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P112 HYBRID BATTERY CONTROL: HYBRID BATTERY SYSTEM: P0A84: Hy...

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Last Modified: 7-22-2008 5.1 C From: 200808

Model Year: 2009 Model: Prius Doc ID: RM000001RTT005X

Title: P112 HYBRID BATTERY CONTROL: HYBRID BATTERY SYSTEM: P0A84: Hybrid Battery Pack
Cooling Fan 1 Control Circuit Low (2009 Prius)

DTC P0A84 Hybrid Battery Pack Cooling Fan 1 Control Circuit Low

DTC P0A85 Hybrid Battery Pack Cooling Fan 1 Control Circuit High

DESCRIPTION
The blower motor controller regulates the voltage of the battery blower. The blower motor controller
has fins made of aluminum. The exhaust air from the HV battery assembly that flows through the
quarter vent duct cools the blower motor controller, which is installed in the quarter vent duct.

The current flows from the FCTL1 terminal of the battery ECU to the relay coil of the No. 1 battery
blower relay and as the contact point of the relay closes, the power is supplied to the battery blower.

When a fan actuation signal is transmitted from the battery ECU, the blower motor controller adjusts
voltage (VM) which is applied to the battery blower in order to get the requested fan speed. The
adjusted voltage is also transmitted to the VM terminal of the battery ECU in the form of a monitoring
signal. The blower motor controller corrects the voltage at the blower motor by monitoring voltage at
the +B terminal of the battery blower.

DTC DTC DETECTION CONDITION TROUBLE AREA


NO.

 Wire harness or connector


 BATT FAN fuse
Battery blower voltage is lower than malfunction  No. 1 battery blower relay

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threshold at constant vehicle speed  Battery blower


 Quarter vent duct (battery
P0A84
blower motor controller)
 Battery ECU

 Wire harness or connector


 BATT FAN fuse
Battery blower voltage is higher than malfunction  No. 1 battery blower relay
P0A85  Battery blower
threshold at constant vehicle speed
 Quarter vent duct (battery
blower motor controller)
 Battery ECU

WIRING DIAGRAM

INSPECTION PROCEDURE

PROCEDURE
1. CHECK BATTERY BLOWER

(a) Disconnect the B9 battery blower connector.

(b) Turn the power switch ON (IG).

(c) Measure the voltage of the wire harness side


connectors.
Standard voltage:

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TESTER CONNECTION SPECIFIED CONDITION

B9-2 - Body ground 10 to 14 V

NG CHECK FUSE (BATT FAN)

OK

2. INSPECT BATTERY BLOWER

(a) Disconnect the B9 battery blower connector.

(b) Connect the positive terminal of the battery to terminal 2 of the battery blower connector,
and the negative battery terminal to terminal 1 of the connector.

(c) Check that the blower fan rotates when voltage is applied.
OK:
Blower fan rotates

NG REPLACE BATTERY BLOWER

OK

CHECK WIRE HARNESS (BATTERY BLOWER - BATTERY BLOWER MOTOR


3.
CONTROLLER)

(a) Disconnect the B9 battery blower connector.

(b) Disconnect the B10 battery blower motor controller connector.

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(c) Measure the resistance of the wire harness side


connectors.
Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B9-2 - B10-3 (+B) Below 1 Ω

(d) Reconnect the battery blower connector.

(e) Reconnect the battery blower motor controller connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

4. CHECK WIRE HARNESS (BATTERY BLOWER - BATTERY ECU)

(a) Disconnect the B9 battery blower connector.

(b) Disconnect the B11 battery ECU connector.

(c) Measure the resistance of the wire harness side


connectors.
Standard resistance:

TESTER CONNECTION SPECIFIED


CONDITION

B9-1 - B11-9 (VM) Below 1 Ω

B9-1 or B11-9 (VM) - Body ground 10 kΩ or higher


and other terminals

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(d) Reconnect the battery blower connector.

(e) Reconnect the battery ECU connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

CHECK WIRE HARNESS (BATTERY BLOWER - BATTERY BLOWER MOTOR


5.
CONTROLLER)

(a) Disconnect the B9 battery blower connector.

(b) Disconnect the B10 battery blower motor controller connector.

(c) Measure the resistance of the wire harness side


connectors.
Standard resistance:

TESTER CONNECTION SPECIFIED


CONDITION

B9-1 - B10-4 (VM) Below 1 Ω

B9-1 or B10-4 (VM) - Body ground 10 kΩ or higher

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and other terminals

(d) Reconnect the battery blower connector.

