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Specifications
789C Off-Highway Truck Steering System
Media Number -SENR1525-05 Publication Date -01/06/2004 Date Updated -01/06/2004

i01749773

Piston Pump (Steering)

SMCS - 4306; 5070

Part Number - 6E-5650

Rotation of the pump is counterclockwise. When the pump is viewed from the drive end.

Type of pump: Variable Displacement Piston Pump

Bench test requirements:

Oil ... SAE 10W

Stabilized oil temperature ... 65°C (19°F)
Rated engine speed ... 1750 RPM
Flow ... 115 ± 12 L/min (30 ± 3 US gpm)
Discharge pressure ... 15000 kPa (2175 psi)

Note: Use a bench test to accurately set the margin pressure.

Margin pressure setting ... 2068 ± 103 kPa (300 ± 15 psi)

Note: The standby pressure should be measured when the steering pump is mounted on the truck.

Standby pressure ... 2068 to 3619 kPa (300 to 525 psi)

Pressure cutoff at zero flow ... 20000 ± 350 kPa (2900.8 ± 50.7 psi)

Test at Full Speed

Output ... 220 L/min (58 US gpm)

Test pressure ... 690 kPa (100 psi)
Test speed of pump ... 1838 rpm
Test speed of engine ... 1750 rpm

Output ... 209 L/min (55 US gpm)

Test pressure ... 6900 kPa (1000 psi)
Test speed of pump ... 1838 rpm
Test speed of engine ... 1750 rpm
Test at Half Speed

Output ... 110 L/min (29 US gpm)

Test pressure ... 690 kPa (100 psi)
Test speed of pump ... 919 rpm
Test speed of engine ... 875 rpm

Output ... 105 L/min (28 US gpm)

Test pressure ... 6900 kPa (1000 psi)
Test speed of pump ... 919 rpm
Test speed of engine ... 875 rpm

Copyright 1993 - 2020 Caterpillar Inc.

All Rights Reserved.
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Safety

Illustration 1 g02139237

Personal injury or death can result from improperly checking for a leak.

Always use a board or cardboard when checking for a leak. Escaping air or
fluid under pressure, even a pin-hole size leak, can penetrate body tissue
causing serious injury, and possible death.

If fluid is injected into your skin, it must be treated immediately by a doctor

familiar with this type of injury.

Pump test pressures in this guideline may exceed the normal operating range
of the hydraulic test hoses utilized when connecting the tested pump to the
test bench. However, the order of magnitude of these pressures is
significantly below the burst strength of the Caterpillar "XT6" product.

High pressure oil can escape through improperly assembled hoses and
fittings. High pressure oil can also escape through poorly maintained hoses
and fittings. High pressure oil may also leak through hose that has become
damaged over the life of the hose due to the pressure levels that occur during
test bench operation.

Personal injury or death can result from improper hose & fitting inspection or
improper hose replacement procedures. Escaping fluid under pressure can
penetrate body tissue causing serious injury, and possible death.

Thoroughly inspect all testing hoses, fittings, and quick disconnects prior to
any testing operation. Check the assembly date tag or hose assembly log
date for a hose life indicator. Replace all Test Bench hoses at a minimum of
every 2 years or earlier if the hose or fittings appear to be damaged.

Hot oil and hot components can cause personal injury. Do not allow hot oil or
hot components to contact skin.
Summary
This procedure is specific to the type of pump and the type of control. Refer to the test
specifications and the tooling at the end of this document.

Note: A paper copy of this document may not be the latest version. Go to the Service
Information System (SIS) in order to view the latest version.

