UDC 621,981.01 : 669.18-8 DEUTSCHE NORMEN October 1975 Cold Bending of Flat Rolled Steel Products Yaltologen von Fiacherseugnissen aus Stall Dimensions in am ‘This Standard epplies to bent components made from flat steel products for application in steel construction and general mechanical engineerin Yor standards covering flat steel products, soe page 4. bend: ihe aitectign anouls be considered, since vending stoula ir" pose verse to the rolling direction oviag to the greater suitability to bending offered. The ending oul tability of the rolled steel abel be agreed, vith che samufacturer"s vorks 7 e nding suitability the rolied surface aust be in satisfac Tory conditien and’ the. sheared edges suse be. stra aight. Furtheraore, in the cage of fig Follies steel, sheared edges cn the outside of a bend aust be devuried at the Densing location Te onder to prevent erecks fros epreading fran the cut edges. 2 Bending radii Bending radius ‘ho Denging ongis «nay heve ony value be- a Bending angle tween 0° and 1609, ‘The thickness sis reduced Bycpene neil tyrap fo approx. 20% in the rounded’ portion 4 0 pronote uniformity of radiusing on bending dies it is recomended that only dending radii Exob the series below should be chosen for bending purposes. Tho Values printed in bold expe abe preferred. fr Normong ¢.¥, Balin 30, gestae bl PP ly [elope 82 Anwenderinformation Die Originalfassung der Norm enthalt Elemente, z.B. farbige Abbildungen oder Tabellen, die in dieser gescannten Form der Norm nicht originalge- treu darstellbar sind. Dies muB bei der Anwendung beriicksichtigt werden. MaBgebend fir das Anwen- den jeder DIN-Norm ist deren Originalfassung mit dem neuesten Ausgabedatum. Vergewissern Sie sich bitte in den DIN-Mitteilungen, im ‘aktuellen DIN-Katalog mit dem neuesten Erganzungsheft oder in der aktuellen Ausgabe der PERINORM. 1 ° Continued on pages 2 to 4 Aleinverkoo der Normblaver urd BouthVerlog Gnbh, Bern 90 und Kal DEN 6935 engl. Proiegr 5UDC 621,981.01 : 669.18-8 DEUTSCHE NORMEN October 1975 Cold Bending of Flat Rolled Steel Products Yaltologen von Fiacherseugnissen aus Stall Dimeneions in am 4 General Mis Standard applies to bent components aade from flat steel products for application in steel construction and general mechanical engineering. For standards covering flat steel products, see page 4. men bending flat rolled steel, such as sheets and plates, strips, wide flats etc., the roll- ing direction should be considered, since bending should if possible be carriea out trans verse to the rolling direction oving to the greater suitebility to bending offered. ‘The bending suitability of the rolled steel shell be agreed with the manufacturer's vorks When ordering. To guarantee the bending suitability the rolled surface aust be in satiafac~ Yory condition ana the sheared edges must bo straight. Furthermore, in the case of flat Folled steel, sheared edgee on the outeide of a bend aust be deburved at the bending Location {border to prevent cracks froz spreading from the cut edges 2 Bending radii No guarantee can be given it, .espect of this translation Bending radius The bending angle a may have any value be- Bending angle tween 0° and 160°, ‘the thickness © is reduced Bycpene neil by up to approx. 20 % in the rounded portion 20, geste Zo promote uniforaity of radiueing on bending dies it is recommended that only bending radii ftom the series belov should be chosen for bending purposes. The Values printed in bold eype are preferred. Normung #.¥, Bel SEES © [= [eof] [0] 25 [os [22] [0 [5] 50] 50 [0 [00 These bending radii agree with the rediusing according to DIN 250. Teble 1, gives the eininus permissible bending radii, yhich nay be, chosen for given sheet and plate thicknesses and materials for the bending aachines applicable. ‘The indicated values apply to bending angles a = 120°. for bending angles a > 120° the next higher value in the Table should de used, e.g; if Q'St 42-2 plates with a thickness s'= 6 am are tobe bent Eransverse to the roiling direction, the minimum permissible bending radius would be re 40 mn for @s 120° and rs 12mn for @ > 120% ‘Table 1, Minimum permissible bending radius r Winisun pereiesible bending Fadive + for thickneoses Steet grades Nechdruck, aveh avtzugiweite, nur nit Genehmigung der OIN Deutches Insti At East. eveboepacrepborsere fino jaorerborepovepere Roo oe SPS PEP Spee Ts TOT ET we le Ts Ninth oe tecaas | BLELS ES rol iss te | | 2s up to 390 [parallel .€ a 8] 10] 12] 16 | 20] 25 | 28 | 32 | 40 | 45. Saree s [aot [t6 P20 a | a8 | a9 [a0 Las a Rooters] ‘transverse 25, | to] 12] 16) 20/ 25 | 32] 36 | 45 | 50 ve parelie [1,6/2,5 10 { 12] 16 | 20] 25] 32 {| 36] 40 | 60 | 63 able 2 given the permissible variations for the ninimun Denting radit, \floh must be reek Beea fl Tegentta Me taslous ance’ ene Slate’ thicknesses ass enteriaas® able 2. Zemissible variations for sininun bending zadii r Tieed grey vith a guareneeed 2 ‘N/mm? above 3 to 8 above 8 to 20 BS ‘pt 390 a one ie above 390 to : B 380 to 490 ra above 490 to 640 + Hs Continued on pages 2 to 4 i Aleinverkoo der Normblaver urd BouthVerlog Gnbh, Bern 90 und Kal DEN 6935 engl. Proiegr 5Page 2 DIN 6935, Z_ Material check list ‘Table 3 gives a guide to the grades for vhich suitebility for