Setting Offsets 2014-02-11

Setting Offsets
Handout for Training

trafoanlagen
Kom. 4919
TBA 1000 x 5000 DW/T
Baujahr 2011
EMS / EURO-MIT STAAL B. V.

Land
Heinrich Georg GmbH Maschinenfabrik

Langenauer Str. 12
57223 Kreuztal
Telefon +49 (0) 2732 779-0
Fax +49 (0) 2732 779-340
georg.com
Setting Offsets Seite 2 von 52
Content
1 Decoiler..................................................................................................................4
1.1 Loop Control............................................................................................................. 4
1.2 Coil Diameter – Laser Sensor...................................................................................5
2 Side Guides...........................................................................................................6
3 Trim........................................................................................................................7
3.1 Feeder...................................................................................................................... 7
3.2 Leght Offset............................................................................................................ 10
3.3 Drive behind shear (Only for swing shear)..............................................................11
3.4 Korrektur von Stanzmaßen im Automatikbetrieb.....................................................12
4 Encoder Offsets Cutting tools...........................................................................13
4.1 Spindle drives (V notch amd shears)......................................................................13
4.2 Eccentric drive (hole punches)................................................................................15
5 Shears..................................................................................................................16
5.1 Fix Shears............................................................................................................... 16
5.1.1 Mechanical setting 90° shear...........................................................................16
5.1.2 Mechanical settings -45° shear........................................................................17
5.1.3 Mechanical setting +45° shear.........................................................................18
5.1.4 Alternatively.....................................................................................................19
5.1.5 Position -45°....................................................................................................20
5.1.6 Position +45°...................................................................................................22
5.2 Swing shear............................................................................................................ 24
5.2.1 Position 90°.....................................................................................................24
5.2.2 Initiator 90°......................................................................................................25
5.2.3 Measuring Strip................................................................................................25
5.2.4 Proofs +45°/-45°..............................................................................................26
5.2.5 Position -45°....................................................................................................27
5.2.6 Position +45°...................................................................................................29
5.2.7 High Holder Bar in front of Shear.....................................................................31
5.2.8 High Holder Flap behind the Shear..................................................................32
6 V-Notch................................................................................................................33
6.1 Longitudinal Position...............................................................................................33
6.2 Lateral Position.......................................................................................................35
7 Hole Punch..........................................................................................................37

7.2 Lateral Position (Mechanical or Electrical)..............................................................39
8 Slot Punch...........................................................................................................41
8.2 Lateral Position (Mechanical or Electrical)..............................................................41
9 Nipping Shears...................................................................................................42
9.2 Lateral Position.......................................................................................................43
10 Stacking Belts.....................................................................................................44
10.1 PB/T (positioning Belt with draw back finger)..........................................................44
10.2 STA/B (Positionierbänder mit Fädelbolzen)............................................................46
11 Height adjustment..............................................................................................48
12 Side Guides Stacking.........................................................................................49
13 Height Measuring................................................................................................50
14 Stapelwagen.........................................................................................................51
1 Decoiler
1.1 Loop Control
In the loop pit, several sensors, magnets as well as manually adjustable side guides are mounted to
the guide sheets in the line centre.
Distance of sensors [mm] from end of infeed sheet to each sensor centre to be measured and
registered in the parameter.
This image shows the measures to be taken.
L1
L2
L3
L4
L5
1.2 Coil Diameter – Laser Sensor
Not used for Ultrasonic Sensors.
Teaching and setting of a new sensor for diameter recording.
1. As setting aid, use a square tube of 500-550mm which is closed at the end.
2. Despread the decoiler head completely and turn in a way that the laser points to one segment
of the decoiler head.
3. Set switching points

