Professional Documents
Culture Documents
Interior and Supplemental Restraint System (SRS)
Interior and Supplemental Restraint System (SRS)
INTERIOR AND
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS 52109000187
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52A
INTERIOR
CONTENTS 52109000385
Seat cushion heater resistance (between terminals) W Between terminals 2 and 3 Approx. 8
B 5¢14 -
C 5¢16 -
D 4¢25 Black
E 5¢12 -
F 5¢20 -
H 5¢20 -
J 6¢20 -
D = Thread diameter
L = Effective thread length
52A-4 INTERIOR - Instrument Panel
CAUTION: SRS
For the passenger side air bag module procedures of GROUP 52B - Air Bag Module and
removal/installation, always observe the service Clock Spring.
12
10
C
9
8
11
C
16 13
19
7 21 20
14
D
<Manual air conditioner>
6 C
2 22
F F
23
17 18
<Automatic air conditioner>
3 5 C 15
4
H
B
A 16
1
NOTE
: metal clip position
Removal steps
1. Hood lock release handle 15. Ashtray
2. Switch bezel D Floor console panel
3. TCL switch or auto-cruise control main (Refer to P.52A-7.)
switch 16. Centre console panel
4. TCL switch or plug 17. Sunglasses box
5. Headlamp leveling switch 18. Radio and tape player
6. Lower cover 19. Heater control assembly (Refer to
7. Column cover GROUP 55 - Manual air conditioner.)
8. Meter bezel 20. Rear window defogger switch
9. Combination meter 21. A/C switch
10. Door mirror control switch 22. Inside/Outside air changeover
11. Fog lamp switch switch
12. Side air outlet assembly (L.H.) 23. Air conditioner control panel and ECU
AA" 13. Center air outlet assembly assembly
14. Side air outlet assembly (R.H.)
INTERIOR - Instrument Panel 52A-5
24
30
I 25
A
I I
32
29
I 29
12 Nm
J
I Standard bolt Earth bolt
I
G 31
G
12 Nm 22 Nm
27 C
C
26 28
G
J
H
NOTE
: metal clip position
3 1
2
E
E
I
4
7
I
I I I
I
I
I I
I
5
8
6 9
Disassembly steps
D Heater ducts (Refer to GROUP 55.) 6. Console bracket
1. Photo sensor (Refer to GROUP 55.) 7. Instrument panel lower passenger’s
2. Defroster garnish side bracket
3. Instrument panel wiring harness 8. Passenger’s side air bag rear
4. Instrument panel lower driver’s side bracket
bracket 9. Air bag reinforcement assembly
5. Center reinforcement
INTERIOR - Floor Console 52A-7
FLOOR CONSOLE 52100220193
2 2
5 8
7
NOTE
: metal clip position
Removal steps
1. Floor console panel 5. Floor console
2. Cup holder assembly 6. Ashtray
3. Heated seat switch 7. Console bracket B
4. Floor console box 8. Console bracket A
52A-8 INTERIOR - Trims
TRIMS 52100110292
2
1 A
A
8
3
NOTE
: metal clip position
: resin clip position
For door trim, refer to GROUP 42.
Scuff plate
Trim Clip
Front pillar Clip
trim
Trim
Clip
17
12
10
13
E E
14
12
11
15
16
NOTE
: metal clip position Section E - E
: resin clip position Rear end
trim cover
Clip
<Wagon>
6 7
F
4 C F
C 16 9
C G
C C
B G
B 4 C
44 Nm 8 C
5 C
2 11
10 H
1 A 13 C 12
H H I
I
A H C
11
3
15
14
NOTE 13
: metal clip position
H
: resin clip position H 10
For door trim, refer to GROUP 42.
Clip
Clip
Clip
Section H - H Section I - I
Clip
Trim, Lid
Clip
Trim
3 2
44 Nm
4 3 1
3
44 Nm
4
44 Nm
3
29 Nm 44 Nm
3
29 Nm
INSPECTION 52200390033
1 3 4 5 - 8 9 2 - 6
Driver’s HI
seat
switch
LO
Passen- HI
ger’s seat
switch
LO
NOTE
To inspect the diode, match the polarity of the circuit tester with
the (+) (- ) polarities in the table.
Caution
Do not disassemble the front seatback assembly
with built-in side air bag module.
