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NERACA MASSA
input output
Komponen BM arus 12 arus 13(Liquid) arus 14 (Vapor)
kmol/jam kg/jam kmol/jam kg/jam kmol/jam kg/jam
(NH4)2SO4 132 2.4720 326.3001 2.4720 326.3001 0.0000 0.0000
NaCl 58.5 9.8879 578.4417 9.8879 578.4417 0.0000 0.0000
Na2SO4 142 0.1888 26.8061 0.1888 26.8061 0.0000 0.0000
NH4Cl 53.5 98.8736 5289.7386 98.8736 5289.7386 0.0000 0.0000
H2O 18 1188.9347 21400.8246 118.8935 2140.0825 1070.0412 19260.7421
T= 354.15 K= 81 C
DENSITAS
formula : ρ = A*B^(-(1-T/Tc)^n) g/mL T dalam K
Nilai konstanta masing-masing komponen :
Komponen A B n Tc -(1-T/Tc)^n ρ (g/ml) ρ (kg/m3)
(NH4)2SO4 0.2015 0.1125 0.28571 1104.32 -0.895404394 1.4252047 1425.20472
NaCl 0.22127 0.10591 0.37527 3400.00 -0.959562351 1.9079031 1907.90309
Na2SO4 0.26141 0.1 0.28571 3700.00 -0.971663364 2.4489818 2448.98182
NH4Cl 0.75456 0.3 0.28571 882.00 -0.8635722 2.1342109 2134.21087
H2O 0.3471 0.274 0.28571 647.13 -0.797392023 0.9745134 974.513433
Fluida dingin
Input = output reaktor
Laju alir
Komp BM BM * xi
Kg/jam kmol/jam wi xi
(NH4)2SO4 132.00 326.3001 2.4720 0.0118 0.0019 0.250931186
NaCl 58.50 578.4417 9.8879 0.0209 0.0076 0.444833007
Na2SO4 142.00 26.8061 0.1888 0.0010 0.0001 0.020614396
NH4Cl 53.50 5289.7386 98.8736 0.1915 0.0760 4.067912742
H2O 18.00 21400.8246 1188.9347 0.7748 0.9143 16.45765378
total 27622.1111 1300.3570 1.0000 1.0000 21.24194512
Fluida panas
Input = steam suhu masuk = 453.150 K
suhu keluar = 453.150 K
Taverage = 453.150 K
Kode = HE-evaporator
Fungsi = Menguapkan air dalam evaporator
Tujuan = 1. Menentukan tipe heater
2. memilih bahan konstruksi
3. menentukan spesifikasi heater
Q
laju alir massa ( w ) =
Hvap
= 2,415,711.3553 kJ/jam
2013.2000 kJ/kg
= 1,199.9361 kg/jam
= 2,643.0311 lb/jam
1 Menentukan Tipe Heater
tipe heater yang dipilih Shell and Tube
alasan pemilihan =
1 merupakan jenis HE yang digunakan pada evaporator dengan area transfer untuk A > 200 ft2
k. mencari ho k. mencari hi
untuk kondensasi steam, hi=jH*(k/D)*(Cp*μ/k)^(1/3)*Φt
ho= 1500 Btu/hr.ft2 F (kern, HAL.164) Φt = (µ/µw)^0,14
BMavg = 21.242 kg/kmol
suhu dinding tube Cp = 97651.453 kJ/kmol/K
tw = tc+((ho/(hio+ho))*(Tc-tc)) pers 5.31 = 4597.105 kJ/kg.K
tw= 356.0000 F = 1108.270 Btu/lb.oF
k= 0.651 W/m.K
= 0.376 Btu / hr .ft.F
μ= 0.676 lb/ ft . hr
µw= 0.400 lb/ ft . hr
(Yaws,1999)
(Cp*μ/k)^(1/3) = 12.580
Φt = (µ/µw)^0,14 = 1.076
maka,
hi/Фt= 203.2040
l. Mencari hio
hio/Φt = hi/Фt*(IDt/ODt)
IDt = 0.902 in
ODt = 1 in
hio/Φt = 203.204 x
1
hio= 183.2900 Btu/h.Ft2.F
KESIMPULAN
Shell side, Fluida Panas, Steam Tube side, fluida dingin, keluar rotary vacuum filter
h outside
1500 Btu/h.ft2.F 183.2900
Uc = 163.332 BTU/ hr.Ft2.F
Ud = 144.764 BTU/ hr.Ft2.F