 Press red teaching button for 2 seconds until the teaching lamp is illuminated
 For setting of the first switching point, hold setting aid into the beam and shortly press
teaching button.
 For setting of the second switching point, remove setting aid and shortly press
teaching button. Lamp “teach” extinguishes.
4. Put in the tube length (refer to above) into the parameter „measuring range US sensor coil
diameter“ and send
5. Spread empty decoiler head, measure diameter, put in into Parameter „setting value coil
diameter” and send.
2 Side Guides
The mechanical setting of the side guides must be done. If they are set correctly and exactly, the
position can be opened or closed parallel at all points via the side guide incremental encoder offset.
Example:
The current position of the side guide is 200,00 mm.
Case 1:
The side guide should be opened by 0,5 mm.
New offset = current position – change in value = 200,0 mm -0,5 mm = 195,5 mm
Case 2:
The side guide should be closed by 0,8 mm.
New offset = current position + change in value = 200,0 mm + 0,8 mm = 200,8 mm
These new offsets are now put in the parameter menu ( + OK) in the group ENCODER-
OFFSETS POSITIONING DIRVES CUTTING PART.
The sending of the new offset values is done by means of button and by means of
control voltage on/off, the taking over to the control system is done.
The change of the encoder offset always requires the taking over through the control voltage on/off!
Afterwards, the set offset value can be checked in the monitor data [mm] Pos. side guide.
On the main operating panel +P1 the key strip side guide positioning
extinguishes. The
Current position of the strip side guide is thus no longer identical to the strip
with Predetermined by the computer.
By activating the key strip side guide positioning, the semi-automatic
operating mode starts in order to correct the difference between old and new
position (Signal lamp blinking). As soon as the predetermined position is
reached again, the green Signal lamp is illuminated constantly.
3 Trim
3.1 Feeder
Description of function
The length measuring system is scanning the strip movement by means of the metering roller. The
different friction coefficients of the strip surface of the coils have an influence on the measuring
accuracy. The trim function adjusts the measuring system to each coil.
O sistema de medição de comprimento está escaneando o movimento tira através do rolo de
medição. Os coeficientes de atrito diferentes da superfície das bobinas de tiras tem a influência sobre
a precisão de medição. A função trim ajusta o sistema de medição para cada bobina.
Between transport rolls and separation wedge there are two initiators of which the distance is known.
By means of the trim function, a clean 90° cut is cut into the sheet and a sheet movement is activated
which moves the sheet from the trim start to the trim end initiator. During this it is detected which
feeding path is necessary to run through this measuring track.
Entre rolos de transporte e separação Cunha existem dois iniciador do que a distância é conhecida.
Mediante a função trim, um corte limpo 90 ° é cortar a folha e um movimento de folha é ativado que
move a folha do iniciador de início guarnição para o acabamento final. Isto que é detectado durante a
qual caminho de alimentação é necessário percorrer esta faixa de medição.
Afterwards, an automatic correction of the length measuring system of the main feeding device is
performed.
Depois, a correção automática do sistema de medição de comprimento do dispositivo de alimentação
principal é executada.
Display of current trim factor

Exibição de fator atual guarnição
The run length is shown on the TRACE menu of the operating surface in 0.01 mm.
O comprimento de execução é mostrado o menu de rastreamento de superfície de funcionamento em
0,01 mm
Out of the main menu:

Fora do menu principal:
- ALT +D services
- T test auxiliaries
- T trace
Currently run length

Selection of automatic Trim

Seleção automatico Trim
At the main desk +P1, there is a three-stage selection switch with the following functions:
Na mesa existe 3 estagios de seleção com as seguintes funções:
 0 no trim function selected

 Trim function MANUAL (jogging),
i.e. when pushing the switch one trim is performed
 Trim function AUTO (locking)
After every lifting/lowering feeding roll, the machine performs
on trim at the beginning of the automatic operation.
 The signal lamp TRIM ACTIV is showing by blinking that
the trim function is being performed.
Trim function sequence

Sequencia de função do Trim
After having activated the trim key MANUAL or after automatic start (trim key on AUTO) the machine
automatically performs the following functions:
Depois de ter ativado a guarnição chave MANUAL ou depois automático, a máquina executa
automaticamente o início de funções seguintes (tecla guarnição no carro):
1. Reverse material until light guide trim track start

2. Reverter o material até início de guarnição faixa de guia de luz
3. Reverse material until shear and separation piece cut
4. Reverter o material até o corte da parte de cisalhamento e separação
5. Reverse material until light guide trim track start is free
6. Reversa material até início de guarnição faixa de guia de luz é grátis
7. Run material slowly until light guide trim track start is engaged
8. Dedica-se execução material lentamente até início de guarnição faixa de guia de luz
9. Quickly run until approx. 100 mm before end of light guide trim track
10. Executar rapidamente até cerca de 100 mm antes do final do guia de luz trim faixa
11. Slowly run until light guide trim track end is engaged
12. Executar lentamente até luz guia da guarnição faixa final está envolvida
13. Run over the sheet beginning by approx. 100mm
14. Takeover the new trim value
Calibration of trim function
1. Measure distance O from light guide trim track end and shear 90° in mm
Medida de distância O da luz guia guarnição faixa final e cisalhamento 90° em mm
2. Input of distance O (mm) in the parameters OFFIBSH