<Normal seat>
13
17
16
18
12
14 44 Nm 9 15
5 11 14
1
4 2 20
14 13 Nm
19
6
3 44 Nm
8 7
21 Nm
21
Seat without height adjuster
14 44 Nm
1 5
2
20
13 Nm 14
6
44 Nm
8
7
21 Nm
21
Disassembly steps
1. Reclining adjuster knob AA" 12. Front seatback panel
2. Slide adjuster knob 13. Front seatback assembly
3. Clip 14. Cap
4. Height adjuster knob 15. Lumbar support lever
5. Front seat side shield cover 16. Headrestraint guide
6. Front seat hinge cover 17. Front seatback cover
7. Inner seat belt 18. Front seatback frame
8. Bolt 19. Seat heater harness
9. Front seat cushion assembly 20. Seat adjuster assembly
10. Front seat cushion cover 21. Wire
11. Front seat cushion frame
52A-14 INTERIOR - Front Seat
<Power seat>
14
18 17 19 20
13
6 8
9
7
16
10 15
5 11
12
22
21 Nm
21
1
21 Nm
3
44 Nm
4
2
21 Nm 23
24
Disassembly steps
1. Front seat side shield cover AA" 13. Front seatback panel
2. Front seat hinge cover 14. Front seatback assembly
3. Inner seat belt 15. Cap
4. Bolt 16. Lumbar support lever
5. Front seat cushion assembly 17. Headrestraint guide
6. Front seat reclining adjuster lever 18. Front seatback cover
7. Front seat slide adjuster lever 19. Front seatback pad
8. Garnish 20. Front seatback frame
9. Power seat switch 21. Reclining adjuster lower cover
10. Front seat cushion cover 22. Seat heater harness
11. Front seat cushion pad 23. Power seat harness
12. Front seat cushion frame 24. Power seat adjuster assembly
INTERIOR - Front Seat 52A-15
DISASSEMBLY SERVICE POINT
Clip AA" FRONT SEATBACK PANEL DISASSEMBLY
1. Using a screwdriver or similar tool, push inward the clip
of the front seatback panel lower portion to remove it.
2. Pull down the front seatback panel to remove it.
Slide and
height switch
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Backward*1/
Forward*2
Backward*1/
Forward*2
Down
Down
NOTE
*1: Power seat switch (R.H.)
*2: Power seat switch (L.H.)
52A-16 INTERIOR - Front Seat
Forward
INTERIOR - Rear Seat 52A-17
REAR SEAT 52200180258
3
22 Nm
7 29 Nm
1
22 Nm
Removal steps
AA" "CA 1. Seat cushion
"BA 2. Seatback (R.H.)
"BA 3. Seatback (L.H.)
"AA 4. Side seatback (R.H.)
"AA 5. Side seatback (L.H.)
6. Headrestraint
7. Armrest
Seatback (L.H.)
hinge bracket
5 4
7 8 9
11 3
4 5
10 9
7 8
3
6 10
11
Disassembly steps
1. Seat cushion cover 8. Seatback pad*
2. Seat cushion pad* 9. Seatback frame
3. Seatback panel 10. Side seatback cover
4. Headrestraint guide 11. Side seatback pad*
5. Unlock knob
6. Armrest NOTE
7. Seatback cover *: Vehicles with front power seat
INTERIOR - Front Seat Belt 52A-19
FRONT SEAT BELT 52300130225
44 Nm
44 Nm
44 Nm
Outer seat belt removal steps Inner seat belt removal steps
1. Outer seat belt (seat belt with pre D Front seat assembly
tensioner) (Refer to GROUP 52B.) (Refer to P.52A-11.)
2. Center pillar trim upper D Front seat hinge cover
3. Adjustable seat belt anchor (Refer to P.52A-13, 14.)
4. Inner seat belt
52A-20 INTERIOR - Rear Seat Belt
44 Nm
44 Nm
44 Nm
Removal steps
D Rear seat (Refer to P.52A-17.)
1. Rear center seat belt assembly
2. Rear seat belt assembly (inner)
D Rear shelf trim <Sedan>
(Refer to P.52A-8.)
D Retractor trim <Wagon>
(Refer to P.52A-10.)
3. Rear seat belt assembly (outer)
52B-1
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS 52409000193
CAUTION
D Carefully read and observe the information in the SERVICE PRECAUTIONS (P.52B-4.) prior to any service.
D For information concerning troubleshooting or maintenance, always observe the procedures in the Troubleshooting
(P.52B-8.) section.
D If any SRS components are removed or replaced in connection with any service procedures, be sure to follow the
procedures in the INDIVIDUAL COMPONENT SERVICE section (P.52B-28.) for the components involved.
D If you have any questions about the SRS, please contact your local distributor.
52B-2 SRS - General Information
To improve safety, the SRS and seat belts with the operational status of the SRS. The clock spring
pre-tensioner are available as optional parts. These is installed in the steering column.
systems enhance collision safety by restraining the The SRS side air bag deploys if an impact received
front passengers in case of an accident. The SRS at the side of the vehicle is stronger than a certain
works with the pre-tensioner simultaneously when set value, in order to protect the upper bodies of
a collision is detected. front seat passengers in the event of a collision.
The SRS consists of four air bag modules, SRS The seat belt pre-tensioner is built into the front
air bag control unit (SRS-ECU), side impact seat belt retractor. Only authorized service
sensors, SRS warning lamp and clock spring. The personnel should do work on or around the SRS
air bags are located in the centre of the steering components and seat belt with pre-tensioner. Those
wheel, above the glove box, and built into the front service personnel should read this manual carefully
seat back assemblies. Each air bag has a folded before starting any such work. Extreme care must
air bag and an inflator unit. The SRS-ECU under be used when servicing the SRS to avoid injury
the floor console monitors the system and has a to the service personnel (by inadvertent deployment
safing G sensor and an analog G sensor. The side of the air bags or inadvertent operation of the seat
impact sensor inside the center pillar monitors any belt with pre-tensioner) or the driver (by rendering
shocks coming from the side of the vehicle. The the SRS or the seat belt with pre-tensioner
warning lamp on the instrument panel indicates inoperative).