Rd perancangan = 0.0008 hr. ft2 . F / Btu
Rd dibutuhkan = 0.001 hr. ft2 . F / Btu
0.01 psi delta P perhitungan 0.2547 psi
10 psi delta P diijinkan 10 psi
ID = 39 in Nt = 1377
Length = 288 in
Baffle = 39 in OD = 1 in
BWG = 18
Passes = 1 passes = 1
RESUME
Kode : HE-Evaporator
Fungsi : Menguapkan air
Tipe : Shell & Tube 1-1 Heat Exchanger
Spesifikasi :
beban panas = 2917404356.9682 Btu/jam = 3078080140.29143 kJ/jam
Luas tr. Panas = 12971.34 ft2 = 1205.0769188736 m2
panjang = 24 ft = 7.3152 m
Shell side
fluida = fluida panas,steam
tekanan = 9.9 atm = 145.469 psi
.Suhu = 356 F = 180 C
kapasitas = 2643.0311 lbm./jam = 1199.9361 kg/jam
material = Cast Steel
Tube side
fluida = fluida dingin keluar reaktor
tekanan = 0.995 atm = 14.63 psi
.Suhu = 177.80 ~ 221.432 F = 81.00 ~ 105.24 C
kapasitas = 60895.706 lbm./jam = 27622.1110703725 kg/jam
material = Stainless stell SA 283 grade C
coulson,v.6 hal 645
coulson,v.6 hal 646
Tube side
fluida dingin, keluar eva)
pers 7.48
lb / ft2.jam
( tabel 10 kern)
(Kern, Fig.24)
(Kern, 6.15a)
kJ/kmol/K
Btu / hr .ft.F
(Yaws,1999)
pers 6.5 kern
0.902
1
Btu/h.Ft2.F
(Tube side,)
da dingin,keluar flash drum )
lbm/ft3
(kern 7.45)
psi
(Kern 7.46)
psi
MENENTUKAN DIMENSI EVAPORATOR Alasan:Umpan masuk dapat tercampur dengan baik pada sirkulasi slurry (Walas,1990)
1. Tinggi Displacement Vapor
spesifik volum uap air pada T1 = 221.432 F adalah 26.8 ft3/lb
Banyaknya uap air terbentuk = 19260.742 kg//jam = 42462.232 lb/jam
Rate volumetrik uap air = Q_h2o = 1137987.81889444 ft3/jam
P= 0.9950 atm
R= 0.7302 atm ft3/lb mole °F P.BM
rho = 0.1108 lb/ft3 R.T
Kecepatan linier uap dalam tube (u) = 15 - 20 ft/det. (Walas, hal xv)
Dipilih u = 15 ft/detik = 54000 ft/jam
Q 1 D2 u
4
D=
√ 4Q
π.u
diperoleh = D= 3.0072 ft
= 0.9166 m
= 36.0865 in
H= D
H= 3.0072 ft = 0.9166 m
2. menentukan tebal shell
P . ri
ts = +c
fE− 0 .6P
Dipilih bahan : stainless stell SA353 P= 756.2 mmHg
dengan : 0.9950 atm
f= 22500 14.6265 psia
E= 0.8 rho = 68.2223 lbm/ft3
ri= 18.0432 in
c= 0.125
P design = 1,1 (Pop +Phidrostatik) = 1,1 ( Pop + rho (H-1)/144)
P design = 17.1352 psia
ts = 0.1422 in
dipilih tebal shell standar = 1/4in = 1/ 4 in ( Tabel 5.6,halaman 88, Brownell,1959 )
P.d
th= +c
2fE−0. 2P
th = 0.1422 in
dipilih tebal standar = 1/ 4 in
menentukan tinggi head
Jenis : forced circulation (Vertical tube evaporator) alasan = cukup besar dalam memungkinkan lebih mud
Fasa : Cair
Bentuk : Silinder tegak
Suhu masuk = 354.1500 K
Suhu keluar= 378.3900 K
Tekanan = masuk: 0.9950 atm
keluar: 1.0123 atm
Tinggi Evaporator = 8.9084 m 29.2270 ft
Tebal head = 1/4 in
Diameter Displacement vapor = 0.9166 m 3.0072 ft
Diameter evaporator = 1.1273 m 3.6985 ft
Pipa umpan masuk = 4 in
Pipa keluar produk uap = 4.00 in
Pipa keluar produk cair= 3 in
