DATA ANALISIS GAS CEROBONG

BOILER 01, 10 TPH BOILER 02, 10 TPH BOILER 03, 10 TPH

Parameter With Economiser With Economiser Without Economiser
High Firing Low Firing High Firing Low Firing High Firing Low Firing
%O2 7.4 8.2 7.6 8.3 6.6 8.1
%CO2 7.6 7.2 7.5 7.1 8.1 7.0
Temp. Stack Out 130 135 122 136 221 236
Temp. Ambient 33.6 30.5 34.9 31.0 33.3 34.0
Steam Flow 5500 4500 5300 3000 6000 3900

British Standard (BS) :

 Komposisi NG, Gross Heating Value (GHV) dan Combustion Air (stochiometry)

No. Komp. Berat spec. Percent SG Berat Berat GHV Komp.

Mol. Mol. gravity % per bagian C(kg/m3) H(kg/m3) (BTU/cf)
1 CH4 16.00 0.5523 90.4400 0.49954 0.4789 0.1596 1,007.42
2 C2H6 30.00 1.0445 3.4100 0.03562 0.0364 0.0091 1,775.51
3 C3H8 44.00 1.5359 1.0500 0.01613 0.0169 0.0037 2,550.65
4 C4H10 58.00 2.0635 0.2600 0.00537 0.0057 0.0012 3,384.12
5 C4H10(i) 58.00 2.0755 0.2400 0.00498 0.0053 0.0011 3,343.40
6 C5H12 72.00 2.8571 0.0600 0.00171 0.0018 0.0004 4,157.14
7 C5H12(i) 72.00 2.6923 0.1000 0.00269 0.0029 0.0006 4,196.15
8 C6+ 86.00 4.2105 0.1100 0.00463 0.0050 5,184.21
9 CO2 44.00 1.5217 3.8900 0.05920 0.0206
10 H2S 34.00 1.1763 0.0070 0.000082 0.0000 672.00
11 H2O 18.00 1.0000 - 0.00000 -
12 N2 14.00 1.1111 0.4300 0.00478
TOTAL 100 0.63472 0.5734 0.1757
0.81138 0.71 0.22
Massa jenis gas (kg/m3)
kg_C/kg_gas kg_H/kg_gas

<> Rasio stoikiometrik pembakaran :

1 m3 gas perlu udara pembakaran (stoichiometri), m3 = 9.20 Nm3 udara/ Nm3_gas
1 kg gas perlu udara pembakaran (kg) = 12.41 kg udara/ kg_gas

<> Gross Heating value (GHV), calculation based = 1,028 btu/scf

<> Gross Heating value (GHV), measurement based = 1,033 btu/scf
38,505 kJ/m3
<> Net Heating value (NHV), measurement based = 933 btu/scf
34,757 kJ/m3
 Spesifikasi Gas
Rata-rata
GHV (bagian) C. O2 (kg) C. Air (m3) C. Air (kg) C
Komposisi Gas
(BTU/cf) Stch.Comb Stch.Comb Stch.Comb H
ch4 (% mol) 90,44
911.11 2.55 8.16 11.01 c2h6 (% mol) 3,41 O
60.54 0.17 0.54 0.73 c3h8 (% mol) 1,05 N
26.78 0.07 0.24 0.32 n_c4h10 (% mol) 0,26 S
8.80 0.02 0.08 0.11 i_c4h10 (% mol) 0,24
8.02 0.02 0.07 0.10 n_c5h12 (% mol) 0,06
2.49 0.01 0.02 0.03 i_c5h12 (% mol) 0,10
4.20 0.01 0.04 0.05 c6h14 (% mol) 0,07
5.70 0.01 0.04 0.06 c7h16 (% mol) 0,03
c8h18 (% mol) 0,01
0.047 0.00 0.00 0.00 c9h20 (% mol) 0,00
n2 (% mol) 0,43
co2 (% mol) 3,89
h2o (%mol) 0,00
1,028 2.88 9.20 12.41
h2o (lb/mmscf) 0,00
h2s (ppmv) 7,94
h2s (%mol) 0,00
sg 0,63
GHV (btu/scf) 1.033,45
Status
12
1
16
7
32
A. Boiler 01

Shift Gas (Nm3) Air (kg) Air/Gas Tekanan (bar) T Air Umpan (oC)
I 2,340 28,000 12.0 17 90
II 2,545 30,200 11.9 17 90
Rata2/jam 305 3,638 11.9 17 90

B. Boiler 02

Shift Gas (Nm3) Air (kg) Air/Gas Tekanan (bar) T Air Umpan (oC)
I 2,574 32,400 12.6 17 90
II 2,819 35,500 12.6 17 90
III 2,662 33,700 12.7 17 90
Rata2/jam 503 6,350 12.6 17 90

C. Boiler 03

Shift Gas (Nm3) Air (kg) Air/Gas Tekanan (bar) T Air Umpan (oC)
I #DIV/0! 17 90
II #DIV/0! 17 90
III #DIV/0! 17 90
Rata2/jam 370 4,500 12.2 17 90
Efisiensi (%)
75.2 Boiler Meter
74.6 Gas Boiler
74.9 Steam Boiler

Gas to steam rat

Steam to gas rat
Efisiensi (%) Efisiensi Boiler
79.1
79.1
79.5
79.2

Efisiensi (%)
#DIV/0!
#DIV/0!
#DIV/0!
76.4
 Unit Audit
Nm3 340
kg 4,500

Nm3/ton 76
kg/m3 13.2
% 83.2
Efisiensi Boiler 01, 10 TPH, BOSCH
A. Efisiensi Metode Langsung
Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Cp 4.2 kJ/kg oC
T umpan 90 oC
GHV gas 1,033 Btu/scf
9,241 kcal/m3
38,505 kJ/m3
ms 3,638 kg/jam
mg 305 Nm3/jam
Efisiensi Boiler 74.9 %