(e) Reconnect the battery blower motor controller connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

CHECK WIRE HARNESS (BATTERY BLOWER MOTOR CONTROLLER - BATTERY


6.
ECU)

(a) Disconnect the B10 battery blower motor controller


connector.

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(b) Disconnect the B11 battery ECU connector.

(c) Measure the resistance of the wire harness side connectors.


Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B10-2 (SI) - B11-24 (SI) Below 1 Ω

B10-2 (SI) or B11-24 (SI) - Body ground and other terminals 10 kΩ or higher

(d) Reconnect the battery blower motor controller connector.

(e) Reconnect the battery ECU connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

CHECK WIRE HARNESS (BATTERY BLOWER MOTOR CONTROLLER - BODY


7.
GROUND)

(a) Disconnect the B10 battery blower motor controller connector.

(b) Measure the resistance of the wire harness side


connector.
Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B10-1 (GND) - Body ground Below 1 Ω

(c) Reconnect the battery blower motor controller connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

8. PERFORM ACTIVE TEST USING TECHSTREAM (COOLING FAN SPD)

(a) Connect the Techstream to the DLC3.

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(b) Turn the power switch ON (IG).

(c) Turn the tester ON.

(d) Enter the following menus: Powertrain / Hybrid Control / Active Test.

(e) Perform the cooling fan spd "mode 1".

(f) Connect an oscilloscope between the battery ECU


terminals specified in the table below, and measure
the waveform.
Waveform 3 (Battery blower motor actuation signal):

ITEM CONTENT

Symbols (Terminal No.) SI (B11-24) - GND (B11-12)

Tool Setting 1 V/Div., 50 μsec./Div.

Condition During vehicle stop

Amplitude A and B in the diagram vary by mode.

MODE A B

1 44.4 μsec. 155.6 μsec.

Result:

RESULT PROCEED
TO

Normal A

Waveform is flat, and is stuck on the GND B


side.

Waveform is flat, and is stuck on the +B C


side.

C REPLACE BATTERY ECU

B CHECK BATTERY ECU (SI TERMINAL)

9. PERFORM ACTIVE TEST USING TECHSTREAM (COOLING FAN SPD)

(a) Enter the following menus: Powertrain / Hybrid Control / Active Test / Cooling Fan SPD
(mode 1), Cooling Fan SPD (mode 6).

(b) Enter the following menus: All Data / VMF Fan Voltage.

(c) Perform the cooling fan spd "mode 1" or "mode 6" active test.

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(d) Read the VMF Fan Voltage values.


Standard voltage:

ACTIVE TEST SPECIFIED CONDITION


COOLING FAN SPD

Mode1 10 to 14 V

Mode6 2 to 6 V

(e) Measure the voltage between the terminals of the


battery ECU while performing Cooling Fan SPD
(mode 1) or Cooling Fan SPD (mode 6).
Standard voltage:

TESTER ACTIVE TEST SPECIFIED


CONNECTION COOLING FAN CONDITION
SPD

B11-9(VM) - B11-12
Mode1 10 to 14 V
(GND)

B11-9(VM) - B11-12
Mode6 2 to 6 V
(GND)

Result:

RESULT PROCEED
TO
DATA LIST BATTERY ECU
VMF FAN VM TERMINAL
VOLTAGE VOLTAGE

OK OK A

NG OK B

NG NG C

REPLACE QUARTER VENT DUCT (BATTERY


C BLOWER MOTOR CONTROLLER)

B REPLACE BATTERY ECU

A REPLACE NO. 1 BATTERY BLOWER RELAY

10. CHECK FUSE (BATT FAN)

(a) Remove the BATT FAN fuse from the engine room
relay block.

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(b) Measure the resistance of the BATT FAN fuse.


Standard resistance:
Below 1 Ω

(c) Reinstall the BATT FAN fuse.


CHECK WIRE HARNESS (NO. 1 BATTERY
NG BLOWER RELAY - BATT FAN FUSE)

OK

11. INSPECT NO. 1 BATTERY BLOWER RELAY

(a) Remove the No. 1 battery blower relay.

(b) Measure the resistance of the terminals of the relay.


Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

1-2 Below 1 Ω

3-5 10 kΩ or higher

3-5
Below 1 Ω
(Apply battery voltage to terminals 1 and 2)

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(c) Reinstall the No. 1 battery blower relay.


REPLACE NO. 1 BATTERY BLOWER
NG RELAY

OK

12. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATT FAN FUSE)

(a) Remove the B14 No. 1 battery blower relay.

