Professional Documents
Culture Documents
O T I V E IN
AU T O M
BEYOND MAINSTREAM 02.2014
BRAZIL
READY
RE -
ARRANGING
BRIC
FOR
RECOVERY RUSSIA
IN
CRISIS
MODE
WHO WILL
DRIVE
FUTURE
GROWTH?
CHINA
THE
WORLD'S
POWER
INDIA
ENGINE
WAITING
IN
THE
WINGS
B
IN BRAZIL
IT'S
AN ART
TO MAKE SURE
THAT THE R
MONEY THE MARKET
YOU MADE TODAY IS
IN THE 26% BELOW
GOOD TIMES THE
IS NOT GOVERNMENTAL
LOST LONG -TERM
IN THE BAD PLAN,
TIMES. AND THIS GAP
Antonio Roberto
Cortes,
WILL EXPAND
CEO MAN
Latin America
TO 36%
(WHICH IS
1.3 MILLION
CARS)
IN 2018.
Presentation to
the Russian
government
by Ford Sollers
C WILL
CHINA'S AUTO
MARKET
BRIC I
I EXPECT
IS GROWING GET BACK
ON TRACK THE
VERY FAST. AUTO
I BELIEVE ?
INDUSTRY
30 MILLION TO
ANNUAL GET BACK
SALES WILL ON ITS
ALSO BE FEET
REACHED AGAIN.
QUITE SOON.
Pawan Goenka,
Matsui Xiuji, Executive Director,
Deputy Mahindra
General Manager,
GAC Toyota
Dear Reader,
Until a few months ago, it seemed as if growth in the
BRIC automotive markets was unstoppable. But today
the euphoria appears to be well and truly over. Auto-
makers and suppliers in Brazil, Russia and India have
seen demand weakening over time, and business has
been disappointing. Indeed, China was the only market
where the industry achieved a remarkable success: Its
share of the global market almost tripled within one car
generation, up from 9% to 26% between 2007 and
2014. China has therefore more or less single-handed- MARCUS BERRET
ly generated the additional car sales our industry so Head of the Automotive
desperately needed to survive the crisis and quickly Competence Center
at Roland Berger
return to pre-crisis levels. Strategy Consultants
18
24
L
SPECICA
BRI E
IS SU
8
13
Santiago
Chamorro on
adjustment in
Brazil
30
23
Thomas
Sedran on his
wishes for
48 the Russian
market
The four BRIC countries account for over a quarter of the world's land area
and more than 40% of its population. Although geographically separated,
with distinct histories and culture, they share a long list of common character-
istics: large available labor force, rich resource deposits, a significant amount
of foreign direct investment and high expectations concerning GDP growth.
Brazil Russia India China Germany
66%
7%
2030
6%
SPECTACULAR CATCH-UP RACE
BRIC has taken over the lead in worldwide
53.5 automotive sales volume from triad markets.
Light vehicle sales [m units, %]
57%
2013 10%
11%
20.4 43%
36%
75.4
22%
73%
11%
6 THINK ACT // AUTOMOTIVE INSIGHTS
REARRANGING BRIC
BRAZIL is the seventh largest RUSSIA is the eighth largest INDIA is the world's tenth CHINA's economy* is the
* by nominal GDP
29.6
economy* in the world. It is economy* in the world. Oil and largest economy*, is the 19th second largest in the world, and
the largest economy in Latin gas production and pipeline largest exporter and the 10th has been one of the fastest-
America and the second largest projects have been a fundamen- largest importer. With 1.2 billion developing over the past 30
in the Western hemisphere. tal cause of economic growth people, its retail market is one years. It also has the biggest
Inflation and high production and a geostrategic lever in the of the fastest growing worldwide. manufacturing and technology
costs make it hard for compa- country's relations with Europe India's growth has suffered from export markets worldwide.
nies to maintain profitability. and Asia. The consequences a slump in infrastructure and Projected growth of 7% in
The lack of competitiveness has of the Crimean crisis will have corporate investment which 2014 demands a new approach
forced the automotive industry a major effect on automotive also had significant impact on for market development in 24.7
to focus on Mercosur markets. production in Russia. automotive OEMs and suppliers. the automotive industry.
2030
142.6
THE WINNER IS …
38% CHINA
MONUMENTAL SHIFT: Automotive markets in Brazil,
BRIC WILL CONQUER Russia and India have seen dips
THE WORLD ECONOMY or even significant declines,
while the boom in China seems
2013 In 2013, the BRIC economies to be continuing. A closer look at
represented 27% of global GDP. 2030 the different countries reveals a
they will account for more than 38%. new quality of growth in China,
GDP [USD bn] the hope for a more dynamic
62%
future develoment in India and
27%
Brazil and a rather conservative
outlook for Russia.
Light vehicle sales
2002-2019 [m units]
World 5.3
02
14
15
16
19
BRIC
20
20
20
20
20
4.3
3.6 3.6 3.6 3.6
3.2 3.2
3.0 2.9
2.8
2.6 2.7
1.4
THINK ACT // AUTOMOTIVE INSIGHTS 1.1 7
REARRANGING BRIC 0.8
7
B R A Z I LG R O W T H
I N G FOR
LOOK
Exhausting business: It's not just traveling salesmen at the Copacabana who need a survival strategy.
figure will equal some 3.5 million units. The overall sluggish economy and uncer-
Actual production will not exceed 3.5 tain financing regulations have slowed
million units in the optimistic scenario down sales. Even governmental incentive
and will likely equal 3.2 million units in a programs like planned fleet renewal are
R
more conservative scenario. unlikely to drive the market back up. Even
The reasons for these setbacks are so, in southern Brazil Chinese manufactur-
known. The Brazilian economy depends ers such as Foton or Shiyan Yunlihong are
too heavily on its domestic market. How in the process of expanding their manufac-
dynamically and profitably Brazil's car in- turing facilities. In the end a tight market, a
dustry grows hinges directly on domestic lack of growth and new players are leading
consumption. Overall, consumer confi- to even fiercer competition.
dence has suffered heavily over the past
educed hours, mandatory vacations, two years – and this has dragged car PRODUCTIVITY
close-downs, forced leave and layoffs – sales down. High vehicle prices, high in- CHALLENGES
the automotive industry in Brazil is cur- terest rates and restrictive lending are
rently getting bad press in contrast to putting a damper on new car sales. One strategy to achieve the target volumes
the past, when Brazil was typically a Truck manufacturers are suffering a for cars more quickly would be to push ex-
poster boy for the global car industry. significant drop in sales as well. Even in an ports. Unfortunately, the models and parts
After all, the country has the seventh optimistic scenario, the segment will not currently manufactured in Brazil are not
largest economy in the world. Carmakers find its way back to 2011 levels by 2018. competitive on the world market. Key ma-
had high hopes. They expected to sell
five million cars here in 2014. With this
in mind, over the past few years they
have invested huge amounts in new fa-
cilities, product portfolios and dealer
networks. But now growth is stagnating,
and that's why the industry needs an ef-
fective survival strategy.
