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Features General Description: 5V To 12V Supply Voltage, 8-PIN, Synchronous Buck PWM Controller
Features General Description: 5V To 12V Supply Voltage, 8-PIN, Synchronous Buck PWM Controller
• Operating with Single 5~12V Supply Voltage The APW7120 is a fixed 300kHz frequency, voltage
or two Supply Voltages mode, synchronous PWM controller. The device drives
two low cost N-channel MOSFETs and is designed to
• Drive Dual Low Cost N-Channel MOSFETs
work with single 5~12V or two supply voltage(s),
- Adaptive Shoot-Through Protection providing excellent regulation for load transients.
• Built-in Feedback Compensation
The APW7120 integrates controls, monitoring and
- Voltage-Mode PWM Control protection functions into a single 8-pin package to
- 0~100% Duty Ratio provide a low cost and perfect power solution.
- Fast Transient Response A power-on-reset (POR) circuit monitors the VCC
• ±2% 0.8V Reference supply voltage to prevent wrong logic controls. An
- Over Line, Load Regulation and internal 0.8V reference provides low output voltage
Operating Temp. down to 0.8V for further applications. An built-in digital
soft-start with fixed soft-start interval prevents the
• Programmable Over-Current Protection
output voltage from overshoot as well as limiting the
- Using RDS(ON) of Low-Side MOSFET input current. The controller’s over-current protection
• Hiccup-Mode Under-Voltage Protection monitors the output current by using the voltage drop
• 118% Over-Voltage Protection across the low-side MOSFET’s RDS(ON), eliminating the
• Adjustable Output Voltage need of a current sensing resistor. Additional under
voltage and over voltage protections monitor the
• Small Converter Size
voltage on FB pin for short-circuit and over-voltage
- 300kHz Constant Switching Frequency protections. The over-current protection cycles the
- Small SOP-8 Package soft-start function until 4 over-current events are
• Built-In Digital Soft-Start counted.
• Shutdown Control using an External MOSFET Pulling and holding the voltage on OCSET pin below
• Lead Free Available (RoHS Compliant) 0.15V with an open drain device shuts down the
controller.
Applications
Pinouts
• Motherboard BOOT 1 8 PHASE
7 OCSET
• Graphics Card
UGATE 2
GND 3 6 FB
• High Current, up to 20A, DC-DC Converters LGATE 4 5 VCC
SOP-8
ANPEC reserves the right to make changes to improve reliability or manufacturability without notice, and advise
customers to obtain the latest version of relevant information to verify before placing orders.
Note: ANPEC lead-free products contain molding compounds/die attach materials and 100% matte tin plate
termination finish; which are fully compliant with RoHS and compatible with both SnPb and lead-free soldiering
operations. ANPEC lead-free products meet or exceed the lead-free requirements of IPC/JEDEC J STD-020C
for MSL classification at lead-free peak reflow temperature.
Block Diagram
VCC
3VCC
40uA
Regulator
Power On OCSET
Reset
OC 0.4V
2.5V
POR Enable
3VCC
67%VREF UV Soft-Start 0.15V
and Fault BOOT
Logic
OV UGATE
118%VREF
Soft-Start Inhibit
Gate
PHASE
Control
FB COMP
PWM 3VCC
Gm
VREF Amplifier LGATE
0.8V
FOSC
300kHz
Oscillator GND
Application Circuit
D1 L1
1uH
VBIAS 1N4148
+5V/12V VIN
C5 C3, C4 +5/12V
1uF 820uF x2
C2
1
0.1uF
BOOT
R4 2
Q1
UGATE APM2512
2.2
8
5 PHASE VOUT
VCC L2
C1 R5 1.5uH 1.8V/15A
7 C6, C7
1uF U 1 OCSET 1000uF x2
APW7120 Q2
6 4
FB LGATE APM2512
GND
3
R1
1.5k
R2
Q3 1.2k
2N7002 R3
Shutdown C8
0.1uF 200
Thermal Characteristics
Electrical Characteristics
Unless otherswise specified, these specifications apply over VCC = 12V, VBOOT = 12V and TA = -20 ~ 70oC.
