Application guide

Installation, operating and

maintenance manual
FWCK/FWHK

Providing indoor climate comfort

MIL101E-0105 12-2009
Original manual translation
Congratulations you have made a wise choice. This product has been designed, assembled and supplied
in one of our world class manufacturing facilities and we feel sure that it will meet your expectations.

WARNING: Read this manual before installation, reparation o maintenance works.

INDEX

CONTENTS PAGE
• PRODUCT RANGE 1
• GENERAL DESCRIPTION 2
• PHYSICAL DATA 3
• ELECTRICAL SPECIFICATIONS 3
• ELECTRICAL CONNECTIONS 4
• OPERATING LIMITS 4
• FAN SPECIFICATIONS 5
• CAPACITY TABLES 6-8
• CORRECTION FACTORS 9
• DIMENSIONS 10
• INSTALLATION 11-12
• SERVICE AND MAINTENANCE 13-14
• OPTIONS 15-16
• POINTS TO KEEP IN MIND 17
• NOTES 18
Lennox have been providing environmental solutions since 1895, our range of FWCK/FWHK continues to meet the standards that have made
LENNOX a household name. Flexible design solutions to meet YOUR needs and uncompromising attention to detail. Engineered to last, simple
to maintain and Quality that comes as standard. Information on local contacts at www.lennoxeurope.com.

All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain
the property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties
without the prior written agreement of Lennox.

PRODUCT RANGE
COOLING ONLY UNITS

NOMINAL CAPACITY kW NOMINAL POWER INPUT kW

MODEL V / Ph / 50 Hz
COOLING COOLING
FWCK 04 230 V - 1Ph 4 1,12
FWCK 06 230 V - 1Ph 5,7 1,5
FWCK 07 230 V - 1Ph 7,3 1,93
FWCK 08 230 V - 1Ph 8,4 2,38
230 V - 1Ph
FWCK 10 230 V - 3Ph 10,2 2,73
400 V - 3Ph
FWCK 12 230 V - 3Ph
13 3,47
400 V - 3Ph
230 V - 3Ph
FWCK 16 14,9 4,28
400 V - 3Ph
FWCK 22 230 V - 3Ph
20,1 5,91
400400
V-V - 3Ph
3Ph

HEAT PUMP UNITS

NOMINAL CAPACITY kW NOMINAL POWER INPUT kW
MODEL V / Ph / 50 Hz
COOLING HEATING COOLING HEATING
FWHK 04 230 V - 1Ph 4 5,7 1,12 1,42
FWHK 06 230 V - 1Ph 5,7 7 1,5 1,72
FWHK 07 230 V - 1Ph 7,3 8,6 1,93 2,22
FWHK 08 230 V - 1Ph 8,4 10,4 2,38 2,75
230 V - 1Ph
FWHK 10 230 V - 3Ph 10,2 12,3 2,73 3,15
400 V - 3Ph
FWHK 12 230 V - 3Ph
13 15 3,47 3,92
400 V - 3Ph
230 V - 3Ph 4,83
FWHK 16 14,9 18,5 4,28
400 V - 3Ph
FWHK 22 230 V - 3Ph
20,1 24,5 5,91 6,65
400 V - 3Ph
1
 GENERAL DESCRIPTION
The air conditioner, horizontal compact, water condensed type FWCK/FWHK, are specially designed for small and average
installation, office, house, etc.
On standard version the unit cleans, filters, cools and dehumidifies the air (FWCK), and in addition heats if it is heat pump unit
(FWHK). You are able to incorporate option elements such as electrical heater or hot water coil.

CABINET WATER CIRCUIT

The cabinet is made of galvanised steel with compact
dimensions and features allow the unit to be positioned in
almost any location.
Internally the unit incorporates thermal acoustic insulation
to reduce sound level.
AIR EXCHANGER
Made of copper tubing with aluminum swirl fins, they are
designed and specially dimensioned to obtain the maximum
output.
COMPRESSOR
Rotary compressor for 04 model and Scroll for the rest of
the models, all of them with internal thermic protection. It
is mounted on vibration-absorbent blocks both on the inside
and outside, statically and dynamically balanced.
FAN
It includes water threaded connections H-G.
Heat pump units include a differential water switch in order
to stop the unit without water flow.
AIR FILTER
A polypropylene washable air filter is incorporated in the
unit it is accessible for maintenance operations.
ELECTRIC CIRCUIT
The electrical box includes all the components and terminal
blocks needed for the installation. It includes a printed
board, starting timer and reversible working mode in heat
pump units. In addition alarm, ON/OFF remote and dry
contact for water pump are available too.
The wired remote control manages the unit.
REMOTE CONTROL
The unit includes a wired remote control with LCD display.

AUTO SLEEP

The units include a centrifugal three speed motor fan, with

KEYLOCK DRY AUTO COOL HEAT FAN SWING
COOL
MON TUE WED THU FRI SAT SUN
TEMP.
HEAT
TEMP.
ROOM
TIMER ACTIVE SET TIMER SET CLOCK
TEMP.

a motor directly fitted (except FWCK/FWHK 22 with belts- ON / OFF

OLT-1X Controller
pulley), with high performance on air flow. SLEEP FAN MODE SET TEMP

SWING ON TIMER OFF TIMER

CLOCK
HOLD DAY HOUR MINUTE

WATER EXCHANGER
Basic characteristics for the controller:
- 3 fan speeds (High/Medium/Low).
The unit includes an exchanger plate, compact and resistant - Different modes of working: Cool, Heat, Auto, Fan and
made on stainless steel, specially selected for this type of Dry.
unit. - Sleep mode.
- 7 days programmable timers.
COOLING/HEATING CIRCUIT - Real time clock
- Keyblock function
- Alarms display
Made of welded dehumidifying copper tube with access - Temperature indication ºC ó ºF.
connections.

Cooling only units (FWCK): OPTIONS

They include dehydrator filter, liquid recipient, and
expansion system, high pressure switch for all models
and low pressure switch for modes 08-10-12-16-22.
Heat pump units (FWHK):
They include thermostatic valve as expansion system,
high and low pressure switches for all models. In addition
they includes a security thermostat for low warter
temperatures, 4 ways valve and liquid recipient.
To work properly in heating mode, the unit includes check
valve, restrictor and filter drier.
• Electrical heater mounted on fan discharge.
• Hot water coil (for cooling only units).
• Pressostatic valve regulating water flow for cooling only
models.
• Flow switch.
• Water filter.
• Main switch (not available for 04-06-07 models).
• Compressor acoustic jacket.
• Three phase protection (three phase units).

The unit leaves the factory with R407C refrigerant.