Pipa masuk saturated steam= 6 in
Bahan Konstruksi = stainless stell SA353
cukup besar dalam memungkinkan lebih mudah membersihkan atau penggantian tabung
Perlengkapan Evaporator 01
karena menggunakan tekanan vakum yaitu pada tekanan 0.1104 atm maka evaporator dilengkapi dengan :
1. Steam ejector
Ws D2
Wa,2
P2
Wa,1
P1
L
D1
Dari persamaan hal.94 Evans :
D1 = 2(Wa,1/P1)0,48
D2 = 3/4 D1
Dd = 0,94(Wa,2/P2)0,5
L= 9D1
Diketahui :
Wa,1 = 11,661.7578 lb/jam
P1 = 29.3823 inHg
Wa,2 = 32,959.2899 lb/jam (wa1+ws)
P2 = 29.9213 inHg
Pm = 140.6299 inHg
Ws = 21,297.5321 lb/jam
D1 = 35.3505 in 0.8979 m
D2 = 26.5129 in 0.6734 m
Dd = 31.1980 in 0.7924 m
Dn = 1.9213 in 0.0488 m
L= 318.1543 in 8.0811 m
Resume Ejector
2. Barometric Condensor
Tugas : mengembunkan steam hasil evaporator
Jenis : direct contact condensor, air sebagai media pendingin
P1 g v 2 P v 2
1 2 g 2
+ z1 + = + z2+ +F
ρ gc 2 gc ρ gc 2 gc
P1 g v 2 P v 2
1 2 g 2
+ z1 + = + z2+ +F
ρ gc 2 gc ρ gc 2 gc
Dimana : F= 0 z2=0
V1 = V2
P2 −P1 gc
z1 = x
ρ g
P1= 0.9950 atm
99.5000 Kpa
746.3114 mmHg
14.4352 psi
2078.6736 lb/ft2
P2= 1.0000 atm
P2= 2116.2740 lb/ft2
P2 −P1 gc
z1 = x
ρ g
Q= 91.5687 gpm
346.6150 liter/det
0.0058 m3/det
m= Q*ρ
ρ= 1.0177718 lbm/ft3 = 16.3032 kg/m3
m= 0.0942 kg/det
339.0564 kg/jam
Q 1 D2 u
4 D=
√ 4Q
π.u
Range untuk kecepatan air keluar melalui pipa barometric condensor adalah 2-12 fps (Ludwig)
Diambil v = 10 fps = 3.0480 m/detik
D= 0.0491 m
1.9345 in
Maka diambil pipa standar sebagai berikut :
Nominal pipe size = 2 1/2 in
OD = 2.88 in
ID = 2.323 in
Schedule number = 80
Data-data
ARUS 1 ARUS 4
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 29.4925 3893.0100 (NH4)2SO4 132 0.0000
NaCl 58.5 0.0000 0.0000 NaCl 58.5 59.1366
Na2SO4 142 0.0000 0.0000 Na2SO4 142 0.0000
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 0.0000
H2O 18 2.1846 39.3233 H2O 18 0.7719
ARUS 2 ARUS 5
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0000 0.0000 (NH4)2SO4 132 0.0000
NaCl 58.5 0.0000 0.0000 NaCl 58.5 0.0000
Na2SO4 142 0.0000 0.0000 Na2SO4 142 0.0000
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 0.0000
H2O 18 209.3692 3768.6447 H2O 18 482.8994
ARUS 3 ARUS 6
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 29.4925 3893.0100 (NH4)2SO4 132 0.0000
NaCl 58.5 0.0000 0.0000 NaCl 58.5 59.1366
Na2SO4 142 0.0000 0.0000 Na2SO4 142 0.0000
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 0.0000
H2O 18 211.5538 3807.9681 H2O 18 483.6712
ARUS 17 (RECYCLE) KOMPOSISI MASUK REAKTOR (R-01
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 1.4692 193.9344 (NH4)2SO4 132 30.9617
NaCl 58.5 5.8830 344.1555 NaCl 58.5 65.0196
Na2SO4 142 0.1122 15.9324 Na2SO4 142 0.1122
NH4Cl(aq) 53.5 3.0929 165.4702 NH4Cl 53.5 3.0929