Clock spring
Air bag module
(Front passenger’s side)
Diagnosis
connector
SRS-ECU
Plate (A)
Plate (A) (when safety
Spring mechanism is disengaged)
Stopper
Retractor bracket Plate (A) (when safety
mechanism is engaged)
Stopper
Spring plate
Tab
Tab
G-sensor structure
Charge Spike
Tab
Pin
1 to 4 - -
5, 6 Dash wiring harness ® Clock spring ® Air bag module (Driver’s Correct or replace the dash wiring
side) harness. Replace the clock spring.
7, 8 Dash wiring harness ® Air bag module (Front passenger’s side) Correct or replace the dash wiring
harness.
9, 10 -
12 -
15 Dash wiring harness ® Instrument panel wiring harness ® SRS Correct or replace each wiring
warning lamp harness.
16 to 19 - -
20, 21 Dash wiring harness ® Earth Correct or replace the dash wiring
harness.
1, 2 - -
3 Dash wiring harness ® Earth Correct or replace the dash wiring harness.
4 Dash wiring harness ® Instrument panel wiring harness Correct or replace each wiring harness.
® SRS warning lamp
5, 6 Dash wiring harness ® Air bag module (Front Correct or replace the dash wiring harness.
Passenger’s side)
7, 8 Dash wiring harness ® Clock spring ® Air bag module Correct or replace the dash wiring harness.
(Driver’s side) Replace the clock spring.
9 Dash wiring harness ® Junction block (fuse No.4) Correct or replace the dash wiring harness.
10, 11 -
13 -
17 to 20 -
25 to 33 - -
34, 35, 36 Dash wiring harness ® Floor wiring harness ® Side Correct or replace each wiring harness.
impact sensor (L.H.)
37 to 39 -
6. Inspection of the SRS-ECU harness connector <vehicles with SRS side air bag> should be carried
out by the following procedure.
Insert the special tool (narrow probe in the harness set) into connector from harness side (rear side),
and connect the tester to this probe. If any to other than the special tool is used, it may cause
damage to the harness and other components. Furthermore, measurement should not be carried
out by touching the probe directly against the terminals from the front of the connector. The terminals
are plated to increase their conductivity, so that if they are touched directly by the probe, the plating
may break, which will cause drops in reliability.
SRS-ECU harness connector
MB991222
7. SRS components and seat belt with pre-tensioner should not be subjected to heat, so remove the
SRS-ECU, air bag module (driver’s side and front passenger’s side), clock spring, side impact sensors,
front seat assemblies (side air bag module), and seat belts with pre-tensioner before drying or baking
the vehicle after painting.
D SRS-ECU, air bag module, clock spring, side impact sensor: 93_C or more
D Seat belt with pre-tensioner: 90_C or more
8. Whenever you finish servicing the SRS, check warning lamp operation to make sure that the system
functions properly. (Refer to P.52B-19.)
9. Make certain that the ignition switch is OFF when the MUT-II is connected or disconnected.
10. If you have any questions about the SRS, please contact your local distributor.
NOTE
SERIOUS INJURY CAN RESULT FROM UNINTENDED AIR BAG DEPLOYMENT, SO USE ONLY
THE PROCEDURES AND EQUIPMENT SPECIFIED IN THIS MANUAL.
SRS - Special Tools 52B-7
SPECIAL TOOLS 52400070209
MB686560 SRS air bag D Deployment of air bag modules inside the
adapter harness A vehicle
D Deployment of air bag module (front
passenger’s side) and side air bag module
outside the vehicle
MR203491 or SRS air bag Deployment of air bag module (driver’s side)
MB628919 adapter harness B outside the vehicle
52B-8 SRS - Test Equipment/Troubleshooting
TROUBLESHOOTING 52400310097
Inspect according to the inspection chart that is appropriate for the malfunction code.
24, 25, 64, 65 Front passenger’s side air bag module (squib) system 52B-11
31, 32 SRS-ECU capacitor system 52B-11
51, 52 Driver’s side air bag module (squib ignition drive circuit) system 52B-15
54, 55 Front passenger’s side air bag module (squib ignition drive circuit) system 52B-15
71, 72, 75, 76 Side air bag module (R.H) (squib) system 52B-16
73, 74 Side air bag module (R.H.) (squib) ignition drive circuit system 52B-16
79, 93 Side impact sensor (L.H.) communication system 52B-16
81, 82, 85, 86 Side air bag module (L.H.) (squib) system 52B-17
83, 84 Side air bag module (L.H.) (squib) ignition drive circuit system 52B-17
94* Side impact sensor (R.H.) power supply circuit system 52B-18
NOTE
(1) *: If the vehicle condition returns to normal, the diagnosis code will be automatically erased, and the SRS warning
lamp will return to normal.
(2) If the vehicle has a discharged battery it will store the fault codes 41 or 42. When these diagnosis codes are
displayed, check the battery.
INSPECTION PROCEDURE CLASSIFIED BY DIAGNOSIS CODE
Code No.14 Analog G-sensor system in the SRS-ECU Probable cause
The SRS-ECU monitors the output of the analog G-sensor inside the SRS-ECU. D Malfunction of SRS-ECU
It outputs this code when any of the following are detected.