2
 PHYSICAL DATA

FWCK 04 FWCK 06 FWCK 07 FWCK 08 FWCK 10 FWCK 12 FWCK 16 FWCK 22

MODEL FWHK 04 FWHK 06 FWHK 07 FWHK 08 FWHK 10 FWHK 12 FWHK 16 FWHK 22

Total cooling capacity kW (*) 4 5,7 7,3 8,4 10,2 13 14,9 20,1

Total heating capacity kW (**) 5,7 7 8,6 10,4 12,3 15 18,5 24,5
Nominal absorbed power kW (*)
Cooling 1,12 1,5 1,93 2,38 2,73 3,47 4,28 5,91

Nominal absorbed power kW (**) 1,42 1,72 2,22 2,75 3,15 3,92 4,83 6,65
Heating
Air flow (max./min.) m3/h 1050/450 1550/600 1400/800 2350/1000 2250/1200 3100/1500 3100/1800 4500/2250

Max. available static pressure(1) Pa 80 140 100 120 100 120 120 210

Nominal water flow l/h 713 1019 1307 1505 1829 2340 2664 3618

Water pressure drop kPa 16 35 61 83 45 75 35 72

Net weight Cooling / heating Kg 54/56 75/77 78/80 101/103 104/106 147/150 155/158 168/171

Sound pressure Cooling

(low / high) speed 44/47 42/49 44/45 51/52 49/50 47/50 46/49 ---/56,5
level (LP) (2)
dB(A) Heating
(low / high) speed 44/47 47/49 44/45 51/52 50/50 47/50 46/49 ---/56,5

Height (mm) 440 440 440 465 465 505 505 505

Dimensions Width (mm) 492 492 492 623 623 703 703 703
Depth (mm) 792 792 792 1083 1083 1503 1503 1503

Hydraulic connections 3/4" G 3/4" G 3/4" G 3/4" G 3/4" G 1" G 1" G 1" G

(*) Exchanger air inlet temperature: 27ºC DB / 19ºC WB.

DB.- Dry bulb temperature
Exchanger water inlet temperature: 30ºC.
WB.- Wet bulb temperature
(**) Exchanger air inlet temperature: 20ºC DB.
Exchanger water inlet temperature: 20ºC.
(1) With admissible minimum air flow.
(2) Sound pressure level has been tested at a distance of 2 m from the unit, with duct in aspiration and air discharge, normal absorption in
accordance with room size and unit capacity.

ELECTRICAL SPECIFICATIONS

FWCK 04 FWCK 06 FWCK 07 FWCK 08 FWCK 10 FWCK 12 FWCK 16 FWCK 22

FWHK 04 FWHK 06 FWHK 07 FWHK 08 FWHK 10 FWHK 12 FWHK 16 FWHK 22

230V /1Ph
VOLTAGE
230V / 400V 3Ph

MAXIMUM ABSORBED POWER

Compressor kW. 1,4 2,3 2,9 3,4 4,05 4,70 5,78 7,60

Indoor fan kW. 0,19 0,33 0,33 0,46 0,46 0,83 0,83 1,10

TOTAL kW. 1,59 2,63 3,23 3,86 4,51 5,53 6,61 8,70

MAXIMUM RUNNING CURRENT

9,7 13,0 16,4 19,5 20,8
Maximum running current A
18,9/9,4 23,3/12,7 23,9/15,5 26,8/16,5

29,9 48,6 62,6 78,2 97,2

Starting current A
93,2/48,2 102,0/54,0 137,0/70,0 180,5/103,5

3
 ELECTRICAL CONNECTIONS
KEYLOCK
AUTO

MON TUE WED THU FRI SAT SUN

COOL
TEMP.
HEAT
SLEEP

DRY AUTO COOL HEAT FAN SWING

1 Power supply
4
TEMP.
ROOM
TIMER ACTIVE SET TIMER SET CLOCK
TEMP.

2 Thermostat connection
ON / OFF

SLEEP FAN MODE SET TEMP

SWING ON TIMER OFF TIMER

CLOCK

3 Electrical heater power supply

HOLD DAY HOUR MINUTE

4 Connection Electrical heater - control.

2

FOR ELECTRICAL CONNECTION REFER TO WIRING DIAGRAM IN THE

1 UNIT.
PLEASE, CHECK ELECTRICAL DATA IN ORDER TO SELECT THE
FUSES.
3
Electrical heater
ELECTRICAL CONNECTIONS:
Power supply, remote ON/OFF, alarm and
dry contact for water pump.
Nº OF WIRES X SECTION PE L N 1 2 12 13 19 20
MODEL VOLTAGE
50Hz
1 3 2 4
Alarm
Flow
FWCK/FWHK 04 230 V / 1Ph 3 X 2,5mm 2 3 X 2,5mm2 1N~230V-50Hz+PE switch
ON/OFF Dry contact for
FWCK/FWHK 06 230 V / 1Ph 3 X 2,5mm2 3 X 4mm 2 water pump

FWCK/FWHK 07 230 V / 1Ph 3 X 2,5mm2 3 X 4mm2 PE L1 L2 L3 1 2 12 13 19 20

FWCK/FWHK 08 230 V / 1Ph 3 X 4mm 2 3 X6mm 2

2 2
4x1mm 3x1mm
230 V / 1Ph 3 X 4mm 2 3 X 6mm 2 (supplied with Flow
Alarm
3~230V-50Hz+PE switch
FWCK/FWHK 230 V / 3Ph 4 X 4mm 2 4 X 4mm 2 the unit) ON/OFF Dry contact for
10 Length 15m. water pump
2 4 X 2,5mm 2
400 V / 3Ph 5 X 2,5mm
PE L1 L2 L3 N 1 2 12 13 19 20
2 4 X 6mm 2
FWCK/FWHK 230 V / 3Ph 4 X 4mm
12-16
400 V / 3Ph 5 X 2,5mm 2 4 X 4mm 2
Alarm
2 2 Flow
230 V / 3Ph 4 X 6mm 4 X 6mm 3N~400V-50Hz+PE switch
FWCK/FWHK ON/OFF Dry contact for
22 400 V / 3Ph 5 X 4mm2 4 X 4mm 2 water pump
NOTE: Remote ON/OFF and dry contact for water
pump. Can support 3A for AC3.

Local and national legislation has to be taken into account when the unit will be installed.

INSTALLATION GUIDE FOR CONTROL CABLE (TO AVOID INTERFERENCES):

• Use the screened 15 m cable supplied with terminal (3 wires + screen).
• Wire the cable separated from electrical power wiring by a physical distance of 500 mm.
• Wire the cable separated from halogen lamps/fluorescent tube lighting... by a phyisical distance of 500 mm.
• Wire the cable separated from radio frequency sources such as radio transmitter... at least 500 mm.
NEVER WIND THE REMAINING CABLE AROUND, CUT THE CABLE BY THE TERMINAL END.

OPERATING LIMITS

COOLING MODE HEATING MODE

43ºC
(*)
35ºC 30ºC
Water inlet temperature Water inlet temperature

15ºC
12ºC

21ºC/15ºC 32ºC/23ºC 17ºC 24°C

Air inlet temperature into indoor section D.B/W.B Air inlet temperature into indoor section D.B/W.B

(*) Up to 35 ºC mimimum or more than minimum water flow can be used.

Between 35ºC and 43ºC nominal or more than nominal water flow can be used.
It is not possible to use minimum water flow for that range of temperatures. WB.- Wet bulb temperature
DB.- Dry bulb temperature

4
 FANS SPECIFICATIONS

FWCK/FWHK 04
0 20 40 60 80 100
HIGH SPEED 1050 950 850 700 500 ---
AIR FLOW 3 MEDIUM SPEED 950 850 750 650 450 ---
LOW SPEED 750 700 600 500 --- ---
Unit leaves the factory with three speeds connected.