Typlcal values are at TA = 25oC.
APW7120
Symbol Parameter Test Conditions Unit
Min Typ Max
SUPPLY CURRENT
IVCC VCC Nominal Supply Current UGATE and LGATE Open - 2.1 6 mA
VCC Shutdown Supply Current - 1.5 4 mA
POWER-ON RESET
Rising VCC Threshold 3.8 4.1 4.4 V
Hysteresis 0.3 0.45 0.6 V
OSCILLATOR
FOSC Free Running Frequency 250 300 350 kHz
∆VOSC Ramp Amplitude - 1.5 - VP-P
APW7120
Symbol Parameter Test Conditions Unit
Min Typ Max
REFERENCE VOLTAGE
VREF Reference Voltage Measured at FB Pin - 0.8 - V
Accuracy TA =-20~70°C -2.0 - +2.0 %
Line Regulation VCC=12 ~ 5V - 0.05 0.5 %
ERROR AMPLIFIER
DC Gain - 86 - dB
FP1 First Pole Frequency - 0.4 - Hz
FZ Zero Frequency - 0.4 - kHz
FP2 Second Pole Frequency - 430 - kHz
Average UGATE Duty Range 0 - 85 %
FB Input Current - - 0.1 µA
PWM CONTROLLER GATE DRIVERS
UGATE Source VBOOT-PHASE =12V, VUGATE-PHASE =6V 1.0 2.0 - A
UGATE Sink VBOOT-PHASE =12V, VUGATE-PHASE=1V - 3.5 7 Ω
LGATE Source VCC=12V, VLGATE=6V 1.0 1.9 - A
LGATE Sink VCC=12V, VLGATE=1V - 2.6 5 Ω
TD Dead-Time Guaranteed by Design - 40 100 nS
PROTECTIONS
IOCSET OCSET Current Source VPHASE=0V, Normal Operation 35 40 45 µA
Over-Current Reference Voltage TA =-20~70°C 0.37 0.4 0.43 V
UVFB FB Under-Voltage Threshold Rising VFB 64 67 70 %
FB Under-Voltage Hysteresis - 45 - mV
Over-Voltage Threshold Rising VFB 115 118 121 %
SOFT-START AND SHUTDOWN
TSS Soft-Start Interval 2 3.8 5 mS
OCSET Shutdown Threshold Falling VOCSET 0.1 0.15 0.3 V
OCSET Shutdown Hysteresis - 40 - mV
BOOT (Pin 1)
This pin provides ground referenced bias voltage to where R1 is the resistor connected from VOUT to FB ,
the high-side MOSFET driver. A bootstrap circuit with and R2 is the resistor connected from FB to GND. The
a diode connected to 5~12V is used to create a FB pin is also monitored for under and over-voltage
voltage suitable to drive a logic-level N-channel events.
MOSFET. OCSET (Pin 7)
UGATE (Pin 2) The OCSET is a dual-function input pin for over-
Connect this pin to the high-side N-channel MOSFET’s current protection and shutdown control. Connect a
gate. This pin provides gate drive for the high-side resistor (ROCSET) from this pin to the Drain of the low-
MOSFET. side MOSFET. This resistor, an internal 40µA current
source (I OCSET), and the MOSFET’s on-resistance
GND (Pin 3)
(RDSON) set the converter over-current trip level (IPEAK)
The GND terminal provides return path for the IC’s bias according to the following formula:
current and the low-side MOSFET driver’s pull-low
current. Connect the pin to the system ground via very
40µ A ⋅ R OCSET - 0.4V
low impedance layout on PCBs. I PEAK = (A)
R DSON
LGATE (Pin 4) Pulling and holding this pin below 0.15V with an open
drain device, with very low parasitic capacitor, shuts
Connect this pin to the low-side N-channel MOSFET’s
down the IC with floating output and also resets the
gate. This pin provides gate drive for the low-side
over-current counter. Releasing OCSET pin initiates a
MOSFET.
new soft-start and the converter works again.