D When the analog G-sensor is not operating
D When the characteristics of the analog G-sensor are abnormal
D When the output from the analog G-sensor is abnormal
Code No.17 Side impact safing G sensor system inside Probable cause
SRS-ECU
This code is output if the following are detected from the side impact safing G sensor Malfunction of SRS-ECU
output.
D Safing G sensor is not operating
D Safing G sensor characteristics are abnormal
D Safing G sensor output is abnormal
Code No.21, 22, 61 or 62 Driver’s side air bag module Probable cause
(squib) system
These diagnosis codes are output if there is abnormal resistance between the input D Malfunction of clock spring
terminals of the driver’s side air bag module (squib). D Partial disconnection due to incorrect clock spring
The trouble causes for each diagnosis code No. are as follows. neutral position
D Malfunction of wiring harnesses or connectors
D Malfunction of driver’s side air bag module (squib)
D Malfunction of SRS-ECU
22 D Open circuit in driver’s side air bag module (squib) or open harness
D Open circuit in clock spring
D Disconnected driver’s side air bag module (squib) connector
D Partial disconnection due to incorrect clock spring neutral position
D Malfunction of connector contact
61 D Short in driver’s side air bag module (squib) harness leading to the power supply
62 D Short in driver’s side air bag module (squib) harness leading to the earth
NG
Check the clock spring (Refer to P.52B-37.) Replace
OK
YES
SRS check harness MUT-II Self-diag code Check the following connectors:
(MB991613) D Disconnect clock spring <Vehicles with SRS side air bag> C-108, C-43
connector C-108, and <Vehicles without SRS side air bag> C-108, C-44
connect the harness side OK NG
connector to SRS check
harness connector 1. Check trouble symptoms.
1 D Erase diagnosis code
Repair
memory. NG
Are code Nos.21, 22, 61 or 62
output? Check the harness wire between the clock spring and SRS-ECU.
Dash wiring OK NG
harness
Replace the SRS-ECU. Repair
NO
Check the following connector:
C-110
Clock spring OK NG
YES
SRS check harness MUT-II Self-diag code Check the following connectors:
(MB991613) D Disconnect front <Vehicles with SRS side air bag> C-71, C-43
passenger’s side air bag <Vehicles without SRS side air bag> C-71, C-44
module connector C-71, OK NG
and connect the harness
1 side connector to SRS Check trouble symptoms. Repair
check harness connector
1. NG
D Erase diagnosis code
memory. Check the harness wire between the front passenger’s side air
Are code Nos.24, 25, 64 or 65 bag module (squib) and SRS-ECU.
output? OK NG
Dash wiring
harness
NO
NG
Check the following connector: Repair
<Vehicles with SRS side air bag> C-42, C-43
<Vehicles without SRS side air bag> C-44
OK
OK
OK
Code No.43 SRS warning lamp drive circuit system (Lamp Probable cause
does not illuminate.)
This diagnosis code is output when an open circuit occurs for a continuous period D Malfunction of wiring harnesses or connectors
of 5 seconds while the SRS-ECU in monitoring the SRS warning lamp and the lamp D Blown bulb
is OFF (transistor OFF). D Malfunction of SRS-ECU
However, if this code is output due to an open circuit, if the vehicle condition returns D Malfunction of combination meter
to normal, this diagnosis code No.43 will be automatically erased, and the SRS warning
lamp will return to normal.
NO NG
SRS warning lamp inspection Check the following connectors: Repair
D Connect the battery (- ) terminal. <Vehicles with SRS side air bag> C-43,
D Ignition switch: ON C-25, D-01
D Does lamp switch off when <Vehicles without SRS side air bag>
SRS-ECU connector C-43 <ve- C-44, C-25, D-01
hicles with SRS side air bag> or OK
C-44 <vehicles without SRS side
air bag> is disconnected? NG
Check trouble symptoms. Check the harness wire between the
YES SRS-ECU and combination meter.
OK NG
Replace the SRS-ECU.
Repair
Code No.44 SRS warning lamp drive circuit system Probable cause
This diagnosis code is output when a short occurs in the lamp drive circuit or a D Malfunction of wiring harnesses or connectors
malfunction of the output transistor inside the SRS-ECU is detected while the SRS-ECU D Malfunction of SRS-ECU
is monitoring the SRS warning lamp drive circuit.
However, if the vehicle condition returns to normal, diagnosis code No.44 will be
automatically erased, and the SRS warning lamp will switch off.
OK
Check the SRS warning lamp drive circuit system. Replace the SRS-ECU.
(Refer to P.52B-14.)
Code No.51 or 52 Driver’s side air bag module (squib Probable cause
ignition drive circuit) system
This diagnosis code is output if a short (No.51) or an open circuit (No.52) is detected D Malfunction of SRS-ECU
in the circuit for the driver’s seat.
Code No.54 or 55 Front passenger’s side air bag module Probable cause
(squib ignition drive circuit) system
This diagnosis code is output if a short (No.54) or an open circuit (No.55) is detected D Malfunction of SRS-ECU
in the circuit for the passenger’s seat.