H2O 18 61.9470 1115.0460 H2O 18 757.1720
REAKSI :
(NH4)2S + 2NaCl Na2SO4 + 2NH4Cl
ARUS 7
Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 1.5481
NaCl 58.5 6.1924
Na2SO4 142 29.5258
NH4Cl 53.5 61.9201
H2O 18 757.1720
ARUS 8 ARUS 9
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0000 0.0000 (NH4)2SO4 132 0.0015
NaCl 58.5 0.0000 0.0000 NaCl 58.5 0.0062
Na2SO4 142 0.0000 0.0000 Na2SO4 142 29.4077
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 0.0619
H2O 18 23.2926 419.2666 H2O 18 39.0232
ARUS 11 ARUS 10
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0015 0.2031 (NH4)2SO4 132 0.0000
NaCl 58.5 0.0062 0.3601 NaCl 58.5 0.0000
Na2SO4 142 0.0000 0.0000 Na2SO4 142 29.4077
NH4Cl 53.5 0.0616 3.2931 NH4Cl 53.5 0.0004
H2O 18 38.7923 698.2610 H2O 18 0.2310
ARUS 12 ARUS 13
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 1.5465 204.1429 (NH4)2SO4 132 1.5465
NaCl 58.5 6.1862 361.8914 NaCl 58.5 6.1862
Na2SO4 142 0.1181 16.7707 Na2SO4 142 0.1181
NH4Cl 53.5 61.8582 3309.4142 NH4Cl 53.5 61.8582
H2O 18 741.4414 13345.9447 H2O 18 74.1441
ARUS 14 ARUS 15
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0000 0.0000 (NH4)2SO4 132 1.5465
NaCl 58.5 0.0000 0.0000 NaCl 58.5 6.1862
Na2SO4 142 0.0000 0.0000 Na2SO4 142 0.1181
NH4Cl 53.5 0.0000 0.0000 NH4Cl(s) 53.5 58.7653
H2O 18 667.2972 12011.3502 H2O 18 74.1441
NH4Cl(aq) 53.5 3.0929
ARUS 16 ARUS 18
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0000 0.0000 (NH4)2SO4 132 0.0773
NaCl 58.5 0.0000 0.0000 NaCl 58.5 0.3032
Na2SO4 142 0.0000 0.0000 Na2SO4 142 0.0059
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 58.7653
H2O 18 17.4664 314.3944 H2O 18 29.6635
ARUS 19 ARUS 20
Komponen Berat Mole kgmol/jam kg/jam Komponen Berat Mole kgmol/jam
(NH4)2SO4 132 0.0756 9.9794 (NH4)2SO4 132 0.0017
NaCl 58.5 0.2964 17.3379 NaCl 58.5 0.0068
Na2SO4 142 0.0058 0.8195 Na2SO4 142 0.0001
NH4Cl 53.5 0.0000 0.0000 NH4Cl 53.5 58.7653
H2O 18 28.9979 521.9624 H2O 18 0.6656
OUTPUT
Arus 10 Arus 11 Arus 14
Komponen Berat Mole kgmol/jam kg/jam kgmol/jam kg/jam kgmol/jam kg/jam
(NH4)2SO4 132 0.0000 0.0012 0.0015 0.2031 0.0000 0.0000
NaCl 58.5 0.0000 0.0021 0.0062 0.3601 0.0000 0.0000
Na2SO4 142 29.4077 4175.8951 0.0000 0.0000 0.0000 0.0000
NH4Cl 53.5 0.0004 0.0196 0.0616 3.2931 0.0000 0.0000
H2O 18 0.2310 4.1571 38.7923 698.2610 667.2972 12011.3502
29.6391 4180.0751 38.8615 702.1174
kg/jam
0.0000
0.0000
0.0000
0.0000
8692.1887
kg/jam
0.0000
3459.4911
0.0000
0.0000
8706.0822
UK REAKTOR (R-01)
kg/jam
4086.9444
3803.6466
15.9324
165.4702
13629.0963
kg/jam
204.3472
362.2536
4192.6657
3312.7270
13629.0963
kg/jam
0.2043 0.0002893
0.3623 0.0005129
4175.8951 0.8553319
3.3127 0.0046903
702.4181 0.9945075
4882.1925 706.2975
kg/jam
0.0012
0.0021