VCC (Pin 5)
PHASE (Pin 8)
Connect this pin to a 5~12V supply voltage. This pin
The pin provides return path for the high-side MOSFET
provides bias supply for the control circuitry and the
driver’s pull-low current. Connect this pin to the high-
low-side MOSFET driver. The voltage at this pin is
side MOSFET’s source.
monitored for the Power-On Reset (POR) purpose.
FB (Pin 6)
R1
V OUT = 0.8V ⋅ ( 1 + ) (V)
R2
0.812 350
0.810
0.808
330
0.806
320
0.804
0.802 310
0.800 300
0.798 290
0.796
280
0.794
270
0.792
0.790 260
0.788 250
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Junction Temperature ( C) o Junction Temperature (oC)
OCSET Current vs Junction Temperature VCC POR Threshold Voltage vs Junction Temperature
45 4.4
44
VCC POR Threshold Voltage (V)
4.3
OCSET Current , I OCSET (µA)
43 4.2
42 4.1
39 3.8
0.20
Falling VOCSET
0.18
0.16
0.14
0.12
0.10
-50 -25 0 25 50 75 100 125 150
Operating Waveforms
(Refer to the typical application circuit, VBAIS=VIN=+12V supplied by an ATX Power Supply)
IOUT = 0A -> 15A IOUT = 0A -> 15A -> 0A IOUT = 15A -> 0A
VOUT=1.8V
VOUT
1 1
VOUT VOUT
1
VUGATE VUGATE
VUGATE
3 3 3
15A
IOUT
2 2 0A IOUT 2 IOUT
Ch1 : VOUT, 100mV/Div, DC, Ch1 : VOUT, 100mV/Div, DC, Ch1 : VOUT, 100mV/Div, DC,
Offset = 1.8V Offset = 1.8V Offset = 1.8V
Ch2 : IOUT, 10A/Div Ch2 : IOUT, 10A/Div Ch2 : IOUT, 10A/Div
Ch3 : VUGATE, 20V/Div, DC Ch3 : VUGATE, 20V/Div, DC Ch3 : VUGATE, 20V/Div, DC
IOUT = 15A
VLGATE
VLGATE VUGATE
VUGATE
1,2 1,2
Ch1 : VUGATE, 5V/Div, DC Ch2 : VLGATE, 2V/Div, DC Ch1 : VUGATE, 5V/Div, DC Ch2 : VLGATE, 2V/Div, DC
Time : 20nS/Div BW = 500 MHz Time : 20nS/Div BW = 500 MHz
3. Powering ON / OFF
IOUT = 15A
VCC
VCC
IL VCC
IL
VOUT VOUT IL
1,3 1,3
VOUT
2 2
IOUT = 15A
Ch1 : VCC, 2V/Div, DC Ch2 : VOUT, 1V/Div, DC Ch1 : VCC, 2V/Div, DC Ch2 : VOUT, 1V/Div, DC
Ch3 : IL, 5A/Div, DC Time : 5mS/Div Ch3 : IL, 5A/Div, DC Time : 5mS/Div
BW = 20 MHz BW = 20 MHz
VOCSET
3 VOCSET 3
2 VUGATE
2
VUGATE
VOUT
1 1 VOUT
IOUT=2A
Ch1 : VOUT, 1V/Div, DC Ch2 : VUGATE, 20V/Div, DC Ch1 : VOUT, 1V/Div, DC Ch2 : VUGATE, 20V/Div, DC
Ch3 : VOCSET, 2V/Div, DC Time : 2mS/Div Ch3 : VOCSET, 2V/Div, DC Time : 2mS/Div
BW = 20 MHz BW = 20 MHz
5. Over-Current Protection
No Connecting a shutdown MOSFET Connecting a shutdown MOSFET
at OCSET Pin (2N7002) at OCSET Pin
ROCSET=15k ROCSET=15k
APM2512 APM2512
VOUT VOUT
1 1
IL 2
IL
2
Ch1 : VOUT, 1V/Div, DC Ch2 : IL, 10A/Div, DC Ch1 : VOUT, 1V/Div, DC Ch2 : IL, 10A/Div, DC
Time : 5mS/Div BW = 20 MHz Time : 5mS/Div BW = 20 MHz
VOCSET VOCSET
IL IL
Ch1 : VOCSET, 0.5V/Div, DC Ch2 : IL, 10A/Div, DC Ch1 : VOCSET, 0.5V/Div, DC Ch2 : IL, 10A/Div, DC
Shorted by a wire
VOUT
1
UVP
VOCSET
IL
1,2 CProber=8pF OCP 2
CAPM2322 =89pF (measured)
Ch1 : VOCSET, 0.5V/Div, DC Ch2 : IL, 10A/Div, DC Ch1 : VOUT, 1V/Div, DC Ch2 : IL, 10A/Div, DC
Time : 2µS/Div
BW = 20 MHz Time : 5mS/Div BW = 20 MHz
Functional Description
Adaptive Shoot-Through Protection time the LGATE is released to rise after a constant
The gate driver incorporates adaptive shoot-through delay.