Code No.71, 72, 75 or 76 Side air bag module (R.H.) (squib) Probable cause
system
These diagnosis codes are output if the resistance value between the side air bag D Malfunction of wiring harnesses or connectors
module (R.H.) (squib) input terminals of the SRS-ECU is abnormal. The problems D Malfunction of side air bag module (R.H.) (squib)
which cause these codes to be output are as follows. D Malfunction of SRS-ECU
72 D Open circuit in side air bag module (R.H.) (squib) or open harness
D Malfunction of connector contact
75 Short in side air bag module (R.H.) (squib) harness leading to the power supply
76 Short in side air bag module (R.H.) (squib) harness leading to the earth
YES
SRS check harness MUT-II Self-diag code Check the following connectors:
(MB991613) D Disconnect side air bag C-16, C-42
module (squib) connector OK NG
C-16, and connect the
harness side connector to Check trouble symptoms. Repair
SRS check harness con-
1 nector 1. NG
D Erase diagnosis code
memory. Check the harness wire between the side air bag module (R.H.)
Are code Nos.71, 72, 75 or 76 (squib) and SRS-ECU.
output? OK NG
NO
Replace the SRS-ECU. Repair
Replace the seat back assembly of the front seat (R.H.).
Code No.73 or 74 Side air bag module (R.H.) (squib) Probable cause
ignition drive circuit system
These diagnosis codes are output if there is a short-circuit (code No.73) or an open Malfunction of SRS-ECU
circuit (code No.74) in the squib ignition drive circuit.
NO
MUT-II Self-diag code Check the following connectors:
D Switch over the right side impact sensor (R.H.) and the side C-42, C-117, E-18
impact sensor (L.H.).
OK NG
D Erase diagnosis code memory.
Are code Nos.79 and 93 erased and code Nos.89 and 96 output? Check trouble symptoms. Repair
YES NG
Replace the side impact sensor (L.H.). Check the harness wire between the side impact sensor (L.H.)
and SRS-ECU.
OK NG
82 D Open circuit in side air bag module (L.H.) (squib) or open harness
D Malfunction of connector contact
85 Short in side air bag module (L.H.) (squib) harness leading to the power supply
86 Short in side air bag module (L.H.) (squib) harness leading to the earth
YES
SRS check harness MUT-II Self-diag code Check the following connectors:
(MB991613) D Disconnect side air bag C-21, C-42
module (L.H.) (squib) con- OK NG
nector C-21, and connect
the harness side connector Check trouble symptoms. Repair
to SRS check harness
1 connector 1. NG
D Erase diagnosis code
memory. Check the harness wire between the side air bag module (L.H.)
Are code Nos.81, 82, 85 or 86 (squib) and SRS-ECU.
output? OK NG
NO
Replace the SRS-ECU. Repair
Replace the seat back assembly of the front seat (L.H.).
Code No.83 or 84 Side air bag module (L.H.) (squib) Probable cause
ignition drive circuit system
These diagnosis codes are output if there is a short-circuit (code No.83) or an open Malfunction of SRS-ECU
circuit (code No.84) in the squib ignition drive circuit.
NO
MUT-II Self-diag code Check the following connectors:
D Switch over the side impact sensor (R.H.) and the side impact C-42, C-121, E-09
sensor (L.H.).
OK NG
D Erase diagnosis code memory.
Are code Nos.89 and 96 erased and code Nos.79 and 93 output? Check trouble symptoms. Repair
YES NG
Replace the side impact sensor (R.H.). Check the harness wire between the side impact sensor (L.H.)
and SRS-ECU.
OK NG
Code No.91 Side impact sensor (L.H.) power supply circuit Probable cause
system
This diagnosis code is output if the power supply voltage of the side impact sensor D Malfunction of wiring harnesses or connectors
(L.H.) drops below the rated value for a continuous period of 5 seconds or more. D Malfunction of side impact sensor (L.H.)
However, code No.91 will be automatically cleared and the SRS warning lamp will D Malfunction of SRS-ECU
switch off if the condition returns to normal.
NG
Measure at side impact sensor (L.H.) connector E-18. Check the following connectors:
D Disconnect the connector, and measure at the harness side C-42, C-117, E-18
connector.
OK NG
D Voltage between terminal 1 and body earth
OK: 9 V or more Check trouble symptoms. Repair
Continuity between terminal 3 and body earth
NG
OK
Check the harness wire between the side impact sensor (L.H.)
Replace the side impact sensor (L.H.). and SRS-ECU.
OK NG
Code No.94 Side impact sensor (R.H.) power supply Probable cause
circuit system
This diagnosis code is output if the power supply voltage of the side impact sensor D Malfunction of wiring harnesses or connectors
(R.H.) drops below the rated value for a continuous period of 5 seconds or more. D Malfunction of side impact sensor (R.H.)
However, code No.94 will be automatically cleared and the SRS warning lamp will D Malfunction of SRS-ECU
switch off if the condition returns to normal.
NG
Measure at side impact sensor (R.H.) connector E-09. Check the following connectors:
D Disconnect the connector, and measure at the harness side C-42, C-121, E-09
connector.
OK NG
D Voltage between terminal 1 and body earth
OK: 9 V or more Check trouble symptoms. Repair
Continuity between terminal 3 and body earth
NG
OK
Check the harness wire between the side impact sensor (R.H.)
Replace the side impact sensor (R.H.). and SRS-ECU.
OK NG
Get an understanding of the trouble symptoms and check according to the inspection procedure chart.