Entrada da distância O (mm) nos parâmetros OFFIBSH
3. Measure distance T of the two light guides trim track start and end in mm.
Medir distância T da luz dois guias aparar faixa iniciar e terminam em mm.
4. Input of distance T (mm) in the parameter TRIIDE

Entrada de distância T (mm) no parâmetro TRIIDE
5. Trim by hand or automatic trim

Trim manual ou automatico
6. Cut rectangle sheet with nominal length= 2100mm

Cortar um retângulo de chapa com o nominal comprimento de 2100 mm
7. Measure sheet length (actual length)

Medir o comprimento da chapa ( atual comprimento )
Correct TRIIDE  TRIIDE new = TRIIDE old * (ACTUAL LENGTH/NOMINAL LENGTH)
8. Taking over is effected by means of button .
9. Repeat items 3-9 until ACTUAL LENGTH = NOMINAL LENGTH.
Trimming by operating person
In case the machine is operating in automatic mode and in case there are slight deviations in the sheet
length, the length measuring system can be corrected manually for this one and only production job:
No caso da máquina está operando em modo automático e caso haja desvios ligeiros no
comprimento da folha, o sistema de medição de comprimento pode ser corrigido manualmente para
este e apenas o trabalho de produção:
1. Measure sheet length exactly and determine deviation (+/- x,xx mm)
2. Production monitoring F2 CHANGE
4. Input of deviation at LIDO.
5. Input of measured sheet length at LMESO
6. Transfer F3
3.2 Leght Offset
Program number: 901
For the length offset, rectangle sheets with a length of 2000 mm are cut. The principle corresponds to
the trim function – as described in the previous chapter.
1. Trim by hand or automatic trim
2. Cut rectangle sheet with nominal length = 2100mm
3. Measure sheet length (actual length)
4. Correct TRIIDE  TRIIDE new = TRIIDE old * (ACTUAL LENGTH/NOMINAL LENGTH)

3.3 Drive behind shear (Only for swing shear)
Program number: 906
For the trim offset of the drive behind the shear, rectangle sheets with a length of 2000 mm and tip
cuts from 50mm are cut.
1. Cut rectangle sheet with nominal length = 2000mm and a tip cut from 50mm
2. Measure the tip length (actual length)
3. Correct trim factor  trim factor new = trim factor old * (ACTUAL LENGTH/NOMINAL
LENGTH)
3.4 Korrektur von Stanzmaßen im Automatikbetrieb

Beispiele:
Korrektur:
„Staus“ wählen und eingeben:
LIDO = Offset der jeweiligen Stanze in mm
LMESO= Gemessener Fehler in mm mit Vorzeichen
Beispiele:
1. LIDO = 4353.00mm = Offset rechte V-Stanze
LMESO = -0,43mm = Das V ist um 0,43 mm nach hinten

gegenüber der Sollposition versetzt.
2. LIDO = 3741,20 mm = Offset Lochstanze
LMESO = 0,71 mm = Das Loch ist um 0,71 mm nach vorne

gegenüber der Sollposition versetzt.
Werden in einem Schnittprogramm mehrere Stanzen verwendet, dann soll die Korrektur mit der
Stanze erfolgen, die am weitesten von den Scheren entfernt ist bzw. mit der, die den größten Offset
hat.
Die Korrektur des Trimmfaktors erfolgt im Auto Stopp Modus und wird für die nächste Stanzung
übernommen und bleibt solange gültig, bis ein neuer Trimmfaktor errechnet wird.
4 Encoder Offsets Cutting tools

