CV API 510 Inspector

Name : K.SENTHIL
Nationality : Indian
Marital Status : Married
Date of Birth : 21/04/1980
Languages Known : English, Tamil, Hindi, Malayalam
Qualification : BE Mechanical Engineering
Mail Id : senthil_tlnd@yahoo.com
Cell No : 91-9790645911,

Address : 2/152 ,uranganpatti (po),melurTk,

: Madurai(Dt), tamilnadu

Passport no : U8840645

Place of issue : Madurai

Date of issue : 03/05/2021

Date of expiry : 02/05/2031

ADDITIONAL QUALIFICATION :

API INSPECTOR 510

Certification number: 66476

Original Certification Date: 30/06/2016

Current Certification date: 30/06/2019

Expiration Date: 30:06.2022

NON DESTRUCTIVE TESTING AS PER SNT-TC-1A
UT,PT,MT,RT,LEVEl II

SHUTDOWN EXPERIENCE :

 M/s Madras Fertilizers limited, Madras

 M/s Dolphin Energy Ras al aban Qatar

 M/s CHAMBAL Fertilizers, Chemicals, limited kota, Rajasthan,

 M/s Mangalore Refineries Petro Chemicals (MRPL)

 M/s Numaligarh Refinery Limited, Assam

 M/S IBN SINA - Al JUBAIL Saudi Arabia

 M/s RUWAIS fertilizer Ruwais Abudhabi. U.A.E

 M/s Green dome Petro Chemicals ,SHARJAH

 M/s Gujarat fertilizers& Chemicals. Gujarat

 M/s Indo Gulf Fertilizers Uttar Pradesh

 M/s Exxon Mobil Refinery Singapore

 M/s Haldia Refinery west Bengal

 M/s Reliance Petrochemicals Ltd Gujarat Hazira

 M/s ADNOC Refinery (Takreer RRE), U.A,E

 M/s Mumbai BPCL Refinery

 M/s Qatar Petroleum (NGL) Messaied Qatar.

  M/s BPCL Refinery cochin

 M/s HMEL Refinery panjab

 M/s EQUATE Petrochemicals limited Kuwait

 M/s DOLPHIN ENERGY RASLABAN, QATAR.

 M/s (QAFAC) Qatar

 M/s Borouqe Petrochemical Abudhabi

Summary :

Worked Totally15.5 Years ,Worked as a Plant inspector & Inspection

Engineer, India in &gulf country India Experience 8 years. Gulf experience
8 years petrochemicals Fertilizer, heavy chemicals industry, Refinery, oil &
Gas industry and Gas Plant in for Static equipment inspection for internal &
external inspection of various stage .i have worked Saudi Armco projects
EX; SATORP,YANBU REFINERY, Manifa gas,karan Gas facility, MA
ADEEN Phosphate Project, SSEM, SABIC (Saudi Kayan petro Chemical
Project) Etc.
Recently worked (23. 01.2021) to 24.03.2021, M/s QATAR
PETROLEUM (NGL )
Messied Qatar As a API Plant Inspector
Project; Shutdown
Contractor: M/s TUV Rheinland Qatar.
 Recently worked Unit, NGL Unit, Propane /Butane extraction unit
like columns De-butanizer Absorber, and pressure vessel. And Air fin fan
cooler. Reformate stabilizer column, Reforming reactor, etc.
Caustic pre washer Columns, &heat exchangers, Pressure
vessel and storage tanks,
• Suspect the hot spot top & bottom head, nozzle. Fouling, deterioration
of collector, shell internal welds. Verify the integrity of thermo welds
inspect the vortex breaker, tray support weld. Including attachments
welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing damage in
any abnormality
• Based oil unit: vessel type feed vessel, head exchanger,overhead
vessel, Recycle Compressor Ko drum, Reactor, wash water surge
drum ,Etc.
• Prepare IWL if any abnormal observation for static equipment for
various stages.
• Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc.
Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
• Abnormalities.