B. Efisiensi Metode Tak Langsung (Indirect Method)

` Value Unit
Data Kimia Fisik
Cp udara 0.241 kcal/kg oC
Densitas udara 1.170 kg/m3
GCV gas 9,241 kcal/m3
38,505 kJ/m3
Densitas gas 0.811 kg/m3
Cp flue gas 0.230 kcal/kg oC
0.963 kJ/kg oC
Rasio udara stoikiometri 9.20 Nm3 udara/Nm3 gas
Wet gas stoikiometri 0.22 kg_H/kg_gas
Panas laten air (H2O) 542 kcal/kg
2,257 kJ/kg
Cp, air 0.450 kcal/kg oC
1.884 kJ/kg oC
Parameter Value Unit
Flue gas analyser: High Firing Low Firing
O2 7.4 8.2
CO2 7.6 7.2
Tstack 130 135
Tudara ambient 33.6 30.5
Excess Air 54.4 64.1
Basis = 1 Nm3 /jam gas 1.0 1.0
Udara stoikiometrik 9.20 9.20
Udara nyata 14.21 15.1
16.63 17.7
Wet gas 1.58 1.58
Dry gas (air+gas-WG) 15.86 16.90
Q DFG losses 351.6 406.2
(dry flue gas) 1,471.9 1,700.1
3.8 4.4
Q WG losses 925.2 931.0
(wet gas) 3,873.1 3,897.2
 10.1 10.1
Rad & Conv Losses 245.6 245.6
0.6 0.6
Blowdown losses 1.1 1.1
440.4 440.4
Total losses 6,031.0 6,283.3
15.7 16.3
Efisiensi 84.3 83.7

C. Konsumsi Gas Boiler dan IKE

Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Efisiensi Boiler Rata-rata 84.0 %
Cp 4.2 kJ/kg oC
ms 3,638 kg/jam
T 90 oC
GHV gas 9,241 kcal/m3
38,505 kJ/m3
mg 272 m3/jam
6,529 m3/hari
195,858 m3/bulan
MMBTU 10 MMBTU/jam
238 MMBTU/hari
7,148 MMBTU/bulan
Intensitas Konsumsi Energi 2.73 MMBTU/ton steam

D. Cost of Steam
Parameter Value Unit
Harga gas 4,664 Rp/m3
Basis massa steam 1,000 kg
Q 2,419,100 kJ
mgas 74.8 m3
Gas to steam ratio 74.8 m3/ton
Steam to gas ratio 13.4 kg/m3
Harga Steam Boiler 03 348,808 Rp/ton steam
349 Rp/kg steam
 Keterangan
Tekanan kerja boiler
Enthalpi steam @tekanan boiler
Kapasitas panas air
Temperatur air umpan rata-rata
Gross Caloric Value of NG
Gross Caloric Value of NG
Gross Caloric Value of NG
Data Sekunder, rata2 bulanan
Data Sekunder, rata2 bulanan
Based on GHV

Keterangan

@30-35 oC
@30-35 oC
Gross Caloric Value of NG
Gross Caloric Value of NG
Densitas NG
Data literatur gas cerobong
Data literatur gas cerobong
NG
NG
Steam Tables
Steam Tables
Superheated steam
Superheated steam
Keterangan
Unit
%
%
o
C
o
C
%
Nm3 /jam gas
Nm3 /jam udara
Nm3 /jam udara
kg/jam udara
kg/jam
kg/jam
kcal/jam
kJ/jam
%
kcal/jam
kJ/jam
%
kJ/jam
%
%
kJ/jam
kJ/jam
%
% (Metode Tak Langsung)

Keterangan
Tekanan boiler
Enthalpi steam @tekanan boiler
Metode Tak Langsung
Kapasitas panas air
Produksi steam
Temperatur air umpan
Gross Caloric Value of NG

Konsumsi gas
24 jam per hari `
30 hari per bulan

24 jam per hari

30 hari per bulan
Based on NG caloric value

Keterangan
Data sekunder
ton steam
Panas yang diperlukan per ton steam
Gas yang diperlukan per ton steam
m3 gas/ton steam
kg steam/m3 gas
Harga energi bahan bakar gas
Efisiensi Boiler 01, 7 TPH, Cochran
A. Efisiensi Metode Langsung
Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Cp 4.2 kJ/kg oC
T umpan 90 oC
GHV gas 1,033 Btu/scf
9,241 kcal/m3
38,505 kJ/m3
ms 6,350 kg/jam
mg 503 Nm3/jam
Efisiensi Boiler 79.2 %

B. Efisiensi Metode Tak Langsung (Indirect Method)

` Value Unit
Data Kimia Fisik
Cp udara 0.241 kcal/kg oC
Densitas udara 1.170 kg/m3
GCV gas 9,241 kcal/m3
38,505 kJ/m3
Densitas gas 0.811 kg/m3
Cp flue gas 0.230 kcal/kg oC
0.963 kJ/kg oC
Rasio udara stoikiometri 9.20 Nm3 udara/Nm3 gas
Wet gas stoikiometri 0.22 kg_H/kg_gas
Panas laten air (H2O) 542 kcal/kg
2,257 kJ/kg
Cp, air 0.450 kcal/kg oC
1.884 kJ/kg oC
` Value Unit
Flue gas analyser: High Firing Low Firing
O2 7.6 8.3
CO2 7.5 7.1
Tstack 122 136
Tudara ambient 34.9 31.0
Excess Air 56.7 65.4
Basis = 1 Nm3 /jam gas 1.0 1.0
Udara stoikiometrik 9.20 9.20
Udara nyata 14.42 15.2
16.88 17.8
Wet gas 1.58 1.58
Dry gas (air+gas-WG) 16.11 17.04
Q DFG losses 322.7 411.5
(dry flue gas) 1,350.7 1,722.3
3.5 4.5
Q WG losses 918.6 931.4
(wet gas) 3,845.4 3,898.7
 10.0 10.1
Rad & Conv Losses 251.7 251.7
0.7 0.7
Blowdown losses 1.1 1.1
440.4 440.4
Total losses 5,888.2 6,313.1
15.3 16.4
Efisiensi 84.7 83.6

C. Konsumsi Gas Boiler dan IKE

Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Efisiensi Boiler Rata-rata 84.2 %
Cp 4.2 kJ/kg oC
ms 6,350 kg/jam
T 90 oC
GHV gas 9,241 kcal/m3
38,505 kJ/m3
mg 474 m3/jam
11,377 m3/hari
341,314 m3/bulan
MMBTU 17 MMBTU/jam
415 MMBTU/hari
12,457 MMBTU/bulan
Intensitas Konsumsi Energi 2.72 MMBTU/ton steam