ROSY PAST –
UNCERTAIN FUTURE
2.1% 122
125
CAGR
Car production per year
112
[m units] 0.5%
CAGR
100
3.9
3.5 3.5 3.6
3.1 3.2
2.8
Sources: ANFAVEA, IHS, Roland Berger Sources: Sindipeças, MDIC, Roland Berger
Sales talk: Many competitiveness has been steadily declin- planned increase in IPI tax (federal tax
middle-class families ing. And it's unlikely the bargaining power levied on industrialized products and im-
can't get their cars
financed anymore. of Brazil's unions will decline in the fore- ports) has been suspended.
seeable future: Unemployment is low and However, it now looks like the govern-
the car industry is having severe problems ment has fully exhausted all its options. It
finding skilled workers as it is. cannot slow down the increase in labor
Devaluation of the real is also driving costs, there is insufficient investment to
costs up, as all imported components are expand the infrastructure and it's consid-
now considerably more expensive. ered politically unwise to eliminate import
The Brazilian government is trying to cor- tariffs on raw materials. And there's an-
rect the situation. After all, this sector other problem on the horizon: Argentina
accounts for 13.3% of the country's GDP has technically gone bankrupt. The neigh-
and employs 450,000 people. Key indus- bor to the south is one of the most im-
try leaders met with government officials portant export markets for Brazil's auto
in April 2014 to discuss actions. The re- industry.
sult is that Brazil's government has now
set up a guarantee fund designed to off- HOPING FOR
set the effects of consumer loan defaults. STEADY GROWTH
The government has also made things
easier for financiers by dropping the mini- It's now time for car manufacturers and
mum amounts that need to be deposited suppliers to take control of their own des-
at the central bank. Furthermore, the tinies. First, they must improve profitabili-
ty. A market with increasingly slower
growth and more and more competitors is
making the threat of idle capacity very
real. However, there are ways to offset
these effects. For example, by fully ex-
ploiting the opportunities offered by auto-
mation and streamlining all activities – es-
pecially at new sites – and making them
more efficient. Manufacturers and suppli-
ers will have to take a critical look at their
level of vertical integration in Brazil.
A lot of this is based on hope. Brazil
has a healthy basis – with its population
of almost 200 million people and abun-
dant raw materials, it can be expected
that the economy will recover at some
point. But the question is: "When"?
Production in Brazil:
Skilled workers are hard to find.
experiences and General nancing installments are just another cost Are the measures taken by the Brazilian
that have been going up along with other fam- government sufficient to support market
Motor's biggest asset in the ily-related expenses. In addition, we have to recovery? The government wants to improve
Brazilian market. deal with the discontinuation of tax subsidies the competitiveness of the Brazilian automo-
(IPI), and there are new safety requirements tive industry: e.g. they plan to make cars more
Mr. Chamorro, why is it so difficult to sell such as airbags and ABS brakes. As a conse- fuel-efficient and safer. And they are strength-
cars in Brazil at the moment? Well, first of all quence, we even have to raise our prices. It's ening the position of retailers. This is positive
we lack consumer confidence. It's at the low- clear that a lot of families are opting not to as it means important changes for consum-
est level in years. There are many reasons for have a car anymore. ers. Incentives within the Inovar-Auto subsidy
this: Interest rates are going up and banks How long will it take the Brazilian market to program have already brought significant
have no appetite for rolling out credit, espe- recover from the crisis? We don't talk about progress in terms of fuel efficiency. However,
cially in the private sector. Just 18 months a crisis, we call it an adjustment. Normally, measures like these lead to higher costs. They
ago, 65% of credit requests were approved. whenever the Brazilian market feels an adjust- bring Brazil into an area of conflict between
Nowadays the approval rate is only 40%. So a ment, it takes two years to recover – if it was the emerging consumer profile and the devel-
"NEW
commitment to improve logistic costs.
GM do Brazil's portfolio is in the process of
upgrading. What are the most important fea-
BR A Z IL
TURNING THE
CORNER
Due to low consumer confidence and high
inflation rates, Brazil has become a tough market
for automotive suppliers. Stuck in a cul-de-sac?
Not if …
PHOTO: MARTIN ROEMERS/PANOS PICTURES
BY MARTIN BODEWIG p. 54
T
for the situation of the
automotive industry in Brazil
he overall picture of the Brazilian automo- The "Custo Brasil", the costs associated crease local production rates for suppli-
tive market is rather bleak. No wonder with Brazil's inefficient tax system, red ers, too. However, the big volume OEMs
that high hopes have vanished in Brazil. tape, corruption and poor infrastructure, have long since reached a share of over
Manufacturers and suppliers alike are became fully visible in the P&Ls. "Ino- 60% Overall, there is more and more
suffering from low volumes and idle ca- var-Auto", a government incentive pro- strain on relations between suppliers and
pacity, and the gap between labor costs gram offering significant tax reductions car manufacturers. The latter have be-
and productivity development is becom- for OEMs that use 60% local content come very restrictive with price compen-
ing more and more of a challenge. (among other criteria), is meant to in- sations. Brazilian suppliers that are part
delivery routes and reduces stocks. Fo- ing levers and a central project manage- efficiency
cusing on production planning is key – as ment organization is needed to make re-
customer orders in Brazil are often unreli- structuring a success. Source: Roland Berger
s ia
RuCsK IN THE CRISIS
ST U
T
p. 54
hings aren't what they used to Shadows first appeared in 2009, when
be: In the past Russia was the global financial crisis heavily hit Rus-
among the core growth re- sia's optimism. The market was cut by
gions for almost every car half to 1.5 million vehicles. Quick recov-
manufacturer. Its economy ery followed until 2012, but in 2013 the
was booming with up to 8% growth in market dropped again by 6% due to the
GDP per annum, fired by soaring com- overall economic slowdown. And in 2014,
PHOTO: CHRISTOPHER MORRIS/VII/CORBIS; GEODAKYAN ARTYOM/ITAR-TASS PHOTO/CORBIS
modity prices. Some 140 million people as a result of political and economic
had growing personal incomes which changes the market declined about 13%
they were willing to spend on cars. They between January and September.
loved modern vehicles, preferably foreign
brands. They were also fond of larger THE POWER
models and sport utility vehicles, which OF PREDICTIONS
provided high margins for the manufac-
turers. As a consequence, the yearly vol- With a roller-coaster pattern of the auto-
ume of the automotive market increased motive market in the past and the current
by two million vehicles between 2003 ambiguity about political and economic
and 2013. developments, predictions have become
longer realistic – even in In our optimistic market scenario, how- the development of several adjacent in-
our optimistic scenario. ever, we still stay significantly below dustries. Foreign manufacturers received
incentives for increasing the share of val- changing environment. It has to be pro-
ue created in Russia. This strategy proved tected because Russia's structural prob-
to be successful in the beginning. lems have become even worse. 1
Unfortunately, Russia's entry into the In 2013, the share of imported cars
World Trade Organization (WTO) in 2012 amounted to about 30% of the domestic
was not in line with the interests of the sales volume. We expect this number to LOW SCALE EFFECTS
automotive industry. The import duties on grow to over 50% in the longer term. Es- Compared to other regional markets such
cars will have to be reduced from 25% in pecially production of models in Russia as Europe, Brazil or India, the domestic sa-
2012 to 13 to 15% in 2018. In addition, with volumes below 25,000 units per year les volumes in Russia are lower and more
all preferential effects (reduced duties on cannot compete with plants in other re- volatile. They are not sufficient to produce
significant economies of scale. At the same
components import, localization obliga- gions, even with subsidies in the amount time, unlike Europe or India, the Russian
tions, etc.) will have to cease by then. To as of today. Upcoming model replace- automotive industry is not able to reach
take the edge off the worst effects for the ments will not make their business case scale via large export volumes. Today fewer
automotive industry, Russia quickly intro- and justify the needed investments in than 120,000 Russian vehicles are expor-
ted, mainly to CIS countries (Common-
duced a scrappage fee on vehicle imports production plants and supplier tooling
wealth of Independent States, former Sovi-
– a measure which turned out not to com- upgrades, if capacitiy is available in the et Republics). These volumes are going to
ply with WTO regulations. In order to com- home regions. According to our esti- decline in the future, as ongoing tensions
pensate for the scrappage fee, annual mates, a total of 600,000 cars or almost with the second-largest export market Uk-
raine will most likely have negative effects.