AVAILABLE STATIC PRESSURE Pa.

FWCK/FWHK 06
0 20 40 60 80 100 120 140
HIGH SPEED 1550 1450 1350 1250 1150 1000 800 600
AIR FLOW m3/h MEDIUM SPEED 1175 1160 1140 1050 950 790 600 ---
LOW SPEED 675 660 650 640 625 --- --- ---
Cooling only units leave the factory with three speeds connected. Heat pump units leave the factory with HIGH and MEDIUM speeds connected.
AVAILABLE STATIC PRESSURE Pa.
FWCK/FWHK 07
0 20 40 60 80 100 120 140
HIGH SPEED 1400 1300 1150 1075 950 800 --- ---
AIR FLOW m3/h MEDIUM SPEED 1100 1050 1000 925 800 --- --- ---
LOW SPEED --- --- --- --- --- --- --- ---

Unit leaves the factory with HIGH and MEDIUM speeds connected (the unit can not work in LOW speed).

AVAILABLE STATIC PRESSURE Pa.

FWCK/FWHK 08
0 20 40 60 80 100 120 140
HIGH SPEED 2350 2200 2050 1900 1700 1350 1000 ---
AIR FLOW m3/h MEDIUM SPEED 2200 2075 1950 1800 1550 1250 --- ---
LOW SPEED 1860 1840 1750 1650 1375 1050 --- ---
Unit leaves the factory with three speeds connected.

AVAILABLE STATIC PRESSURE Pa.

FWCK/FWHK 10
0 20 40 60 80 100 120 140

HIGH SPEED 2250 2150 2000 1800 1500 1220 --- ---
AIR FLOW m3/h MEDIUM SPEED 2100 2000 1875 1675 1400 --- --- ---
LOW SPEED 1850 1820 1700 1525 1260 --- --- ---
Cooling only units leave the factory with three speeds connected. Heat pump units leave the factory with HIGH and MEDIUM speeds connected.
AVAILABLE STATIC PRESSURE Pa.
FWCK/FWHK 12
0 20 40 60 80 100 120 140
HIGH SPEED 3100 2850 2650 2450 2250 2050 1800 ---
AIR FLOW m3/h MEDIUM SPEED 2450 2300 2150 1975 1800 1600 --- ---
LOW SPEED 1900 1800 1700 1600 1500 --- --- ---
Unit leaves the factory with HIGH and MEDIUM speeds connected.

AVAILABLE STATIC PRESSURE Pa.

FWCK/FWHK 16
0 20 40 60 80 100 120 140
HIGH SPEED 3100 2850 2650 2450 2250 2050 1800 ---
AIR FLOW m3/h MEDIUM SPEED 2450 2300 2150 1975 1800 --- --- ---
LOW SPEED 1900 1800 --- --- --- --- --- ---
Unit leaves the factory with HIGH and MEDIUM speeds connected.

FWCK/FWHK 22
0 30 60 90 120 150 180 210
4500 4200 3900 3600 3300 3000 2750 2500
AIR FLOW 3 4060 3750 3450 3200 2900 2650 2300 ---
3750 3400 3100 2800 2550 2250 --- ---
Unit leaves the factory with pulley opened (1-1/2 V) turn.
5
 COOLING AND HEATING CAPACITIES
FWCK/FWHK 04 -Nominal air flow 750 m3/h
Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 5,04 1,34
12°C Nominal ----- ----- ----- ----- ----- 5,13 1,36
Maximum ----- ----- ----- ----- ----- 5,24 1,37
Minimum 570 10 4,92 3,31 0,92 5,21 1,36
15ºC Nominal 713 16 4,95 3,31 0,90 5,30 1,37
Maximum 855 24 4,97 3,33 0,89 5,39 1,39
Minimum 570 10 4,68 3,24 0,99 5,61 1,41
20ºC Nominal 713 16 4,70 3,26 0,98 5,70 1,42
Maximum 855 24 4,73 3,27 0,96 5,79 1,44
Minimum 570 10 4,35 3,13 1,07 5,95 1,44
25ºC Nominal 713 16 4,37 3,14 1,05 6,05 1,46
Maximum 855 24 4,40 3,15 1,03 6,17 1,48
Minimum 570 10 3,97 3,02 1,15 6,20 1,47
30ºC Nominal 713 16 4,00 3,03 1,12 6,30 1,48
Maximum 855 24 4,03 3,04 1,10 6,42 1,50
Minimum 570 10 3,60 2,91 1,22 ----- -----
35ºC Nominal 713 16 3,63 2,92 1,19 ----- -----
Maximum 855 24 3,65 2,93 1,17 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 713 16 3,30 2,79 1,27 ----- -----
Maximum 855 24 3,32 2,79 1,24 ----- -----

FWCK/FWHK 06-Nominal air flow 1100 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 6,18 1,62
12°C Nominal ----- ----- ----- ----- ----- 6,30 1,64
Maximum ----- ----- ----- ----- ----- 6,43 1,66
Minimum 815 21 7,02 4,73 1,23 6,40 1,65
15ºC Nominal 1019 35 7,05 4,73 1,21 6,51 1,66
Maximum 1223 53 7,09 4,76 1,19 6,62 1,68
Minimum 815 21 6,66 4,64 1,33 6,89 1,70
20ºC Nominal 1019 35 6,70 4,65 1,31 7,00 1,72
Maximum 1223 53 6,73 4,67 1,28 7,11 1,74
Minimum 815 21 6,19 4,48 1,44 7,31 1,75
25ºC Nominal 1019 35 6,23 4,49 1,40 7,43 1,76
Maximum 1223 53 6,26 4,51 1,37 7,57 1,79
Minimum 815 21 5,66 4,31 1,54 7,62 1,78
30ºC Nominal 1019 35 5,70 4,33 1,50 7,74 1,79
Maximum 1223 53 5,74 4,35 1,47 7,88 1,82
Minimum 815 21 5,14 4,15 1,63 ----- -----
35ºC Nominal 1019 35 5,17 4,17 1,60 ----- -----
Maximum 1223 53 5,21 4,18 1,56 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 1019 35 4,70 3,98 1,70 ----- -----
Maximum 1223 53 4,74 3,99 1,66 ----- -----

FWCK/FWHK 07-Nominal air flow 1200 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 7,60 2,10
12°C Nominal ----- ----- ----- ----- ----- 7,74 2,12
Maximum ----- ----- ----- ----- ----- 7,90 2,15
Minimum 1045 37 8,98 5,87 1,58 7,86 2,13
15ºC Nominal 1307 61 9,03 5,88 1,56 8,00 2,15
Maximum 1568 91 9,08 5,91 1,53 8,13 2,17
Minimum 1045 37 8,53 5,76 1,71 8,46 2,20
20ºC Nominal 1307 61 8,58 5,78 1,68 8,60 2,22
Maximum 1568 91 8,62 5,80 1,65 8,74 2,25
Minimum 1045 37 7,93 5,56 1,85 8,98 2,25
25ºC Nominal 1307 61 7,98 5,58 1,81 9,13 2,28
Maximum 1568 91 8,02 5,60 1,77 9,30 2,31
Minimum 1045 37 7,25 5,36 1,98 9,36 2,29
30ºC Nominal 1307 61 7,30 5,38 1,93 9,51 2,32
Maximum 1568 91 7,35 5,40 1,89 9,68 2,35
Minimum 1045 37 6,58 5,16 2,10 ----- -----
35ºC Nominal 1307 61 6,62 5,18 2,05 ----- -----
Maximum 1568 91 6,67 5,20 2,01 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 1307 61 6,02 4,95 2,19 ----- -----
Maximum 1568 91 6,07 4,95 2,14 ----- -----

Nominal capacity conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB for cooling y 20ºC WB for heating mode. DB.- Dry bulb.
For another working conditions use correction factor tables. WB.- Wet bulb.
6
FWCK/FWHK 08 -Nominal air flow 1900 m3/h
Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 9,19 2,60
12°C Nominal ----- ----- ----- ----- ----- 9,36 2,63
Maximum ----- ----- ----- ----- ----- 9,55 2,66
Minimum 1204 51 10,34 7,17 1,95 9,50 2,64
15ºC Nominal 1505 83 10,39 7,18 1,92 9,67 2,66
Maximum 1806 124 10,44 7,22 1,88 9,84 2,68
Minimum 1204 51 9,82 7,03 2,11 10,23 2,72
20ºC Nominal 1505 83 9,87 7,06 2,07 10,40 2,75
Maximum 1806 124 9,92 7,08 2,03 10,57 2,78
Minimum 1204 51 9,13 6,79 2,28 10,86 2,79
25ºC Nominal 1505 83 9,18 6,81 2,23 11,04 2,82
Maximum 1806 124 9,23 6,84 2,18 11,25 2,86
Minimum 1204 51 8,35 6,55 2,44 11,32 2,84
30ºC Nominal 1505 83 8,40 6,57 2,38 11,49 2,87
Maximum 1806 124 8,45 6,59 2,33 11,71 2,91
Minimum 1204 51 7,57 6,30 2,59 ----- -----
35ºC Nominal 1505 83 7,62 6,33 2,53 ----- -----
Maximum 1806 124 7,67 6,35 2,48 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 1505 83 6,93 6,04 2,70 ----- -----
Maximum 1806 124 6,98 6,05 2,64 ----- -----

FWCK/FWHK 10 -Nominal air flow 2000 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 10,87 2,97
12°C Nominal ----- ----- ----- ----- ----- 11,07 3,01
Maximum ----- ----- ----- ----- ----- 11,30 3,05
Minimum 1463 29 12,55 8,65 2,24 11,24 3,02
15ºC Nominal 1829 45 12,62 8,66 2,20 11,44 3,05
Maximum 2195 66 12,68 8,71 2,16 11,63 3,08
Minimum 1463 29 11,92 8,48 2,42 12,10 3,12
20ºC Nominal 1829 45 11,99 8,51 2,38 12,30 3,15
Maximum 2195 66 12,05 8,54 2,33 12,50 3,19
Minimum 1463 29 11,08 8,19 2,61 12,85 3,20
25ºC Nominal 1829 45 11,15 8,22 2,55 13,06 3,23
Maximum 2195 66 11,21 8,25 2,50 13,30 3,27
Minimum 1463 29 10,14 7,89 2,79 13,39 3,25
30ºC Nominal 1829 45 10,20 7,92 2,73 13,59 3,29
Maximum 2195 66 10,26 7,95 2,67 13,84 3,33
Minimum 1463 29 9,19 7,59 2,97 ----- -----
35ºC Nominal 1829 45 9,25 7,62 2,91 ----- -----
Maximum 2195 66 9,32 7,65 2,85 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 1829 45 8,41 7,28 3,09 ----- -----
Maximum 2195 66 8,48 7,29 3,02 ----- -----

FWCK/FWHK 12 -Nominal air flow 2500 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK
Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 13,25 3,70
12°C Nominal ----- ----- ----- ----- ----- 13,50 3,74
Maximum ----- ----- ----- ----- ----- 13,78 3,79
Minimum 1872 48 16,00 11,10 2,85 13,71 3,76
15ºC Nominal 2340 75 16,08 11,12 2,80 13,95 3,79
Maximum 2808 108 16,16 11,18 2,74 14,19 3,83
Minimum 1872 48 15,20 10,89 3,08 14,76 3,88
20ºC Nominal 2340 75 15,28 10,93 3,02 15,00 3,92
Maximum 2808 108 15,36 10,97 2,96 15,24 3,97
Minimum 1872 48 14,12 10,51 3,32 15,67 3,98
25ºC Nominal 2340 75 14,21 10,55 3,25 15,92 4,02
Maximum 2808 108 14,29 10,59 3,18 16,22 4,07
Minimum 1872 48 12,92 10,13 3,55 16,32 4,05
30ºC Nominal 2340 75 13,00 10,17 3,47 16,58 4,09
Maximum 2808 108 13,08 10,21 3,39 16,88 4,15
Minimum 1872 48 11,71 9,75 3,78 ----- -----
35ºC Nominal 2340 75 11,79 9,79 3,69 ----- -----
Maximum 2808 108 11,88 9,83 3,62 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 2340 75 10,72 9,35 3,93 ----- -----
Maximum 2808 108 10,80 9,36 3,84 ----- -----

Nominal capacity conditions: Exchanger air inlet temperature:: 27ºC DB/19ºC WB for cooling y 20ºC WB for heating mode. DB.- Dry bulb.
For another working conditions use correction factor tables. WB.- Wet bulb.

7
FWCK/FWHK 16 -Nominal air flow 2500 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK

Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 16,35 4,56
12°C Nominal ----- ----- ----- ----- ----- 16,65 4,61
Maximum ----- ----- ----- ----- ----- 16,99 4,67
Minimum 2131 20 18,34 12,03 3,51 16,91 4,63
15ºC Nominal 2664 35 18,43 12,05 3,45 17,20 4,67
Maximum 3197 54 18,53 12,11 3,38 17,50 4,72
Minimum 2131 20 17,42 11,80 3,80 18,20 4,78
20ºC Nominal 2664 35 17,51 11,84 3,73 18,50 4,83
Maximum 3197 54 17,60 11,88 3,65 18,80 4,89
Minimum 2131 20 16,19 11,39 4,10 19,32 4,90
25ºC Nominal 2664 35 16,28 11,43 4,00 19,64 4,95
Maximum 3197 54 16,38 11,47 3,92 20,01 5,02
Minimum 2131 20 14,81 10,98 4,38 20,13 4,99
30ºC Nominal 2664 35 14,90 11,02 4,28 20,45 5,04
Maximum 3197 54 14,99 11,06 4,18 20,82 5,11
Minimum 2131 20 13,42 10,57 4,66 ----- -----
35ºC Nominal 2664 35 13,52 10,61 4,56 ----- -----
Maximum 3197 54 13,61 10,65 4,46 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 2664 35 12,29 10,13 4,85 ----- -----
Maximum 3197 54 12,38 10,15 4,74 ----- -----