4.1 Spindle drives (V notch amd shears)
Input cutting stroke into parameter and press send.
Control voltage off!!!
Determination of die clearance (actual value counts positive downwards!!)
At the deepest point of the upper blade, the die clearance has to be 2-3 mm.
Offset setting
(Off positions = 1mm)
Read monitor data  current position for encoder offset Tool x („Monitor“  „Trace“)
Calculate  actual value counts positive downwards!!
e.g.: off position = 1mm 1mm

die clearance = 3mm bigger 2mm smaller
parameter value = 1mm + 3mm = 4mm 1mm – 2mm = -1mm
Insert parameter and press send.
Check monitor data
 Trace value= inserted parameter value
Control voltage on
 With opened monitor (Trace) switch on control voltage and check if the actual position
changes.
 In case limit display is red, press cut button once!!!
Activate tool once
Check and if necessary set limit switch:
 Top limit switch:
 Set in off position of tools
 Limit switch has just to be free.
 Bottom limit switch:
Tools goUT (monitor switch „Knife change position“ / „ Tool change“)
 Set limit switch
 Limit switch has just to be free.
Check die clearance and cutting depth
Correct if necessary
4.2 Eccentric drive (hole punches)
In the parameters CUTTING TOLLS, the offset of the tool position is put in. The offset of the tools is
inserted in the position maximum down. In this position, the offset is 180,00 [degree). In order to take
over a new value, a value change of at least 0.1° has to be performed.
PNr.1 current position value of encoder at motor change or new offset setting
0° ≙ upper dead centre, 180° ≙ lower dead centre
The sending of the new offset value is done by means of button and by means of
Tool offsets
For setting of the offsets, there is an own production form for each tool. Every single “offset program”
and its execution are described in the following. The sequence corresponds to the procedure to be
kept.
At first, it has to be checked if the single tools such as shear 1 and its angle (0°/90° and -45°) as well
as shear 2 (+45°) are really in this position, aligned and are exactly crossing this angle.
For the angle setting, maximum strip widths are used and the following production form is selected.
5 Shears
5.1 Fix Shears
5.1.1 Mechanical setting 90° shear
Program number: 901
1. Set shear 1 to 90°
2. Cut some sheets in automatic operation mode.
3. Mark sheets in strip direction and place them onto an even testing pad with stopper (in case
no testing pad or measuring table is available, it is also possible to use an approx. 4 m long
production sheet on an even surface).
4. Place one sheet flap over and place both against the stopper, push the cutting surfaces
together and check the cutting angle.
5. Result 1: In case no slot can be found on the entire cutting line, the 90° angle is OK!
Result 2: In case a slot can be found on the cutting line the shear has to be set mechanically.
Mechanical setting of the shear
On the drive side of the Georg TBA line, it is possible to exactly adjust the shear 1 in the locking unit
via pressure and tension screws.
In case the slot on the cutting line is e.g. 1 mm, the shear angle has to be changed by 0,5 mm as 2
sheets were tested. This can be done by means of a precision dial gauge or a magnetic support.
When the fine adjusting is finished, all screws have to be tightened and items 1 to 4 have to be
repeated.
Never make any adjustments on the pivot point of the shear!!

5.1.2 Mechanical settings -45° shear
Program number: 902
4. Result 1: In case no slot can be found on the entire cutting line, the -45° angle is OK!
On the drive side of the Georg TBA line, it is possible to exactly adjust the shear 2 by means of the
fixing screws.
sheets were tested.
This can be done by means of a precision dial gauge or a magnetic support.

repeated.
Alternatively:
It is also possible to lay a half/entire star, whereat every second sheet is placed flip over.
5.1.3 Mechanical setting +45° shear
Program number: 903
1. Set shear to +45°
4. Place one sheet flip over and place both against the stopper, push the cutting surfaces
5. Result 1: In case no slot can be found on the entire cutting line, the +45° angle is OK!
On the drive side of the Georg TBA line, it is possible to exactly adjust the shear 1 in the locking unit
via pressure and tension screws
sheets were tested.
repeated.

5.1.4 Alternatively
It is also possible to lay a half/entire star, whereat every second sheet is placed flip over.
Alternative:
Lay a star
5.1.5 Position -45°
The correction is effected by means of the cutting program No. 902 for the 0°/-45° shears.
Sheets with a length of 1000 mm should be cut

Example:
An offset value of -290,0 is set. A sheet is by 5 mm longer than the other one.
Case 1:
Sheet 1 too long, sheet 2 too short:

New offset = old offset + ( L1 : 2 ) = -290,0 + ( 5 : 2 ) = -287,5
Case 2:
Sheet 1 too short, sheet 2 too long:

New offset = old offset - ( L1 : 2 ) = -290,0 - ( 5 : 2 ) = - 292,5
For the fixed shear -45° the reference, minimum and maximum values for the SR3 have to be
changed.
The taking over is done by means of the button and .
After setting the offsets, the steps are repeated until the position of the shear is correct.
5.1.6 Position +45°
The correction is effected by means of the cutting program No. 903 for the +/- 45° shears. Before this
is done, it has to be secured that the offsets for the -45° cut is correct.
Sheets with a length of 1000 mm should be cut.

