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Anita I. Abrego
Army/NASA Rotorcraft Division
National Aeronautics and Space Administration
Ames Research Center, Moffett Field, California
Abstract
Two isolated, hingeless rotors with identical simplified rotor models whose properties are
fiber-reinforced composite root flexures were tested accurately characterized. The U.S. Army
in hover and forward flight at realistic tip speeds. Aeroflightdynamics Directorate, AFDD, has
The rotors differed in blade planform and structure. conducted a number of experimental investigations
The first blade set was of rectangular planform. of this type to study aeroelastic phenomena of
The second set had blades of stiffer construction cantilever rotor blades. One important
with swept-tips. The purpose of these tests was to simplification that has enabled researchers to
measure the isolated rotor aeroelastic stability of concentrate on the structural dynamics and
bending/torsion coupled rotor blades over a range of aerodynamics of the rotor system has been to
flight conditions. The two soft inplane rotor isolate the rotor from hub motion. Early work with
systems were designed with low first torsion isolated rotors simplified the experiment to
frequency to emphasize the effects of torsion. Froude-scaled tip speeds in hover. A logical
Regressing lag mode damping is shown in hover progression of structural models has been tested
with precone and collective pitch variations and in under these conditions. Initial work with rigid
forward flight with airspeed, shaft angle, precone blades, tailored flap and lead-lag flexures and
and collective pitch variations. Correlation with high torsion stiffness was reported in references 1-3.
comprehensive analysis for a number of test This work was further expanded in references 4-6 to
conditions is shown. Agreement in hover is investigate the effects of several design parameters
excellent and forward flight correlation is on hingeless rotor stability. In addition, reference 4
reasonably good. emphasized the influence of torsion on t h e
aeroelastic stability problem by designing a model
with a low first torsion frequency. Design
Introduction parameters for bearingless hubs were tested in
references 7 and 8. These experiments added t h e
The development of accurate analytical complexity of the bearingless hub while retaining
methods for aeroelastic stability prediction simple airfoil and planform design for the blade.
requires careful comparison of calculations with References 6 and 8, while not primarily isolated
experimental measurements. These methods, rotor tests, are included here because a portion of
particularly at an early stage in their each test was for an isolated rotor.
development, benefit from test data obtained with
Aeroelastic stability investigations of
Presented at the American Helicopter Society 55th isolated rotors at the AFDD were first extended to
Annual Forum, Montreal, Quebec, Canada, May 25- forward flight in an experimental test by
27, 1999. Copyright Ó 1999 by the American McNulty.9 This hingeless rotor had discrete flap
Helicopter Society, Inc. All rights reserved. and lead-lag flexures, a rigid blade, and high
Fig. 1 Straight and swept-tip instrumented rotor blades.
torsional stiffness.
This paper presents a short description of t h e
In 1995 the first of two Mach-scaled rotor rotors, briefly discusses the structural testing of t h e
tests designed to provide data for analytical code blades, and describes the hover and forward flight
validation in forward flight was completed. A 7.5 testing. Data from the tests are presented and
foot diameter, hingeless rotor with straight blades compared with calculations from a comprehensive
was tested at the AFDD. The test data and rotor code, CAMRAD II12.
comparison with analytical models were reported
in references 10 and 11. The second test with a 7.5
Model Description
foot diameter, hingeless rotor with swept-tip
blades has now been completed. The swept-tip
Both hingeless rotors are 7.5 feet in diameter,
geometry introduces additional bending/torsion
with a 3.4 inch chord, zero pre-twist and NACA
coupling and provides data which amplify t h e
0012 airfoil section. Solidity of both rotors is 0.096.
importance of the airloading at the tip of t h e
Two hub precone angles were tested, 0° and 2°. The
blade. The model rotor experiments were designed
nominal rotor speed of 1700 RPM results in a
to test the capability of current and future analytic
Reynolds number of 1.2 x 106 and a Mach number of
predictive tools. For this reason the structural and
0.60 at the blade tip in hover.
aerodynamic designs were chosen to minimize t h e
unknowns and/or approximations required by t h e
Blades from the two rotors are shown in
analyst. Particular attention was paid to the pitch
figure 1. The most significant difference between
bearing design to avoid contamination of t h e
the blades is the planform. The swept-tip blade
aeroelastic stability with structural and kinematic
has 30° of aft sweep over the outer 10% of t h e
nonlinearites.
blade. In the swept region the airfoil section is
translated or sheared back as a NACA 0012 airfoil 0°/90° to the leading edge and the center ply is
section perpendicular to the un-swept leading edge. oriented at +45°/-45°. The transition from the root
Therefore, the chord length relative to the local flexure to the blade section of both blades has
leading edge in the swept region is 3.4 inches times additional E-glass plys to locally stiffen t h e
the cosine of 30°, or 2.94 inches. structure.
8 8
W°= 1700 RPM W = 1700 RPM
°
CAMRADII CAMRADII 4t hb
7 7
¥ MEASURED
¥ MEASURED
th
4 b
6 6
Frequency (cyc/rev)
Frequency (cyc/rev)
2nd z
5 5 2nd z
4 4 rd 2ndb
3rdb 3 b
nd
2 b
3 3
st
1 q
1s tq
2 2
st st
1 b 1 b
1 1
st st
1 z 1 z
0 0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rotor Speed (W/W ) Rotor Speed (W/W )
° °
Fig. 3 Straight blade rotating frequencies Fig. 4 Swept-tip blade rotating frequencies
diagram. diagram.
25 Dynamic stability testing requires some
means of exciting the mode or modes of interest.
Straight Col. Lag
This was achieved during these tests by using
Swept-tip Test Stand Mode capability in the test stand. The test stand,
20 originally built by Sikorsky Aircraft for NASA,
and designated the Rotor Test Rig (RTR), had been
Straight Test Stand Mode
designed to include higher harmonic swashplate
control. To accomplish this, low authority, high-
Frequency (Hz)
5 Instrumentation
4 4
3 3
2 2
1 1
b = 0°
p
0 0
-12 -6 0 6 12 -50 0 -100
50 100
Collective Pitch (deg) Flap Moment r/R=0.12 (in-lbs)
Fig. 6 Hover test regressing lag mode damping Fig. 7 Hover test regressing lag mode damping
versus collective pitch angle. versus steady root flap moment with 0° precone
hub.
rotor and 2048 samples/second for the swept-tip
rotor. The voltage measurements were digitized the desired rotor speed and collective pitch angle.
and the strain gauge measurements were converted Low amplitude cyclic pitch excitation was applied
to bending moments based upon previous physical and the frequency was adjusted until the lead/lag
calibrations. The four individual blade root response of blade #1 reached a maximum. The
bending moments were transformed into the fixed amplitude of excitation was then adjusted to give
system using the method of multiblade lead/lag response just below the structural limit.
coordinates.13 Individual rotating blade and non- The excitation was stopped and 2 seconds of data
rotating multiblade coordinate time history data were acquired.
were later analyzed for modal damping and
frequency using the moving-block analysis
technique.14,15 Hover Test Data
1.0 1.0
0.5 0.5
Test
0° Shaft
-3° Shaft
-6° Shaft b = 2°
p
0.0 0.0
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
Advance Ratio, m Advance Ratio, m
Fig. 9 Straight blade rotor forward flight test Fig. 10 Swept-tip rotor forward flight regressing
regressing lag mode damping versus lag mode damping versus advance ratio for
advance ratio for three shaft angles at 3° three shaft angles at 3° collective pitch.
collective pitch. thrust level in forward flight. Figure 14 shows t h e
damping coefficient scale has been expanded from damping measurements for the collective pitch
the previous figures showing shaft angle variation sweeps using both 0° and 2° hub precone angles. At
to show all the sweeps. The damping 8° collective pitch angle the un-perturbed loads
measurements for the straight blade rotor show were near the load limit leaving very little load
greater variation with collective pitch angle and margin for excitation. The data with both hub
with advance ratio. precone angles show smooth curves with an
increasing difference between the two hub
The forward shaft angle and relatively low configurations.
collective pitch angles of the preceeding figures
result in low thrust conditions. It was desirable to CAMRAD II Model
acquire data for thrust conditions more
representative of helicopter flight operations The CAMRAD II structural models for both
where possible. The swept-tip rotor wind tunnel rotors have the same number of elastic elements and
test was more successful toward this end. A family the elements have the same degrees of freedom.
of damping versus advance ratio data for different The straight blade has one element in the flexure
collective pitch angles at 0° shaft angle were section and five elements distributed along t h e
acquired up to 7° collective pitch. Figure 13 shows remainder of the blade. The last element is 10% of
the data for five collective pitch angles on the 0° span. The swept-tip blade has the identical
precone hub. These data show the strongest number and distribution of elastic elements. Modal
variation in damping with advance ratio that was structural damping was adjusted to agree with t h e
measured with the swept-tip blades. A similar hover measurements near 0° collective pitch angle
family, not shown here, was acquired with the 2° individually for both rotors. The values of modal
precone hub with four collective pitch angles up to damping were 0.38% Cr for the straight blade and
6°. 0.32% Cr for the swept-tip blade.
Collective sweeps at 0.30 advance ratio were The aerodynamic model in CAMRAD II is
acquired to push the swept-tip rotor to a high described in detail in reference 12. Both straight
3.0 1.5
Test b = 0°
p
3° Coll
2.5 4° Coll
Damping Coefficient, -s (rad/sec)
1.5
1.0 0.5
Test
3° Coll
0.5 4° Coll
5° Coll
6° Coll
bp= 2° 7° Coll
0.0 0.0
0 0.10.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
Advance Ratio, m Advance Ratio, m
Fig. 11 Straight blade rotor forward flight test Fig. 13 Swept-tip rotor forward flight test
regressing lag mode damping versus regressing lag mode damping versus
advance ratio for four collective pitch advance ratio for five collective pitch
angles with -6° shaft angle. angles with 0° shaft angle.
3.0 2.0
Test
3° Coll Test
2.5 4° Coll 0° Precone
Damping Coefficient, -s (rad/sec)
5° Coll 2° Precone
6° Coll 1.5
2.0
1.5 1.0
1.0
0.5
0.5
b = 2°
p
0.0 0.0
0 0.1
0.2 0.3 0.4 0.5 0 2 4 6 8 10
Advance Ratio, m Collective Pitch (deg)
Fig. 12 Swept-tip rotor forward flight test Fig. 14 Swept-tip rotor forward flight test
regressing lag mode damping versus regressing lag mode damping versus
advance ratio for four collective pitch collective pitch angle for two hub precone
angles with -6° shaft angle. angles at 0.30 advance ratio.
6 3
Test CAMRAD II Test CAMRAD II
Straight, b = 0° Swept-tip, bp= 0°
p
5 Swept-tip, b = 2°
Straight, b = 2°
Damping Coefficient, -s (rad/sec)
4 2
2 1
0 0
-9 -6 -3 0 3 6 9 -12 -6 0 6 12
Collective Pitch (deg) Collective Pitch (deg)
Fig. 15 Comparison of CAMRAD II calculated and Fig. 16 Comparison of CAMRAD II calculated and
measured hover regressing lag mode measured hover regressing lag mode
damping versus collective pitch angle for damping versus collective pitch angle for
straight blade with two precone angles. swept-tip blade with two precone angles.
calculation for hover used uniform inflow with a Momentum Theory D.I.
hover inflow correction factor equal to 1.1, tip loss
equal to 0.98 for trim and the three-state momentum 2
theory dynamic inflow model for the flutter
analysis. Forward flight calculations were made
with the free wake inflow model for trim and t h e
three-state Pitt and Peters dynamic inflow model
for the flutter analysis.
1
Comparison of Theory and Test Data
1.0 1.0
Test Test
Constant Coeff., Reg. No Dynamic Inflow
0.5 0.5
Constant Coeff., Adv. Dynamic Inflow, Reg.
Constant Coeff., Coll. Dynamic Inflow, Adv.
Constant Coeff., React. Dynamic Inflow, Coll.
Periodic Coeff., All Modes Dynamic Inflow, React.
0.0 0.0
0 0.1 0.2 0.3 0.4 0.5 0.2 0.3 0
0.4 0.1 0.5
Advance Ratio, m Advance Ratio, m
Fig. 18 Comparison with swept-tip rotor of Fig. 19 Comparison with swept-tip rotor of
measured forward flight regressing lag measured forward flight regressing lag
mode damping, and 2 CAMRAD II solution mode damping, CAMRAD II periodic
methods; 0° shaft angle, 6° collective solution without dynamic inflow and
pitch angle, 0° precone hub. CAMRAD II periodic solution with
The models include, no dynamic inflow, Pitt and dynamic inflow; 0° shaft angle, 6°
Peters dynamic inflow and a momentum theory collective pitch angle, 0° precone hub.
dynamic inflow model. Both dynamic inflow collective and reactionless modes. The periodic
models contain three states. The differences due to solution with no dynamic inflow shows no
these inflow models are small. The momentum difference between the four multiblade modes. The
theory dynamic inflow model shows the best constant coefficient approximation, however, gives
correlation with the data, however, there are one half the damping for the reactionless mode
other modeling parameters such as the inflow compared to the collective mode. The collective
factor and tip loss parameter which could change mode agrees well with the periodic coefficient
this conclusion. solution over the entire speed range. The mode t h a t
was excited in the experiment, the regressing lag
Calculations shown for hover are, of course, mode, is seen to be considerably below the periodic
for a constant coefficient set of equations. In coefficient solution above m = 0.30. It is, therefore,
forward flight the equations are periodic. At low not adequate to use the constant coefficient
speed the periodicity is weak and solving averaged approximation for correlation with this
constant coefficient equations may be sufficient. As experiment. All of the remaining calculations in
forward speed increases, this approximation may this paper solve the periodic coefficient equations.
be unsuitable. Figure 18 shows a comparison of test
measurements, a constant coefficient approximate The influence of the dynamic inflow model in
solution and the periodic Floquet solution for a forward flight is shown in figure 19. The test data
forward flight speed sweep. The test configuration and periodic coefficient solution with no dynamic
with the swept-tip rotor on the 0° precone hub is 0° inflow from figure 18 are shown with the periodic
shaft tilt, 6° collective pitch and advance ratio coefficient solution using the three-state Pitt and
increasing from 0.10 to 0.46. Both solutions Peters dynamic inflow model. The addition of
procedures are for models with no dynamic inflow dynamic inflow moves the damping of all modes up
or hub degrees of freedom, so one would expect to see considerably. Only slight differences are seen
no difference between the regressing, advancing, between the individual non-rotating rotor modes,
2.0 1.5
Test CAMRAD II Test CAMRAD II
0° Shaft Angle 0° Shaft Angle
-3° Shaft Angle
Damping Coefficient, -s (rad/sec)
1.0
0.5
0.5
b = 2°
b = 2° p
p
0.0 0.0
0.2 0.3 0.0
0.4 0.5 0.1 0.2 0.3 0.0
0.4 0.5 0.1
Advance Ratio, m Advance Ratio, m
Fig. 20 Comparison with straight blade rotor of Fig. 21 Comparison with swept-tip rotor of
CAMRAD II calculations and measured CAMRAD II calculations and measured
regressing lag mode damping for three regressing lag mode damping for three
shaft angles at 3° collective pitch. shaft angles at 3° collective pitch.
but the major effect is an increase in the damping are quite good for all 3 shaft angles, although t h e
coefficient of all four modes. calculation shows greater difference in damping for
the shaft variation than do the measurements.
CAMRAD II calculations have been made for
all of the forward flight data shown previously in Figures 22 and 23 compare calculations with
the paper. The free wake model is used for the trim lag mode damping measurements for both rotors
solution. No attempt was made to determine t h e with collective pitch variation at -6° shaft angle.
importance of the trim wake model on the solution. The correlation is reasonably good for both rotors.
The rotor was trimmed to the measured cyclic Details which do not appear to be captured include
control angles or to minimize the fixed system pitch the upward trend in damping at the highest speeds
and roll moment. There was no noticeable for the higher collective pitch angles with t h e
difference in the resulting damping values for t h e swept-tip blade and the low damping region a t
swept-tip rotor. The results shown here were moderately high speed (m = 0.30) for the straight
trimmed to minimize the fixed system steady pitch blade rotor.
and roll moment, as this gave better correlation
with the straight blade rotor. The Pitt and Peters Figure 24 compares calculation with lag mode
dynamic inflow model was used for the forward damping measurements for the swept-tip rotor with
flight calculations. collective pitch variation at 0° shaft angle. The
correlation appears to degrade with thrust. The 0°
Figures 20 and 21 compare calculations with shaft angle cases with high collective pitch should
lag mode damping measurements for both rotors be the highest thrust cases for which damping
with shaft angle variation. The calculations for measurements were made. It appears that t h e
the straight blade are reasonably good except for damping is over predicted and that the up-down-up
the last increment in advance ratio for -6° shaft trend with advance ratio in the data is not
angle. The measurement drops quickly to nearly 0 captured.
rad/sec at m = 0.30 while the calculation drops only
mildly. The general spread and trend of the data is Finally, figure 25 compares calculation with
captured. The calculations for the swept-tip rotor lag mode damping measurements for two collective
3.0 3.0
Test CAMRAD II Test CAMRAD II
3° Coll 3° Coll
4° Coll 4° Coll
2.5 2.5
5° Coll
Damping Coefficient, -s (rad/sec)
1.5 1.5
1.0 1.0
0.5 0.5
bp= 2° bp= 0°
0.0 0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.0 0.1 0.2 0.3 0.4 0.5
Advance Ratio, m Advance Ratio, m
Fig. 22 Comparison with straight blade rotor of Fig. 24 Comparison with swept-tip rotor of
CAMRAD II calculations and measured CAMRAD II calculations and measured
regressing lag mode damping for four regressing lag mode damping for five
collective pitch angles at -6° shaft angle. collective pitch angles at 0° shaft angle.
1.5 3.0
5° Coll 2° Precone
6° Coll
1.0 2.0
1.5
0.5 1.0
0.5
b = 2°
p
0.0 0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.0 2.0 4.0 6.0 8.0 10
Advance Ratio, m Collective Pitch (deg)
Fig. 23 Comparison with swept-tip rotor of Fig. 25 Comparison with swept-tip rotor of
CAMRAD II calculations and measured CAMRAD II calculations and measured
regressing lag mode damping for four regressing lag mode damping over a range
collective pitch angles at -6° shaft angle. of collective pitch angles at 0.30 advance
ratio with both precone angles.
0.07 0.07
m = 0.30
0.06 0.06 CAMRAD II
0° Precone
2° Precone
Thrust Loading, CT /s
Thrust Loading, CT /s
0.05 0.05
0.04 0.04
0.03 0.03
4. For comparable conditions, the change in 1 Ormiston, R.A. and Bousman, W.G., " A
damping measured on the swept-tip rotor with Theoretical and Experimental Investigation of
advance ratio and collective pitch were Flap-Lag Stability of Hingeless Helicopter
substantially less than observed on the straight Rotor Blades," NASA TM X-62-179, August
blade rotor. 1972.
The CAMRAD II analysis was used to 2 Ormiston, R.A. and Bousman, W.G., "A Study of
calculate the regressing lag mode damping for both Stall Induced Flap-Lag Instability of Hingeless
rotors in hover and in forward flight. Rotors, "Journal of the American Helicopter
Society, Vol. 29, No. 1, January 1975, pp. 20-30.
1. In hover the predicted lag damping shows very
good to excellent agreement with t h e 3 Bousman, W.G., Sharpe, D.L. and Ormiston, R.A.,
measurements. The substantial differences in "An Experimental Study of Techniques for
the damping observed between the two rotors Increasing the Lead-Lag Damping of Soft
are correctly predicted by the analysis. Inplane Hingeless Rotors," Preprint No. 1035,
Proceedings of the American Helicopter Society
2. In forward flight the analysis provides fair to 32nd National Forum, Washington, D.C., May
very good correlation with the measured lag 1976.
damping for both rotors. The predictions
degrade substantially at the higher thrust 4 Sharpe, D. L., ÒAn Experimental Investigation of
levels where the damping is overpredicted. the Flap-Lag-Torsion Aeroelastic Stability of
a Small-Scale Hingeless Helicopter Rotor in
3. The substantial differences in the lag damping Hover," NASA TP 2546, AVSCOM TR 85-A-9,
observed for the two rotors in forward flight 1986.
are also observed in the analytical predictions.
5 Bousman, W.G., "The Effects of Structural Flap-
Lag and Pitch-Lag Coupling on Soft Inplane
Acknowledgments Hingeless Rotor Stability in Hover," NASA TP
3002, AVSCOM TR 89-A-002, 1990.
The authors extend their appreciation to
NASA Ames Research Center Engineering, Machine 6 Weller, W.H., "Relative Aeromechanical
Shop, Model Shop and Engineering Test Lab for Stability Characteristics for Hingeless and
their work on these models. We are indebted to Jon Bearingless Rotors," Journal of the American
Lautenschlager for his help with instrumentation Helicopter Society, Vol. 35, No. 3, July 1990,
during critical times, including the week between pp. 68-77.
Christmas and New Years, 1998. And, it must be
stated here that these tests could not have been 7 Dawson, S., "An Experimental Investigation of
completed without the dedication, hard work, and the Stability of a Bearingless Model Rotor in
smarts of Brian Chan, Steve Chan, Joel Gunter, and Hover," Journal of the American Helicopter
Dave Pfluger who formed the core experimental Society, Vol. 28, No. 4, October 1983, pp. 29-34.
test team.
8 Weller, W.H. and Peterson, R.L., "Inplane
Finally, the guidance of Wayne Johnson with Stability Characteristics for an Advanced
the use of CAMRAD II is greatly appreciated. The Bearingless Main Rotor Model," Journal of t h e
quantity and quality of the calculations shown here American Helicopter Society, Vol. 29, No. 3,
were made possible with his help. July 1984, pp. 45-53.
9 McNulty, M.J., "Flap-Lag Stability Data for a
Small-Scale Isolated Hingeless Rotor in
Forward Flight," NASA TM 102189,
USAAVSCOM TR 89-A-003, April 1989.