D. Cost of Steam
Parameter Value Unit
Harga gas 4,664 Rp/m3
Basis massa steam 1,000 kg
Q 2,419,100 kJ
mgas 74.7 m3
Gas to steam ratio 74.7 m3/ton
Steam to gas ratio 13.4 kg/m3
Harga Steam 348,199 Rp/ton steam
348 Rp/kg steam
 Keterangan
Tekanan kerja boiler
Enthalpi steam @tekanan boiler
Kapasitas panas air
Temperatur air umpan rata-rata
Gross Caloric Value of NG
Gross Caloric Value of NG
Gross Caloric Value of NG
Data Sekunder, rata2 bulanan
Data Sekunder, rata2 bulanan
Based on GHV

Keterangan

@30 oC
@30 oC
Gross Caloric Value of NG
Gross Caloric Value of NG
Densitas NG
Data literatur gas cerobong
Data literatur gas cerobong
NG
NG
Steam Tables
Steam Tables
Superheated steam
Superheated steam
Keterangan
Unit
%
%
o
C
o
C
%
Nm3 /jam gas
Nm3 /jam udara
Nm3 /jam udara
kg/jam udara
kg/jam
kg/jam
kcal/jam
kJ/jam
%
kcal/jam
kJ/jam
%
kJ/jam
%
%
kJ/jam
kJ/jam
%
% (Metode Tak Langsung)

Keterangan
Tekanan boiler
Enthalpi steam @tekanan boiler
Metode Tak Langsung
Kapasitas panas air
Produksi steam
Temperatur air umpan
Gross Caloric Value of NG

Konsumsi gas
24 jam per hari `
30 hari per bulan

24 jam per hari

30 hari per bulan
Based on NG caloric value

Keterangan
Data sekunder
ton steam
Panas yang diperlukan per ton steam
Gas yang diperlukan per ton steam
m3 gas/ton steam
kg steam/m3 gas
Harga energi bahan bakar gas
Efisiensi Boiler 01, 7 TPH, Cochran
A. Efisiensi Metode Langsung
Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Cp 4.2 kJ/kg oC
T umpan 90 oC
GHV gas 1,033 Btu/scf
9,241 kcal/m3
38,505 kJ/m3
ms 4,500 kg/jam
mg 370 Nm3/jam
Efisiensi Boiler 76.4 %

B. Efisiensi Metode Tak Langsung (Indirect Method)

` Value Unit
Data Kimia Fisik
Cp udara 0.241 kcal/kg oC
Densitas udara 1.170 kg/m3
GCV gas 9,241 kcal/m3
38,505 kJ/m3
Densitas gas 0.811 kg/m3
Cp flue gas 0.230 kcal/kg oC
0.963 kJ/kg oC
Rasio udara stoikiometri 9.20 Nm3 udara/Nm3 gas
Wet gas stoikiometri 0.22 kg_H/kg_gas
Panas laten air (H2O) 542 kcal/kg
2,257 kJ/kg
Cp, air 0.450 kcal/kg oC
1.884 kJ/kg oC
` Value Unit
Flue gas analyser: High Firing Low Firing
O2 6.6 8.1
CO2 8.1 7.0
Tstack 221 236
Tudara ambient 33.3 34.0
Excess Air 45.8 62.8
Basis = 1 Nm3 /jam gas 1.0 1.0
Udara stoikiometrik 9.20 9.20
Udara nyata 13.42 15.0
15.71 17.5
Wet gas 1.58 1.58
Dry gas (air+gas-WG) 14.94 16.76
Q DFG losses 644.8 778.7
(dry flue gas) 2,699.0 3,259.8
7.0 8.5
Q WG losses 990.2 1,000.4
(wet gas) 4,145.0 4,187.6
 10.8 10.9
Rad & Conv Losses 374.2 374.2
1.0 1.0
Blowdown losses 1.1 1.1
440.4 440.4
Total losses 7,658.7 8,262.0
19.9 21.5
Efisiensi 80.1 78.5

C. Konsumsi Gas Boiler dan IKE

Parameter Value Unit
P 17 bar
hg 2,797 kJ/kg
Efisiensi Boiler Rata-rata 79.3 %
Cp 4.2 kJ/kg oC
ms 4,500 kg/jam
T 90 oC
GHV gas 9,241 kcal/m3
38,505 kJ/m3
mg 356 m3/jam
8,553 m3/hari
256,602 m3/bulan
MMBTU 13 MMBTU/jam
312 MMBTU/hari
9,365 MMBTU/bulan
Intensitas Konsumsi Energi 2.89 MMBTU/ton steam

D. Cost of Steam
Parameter Value Unit
Harga gas 4,664 Rp/m3
Basis massa steam 1,000 kg
Q 2,419,100 kJ
mgas 79.2 m3
Gas to steam ratio 79.2 m3/ton
Steam to gas ratio 12.6 kg/m3
Harga Steam 369,399 Rp/ton steam
369 Rp/kg steam
 Keterangan
Tekanan kerja boiler
Enthalpi steam @tekanan boiler
Kapasitas panas air
Temperatur air umpan rata-rata
Gross Caloric Value of NG
Gross Caloric Value of NG
Gross Caloric Value of NG
Data Sekunder, rata2 bulanan
Data Sekunder, rata2 bulanan
Based on GHV

Keterangan

@30 oC
@30 oC
Gross Caloric Value of NG
Gross Caloric Value of NG
Densitas NG
Data literatur gas cerobong
Data literatur gas cerobong
NG
NG
Steam Tables
Steam Tables
Superheated steam
Superheated steam
Keterangan
Unit
%
%
o
C
o
C
%
Nm3 /jam gas
Nm3 /jam udara
Nm3 /jam udara
kg/jam udara
kg/jam
kg/jam
kcal/jam
kJ/jam
%
kcal/jam
kJ/jam
%
kJ/jam
%
%
kJ/jam
kJ/jam
%
% (Metode Tak Langsung)

Keterangan
Tekanan boiler
Enthalpi steam @tekanan boiler
Metode Tak Langsung
Kapasitas panas air
Produksi steam
Temperatur air umpan
Gross Caloric Value of NG