subsidies worth two billion Euros were 25% of forecast production volume could
approved. This program is expected to be at significant risk of being imported by
last for three years, but there is still a 2020 – instead of being produced locally.
need for annual approval from the parlia- As a consequence, Russian contract
ment within the regular budget process, manufacturers (e.g. Avtotor, Sollers) will 2
which puts the subsidy program at risk of suffer greatly, because they have fo-
being reduced or at least not extended. cused on low volume models and limited
The market is already suffering from the contract durations. Several production HIGH PRODUCTION COST
Russia has never been a low-cost country,
neither for car manufacturers nor for sup-
pliers. Without trade barriers and incentives
At risk: Many local produc- by the government, the overall cost base is
tion sites may be downsized not competitive due to low productivity, a
or even shut down. high labor fluctuation rate, poor infrastruc-
ture and rising energy costs.
Cost disadvantage
sites in Russia will be at risk of being
downsized or even shut down. Unemploy-
ment will increase, reducing tax revenues
Local production in Russia is not competitive without and tightening the budget situation. Low-
significant subsidies. er vehicle production volumes will make
1,520
the business case for domestic and for-
Cost effects of local production
vs. CBU imports [EUR/car]1) 1,160 eign suppliers even less attractive, lead-
ing to a reduction in Russian activities or
a revision of current plans to invest in
620 Russia. As a result, also Russian manu-
2014 facturers like AvtoVAZ will have difficul-
Current
1)
Calculated for international 60 subsidy level
ties in obtaining high-quality compo-
manufacturers with local 50,000 25,000 10,0002)
Without
nents at competitive prices, thus facing
production vs. European cost level;
volumes relate to single models any subsidies the risk of a continued loss of market
2)
Production of cars per year 2020 share versus low cost competition from
-500
China and thus increasing the pressure
Source: Roland Berger
on the downward cycle.
Local on
Market structure 2013 vs. 2020 break out of this trend. However, the con-
['000 units]*
ti
producisk
593
sequences can be mitigated if appropriate
at risk measures are implemented immediately.
2013
2020
1,228
at r What Russia needs is a long-term strategy
and support for the industry beyond 2018,
1,064
certain which is aligned with key stakeholders and
again provides clear long-term economic
856
benefits for local production in Russia – for
766
manufacturers and suppliers. A majority of
industry participants still strongly believe
565 in the long-term potential of the Russian
507
market, and are willing to actively shape
the change. However, if the industry doesn't
turn around soon, they would be well ad-
vised to thoroughly review their Russia
strategy and reduce the risks of Russian
Russian cars, Foreign cars, Foreign cars, operations.
local production local production local imports
For further information on the impact of economic
* LCV sales not considered sanctions in the wake of the Ukraine crisis, please
take a look at our "Economic scenario update 2014"
Sources: IHS, Roland Berger p. 53
"Russia
continues to be
an important
but challenging
market."
How will the automotive indus- The head of Chevrolet and Cadillac Europe explains why
try in Russia develop over the Russia (still) has top priority for General Motors.
short term? We had two consec-
Mr. Sedran, what makes the utive years of declining industry
Russian automotive market so volumes. And the market dynam- cilities. According to this, we ported by the government. The
unique? Well, Russia is quite dif- ics in the first half of 2014 look plan to increase our annual local automotive industry is still deal-
ferent from the rest of Europe. quite similar to the same period production capability to up to ing with a low purchasing power
There are some 300 vehicles for last year. According to the Asso- 350,000 vehicles. In exchange of consumers in the Russian
every 1,000 people in Russia, ciation of European Business Au- privileges on import duties for provinces, especially in small
which is well below the quota of tomobile Manufacturers Commit- our components are granted. An towns and villages. They need
most European countries. The tee, the automotive market in integral part of our Russia strat- personal transportation urgent-
country is huge, but public trans- Russia will further weaken in the egy is a major program to devel- ly, but they don't have enough
portation is limited and underde- second half of 2014. Russia con- op our local suppliers as well as money to buy a new car.
veloped. Hence, individual trans- tinues to be an important but to attract our global supplier And what about the third wish?
portation is and continues to be challenging market. However, we partners to Russia. Finally, I would appreciate more
essential for the Russian popula- believe in the long-term growth of If you could have three wishes competitive Russian suppliers.
tion. Also there are a lot of used the Russian automotive market to solve current challenges for Despite competitive wage struc-
cars on the roads – ten years and and consider this to be a top pri- GM in Russia, what would they tures, the prices for parts from
older – which will need to be re- ority market for General Motors. be? First, I would appreciate Russian suppliers are still signifi-
placed in the near future. Does the government support more favorable economic condi- cantly above world market stan-
How do local conditions affect your commitment? The govern- tions. As an example for the dards and represent a major
business? Take the extreme cli- ment is in general willing to fos- Russian market you have a vola- roadblock for more localization
mate in Russia: Heavy snow and ter the automotive industry – es- tile national currency, the Rus- and exports from Russia.
ice in winter and very hot sum- pecially local manufacturing sian ruble, which just this year
mers. Many roads are of poor activities. In 2012, we signed an increased our cost of business Thomas Sedran is President and
Managing Director of Chevrolet and
quality and some urban areas agreement with the Russian gov- in Russia significantly. The only Cadillac Europe. Previously he was a
ILLUSTRATION: BEN TALLON/DIE ILLUSTRATOREN
don't even have any. This combi- ernment under the provisions of way to react is to increase local- Member of the Board of Adam Opel
AG and held leading positions at
nation of conditions, for example, Regulation 166 (Contract of In- ization and try to have most of Roland Berger Strategy Consultants
has fueled the segment of SUVs dustrial Assembly). We have the supply base in the ruble and Alix Partners. Sedran holds a
master's degree and a Ph.D. in Busi-
in the past. It tripled from 2009 committed ourselves to expand- zone. My second wish is quick ness Administration. He was born in
to 2013. ing our local manufacturing fa- market recovery, ideally sup- Augsburg, Germany in 1964.