(b) Remove the BATT FAN fuse from the engine room relay block.

(c) Measure the resistance of the wire harness side connectors.


Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B14-1 and 3 - BATT FAN fuse terminal 2 Below 1 Ω

When taking a measurement with a tester, do not apply excessive force to the tester probe
to avoid damaging the holder.

(d) Reinstall the No. 1 battery blower relay.

(e) Reinstall the BATT FAN fuse.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

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OK

13. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATTERY BLOWER)

(a) Remove the B14 No. 1 battery blower relay.

(b) Disconnect the B9 battery blower connector.

(c) Measure the resistance of the wire harness side connectors.


Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B14-5 - B9-2 Below 1 Ω

When taking a measurement with a tester, do not apply excessive force to the tester probe
to avoid damaging the holder.

(d) Reinstall the No. 1 battery blower relay.

(e) Reconnect the battery blower connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR

OK

14. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATTERY ECU)

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(a) Remove the B14 No. 1 battery blower relay.

(b) Disconnect the B11 battery ECU connector.

(c) Measure the resistance of the wire harness side connectors.


Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

B14-2 - B11-10 (FCTL1) Below 1 Ω

B14-2 or B11-10 (FCTL1) - Body ground and other terminals 10 kΩ or higher

When taking a measurement with a tester, do not apply excessive force to the tester probe
to avoid damaging the holder.

(d) Reinstall the No. 1 battery blower relay.

(e) Reconnect the battery ECU connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR
REPLACE NO. 1 BATTERY BLOWER
OK RELAY

15. CHECK BATTERY ECU (SI TERMINAL)

(a) Disconnect the B10 battery blower motor controller connector.

(b) Measure the resistance of the battery ECU


terminals.
Standard resistance:

TESTER CONNECTION SPECIFIED CONDITION

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B11-24 (SI) - B11-12 (GND) 1 kΩ or higher

NG REPLACE BATTERY ECU

REPLACE QUARTER VENT DUCT


OK (BATTERY BLOWER MOTOR
CONTROLLER)

16. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATT FAN FUSE)

(a) Remove the B14 No. 1 battery blower relay.

(b) Remove the BATT FAN fuse from the engine room relay block.

(c) Measure the resistance of the wire harness side


connector.
Standard resistance:

TESTER CONNECTION SPECIFIED


CONDITION

B14-3 or BATT FAN fuse terminal 2 - 10 kΩ or higher


Body ground

When taking a measurement with a tester, do not


apply excessive force to the tester probe to avoid
damaging the holder.

(d) Reinstall the No. 1 battery blower relay.

(e) Reinstall the BATT FAN fuse.

NG REPAIR OR REPLACE HARNESS OR


CONNECTOR AND REPLACE FUSE (BATT

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FAN)

OK

17. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATTERY BLOWER)

(a) Remove the B14 No. 1 battery blower relay.

(b) Disconnect the B9 battery blower connector.

(c) Disconnect the B10 battery blower motor controller connector.

(d) Measure the resistance of the wire harness side


connector.
Standard resistance:

TESTER CONNECTION SPECIFIED


CONDITION

B14-5, B9-2 or B10-3 (+B) - Body 10 kΩ or higher


ground

When taking a measurement with a tester, do not


apply excessive force to the tester probe to avoid
damaging the holder.

(e) Reinstall the No. 1 battery blower relay.

(f) Reconnect the battery blower connector.

(g) Reconnect the battery blower motor controller connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR AND REPLACE FUSE (BATT
FAN)

OK

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18. CHECK WIRE HARNESS (NO. 1 BATTERY BLOWER RELAY - BATTERY ECU)

(a) Remove the B14 No. 1 battery blower relay.

(b) Disconnect the B11 battery ECU connector.

(c) Measure the resistance of the wire harness side


connectors.
Standard resistance:

TESTER CONNECTION SPECIFIED


CONDITION

B14-1, B14-3 or B11-10 (FCTL1) - 10 kΩ or higher


Body ground

When taking a measurement with a tester, do not


apply excessive force to the tester probe to avoid
damaging the holder.

(d) Reinstall the No. 1 battery blower relay.

(e) Reconnect the battery ECU connector.


REPAIR OR REPLACE HARNESS OR
NG CONNECTOR AND REPLACE FUSE (BATT
FAN)

OK

19. INSPECT BATTERY BLOWER

(a) Check the battery blower

NG REPLACE BATTERY BLOWER

REPLACE QUARTER VENT DUCT


OK (BATTERY BLOWER MOTOR
CONTROLLER)

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