Example:
An offset value of -0,25 is set. A sheet is by 1 mm longer than the other.
Case 1:

New offset = old offset - ( L1 : 2 ) = -0,25 - ( 1 : 2 ) = -0,75
Case 2:

New offset = old offset + ( L1 : 2 ) = -0,25 + ( 1 : 2 ) = + 0,25
For the +45° shear the reference, minimum and maximum values for the SR2 have to be changed.
5.2 Swing shear
5.2.1 Position 90°
Program number: 901
1. Swing shear to 90°
5. Read the deviation of the angle
6. Calculate the new actual position of the swing drive shear motor and insert it

5.2.2 Initiator 90°
Check and possible re-adjust zero-degree-initiator.

It has to be permanently engaged within the range of
-0,3° up to +0,3°, otherwise the swiveling speed is limited
to 5%.The distance from the sensor has to be short.
5.2.3 Measuring Strip
Set offset measuring strip also at 0°: position shear to 0°, read current position in monitor trace, record
with opposite sign in offset measuring strip and send.
5.2.4 Proofs +45°/-45°
Check shear angle at +45° and at -45° by means of test program +45° and -45°.
ProgNr.: 902 ProgNr.: 903
Set the respective target position in the parameters “offset +45” and “offset -45”.

5.2.5 Position -45°
The correction is effected by means of the cutting program No. 902 for the 0°/-45° shears.

Example:
An offset value of -9,5 is set. A sheet is by 5 mm longer than the other one.
Case 1:

New offset = old offset + ( L1 : 2 ) = -9,5 + ( 5 : 2 ) = -7,0
Case 2:

New offset = old offset - ( L1 : 2 ) = -9,5 - ( 5 : 2 ) = - 12,0
For the fixed shear -45° the reference, minimum and maximum values for the SC4 have to be
changed.
5.2.6 Position +45°
The correction is effected by means of the cutting program No. 903 for the +/- 45° shears. Before this
is done, it has to be secured that the offsets for the -45° cut is correct.

Example:
An offset value of 0,7 is set. A sheet is by 1 mm longer than the other.
Case 1:

New offset = old offset - ( L1 : 2 ) = 0,7 - ( 1 : 2 ) = + 0,2
Case 2:

New offset = old offset + ( L1 : 2 ) = 0,7 + ( 1 : 2 ) = +1,2
For the +45° shear the reference, minimum and maximum values for the SR2 have to be changed.
5.2.7 High Holder Bar in front of Shear

For adjusting of the high holder, swivel the shear

to 90° and afterwards switch off control voltage
and shift the high holder to be adjusted by hand
to the requested distance in front of the shear.
Afterwards set the corresponding parameter “set posit. Highholder before shear right/left” (change
value between -1 and +1) and send.
Check in the monitor data if the new actual position of 0mm is displayed.
Info:
The entire travelling path of the toothed belt axis is 385mm in positive and 385mm in negative strip
running direction (total travelling path 800mm).
5.2.8 High Holder Flap behind the Shear

The adjusting of the flaps is done most convenient
and the quickest with two persons.
For this, person 1 enters the shear area
(control voltage off) and lifts the flap to be adjusted
manually and aligns it horizontally in the line
by means of a water level.
The second person at the main operating panel now changes the corresponding parameter “set posit.
Highholder behind shear right/left” (value between -1 and +1) and clicks on “send”.
By this, the current flap position (upper final position) is set to value 0mm.
Now it has to be checked if the flap can reach the lower final position without any problems without
hitting anything before. For this, press the flap down until the limit is reached by hand and check at the
monitor, if the value is bigger than the lower final position of -100mm is.
6 V-Notch
6.1 Longitudinal Position
The correction is effected by means of the cutting program No 905 for the V-notch.
Example:
The offset value of 4845,0 is put in. The V-notching is 4 mm off centre.
Case 1:
New offset = old offset + ( L1 : 2 ) = 4845,0 + ( 4 : 2 ) = 4847,0
Case 2:
New offset = old offset - ( L1 : 2 ) = 4845,0 - ( 4 : 2 ) = 4843,0

The reference, minimum and maximum values for the longitudinal offset for VR1 have to be changed.
After setting the offsets, the steps are repeated until the longitudinal position of the V-notch is correct.
6.2 Lateral Position
The correction is effected by means of the cutting program No. 905 for the V-notch. These are then
measured or placed flip over in order to determine the position of the V-notch.