protection to high-side and low-side MOSFETs from
Shutdown Control
conducting simultaneously and shorting the input
supply. This is accomplished by ensuring the falling Pulling the OCSET voltage below 0.15V by an open
gate has turned off one MOSFET before the other is drain transistor, shown in typical application circuit,
allowed to rise. shuts down the APW7120 PWM controller. In shut-
down mode, the UGATE and LGATE are pulled to
During turn-off of the low-side MOSFET, the LGATE
PHASE and GND respectively, the output is floating.
voltage is monitored until it reaches a 1.5V threshold,
at which time the UGATE is released to rise after a
constant delay. During turn-off of the high-side
MOSFET, the UGATE-to-PHASE voltage is also
monitored until it reaches a 1.5V threshold, at which
Application Information
Use small ceramic capacitors for high frequency For a through hole design, several electrolytic capacitors
decoupling and bulk capacitors to supply the surge may be needed. For surface mount designs, solid
current needed each time high-side MOSFET(Q1) turns tantalum capacitors can be used, but caution must
on. Place the small ceramic capacitors physically close be exercised with regard to the capacitor surge current
to the MOSFETs and between the drain of Q1 and the rating.
source of low-side MOSFET(Q2).
V IN
The important parameters for the bulk input capacitor
are the voltage rating and the RMS current rating. For IQ1 CIN
reliable operation, select the bulk capacitor with voltage
Q1
and current ratings above the maximum input voltage UGATE
IL IOUT
and largest RMS current required by the circuit. The
V OUT
capacitor voltage rating should be at least 1.25 times L
ESR
greater than the maximum input voltage and a voltage ICOUT
Q2
rating of 1.5 times is a conservative guideline. The LGATE
COUT
RMS current of the bulk input capacitor is calculated
as the following equation :
Input Capacitor Selection (Cont.) ignored. Therefore the AC peak-to-peak output voltage
is shown below:
T=1/FOSC
∆ V OUT = ∆ I ⋅ ESR (V) .......... .(5)
Output Inductor Selection (Cont.) dissipation, package selection and heatsink are the
values reduce the converter’s response time to a load dominant design factors. The power dissipation includes
transient. two loss components, conduction loss and switching
loss. The conduction losses are the largest component
One of the parameters limiting the converter’s response
of power dissipation for both the high-side and the
to a load transient is the time required to change the
low-side MOSFETs. These losses are distributed
inductor current. Given a sufficiently fast control loop
between the two MOSFETs according to duty factor
design, the APW7120 will provide either 0% or 85%
(see the equations below). Only the high-side MOSFET
(Average) duty cycle in response to a load transient.
has switching losses, since the low-side MOSFETs
The response time is the time required to slew the
body diode or an external Schottky rectifier across
inductor current from an initial current value to the
the lower MOSFET clamps the switching node before
transient current level. During this interval the difference
the synchronous rectifier turns on. These equations
between the inductor current and the transient current
assume linear voltage-current transitions and do not
level must be supplied by the output capacitor.
adequately model power loss due the reverse-recov-
Minimizing the response time can minimize the output
ery of the low-side MOSFET’s body diode. The gate-
capacitance required.
charge losses are dissipated by the APW7120 and
The response time to a transient is different for don’t heat the MOSFETs. However, large gate-charge
theapplication of load and the removal of load. The increases the switching interval, tSW which increases
following equations give the approximate response time the high-side MOSFET switching losses. Ensure that
interval for application and removal of a transient load: both MOSFETs are within their maximum junction
temperature at high ambient temperature by calculating
L ⋅ ITRAN L ⋅ ITRAN
tRISE = , tFALL = the temperature rise according to package thermal-
V IN − V OUT V OUT
resistance specifications. A separate heatsink may
where: ITRAN is the transient load current step, tRISE is be necessary depending upon MOSFET power,
the response time to the application of load, and tFALL package type, ambient temperature and air flow.
is the response time to the removal of load. The worst 1
case response time can be either at the application or PHigh - Side = IOUT 2 ⋅ RDSON ⋅ D + ⋅ IOUT ⋅ VIN ⋅ tSW ⋅ FOSC
2
removal of load. Be sure to check both of these PLow - Side = IOUT 2 ⋅ RDSON ⋅ (1- D)
equations at the transient load current. These requirements
are minimum and maximum output levels for the worst
Where : tSW is the switching interval
case response time.
Layout Considerations
MOSFET Selection
In high power switching regulator, a correct layout is
The APW 7120 requires two N-Channel power
important to ensure proper operation of the regulator.
MOSFETs. These should be selected based upon
R DS(ON), gate supply requirements, and thermal In general, interconnecting impedances should be
management requirements. minimized by using short, wide printed circuit traces.
Signal and power grounds are to be kept separate and
In high-current applications, the MOSFET power
VIN
C HF
5 CIN
VCC
+
1
BOOT
4
LGATE
APW7120
U 2 C OUT
1UGATE Q1 Q2
+
PHASE 8
L1 VOUT
Figure 2 Recommended Layout Diagram
Package Information
0.015X45
E H
e1 e2
A1
A 1
L
0.004max.
Millimeters Inches
Dim
Min. Max. Min. Max.
A 1.35 1.75 0.053 0.069
A1 0.10 0.25 0.004 0.010
D 4.80 5.00 0.189 0.197
E 3.80 4.00 0.150 0.157
H 5.80 6.20 0.228 0.244
L 0.40 1.27 0.016 0.050
e1 0.33 0.51 0.013 0.020
e2 1.27BSC 0.50BSC
φ1 8° 8°
Physical Specifications
Terminal Material Solder-Plated Copper (Solder Material : 90/10 or 63/37 SnPb), 100%Sn
Lead Solderability Meets EIA Specification RSI86-91, ANSI/J-STD-002 Category 3.
TP tp
Critical Zone
T L to T P
Ramp-up
TL
tL
Temperature
Tsmax
Tsmin
Ramp-down
ts
Preheat
t 25 °C to Peak
25
Time
Po P D
E
P1
F Bo
W
Ko
Ao D1
C
A B
T1
Reel Dimensions
Application A B C J T1 T2 W P E
330 ± 1 62 +1.5 12.75+ 0.15 2 ± 0.5 12.4 ± 0.2 2 ± 0.2 12± 0. 3 8± 0.1 1.75±0.1
SOP- 8 F D D1 Po P1 Ao Bo Ko t
5.5± 1 1.55 +0.1 1.55+ 0.25 4.0 ± 0.1 2.0 ± 0.1 6.4 ± 0.1 5.2± 0. 1 2.1± 0.1 0.3±0.013
(mm)
Customer Service
Anpec Electronics Corp.
Head Office :
No.6, Dusing 1st Road, SBIP,
Hsin-Chu, Taiwan, R.O.C.
Tel : 886-3-5642000
Fax : 886-3-5642050
Taipei Branch :
7F, No. 137, Lane 235, Pac Chiao Rd.,
Hsin Tien City, Taipei Hsien, Taiwan, R. O. C.
Tel : 886-2-89191368
Fax : 886-2-89191369