When the ignition key is turned to ON (engine stopped), the SRS Refer to diagnosis code No.43. 52B-14
warning lamp does not illuminate.
After the ignition switch is turned to ON, the SRS warning lamp Refer to diagnosis code No.43, 52B-15
is still on after approximately 7 seconds have passed. 44.
Inspection Procedure 2
Communication with MUT-II is not possible. Probable cause
(Communication is not possible with SRS only.)
If communication is not possible with the SRS only, the cause is probably an open D Malfunction of wiring harnesses or connectors
circuit in the diagnosis output circuit of the SRS or in the power circuit (including D Malfunction of SRS-ECU
earth circuit).
(1) NG
Measure at SRS-ECU connector C-43. Check the following connector:
D Disconnect the connector, and measure at the harness side C-43
connector.
OK NG
(1) Continuity between terminal 14 and body earth, and between
terminal 15 and body earth (2) NG
Check trouble symptoms. Repair
OK: Continuity
(2) Voltage between terminal 9 and body earth, and between terminal NG
12 and body earth
OK: 9 V or more Check the harness wire between the SRS-ECU and earth, and
repair if necessary.
OK
NG
Check the following Repair Check the following connectors:
connectors: C-43, C-134, C-131
C-43, C-20
OK NG
OK
Check trouble symptoms. Repair
Check trouble symptoms.
NG
NG
Check the harness wire between the SRS-ECU and ignition switch
Check the harness wire between the SRS-ECU and diagnosis
IG1, and repair if necessary.
connector.
OK NG
Check the harness wire between the SRS-ECU and ignition switch
IG1, and repair if necessary.
OK
NG
Check the following connectors: Repair
C-44, C-20
OK
Battery (- ) cable
Connector
Inflator case
Protective tube
6. Check clock spring connectors and protective tube for
Case damage, and terminals for deformation.
7. Visually check the clock spring case for damage.
8. Align the mating marks of the clock spring and, after
turning the vehicle’s front wheels to straight-ahead
position, install the clock spring to the column switch.
Mating Mark Alignment
Protective tube Turn the clock spring clockwise fully, and then turn back
it approx. 3 4/5 turns counterclockwise to align the mating
Mating marks marks.
Caution
If the clock spring’s mating mark is not properly
aligned, the steering wheel may not be completely
rotational during a turn, or the flat cable within the
clock spring may be severed, obstructing normal
operation of the SRS and possibly leading to serious
injury to the vehicle’s driver or front passenger.
9. Install the steering column covers, steering wheel and
the air bag module.
10. Check steering wheel for noise, binds of difficult operation.
11. Check steering wheel for excessive free play.
REPLACE ANY VISUALLY INSPECTED PART IF IT
FAILS THAT INSPECTION. (Refer to P.52B-32, 33.)
Caution
The SRS may not activate if any of the above
components is not installed properly, which could
result in serious injury or death to the vehicle’s driver
or front passenger.
SRS - SRS Maintenance 52B-23
FRONT SEAT BACK ASSEMBLY (SIDE AIR BAG
MODULE)
1. Check that there is no abnormality in the seat air bag
Air bag module
deployment module deployment section.
section 2. Check that there is no connector damage, bent terminals
or clamping of the harness.
POST-INSTALLATION INSPECTION
Reconnect the negative battery terminal. Turn the ignition
key to the “ON” position. Does the SRS warning lamp illuminate
for about 7 seconds, turn off and then remain extinguished
for at least 5 seconds? If yes, SRS system is functioning
properly. If no, consult page 52B-8.
92 Number indicating how often the memory is cleared Maximum time to be stored: 250
93 How long a problem has lasted (How long it takes Maximum time to be stored: 9999 minutes
from the occurrence of the problem till the firest (approximately 7 days)
igniting signal)
REPAIR PROCEDURE
WHEN AIR BAGS (DRIVER’S SIDE AND FRONT
PASSENGER’S SIDE) DEPLOY OR SEAT BELT
PRE-TENSIONER OPERATES IN A COLLISION.
1. Replace the following parts with new ones.
D SRS-ECU (Refer to P.52B-30.)
D Driver’s side air bag module (Refer to P.52B-32.)
D Front passenger’s side air bag module (Refer to
P.52B-33.)
D Seat belt with pre-tensioner (Refer to P.52B-40.)
D Instrument pad assembly (Refer to GROUP 52A -
Instrument Panel.)
2. Check the following parts and replace if there are any
malfunctions.
D Clock spring (Refer to P.52B-32.)
D Steering wheel, steering column and intermediate
joint
(1) Check wiring harness (built into steering wheel)
and connectors for damage, and terminals for
deformation.
(2) Install air bag module to check fit or alignment
with steering wheel.
(3) Check steering wheel for noise, binds or difficult
operation and excessive free play.
3. Check harnesses for binding, connectors for damage,
poor connections, and terminals for deformation.
(Refer to P.52B-24.)
Inflator case
<Front passenger’s side>
Connector
Inflator case
Clock spring
Protective tube
Case 1. Check clock spring connectors and protective tube for
damage, and terminals for deformation.
2. Visually check the case for damage.
Protective tube
52B-28 SRS - Post-collision Diagnosis/Individual Component Service
If the SRS components and seat belt with pre-tensioner are to be removed or replaced as a result of
maintenance, troubleshooting, etc., follow each procedure (P.52B-24 - P.52B-33).