Example:
As current [mm] lateral position V-notch the value -74,30 is displayed in the monitor data (
+ ). The V is 2 mm off centre.
Case 1 :
New offset= current position + ( L1 : 2 ) = -74,30 + ( 2 : 2 ) = -73,30
Case 2 :
New offset = current position - ( L1 : 2 ) = -74,30 - ( 2 : 2 ) = -75,30
This new offset is now put in the parameter menu ( + OK) in the group ENCODER-OFFSETS
POSITIONING DRIVES CUTTING PART.
The change of encoder offset always requires the taking over through the control voltage on/off!
Afterwards, the set offset value can be checked in the monitor.
After setting of the offsets, these steps are repeated until the lateral position of the V-notch is correct.
7 Hole Punch
The correction is effected by means of the cutting program No. 904 for the hole punch.
904H1 = hole punch 1 904H2 = hole punch 2

Example:
As current offset, the value 3545,00 is put in. The hole is 8 mm off centre.
Case 1 :
New offset = old offset + ( L1 : 2 ) = 3545,0 + ( 8 : 2) = 3849,00
Case 2 :
New offset = old offset - ( L1 : 2 ) = 3845,0 - ( 8 : 2) = 3841,0
The reference, minimum and maximum values of the longitudinal offset for H1 have to be changed.
After setting the offsets, the steps are repeated until the longitudinal position of the hole punch is
correct.
7.2 Lateral Position (Mechanical or Electrical)
The correction is effected by means of the cutting program No. 904 for the hole punch.
904H1 = hole punch 1 904H2 = hole punch 2

3. Turn one sheet flip over, afterwards put flushing on top of each other against the stopper.
4. Result 1: Incase the hole pattern is lying neatly upon each other, the lateral offset is OK!
Result 2: In case the hole pattern is displaced in lateral direction, the hole punch has to be set
mechanically or electrically.
Mechanical setting of the hole punch
On the drive side of the Georg TBA line, it is possible to exactly adjust the hole punch by means of
pressure and tension screws
repeated.
Electrical setting of the hole punch
Example:
As current [mm] lateral position hole punch the value 0,00 is displayed in the monitor data ( +
). The hole is 2 mm off centre.
Case 1 :
New offset= current position + ( L1 : 2 ) = 0,00 + ( 2 : 2 ) = 1,00
Case 2 :
New offset = current position - ( L1 : 2 ) = 0,00 - ( 2 : 2 ) = -1,00
This new offset is now put in the parameter menu ( + OK) in the group ENCODER-OFFSETS
POSITIONING DRIVES CUTTING PART.
After setting of the offsets, these steps are repeated until the lateral position of the hole is correct.
8 Slot Punch
The same procedure as hole punch. See chapter 6.1.
8.2 Lateral Position (Mechanical or Electrical)
The same procedure as hole punch. See chapter 6.2.

9 Nipping Shears
Setting of the offsets for the nipping shear is done as per the same principle as described above for
the V-notch and the hole punches.
Program number: 907
Tool measurements offsets
After setting the offsets, the steps are repeated until the longitudinal position of the nipping shears is
correct.
9.2 Lateral Position
Program Number: 907
Machine parameters
After setting of the offsets, these steps are repeated until the lateral position of the nipping shears is
correct.
10 Stacking Belts
10.1 PB/T (positioning Belt with draw back finger)
The stacking belts (top/bottom) in the stacking unit stop the sheets at the predetermined positions. The
positions are dedicated to stacking codes.
Stacking codes:
X-Pos method trigger to remark

?00 rear edge rear edge
?02 hole above hole rear edge (1)
?03 hole above hole hole (2)
?04 step lap without hole rear edge (3)
?05 draw back finger rear edge
? = stacking position number (1 = bottom / 2 = top)
(1) uncritical, holes may be off centre

(2) holes have to be on centre, higher accuracy than method ?02
(3) cutting program has to be written as step lap (Bx, Ex) even if no tool/step is stepping
 additional input in Z-position necessary:
Z1 = [2...9] number of steps (e.g.: 6)