Konsumsi gas
24 jam per hari `
30 hari per bulan

24 jam per hari

30 hari per bulan
Based on NG caloric value

Keterangan
Data sekunder
ton steam
Panas yang diperlukan per ton steam
Gas yang diperlukan per ton steam
m3 gas/ton steam
kg steam/m3 gas
Harga energi bahan bakar gas
 Boiler 01, 10 TPH
No Parameter
HF LF
1 Tekanan, barg 17
2 Produksi steam, kg/jam 3,638
3 O2, % 7.4 8.2
4 CO2, % 7.6 7.2
5 Tstack, oC 130 135
6 Tudara ambient, oC 33.6 30.5
7 Excess Air, % 54.4 64.1
8 Efisiensi Boiler, % (metode tak langsung) 84.3 83.7
9 Efisiensi Boiler rata-rata, % 84.0
10 Efisiensi Boiler Metode Langsung, % 74.9
11 Konsumsi gas, m3/jam 272
12 Konsumsi gas, m3/bulan 195,858
13 Konsumsi energi, MMBTU/bulan 7,148
14 Total biaya gas, Rp/bulan 913,527,053
15 Total biaya gas, Rp/tahun 10,962,324,641
16 Konsumsi energi, MMBTU/ton steam 2.73
17 Gas to steam ratio, m3/ton 74.8
18 Steam to gas ratio, kg/m3 13.4
19 Usulan KPI Steam Ratio, kg/Nm3 13.5
20 Usulan KPI Steam boiler efficiency, % 85.0
21 349
HF : high firing, LF : low firing
 Boiler 02, 10 TPH Boiler 03, 10 TPH
HF LF HF LF
17 17
6,350 4,500
7.6 8.3 6.6 8.1
7.5 7.1 8.1 7.0
122 136 221 236
34.9 31 33.3 34
56.7 65.4 45.8 62.8
84.7 83.6 80.1 78.5
84.2 79.3
79.2 76.4
474 356
341,314 256,602
12,457 9,365
1,591,968,108 1,196,853,706
19,103,617,297 14,362,244,474
2.72 2.89
74.7 79.2
13.4 12.6
13.5 13.5
85.0 85.0
348 369
A. Efisiensi boiler melalui Retrofit Burner Control System & O2 trimming for Boiler 01 , 02, dan 03
Setiap penurunan 1% kandungan O2, akan meningkatkan efisiensi 0,6%
No Parameter Boiler 01, 10 TPH Boiler 02, 10 TPH
1 Efisiensi rata-rata awal, % 84.0 84.2
2 Kandungan rata-rata O2, % 7.8 8.0
3 Kandungan target O2, % 4.0 4.0
4 Efisiensi target, % 86.3 86.5
5 Kenaikan efisiensi boiler, % 2.3 2.4
6 Konsumsi gas awal, m3/bulan 195,858 341,314
7 Konsumsi gas target, m3/bulan 190,660 332,400
8 Penghematan gas, m3/bulan 5,198 8,914
9 Penghematan biaya, Rp/bulan 24,244,280 41,576,867
10 Total penghematan biaya, Rp/tahun 290,931,356 498,922,406
11 Retrofit electronic burner control 400,000,000 400,000,000
12 Payback period (bulan) 16 10
13 Payback period (tahun) 1.4 0.8
14 Payback period 2 unit boiler operasi 1.5 tahun
15 % Penghematan biaya thd total gas 2.6 %

B. Efisiensi boiler melalui daur ulang panas gas cerobong untuk Boiler 03, 10 TPH
Setiap penurunan temperatur gas cerobong 22 oC, akan meningkatkan efisiensi 1%
No Parameter Boiler 03, 10 TPH
1 Efisiensi awal, % 79.3
2 Temperatur awal gas cerobong, oC 229
3 Temperatur akhir gas cerobong, oC 130
4 Efisiensi target, % 83.8
5 Kenaikan efisiensi boiler, % 4.5
6 Konsumsi gas awal, m3/bulan 256,602
7 Konsumsi gas target, m3/bulan 242,904
8 Penghematan gas, m3/bulan 4,566
9 Penghematan biaya, m3/bulan (1/3 operasi) 21,297,571
10 Penghematan biaya, m3/tahun (1/3 operasi) 255,570,854
11 Instalasi economiser c/w piping & sensor 450,000,000
12 Payback period (bulan) 21
13 Payback period (tahun) 1.8
14 Temperatur awal air umpan, oC 90
15 Temperatur akhir air umpan, oC 117
16 % Penghematan biaya terhadap total gas 0.8

C. Flash Steam Recovery dari Condensate Tank

No Parameter Nilai Flash Pressure 0
1 Asumsi : 60% konsumsi steam 5,993 Trap pressure 1
2 Produksi flash steam, kg/jam 1,167 Condensate load 5.9
3 Panas penguapan pada 0 bar, kJ/kg 2,257 Trap pressure
Condensate load
4 Panas potensial, kJ/jam 2,633,919 Trap pressure
5 Water make up, kg/jam 5,993 Condensate load
6 Temperatur inlet water make up, oC 30.0 Trap pressure
7 Temperatur water make up after spray cond 95.0 Condensate load

8 Energi yang termanfaatkan, kJ/jam 1,635,952.5

Total condensate to flash vessel 5.9
9 Sisa energi flash steam, kJ/jam 997,966.5 13.2
 Trap pressure
Condensate load

Total condensate to flash vessel 5.9

13.2
10 Penghematan gas, m3/jam 50.5
11 Penghematan biaya, Rp/bulan 169,542,080
12 Penghematan biaya, Rp/tahun 2,034,504,957
13 Investasi 1,000,000,000
14 Payback period, tahun 0.5
15 % Penghematan biaya terhadap total gas 6.8

D. Instalasi inverter pada pompa air umpan boiler

No Parameter Nilai
1 Penghematan biaya, Rp/tahun/unit 12,805,543
2 Investasi 105,000,000
3 Payback period, tahun 4.1
4 % Penghematan biaya terhadap total gas 0.1
5 Total konsumsi listrik ON OFF 140,659,200
6 % Penghematan biaya terhadap listrik 18.2%

Desain Motor Feed Water Pump

Beban [P2] 18.5 kW
Tegangan 400 Volt
Arus 32 Ampere
Cosphi 0.9
Frekwensi 50 Hz
Putaran 2955 rpm
Beban [P1] 19.95 kW
Efisiensi (h) 92.72 %