Caution
1. SRS components and seat belt with pre-tensioner should not be subjected to heat, so remove
the SRS-ECU, air bag modules (driver’s side and front passenger’s side), front seat assemblies
(side air bag module), clock spring, side impact sensors and seat belts with pre-tensioner
before drying or baking the vehicle after painting.
D SRS-ECU, air bag module, clock spring, side impact sensor: 93_C or more
D Seat belt with pre-tensioner: 90_C or more
Recheck SRS system operability after re-installing them.
2. If the SRS components and seat belts with pre-tensioner are removed for the purpose of check,
sheet metal repair, painting, etc., they should be stored in a clean, dry place until they are
reinstalled.
SRS - Warning/Caution Labels 52B-29
WARNING/CAUTION LABELS 52400300070
A number of caution labels relating to the SRS label instructions when servicing SRS and seat
and seat belt with pre-tensioner are found in the belt pre-tensioner. If labels are dirty or damaged,
vehicle, as shown in the following illustration. Follow replace them with new ones.
Center pillar
NOTE
*: Vehicles with front passenger’s air bag
52B-30 SRS - SRS-ECU
4.9 Nm
Removal steps
"BA D Post-installation inspection "AA 2. SRS-ECU
D Negative (- ) battery cable connection
D Lower cover, side cover (Refer to
GROUP 52A - Instrument Panel.)
1. Engine-ECU, A/T-ECU, and A/T
control relay
SRS - SRS-ECU 52B-31
INSTALLATION SERVICE POINTS
"AA SRS-ECU INSTALLATION
Caution
The SRS may not activate if SRS-ECU is not installed
properly, which could result in serious injury or death
to the vehicle’s driver or front passenger.
INSPECTION 52400220147
2
0.69 Nm 4
1
9 Nm
1
2
1
Protective tube
Notch
4. Align the paint mark of the SRS check harness connector
Paint No.4 with the notch in clock spring connector No.2 to
mark connect the connectors Nos.2 and 4.
5. Check continuity between the terminals 22 and 23 of
the SRS check harness connector No.5.
SRS check
harness
(MB991613)
A Clock spring
5 connector 2
View A
52B-38 SRS - Side Impact Sensor
5 Nm
Center pillar
3
2
4 Front of vehicle
5 Nm
Removal steps
"CA D Post-installation inspection 3. Bracket
D Negative (- ) battery cable connection "BA 4. Side impact sensor
D Center pillar lower trim (Refer to "AA D Pre-installation inspection
GROUP 52A.)
D Seat belt with pre-tensioner (Refer to NOTE
P.52B-40.) The illustration above shows the side impact sensor
1. Water proof cover (L.H.). The position of the side impact sensor (R.H.) is
2. Side impact sensor and bracket symmetrical to this.
SRS - Side Impact Sensor 52B-39
INSTALLATION SERVICE POINTS
"AA PRE-INSTALLATION INSPECTION
Check the side impact sensor for dents, breakage and bending
and measure the resistance between the terminals, even
when installing a new side impact sensor.
INSPECTION 52400470016
D Check the side impact sensor and bracket for dents, cracks
or deformation.
D Check connector for damage, and terminals for
deformation.
Caution
If a dent, crack, deformation or rust is discovered,
replace the side impact sensor with a new one.
NOTE
For checking of the side impact sensor other than
described above, refer to the section concerning
troubleshooting. (Refer to P.52B-8.)
D Check that there is no bending or corrosion in the center
pillar.
52B-40 SRS - Seat Belt with Pre-tensioner
3
44 Nm
2
4
44 Nm
Removal steps
AA" "BA 1. Retractor top mounting screw (for
engaging and disengaging safety
mechanism)
2. Sash guide cover
3. Sash guide
4. Seat belt with pre-tensioner
"AA D Pre-installation inspection
SRS - Seat Belt with Pre-tensioner 52B-41
When safety mecha- REMOVAL SERVICE POINT
nism is engaged
AA" RETRACTOR TOP MOUNTING SCREW REMOVAL
(SAFETY MECHANISM ENGAGEMENT)
The safety mechanism which is equipped in the seat belt
pre-tensioner will engage automatically when the retractor
top mounting screw is removed.
Caution
All of the following operations should be carried out
while the safety mechanism is engaged to prevent
mis-operation of the seat belt pre-tensioner.
Furthermore, the safety mechanism should not be
disengaged while the seat belt pre-tensioner is
removed from the vehicle.
INSPECTION 52400420059
Before disposing of a vehicle which is equipped pre-tensioner themselves, the following procedures
with air bags or seat belts with pre-tensioner, or must be used to deploy the air bags or operate
when disposing of the air bags or seat belt the seat belt pre-tensioners before disposal.
Two wires
Deployment wires
8. Fully close all door windows, close the doors and place
Cover a cover over the vehicle to minimize the amount of noise.
Caution
If the glass is damaged, it may break, so the car must
be covered.
9. At a location as far away from the vehicle as possible,
Wires 6 m or longer disconnect the two connected wires from each other, and
connect them to the two terminals of the battery (which
has been removed from the vehicle) to deploy the air
bag.
Caution
1. Before deploying the air bag in this manner, first
check to be sure that there is no one in or near
the vehicle. Wear safety glasses.