References
References

Media Number Title

REHS1761 Required Tooling for Bench Testing Hydraulic Components

SEBF8810 Hydraulic Pump, Motor, and Cylinder Bench Test Procedure Reference Manual

SEHS8892 Operating Instructions for Caterpillar 1 U-9400 Series Hydraulic Test Center

NEHS0563 Tool Operating Manual for 9 U-5000 Series Hydraulic Test Bench

Table 2
Connections for the Caterpillar Hydraulic Test Center

Illustration 2 g01037439

Connections for the Test Center

(1) Flow control for discharge

(2) "F3" flow meter inlet

(3) "F4" flow meter inlet

(4) Oil supply from the auxiliary pump

(5) "F3" inlet for the flow meter with flow limiter

(6) "F3"outlet for the flow meter with pressure control

(7) Load sensing pressure

(8) Signal pressure

(9) "F4" outlet for the flow meter

(10) Return to tank

(11) Connections for case drain

(12) Oil supply

Illustration 3 g01037451

Control and Gauges for the Test Center

(13) Meter for speed and torque

(14) Gauge for signal pressure

(15) Control for signal pressure

(16) Pressure gauge for auxiliary pump

(17) Auxiliary pump flow

(18) "F3"discharge pressure gauge

(19) "F3"discharge flow

(20) "F4" discharge pressure gauge

(21) "F4" discharge flow

(22) Auxiliary pump flow control

(23) "F3" margin pressure

(24) "F3" load control for discharge pressure

(25) "F4" load control for discharge pressure

Connections for the Caterpillar Hydraulic Test Bench

Illustration 4 g01063314
Connections for the Test Bench

(26) "Flow meter 1" loop and "Flow meter 2" loop

(27) Oil Supply

Illustration 5 g01063315
Connections for the Test Bench

(28) "Flow meter 2" loop

(29) "Flow meter 1" loop

(30) "Flow meter 2" outlet

(31) Signal pressure line

(32) "Flow meter 2" inlet

(33) Auxiliary pump oil supply

(34) "Flow meter 1" outlet

(35) "Flow meter 1" inlet

Illustration 6 g01046207

Control and Gauges for the Test Bench

(36) Auxiliary pump pressure

(37) Signal pressure

(38) Control for signal pressure

(39) "Flow meter 1" discharge pressure

(40) Control for auxiliary pump pressure

(41) "Flow meter 2" discharge pressure

(42) Auxiliary pump flow control

(43) "Flow meter 2" discharge flow

(44) Discharge flow for auxiliary pump

(45) "Flow meter 1" discharge flow

(46) "Flow meter 1" load control

(47) Speed and direction control

(48) "Flow meter 2" load control

Pump Illustrations
Note: The location of the control for these pumps may vary. The pressure-compensating
valve will always be closest to the pump housing and the load-sensing valve will always be
farthest from the pump housing.

Illustration 7 g03714874
Pump port locations.

(49) Suction Port

(50) Discharge Port

(51) Case Drain Port

(52) Pressure Port for Load Sensing

(53) Adjustment Screw for High Pressure Cut

(54) Adjustment Screw for Margin Pressure

Illustration 8 g03714876
Hydraulic schematic.

(49) Suction Port

(50) Discharge Port

(51) Case Drain Port

(52) Pressure Port for Load Sensing

(53) Adjustment Screw for High Pressure Cut

(54) Adjustment Screw for Margin Pressure

4C-3582 Load Sensing Valve

Illustration 9 g01272623
4 C-3582 Load Sensing Valve
Illustration 10 g01272625
4 C-3582 Load Sensing Valve

Illustration 11 g01272628
Schematic for 4 C-3582 Load Sensing Valve

Illustration 12 g01049615
4 C-3582 Load Sensing Valve and 1 U-5796 Pressure Differential Gauge

(56) Outlet port

(57) Adjustment for the discharge flow

(58) Inlet port

(59) High-pressure valve port

(60) Adjustment for the discharge pressure

(61) Low-pressure valve port

(62) Pressure port for load sensing

(63) Pressure differential gauge group

(64) Low-pressure gauge port

(65) High-pressure gauge port

1. Connect a 1 inch high pressure "XT6" hose from the pump discharge port to inlet port
(59) on the 4 C-3582 Load Sensing Valve .
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2. Connect a 1 inch high pressure "XT6" hose from outlet port (56) on the 4 C-3582 Load

Sensing Valve to the flow meter inlet on the test bench.

3. Connect a 6 D-7726 Hose Assembly to the pressure port for load sensing (62) on the 4 C-

3582 Load Sensing Valve to the pressure port for load sensing (51) on the pump.
Note: Do not use 1 U-5754 Hose Assembly or 1 U-5755 Hose Assembly for load sensing
signal lines. The flow rate through these hoses will not compensate for the possible
leakage through the control valve. Erratic readings will result.