Analisa Pemasangan VSD

Putaran Operasional 2,881 rpm
Beban [dengan inverter] 17 kW
1 kW/jam
Penghematan Energi 970 kWh/bulan
11,641 kWh/tahun
Jam Operasi 24 Jam/hari
Hari Kerja 30 hari/bulan
Penghematan Biaya 12,805,543 Rp./tahun
Harga Listrik [average] 1,100 Rp./kWh
Investasi Inverter 35,000,000 Rp.
Pay Back Period [PBP] 2.73 Tahun

E. Insulasi Tangki Kondensat, Pipa Air Umpan, Pipa Kondensate dan Steam
No Parameter Nilai
1 Total energy losses, kJ/jam (No Insulation) 367,823
Tangki kondensat, 2 unit 324,000
Pipa 4", 65 m 29,984
Pipa 6", 20 m 13,838
2 Total energy losses, kJ/jam (With Insulation) 92,423
Tangki kondensat, 2 unit 79,200
Pipa 4", 65 m 9,328
Pipa 6", 20 m 3,895
3 Penghematan energi, kJ/jam 275,400
4 Penghematan gas, m3/jam 8.5
5 Penghematan biaya, Rp/bulan 28,541,103
6 Penghematan biaya, Rp/tahun 342,493,236
7 Investasi 400,000,000
8 Payback period, tahun 1.2
9 % Penghematan biaya terhadap total gas 1.1
er 01 , 02, dan 03

Boiler 03, 10 TPH

79.3
7.4
4.0
81.3
2.0
256,602
250,374
6,228
29,050,889
348,610,664
400,000,000
14
1.1

Flash Pressure 0 bar g

Trap pressure 15 bar g 19,5 % Flash
Condensate load 5.993 kg/h 1167 kg/h flash Data input
Trap pressure bar g % Flash
Condensate load kg/h kg/h flash Flash Pressure 0 bar g
Trap pressure bar g % Flash Trap pressure 15 bar g
Condensate load kg/h kg/h flash Condensate load 6.991 kg/h
Trap pressure bar g % Flash Trap pressure bar g
Condensate load kg/h kg/h flash Condensate load kg/h
Trap pressure bar g
tal condensate to flash vessel 5.993 kg/h Total Flash 1.167 kg/h Condensate load kg/h
13.209 lb/h 2.573 lb/h Trap pressure bar g
Condensate load kg/h

Total condensate to flash vessel 6.991 kg/h Total F

15.408 lb/h
 Trap pressure bar g % Flash Trap pressure bar g
Condensate load kg/h kg/h flash Condensate load kg/h
Trap pressure bar g
tal condensate to flash vessel 5.993 kg/h Total Flash 1.167 kg/h Condensate load kg/h
13.209 lb/h 2.573 lb/h Trap pressure bar g
Condensate load kg/h

Total condensate to flash vessel 6.991 kg/h Total F

15.408 lb/h
ata input

0 bar g
15 bar g 19,5 % Flash
6.991 kg/h 1361 kg/h flash
bar g % Flash
kg/h kg/h flash
bar g % Flash
kg/h kg/h flash
bar g % Flash
kg/h kg/h flash

6.991 kg/h Total Flash 1.361 kg/h

15.408 lb/h 3.001 lb/h
 bar g % Flash
kg/h kg/h flash
bar g % Flash
kg/h kg/h flash
bar g % Flash
kg/h kg/h flash

6.991 kg/h Total Flash 1.361 kg/h

15.408 lb/h 3.001 lb/h
Rekomendasi Konservasi Energi

No Rekomendasi Potensi Penghematan

Konservasi Energi Gas (m3/bulan) Energi (MJ/bulan) Biaya (Rp/bulan) Biaya %
TKE#1 Manajemen Pembakaran Burner
1 Re-setting and O2 Trimming 14,112 543,381 65,821,147 2.6
TKE#2 Daur Ulang Panas Gas Cerobong
Boiler 03 dengan Instalasi Economiser
2 sebagai pemanas awal air umpan 4,566 175,820 21,297,571 0.8

TKE#3 Blowdown Heat Recovery sebagai

3 pemanas awal water make up 5,657 217,835 26,386,929 1.1
TKE#4 Modulating Feedwater Boiler
4 Pump dengan Instalasi Inverter dan 2,134,257 0.1
Pressure Transmitter
TKE#5 Flash steam recovery exhaust
5 internal steam dengan Spray Condensing 36,349 1,399,641 169,542,080 6.8

TKE#6 Insulasi Tangki Kondensat dan

6 Jalur Pipa Steam dan Kondensat 6,119 235,619 28,541,103 1.1

Total 66,804 2,572,297 313,723,087 12.4

No Rekomendasi Potensi Penghematan

Konservasi Energi Gas (m3/bulan) Energi (MJ/bulan) Biaya (Rp/bulan) Biaya %
 Daur Ulang Panas Gas Cerobong Boiler
1 03 dengan Instalasi Economiser sebagai 19,791 762,052 92,305,224 x
pemanas awal air umpan
Manajemen Pembakaran Burner Re-
2 setting and CO2 Trimming 12,832 494,096 59,848,448 x

Total 32,623 1,256,149 152,153,672 0.0

Biaya Investasi Payback Period Tingkat Pembiayaan
(Rp) (Tahun) (No/Low/Medium/High)
1,200,000,000 1.5 Low Cost