cold bending, cold flanging and gold curling is 1 subject to observance of the minimum peraissibie b ais aranteed, Tela Gom in tvfe 4 Gece atso BEN 17100, Sept Table 3. Material check List F 1966 issue, Section 7.4.1). a ‘Stool grade vith @ guaranteed ainimun tensile etrength ype of atee up to a90N/imm? | above 390 to 490 N/mm? | above 490 to 640 Nimm? general structural steeis| Q8t 42-2, QS 42a gst 523 [secording to DIN 17100 2, QSt37-3 st 46-2 ‘A Sasliest leg length For vending of sheet and plate sections the leg length b is taken being approximately & + =. ruisoidie variations for anguler positions on bending sections Table 4. Pormissibie varigtions in angular positions reg iength a and b oc fr20|sbove30 +2 50 fbowe 50 to 80 labore 80 to 120 lenove 120 faizeasion) Peraieeibie veristione 1,001 1,045 | ayoao’ | tiois’ | io jin bending angle @ 20] ieee’ | £10.20! wD on The values apply when rss = onea with owing to apring-back. 6 Celoulation of flat lengths Fiat length « a+b + v. Depending on the value of the bend le, #0 v varies and repre- jonte a, compensating vuiue viich Sey be either negative or positive if the opeoing eagle B Lea between O° and-65° (calculated value 65° 24" 30"); if the opening angle is above 65° viean only be negative. Flat lengths should be rounded up to vhole millizetres. For a larger (r : 2) ratio a lerger variation must be reck- ’ Opening angie 9 0° to 90°: x (280052) (ret n)-auen a Compensating value v = x: ("555 Opening angle § > 90° to 1650: IDOE B) (reg) air tan AWAE. cay Compensating value v = 7-( Opening angle § > 165° to 180°: Compensating value v = 0 ‘he values for v are negligibly small in this case and accuracy is adequate for practical purpos Correction factor k for 4 rmination of bis Lengths of bent work Te correction factor k gives the amount by which the position of the neutral line differs trom § and aay de calculated fron e+ 065+$162 @) he can also be teken from the following graphical representation, vhich corresponds with the equation. For r : 8 >5 equation 3 is no longer valid, so that k= 1 is to be used.DIN 6935 Page 3 Fer ATL a RST PH ee In the case that there are only small requirements for the determination of blanking lengths, Phe rounded values collected to groups according to Table 5 may bo applied for the correction factor k. Table 5. Qorrection factor k, rounded vals | Taaide ‘ending sediue 5 Ratio r se above 0,65 Javove 1 |adove 1,5 |above 2,4 [above 3,8 eet eel por’ fe is [ten a [te ss [[eerectiontetr k Gomer oe |e |e [oe [a For sny values of 8, r and s the coaponsating values v can alao be found, with the aid of cor rection factor k, by way of the factors shown graphically in DIN €935 Supplementary sheet 1; For calculated compensating values ¥ for varioue opening or bending angles on the basis of the above-mentioned formula for the correction factor k, see DIN 6935 Gupplenentary sheet 2. Representation and position of bend lines for developasnt: The bend line indicates the middle of the bending radius and should be shown in the developed view by a thin continuous Line. ‘Te position of the bend line reaulte from the adjacent eg iengths a and b with half the positive or negative com ponsating Value v teken into account. Developments should only be dram separately if the shape of the shest or plate blank is not clearly defined beyond all doubt by dimensioning and indication of the beng line.Page 4 DIN 6935, B Examples of dimensioning end calculation of flat lengths (numerical values of lengths in m) Material: Q St 37-2 (eee Table 1, under "steel grades up to 390 N/nm? tensile strength"). fe = Sum of leg lengths . « for B 2 0%, r= 6, 8 itis founa’ thet.) = +++ + 50 + 200 + 80 = 330 for B= 90°, r= 20, itis found’ thet + | filet length 2-2-2 2 e 60-44 Example 2 Material: Q St 37-2 (see Table 1, under “stool grade up to 390 N/am® tensile strength"). Sum of leg lengths... . . 50+ 170 + 246 + 50 = 516 for B= 909, r= 20, 9 = 12 Se" found that ee ee ee vw H25 ei for B= 45°, r= 20, 8 = 12 if'as found that es Eo ise g for B= 135°, r= 32, 8 = 12 1 Pe \ Gt'is found thet ee jolt flat length 2. ee ee AIP RD 1 = 478 bso ent _and asrking of the bend line position Table 1, under "eteel graden above 490 to G40 N/mm? tensile strength"). Developaent: Sun of leg lengthe - . 1 + 1 + M5 + 504 32 127 for B= 459, r= 10, 0=5 Seas found that ee vs 172 for B = 135, r= 10, 9 = 5 iv is found hats ee ee ee ve Mat length ee eee Position of bend lines For leg length = 45, f= 45, r= 10, 9+ 5 and v= 1.72 te de touna that 45 - 1922 5 95 - 0.96 = 98.18 ~ Me 123 For leg length = 32, 6 = 135°, r= 10, 8 = 5 and v = -3 it io founa that 52-3 = 32-145 = 30.5 = 31 = oth andards For steel sheet under 3 am (Light sheet), see DIN 1623 Part 1 and Part 2 For general structural steels; quality specifications, see DIN 17100 For cold rolled strip of soft unalloyed steels, see DIN 162% For cold rolled wide strip end sheet of unalloyed stools, see DIF 1541 Yor stool plate from 3 to 4.75 mm (medium plate), see DIN 1542 For steel plate over 4.75 nm (heavy plate), see DIN 1545 For cold rolled steel strip, see DIN 1544 For hot rolled strip, hot rolled sheet under 3 am, see DIN 1016 For rolled flat steel, see DIN 1017 Part 1 and Part 2 For hot rolled wide flats, see DIN 59200