INDIA
RODY
p. 28
READY
TO
ROLL
AGAIN
24 THINK ACT // AUTOMOTIVE INSIGHTS
REARRANGING BRIC
EADY
INDIA R AGAIN
L
TO ROL
and suppliers used the respite ly. When market leaders Maruti Suzuki
(capacity utilization of 80%) and Hyundai
to work on costs and export (capacity utilization of 93%) are not taken
into account it was lower than 60%. In
readiness. New government commercial vehicles, capacity utilization
has fallen to a painfully low level of 40%.
initiatives will help India get
MOVE THE METAL
back on track in 2015.
Low capacity utilization puts pressure on
BY WILFRIED AULBUR p. 54
organizations to "move the metal". By
pushing sales activities like special in-
centives for customers and sales people,
special editions or promotions, automo-
tive companies can protect market share
A
and volumes. Reduced profitability is of-
gainst all odds, the Indian au- development are higher aspirations, bet- ten the consequence. This is compound-
tomotive industry has made ter infrastructure, and increasing living ed by an extremely competitive Indian
its presence felt globally. standards and disposable income. industry environment, which allows ra-
Starting from humble begin- zor-thin margins especially for many sub-
nings at the time of liberaliza- ALL LIGHTS ARE GREEN scale players in the passenger vehicle
tion in 1991, India is today the sixth larg- and commercial vehicle segment as well
est motor vehicle producer globally and Across all segments we see solid growth. as their dealers.
the third largest market in Asia. Besides Passenger vehicles will reach about five Despite the recent weakness, nearly
four-wheelers, the country boasts the million sales by 2020. Commercial vehi- all international players bet on India's fu-
world's largest tractor market and second cles should see a solid growth of 10% per ture by setting up substantial operations
largest two-wheeler market. India's sup- year on average to reach about one million in the country. The capacity expansion of
pliers are rapidly upgrading skills and units by 2020. Two-wheelers are likely to car manufacturers has grown by 12% per
scale to leverage this opportunity. Some achieve sales volumes of 30 million units year on average since 2009. Over the last
have already transformed themselves with scooters growing twice as fast as mo- 14 years, foreign direct investments (FDI)
into global powerhouses. torcycles. Conservative estimates for trac- in the automotive sector have amounted
India's promise and long-term poten- tors, a segment that still depends heavily to about 4.5% of total FDI inflows into In-
tial is undeniable. By 2025 the motoriza- on the monsoon season, put growth rates dia. Private equity companies have also
tion rate will increase fivefold. At 72 vehi- at 7% and the volume at around one mil- managed to unlock investments in Hero
PHOTO: SANJIT DAS/PANOS PICTURES
cles per 1000 inhabitants, the country's lion units in 2020. India's construction MotoCorp, International Tractors, Agile
motorization rate will be 60 to 70% higher equipment market will grow at 10% per Electric, Alliance Tires, Endurance, Avtec,
than that of China in 2010. Driving this year to reach about 90,000 units in 2020. and others.
Auto components
12%
Two-wheelers
30 m Sources: SIAM, Roland Berger
4.75%
10% 3.9%
Commercial 2.41% 2.28%
vehicles 0.98% 1.27% 1.17% 1.4%
0.95 m 0.31% 0.36%
10%
0.29%
Construction
equipment
Average for Tata Motors Mahindra & Maruti Ashok Hero
0.09 m Mahindra Suzuki Leyland MotoCorp
global OEMs,
7% 2013
Tractors
1.05 m 2004 2013
Sources: SIAM, LMC, IHS, ACMA, Roland Berger Sources: Bloomberg, Roland Berger
we have
demand that has built up during business environment for the au- favorable for our export business.
the past few years. Consumer de- tomotive industry in India. This So if we look at our current prod-
deficien-
mands are still high and consum- means, for example, lifting mining uct lineup, we have a wide range
er sentiment is optimistic. A large bans as soon as possible. This is of world-class products suitable
cies in
part of this is due to the aware- crucial not only from a commer- for markets such as Asia Pacific,
ness created by the media and cial vehicles point of view, but the Middle East, Africa, Latin
also in terms of safeguarding en- America and parts of Europe. In
our infra-
the internet. Fast action by the
new government can turn this la- ergy sources and ensuring a pos- many of these regions, we are a
tent demand into an opportunity itive balance of payments. well-known brand name, and all
to restart the economic engine.
Is the new government ready to
Are there also measures af
fecting the industry's balance
structure." of them are projected to grow
fast. We can easily penetrate
unleash this potential? We be- sheets more immediately? Yes, these markets – either through
lieve the new government is well think of financing, assets and exports or, if necessary, industri-
aware of the challenges that they taxes: A more level playing field al operations on the ground.
are facing and we may see some between non-banking financial Even with our currently limited
new policies. Probably some de- companies (NBFC) and banks is footprint, we are already among
cisions that were not beneficial desirable. Banks currently have sumption picks up again, we will the global top five commercial
for the country will be reversed. an edge over NBFCs. NBFCs, but see significant activity in the vehicles companies. Our old leg-
Do lessons learned from the re- the latter are crucial for vehicle fi- small commercial vehicles sec- acy products had success in
cent financial crisis offer guid- nancing, as is a concerted effort tor. Small commercial vehicles these markets markets, but since
ance on how to reignite growth? to push banks to increase their are being bought by entrepre- we believe that much more is
Not really. The global financial support of the automotive sector. neurs who want to improve their possible, we will invest in prod-
crisis of 2008 and 2009 didn't What else could help? We need lot in life. Many of these small ucts and capacity. With our new
have a major impact on India as a good incentive for scrapping operators have never owned a products and a strong focus on
the Indian banking system was older vehicles. The market would vehicle before, so you can imag- international markets, we clearly
largely isolated from global receive a significant boost if all ine how important financing is have what it takes to improve this
events. The downward movement commercial vehicles 15 years or here. Another very promising sec- positioning in the future.
we are talking about here started older were replaced. This would tor is the bus industry. About
in 2012 and was driven by a lack also help the environment and 80,000 buses are currently sold
of growth that was felt immedi- improve traffic safety. The new in India each year. However, the
ately in commercial vehicle sales. government could look at some potential is at least ten times
Regarding the business envi- European initiatives from 2008 higher. Unfortunately, the govern-
ronment for automotive com and 2009 for guidance. Other ment policy on mass transport is Ravindra Pisharody joined Tata
Motors in 2007 as Vice President
panies in India – are there spe factors include extending the ex- neither clear nor consistent.
Commercial Vehicles (Sales &
cific actions the government cise duty reduction, implement- State transport undertakings Marketing). He is a member of
should take? I'll just name a few. ing accelerated depreciation for can't increase prices due to polit- the board of various Tata Group
We need to encourage invest- commercial vehicles, keeping ical constraints and, as a conse- Companies. Before joining Tata
ILLUSTRATION: BEN TALLON/DIE ILLUSTRATOREN
ments in infrastructure, con- diesel prices in check and en- quence, they don't have the Motors, he worked with Castrol
Ltd., a subsidiary of BP, and with
struction and manufacturing. We forcing bus body safety. funds to upgrade their fleets. In-
Philips India, a subsidiary of the
shouldn't try to compete with de- Looking across segments, dia urgently needs an integrated Dutch company, in various roles.
veloped markets in these areas. where do you see exciting mobility concept for the cities Pisharody is an alumnus of IIT,
But even compared to countries growth opportunities? As con- that links metro railways, buses Kharagpur and IIM, Kolkata.
Hotspot
CHINA
W
e believe clearly for opposed to the previous 15 years when
anybody working in the the bulk of growth was generated in the
automotive industry, if country's coastal areas. Not only GDP,
there's one place to be, but also disposable incomes will increase
it's China. This quote by and contribute to higher sales in the pas-
Hubertus Troska, head of Daimler AG's senger vehicle market. Simultaneously,
Greater China operations, is not an isolat- market inefficiencies such as bottlenecks
ed view. In fact, the automobile industry in the supply chain will be eliminated.
China's automotive industry has in China has become and will stay the This will lead to lower car prices and fuel
the most positive outlook of all hottest spot for the automotive industry the development of the mass market.
BRIC markets. It benefits from a worldwide. In the past, the passenger ve- However, there is still huge untapped po-
stabilizing economic environ- hicle market experienced a period of out- tential. As an example, relative to total
ment and still shows potential standing growth. Over the last decade, population, there are about ten times
for further market growth and car demand in China often surged 30 to more car owners in Western Europe than
new business opportunities. 40% annually. Those days of hypergrowth in China.
are now over. However, the world's big- The political environment in China is
BY JUNYI ZHANG, RON ZHENG, gest car market will likely sustain the mo- stabilizing. This is improving the quality of
AND FANNY CAO p. 54 mentum it regained in 2013, supported life, which means people can afford to
by a range of governmental economic think about buying a car rather than just
stimulus actions. And in the future we ex- about everyday basic needs. The Chinese
pect the Chinese car market to expand at a government is supporting the automobile
slower but more stable pace. Sales vol- industry with subsidies, cheap loans and
umes can reach almost 30 million units in tax incentives. They are also funding re-
2019, meaning the market will grow by 7 to search and development and building
8% in the next two to three years, after- new facilities and car-friendly infrastruc-
wards may drop to annual rates of 2 to 3%. ture such as highways or bridges. The
There are various factors that support government's efforts to relieve urban con-
our estimates: GDP growth will be robust, gestion by establishing traffic engineering
but it will have a new quality, e.g. it will systems is also making car ownership a
come from China's interior provinces, as more pleasant experience.
PHOTO: FOTOLIA
4% MPV**
19% Large family cars
2% Executive and
2006 luxury cars SECOND-
13% SUV* HAND BOOM
5% City cars Growth of used car
market and forecast
13% Small cars [million units, in %]
CAGR
43% Compact cars
STABILIZING GROWTH
Light vehicle sales and 8.0m
year-on-year growth
[million units, growth 2009-2014 and
2014-2018 in %]
2011
17.3m
15.7%
23.4m
6.5% 3.2m
2014
1.4m
2018
17%
20%
18%
NEW OPPORTUNITIES IN
RELATED MARKETS
Mr. Tao, the automotive brand landscape in China is very unique. What will be the biggest threat to the first group, the domestic self-
Why? Well, it is divided into different groups: Brands like Roewe, Geely owned vehicle brands? I think the joint venture brands pose a very severe
and Chery are domestic, owned by Chinese companies. Another con- threat. In the past two or three years, domestic self-owned brands have
sists of players like Hyundai, Nissan, Mazda, and Skoda, who are suffered greatly, especially due to joint venture brands' lower prices. Take
owned by joint ventures of foreign and Chinese companies. compact models like the Roewe 550 and its competitor, the Chevrolet
Cruze, as an example. The price of the Cruze was RMB 100,990 (EUR Can you think of a solution to this challenge? The breakthrough will
12,000) when it launched a few years ago. Now, it costs RMB 80,400 come when products and technologies are improving. Roewe has to
(EUR 9,500), and there is no wiggle room for the Roewe 550 to lower its pick up speed in this innovation process. The Roewe 550 was launched
price to match. Another example is the Roewe 350 and its competitor, the in 2008 and the Skoda Octavia hit the market at the same time. At first,
Skoda Rapid. The price of the Rapid is now about RMB 66,000 (EUR customers liked our cars better than the Skoda Octavia. In 2010, Sko-
7,800), which is similar to or even lower than the price of the Roewe 350. da launched a new model, and just put out another one earlier this year,
Thus, price adjustments of joint venture brands have squeezed our market but we are still selling the same Roewe 550 model. The reason for this
share significantly. lack of speed lies in the organization of our R&D department. Joint
Who are Roewe's main competitors in China? Domestic brands like venture brands always have global R&D centers, which enable them to
Geely or Chery differ too much from Roewe in their pricing strategies to make full use of their shared R&D pools, and they do not have to devel-
be competitors. Rather, the main competitors to Roewe and all our self- op all the parts themselves. We, on the other hand, have to develop all
owned brands are second-tier joint venture brands, such as Hyundai, our engines, platforms and electronic systems on our own. Thus, what
Nissan, Mazda, Skoda, Chevrolet, and so on. we need is this type of shared global R&D center to achieve economies
Why have prices of joint venture-owned brands decreased so quick- of scale and lower costs.
ly? The most effective strategy for a joint venture brand is to have sev- What goals do you have for Roewe in this difficult environment? We
eral generations of models in the market at the same time. They can hope to elevate our brand image and, as a result, implement premium
cover all relevant market segments simultaneously. This is the case for prices. To do this, we launched the Roewe 950, a flagship product that
Ford and Hyundai. Their models have a lot in common, e.g. production will strongly position the brand in the future.
platforms, which creates cost advantages. What kind of resources does Roewe need to get to the same level as
Does the demand pattern for cars differ in different Chinese re- its foreign peers? First, we should learn advanced technology from
gions? The picture is quite mixed. Although demand in first- and sec- joint venture brands in order to develop our products' competitiveness.
ond-tier cities, for example Chengdu in Sichuan province, is decreasing, Second, we should master the popular platform modules to lower costs
demand in fifth- and sixth-tier cities, for example Handan in Shandong and thereby enhance our price competitiveness. Third, we should focus
province, is growing at a rate of over 10%. The latter even saw a growth on channel expansion, innovation and the after-sales market to en-
rate of over 14% in January, February, and March 2014, although experts hance our competitiveness in channels and services. Last but not
had forecast only about 10%. least, we should make full use of the brand advantage from foreign
What does that mean for domestic brands? Overall, China has huge partners to develop our brand's competitiveness.
demand for cars, but most of the demand is dominated by joint venture
brands, while demand for domestic brands is shrinking. With a declin-
ing market share, we are facing massive pressure on brand marketing
costs. Joint venture brands can afford high marketing costs thanks to
their revenue growth, but the pressure is severe on our side, especially
in first-tier cities. It will push us into a vicious cycle, which may be very
Liu Tao graduated in Automotive Engineering at Jilin University, China.
dangerous for us in the future.
From 1997 to 2004 he worked at the Shanghai Automotive Engineering
What are the main reasons for the problems of self-owned brands Institute, where he was involved in the acquisition negotiation project
you described? The technology gap between joint venture and self- of Ssangyong and Rover. He joined SAIC in 2005, first on the passenger
owned brands still exists, but has been narrowing in recent years. For vehicle project, now responsible for product planning.
example, we have made significant progress since 2006, and now our
Roewe is a vehicle brand created by the Chinese automaker SAIC Motor
automotive parts system is the same as the Shanghai Volkswagen's.
in 2006. Shanghai Auto bought the rights to the designs of two Rover
However, foreign brands are still more popular than ours, because al- models shortly before the UK carmaker collapsed. The brand name "Rov-
though our products have the same level of quality, customers have not er" was not included in the deal, so SAIC had to develop a new name for
realized it. Therefore we are still losing market share. the models based on the acquired technologies.
Credit is king
Many Chinese car manufacturers, banks and other players are
starting to dabble in auto financing. Now the market is beginning
to really pick up speed. Leasing is the up-and-coming business
in both the passenger and corporate customer segments.
BY JUNYI ZHANG AND STEPHAN BUEB p. 54
PHOTO: ISTOCKPHOTO
Rapid growth
Use of car financing will
more than double by 2018.
['000 units]
W
national banks (e.g. Minsheng, ICBC and Bank of China) are start-
ing to enter the auto finance business.
In the leasing segment, long-term contracts are still more pop-
ular than short-term contracts. But as business becomes more
professional, this is starting to change. Independent leasing com-
panies like market leader Tongyue Leasing are role models for new
hen the Chinese buy cars today, the vast majority pays cash. players. Those operators have the reputation of being more flexible
While currently 70% of cars are financed in developed coun- than banks, but at the same time bear a higher entrepreneurial risk.
tries, only 17% are financed in China. The core business of Another interesting phenomenon of the Chinese market is
auto financing has existed for less than twenty years. When the grey leasing. In Shanghai, Beijing and other major leasing mar-
People's Bank of China issued its "Auto Finance Regulations" kets, complex government regulations (concerning licensing re-
in October 1998, banks were allowed to offer auto financing quirements) are holding back the development of the car leasing
services for the first time. Due to its nascency, the auto financ- market. As a consequence, due to the huge demand for car leas-
ing market structure in China is very different from other mar- ing, many companies are operating without official licenses.
kets. One characteristic is that leasing does not yet play a sig-
nificant role. Most Chinese leasing companies do not offer COMMERCIAL VEHICLES:
operating leasing at all (in which the lessee returns the vehicle A HIGHER STARTING POINT
back to the lessor after a short period of time). The reason for Commercial vehicle financing is already relatively well established.
this is that most players have no experience with fleet manage- Some 75% of all heavy duty trucks and 15% of all vans are fi-
ment or used car sales. nanced. In the corporate segment the development of interest
However, the future of the business is very promising, with rates is a key factor in determining the progress of financing ser-
expected growth of over 30% from 2013 to 2017. Several new vices. There is substantial demand among small and medi-
auto finance companies have been recently founded, e.g. For- um-sized enterprises as well as individual owners for leasing prod-
tune Auto Finance (a joint venture of Banco Santander and ucts, because their credit rating is usually low, making loans
JAC) or Geely-BNPP Auto Finance. Since 2009, the share of expensive, whereas dealer guarantees mean financing is an at-
cars financed by loans has doubled. The leasing segment in tractive option.
particular is expected to experience dynamic growth. In 2018, We expect demand to go up in the various product seg-
of all financed cars, more than 15% will be leased, compared ments. Sale and leaseback offers might become an interesting
to only 5% in 2013. option for corporate customers in the future, as the tax burden
for leasing companies was reduced in December 2013. Oper-
PASSENGER CARS: ating leasing is also becoming more attractive because of low-
NEW BUYERS – NEW SUPPLIERS er annual payments, more flexibility and better value adding
In the passenger car market the number of financing contracts services. Here the business still needs the backing of the regu-
will increase annually by 25%, which highlights the fact that car latory authorities.
financing is growing faster than actual passenger car sales (11% Banks still own the highest share of the commercial vehicle
annually). But what is driving this dynamic development? The loan market. However, leasing companies with OEM backing are
auto financing segment is being pushed by a shift in customer active in the leasing market, while independent leasing companies
preferences. Today's car buyers are younger; they have more mostly provide truck leasing. Domestic companies with manufac-
purchasing power and are more open-minded towards more turer backing (e.g. Dongfeng and Sinotruk) are pushing financial
modern ways of spending money than buyers ten years ago. The leasing services in the market. In contrast, it is difficult for interna-
Chinese middle class increasingly considers a car an integral tional car manufacturers to get a foot in the door: Only Daimler and
part of their standard of living. VW Financial Services have obtained the required licenses.
PHOTO: ISTOCKPHOTO
4,850
4,250
3,950
3,418
3,651
3,430 2013 TOP GROWING COUNTRIES
2019 Middle Eastern and Asian countries
2,650 lead LAMS.
2,136 Development, 2013-2019 ['000 units]
3.6%
4.8%
3.6%
Indonesia + 597 Turkey + 272
Iran + 558 Mexico + 211
LATIN AFRICA MIDDLE SOUTH EAST Turkey + 268 Colombia + 161
AMERICA EAST ASIA
S
lower growth in China, uneasi- intensive components is increasingly being
ness in Russia and economic,
currency and industry uncer- Carving out a shifted to Vietnam or Cambodia, while raw
material-intensive components continue
tainties in Brazil and India.
Toss markets like Mexico, Thai-
land or Indonesia into the discussion and
new footprint
In order to actually build a com-
to be produced in China, leveraging the
country's lower aluminum and steel prices.
Final assembly occurs in Thailand, due to
you have the perfect recipe for total confu- petitive and sustainable footprint, the country's strong production growth
sion on how to prepare a supplier footprint suppliers need to answer these forecast over the coming years.
for the next decade. Defining the future questions: In South America, suppliers are start-
footprint is not easy for suppliers from in- ing to look at Paraguay for relocating la-
dustrial countries. While China was the 1. What does my product mix look like? bor-intensive components, including fab-
ideal location to supply the world for many What products are suitable in each region rics and wire harnesses. Central America is
over the long run?
years, recent labor cost developments and It's important to consider that customer re-
gaining importance as a new supply region
high logistics costs and complexity have quirements and OEM product platforms are for NAFTA, and North Africa could become
reduced the country's attractiveness as an changing and today's cash cows may become the next low-labor-cost region to supply Eu-
export hub for the automotive supply in- obsolete as vehicle platforms upgrade. Other rope. Even the Middle East is emerging as a
dustry. India with its deficits in logistics global products within one's own portfolio new hub for energy-intensive components
may need to be launched and can lead to a
infrastructure and difficulties in success- such as aluminum castings.
significant head start on the competition.
fully leveraging its factor cost advantages, At the same time, former attractive
still has not managed to successfully posi- 2. What target customers do I want to sup- best-cost countries have become difficult
tion itself as an export hub. Brazil's high ply and where will my customers produce to maintain. Argentina is suffering from
production costs and unstable currency which vehicles in the future? an unofficial 40% inflation rate and se-
development have negated any competi- Manufacturer footprints tend to change over vere import restrictions. Formerly attrac-
time, relevant products and platforms evolve,
tiveness advantages the country had 7 to plant allocations that become outmoded. Be-
tive low-labor-cost country Ukraine is rap-
10 years ago. And Russia has never been ing close to manufacturer locations is usually idly losing attractiveness as a result of
very suitable as an export hub, with many beneficial in terms of logistics costs and lead recent political disputes with Russia. Tur-
other countries being more attractive. times, but labor, material and energy costs key was once considered the next emerg-
As such, global suppliers searching may not allow a co-location for logistically ing supply hub for the EU, but recent eco-
non-critical parts.
for an ideal setup for their future global nomic and political developments have
production strategy need to look beyond 3. How can I best utilize the factor cost ad- put many investments on hold.
the traditional Triad and BRIC markets. vantages that each market offers? But how can suppliers shape this new
Having a strong BRIC footprint cannot be Modularization and standardization are be- global/regional footprint structure? Be-
the answer in and of itself. Most BRIC coming increasingly important for suppliers fore they start, suppliers need to align
footprints have turned from the original as well. A central module production facility their strategic priorities. Capacity target
may generate huge scale benefits despite
export-driven locations to the local mar- being located in a high-cost country. Logis-
utilization needs to be defined for the en-
kets. To bring down production costs, tics streams between plants are often seen tire plant network in order to know if ca-
new locations and smarter approaches as waste, but a smart "hub and spoke" foot- pacity needs to be built up (growth case)
need to be defined. print structure can combine the various cost or scaled back (restructuring case). Struc-
Today, in light of the advantages of- advantages along the value chain. tural costs must be understood, including
At the end of the day, each company's foot-
fered by best-cost countries and in order the underlying drivers.
print is unique since each company's prod-
to wean themselves off their dependence uct/customer mix is unique. Looking at com- Few companies have consolidated
on individual markets, suppliers are start- petitors makes sense to define cost targets plants just to save a few dollars on plant
ing to consider "smart regional footprint for one's own footprint. But copy and paste is security or cafeteria costs. But combining
structures". These network structures rarely a good idea. With a consistent ap- tool shops, maintenance and paint shops
combine the advantages of several coun- proach to define the future footprint strategy, can produce real benefits. Finally, the av-
suppliers can gain the upper hand in the end-
tries within a region or sometimes even less battle for best costs and best products
erage labor costs of the current network
PHOTO: ZORAN KOLUNDZIJA/GETTY IMAGES
across regions to offer the best possible by leveraging the best locations. should be compared with that of the com-
mix of factor costs. petition in order to set targets and under-
This is leading to the emergence of stand competitive advantages and disad-
new locations. In Asia, production of labor- vantages.
H OW
BPRPLIICERS A SPOTLIGHT
SU
L O B
GO
A L ON BRIC SUPPLIERS'
G
M&A ACTIVITIES
More and more often, automotive suppliers from BRIC countries are entering global markets via mergers and
acquisitions. There are good reasons for doing this: They are able to attain technological know-how and can
enter new markets more quickly. China is leading the movement, but investors from Brazil and India are testing
the waters in industrialized automotive markets such as Europe or the US.
EUROPE
US/CANADA 6
(885m)
2
(158m)
1
(1,317m) 1
(undis 6
closed) (479m)
Top investors and targets
The largest deal of the last 4 years was conducted by
Brazil; most-wanted targets are in US, the Netherlands
and Germany.
Selected deals [value m USD]
2010 27 TOTA
1,336 m L
112
USD deals
2011 32 9,79
3,162m 7m
JAPAN
2012 17
1,780 m
2013 24
15 2,719m
(1,513m) 20142)
800m
12 Number of deals
Published value of deals The main
shopper is ...
1 China is outperforming other
(7m) BRIC countries in M&A activities
CHINA (cross-border deals).
Sum of deal values1)
56 2010-07/2014 [share %]
(4,223m)
30
Brazil
15
India
1 55
China
(5m)
INDIA 6
Brazil
26
India
13
(55m) THAILAND 68
China
1
(18m)
1)
Only published values
2)
Data for January-July 2014
SINGAPORE
Sources: Thomson Reuters, Roland Berger
G L O
GO
B A L power engines
R
apid development of the Chinese automo
tive market has split the corporate land
scape into two distinct sides. On the one
time, it was obvious that the industry
would take too long to accumulate all
the knowledge it needed on its own.
motive suppliers. To date, however, three
factors have evidently worked in favor of
Chinese companies: First, their analysis
hand, Western auto groups are successful Buying up the missing skills and com and purchase processes are very profes
ly exploiting the new and constantly grow petencies was therefore the next logical sional and efficient – meaning, in prac
ing sales opportunities in the Middle King step. China's central government gave tice, that they are usually faster and more
dom. On the other hand, the sheer pace of powerful backing to indigenous compa competent than other potential buyers.
market development is making it difficult nies by incorporating the strategy in its Second, the Chinese are willing to pay
for Chinese OEMs and suppliers to build five-year plans. good money and generally submit the
the product and process technology they Given this scale of support, the wave best financial offers. Third, they can at
urgently need on their own. of Chinese purchases quickly gathered tract European management teams with
The consequences of this imbalance momentum and traditional Western Euro the promise of broad and fast access to
are clear: While the Chinese car market pean suppliers found themselves in the the Chinese market.
now accounts for nearly a quarter of the hands of new owners. New investors from They have indeed kept their word,
global market volume, the country's na China thus turned a new page in the his implementing market-oriented growth
tive auto industry still falls far short of tory of companies such as Germany's strategies for the whole of the newly
the 25-percent mark in both vehicle pro SaarGummi (Chongqing Light Industry & merged entities. And the European com
duction and the high-end technology Textile), Preh (Joyson) and KSM Castings panies acquired in this process have
supply business. (CITIC Dicastal), as well as Dutch manu done well in the new arrangement. Ac
facturer Inalfa (Beijing Hainachuan Auto cess to both markets and capital bene
CHINA PLAYS motive Parts). The list of cooperative ven fits them by facilitating further growth.
CATCH-UP tures and mergers is still growing Occasional European fears that such
constantly – a dynamic development that mergers could see factories and even
As far back as 2011, Roland Berger pre shows no sign of coming to an end. entire research and development cen
dicted that the Chinese supply industry ters transferred to Asia have proven un
would target selective strategic merg BENEFITS TO founded so far. The brain drain is staying
ers and cooperative ventures in an at BOTH PARTNERS within limits. Chinese buyers are target
tempt to overcome its competitive dis ing the strategic objective of bridging a
advantage. (The title of the study was Chinese investors' success in the M&A technology gap, therefore they are doing
"Chinese appetite – Emerging market business is no coincidence. Indian, Japa everything in their power to retain and
players are buying into the European nese and other players are also interest build on the knowledge base provided
auto supplier industry.") Even at that ed in technology-driven European auto by their new European subsidiaries.
PHOTO: PAWEL GAUL/GETT Y IMAGES
BOUNTIFUL
HARVEST
48 THINK ACT // AUTOMOTIVE INSIGHTS
REARRANGING BRIC
IFUL
BOUNTEST
HAR V
The BRIC
T
he BRIC markets, which drive
global growth, have their own
markets for growth rates are expected to differ signifi-
cantly. While the Chinese market is ex-
set of rules and success fac-
tors. Product characteristics
agricultural pected to grow by 5% annually, Brazil will
see a declining market in 2014 in the
differ from those of advanced
markets, and technology penetration
equipment wake of strong growth and pre-buy ef-
fects in recent years, and will not return to
rates vary among the BRIC markets
themselves. Customer loyalty is typically
remain attrac- 2013 levels before 2020.
potential, it is not enough to look just at and exchange rates have to be taken into two hectares, and they are expected to
trends in population growth and per capi- consideration. These factors vary among shrink even further. Therefore most farm-
ta food consumption. Many economic the BRIC markets. As a consequence ers do not have an incentive to buy trac-
tors or combines equipped with advanced hand has traditionally been served by
technology. However, a new trend of cus- OEMs through imports.
tom hiring centers has emerged. Farmers
can use more advanced equipment Toolkit for To reduce costs, improve quality and
shorten the time-to-market, almost all
shared by communities. This may be a
growth opportunity for players from in- BRIC markets OEMs from mature markets have started
to develop modular toolkit strategies
dustrialized countries. How to tackle a diverse set of that involve sharing product architec-
In China, shrinking arable land, water agricultural equipment markets tures and technologies across multiple
shortages and recurring natural disas- using a flexible approach. segments and machines. However,
ters challenge the food supply given a these toolkits are typically designed to
PRODUCT STRATEGY
population that is still growing. The loss address the more mature markets first
> Can one modular concept be applied to
of agricultural land creates a need for multiple regions? and only a few selected segments in
higher yield per unit. China has a large > How can local and regional requirements emerging markets. Success in BRIC mar-
number of farms, but they are on aver- be incorporated without losing the econo- kets depends on meeting regional mar-
age the smallest within the BRIC coun- mies of scale offered by global standardiza- ket requirements, including price level,
tion?
tries in terms of area. The government and having a local production footprint.
has begun to modernize agricultural PRODUCT ENGINEERING OEMs now face the challenge of how to
equipment in order to keep food prices > Can a single global modular concept be extend their modular concepts without
at acceptable levels, and these initia- extended far enough to cover both mature losing the benefits of a global concept.
tives are driving the growth potential for and emerging markets, or are individual Finding answers to these questions
agricultural vehicle manufacturers in designs required? will enable success in BRIC markets – as
> Who is responsible inside the organization
China. Domestic manufacturers have indeed in mature markets. The guiding
for the design of new vehicles (engineering
launched technological projects to re- lead for components of the modular toolkit principle when developing a global modu-
spond to this trend. The start of large- and responsibility for regional adaptations)? lar strategy should be as follows: How can
scale farming projects will also speed up the cost-saving potential of the global
technological improvements. SUPPLY CHAIN MANAGEMENT platform design best be utilized?
> What does an optimized global supply
Experience from areas such as the
chain that considers local content require-
HOW TO MAKE ments look like? commercial vehicle segment shows that
THE MOST OF IT > Which components should be sourced OEMs must take a holistic view of the val-
locally? ue chain. Cost savings realized in the de-
All four BRIC markets are at least partial- sign phase are often eaten up in down-
ly protected by import tariffs and local MANUFACTURING FOOTPRINT stream processes. Typical cost drivers
> How does the footprint have to change to
content requirements for local produc- that need to be avoided when developing
leverage modular synergies?
tion. To meet the local content require- > Is local production needed or is an import global platforms include unclear design
ment in Brazil (60% of weight and value), strategy sufficient? ownership between regions, resulting in
global OEMs have localized at least the long lead times for engineering changes,
production of powertrain and drivetrain QUALIT Y MANAGEMENT and overdesign of products where local
> Can quality expectations be achieved by
components as well as body parts. In market requirements are unknown.
relying on local specifications?
India, the low price points of local equip- > Do global quality standards need to be set Fully understanding the specific mar-
ment and strong competition from do- and monitored? ket requirements, clearly defining inter-
mestic manufacturers mean that local faces, ensuring that designs are scalable
production is also necessary in order to ORGANIZING PRINCIPLES and properly allocating functional re-
compete in the market. Most of the ma- > What does a global organization look like? sponsibilities are key success factors. If
> What are the key processes and which
jor OEMs have started local production designed and implemented properly,
adaptations are needed to ensure global
in China as well. However, Chinese state modularity? global modular concepts can help OEMs
subsidies for farmers to upgrade their master some of the challenges posed by
equipment favor mainly Chinese prod- the BRIC markets and benefit from their
ucts. The Russian market, on the other growth potential.
FOUR COUNTRIES
566
DIFFERENT SETTINGS
Agricultural BRAZIL
businesses 64ha
Average farm size [hectares] and RUSSIA 5m
number of farms [million]
995ha
0.5m 1.2ha
129m
0.5ha
252m
INDIA
892
866
CHINA
Growth
prospects 646 657
Motorized agriculture
equipment production
Technology
in BRIC countries
['000 units]
level
Engine power of agricultural
equipment
['000 units]
46 43
92 kW 24
80 170-250 14
12 13
45 250-400 7 5
29 4 2 0 0 0 0
2014 100-170
2020 BRAZIL RUSSIA INDIA CHINA 20-100 BRAZIL RUSSIA INDIA CHINA
Sources: Agricultural businesses: Brazilian Institute of Geography and Statistics (IBGE), CIS farm statistics, China National Bureau of Statistics, Indian Ministry of Agriculture, Roland Berger; Growth prospects: Roland
Berger; Technology level: Roland Berger
A MB A S S A
C A RS
D OR THE KING
F
OF IN DIAN ROAD
or nearly 6 S
0 years, In
bustled w dia's road
ith the ub s king of In
dustan Am iquitous H dian roads
b a ssador. In in - After all, th " or simply
the c oun tr M e A m "Amby".
y 's firs t c ay 2 014 tain a b a ssador ho
production a rm aker c e a s m o unt of senti ld s a cer-
because o e d e nde a mental valu
lems. The f financial p ri ng bulbou e as its
Ambassad rob- ness s s hap e a
red by Hin or was ma embody m nd sturdi-
dustan Mo nufactu- fa uch of old
tors of Ind vorite amo India. It wa
1957 to 2 ia fr n g both taxi dri sa
014. It exp om liticia v e rs
c hang e s d e rie n ced very fe n s , a n d tourists an d p o-
uring it s le w experie are still ea
run. Howe ng thy prod nce the ca ger to
ver, people uction Th r's anachro
ke s ab ou liked to m e Amby ha nistic flair.
t it s qu e s ake jo- lo s also deve
ti o nab le w in g among ma lop e d a cult fol-
" T he only quali ty : w ny prospero
thing tha t h o are busy c u s Indians,
sound in a doe sn't m ollecting a
n A mb a s s ake a res n d
T his didn't a d o r is the ho to ri n g old Amba fa ithfully
a ff e c t the rn!" popu s sadors. E
p opulari ty A mbas s a la r Bri tish te v e n the
muc h. It 's dor's Gea levision s
affec tiona now a c la r h ailed the A e ri e s Top
tely known s s ic, Bes mby as th
by many a t Taxi". Sti e "World's
s "The cit ll an eye-c
y and a tru atcher in e
e ambassa very
dor of India
75%
!
was the m
the Ambas
arket share
sador unti
in India he
l the early
ld by Ambas
30,000
sador taxis
90s. Kolkata. are still on
duty in
aftermarket universe, the study analyzes the three We also propose the "aftersales excellence
dimensions – customers, products and channels – cube" as a comprehensive tool for analyzing
for strategic fit and defines success factors for each. activities in this business.
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