450,000,000 1.8 Low Cost

650,000,000 2.1 Medium Cost

105,000,000 4.1 Medium Cost

1,000,000,000 0.5 Low Cost

400,000,000 1.2 Low Cost

3,805,000,000 1.0 Low Cost

Biaya Investasi Payback Period Tingkat Pembiayaan

(Rp) (Tahun) (No/Low/Medium/High)
 1,000,000,000 0.9 Low Cost

800,000,000 1.1 Low Cost

1,800,000,000 1.0 Low Cost

Hilang Panas pada Boiler karena Konveksi dan Radiasi

A. Boiler 01, 10 TPH

Parameter Value Unit Keterangan
D 3 m Diameter Boiler
L 6 m Panjang body boiler
A1 52.8 m2 Luas permukaan boiler
Ts, 1 45 oC Temperatur permukaan panas rata2
o
Ta, 1 30 C Ambient temperature
S,1 158 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,1 8,325 kcal/h Hs = S x A
34,963 kJ/h
A2 12.3 m2 Luas permukaan boiler
o
Ts,2 68 C Temperatur permukaan panas rata2
o
Ta,2 30 C Ambient temperature
S,2 448 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,2 5,515 kcal/h Hs = S x A
23,164 kJ/h
Convection Losses 58,126 kJ/h
Convection Losses 0.4 % Panas hilang karena konveksi
e 0.8 emisivitas
s 5.67E-08 W/m2K4 konstanta Stefan-Boltzman
A1 52.8 m2 Luar permukaan boiler
T1 318.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad, 1 4,220.3 Watt Qrad = e x s x A x (T1^4-T2^4)
15,193.2 kJ/h
A2 12.3 m2 Luar permukaan boiler
T1 341.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad,2 2,824.5 Watt Qrad = e x s x A x (T1^4-T2^4)
10,168.4 kJ/h
Radiation Losses 25,361.6 kJ/h
Radiation Losses 0.2 % Panas hilang karena radiasi
Total C & R losses 0.6 % Panas hilang karena radiasi dan konveksi

B. Boiler 02, 10 TPH

Parameter Value Unit Keterangan
D 3 m Diameter Boiler
L 6 m Panjang body boiler
A1 52.8 m2 Luas permukaan boiler
Ts, 1 45 oC Temperatur permukaan panas rata2
o
Ta, 1 30 C Ambient temperature
S,1 158 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,1 8,325 kcal/h Hs = S x A
 34,963 kJ/h
A2 12.3 m2 Luas permukaan boiler
Ts,2 70 oC Temperatur permukaan panas rata2
Ta,2 30 oC Ambient temperature
S,2 476 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,2 5,857 kcal/h Hs = S x A
24,598 kJ/h
Convection Losses 59,561 kJ/h
Convection Losses 0.5 % Panas hilang karena konveksi
e 0.8 emisivitas
s 5.67E-08 W/m2K4 konstanta Stefan-Boltzman
A1 52.8 m2 Luar permukaan boiler
T1 318.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad, 1 4,220.3 Watt Qrad = e x s x A x (T1^4-T2^4)
15,193.2 kJ/h
A2 12.3 m2 Luar permukaan boiler
T1 343.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad,2 3,003.2 Watt Qrad = e x s x A x (T1^4-T2^4)
10,811.6 kJ/h
Radiation Losses 26,004.8 kJ/h
Radiation Losses 0.2 % Panas hilang karena radiasi
Total C & R losses 0.7 % Panas hilang karena radiasi dan konveksi

C. Boiler 03, 10 TPH

Parameter Value Unit Keterangan
D 3 m Diameter Boiler
L 6 m Panjang body boiler
A1 52.8 m2 Luas permukaan boiler
Ts, 1 45 oC Temperatur permukaan panas rata2
o
Ta, 1 30 C Ambient temperature
S,1 158 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,1 8,325 kcal/h Hs = S x A
34,963 kJ/h
A2 12.3 m2 Luas permukaan boiler
Ts,2 105 oC Temperatur permukaan panas rata2
o
Ta,2 30 C Ambient temperature
S,2 1,026 kcal/h m2 S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs,2 12,629 kcal/h Hs = S x A
53,041 kJ/h
Convection Losses 88,004 kJ/h
Convection Losses 0.7 % Panas hilang karena konveksi
e 0.8 emisivitas
s 5.67E-08 W/m2K4 konstanta Stefan-Boltzman
A1 52.8 m2 Luar permukaan boiler
T1 318.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad, 1 4,220.3 Watt Qrad = e x s x A x (T1^4-T2^4)
15,193.2 kJ/h
A2 12.3 m2 Luar permukaan boiler
T1 378.0 K Temperatur permukaan panas (K)
T2 303.3 K Ambient temperature (K)
Qrad,2 6,674.0 Watt Qrad = e x s x A x (T1^4-T2^4)
24,026.3 kJ/h
Radiation Losses 39,219.5 kJ/h
Radiation Losses 0.3 % Panas hilang karena radiasi
Total C & R losses 1.0 % Panas hilang karena radiasi dan konveksi
Hilang Panas pada Boiler karena Konveksi dan Radiasi

Perbaikan insulasi
Parameter Value Unit
D 3 m
L 6 m
A1 52.8 m2
Ts, 1 45 oC
o
Ta, 1 30 C
S,1 158 kcal/h m2
Hs,1 8,325 kcal/h
34,963 kJ/h
A2 12.3 m2
Ts,2 68 oC
Ta,2 30 oC
S,2 448 kcal/h m2
Hs,2 5,515 kcal/h
23,164 kJ/h
58,126
Convection Losses 0.4 %
e 0.8
s 5.67E-08 W/m2K4
A 52.8 m2
T1 318.0 K
T2 303.3 K
Qrad, 1 4,220.3 Watt
15,193.2 kJ/h
A2 12.3 m2
T1 341.0 K
T2 303.3 K
Qrad,2 2,824.5 Watt
10,168.4 kJ/h
25,361.6
Radiation Losses 0.2 %
Total C & R losses 0.6 %

B. Boiler 03, 7 TPH, Cochran

Parameter Value Unit
D 3 m
L 6 m
A1 52.8 m2
Ts, 1 45 oC
Ta, 1 30 oC
S,1 158 kcal/h m2
Hs,1 8,325 kcal/h
 34,963 kJ/h
A2 12.3 m2
Ts,2 70 oC
Ta,2 30 oC
S,2 476 kcal/h m2
Hs,2 5,857 kcal/h
24,598 kJ/h
59,561
Convection Losses 0.5 %
e 0.8
s 5.67E-08 W/m2K4
A1 52.8 m2
T1 318.0 K
T2 303.3 K
Qrad, 1 4,220.3 Watt
15,193.2 kJ/h
A2 12.3 m2
T1 343.0 K
T2 303.3 K
Qrad,2 3,003.2 Watt
10,811.6 kJ/h
26,004.8 kJ/h
Radiation Losses 0.2 %
Total C & R losses 0.7 %