4. Connect the 1 U-5796 Pressure Differential Gauge Group (63) to the high-pressure port

(58) and low- pressure port (61) on the 4 C-3582 Load Sensing Valve . The port marked
"hi" (65) on the 1 U-5796 Pressure Differential Gauge Group should be hooked up to the
port marked "hi" (58) on the 4 C-3582 Load Sensing Valve . The port marked "low" (64) on
the 1 U-5796 Pressure Differential Gauge Group should be hooked up to the port marked
"low" (61) on the 4 C-3582 Load Sensing Valve .
Note: The ports marked "low" (61) and "sense line" (62) on the 4 C-3582 Load Sensing
Valve are reading the same pressure.
Pump Setup
1. Purge all air from the suction line before rotating the pump. Loosen the suction hose at
the pump until oil leaks from the connection. Tighten the suction hose.

2. Fill the pump case with oil before rotating. Pour oil directly into a case drain port until the case is full.

3. Do not rotate the pump in the wrong direction. The correct direction of rotation will be
stated on the pump. The direction of rotation is viewed from the input shaft end. Visually
check the pump for proper rotation.

Test Procedure
Note: The steps in the procedure correlate with the steps under the test specifications
according to your specific part number.

The hydraulic oil in the test bench should meet an ISO rating of 1 6/13. The oil in the test
bench should be one of the following.

• SAE 10W at 50 °C (122 °F) or

• Mobil DTE-11 at 46 °C (115 °F)

Illustration 13 g01054155

1. Start rotating the pump according to the RPM in Step 1 of the test specifications. Listen
for abnormal noise. Verify flow from the pump. Verify that all connections are tight. Verify
that all connections are not leaking.

2. Slowly increase the input RPM to the value in Step 2 of the test specifications. If the

actual flow is less than the value given in Step 2 of the test specifications, the pump may
not be mechanically feasible. The pump should be internally inspected.
 3. Slowly adjust discharge flow to the value in step 3 of the test specifications. The discharge flow is

adjusted by using the 4 C-3582 Load Sensing Valve's Adjustment knob for discharge flow (57). Bench
circuitry will be used to limit flow when using a 1 U-9400 Test Center . Adjust the discharge pressure
according to the values in Step 3 of the test specifications. Adjust the screw for margin pressure (54) to
the value in Step 3 of the test specifications. The margin pressure will be displayed on the 1 U-5796
Pressure Differential Gauge (63). Note: The margin pressure may change as discharge pressure
changes. Adjust margin pressure at Step 3 within operating conditions only.

Note: In order to adjust the screw for margin pressure (54), remove the external hexagon screw first.

Slowly adjust the discharge flow back to full flow. Use the Adjustment knob for discharge flow (57) on the
Load Sensing Valve.

4. Slowly adjust the input RPM to the value in Step 4. Increase the pump discharge pressure
to the value in Step 4 of the test specifications. Compare the actual values of the case
drain (51) with the values in Step 4 of the test specifications. This value is an indication of
the efficiency. If the case drain is more than the value in Step 4 of the test specifications,
the pump may not be mechanically feasible. The pump should be internally inspected.

5. Increase the pump discharge pressure to the value in Step 5 of the test specifications.

Turn the adjustment screw for the high pressure cut (53) until the actual high-pressure cut
value is equal to the value in Step 5 of the test specifications. The discharge flow should
be zero when the high-pressure cut is reached.

Hot oil and hot components can cause personal injury. Do not
allow hot oil or hot components to contact skin.

Reduce RPM and all pressures to zero. Remove the component from the test bench. Drain the
oil from the pump. Plug all of the ports.

Test Specifications

Discharge
Discharge Flow Max. Case Drain Margin Pressure
P/N Rotation Step RPM Pressure kPa
lpm (gpm) Flow lpm (gpm) kPa (psi)
(psi)

1 700 0 91 (24)

2 1838 0 238 (63)

2100±100
3 1838 15000 (2175) 115 (30)
(305±15)
6 E-5650 CCW
18000±315
4 1200 155 (41) 22 (5.8)
(2610±46)

20000±350
5 1200 0
(2900±51)