MONTH Machine # Machine Breakdown Time Category of Breakdown

JUL EB1 MICROSCOPE 11:00 AM ELECT

JUL CA1 STIRRER 11:05 AM MECHL
SEP DC5 STIRRER 6:00 AM MECHL
JUL FD1 OVEN 12:05 AM OTHERS
JUL AA1 POLARIMETER 8:20 AM ELECT
AUG BD4 C. GRINDER 8:00 AM ELECT
AUG DD6 AUTOCLAVE 11:45 AM OTHERS
SEP DD6 AUTOCLAVE 6:00 AM MECHL
SEP DD6 AUTOCLAVE 1:45 PM MECHL
SEP DD6 AUTOCLAVE 8:00 AM MECHL
OCT DD6 AUTOCLAVE 8:00 AM MECHL
NOV DD6 AUTOCLAVE 5:30 AM OTHERS
DEC DD6 AUTOCLAVE 5:30 AM OTHERS
DEC DD6 AUTOCLAVE 1:30 PM OTHERS
DEC DD6 AUTOCLAVE 6:30 AM OTHERS
JUL AB8 DESTONER 8:00 AM MECHL
JUL GD2 FLANGING 9:30 AM MECHL
JUL BD2 DISPENSER 12:15 PM OTHERS
JUL BD1 DISPENSER 11:15 AM OTHERS
OCT BD3 DISPENSER 9:15 AM ELECT
DEC BD2 DISPENSER 6:00 AM MECHL
DEC DD2 DISPENSER 7:00 AM OTHERS
DEC BD3 DISPENSER 7:30 AM ELECT
AUG EA1 H. SEALING MACHINE 8:00 AM ELECT
JUL DA1 MIXER 8:30 AM ELECT
OCT DA2 MIXER 7:00 AM ELECT
AUG DC2 COOKER 6:00 AM ELECT
JUL BA3 REFRATOMETER 8:30 AM ELECT
JUL BA2 REFRATOMETER 10:00 AM ELECT
JUL AC3 INCUBATOR 8:30 AM OTHERS
AUG CC3 HOMOGENIZER 7:30 AM OTHERS
SEP CC3 HOMOGENIZER 7:00 AM OTHERS
OCT CC3 HOMOGENIZER 9:15 AM MECHL
NOV CC3 HOMOGENIZER 7:00 PM OTHERS
Nature of Problem Reason Start Time Date Restart
W.O CARBON BRUSH 11:30 AM 3-Jul-06 12:30 PM
W.O BELT WORN OUT 12:00 AM 3-Jul-06 1:00 PM
W.O BELT WORN OUT 10:00 AM 24-Sep-06 12:00 AM
OTHERS AIR FILTER CLEANING 12:05 PM 29-Jul-06 1:05 PM
OTHERS MAIN BREAKER TRIPPED 8:30 AM 8-Jul-06 9:00 AM
W.O PUSH BUTTON SWITCH 8:00 AM 27-Aug-06 9:00 AM
BURN WATER HEATER BURNED 12:00 AM 5-Aug-06 1:00 PM
BREAKAGE ROUND CUTTER BROKEN 7:00 AM 9-Sep-06 9:00 AM
OTHERS CUTTER ADJUSTMENT 1:45 PM 10-Sep-06 2:45 PM
W.O CUTTER BEARING WORN OUT 8:00 AM 19-Sep-06 11:00 AM
W.O W.O BEARING AND HOUSING 8:00 AM 28-Oct-06 12:00 AM
W.O TRANSFER PUMP 7:00 AM 2-Nov-06 9:00 AM
OTHERS D PUMP CLEANING 7:30 AM 11-Dec-06 3:00 PM
OTHERS AIR CYLINDER STUCK UP PRINTER 2:00 PM 20-Dec-06 8:00 AM
OTHERS D PUMP CLEANING 7:30 AM 24-Dec-06 9:30 AM
W.O AIR LOCK MECHL. DEFFECT 8:00 AM 10-Jul-06 11:00 AM
OTHERS AIR CYLINDER STUCK UP 10:00 AM 3-Jul-06 10:00 AM
LEAKAGE CHILLED WATER LINE BROKEN 7:00 AM 2-Jul-06 8:00 AM
LEAKAGE CHILLED WATER LINE BROKEN 12:00 AM 2-Jul-06 1:00 PM
BREAKAGE GRINDING STONE 9:30 AM 30-Oct-06 10:30 AM
W.O W.O BEARING 8:00 AM 3-Dec-06 10:00 AM
BREAKAGE GRINDING STONE 7:30 AM 24-Dec-06 8:30 AM
OTHERS LOOSE CONNECTION PUMP 8:00 AM 26-Dec-06 9:00 AM
W.O CONVEYOR ELECT. TIMER 8:00 AM 27-Aug-06 9:00 AM
OTHERS LIMIT SWITCH BROKEN 8:30 AM 15-Jul-06 9:30 AM
BREAKAGE LIMIT SWITCH BROKEN 7:15 AM 18-Oct-06 8:30 AM
OTHERS MAIN BREAKER TRIPPED 7:00 AM 3-Aug-06 8:00 AM
OTHERS MAIN BREAKER TRIPPED 1:00 PM 28-Jul-03 3:00 AM
BURN MAGNETIC CONTACTOR BURNED 10:00 AM 25-Jul-06 11:00 AM
W.O BELT WORN OUT 8:30 AM 24-Jul-06 9:30 AM
BREAKAGE PRESSURE REGULATOR 12:00 AM 5-Aug-06 1:00 PM
OTHERS VACUUM MOTOR N/W 7:00 AM 25-Sep-06 9:00 AM
W.O VACUUM MOTOR BEARING 9:15 AM 31-Oct-06 10:00 AM
LEAKAGE PNEUMATIC VALVE LEAKAGE 7:30 AM 27-Nov-06 10:30 PM
TIME TO REPAIR STOPPAGE TIME Spare Parts Cost of Spare Parts
1 1
1 2
2 6
1 1
0.5 0.6
1 1
1 1.25
2 3
1 1
3 3
52 52
2 3.5
8 10.5
4 19.5
2 3
3 3
2 2.5
1 8
1 2
1 1.25
4 26
1 1
1 1.5
1 1
1 1
0.75 0.83
1 2
2 2
1 1
1 1
1 4.5
2 2
24.45 24.45
3 3.5