2. The inflator will be quite hot immediately following
the deployment, so wait at least 30 minutes to
allow it to cool before attempting to handle it.
Although not poisonous, do not inhale gas from
air bag deployment.
See Deployed Air Bag Module or Operated Seat
Belt Pre-tensioner Disposal Procedures
(P.52B-49.) for post-deployment handling instruc-
tions.
3. If the air bag module fails to deploy when the
procedures above are followed, do not go near
the module. Contact your local distributor.
10. After deployment, dispose of air bag module according
to the Deployed Air Bag Module or Operated Seat Belt
Pre-tensioner Disposal Procedures. (Refer to P.52B-49.)
Air Bag Module and Seat Belt
SRS - Pre-tensioner Disposal Procedures 52B-45
Deployment Outside The Vehicle
Caution
1. This should be carried out in a wide, flat area at least
6 m away from obstacles and other people.
2. Do not perform deployment outside, if a strong wind
is blowing, and if there is even a slight breeze, the
air bag module should be placed and deployed
downwind from the battery.
1. Disconnect the negative ( - ) and positive (+) battery cables
from the battery terminals, and then remove the battery
from the vehicle.
Caution
Wait at least 60 seconds after disconnecting the
battery cables before doing any further work. (Refer
to P.52B-4.)
2. Remove the air bag modules (driver’s-side and front
passenger’s-side) (Refer to P.52B-32, 33.) and the front
seat back assemblies with built-in side air bag module
from the vehicle. (Refer to GROUP 52A - Front Seat.)
Caution
The air bag modules should be stored on flat surface
and placed so that the air bag deployment surfaces
are facing upward. Do not place anything on top of
them.
<Air bag module 3. Connect two wires, each six meters or longer, to the two
(driver’s side)> Connection leads of SRS air bag adapter harness B <air bag module
Two wires (driver’s side)> or SRS air bag adapter harness A <air
SRS air bag bag module (front passenger’s side) and side air bag
adapter harness B module>, and cover the connections with insulation tape.
MR203491 or
6m
The other ends of the two wires should be connected
MB628919 to each other (short-circuited), to prevent sudden
long or
more unexpected deployment of the air bag module.
Insulation tape
<Air bag module (front
passenger’s side) and
side air bag module> Connection
Two wires
SRS air bag
adapter harness A 6m
MB686560 long or
more
Insulation tape
Air Bag Module and Seat Belt
52B-46 SRS - Pre-tensioner Disposal Procedures
Wires
Deployment wire
(1) Lift up the stopper and then bring the retractor bracket
Retractor bracket and plate (A) together so that the stopper tab goes
into the hole in the retractor bracket. This will
Plate (A)
disengage the safety mechanism.
(2) Use a bulldog clip to secure the retractor bracket
Stopper and plate (A) so that they do not become separated.
20 cm
or more
Air Bag Module and Seat Belt
SRS - Pre-tensioner Disposal Procedures 52B-49
7. Release the rope so that the pre-tensioner drops down
and operates from the force of the impact.
Caution
1. Check that nobody is near the tyres before
operating the pre-tensioner.
2. The seat belt pre-tensioner will be hot after it has
operated, so leave it for 30 minutes or more to
wait for it to cool down before handling it further.
3. If the safety mechanism has not been properly
disengaged or if the cylinder is not at the bottom
when the pre-tensioner is dropped, the
pre-tensioner may not operate. In such cases,
repeat the procedure from the beginning, while
being careful to avoid applying shocks to the
pre-tensioner.
8. After the seat belt pre-tensioner has operated, dispose
of it according to the proper disposal procedures discribed
below.
DEPLOYED AIR BAG MODULE OR OPERATED
SEAT BELT PRE-TENSIONER DISPOSAL
PROCEDURES
After deployment or operation, the air bag module and the
seat belt pre-tensioner should be disposed of in the same
manner as any other scrap parts, adhering to local laws and/or
legislation that may be in force except that the following points
should be carefully noted during disposal.
1. The inflator will be quite hot immediately following
deployment, so wait at least 30 minutes to allow it cool
before attempting to handle it.
2. Do not put water or oil on the air bag after deployment
or on the seat belt pre-tensioner after operation.
3. There may be, adhered to the deployed air bag module
or the operated seat belt pre-tensioner, material that could
irritate the eye and/or skin, so wear gloves and safety
glasses when handling a deployed air bag module or
a operated seat belt pre-tensioner. IF AFTER
FOLLOWING THESE PRECAUTIONS, ANY MATERIAL
DOES GET INTO THE EYES OR ON THE SKIN,
IMMEDIATELY RINSE THE AFFECTED AREA WITH A
LARGE AMOUNT OF CLEAN WATER.
IF ANY IRRITATION DEVELOPS, SEEK MEDICAL
ATTENTION.
4. Tightly seal the air bag module and seat belt pre-tensioner
Strong in a strong vinyl bag for disposal.
vinyl bag Air bag module
and seat belt
NOTE
pre-tensioner The side air bag module does not contain any toxic sodium
azides, so that the seat back assembly with built-in side
air bag module can be disposed of in the same way
as a seat without a side air bag.
5. Be sure to always wash your hands after completing this
operation.
NOTES