Project: M/s ADNOC Refinery Shutdown AL Ruwais U.A.E

Company :M/s INTERTEK
Duration 14.2.2020 to 13.04.2020
 OFF Gas amine Absorber, LGO Stripper, Caustic pre washer
Columns, &heat exchangers, Pressure vessel and storage tanks,
• Suspect the hot spot top & bottom head, nozzle. Fouling, deterioration
of collector, shell internal welds. Verify the integrity of thermo welds
inspect the vortex breaker, tray support weld. Including attachments
welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing damage in
any abnormality.
• Prepare IWL if any abnormal observation for static equipment for
various stages.

• Check the any signs of leakage check the evidence of corrosion,

cracks, movement, detachment, any abnormal condition, Etc.
Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
• Abnormalities.

Project: M/s BPCL Refinery Shutdown Mumbai Shutdown

Company :M/s Radiant Engineering
Duration 26.05.2018 to 27.06.2019
 Worked at CDU Unit
OFF Gas amine Absorber, LGO Stripper, Caustic pre washer
Columns, &heat exchangers, Pressure vessel and storage tanks,
• Suspect the hot spot top & bottom head, nozzle. Fouling, deterioration
of collector, shell internal welds. Verify the integrity of thermo welds
inspect the vortex breaker, tray support weld. Including attachments
welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing damage in
any abnormality.
• Prepare IWL if any abnormal observation for static equipment for
various stages.

• Check the any signs of leakage check the evidence of corrosion,

cracks, movement, detachment, any abnormal condition, Etc.
Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
• Abnormalities.

Project: M/s QAFAC Shutdown Qatar

Company :M/s Velosi Certifications.
Duration 26.12.2018 to 27.03.2019
Worked at MEOH &MTBE UNIT
• Inspect the smooth metal loss around tangential feed inlet portions.
 Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
Inspect the smooth metal loss around tangential feed inlet portions
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
Inspect the storage tanks

Project: M/s Borough Petrochemical Abudhabi

Shutdown Project
Company M/s Stork Abudhabi U.A.E
Duration 29.12.2018 to 13.02.2019
Worked in Ethylene unit and Utility & offsite pressure vessel
• Inspect the smooth metal loss around tangential feed inlet portions.
• Inspection of internal &external Liquid fuel storage tank (floating roof
type),slope oil storage tank inspection ,
• Prepare IWL if any abnormal observation for static equipment for
various stages.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
 • Check the skirt& skirt attachments welds. Fireproofing damage in
any abnormality.
Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc.

 Inspection of Tube bundle, baffle plate, tie rods, support plate,

impingement plate for bend, corrosion and mechanical damages.
 Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
 Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.

• Project : M/s BORL Bhopal

• Company CR –Asia

• DURATION 17.08.2018 to 12.09.2018

JOB RESBONSIBLITY
Working in Now ,HCU Unit (hydrogen cracking unit)
• In Stripper column, Fractinatry Column,Etc. Inspection of Static
equipment such as vessel, column,& Reactors
Inspect the smooth metal loss around tangential feed inlet portions
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
• Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
 thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing demage in
any abnormality.
Check the any signs of leakage check the evidence of corrosion, cracks,
movement, detachment, any abnormal condition, Etc.

• Third ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
•

• Project : M/s Dolphin Energy Shutdown

• Company DNV-GL-Qatar
• DURATION:25.02.2017 to 27.03.2017
• 25.01.2016 to 03.03.3016

Position; Plant Inspector

• Inspection of Static equipment such as vessel, column,& Reactors
Inspect the smooth metal loss around tangential feed inlet portions
Inspection of SRU unit, amine unit, butane dryer unit,etc/
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
 • Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing demage in
any abnormality.
• Prepare IWL if any abnormal observation for static equipment for
various stages.
• Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc. note
the FFS Evaluation. Check the tray To shell weld, check the Bubble
cap crack. Check for missing parts
• Witness of hydro test of vessel& piping spools.

Project EQUATE Petro Chemical Shutdown

Company: M/s NBTC& ATS

Duration ;25.010.2017 to 26.11.2017

,03.10.2018 to 13.12.2018

Position; API Plant Inspector

Supported to RBI Inspection of static Equipment inspection In service

External Inspection of Pressure vessel & Heat Exchangers and
Reactors and Storage tank. And CUI Inspection ,giving
Recommendationsand update Meridiem software.
 • Inspection planning& execution screening evaluation of flaws.
• Worked at Ethylene unit, Poly Ethylene unit, EBSM unit ,etc.
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion.
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.
• Prepare IWL if any abnormal observation for static equipment for
various stages.

Project shutdownBPCL Refinery Cochin

Company: M/s Carrier one solution

Duration29.07.2017 to 20.08.2017

Position; Plant Inspector

 • Inspection of Aromatic Unit, CDU Unit, and Knockout drum vessels,
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion. and worked with Sulpuric Acid storage tank inspection
• And MOC Change repair method.( nozzle replacement due to
hydrogen grooving and thinning )
• Fully monitored and follow up the as per repair method , inspection
work sheet , weld control sheet,
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.

Project shutdown Guru kobind Singh Refinery (HMEL) Punjab

Company: M/s Bonace Engineers mumbai

Duration 01.05.2017 to 29.05.2017

Position; Plant Inspector

• Inspection planning& execution screening evaluation of flaws.

 • Inspection of SRU unit, amine absorber column, quench water
column, sour water various stages column,
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Prepare IWL if any abnormal observation for static equipment for
various stages.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion.
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.

.
Project shutdown Reliance Petrochemicals limited Gujarat Hazira
Company: M/s Induspect Limited

Duration 03.04.2017 to 20.04.2017

Position; Plant Inspector

• Inspection planning& execution screening evaluation of flaws

• Inspection of Polypropylene unit, etc.
• More Inspection of Static equipment such as vessel, column,&
Reactors and heat exchangers
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion.
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.

COMPANY M/s Aarviencon Ltd

• Project : M/s Haldia Refinery (IOCL) West Bengal

• Duration 20.11.2016 to 14.12.2017

Position; Plant Inspector

• Monitoring of heater condition for tubes, flame impingement, Bowing,

sagging etc.

• Shutdown Inspection - Complete planning of shutdown inspection

including manpower planning. - Preparing equipment wise job lists for
shutdown inspection based on the last shutdown observations and
daily inspection observations.
• Selection of inspection technique based on the observations made
during routine inspection. Recording all inspection observations and
recommendation for corrective actions based on findings for
immediate as well as future actions.

• Recommendations of up-gradation of metallurgy in areas adversely

affected by corrosion, failures.

• Inspection Management - Recording of observations and

recommendations for future actions - Preparation of Inspection Check
list - Recording of all observations and updating of history cards of
equipment - Planning for future corrective actions based on the
observations made in the previous inspections Other Information.

• Inspection of Static equipment such as vessel, column,& Reactors

• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
• Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing demage in
any abnormality.
• Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc. note
the FFS Evaluation. Check the tray T
COMPANY
Project : M/s BORL REFINERY BHOPAL SHUTDOWN

Position; Plant Inspector

Duration: 22.08,2015 to 22,09.2015

• Inspection of Static equipment such as vessel, column,& Reactors

• Inspection of hydro cracker unit
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion.
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.

DURATION; MARCH 12 TO APR 14 (2005)

COMPANY NAME : SRI BALAJI INSPECTION SERVICES
Position Plant Inspector
PLANT NAME M/s RUWAIS FERTLIZER &CHEMICALS LTD
• ) Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
 • Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Checking the condition of staircase, stuctutre, handrail, ladder, and
saddle for painting, corrosion and mechanical damage.

COMPANY BUREAU VERITAS SINGAPORE

Project: Exxon Mobil Refinery ( TA 2014) Singapore.

DURATION: 06.10.2014 to 14.11.2014
M/s Bureau Veritas Singapore

Position; Inspection Engineer

• Inspection planning& execution screening evaluation of flaws.
• Worked at Aromatics unit, CDU,VDU unit etc.
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
• Inspection of Tube bundle, baffle plate, tie rods, support plate,
impingement plate for bend, corrosion and mechanical damages.
• Internal inspection of shell, Nozzle for any corrosion, pitting and
Mechanical damage.
• Inspecting the Hydro test on shell side, tube side, ring test at the
hydro test pressure and giving recommendations for any
abnormalities.
• Inspection of the condition of Insulation.
• Inspection of Erosion and Corrosion-resistant thermal spray and
Belzona Coating Apply.
 • Inspection of new process piping fabrication /Installation as per
B.31.3
• Inspection of pressure relief devices as per API-576.
• Review of contractors test pack, and it’s approval
• Witness of hydrostatic test.
• Code used such as a ASME B31.1&3, ASME SEC II, ASME SECX,
ASME SEC VIII, API 650.510 etc.

JOB RESBONSIBLITY
Project ; RAZ AL KAIR POWER PLANT SAUDI(SWCC).
ERECTION and fabrication piping, spools and weld visual inspection,
preparation of ndt works. such as DPI, MPI PMI.Test.,as per applicable
customer specification. fit up& dimension check of piping spools, Carried
out welding Inspection, fit up joint of piping as per approved codes
&drawing.
EMPOLYMENT DETAILS
DURATION; 28.02.2009 TO 5.3.2012
M/S ZAMIL STEEL INDUSTRIES(Process Equipment division) Dammam
Saudi Arabia. Worked as SR QC INSPECTOR OF Past 3 Years,(FEB 28th
2009 to MAR 3,2012) Company have a stamp ASME U,U2.ISO 9001-
2008,ASME B31.3, National Board etc.,British Standard. Worked at
SATORP , YANPET, Kurshaniya gas plant fabrication of vessel. Karan gas
facility , Manifa gas project in manufactured pressure vessel , heat
exchanger.etc.

JOP RESPONSIBILITY :

Inspection of materials as per Specification and Project requirements.

Using code like ASME SEC II, V, & VIII, SaudiAramco engineering
standard, AWS DI, ASME IX , National Boards Etc British standard
5500
Etc. visual inspection of welds ,as per project specification of Saudi.
Aramco standards.

Preparation of Test packs as per the Index.

Punch list preparation & clearing of A item for Hydro test.

,.. To conduct and witness the welder qualification skill test in

accordance with the WPS

Pressure Vessel & Process Skids

. To undertake verification of all QC related activities in Pressure

Vessel, Process skids & Modularization fabrication

. To collate all relevant QC documentation for the job and ensure and

initiate punch list

. To coordinate Non Destructive Testing (NDT) activities and review of

NDT reports.

. Read and interpret the various drawings (P&ID, GA Drawings,

Isometric & spooling) and documents (Weld Plan, ITPs & WPS)

required in the Pressure Vessel & Process skid fabrication and

assembly work the compliance of ITP and MRB prior to Pressure test

inspection activity

. To conduct and witness the welder qualification skill test in

accordance with the WPS

EMPLOYMENT DETAILS :

Past Employer: M/s Euro Mechanical and Electrical LTD

ABU DHABI

Position: Shop floor inspector

DURATION;16th dec2007 to 11thjun 2008

EXPERIENCE :
Dimension check (Pressure Vessel, Pressure Piping) Air leak test,
Raw Material inspection PMI, PT,MT,VT Inspection test, Welding
monitoring and make A NDT reports, Hydro test etc., Checking and follow
the ECR,NCR Report make the Dimension report .material inspection on
New material carbon material, loy alloy, stainless steel,

Such as forging material, Plate, piping spools, pipe, Pressure

vessels parts all materials meet complain code LIKE ASME SECII,
ASTM Standard. REVIEW WPS, ITP, ECR, NCR Documents final dossier
documents. to conduct and witness the welder qualification skill test in
accordance with code ASME Sex IX, AWS DI. Etc.
SHUT DOWN PROJECT
DURATION: FEB 16 TO MAR 24 (2007)
Position :PLANT INSPECTOR
COMPANY NAME; INDUSTRIAL SUPPORT SERVICES
JOB RESPONSIBILITY;
PLANT NAME;M/SNATIONAL METHANOL CMPANY (IBN SINA)
AL JUBAIL.SAUDIARABIA.
 • Worked at MTBE& MEOH UNIT, Carried, out inspection. Involved
corrosion pitting survey on vessels Inspection planning& execution
screening evaluation of flaws.
• More detailed evaluation of flaws which do not meet screening
guidelines. Brittle fracture assessments, Guidance in selecting NDE
techniques and developing an inspection plan.
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
• Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing demage in
any abnormality.
• Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc. note
the FFS Evaluation. Check the tray To shell weld, check the Bubble
cap crack. Check for missing parts
• Witness of hydro test of vessel& piping spools.

DURATION; MARCH 12 TO APR 14 (2005)

COMPANY NAME : SRI BALAJI INSPECTION SERVICES
Position Plant Inspector
PLANT NAME M/s RUWAIS FERTLIZER &CHEMICALS LTD (ABU
DHABI)
 • JOB RESPNSIBLITY;
• Inspection planning&execution screening evaluation of flaws.
• More detailed evaluation of flaws which do not meet screening
guidelines. Brittle fracture assessments, Guidance in selecting NDE
techniques and developing an inspection plan.
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
Inspect the smooth metal loss around tangential feed inlet portions
EMPLOYMENT DETAILS :

DURATION; 2OO3 MARCH TO FEB.2005

QUALITY INSPECTION SERVICE,(sub.Sribalaji inspection) CHENNAI-33

EXPERIENCE :

• Experience in welding& NDT Inspection and varies Method Such As

RT,MT,PT,UTG in the field of refineries fertilizers petrochemicals,
corrosion survey on process pipe lines, Tanks and Fabrication yard
CPCL Shut down, casting upgrade &etc

• Capable of doing ultrasonic testing and evaluation all types defects

of all butt Plate, Pipes NOZZLE Welds, Castings, forgings & Plate
lamination checking and following clients procedures &specifications.

• Capable of doing all kinds of NDT Methods, Inspection & Evaluation

 • Knows about various welding process like SMAW, FCAW, SAW,&
GTAW, etc.
• Familiar with International codes and standards such as ASME SecV,
ASME. SEC VIII Div 1,2 ASME B31.1&31.3 ANSI,API 650/1104 &
AWS.ASME SEC IX,SECII
• Familiar with Interpretation of welds and Castings RT Film.

Position: Plant Inspector.

Shutdown project

DURATION; 07.04.2006 to 17.04.2006

I Client M/s Mangalore refinery &Petrochemicals and Limited, Mangalore

Project: Shut Down

Customer: Sri Balaji inspection services. Chennai

Job Responsibilities:
Reformer tube inspection
• Inspection of reformers tubes, Pigtails &Headers full circumference,
visual inspection, bow check measurements, creep measurement
ultrasonic inspection of tube ,Bore carburization measurements, hardness
testInspection planning& execution screening evaluation of flaws.
• More detailed evaluation of flaws which do not meet screening
guidelines. Brittle fracture assessments, Guidance in selecting NDE
techniques and developing an inspection plan.
• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
• Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling ,
deterioration of collector, shell internal welds. Verify the integrity of thermo
welds inspect the vortex breaker, tray support weld.Ingluding attachments
welds.inpect the ladders, lifting lug/ trunions .
• Witness of hydro test of vessel& piping spools.