FWCK/FWHK 22 - Nominal air flow 3500 m3/h

Water pressure COOLING CAPACITY FWCK/FWHK HEATING CAPACITY FWHK

Water inlet Water flow
temperature ºC l/h drop
kPa Total capacity Sensible capacity Total power input Total capacity Total power input
kW kW kW kW kW
Minimum ----- ----- ----- ----- ----- 21,65 6,28
12°C Nominal ----- ----- ----- ----- ----- 22,06 6,35
Maximum ----- ----- ----- ----- ----- 22,51 6,43
Minimum 2894 43 24,74 16,57 4,85 22,39 6,37
15ºC Nominal 3618 72 24,87 16,59 4,76 22,78 6,43
Maximum 4342 108 24,99 16,69 4,67 23,17 6,49
Minimum 2894 43 23,50 16,25 5,25 24,11 6,58
20ºC Nominal 3618 72 23,62 16,31 5,15 24,50 6,65
Maximum 4342 108 23,75 16,37 5,04 24,89 6,73
Minimum 2894 43 21,84 15,69 5,65 25,59 6,75
25ºC Nominal 3618 72 21,96 15,75 5,53 26,00 6,82
Maximum 4342 108 22,09 15,80 5,41 26,50 6,91
Minimum 2894 43 19,97 15,12 6,05 26,66 6,87
30ºC Nominal 3618 72 20,10 15,18 5,91 27,08 6,94
Maximum 4342 108 20,23 15,24 5,78 27,57 7,04
Minimum 2894 43 18,11 14,56 6,43 ----- -----
35ºC Nominal 3618 72 18,24 14,61 6,29 ----- -----
Maximum 4342 108 18,36 14,67 6,16 ----- -----
Minimum ----- ----- ----- ----- ----- ----- -----
40ºC Nominal 3618 72 16,58 13,95 6,70 ----- -----
Maximum 4342 108 16,70 13,98 6,54 ----- -----

Nominal capacity conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB for cooling y 20ºC WB for heating mode. DB.- Dry bulb.
For another working conditions use correction factor tables. WB.- Wet bulb.

Dissipated heat for cooling mode:

The heat to dissipate in the water exchanger for cooling mode is near to: Total capacity + total power input.

Absorbed heat for heating mode:

The heat absorbed in the water exchanger for heating mode is near to: Total capacity - total power input.

Water pressure drop has been calculated without water filter an option. With this option, the water pressure drop (kPa) is:

WATER PRESSURE DROP WITH WATER FILTER FWCK/FWHK

MODELS 04 06 07 08 10 12 16 22
Minimum 31 43 59 72 50 69 42 65
Water flow
Nominal 37 57 83 105 67 96 57 94
l/h
Maximum 45 74 113 145 87 130 76 130

8
 CORRECTION FACTORS

AIR FLOW
The data in the capacity tables, have been calculated for nominal air flow; with maximum/minimum air flows use
these correction factors:
FWCK/FWHK 04 FWCK/FWHK 06 FWCK/FWHK 07
AIR FLOW
Maximum Nominal Minimum Maximum Nominal Minimum Maximum Nominal Minimum
1050 750 450 1550 1100 600 1400 1200 800
TOTAL CAPACITY 1,040 1,000 0,900 1,040 1,000 0,904 1,023 1,000 0,942
Heating Cooling

SENSIBLE CAPACITY 1,139 1,000 0,799 1,136 1,000 0,797 1,063 1,000 0,861
TOTAL POWER INPUT 1,018 1,000 0,982 1,020 1,000 0,993 1,005 1,000 0,980
TOTAL CAPACITY 1,02 1,00 0,95 1,02 1,00 0,94 1,01 1,00 0,96
TOTAL POWER INPUT 1,01 1,00 1,09 1,01 1,00 1,11 0,99 1,00 1,07

FWCK/FWHK 08 FWCK/FWHK 10 FWCK/FWHK 12

AIR FLOW
Maximum Nominal Minimum Maximum Nominal Minimum Maximum Nominal Minimum
2350 1900 1000 2250 2000 1200 3100 2500 1500
TOTAL CAPACITY 1,004 1,000 0,890 1,013 1,000 0,922 1,022 1,000 0,913
Heating Cooling

SENSIBLE CAPACITY 1,082 1,000 0,791 1,047 1,000 0,818 1,089 1,000 0,808
TOTAL POWER INPUT 1,017 1,000 0,983 1,015 1,000 0,985 1,026 1,000 0,980
TOTAL CAPACITY 1,02 1,00 0,94 1,01 1,00 0,95 1,02 1,00 0,95
TOTAL POWER INPUT 0,99 1,00 1,12 0,99 1,00 1,09 1,00 1,00 1,09

FWCK/FWHK 16 FWCK/FWHK 22
AIR FLOW
Maximum Nominal Minimum Maximum Nominal Minimum
3100 2500 1800 4500 3500 2250
TOTAL CAPACITY 1,037 1,000 0,946 1,029 1,000 0,918
Heating Cooling

SENSIBLE CAPACITY 1,090 1,000 0,880 1,110 1,000 0,833

TOTAL POWER INPUT 0,953 1,000 0,974 1,019 1,000 0,979
TOTAL CAPACITY 1,02 1,00 0,97 1,02 1,00 0,96
TOTAL POWER INPUT 1,00 1,00 1,05 1,00 1,00 1,08

AIR INLET
The data in the capacity tables has been calculated for air inlet temperature: 27ºC DB and 19ºC WB. For another conditions
use these correction factors.
COOLING MODE FWCK/FWHK
Air inlet temperature 21ºC 24ºC 27ºC 29ºC 32ºC
ºC-D.B.
Air inlet temperature TC SC Power input TC SC Power input TC SC Power input TC SC Power input TC SC Power input
ºC-W.B. kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
15ºC 0,908 0,883 0,984 0,908 1,124 0,984 0,908 1,211 0,984 0,908 * 0,984 0,908 * 0,984
17ºC 0,956 0,722 0,993 0,956 0,949 0,993 0,956 1,145 0,993 0,956 1,259 0,993 0,956 * 0,993
19ºC 1,008 0,576 1,002 1,008 0,787 1,002 1,000 1,000 1,000 1,000 1,143 1,000 1,000 * 1,000
21ºC ----- ----- ----- 1,066 0,662 1,011 1,066 0,885 1,011 1,066 1,029 1,011 1,066 1,239 1,011
23ºC ----- ----- ----- ----- ----- ------ 1,128 0,669 1,019 1,128 0,805 1,019 1,128 1,010 1,019
NOTE: Highlight values: total capacity and sensible capacity are the same value. TC: Total capacity
SC: Sensible capacity
D.B.: Dry bulb
W.B.: Wet bulb
The data in the capacity tables has been calculated for air inlet temperature: 20ºC DB. For another conditions use these
correction factors.
HEATING MODE FWHK
Air inlet temperature TC Total power input
ºC-D.B. kW kW
15ºC 1,008 0,920
17ºC 1,005 0,955
20ºC 1,000 1,000
22ºC 0,996 1,030
24ºC 0,993 1,062
9
 DIMENSIONS

04-06-07 08-10 12-16-22

A 440 465 505
B 792 1083 1503 RETURN AIR
C 492 623 703
D 356 541 547
E 370 490 910
F 66 52 46
A
G 36 26 26
H 385 420 460
I 19 19 19
J 64 122 143
K 420 478 523
L 8 23 37
M 38 26 26 B
N 382 419 459
C
Ñ 20 20 20
O 55 55 95 SUPPLY AIR
P 266 266 266 WATER INLET/OUTLET

Inlet

O
Ñ
I

N
A
H

P
A

RETURN AIR
SUPPLY AIR Outlet

M
G

20
38 J K L
D E F
B C

FWCK/FWHK 04-06-07
9 (*) (*)
10 1 MOTOR FAN
8 6 2 COMPRESSOR
1 AIR OUTLET
(*) 5 3 COIL
2 4 AIR FILTER
7
3 5 WATER EXCHANGER
4 6 ELECTRICAL BOX
AIR INLET
7 DRAIN PAN
FWCK/FWHK 08-10 AIR OUTLET
8 INLET/OUTLET WATER CONNECTION
(*) (*) (OPTION)
9 POWER SUPPLY
9 10 DRAINAGE TUBE
6 2
(*) AIR OUTLET 11 MOTOR (ONLY MODEL 22)
1

8
(*) with air outlet STANDARD
(option)
7
5 3 OPTION
10
(*) 4
AIR INLET (*) ACCESS TO THE UNIT
FWCK/FWHK 12-16-22
AIR OUTLET
DRAINAGE TUBE DIAMETER
(*) (*) (OPTION) (not for model 22)
FWCK/FWHK FWCK/FWHK
9 6 04-06-07 08-10-12-16-22
2 AIR OUTLET
11
16 mm 27 mm
(*) 1
(*) with air outlet
8 (option)
7 3
10 5
4
AIR INLET
10
 INSTALLATION
PRE-INSTALLATION
Prior to install the equipment, make sure of the following points:
• Leave enough space for access to air supply, water section, power supply and condensed outlet.
• The water section must have the correspondent valves.
• Easy extraction of the air filter.
• Easy access to lateral panel for easy accessibility to all services of the unit.
• Unit must be mounted with antivibration.
• The electrical section must be done following legal normative
• Check that the tension is the same as installation place.
• Keep in mind power supply for maximum consumption for each unit.
• Check water quality, across analysis according to local normative. If quality of water is not good, it may be necessary to install
a device to decalcify.
• Corrosion resistance of plates exchanger: The resistance guide below is an attempt of give a picture of the corrosion resistance
of the stainless steel of the type AISI 316 and pure copper in the water, to a number of important chemical factors. The actual
corrosion is however a very complex process influenced by many factors in combination. This table is therefore a considerable
simplification and should not be overvalued.

WATER CONTAINING CONCENTRATION AISI 316 COPPER

mg/l or ppm
Alcanity (HCNO3) <70 + 0
70-300 + +
>300 + 0
Sulfate (SO42-) <70 + +
70-300 + -
>300 0 -
HCO3 / SO42- >1.0 + +
<1.0 + -
Electrical conductivity <10 µS/cm + 0
10-500 µS/cm + +
>500 µS/cm + 0
pH <6.0 0 0
6.0-7.5 0/+ 0
7.5-9.0 + +
>9.0 + 0
Ammonium (NH3) <2 + +
2-20 + 0
>20 + -
Chloroides (Cl-) <50 + +
>50 0 0
Free chlorine (Cl2) <1 + +
1-5 + 0
>5 0/+ -
Hydrogen sulfide (H2S) <0.05 + +
>0.05 + -
Free (aggressive) Carbon Dioxide (CO2) <5 + +
5-20 + 0
>20 + -
Total hardness (ºdH) 4.0-8.5 + + Explanations:
Nitrate (NO3) <100 + + + Good resistance under normal conditions.
>100 + 0 0 Corrosion problems can occur especially
Iron (Fe) <0.2 + +
>0.2 + 0 when the factors are valued as 0.
Aluminum (Al) <0.2 + + - Use is not recommended
>0.2 + 0
Manganese (Mn) <0.1 + +
>0.1 + 0

• Keep in mind water inlet temperature to the unit. If this temperature is below 15ºC for cooling only units (FWCK), you will need
to install a water regulation pressostatic valve (as an option element) to keep condensation temperature value between 40
and 45ºC.

It is very important that the unit works with water flows between maximum and minimum values according to the
tables. You have to calculate water pump and install regulation valve if they are needed, in order to be sure that
the unit works with water flow values indicated in the tables. Specially for heat pump units FWHK in heating mode,
if the unit works with water flow below specified values, the unit can be seriously damaged, water exchanger can
be frozen.

Flow switch can be asked as an option. It stops the unit if there no water flow or if the water flow is below minimum value.
• Be sure that air flow is according to the ducts installation.

11
INSTALLATION
• All installation must be carried out by qualified personnel.

Make sure to disconnect power supply before carrying out any type of work on the unit.

Hydraulic circuit:
• Make sure that water connections are correct, water inlet (upper side), water outlet (down side).
Water filter in the inlet water connection has to be used. The step of the mesh should be less than
A 0.5 mm which avoids welded and dirty get to the unit.

Lennox offers this element as an option.

• Install cut off valves at inlet and outlet water connections, because of in case of repairs, the hydraulic circuit can be independent.
Use flexible components for the hydraulic connection between the unit and the installation in order to
prevent the transmission of vibrations.
• Install water inlet and water outlet connections with a differential gauge device in order to see the pressure difference between
the outlet an inlet connections.
• At the end Install an adequate water pump, and all the necessary elements for the installation
Air flow:
• All models include three fan speed motor fan, except for FWCK/FWHK 22 models. The transmission for this model is
done through pulleys and belts.
• Make the motor fan connections for the fan speed required and adjust the pulley for FWCK/FWHK 22 models in order
to adequate the air flow needed for the installation.
Drainage tube: Min. 80 mm.
• Use the flexible tube connected to the drip tray as a drainage tube. Cause a siphon with this tube in 2%
order to avoid the inlet of scents from the installation to the unit.
Install a siphon from the drainage tube of the drip tray with a difference in height of 80 mm to prevent from
not evacuating due to the negative pressure created by the fans. The pipe will slope down 2% to make it
easier for the condensates to drain off.
Inspection and
Installation: cleaning stopper.

• After supply the power to the unit and connect inlet/outlet water:
- Connect the gauges in high pressure and low pressure side.
- Use a temperature probe in the compressor gas pipe and another ones in the inlet and outlet water pipes.
- Start water pump.
- Make sure to close the unit all panels have to be correctly situated.
- Start the unit and make sure that the thermostat temperature adjustment is correct.
- Check the correct water flow with a differential gauge device connected between the inlet and outlet water connections
in order to know the pressure difference. Check it according to the capacity table values.
In addition, you can know the correct water flow with ∆t measurement (inlet temperature ºC - outlet temperature ºC).
This value has to be the same as the value calculated with this formula:
a) Cooling mode b) Heating mode
[Cooling capacity (kW) + Total power input (kW)] x 860 [Heating capacity (kW) - Total power input (kW)] x 860
∆t = Water flow (l/h)
∆t = Water flow (l/h)

All the data water flow, cooling / heating capacity and power input are on the capacity tables according to each model
and the working conditions.
• After a few minutes, when the unit will be stabilised, you have to verify:
- High and low pressure values and in addition saturation temperatures according to the correct working mode of the
unit.
- Gas reheating values are below 12ºC.
If it is not correct, please check expansion system and refrigerant leaks.

If the compressor noise is very high and in addition, high and low pressure values are similar, it can
be possible a wrong phase electrical connection. In this case, please change the connection for two
phases.

- Outlet and inlet water temperature are correct according to the water flow which is between specified values.
• After verify the correct working mode, please stop the unit, disconnect the gauges and temperature probes. and clean water
filter.
The unit can be work properly until next maintenance revision.

12
 SERVICE AND MAINTENANCE

•The unit under supply, has rotating objects and generates high temperatures into the pipes.
Make sure to turn off electrically the unit before to access for maintenance or revision.
• Air filter: Clean the filter periodically (maximum each 6 months), but the clean of the filter depends on the ambient where the
unit is working.

• Water filter: Clean the filter periodically.

• Security elements: The unit includes electrical elements of security (Internal thermal protections on the compressor and motor
fan, external thermal protections on the compressor and three-phase motor) and cooling elements of security like high and
low pressure switches with electrical reset. Heat pump units include as standard a differential water switch in the water circuit.
If unit operating limits are out of working conditions, some protections will be on.

FAILURE DIAGNOSIS

PROBLEMS CAUSES

• Very low air inlet temperature.

• Low pressure cut (electrical reset) (*).
• Low air flow, due to dirty air filter, or wrong design of ducts.
• Low cooling capacity.
COOLING MODE

• Very low water inlet temperature.

(FWCK/FWHK)

• Freeze on coil.
• There is not enough refrigerant (Check leaks).

• Very high water inlet temperature.

• High pressure cut (electrical reset) (*). • Low water flow or water flow interruption (check water pump
• High consumption. selection, water valve regulation or water filter cleaning).
• Thermal compressor protection cut. • Very high air temperature.
• There is a lot of refrigerant.

• Low pressure cut (electrical reset) (*). • Low water flow or water flow interruption (check water pump
• Low evaporating temperature cut (*). selection, water valve regulation or water filter cleaning).
• Flow water cut (*). • Very low water inlet temperature.
HEATING MODE

• There is not enough refrigerant (Check leaks).

• Very low air inlet temperature.
(FWHK)

Risk of evaporator freezing.

• Check expansion valve regulation.

• High pressure cut (electrical reset) (*). • Very high water inlet temperature.
• High consumption. • Very high air inlet temperature.
• Compressor thermic protection cut. • Low air flow, due to dirty air filter or wrong design of ducts.
• There is a lot of refrigerant.

(*) Reset the unit, turning the power off/on after the cause which produced the cut on high/low pressure switch has been repaired.

13
 SERVICE AND MAINTENANCE

PROTECTIONS ADJUSTMENT (FWCK / FWHK)

DESCRIPTION UNITS RATED EFFECT RESET

FWHK FWCK OFF ON

STD high pressure switch. (HP) X X 28,7 kg/cm2 24 kg/cm2 Unit stops Manual (electric)

High pressure switch (HP) with

N/A X 24 kg/cm2 19 kg/cm2 Unit stops Manual (electric)
presostatic valve as option.
Low pressure switch (LP). X X (*) 1,8 kg/cm2 2,7 kg/cm2 Unit stops Manual (electric)

Thermostat anti-freeze (BT). X N/A + 5ºC +7,3ºC Unit stops Manual (electric)

Differential water switch (DFS). X N/A Without regulation Unit stops Manual (electric)

Nominal water flow

Flow switch (FS) option. X X Unit stops Manual (electric)
(see capacity tables)
1º automatic reset.
FWHK unit stops
Heat overload sensor (ID). X N/A + 63ºC +46ºC 2º Press ON/OFF button
on heating mode
in the controller

Cooling only units

or heat pump units
Coil anti-freeze sensor (ID). X X + 0ºC (**) +12ºC Automatic
on cooling mode
stop.

N/A: Not available.

(*) Not available for 04-06-07 models.
(**) With 0ºC during 1 min. and the compressor working during 10 min.
Manual (electric) reset means electrical reset for the unit turning the power off / on after the cause which produced the cut has
been repaired.

This unit can only work with R-407C Refrigerant.

Do not use another type of refrigerant.

OPERATION
On a system operated with refrigerant R-407C, during the evaporation phase at constant pressure the temperature increases;
and during the condensation phase at constant pressure the temperature decreases a certain value. Consequently, the terms
“evaporation temperature” and “condensation temperature” should be redefined.
The refrigerant R-407C is a mixture of other three refrigerants that behave as pure compounds. This fact makes that the
operations of installation, service and maintenance must be special, for the next operations:

VACUUM OF THE SYSTEM (When the unit has loosed refrigerant charge).
Vacuum must be done until 0.225 mm Hg, since the compressor oil high hygroscopic degree can cause corrosion in some
metallic materials.

REFRIGERANT CHARGING
To maintain the mixture composition, the refrigerant must be charged always in liquid phase. For what it is necessary to have
special caution when it is little quantity of refrigerant in the bottle.
LEAKS
If a leak takes place in the system that has produced an important evacuation of the refrigerant charge, instead of recharging
the system, it is convenient to eliminate the whole charge completely, the system must be evacuated and charged again or to
introduce the charge according to an specified value.

COMPRESSOR OIL
With HFC refrigerants as R-407C, the compressors incorporate ester oil instead of mineral oil used for R22 (HCFC).

14
 OPTIONS
HOT WATER COIL 1 ROW TECHNICAL DATA
(for cooling only units). FWCK/FWHK 04-06-07
DIFFERENCES BETWEEN WATER INLET
TEMPERATURE AND COIL AIR INLET 60 50 40
TEMPERATURE (ºC)
CAPACITY IN kW FOR WATER FLOW OF 250 L/H . 5,10 4,25 3,40
PRESSURE AIR DROP = 15 Pa.
PRESSURE WATER DROP = 20K Pa
DATA CALCULATED FOR AIR FLOW = 1100 m3/h

FWCK/FWHK 08-10
DIFFERENCES BETWEEN WATER INLET
TEMPERATURE AND COIL AIR INLET 60 50 40
TEMPERATURE (ºC)
CAPACITY IN kW FOR WATER FLOW OF 350 L/H . 7,70 6,50 5,20
PRESSURE AIR DROP = 20 Pa.
PRESSURE WATER DROP = 40 kPa
DATA CALCULATED FOR AIR FLOW = 2000 m3/h

FWCK/FWHK 12-16
DIFFERENCES BETWEEN WATER INLET
TEMPERATURE AND COIL AIR INLET
60 50 40
TEMPERATURE (ºC)

CAPACITY IN kW FOR WATER FLOW OF 600 L/H . 12,40 10,30 8,30

PRESSURE AIR DROP = 13 Pa.
PRESSURE WATER DROP = 50 kPa
DATA CALCULATED FOR AIR FLOW = 2500 m3/h

FWCK/FWHK 22
DIFFERENCES BETWEEN WATER INLET
TEMPERATURE AND COIL AIR INLET 60 50 40
TEMPERATURE (ºC)
CAPACITY IN kW FOR WATER FLOW OF 600 L/H . 13,60 11,30 9,00
PRESSURE AIR DROP = 18 Pa.
PRESSURE WATER DROP = 50 kPa
DATA CALCULATED FOR AIR FLOW = 3500 m3/h

INSTALLATION

This option kit includes a hot water coil with two attachment
Air filter
profiles for coil to the unit.
Make sure to install the hot water coil to the aspiration of
the unit, then:
• Dismount the air filter attachment.
• Fix the attachment profiles with screws to the
aspiration.
• Fix the hot water coil to the attachment profiles.
• Put the air filter again across the profiles.
Hot water coil

COMPRESSOR ACOUSTIC JACKET Attachment profiles

Each compressor is fitted with a compressor acoustic jacket this provides attenuation of the compressor noise that radiates
from the unit when in operation.

THREE PHASE PROTECTION (THREE PHASE UNITS)

Located at the electrical box of the unit, it assures that unit will not begin operation if connection phases of compressor are
not correct. Should this occur, then just switch two phase connections.

15
 OPTIONS
ELECTRICAL HEATER

Power Voltage

FWCK/FWHK 04 3 kW 1 Step 230 V 1Ph -50Hz

FWCK/FWHK 06-07 5 kW 1 Step 230 V 1Ph -50Hz
FWCK/FWHK 6 kW 1 Step
230 V /400 V 3Ph -50Hz
08-10 9 kW 1 Step
Electrical box
FWCK/FWHK 9 kW 1 Step
230 V /400 V 3Ph -50Hz
12-16-22 12 kW 1 Step Electrical heater
Knock out
INSTALLATION
• The electrical heater should be installed into the impulsion fan of the unit.
• Fix the electrical heater to the unit with the screws (see the figure above).
• Take out the knock out, and take the electrical supply of the electrical heater to the electrical box of the unit. There is a different
power supply for electrical heater (see page 4).

PRESOSTATIC VALVE (only for units FWCK)

This option is supplied loose.
If water inlet temperature is below 15ºC use a pressostatic valve to keep adequate condensation temperature levels (40º to
45ºC).
The maximum inlet water temperature with this option is 35ºC.

OPERATION
The pressostatic valve keeps the condensation pressure values regulating the inlet water flow in the condenser.
When the condensation pressure is up, the valve will be opened, and more water is entered. And when the pressure is low
the valve will be closed.

INSTALLATION
• Replace the outlet pipe of the plate exchanger inside the unit for a pressostatic valve.
• Keep in mind the row direction indicated in the valve.
• Connect the capillary tube of the valve to the plug of high pressure in the pipe of the unit.
PRESSOSTATIC VALVES REGULATION
• Connect a manometer of high pressure (30 bar) in the refrigerant circuit.
• Turn over the spindle in the head of the valve (turn right: the valve is opened; turn left: the valve is closed) regulating the water
flow which enters into the unit.
• You must leave the unit working at least 10 minutes and see the indication of the manometer. If the condensation pressure
temperature is approximately 45ºC, the valve is correctly regulated. If not, restart the regulation as described before.

UNIT
Water exchanger WATER FILTER
Water filter This option is supplied loose.
WATER INLET The water filter must be fitted in the water
inlet of the unit, it protects the unit against
Valve spindle particles (greater than 1 mm) getting
of regulation
Presostatic inside the water circuit, and prevents the
valve water interchanger gets dirty.
With water filter water pressure drop
has a different value (see table page 8).
WATER OUTLET
FLOW SWITCH
This option is supplied loose.
NOTE: It should be used for heat pump units
Install one of then.
You can not use both (FWHK).
Connect to high in the same unit. The flow switch stops the unit if water
pressure plug Flow switch flow is lower than the nominal.
Electrical reset.

MAIN SWITCH (Not available for 04/06/07 models)

The main switch is equipped with a gadget, which allows opening the panel of the electrical box, when it is on OFF position.
Verify that the main switch is large enough to handle the current for the unit.

16
 POINTS TO KEEP IN MIND

DANGER AND WARNING SIGNS

Abrasive Low High Risk of injury with Electrical Risk of injury with
surfaces temperature temperature moving objects voltage rotating objects

ELECTRICAL CONNECTIONS

Make sure to open the power off switch before to install, repair or make maintenance works in the unit, in order to
prevent serious electrical injuries.

To install the unit, keep in mind local and national legislation.

ATTENTION - WARNING

Electrical shock hazard can cause The air filter cleaning operations do not
injury or death. Before attempting to require technical service; however when
perform any service or maintenance an electrical or mechanical operation
on the unit, turn OFF the electrical is required call an Engineer.
power.

FILTER CLEANING
Check the air filter and
make sure it is not blocked
with dust or dirt

If the filter is dirty, wash it in a bowl

neutral soap and water, drying it in the
shade before inserting it in the unit.

STANDARD GUIDELINES TO LENNOX EQUIPMENT

All technical data contained in these operating instructions including the diagrams and technical description remains the
property of Lennox and may not be used (except for the purpose of familiarizing the user with the equipment), reproduced,
photocopied, transferred or transmitted to third parties without prior written authorization from Lennox.

The data published in the operating instructions is based on the latest information available. We reserve the right to make
modifications without notice.

We reserve the right to modify our products without obligation to modify previously supplied goods.

These operating instructions contain useful and important information for the smooth operation and maintenance of your
equipment.

The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment
and during its operation and how to ensure smooth and fault-free operation. Read the operating instructions carefully before
starting the equipment, familiarize yourself with the equipment and handling of the installation and carefully follow the
instructions. It is very important to be properly trained in handling the equipment. These operating instructions must be kept in
a safe place near the equipment.

Like most equipment, the unit requires regular maintenance. This section concerns the maintenance personnel and management.
If you have any queries or would like to receive further information on any aspect relating to your equipment, do not hesitate
to contact us.

17
18
www.lennoxeurope.com

BELGIUM, LUXEMBOURG PORTUGAL Due to Lennox’s ongoing commitment to quality,

www.lennoxbelgium.com www.lennoxportugal.com the Specifications, Ratings and Dimensions are
subject to change without notice and without
incurring liability.
CZECH REPUBLIC RUSSIA Improper installation, adjustment, alteration,
www.lennox.cz www.lennoxrussia.com service or maintenance can cause property
damage or personal injury.
Installation and service must be performed by a
FRANCE SLOVAKIA qualified installer and servicing agency.
www.lennoxfrance.com www.lennoxdistribution.com

GERMANY SPAIN
www.lennoxdeutschland.com www.lennoxspain.com

GREAT BRITAIN UKRAINE

www.lennoxuk.com www.lennoxrussia.com

NETHERLANDS OTHER COUNTRIES

www.lennoxnederland.com www.lennoxdistribution.com

POLAND
www.lennoxpolska.com

MIL101E-0105 12-2009
Original manual translation