4175.8951 0.999 4180.075 4.1801
0.0196
4.1571
4180.0751
kg/jam
204.1429
361.8914
16.7707
3309.4142
1334.5945
kg/jam
204.1429
361.8914
16.7707
3143.9441
1334.5945
165.4702
kg/jam
10.2085 0.018141
17.7359 0.031518
0.8383 0.00149
3143.9441
533.9429 562.7255 0.948851
kg/jam
0.2291
0.3980
0.0188
3143.9441 0.996 3156.57 12.6263
11.9805
3156.5704
Input
Arus 5 Arus 8 Arus 16
Arus19 Arus 20
Densitas (ρ)
formula : ρ = A*B^(-(1-T/Tc)^n) g/mL T dalam K
Nilai konstanta masing-masing komponen
Komponen A B n Tc rho
(NH4)2SO4 0.2015 0.1125 0.28571 1104.32 1.4051 1.6894
NaCl 0.22127 0.10591 0.37527 3400.00 1.8984 1.8984
Na2SO4 0.26141 0.1 0.28571 3700.00 2.4402 2.4402
NH4Cl 0.75456 0.3 0.28571 882.00 2.1114 2.1114
H2O 0.3471 0.274 0.28571 647.13 0.9558 0.9558
Viskositas (μ)
formula : log μ = A + B/T + CT + DT^2 cp
Nilai konstanta masing-masing komponen
Komponen A B C D log μ
ngawur (NH4)2SO4 -0.8734 1.04E+03 -6.58E-12 2.64E-13 1.9202 1.9202
NaCl -0.9169 1.08E+03 -7.62E-05 1.11E-08 1.9487 1.9487
Na2SO4 11.2905 -4.58E+03 -6.78E-03 9.24E-07 -3.3818 -3.3818
NH4Cl -0.8508 9.30E+02 -4.76E-12 1.78E-15 1.6437 1.6437
H2O -10.2158 1.79E+03 1.77E-02 -1.26E-05 -0.5542 -0.5542
Coulson ln P = A - ( B / ( T + C ) ) NH3
A 16.9481
B 2132.5
C -32.98
ln P 10.6764
P ### mmHg
57.0023 atm
T 120
Air 393
Cp 92.053 -0.039953 -0.00021 5.35E-07 76.3720 kJ/kmol K
rho 0.347 0.274 0.286 647.13 0.9347 g/mL
my -10.216 1795.2 0.018 -1.26E-05 0.2987 cp
k -0.276 4.61E-03 -5.54E-06 0.6810 W/m K
T 20
Air 293
Cp 92.053 -0.039953 -0.00021 5.35E-07 75.7679 kJ/kmol K
rho 0.347 0.274 0.286 647.13 1.0316 g/mL
my -10.216 1795.2 0.018 -1.26E-05 1.2609 cp
k -0.276 4.61E-03 -5.54E-06 0.5998 W/m K
T #REF!
air #REF!
Cp 92.053 -0.039953 -0.00021 5.35E-07 #REF! kJ/kmol K
rho 0.347 0.274 0.286 647.13 #REF! g/mL
my -10.216 1795.2 0.018 -1.26E-05 #REF! cp
k -0.276 4.61E-03 -5.54E-06 #REF! W/m K
Baja karbon
T, oC 0 100 200 300 400 600 800
k, W/m.oC 55 52 48 45 42 35 31
T= 100 oC
k= 52
rho o
F k C
o
k= 0.0870
[lb/f3] [Btu/(hr.f2.oF/f)]
29.3 -328 0.043 -200 rho = 36
29.3 32 0.09 0
36 32 0.087 0
36 212 0.111 100
36 392 0.12 200
36 752 0.129 400
43.5 -328 0.09 -200
43.5 32 0.135 0
152.2660 2.4729
0.0000003
0.0005712
5.0925
k=1 0
k2 5771.9839478
4.1868
1.0134 btu/lbm.F
58.3275 lb/ft3
0.7226 lb/ft jam
0.39349 btu/hr.ft.F
4.1868
1.0054 btu/lbm.F
64.3747 lb/ft3
3.0503 lb/ft jam
0.34656 btu/hr.ft.F
4.1868
#REF! btu/lbm.F
#REF! lb/ft3
#REF! lb/ft jam
#REF! btu/hr.ft.F
1000 1200
29 31
C
o
Neraca Panas
input output
Komponen 12 13 14
(NH4)2SO4 9,005.1777 13,183.4818
NaCl 30,146.1089 40,521.1634
Na2SO4 1,456.3616 2,117.7827
NH4Cl 381,082.4692 558,481.1493
H2O 5,022,294.3917 720,337.6602 6,525,054.6272
Qsteam 2,415,711.3553
Total 7,859,695.8645 7,859,695.8645