Position: Plant inspector

• Client : M/s Chambal fertilizer and Chemical Limited, Kota,
Rajasthan, India.

Project: Shut Down

Duration; Feb 2006 to march 2006
Contractor: Career one solutions

JOP RESPONSIBILITIES:

• Checking the physical damage to Demister pad like crushing and

corrosion of demister wires.
• Inspection of inlet distributor pipe, Impingement plate, Vortex breaker
for corrosion and erosion.
• Checking visually for corrosion of shell long and circum welding and
witnessing NDT technique of the weld.
• Inspection of condition of cladding plate for bulging debonding and
any leaks through Telltale hole, corrosion and erosion of the clad
plate.
• Inspection of internal coating and insulation.
• Checking the condition of staircase, structure, handrail, ladder, and
saddle for painting, corrosion and mechanical damage.
•

• Hardness testing of pressure pipes welds, HAZ, PM area.

• Inspection of Static equipment such as vessel, column,& Reactors
• Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
 • Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld. Including
attachments welds. Inspect the ladders, lifting lug/ trunions.
• Check the skirt& skirt attachments welds. Fireproofing demage in
any abnormality.
• Check the any signs of leakage check the evidence of corrosion,
cracks, movement, detachment, any abnormal condition, Etc. note
the FFS Evaluation. Check the tray To shell weld, check the Bubble
cap crack. Check for missing parts
• Witness of hydro test of vessel& piping spools.

Client: M/s Numaligarh Refinery Limited, Assam.

India
• Project: Shut Down DURATION (2008 SEP TO OCT 2008)
• Position Plant Inspector
• Inspection planning& execution screening evaluation of flaws.
• More detailed evaluation of flaws which do not meet screening
guidelines. Brittle fracture assessments, Guidance in selecting NDE
techniques and developing an inspection plan.
• Inspection of Static equipment such as vessel, column,& Reactors
 • Check the demister pad and frames for fouling integrity, cladding
lining. Suspect the severe corrosion of nozzle , dish head,
• Inspect the smooth metal loss around tangential feed inlet portions.
• Suspect the hot spot top & bottom head, nozzle. Fouling,
deterioration of collector, shell internal welds. Verify the integrity of
thermo welds inspect the vortex breaker, tray support weld.Ingluding
attachments welds.inpect the ladders, lifting lug/ trunions .
• Witness of hydro test of vessel& piping spools.

POSITION: Plant Inspector

JOB RESPONSIBILITIES :

• Carried out, ,Film Interpretation of RT butt welds & internal Inspection

of Vessel, Exchangers, Filters and columns ,corrosion & Pitting
survey of on – stream inspection and making documentation.
• Inspection planning& execution screening evaluation of flaws.
• More detailed evaluation of flaws which do not meet screening
guidelines. Brittle fracture assessments, Guidance in selecting NDE
techniques and developing an inspection plan.
• Inspection of Dished end and dish welds for corrosion and erosion.
•
• Checking the Man way and other nozzle for corrosion and pitting.
• Inspection of condition of Boot dished end and shell for corrosion and
erosion.
• Checking the physical damage to Demister pad like crushing and
corrosion of demister wires.
• Inspection of inlet distributor pipe, Impingement plate, Vortex breaker
for corrosion and erosion.
• Checking visually for corrosion of shell long and circum welding and
witnessing NDT technique of the weld.
• Inspection of condition of cladding plate for bulging debonding and
any leaks through Telltale hole, corrosion and erosion of the clad
plate.
• Inspection of internal coating and insulation.
• Checking the condition of staircase, structure, handrail, ladder, and
saddle for painting, corrosion and mechanical damage.
•

• Hardness testing of pressure pipes welds, HAZ, PM area.