.56 1252.94
32 223 2074.81 1151.36
32 224 2094.39 1158.36
32 257.5 2821.97 1393.41
32 111 523.58 395.81
32 241 2445.84 1277.50
32 240.5 2434.99 1273.99
32 265.5 3017.44 1449.65
32 277 3314.10 1530.52
32 268.5 3093.03 1470.75
32 258 2833.93 1396.92
32 257.5 2821.97 1393.41
32 250 2646.58 1340.70
32 212 1867.09 1074.53
32 213 1885.40 1081.51
32 268.5 3093.03 1470.75
 32 271 3156.98 1488.33
32 248.5 2612.39 1330.16
32 206 1759.58 1032.74
32 222.5 2065.06 1147.86
32 244.5 2522.66 1302.07
32 227 2153.85 1179.35
32 268.5 3093.03 1470.75
32 281.5 3435.37 1562.16
32 206 1759.58 1032.74
32 100.5 432.29 330.95
32 286 3559.63 1593.79
32 275.5 3274.34 1519.97
32 278.5 3354.20 1541.06
32 276.5 3300.81 1527.00
32 290.5 3686.92 1625.41
32 306 4149.32 1734.26
32 321.5 4650.37 1842.91
32 265 3004.97 1446.14
32 302 4026.37 1706.18
32 298.5 3920.88 1681.61
32 300 3965.85 1692.14
32 305.5 4133.81 1730.75
AL 125172.98 64116.35

Radiation+
Total Losses
Radiation Convection Convection
Kcal/m2 X h Kcal/m2 X h Kcal/m2 X h Mcal/h Kcal/Kg Clinker

363.81 279.91 643.72 199.44 1.567

369.66 284.35 654.02 43.86 0.345
369.66 284.35 654.02 20.60 0.162
1217.72 795.84 2013.56 72.19 0.567
365.76 281.39 647.15 162.56 1.277

285.57 219.09 504.66 67.23 0.528

282.02 216.26 498.28 56.66 0.445
569.78 427.31 997.09 53.33 0.419
523.58 395.81 919.40 26.70 0.210
565.08 424.14 989.22 203.18 1.596

180.57 133.81 314.38 41.41 0.325

186.30 138.54 324.83 41.64 0.327
560.39 420.98 981.38 47.02 0.369
 505.61 383.32 888.92 25.82 0.203
744.26 539.00 1283.27 259.20 2.037

436.47 333.99 770.46 102.44 0.805

379.50 291.79 671.29 93.45 0.734
541.85 408.37 950.21 45.53 0.358
329.44 253.52 582.96 18.42 0.145
336.97 259.34 596.31 120.45 0.946

583.99 436.83 1020.81 183.28 1.440

528.12 398.95 927.07 125.83 0.989
510.07 386.44 896.51 63.12 0.496
569.78 427.31 997.09 152.76 1.200
457.60 349.29 806.89 161.38 1.268

445.77 340.75 786.53 724.72 5.694

1119.31 747.06 1866.36 200.63 1.576

13328.63 9110.70 21320.02 3312.87 25.24

KILN HOOD AND COOLER

Reference Temp. Surface Temp. Radiation Convection

deg. C deg. C Kcal/m2 X h Kcal/m2 X h

32 151.75 955.80 661.04

32 132 730.02 530.29
32 124 647.48 478.41
32 112 532.68 402.08
AL 2865.98 2071.82
COOLER

32 119 598.4 446.4

32 92.00 363.8 279.9

32 89.00 340.8 262.3
32 99 421.9 323.4

32 62.0 157.6 114.9

32 58.0 134.0 95.3
32 63.0 163.7 119.9
32 39 32.9 17.0
32 38.00 28.1 13.8
32 62 157.6 114.9
AL 2398.7 1787.6

32 146.0 886.72 622.63

 TPH 25.07.2023
32 Date:

Total Losses
Total (Kcal/m2 X h)
Mcal/h Kcal/Kg Clinker

4403.34 55.75 0.44

4467.10 56.56 0.44
4895.26 61.98 0.49
4293.10 54.35 0.43
678.23 8.59 0.07
1958.19 24.79 0.19
2126.43 26.92 0.21
1490.96 18.88 0.15
1294.80 16.39 0.13
1329.65 16.83 0.13
1391.51 17.62 0.14
1786.40 22.62 0.18
1555.70 19.70 0.15
1707.98 21.62 0.17
1640.62 20.77 0.16
1509.35 19.11 0.15
1669.35 21.13 0.17
1565.05 19.81 0.16
1537.09 19.46 0.15
2792.32 35.35 0.28
4355.89 55.15 0.43
4711.17 59.65 0.47
3623.50 45.88 0.36
3226.17 40.85 0.32
3252.75 41.18 0.32
4215.38 53.37 0.42
919.40 11.64 0.09
3723.34 47.14 0.37
3708.98 46.96 0.37
4467.10 56.56 0.44
4844.62 61.34 0.48
4563.77 57.78 0.45
4230.86 53.57 0.42
4215.38 53.37 0.42
3987.28 50.48 0.40
2941.62 37.24 0.29
2966.90 37.56 0.30
4563.77 57.78 0.45
 4645.31 58.81 0.46
3942.56 49.92 0.39
2792.32 35.35 0.28
3212.92 40.68 0.32
3824.73 48.42 0.38
3333.21 42.20 0.33
4563.77 57.78 0.45
4997.53 63.27 0.50
2792.32 35.35 0.28
763.23 9.66 0.08
5153.42 65.25 0.51
4794.31 60.70 0.48
4895.26 61.98 0.49
4827.81 61.12 0.48
5312.34 67.26 0.53
5883.57 74.49 0.59
6493.28 82.21 0.65
4451.11 56.35 0.44
5732.55 72.58 0.57
5602.49 70.93 0.56
5657.99 71.63 0.56
5864.56 74.25 0.58
189289.322591477 2396.52 21.10
 Total Losses
Total (Kcal/m2 X h)
Mcal/h Kcal/Kg Clinker

1616.84 67.91 0.53

1260.31 24.34 0.19
1125.89 10.34 0.08
934.76 7.45 0.06
4937.81 110.03 0.86

1044.7 14.03 0.11

643.7 12.68 0.10

603.0 11.88 0.09
745.3 14.01 0.11

272.5 5.45 0.04

229.3 4.59 0.04
283.5 7.88 0.06
49.8 0.44 0.00
41.9 0.37 0.00
272.5 5.39 0.04
4186.3 76.72 0.60

1509.35 580.15 4.56

Total 52.37