B. Boiler 03, 7 TPH, Cochran

Parameter Value Unit
D 3 m
L 6 m
A1 52.8 m2
Ts, 1 45 oC
o
Ta, 1 30 C
S,1 158 kcal/h m2
Hs,1 8,325 kcal/h
34,963 kJ/h
A2 12.3 m2
Ts,2 105 oC
Ta,2 30 oC
S,2 1,026 kcal/h m2
Hs,2 12,629 kcal/h
53,041 kJ/h
88,004
Convection Losses 0.7 %
e 0.8
s 5.67E-08 W/m2K4
A1 52.8 m2
T1 318.0 K
T2 303.3 K
Qrad, 1 4,220.3 Watt
15,193.2 kJ/h
A2 12.3 m2
T1 378.0 K
T2 303.3 K
Qrad,2 6,674.0 Watt
24,026.3 kJ/h
39,219.5 kJ/h
Radiation Losses 0.3 %
Total C & R losses 1.0 %
 Keterangan
Diameter Boiler
Panjang body boiler
Luas permukaan boiler
Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A

Luas permukaan boiler

Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A

Panas hilang karena konveksi

emisivitas
konstanta Stefan-Boltzman
Luar permukaan boiler
Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Luar permukaan boiler

Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Panas hilang karena radiasi

Panas hilang karena radiasi dan konveksi

Keterangan
Diameter Boiler
Panjang body boiler
Luas permukaan boiler
Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A
Luas permukaan boiler
Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A

Panas hilang karena konveksi

emisivitas
konstanta Stefan-Boltzman
Luar permukaan boiler
Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Luar permukaan boiler

Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Panas hilang karena radiasi

Panas hilang karena radiasi dan konveksi

Keterangan
Diameter Boiler
Panjang body boiler
Luas permukaan boiler
Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A

Luas permukaan boiler

Temperatur permukaan panas rata2
Ambient temperature
S = [10+(Ts–Ta)/20] x (Ts–Ta)
Hs = S x A

Panas hilang karena konveksi

emisivitas
konstanta Stefan-Boltzman
Luar permukaan boiler
Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Luar permukaan boiler

Temperatur permukaan panas (K)
Ambient temperature (K)
Qrad = e x s x A x (T1^4-T2^4)

Panas hilang karena radiasi

Panas hilang karena radiasi dan konveksi
 KONDISI OPERASI BOILER
Tekanan steam boiler 17.0 barg
Temperatur air umpan boiler 90 oC
Produksi steam maksimum 10000 kg/jam
Konsumsi steam rata-rata 4,500 kg/jam
Nilai TDS target 3000 ppm
Nilai TDS rata-rata terukur 3000 ppm
Nilai TDS air umpan boiler 200 ppm

TOTAL BLOWDOWN
Persentase blowdown terhadap steam 7.14 %
Blowdown pada beban tertinggi 714 kg/jam
Laju alir umpan boiler pada beban tertinggi 10714 kg/jam
Blowdown pada beban rata-rata 321 kg/jam
Laju air umpan boiler rata-rata 4821 kg/jam
Energi temperatur air umpan --> cair jenuh 885 kJ/kg

Energi menaikkan temperatur air umpan 4,266,964 kJ/jam

Laju steam terbangkitkan 4500 kg/jam

Energi penguapan spesifik 1912.1 kJ/kg
Energi penguapan pada tekanan steam boiler 8,604,450 kJ/jam
Total konsumsi energi rata-rata 12,871,414 kJ/jam

Jam kerja 24 jam/hari

30 hari/bulan
360 hari/tahun

Bottom Blowdown Losses Total condens

Cycle 1 jam
Waktu 10 detik
Ukuran Valve DN40
Kv N/A
Flowrate 6 L/s
Total flowrate 60 L/jam
Blowdown timer 60 kg/jam
Total blowdown 321 kg/jam
TDS control system 261 kg/jam
Produksi steam 4,500 kg/jam
7% kg/jam
Energi yang dibawa blowdown 162,964 kJ/jam
Energi input bahan bakar 14,246,928 kJ/jam
% Blowdown losses 1.1 %

Blowdown Heat Recovery System

Total boiler 2 unit
Total blowdown 643 kg/jam
Flash steam terbentuk 133 kg/jam
Tekanan flash steam 0 barg
Panas penguapan 2,257 kJ/kg
Energy terbawa flash steam 299,546 kJ/jam
Peluang penghematan gas 7.9 m3/jam
Peluang penghematan gas 5,657.3 m3/bulan
Peluang penghematan biaya 26,386,929 Rp/bulan
Energi yang dibawa blowdown 316,643,151 Rp/tahun
Investasi 650,000,000 Rp
Simple Payback Period 2.1 tahun
% Penghematan dari total biaya gas 1.1 %
 Data input

Flash Pressure 0 bar g

Trap pressure 17 bar g 20,6 % Flash
Condensate load 643 kg/h 133 kg/h flash
Trap pressure bar g % Flash
Condensate load kg/h kg/h flash
Trap pressure bar g % Flash
Condensate load kg/h kg/h flash
Trap pressure bar g % Flash
Condensate load kg/h kg/h flash

Total condensate to flash vessel 643 kg/h Total Flash 133 kg/h
1.417 lb/h 292 lb/h
Heat Loss from Hot Water Pipes
(Hilang Panas dari Pipa Air Umpan atau Kondensat Panas)

Simulasi Hilang Panas Pipa A

Parameter Value Unit Keterangan Diameter
Panjang 20 m Basis perhitungan inch
o
Thermal conductivity 0.08 W/m C Rockwool insulation 1.1/2
Emisivitas 0.9
Konstanta Stefan-Boltzman 5.67E-08 W/m2K4 2

Persamaan Planck : 3
Qrad = ε . σ. A . (T24 - T14)
4
Tebal insulasi 50 mm
5
Persamaan Hilang Panas Pipa Insulasi
6

10

Simulasi Penghematan Ener

Diameter
inch
4

10
Simulasi Hilang Panas Pipa Air Panas Tak-terinsulasi
Diameter T2 T1 Qrad Qrad Qrad
o o
mm C C W kJ/h GJ/year
40 85 25 1,095 3,941 34
40 85 30 1,025 3,690 32
50 85 25 1,368 4,926 43
50 85 30 1,281 4,613 40
80 85 25 2,189 7,882 68
80 85 30 2,050 7,381 64
100 85 25 2,737 9,852 85
100 85 30 2,563 9,226 80
125 85 25 3,421 12,315 106
125 85 30 3,204 11,533 100
150 85 25 4,105 14,778 128
150 85 30 3,844 13,839 120
200 85 25 5,474 19,705 170
200 85 30 5,126 18,452 159
250 85 25 6,842 24,631 213
250 85 30 6,407 23,065 199