Z2 = [1...10] number of similar sheets per step (e.g.: 2)
Z3 : 0 = same stacking order in all stacking positions
1 = stacking order in stacking position 2 inverted
Z4...Z12 = stacking offset in multiple of L15 (e.g.: 2, 1, 0, 0, 1, 2)
These positions are measured and determined starting from the light conductor. Both levels are
registered separately in the parameter.
Example: distance light conductor -> deposit

position
Position light conductor
For the two stacking levels, 5 positions (refer to stacking codes) are determined in the parameters:
PNr.1: distance light conductor  deposit position 100 - rear edge

(trigger on rear edge)
PNr.2: distance light conductor  deposit position 102 - hole above hole
PNr.3: distance light conductor  deposit position 103 - hole above hole
(trigger on hole)
PNr.4: distance light conductor  deposit position 104 - step lap without hole
PNr.5: distance light conductor  deposit position 105 - draw back finger
10.2 STA/B (Positionierbänder mit Fädelbolzen)

Die Stapelbänder in der Stapeleinheit stoppen die Bleche an den vorgegebenen Positionen. Die
Positionen sind Stapel-Codes zugeordnet.
Stapel-Codes:
--------- Laufrichtung
Stapler 2.2 Stapler 1.2
Stapler 2.1 Stapler 1.1
X-Pos Methode Trigger auf Bemerkungen

?00 Hinterkante Hinterkante
??x Fädelbolzen Loch (1)
?? = Stapelstellen-Nummer :
10 = Stapler 1.1
11 = Stapler 1.2
20 = Stapler 2.1
21 = Stapler 2.2
Anmerkungen:
(1) X = Ablagepunkt in X-Position, je nach Palettenbelegungsplan konfiguriert
Beispiel:
Für alle Stapelstellen, werden die Ablagepositionen (siehe Stapelcodes) in den Parametern festgelegt:
PNr.1: Distanz Lichtleiter  Ablageposition 200 – Hinterkante Trigger auf Hinterkante)
PNr.2: Distanz Lichtleiter  Ablageposition 208 – Fädelbolzen (Trigger auf Loch)
Die Einstellungen müssen anschließend für alle Stapelstellen wiederholt werden.

11 Height adjustment
In order to detect the position of the height adjustment, for every level each one MTS sensor is
mounted. During commissioning, an offset value for each sensor has to be transmitted to the control
means as reference.
12 Side Guides Stacking

The mechanical setting of the side guides was already described in detail. If they are set correctly and
exactly, the position can be opened or closed parallel at all points via the side guide encoder offset.
Example:
The current position of the side guide is 200,00 mm.
Case 1:
The side guide should be opened by 0,5 mm.

New offset = current position – change in value = 200,0 mm -0,5 mm = 195,5 mm
Case 2:
The side guide should be closed by 0,8 mm.

New offset = current position + change in value = 200,0 mm + 0,8 mm = 200,8 mm
These new offsets are now put in the parameter menu ( + OK) in the group ENCODER-
OFFSETS POSITIONING DIRVES CUTTING PART.
The change of the encoder offset always requires the taking over through the control voltage on/off!
Afterwards, the set offset value can be checked in the monitor data [mm] Pos. side guide.
On the main operating panel +P1 the key strip side guide positioning
extinguishes. The current position of the strip side guide is thus no longer
identical to the strip with predetermined by the computer.
By activating the key strip side guide positioning, the semi-automatic operating
mode starts in order to correct the difference between old and new position
(signal lamp blinking). As soon as the predetermined position is reached
again, the green signal lamp is illuminated constantly.
The current position is displayed in the monitor data [mm] Pos. side guide.
13 Height Measuring
A basic setting for the height measuring is the encoder offset of the height measuring device. With the
offset, the position of the top measuring pin is determined and used as reference for the measuring.
14 Stapelwagen
Die Einrichtung der Stapelwagen wird nur beim Stapelkonzept STA/B verwendet, da dort Laser zur
Positionserkennung eingesetzt werden.
Zum Teachen der Stapelwagen wird das Menü Stapelwagen einrichten verwendet.
(Dienste  Testhilfen  Stapelwagen  Einrichten)
Aktueller Stapelwagen: Auswahl des einzustellenden Stapelwagens
Querposition: Auswahl der einzustellenden Querposition
SPS-Position: Die in der Steuerung gespeicherte Position für die angewählte