Simulasi Penghematan Energi Pipa Air Panas Terinsulasi (menggunakan Rockwool, thermal cond = 0,08 W/mK)
Diameter T2 T1 Qrad Qinsulasi Hemat Energi Efisiensi Hemat Energi
o o
mm C C W W W % kJ/h GJ/year
100 85 25 8,894 870 8,025 90% 28,889 250
100 85 30 8,329 797 7,532 90% 27,115 234
150 85 25 4,105 1,180 2,925 71% 10,530 91
150 85 30 3,844 1,082 2,762 72% 9,945 86
200 85 25 5,474 1,487 3,987 73% 14,352 124
200 85 30 5,126 1,363 3,763 73% 13,546 117
250 85 25 6,842 1,792 5,050 74% 18,180 157
250 85 30 6,407 1,642 4,765 74% 17,153 148
 Specific Enthalpy (kJ/kg)
Pressure (barg) Temperature (°C)
Water (hf) Evaporation (hfg)
0.0 100.0 419.0 2257.0
0.5 111.6 468.3 2225.6
1.0 120.4 505.6 2201.1
1.5 127.6 536.1 2181.0
2.0 133.7 562.2 2163.3
2.5 139.0 585.0 2147.6
3.0 143.8 605.3 2133.4
3.5 148.0 623.6 2120.3
4.0 152.0 640.7 2108.1
4.5 155.6 656.3 2096.7
5.0 158.9 670.9 2086.0
5.5 162.1 684.6 2075.7
6.0 165.0 697.5 2066.0
6.5 167.8 709.7 2056.8
7.0 170.5 721.4 2047.7
7.5 173.0 732.5 2039.2
8.0 175.4 743.1 2030.9
8.5 177.8 753.3 2022.9
9.0 180.0 763.0 2015.1
9.5 182.1 772.5 2007.5
10.0 184.1 781.6 2000.1
10.5 186.1 790.1 1993.0
11.0 188.0 798.8 1986.0
11.5 189.8 807.1 1979.1
12.0 191.7 815.1 1972.5
12.5 193.4 822.9 1965.4
13.0 195.1 830.4 1959.6
13.5 196.6 837.9 1953.2
14.0 198.4 845.1 1947.1
14.5 199.9 852.1 1941.0
15.0 201.5 859.0 1935.0
15.5 202.9 865.7 1928.8
16.0 204.4 872.3 1923.4
17.0 207.2 885.0 1912.1
18.0 209.9 897.2 1901.3
19.0 212.5 909.0 1890.5
20.0 215.0 920.3 1880.2
21.0 217.4 931.3 1870.1
22.0 219.7 941.9 1860.1
23.0 221.9 952.2 1850.4
24.0 224.0 962.2 1840.9
25.0 226.1 972.1 1831.4
26.0 228.2 981.6 1822.2
27.0 230.1 990.7 1818.3
28.0 232.1 999.7 1804.4
29.0 233.9 1008.6 1795.6
30.0 235.8 1017.0 1787.0
31.0 237.6 1025.6 1778.5
32.0 239.3 1033.9 1770.0
lpy (kJ/kg)
Steam (hg)
2676.0
2693.9
2706.7
2717.1
2725.5
2732.6
2738.7
2743.9
2748.8
2753.0
2756.9
2760.3
2763.5
2766.5
2769.1
2771.7
2774.0
2776.2
2778.1
2780.0
2781.7
2783.1
2784.8
2786.2
2787.6 0.206
2788.3
2790.0
2791.1
2792.2
2793.1
2794.0
2794.5
2795.7
2797.1
2798.5
2799.5
2800.5
2801.4
2802.0
2802.6
2803.1
2803.5
2803.8
2809.0
2804.1
2804.2
2804.0
2804.1
2803.9
Existing Heat Losses and Steam Plant Efficiency
Flue Gas Losses Radiation & Convection Loss
14.2 % 0.6

Heat Input
100 %

Efisiensi Boiler 84.0 %

Blowdown Losses 1.1

Improved Heat Losses and Steam Plant Efficiency

Flue Gas Losses Radiation & Convection Loss
#REF! % #REF!
Heat Input
100 %

Efisiensi Boiler #REF! %

Blowdown Losses Err:509

Efficiency
Radiation & Convection Losses Flash Steam Losses
% Err:508 %

Distribution Losses
Err:508 %

Heat to Steam Usage

Err:508

Condensate Losses Err:508 %

%

nt Efficiency
Radiation & Convection Losses Flash Steam Losses
% Err:508 %

Distribution Losses
Err:508 %
 Heat to Steam Usage
#REF!

Condensate Losses Err:508 %

%
Heat to Steam Usage
%

NOT CALCULATED

No Keterangan Existing Improved

1 Heat input 100.0 100
2 Flue gas losses 14.2 #REF!
3 R & C Losses 0.6 #REF!
4 Blowdown Losses 1.1 Err:509
5 Boiler Efficiency 84.0 #REF!
6 Distribution Losses Err:508 Err:508
7 Flash Steam Losses Err:508 Err:508
8 Condensate Losses Err:508 Err:508
9 Heat to Steam Usage Err:508 #REF!
Heat to Steam Usage
%
RUNNING LOAD (KONSUMSI STEAM TANPA PRODUKSI) belum dihitung

Tekanan Uap Panjang Pipa Running Load

Ukuran Pipa dan Area (bar) (m) (kg/jam)

CP, Boiler, Mainline

1 DN200 7 90 37
2 DN150 7 50 16
3 DN100 7 60 15
PP Kretek
1 DN100 7 100 24
2 DN50 7 80 12
PP White
1 DN150 7 150 48
2 DN100 7 20 5
3 DN80 7 20 4
4 DN65 7 30 6
5 DN50 7 40 6
SKM & SPM 11
1 DN25 7 100
Total konsumsi steam running load 184
Rugi-rugi panas (%) Err:508