Querposition.
Aktuelle Position: Aktulle Position des angewählten Stapelwagens
F2 – Speichern: Überschreibt die SPS-Position mit der Aktuellen Position
Parkposition (SPS-Position): Die in der Steuerung gespeicherte Parkposition von dem

angewählten Stapelwagen.
Parkposition (Aktuelle Position): Eingabe der gewünschten Parkposition
F3 – Speichern: Überschreibt die SPS-Parkposition mit der Aktuellen

Parkposition.
Entaldeposition (SPS-Position): Die in der Steuerung gespeicherte Entladeposition von dem

angewählten Stapelwagen.
Entladeposition (Aktuelle Position): Eingabe der gewünschten Entladeposition
F4 – Speichern: Überschreibt die SPS-Entaldeposition mit der Aktuellen

Parkposition
F5 – Arretierung: Manuelles einschalten der Arretierung im Testbetrieb.

Anschließend kann mit Speichern der Aktuelle Wert in die
Steuerung übernommen werden.
F6 – Testbetrieb: Testbetrieb Ein- / Ausschalten

Der Teachmode muss zu Beginn eingeschaltet sein.
ACHTUNG: Nach Abschluss der Arbeiten wieder
ausschalten!!

Setting Offsets 2014-02-11

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Setting Offsets 2014-02-11

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Setting Offsets

Handout for Training

TBA 1000 x 5000 DW/T

EMS / EURO-MIT STAAL B. V.

Heinrich Georg GmbH Maschinenfabrik

7.1 Longitudinal Position...............................................................................................37

This image shows the measures to be taken.

1.2 Coil Diameter – Laser Sensor

Not used for Ultrasonic Sensors.

Teaching and setting of a new sensor for diameter recording.

3. Set switching points

The current position of the side guide is 200,00 mm.

Display of current trim factor

Out of the main menu:

Currently run length

Selection of automatic Trim

 0 no trim function selected

Trim function sequence

1. Reverse material until light guide trim track start

Calibration of trim function

2. Input of distance O (mm) in the parameters OFFIBSH

4. Input of distance T (mm) in the parameter TRIIDE

5. Trim by hand or automatic trim

6. Cut rectangle sheet with nominal length= 2100mm

7. Measure sheet length (actual length)

Correct TRIIDE  TRIIDE new = TRIIDE old * (ACTUAL LENGTH/NOMINAL LENGTH)

8. Taking over is effected by means of button .

9. Repeat items 3-9 until ACTUAL LENGTH = NOMINAL LENGTH.

Trimming by operating person

3.2 Leght Offset

Program number: 901

1. Trim by hand or automatic trim

2. Cut rectangle sheet with nominal length = 2100mm

3. Measure sheet length (actual length)

4. Correct TRIIDE  TRIIDE new = TRIIDE old * (ACTUAL LENGTH/NOMINAL LENGTH)

5. Taking over is effected by means of button .

6. Repeat items 1-5 until ACTUAL LENGTH = NOMINAL LENGTH.

3.3 Drive behind shear (Only for swing shear)

Program number: 906

2. Measure the tip length (actual length)

4. Taking over is effected by means of button .

5. Repeat items 1-4 until ACTUAL LENGTH = NOMINAL LENGTH.

3.4 Korrektur von Stanzmaßen im Automatikbetrieb

„Staus“ wählen und eingeben:

LIDO = Offset der jeweiligen Stanze in mm

LMESO= Gemessener Fehler in mm mit Vorzeichen

1. LIDO = 4353.00mm = Offset rechte V-Stanze

LMESO = -0,43mm = Das V ist um 0,43 mm nach hinten

2. LIDO = 3741,20 mm = Offset Lochstanze

LMESO = 0,71 mm = Das Loch ist um 0,71 mm nach vorne

4 Encoder Offsets Cutting tools

Input cutting stroke into parameter and press send.

Control voltage off!!!

Determination of die clearance (actual value counts positive downwards!!)

(Off positions = 1mm)

Calculate  actual value counts positive downwards!!

e.g.: off position = 1mm 1mm

Insert parameter and press send.

Check monitor data

 Trace value= inserted parameter value

 In case limit display is red, press cut button once!!!

Activate tool once

Check and if necessary set limit switch:

 Top limit switch: