DOCUMENT PE-DC-445-100-N121

DOCUMENT TITLE
NUMBER
PIPE SCHEDULE FOR POWER CYCLE PIPING REVISION 00 DATE 10.12.20
NUMBER
WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW SHEET 2 OF 35

1.0 DESIGN BASIS

Power cycle piping systems have been designed in compliance with the requirement of
IBR and Power piping design code ASME B 31.1.

Thickness calculations are made on the basis of procedure and formula given in IBR.
Stress values of piping material for calculation are selected from tables given in ASME
B31.1. Thickness calculated is checked as per formula of ASME B31.1 and the
stringent of the two is selected.

Inside diameters of piping are selected to meet the velocity requirements and checked
for allowable pressure drop.

Piping shall be normally sized for data corresponding to turbine valve wide-open
condition as per HBD NO.: 675 - STE - TC- S0211 R01.
As per V-IID/S-I/Clause 6.01.02 'Pipes shall be sized for the
worst (i.e. maximum flow, temperature andpressure values)
2.0 BASIC FORMULA USED FOR PIPINGoperating condition.'
CALCULATION

i) Design formula for thickness calculation (as per IBR Reg. 350)
a) For OD Based Pipes
t min = (PD/(2SE + P)) + C
b) For ID Based Pipes
t min = (Pd/(2SE - P)) + C

ii) Design formula for thickness calculation (as per ASME CL. 104.1.2)
a) For OD Based Pipes
t min = PD/(2(SE + PY)) + A
b) For ID Based Pipes
t min = (Pd + 2SEA + 2YPA)/(2(SE + YP - P))
Where,

t min = Minimum pipe wall thickness in mm

D = Outside diameter of pipe in mm
S = Allowable design stress in Kg/ cm2
E = Weld joint efficiency factor (= 1)
C = Corrosion allowance (=0.75mm) as per IBR
A = Corrosion allowance considered as 1.6mm
P = Internal Design Pressure in Kg/ cm2 (g)
Y = Co-efficient having values as given in Table 104.1.2 (A) of ASME B31.1
Describe 'd'
 DOCUMENT PE-DC-445-100-N121
DOCUMENT TITLE
NUMBER
PIPE SCHEDULE FOR POWER CYCLE PIPING REVISION 00 DATE 10.12.20
NUMBER
WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW SHEET 3 OF 35

iii) TOLERANCE ON THICKNESS

a) FOR OD BASED PIPES

Manufacturing tolerance on thickness = (-) 12.5%

t req. (straights) = t min/0.875 (since negative tolerance = 12.5%).

“t req.” is calculated with “t min “values obtained using both IBR & ASME formula.
The selected thickness should be equal to or more than the “max of t req” values
calculated using t min (IBR) & t min (ASME) values.

b) For ID Based Pipes

t req.(straights) = t min (since negative tolerance=0)

iv) FORMULA FOR VELOCITY CALCULATION

Velocity = (595/ID)2 x Q x Vs
Where, velocity is in m/sec.

ID = inside diameter in mm.

Q = flow in tonnes/hr
Vs = specific volume in m3/kg
 DOCUMENT PE-DC-445-100-N121
DOCUMENT TITLE
NUMBER
PIPE SCHEDULE FOR POWER CYCLE PIPING REVISION 00 DATE 10.12.20
NUMBER
WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW SHEET 4 OF 35

3.0 SAMPLE CALCULATION

MAIN STEAM LINE (HALF FLOW TURBINE END)

DESIGN PRESSURE = 294.8 KGF/ CM2 (G)

DESIGN TEMPERATURE = 601°C (AS PER ASME)

DESIGN TEMPERATURE = 596°C (AS PER IBR)

FLOW = 1006.27 T/HR

(MS FLOW-HALF)

ALLOWABLE STRESS FOR SA 335 P91 (ASME-B-31.1)

AT 596°C = 657.4 KG/ CM2

AT 601°C = 624.49 KG/ CM2

C = 0.75 MM (AS PER IBR)

A = 1.6 MM

E = 1 (FOR SEAMLESS PIPES)

Y = 0.7 FROM TABLE 104.1.2 (A) OF ASME

B 31.1

VELOCITY CALCULATION
VELOCITY = (595/340)2 x 1006.27 x 0.0126

= 38.83 m/s

Thickness calculation
t min. (IBR) = (294.8 x 340) / (2 x 657.4 x 1 – 294.8) + 0.75
= 99.02 mm
t min. (ASME) = ((294.8 x 340)+(2 x 624.49 x1.6)+(2 x 0.7 x 294.8x1.6))
( 2 x (624.49 x 1 + ( 0.7 x 294.8 ) – 294.8 ) )
= 95.97 mm
Thickness selected (straights) = 100 mm (Negative tolerance-0)
 DOCUMENT PE-DC-445-100-N121
DOCUMENT TITLE
NUMBER
PIPE SCHEDULE FOR POWER CYCLE PIPING REVISION 00 DATE 10.12.20
NUMBER
WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW SHEET 5 OF 35

HRH LINE (HALF FLOW TURBINE END)

DESIGN PRESSURE = 68.5 KGF/ CM2 (G)

DESIGN TEMPERATURE = 601°C (AS PER ASME)

DESIGN TEMPERATURE = 596°C (AS PER IBR)

FLOW = 819.205 T/HR

(MS FLOW-HALF)

ALLOWABLE STRESS FOR SA 335 P91 (ASME-B-31.1)

AT 596°C = 701.89 KG/ CM2

AT 601°C = 660.13 KG/ CM2

C = 0.75 MM (AS PER IBR)

A = 1.6 MM

E = 1 (FOR SEAMLESS PIPES)

Y = 0.7 FROM TABLE 104.1.2 (A) OF ASME

B 31.1

VELOCITY CALCULATION
VELOCITY = (595/600)2 x 819.205 x 0.06521

= 52.53 m/s

Thickness calculation
t min. (IBR) = (68.5 x 600) / (2 x 701.89 x 1 – 68.5) + 0.75
= 31.53 mm
t min. (ASME) = ((68.5 x 600)+(2 x 660.13 x1.6)+(2 x 0.7 x 68.5x1.6))
( 2 x (660.13 x 1 + ( 0.7 x 68.5 ) – 68.5 ) )
= 33.9 mm
Thickness selected (straights) = 34 mm (Negative tolerance-0)
 DOCUMENT PE-DC-445-100-N121
DOCUMENT TITLE
NUMBER
PIPE SCHEDULE FOR POWER CYCLE PIPING REVISION 00 DATE 10.12.20
NUMBER
WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW SHEET 6 OF 35

CRH LINE (HALF FLOW TO REHEAT INLET HEADER)

DESIGN PRESSURE = 74.2 KGF/ CM2 (G)

DESIGN TEMPERATURE = 370°C (AS PER ASME)

DESIGN TEMPERATURE = 370°C (AS PER IBR)

FLOW = 819.205 T/HR

(MS FLOW-HALF)

ALLOWABLE STRESS FOR SA 106 Gr.C (ASME-B-31.1)

AT 370°C = 1290.84 KG/ CM2

AT 370°C = 1290.84 KG/ CM2

C = 0.75 MM (AS PER IBR)

A = 1.6 MM

E = 1 (FOR SEAMLESS PIPES)

Y = 0.4 FROM TABLE 104.1.2 (A) OF ASME

B 31.1

Thickness calculation
t min. (IBR) = (74.2 x 660) / (2 x 1290.8 x 1 + 74.2) + 0.75
= 19.19 mm
t min. (ASME) = (74.2 x 660) / (2 x 1290.8 x 1 + 74.2 x 0.4) + 1.6
= 20.14 mm
Thickness selected (straights) = 20.14/ 0.875 (since negative tolerance = 12.5%).
= 23 mm

VELOCITY CALCULATION
VELOCITY = (595/614)2 x 819.205 x 0.04068

= 31.3 m/s
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) o
( C)
2
(Kg/cm (g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR MS CRH & HRH SYSTEM (PE-DG-445-100-N101)

MAIN STEAM LINE

SH OUTLET TO HP TURBINE INLET & SA 335 P91

278.00 593 1006.27 294.8 601 596 624.49 657.4 99.02 95.97 99.02 ID 340 x 100 38.83
EQUALISING LINE (>75mm)
MS DRAIN TO FLASH TANK (SG AREA) SA 335 P91
294.8 601 596 660.13 701.89 11.22 11.86 13.55 60.3 x 14
U/S OF ISO VALVE(MO) (<=75mm)
MS DRAIN TO FLASH TANK (SG AREA)
3.5 500 500 SA 335 P22 830.19 830.19 0.88 1.73 1.97 60.3 x 5.54
D/S OF ISO VALVE(MO)

SA 335 P91
MS STOP VALVE BYPASS 294.8 601 596 660.13 701.89 16.18 16.72 19.11 88.9 x 20
(<=75mm)
MS WARMUP LINE/ DRAIN LINE TO
SA 335 P91
UNIT FLASH TANK (U/S OF STOP 294.8 601 596 660.13 701.89 11.22 11.86 13.55 60.3 x 14
(<=75mm)
VALVE)
SA 335 P91
SH OUTLET VENT 294.8 601 596 660.13 701.89 8.46 9.16 10.47 44.45 x 10.67
(<=75mm)

7 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) o
( C)
2
(Kg/cm (g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

COLD REHEAT LINE

HPT EXHAUST UPTO CRH NRV 65.44 365.8 1876.43 74.2 370 370 SA 335 P22 1167.1 1167.1 30.48 31.51 36.02 965 x 37 34.04

FROM CRH NRV TO HPH-8 TAP-OFF 65.44 365.8 1876.43 74.2 370 370 SA 106 Gr C 1290.84 1290.84 27.71 28.71 32.81 965 x 34 33.58

FROM HPH-8 TAP-OFF TO Y-PIECE 65.44 365.8 1638.41 74.2 370 370 SA 106 Gr C 1290.84 1290.84 27.71 28.71 32.81 965 x 34 29.32

CRH LINE HALF FLOW TO REHEAT

65.44 365.8 819.205 74.2 370 370 SA 106 Gr C 1290.84 1290.84 19.19 20.14 23 660 x 23 31.3
INLET HEADER

CRH LINE DRAIN POT D/S CRH NRV 74.2 370 370 SA 106 Gr C 1290.84 1290.84 9.8 10.7 12.23 323.9 x 12.7

CRH DRAIN POT DRAIN TO FLASH

74.2 370 370 SA 106 Gr C 1290.84 1290.84 2.43 3.29 3.76 60.3 x 5.54
TANK B

CRH LINE DRIP LEG U/S CRH NRV 74.2 370 370 SA 335 P22 1167.1 1167.1 10.73 11.64 13.3 323.9 x 14.27

CRH LINE DRAIN BEFORE CRH NRV

TO TURBINE DRAINAGE SYSTEM 74.2 370 370 SA 335 P22 1167.1 1167.1 2.61 3.47 3.96 60.3 x 5.54
(MAL)
HPT EVACUATION LINE TO
74.2 370 370 SA 335 P22 1167.1 1167.1 5.94 6.82 7.79 168.3 x 10.97
CONDENSER

CRH NRV DRAIN TO CRH DRAIN POT 74.2 370 370 SA 335 P22 1167.1 1167.1 2.61 3.47 3.96 60.3 x 5.54

CRH LINE DRAIN & VENT LINE 74.2 370 370 SA 106 Gr C 1290.84 1290.84 1.68 2.54 2.9 33.4 x 4.55

HOT REHEAT LINE

HRH LINE TO IP TURBINE INDIVIDUAL SA 335 P91

60.62 593 819.205 68.5 601 596 660.13 701.89 31.53 33.9 33.9 ID 600 x 34 52.53
LEG & EQUILISING LINE (<=75mm)
HRH DRAIN/ WARMUP LINES TO SA 335 P91
68.5 601 596 660.13 701.89 3.56 4.52 5.16 60.3 x 5.54
FLASH TANK-B (<=75mm)
SA 335 P91
HRH DRAIN & VENT 68.5 601 596 660.13 701.89 2.3 3.22 3.67 33.4 x 4.55
(<=75mm)

8 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121
Clarify why this is considered as 370 deg C whereas
in 500 MW stage-II unit it was considered as 500
Deg C? Further as per Tender Spec Cl. 6.01.03 of V-
IID/S-I, the design pressure and temperature,
down-stream of any pressure
tmin with
reducing valve upto
and including the first block valve
Manufacturin shall be the Actual
Selected same
Operating Flow Design Pipe Material Stress as that attmin
Stress up-stream
as per gof pressure reducing
Allowance Pipe Size valveVel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

The flow will be 621 T/hr as per HBD S0226-R01A P&ID FOR HP LP BYPASS SYSTEM ( PE-DG-445-100-N102)

SA 335 P91
MS LINE U/S OF HPBP VALVE 278.00 596 616.5 294.8 601 596 660.13 701.89 53.92 53.99 53.99 200 x 54 69.18
(<=75mm)
D/S OF HPBP VALVE LINE UPTO FIRST
39.70 350.4 706.50 74.2 370 370 SA 335 P22 1167.1 1167.1 13.27 14.2 16.23 406.4 x 17.5 124.18
BEND
D/S OF HPBP VALVE LINE AFTER
39.70 350.4 706.50 74.2 370 370 SA 106 Gr C 1290.84 1290.84 12.1 13.02 14.88 406.4 x 16 122.20
FIRST BEND
SA 335 P91
HRH TO LP BYPASS VALVE 32.38 593 570.08 68.5 601 596 660.13 701.89 32.56 34.97 34.97 620 x 37 65.02
(<=75mm)
Flow shall be LP BYPASS VALVE TO CONDENSER 6.00 158.5 806.21 6 170 170 SA 691 CL22 1167.1 1167.1 3.62 4.47 5.11 1118 x 28 76.92
881.665 TPH
as per HBD SPRAY FROM BFP DISCH TO HPBP
298.32 142.4 188.1 355 200 200 SA 106 Gr C 1406.14 1406.14 19.61 20.9 23.88 168.3 x 27.5 5.5
S0226-R01A (COMMON LINE)
SPRAY FROM BFP DISCHARGE UPTO
298.32 142 94.0 355 200 200 SA 106 Gr C 1406.14 1406.14 13.56 14.7 16.81 114.3 x 17.12 5.51
NRV (INDIVIDUAL LINE)
SPRAY FROM BFP DISCHARGE AFTER
298.32 142 94.0 355 200 200 SA 106 Gr C 1406.14 1406.14 13.56 14.7 16.81 114.3 x 20 6.39
NRV (INDIVIDUAL LINE)
SA 335 P91
MS TO HPBP WARM-UP LINE 294.8 601 596 660.13 701.89 6.55 7.28 8.32 33.4 x 9.09
(<=75mm)
LPBP VALVE WARMUP LINES & SA 335 P91
68.5 601 596 660.13 701.89 2.3 3.22 3.67 33.4 x 4.55
DRAINS (<=75mm)
SPRAY FROM CEP DISCHARGE TO
26 49.2 517.78 47 60 60 SA 106 Gr C 1406.14 1406.14 4.35 5.21 5.96 219.1 x 6.35 4.35
CONDENSATE SPRAY SYSTEM

SPRAY LINE DRAIN AND VENTS 355 200 200 SA 106 Gr C 1406.14 1406.14 4.49 5.43 6.21 33.4 x 6.35

9 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(a)) (oC) (oC)

P&ID FOR EXTRACTION STEAM SYSTEM (PE-DG-445-100-N103)

EXTRN. TO LPH3 (HALF FLOW) 1.46 120.6 37.32 3.5 130 130 SA 672 B70 1406.14 1406.14 1.51 2.36 2.7 610 x 10 47.34

EXTRN. TO LPH3 (FULL FLOW) 1.46 120.6 74.64 3.5 130 130 SA 672 B70 1406.14 1406.14 1.76 2.61 2.98 813 x 10 52.41

EXTRN. TO LPH4 (HALF FLOW) 3.27 194.6 32.45 3.5 210 210 SA 106 Gr B 1202.25 1202.25 1.34 2.19 2.5 406.4 x 9.53 50.62

EXTRN. TO LPH4 (FULL FLOW) 3.27 194.6 64.9 3.5 210 210 SA 672 B70 1406.14 1406.14 1.44 2.3 2.62 559 x 10 52.29

EXTN. TO LPH-5 (U/S & D/S OF NRV) 5.77 256.4 59.07 7 270 270 SA 106 Gr B 1202.25 1202.25 2.08 2.93 3.35 457 x 9.53 46.2

EXTRN. TO D/A AND BFP TURBINES

13.22 358.9 196.92 15 375 375 SA 672 B70 1240.1 1240.1 4.42 5.27 6.02 610 x 10 44.06
(U/S OF NRV)

EXTRN LINE TO BFP TURBINES

13.22 358.9 112.64 15 375 375 SA 106 Gr B 1071.2 1071.2 4.28 5.14 5.87 508 x 9.53 36.7
(COMMON LINE)
EXTRN. TO D/A AND BFP TURBINES
13.22 358.9 196.92 15 375 375 SA 672 B70 1240.1 1240.1 4.42 5.27 6.02 610 x 10 44.06
(D/S OF NRV UPTO REDUCER)
EXTRN STEAM TO DEA (UPTO
13.22 358.9 84.28 15 375 375 SA 106 Gr B 1071.2 1071.2 3.58 4.43 5.06 406.4 x 9.53 43.75
EXPANDER)
EXTRN STEAM FROM NRV TO D/A
13.22 358.9 84.28 15 375 375 SA 672 B70 1240.1 1240.1 6.55 7.41 8.47 965 x 10 7.35
(D/S OF EXPANDER)
EXTRN FROM IPT TO HPH-7A & 7B
27.23 464.3 104.6 32 475 475 SA 335 P22 1011.01 1202.25 5.42 7.16 8.18 355.6 x 9.53 40.6
DESUPERHEATER FULL FLOW

EXTRN FROM IPT TO HPH-7A / 7B

27.23 464.3 52.3 32 475 475 SA 335 P22 1011.01 1202.25 4.34 5.87 6.7 273 x 9.27 35.51
DESUPERHEATER

EXTRN FROM HPH-7A / 7B

27.23 316.9 52.3 32 320 320 SA 106 Gr B 1202.25 1202.25 4.34 5.19 5.94 273 x 6.35 26.15
DESUPERHEATER TO HPH-7A / 7B
EXTRN FROM CRH LINE TO HPHs
64.29 364.9 224.02 74.2 370 370 SA 106 Gr C 1290.84 1290.84 10.68 11.59 13.25 355.6 x 15.09 31.02
8A/8B FULL FLOW
EXTRN FROM CRH LINE TO HPH-8A /
63.36 364.9 112.01 74.2 370 370 SA 106 Gr C 1290.84 1406.14 7.77 9.27 10.59 273 x 12.7 27.24
8B (HALF FLOW)

10 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(a)) (oC) (oC)

EXTRN TO HPH-9 HALF FLOW

95.53 421.8 69.02 110 430 430 SA 335 P22 1167.1 1202.25 8.11 9.24 10.56 168.3 x 10.97 34.34
(TURBINE END)

EXTRN TO HPH-9 (FULL FLOW) 95.53 421.8 138.04 110 430 430 SA 335 P22 1167.1 1167.1 13.04 14 16 273 x 16 25.33

EXTRN TO HPH-9 HALF FLOW

95.53 421.8 69.02 110 430 430 SA 335 P22 1167.1 1202.25 8.11 9.24 10.56 168.3 x 10.97 34.34
(HEATER END)

CRH TO D/A PEGG (U/S OF CV) 37.89 344 184.54 74.2 370 370 SA 106 Gr C 1290.84 1290.84 10.68 11.59 13.25 355.6 x 15.09 43.84

CRH TO D/A PEGG (D/S OF CV UPTO

3.65 309.1 184.54 74.2 370 370 SA 106 Gr C 1290.84 1290.84 27.71 28.71 32.81 965 x 34 60.45
IV)
CRH TO D/A PEGG (D/S OF NRV UPTO
3.65 309.1 184.54 15 370 370 SA 672 B70 1274.53 1274.53 6.4 7.25 8.29 965 x 10 54.47
DEAERATOR)

CRH TO D/A PEGG (WARMUP LINE) 74.2 370 370 SA 106 Gr B 1101.01 1101.01 1.84 2.7 3.08 33.4 x 4.55

AUX. STEAM FOR DEA PEGGING (U/S

16 290 32 20 350 350 SA 106 Gr B 1176.94 1176.94 2.6 3.45 3.94 219.1 x 6.35 42.18
OF CV)
AUX STEAM FOR D/A PEGGING (D/S
3.5 273 32 20 350 350 SA 106 Gr B 1176.94 1176.94 4.6 5.46 6.24 457 x 9.53 42.94
OF CV)

AUX. STM TO D/A PEGG U/S OF RGLV 16 290 32 20 350 350 SA 106 Gr B 1176.94 1176.94 2.6 3.45 3.94 219.1 x 6.35 42.18

AUX. STM TO D/A PEGG D/S OF RGLV 3.5 273 32 20 350 350 SA 106 Gr B 1176.94 1176.94 4.6 5.46 6.24 457 x 9.53 42.94

AUX. STM TO D/A INIT HTG (U/S OF

16 290 17 20 350 350 SA 106 Gr B 1176.94 1176.94 2.17 3.02 3.45 168.3 x 7.11 40.21
RGLV)
AUX. STM TO D/A INIT HTG (D/S OF
20 350 350 SA 106 Gr B 1176.94 1176.94 3.75 4.6 5.26 355.6 x 9.53
RGLV)
AUX STM TO DEA PGG DRIP LEG (U/S
20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02
OF CV)
AUX STM TO DEA PGG DRIP LEG (D/S
20 350 350 SA 106 Gr B 1176.94 1176.94 2.6 3.45 3.94 219.1 x 6.35
OF CV)
AUX STM TO DEA PGG DRIP LEG TO
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
FLASH PIPE-A
AS TO D/A PEGG DRIP LEG TO FLASH
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
PIPE-A BYPASS LINE

11 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(a)) (oC) (oC)

AUX STM TO DEA PGG DRIP LEG TO

20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
FLASH PIPE-A
AUX STM TO D/A PEGG DRIP LEG TO
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
HP FLASH PIPE-A BYPASS LINE
AUX STEAM SYSTEM DRAIN
20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02
MANIFOLD TO FLASH PIPE A
CRH TO DEA PEGGING LINE DRIP LEG
15 375 375 SA 106 Gr B 1071.2 1071.2 3 3.86 4.41 323.9 x 6.35
(D/S OF CV)
CRH TO DEA PGG LINE DRN POT TO
74.2 370 370 SA 106 Gr B 1101.01 1101.01 1.84 2.7 3.08 33.4 x 4.55
F/T B
LPH3 RELIEF VALVE EXHAUST TO
3.5 75 75 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11
FLASH PIPE-B
LPH4 RELIEF VALVE EXHAUST TO
3.5 110 110 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11
FLASH PIPE-B
LPH5 RELIEF VALVE EXHAUST TO
3.5 135 135 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11
FLASH PIPE-B

FLASH PIPE-A & VENT 3.5 150 150 SA 106 Gr B 1202.25 1202.25 1.49 2.34 2.67 508 x 9.53

FLASH PIPE-B & VENT 3.5 150 150 SA 106 Gr B 1202.25 1202.25 1.49 2.34 2.67 508 x 9.53

HPH-7 A & B DESUPERHEATER

RELIEF VALVE EXHAUST TO FLASH 7 195 195 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 219.1 x 6.35
PIPE-B
HPH-7 A& B RELIEF VALVE EXHAUST
7 305 305 SA 106 Gr B 1202.25 1202.25 1.24 2.09 2.39 168.3 x 7.11
TO FLASH PIPE-A
HPH-8 A & B RELIEF VALVE EXHAUST
15 230 230 SA 106 Gr B 1202.25 1202.25 1.46 2.31 2.64 114.3 x 6.02
TO FLASH PIPE-A
HPH-9 A & B RELIEF VALVE EXHAUST
20 280 280 SA 106 Gr B 1202.25 1202.25 1.69 2.54 2.91 114.3 x 6.02
TO FLASH PIPE-A
FLASH PIPE-A SYPHONIC DRAIN TO
3.5 100 100 SA 106 Gr B 1202.25 1202.25 1.15 2 2.28 273 x 6.35
WASTE
FLASH PIPE-B SYPHONIC DRAIN TO
3.5 100 100 SA 106 Gr B 1202.25 1202.25 1.22 2.07 2.37 323.9 x 6.35
WASTE

12 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(a)) (oC) (oC)

EXTN TO HPH-7A&B DESH DRIP LEG 32 475 475 SA 335 P22 1011.01 1011.01 3.37 4.23 4.83 168.3 x 7.11

EXTN TO HPH-9A &B DRIP LEG 110 430 430 SA 335 P22 1167.1 1167.1 5.89 6.79 7.76 114.3 x 8.56

EXTN TO LPH-3 DRIP LEG 3.5 130 130 SA 106 Gr B 1202.25 1202.25 1.22 2.07 2.37 323.9 x 6.35

EXTN TO LPH-4 DRIP LEG 3.5 210 210 SA 106 Gr B 1202.25 1202.25 1.07 1.92 2.19 219.1 x 6.35

EXTN TO LPH-5 DRIP LEG 7 305 305 SA 106 Gr B 1202.25 1202.25 1.24 2.09 2.39 168.3 x 7.11

EXTN TO DEA DRIP LEG 15 370 370 SA 106 Gr B 1101.01 1101.01 2.23 3.08 3.53 219.1 x 6.35

EXTN TO DEA DRN POT TO F/T-A/B 15 370 370 SA 106 Gr B 1101.01 1101.01 0.98 1.83 2.09 33.4 x 4.55

13 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR HEATER DRAINS & VENTS (PE-DG-445-100-N104)

HP HEATER 9A/9B DRAIN TO HP

93.77 286 69 110.0 290 290 SA 106 Gr C 1406.14 1406.14 7.09 7.98 9.12 168.3 x 10.97 1.53
HEATER 8A/8B U/S CV
HP HEATER 9A/9B DRAIN TO HP
64.29 277.8 69 110.0 290 290 SA 106 Gr C 1406.14 1406.14 7.09 7.98 9.12 168.3 x 10.97 1.52
HEATER 8A/8B D/S CV
HP HEATER 9A/9B ALT. DRAIN TO
93.77 304.8 69 110.0 310 310 SA 106 Gr C 1406.14 1406.14 7.09 7.98 9.12 168.3 x 10.97 1.62
FLASH TANK-A/B U/S CV
HP HEATER 9A/9B ALT. DRAIN TO
110.0 310 310 SA 106 Gr C 1406.14 1406.14 9 9.81 11.21 219.1 x 12.7
FLASH TANK-A/B D/S CV
HP HEATER 8A/8B DRAIN TO HP
63.36 230.1 183 74.2 235 235 SA 106 Gr C 1406.14 1406.14 7.77 8.65 9.89 273 x 12.7 1.27
HEATER 7A/7B U/S CV

HP HEATER 8A/8B DRAIN TO HP

26.27 225.5 183 74.2 235 235 SA 106 Gr C 1406.14 1406.14 7.77 8.65 9.89 273 x 12.7 1.27
HEATER 7A/7B D/S CV

HP HEATER 8A/8B ALT. DRAIN TO

63.36 277.8 183 74.2 280 280 SA 106 Gr C 1406.14 1406.14 7.77 8.65 9.89 273 x 12.7 1.4
FLASH TANK-A/B U/S CV
HP HEATER 8A/8B ALT. DRAIN TO
74.2 280 280 SA 106 Gr C 1406.14 1406.14 9.08 9.97 11.39 323.9 x 12.7
FLASH TANK-A/B D/S CV
HPH 7A / 7B DRN TO DEAERATOR (U/S
26.76 200.3 233 32.0 200 200 SA 106 Gr B 1202.25 1202.25 4.34 5.19 5.94 273 x 6.35 1.41
OF CV)
HPH 7A / 7B DRN TO DEAERATOR (D/S
12.65 189.4 233 32.0 200 200 SA 106 Gr B 1202.25 1202.25 4.34 5.19 5.94 273 x 6.35
OF CV)
HPH 7A / 7B ALT DRN TO F/T-B (U/S
26.76 226.4 233 32.0 230 230 SA 106 Gr B 1202.25 1202.25 4.34 5.19 5.94 273 x 6.35 1.46
OF CV)

HPH 7A / 7B ALT DRN TO F/T-B (D/S

32.0 230 230 SA 106 Gr B 1202.25 1202.25 5 5.87 6.7 323.9 x 9.53
OF CV)

LPH 5 DRN TO LPH 4 (U/S OF CV) 5.77 137.1 59 7.0 140 140 SA 106 Gr B 1202.25 1202.25 1.24 2.09 2.39 168.3 x 7.11 0.95

14 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

LPH 5 DRN TO LPH 4 (D/S OF CV) 3.27 135.7 59 7.0 140 140 SA 106 Gr B 1202.25 1202.25 1.24 2.09 2.39 168.3 x 7.11 0.95

LPH 5 ALT DRN TO F/T-A (U/S OF CV) 5.77 156.5 59 7.0 160 160 SA 106 Gr B 1202.25 1202.25 1.24 2.09 2.39 168.3 x 7.11 0.97

LPH 5 ALT DRN TO F/T-A (D/S OF CV) 7.0 160 160 SA 106 Gr C 1406.14 1406.14 1.29 2.14 2.45 219.1 x 8.18

LPH 4 DRN TO LPH-3 (U/S OF CV) 3.16 111.4 124 7.0 115 115 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 219.1 x 6.35 1.08

LPH 4 DRN TO LPH 3 (D/S OF CV) 1.46 109.9 124 7.0 115 115 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 219.1 x 6.35

LPH-4 ALT DRN TO F/T-A (U/S OF CV) 3.16 134.6 124 7.0 140 140 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 219.1 x 6.35 1.1

LPH-4 ALT DRN TO F/T-A (D/S OF CV) 7.0 140 140 SA 106 Gr B 1202.25 1202.25 1.54 2.39 2.73 273 x 9.27

LP HEATER 3 TO DRIP PUMP

1.41 108.9 199 3.5 110 110 SA 106 Gr B 1202.25 1202.25 1.15 2 2.28 273 x 6.35 1.09
SUCTION LINE

LPH-3 EMERGENCY DRAIN U/S CV 1.41 107.6 199 3.5 110 110 SA 106 Gr B 1202.25 1202.25 1.15 2 2.28 273 x 6.35 1.09

LPH-3 EMERGENCY DRAIN D/S CV 3.5 110 110 SA 106 Gr B 1202.25 1202.25 1.22 2.07 2.37 323.9 x 9.53

LPH 2 DRN TO LPH 1 0.43 77.00 43 3.5 80 80 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11 0.66

LPH-2 ALT DRN TO F/T-A 0.43 77.00 43 3.5 80 80 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11 0.66

LPH 1 DRN TO DRN COOLER 0.1983 59.4 73 3.5 65 65 SA 106 Gr B 1202.25 1202.25 1.07 1.92 2.19 219.1 x 6.35 0.62

DRN COOLER OUTLET TO F/T-A 0.1983 59.5 73 3.5 65 65 SA 106 Gr B 1202.25 1202.25 1.07 1.92 2.19 219.1 x 6.35 0.62

DRN COOLER TO F/T-A LINE VENT 3.5 50 50 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

GSC DRN TO F/T-A 3.5 115 115 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

GSC DRN TO F/T-A BYPASS 3.5 115 115 SA 106 Gr B 1202.25 1202.25 0.84 1.69 1.93 60.3 x 5.54

15 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

DRN MANIFOLDS TO F/T-A 3.5 395 395 SA 106 Gr C 1074.99 1406.14 1.02 1.96 2.24 219.1 x 8.18

F/T-B DRN LINE TO HOTWELL 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.98 1.83 2.09 508 x 9.53

F/T-A DRN LINE TO HOTWELL 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.9 1.75 2 323.9 x 6.35

DRN MANIFOLD TO F/T-B 3.5 395 395 SA 106 Gr C 1074.99 1406.14 1.02 1.96 2.24 219.1 x 8.18

DRN MANIFOLD TO F/T-B 3.5 395 395 SA 106 Gr C 1074.99 1406.14 1.02 1.96 2.24 219.1 x 8.18

SPARE CONNECTION ON F/T-B 3.5 210 210 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11

SPARE CONNECTION ON F/T-B 3.5 210 210 SA 106 Gr B 1202.25 1202.25 1.07 1.92 2.19 219.1 x 8.18

CEP DISCH SPRAY TO F/T-A & B

3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
(INDIVUDUAL)

F/T-B VENT TO CONDENSER 1.1 120 120 SA 106 Gr B 1202.25 1202.25 1.12 1.97 2.25 813 x 10

F/T-A VENT TO CONDENSER 1.1 120 120 SA 106 Gr B 1202.25 1202.25 1.12 1.97 2.25 813 x 10

HPH 9A/9B INDIVIDUAL VENT TO

15 375 375 SA 106 Gr B 1071.2 1202.25 1.12 2.02 2.31 60.3 x 5.54
DEAERATOR
HPH 8A/8B INDIVIDUAL VENT TO
15 375 375 SA 106 Gr B 1071.2 1202.25 1.12 2.02 2.31 60.3 x 5.54
DEAERATOR
HPH 7A/7B INDIVIDUAL VENT TO
15 375 375 SA 106 Gr B 1071.2 1202.25 1.12 2.02 2.31 60.3 x 5.54
DEAERATOR

LPH 5 VENT TO CONDENSER '1' 1.1 120 120 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.89 114.3 x 6.02

LPH 4 VENT TO CONDENSER '1' 1.1 120 120 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.89 114.3 x 6.02

LPH 3 VENT TO CONDENSER '1' 1.1 120 120 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.89 114.3 x 6.02

LPH 1 VENT TO CONDENSER 1.1 120 120 SA 106 Gr B 1202.25 1202.25 0.83 1.68 1.92 168.3 x 7.11

16 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

LPH 2 VENT TO CONDENSER 1.1 120 120 SA 106 Gr B 1202.25 1202.25 0.83 1.68 1.92 168.3 x 7.11

D/A START-UP VENT 15 375 375 SA 106 Gr B 1071.2 1202.25 1.12 2.02 2.31 60.3 x 5.54

D/A VENT TO ATMOSPHERE 15 375 375 SA 106 Gr B 1071.2 1202.25 1.12 2.02 2.31 60.3 x 5.54

HPH-9A/9B START-UP VENT 110 310 310 SA 106 Gr B 1202.25 1202.25 2.21 3.07 3.51 33.4 x 4.55

HPH-8A/8B START-UP VENT 74.2 280 280 SA 106 Gr B 1202.25 1202.25 1.75 2.61 2.98 33.4 x 4.55

HPH 7A/7B START UP VENT 32 230 230 SA 106 Gr B 1202.25 1202.25 1.19 2.04 2.33 33.4 x 4.55

LPH 5 START UP VENT 7 160 160 SA 106 Gr B 1202.25 1202.25 0.85 1.7 1.94 33.4 x 4.55

LPH 4 START UP VENT 7 140 140 SA 106 Gr B 1202.25 1202.25 0.85 1.7 1.94 33.4 x 4.55

LPH 3 START UP VENT 3.5 110 110 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

LPH 1 & 2 START UP VENT 3.5 80 80 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

SG STARTUP DRAIN TO FT-B 3.5 150 150 SA 106 Gr B 1202.25 1202.25 1.27 2.12 2.42 355.6 x 9.53

SEAL WATER OUTLET COMMON

3.5 150 150 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11
HEADER & SIPHON VENT

DEAERATOR COMMON VENT HEADER 15 375 375 SA 106 Gr B 1071.2 1202.25 1.46 2.4 2.74 114.3 x 6.02

DEAERATOR OVERFLOW TO F/T B 15 375 375 SA 106 Gr B 1071.2 1202.25 2.76 3.86 4.41 323.9 x 9.53

17 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR FEED WATER SYSTEM (PE-DG-445-100-N105)

BOOSTER PUMP-A/B/C SUCTION LINE 12.61 188.8 1009.828 20 200 200 SA 106 Gr B 1202.25 1202.25 4.1 4.96 5.67 406.4 x 9.53 2.72

FOR SAMPLING AT BOOSTER PUMP-

20 200 200 SA 106 Gr C 1406.14 1406.14 0.99 1.84 2.1 33.4 x 4.55
A/B/C SUCTION

DOSING AT BFP SUCTION LINE 20 200 200 SA 312 TP 304 1289.99 1289.99 1.01 1.86 2.12 33.4 x 3.38

BOOSTER PUMP-A/B/C DISCHARGE

25 188.8 1015 40 200 200 SA 106 Gr C 1406.14 1406.14 6.45 7.32 8.36 406.4 x 9.53 2.73
TO BFP
BFP-A/B/C RECIRCULATION LINE TO
332.78 195.1 350 510 200 200 SA 106 Gr C 1406.14 1406.14 42.66 44.84 51.24 273 x 60 5.93
DEA.

BFP-A/B/C RECIRCULATION LINE TO

15 195.1 350 20 200 200 SA 106 Gr C 1406.14 1406.14 2.68 3.53 4.03 273 x 9.27 2.2
DEA. D/S OF ISO VALVE

BFP-A/B/C DISCHARGE LINE 332.78 195.1 1014.8 510 200 200 SA 106 Gr C 1406.14 1406.14 70.9 73.98 84.54 457 x 85 4.88

BFP DISCHARGE HEADER UPTO

332.78 195.1 2029.6 510 200 200 SA 106 Gr C 1406.14 1406.14 94.39 98.21 112.24 610 x 114 5.51
FEED CONTROL STATION
TO LOW LOAD FC STATION (UPTO
332.78 195.1 608.88 510 200 200 SA 106 Gr C 1406.14 1406.14 50.47 52.9 60.45 323.9 x 61 5.92
D/S ISOLATION VALVE)
LOW LOAD FC STATION AFTER D/S
332.78 195.1 608.88 355 200 200 SA 106 Gr C 1406.14 1406.14 37.05 38.74 44.27 323.9 x 46 4.49
OF ISOLATION VALVE
BFP DISCHARGE HEADER AFTER
332.78 195.1 2029.6 355 200 200 SA 106 Gr C 1406.14 1406.14 57.69 59.84 68.39 508 x 70 5.94
FEED CONTROL STATION

SPRAY FROM BFP DISCH TO HPBP

298.32 142.4 188.1 355 200 200 SA 106 Gr C 1406.14 1406.14 19.61 20.9 23.88 168.3 x 27.5 5.5
(COMMON LINE)

FEED DISCH. INLET TO HPH-7A/B 332.78 195.1 1014.8 355 200 200 SA 106 Gr C 1406.14 1406.14 42 43.79 50 368 x 50 5.61

FEED DISCH. FROM HPH-7A/B TO HPH-

332.78 226.9 1014.8 355 230 230 SA 106 Gr C 1406.14 1406.14 42 43.79 50 368 x 50 5.86
8A/B

18 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

FEED DISCH. FROM HPH-8A/B TO HPH-

332.78 280.5 1015 355 290 290 SA 106 Gr C 1406.14 1406.14 46.3 48.2 55.08 406.4 x 60 5.56
9A/B
FEED DISCH. FROM HPH-9A/B TO HPH-
332.78 306.6 1015 355 290 290 SA 106 Gr C 1406.14 1406.14 46.3 48.2 55.08 406.4 x 60 5.91
7A/B DESUPERHEATER
HPH-7A/B DESUPERHEATER NORMAL
332.78 306.6 609 355 315 315 SA 106 Gr C 1406.14 1406.14 37.05 38.74 44.27 323.9 x 45 5.32
BYPASS
FEED WATER FLOW THROUGH HPH-
332.78 306.6 406 355 315 315 SA 106 Gr C 1406.14 1406.14 31.35 32.9 37.6 273 x 40 5.21
7A/B DESUPERHEATER
FEED DISCH. FROM HPH-7A/B
332.78 310 1014.8 355 320 320 SA 106 Gr C 1403.89 1403.89 46.37 48.26 55.16 406.4 x 60 5.96
DESUPERHEATER TO ECONOMISER
FEED DISCH. FROM DISCHARGE
332.78 310 2030 355 320 320 SA 106 Gr C 1403.89 1403.89 63.49 65.78 75.18 559 x 77 5.96
HEADER TO ECONOMISER

HPH BYPASS 332.78 195.1 1014.8 355 200 200 SA 106 Gr C 1406.14 1406.14 42 43.79 50 368 x 50 5.61

HP BYPASS SPRAY FROM BFP DISCH 302 142.1 180 355 200 200 SA 106 Gr C 1406.14 1406.14 19.85 21.14 24.16 168.3 x 26 4.99

BFP-A/B/C DISCH. TO RH SPRAY 185 193.1 65.2 210 200 200 SA 106 Gr C 1406.14 1406.14 6.93 7.86 8.99 88.9 x 11.13 5.87

RH SPRAY HEADER 185 193.1 50 210 200 200 SA 106 Gr C 1406.14 1406.14 8.69 9.65 11.03 114.3 x 13.49 2.62

DRAIN AND VENTS (RH SPRAY LINE) 210 200 200 SA 106 Gr C 1406.14 1406.14 3.07 3.95 4.52 33.4 x 6.35

SPARE TAPPINGS 355 200 200 SA 106 Gr C 1406.14 1406.14 4.54 5.48 6.26 33.4 x 6.35

BFP HP STAGE LEAK-OFF LINE 20 200 200 SA 106 Gr C 1406.14 1406.14 1.2 2.05 2.34 63.5 x 12.7

BFP INDIVIDUAL WARMING UP LINE 510 200 200 SA 106 Gr C 1406.14 1406.14 7.57 8.64 9.87 44.45 x 13.49

BFP WARMING UP HEADER 510 200 200 SA 106 Gr C 1406.14 1406.14 7.57 8.64 9.87 44.45 x 13.49

DRAIN AND VENTS (BEFORE FCS) 510 200 200 SA 106 Gr C 1406.14 1406.14 7.57 8.64 9.87 44.45 x 13.49

DRAIN AND VENTS (AFTER FCS) 355 200 200 SA 106 Gr C 1406.14 1406.14 4.54 5.48 6.26 33.4 x 6.35

19 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR CONDENSATE SYSTEM (PE-DG-435-100-N106)

COND. FROM HOTWELL TO CEP

0.092 41.6 320.028 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.9 1.75 2 323.9 x 6.35 1.2
SUCTION HEADER

HOTWELL DRAIN 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.89 114.3 x 6.02

CEP COND. SUCTION HEADER 0.092 41.6 1280.11 1.1 60 60 SA 672 B70 1406.14 1406.14 1.01 1.86 2.12 660 x 10 1.1

CEP-A/B/C RELIEF VALVE DISCH 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.78 1.63 1.86 60.3 x 5.54

CEP A/B/C SUCTION LINE 0.0965 42.3 640.055 1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.96 1.81 2.07 457 x 9.53 1.2

CEP-A/B/C DISCH. ELBOW VENT TO F/T-

47 60 60 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 33.4 x 4.55
A

CEP A/B/C DISCH. LINE 30.62 42.6 640.06 47 60 60 SA 106 Gr C 1406.14 1406.14 5.24 6.1 6.97 273 x 9.27 3.5

CEP A/B/C DISCH. VALVE BYPASS 47 60 60 SA 106 Gr B 1202.25 1202.25 2.45 3.31 3.78 88.9 x 5.49

COND. LINE FROM CEP TO GSC 30.62 42.6 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

COND. LINE FROM GSC TO CPU 30.62 43.1 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

GSC BYPASS LINE 30.62 43.1 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

COND. FROM COND. POLISHING UNIT 30.62 43.1 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

CPU RINSE TO HOTWELL (CPU

47 60 60 SA 106 Gr B 1202.25 1202.25 3.98 4.84 5.53 168.3 x 7.11
VENDOR SCOPE)

20 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

GSC/CEP MIN. FLOW REC. LINE 30.62 43.1 285 47 60 60 SA 106 Gr B 1202.25 1202.25 3.98 4.84 5.53 168.3 x 7.11 4.3

GSC/CEP MIN. FLOW REC. BYPASS LINE 47 60 60 SA 106 Gr B 1202.25 1202.25 3.98 4.84 5.53 168.3 x 7.11

CONTAMINATED COND. TO WASTE 47 60 60 SA 106 Gr C 1406.14 1406.14 5.24 6.1 6.97 273 x 9.27

COND. TO EXCESS RTRN LPBP

47 60 60 SA 106 Gr C 1406.14 1406.14 5.24 6.1 6.97 273 x 9.27
EXHAUST HOOD & TUR FB SPR
COND. TO LPBP EXHAUST HOOD & TUR
30.62 43.1 517.78 47 60 60 SA 106 Gr C 1406.14 1406.14 4.35 5.21 5.96 219.1 x 6.35 4.4
FB SPR

EXCESS CONDENSATE DUMP 47 60 60 SA 106 Gr C 1406.14 1406.14 4.35 5.21 5.96 219.1 x 6.35

MAIN CONDENSATE CONTROL STATION

30.62 43.1 1280.11 47 60 60 SA 106 Gr B 1202.25 1202.25 6.96 7.83 8.95 323.9 x 9.53 4.9
BYPASS LINE
MAIN COND CONTROL TO DRAIN
30.62 43.1 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0
COOLER

COND. FROM DRAIN COOLER TO LPH-1 30.62 43.8 1280.11 47 60 60 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

COND. FROM LPH-1 TO LPH-2 30.62 56.4 1280.11 47 90 90 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.0

COND. FROM LPH-2 TO LPH-3 30.62 74.2 1280.11 47 90 90 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.1

LPH 1/2 BYPASS LINE 30.62 43.8 1280.11 47 90 90 SA 106 Gr B 1202.25 1202.25 6.96 7.83 8.95 323.9 x 9.53 4.9

COND. FROM LPH 3 TO LPH 4 UPTO

30.62 106.3 1280.11 47 130 130 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.2
DRIP PUMP CONNECTION
COND. FROM LPH 3 TO LPH 4 AFTER
30.62 106.3 1478.72 47 130 130 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.9
DRIP PUMP CONNECTION

LPH 3 BYPASS LINE 30.62 74.2 1280.11 47 130 130 SA 106 Gr B 1202.25 1202.25 6.96 7.83 8.95 323.9 x 9.53 5.0

COND. FROM LPH 4 TO LPH-5 30.62 132 1478.72 47 160 160 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 5.0

LPH 4 BYPASS LINE 30.62 106.3 1478.72 47 160 160 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 4.9

21 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

COND. FROM LPH 5 TO D/A 30.62 154.3 1478.72 47 160 160 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 5.0

LPH 5 BYPASS LINE 30.62 132 1478.72 47 130 130 SA 106 Gr C 1406.14 1406.14 6.6 7.46 8.53 355.6 x 9.53 5.0

COND. FROM LPH 5 TO D/A (HALF

30.62 154.3 739.36 47 160 160 SA 106 Gr C 1406.14 1406.14 5.24 6.1 6.97 273 x 9.27 4.4
FLOW)
LP HEATER 3 TO DRIP PUMP SUCTION
1.5 108.9 198.61 3.5 115 115 SA 106 Gr B 1202.25 1202.25 1.15 2 2.28 273 x 6.35 1.1
LINE

DRIP PUMP DISCHARGE LINE 24.71 108.9 198.61 47 115 115 SA 106 Gr B 1202.25 1202.25 3.98 4.84 5.53 168.3 x 7.11 3.1

DRIP PUMP DISCHARGE BYPASS CV 24.71 108.9 198.61 47 115 115 SA 106 Gr B 1202.25 1202.25 3.98 4.84 5.53 168.3 x 7.11 3.1

CEP DISCH. TO CEP STUFFING BOX

47 60 60 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 33.4 x 4.55
SEALING
FROM DM MU PUMP DISCH. TO CEP
47 50 50 SA 312 TP 304 1406.14 1406.14 1.3 2.15 2.46 33.4 x 3.38
STUFFING BOX SEALING

COND TO DMCW O/H TANK 47 60 60 SA 106 Gr B 1202.25 1202.25 1.91 2.76 3.15 60.3 x 5.54

COND. FOR VALVE GLAND SEALING

47 60 60 SA 106 Gr B 1202.25 1202.25 2.94 3.8 4.34 114.3 x 6.02
ETC
COND. FOR VALVE GLAND SEALING
47 60 60 SA 106 Gr B 1202.25 1202.25 1.91 2.76 3.15 60.3 x 5.54
ETC
COND. FOR VALVE GLAND SEALING
3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.84 1.69 1.93 60.3 x 5.54
(D/S OF CV)
VLV GLNS SLG HDR CONTROL STATION
47 60 60 SA 106 Gr B 1202.25 1202.25 1.91 2.76 3.15 60.3 x 5.54
B/P LINE

CEP DISCH SPRAY TO F/T-A & B 3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.84 1.69 1.93 60.3 x 5.54

CEP DISCH SPRAY TO F/T-A & B

3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
(INDIVUDUAL)

MU WATER TO VACUUM PUMPS 10 50 50 SA 106 Gr B 1202.25 1202.25 0.89 1.74 1.99 33.4 x 4.55

TO BFP DRIVE TURBINE EXHAUST

3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
HOOD SPRAY

22 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

VACUUM BREAKER VALVE OUTLET

3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
FILLING

VALVE SEALING HEADER 3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

TO VALVE SEALING FOR VAC. GLAND

3.5 60 60 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
SEALING
COND. TO BOILER R/C PUMP MOTOR LP
47 60 60 SA 106 Gr B 1202.25 1202.25 1.91 2.76 3.15 60.3 x 5.54
FILL
TO STATOR WATER COOLING SYSTEM
47 60 60 SA 312 TP 304 1406.14 1406.14 1.3 2.15 2.46 33.4 x 3.38
MAKE UP FILLING

COND. TO AMMONIA DOSING 47 60 60 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 33.4 x 4.55

SPARE TAPPING 47 60 60 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 33.4 x 4.55

SPARE TAPPING 47 60 60 SA 106 Gr B 1202.25 1202.25 1.68 2.53 2.89 48.3 x 5.08

SPARE TAPPING 47 60 60 SA 106 Gr B 1202.25 1202.25 1.91 2.76 3.15 60.3 x 5.54

AMMONIA DOSING AT CEP DISCH. 47 60 60 SA 312 TP 304 1406.14 1406.14 1.3 2.15 2.46 33.4 x 3.38

HYDRAZINE DOSING AT CEP DISCH. 47 60 60 SA 312 TP 304 1406.14 1406.14 1.3 2.15 2.46 33.4 x 3.38

OXYGEN DOZING AT CEP DISCH.

47 60 60 SA 312 TP 304 1406.14 1406.14 1.1 1.95 2.23 21.3 x 2.77
(VENDOR SCOPE)

DM WATER EMERG. MAKEUP LINE LINE SA 312 TP 304

7 40 80 10 50 50 1195.22 1195.22 1.23 2.08 2.37 114.3 x 3.05 2.4
TO CONDENSER (ERW)

DM WATER NORMAL MAKEUP LINE TO SA 312 TP 304

7 40 30 10 50 50 1195.22 1195.22 1.12 0.37 1.28 88.9 x 3.05 1.6
CONDENSER (ERW)

DM WATER MAKEUP LINE BYPASS OF SA 312 TP 304

7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
CV (ERW)

D/A OVER FLOW LINE 15 200 200 SA 106 Gr B 1202.25 1202.25 2.11 2.96 3.38 219.1 x 6.35

23 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

D/A OVERFLOW TO F/T-B (D/S OF CV) 3.5 200 200 SA 106 Gr B 1202.25 1202.25 1.22 2.07 2.37 323.9 x 9.27

D/A DRN TO F/T-B UPTO ISOLATION

15 200 200 SA 106 Gr B 1202.25 1202.25 1.79 2.64 3.02 168.3 x 7.11
VALVE

D/A DRN TO TRENCH 3.5 200 200 SA 106 Gr B 1202.25 1202.25 0.99 1.84 2.11 168.3 x 7.11

LINE FROM COND. TO VACUUM PUMP

1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.85 1.7 1.94 219.1 x 6.35
(INDIV. LINE)

LINE FROM COND. TO VACUUM PUMP

1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.9 1.75 2 323.9 x 9.53
(COMMON LINE)

CEP A/B/C VAPOUR AIR MIXTURE LINE

1.1 60 60 SA 106 Gr B 1202.25 1202.25 0.78 1.63 1.86 60.3 x 5.54
TO CONDENSER

24 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR AUXILIARY STEAM SYSTEM (PE-DG-445-100-N107)

SA 335 P91
HC PRDS U/S OF CV 270 593 100.0 294.8 601 596 660.13 701.89 38.78 38.87 44.42 219.1 x 45 27.70
(<=75mm)
HC AUX. PRDS D/S OF CV UPTO 1ST
16 290 122.0 20 510 510 SA 335 P22 759.32 759.32 6.69 7.54 8.62 457 x 9.53 35.72
BEND
HC AUX. PRDS D/S OF CV AFTER 1ST
16 290 122.0 20 350 350 SA 106 Gr B 1176.94 1176.94 4.60 5.46 6.24 457 x 9.53 35.72
BEND
SA 335 P91
HC PRDS DRAIN TO UNIT F/T (U/S MOV) 294.8 601 596 660.13 701.89 11.22 11.86 13.55 60.3 x 14
(<=75mm)

HC PRDS DRAIN TO UNIT F/T (D/S MOV) 3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54

UFT DRAIN BEFORE ISOLATION VALVE 74.2 370 370 SA 106 Gr B 1101.01 1101.01 2.72 3.58 4.09 60.3 x 5.54

UFT DRAIN AFTER ISOLATION VALVE 3.5 370 370 SA 106 Gr B 1101.01 1101.01 0.85 1.70 1.94 60.3 x 5.54

LC PRV U/S OF CV 65.44 365.8 25.0 74.2 370 370 SA 106 Gr C 1290.84 1290.84 3.94 4.81 5.50 114.3 x 6.02 34.42

LC PRDS D/S OF CV & UP TO ISO

16 320 25.0 74.2 350 350 SA 106 Gr C 1366.77 1366.77 6.54 7.42 8.48 219.1 x12.7 39.74
VALVE

LC PRDS D/S OF ISO VALVE 16 320 25.0 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35 35.00

AUX STEAM HEADER 16 290 156.0 20 320 320 SA 106 Gr B 1202.25 1202.25 4.52 5.38 6.14 457 x 9.53 45.67

DRAIN POT AT AUX STEAM HEADER 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35

DRAIN POT DRAIN 3.5 150 150 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

25 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

PRDS CONTROL STATION DRAINS 74.2 350 350 SA 106 Gr B 1176.94 1176.94 1.77 2.63 3 33.4 x 4.55

CEP TO DESUPERHEATER SPRAY 30.10 43.00 22.00 45 60 60 SA 106 Gr B 1202.25 1202.25 1.86 2.71 3.1 60.3 x 5.54 3.25

PSV (ASV-32/ 33/ 34/35) DISCH PIPE

3.5 370 370 SA 106 Gr B 1101.01 1101.01 1.18 2.03 2.32 273 x 6.35
UPTO DRAIN PAN

PSV (ASV-32/ 33/ 34/35) VENT STACK 3.5 150 150 SA 106 Gr B 1202.25 1202.25 1.27 2.12 2.42 355.6 x 9.35

DRIP PAN DRAIN 3.5 150 150 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

UNIT HEADER TO MILL INERTING 16 290 20 350 350 SA 106 Gr B 1176.94 1176.94 3.75 4.60 5.26 355.6 x 9.53

AUX STM TO BFPT & GLAND SEALING 16 290 25 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35 32.95

UNIT HEADER TO AH SOOT BLOWING 16 290 13 20 350 350 SA 106 Gr B 1176.94 1176.94 2.17 3.02 3.45 168.3 x 7.11 30.75

UNIT HEADER SPARE CONNECTION 20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02

UNIT HDR TO SCAPH, FO

16 290 40 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35 52.72
ATOMISATION & SCR
AUX. STEAM FOR DEA PEGGING (U/S
16 290 40 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35 52.72
OF CV)
AUX STM TO MAIN TURBINE GLAND
16 290 4 20 350 350 SA 106 Gr B 1176.94 1176.94 1.50 2.35 2.69 88.9 x 5.49 36.99
SEALS
TURBINE GLND SEALING DRAIN TO F/T-
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
A

INTERCONNECTION WITH PHASE II 16 290 60.0 20 350 350 SA 106 Gr B 1176.94 1176.94 3.05 3.90 4.46 273 x 6.35 49.72

DRAIN POT AT INTERCONNECTION

20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02
HEADER

DRAIN POT DRAIN 3.5 150 150 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

INTERCONNECTION HEADER SPARE

20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02
CONNECTION
PROVISION FOR FUTURE
16 290 20 350 350 SA 106 Gr B 1176.94 1176.94 3.05 3.90 4.46 273 x 6.35
INTERCONNECTION ON STN HDR

26 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR LUBE OIL SYSTEM (PE-DG-445-100-N108)

CLEAN OIL PUMP DISCHARGE 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

DIRTY OIL PUMP DISCHARGE TO

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
PURIFIER

CLEAN OIL TO CLEAN OIL HEADER 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

CLEAN OIL TANK INITIAL FILLING 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

PURIFIER RECIRCULATION LINE TO DO

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
TANK

PURIFIER OUTLET TO CLEAN OIL

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
HEADER

OIL FILLING LINE FROM OIL UNLOADING

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
VESSEL

DIRTY OIL TANK OUTLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

DIRTY OIL TANK NORMAL OUTLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

MAIN OIL TANK TO DIRTY OIL HEADER 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

DIRTY OIL PUMP SUCTION 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

CLEAN OIL PUMP SUCTION 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

CLEAN OIL TANK OUTLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

CLEAN OIL TANK NORMAL OUTLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

27 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

BFPT A/B RESERVOIR INLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

BFPT A/B RESERVOIR OUTLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55

CLEAN OIL HEADER TO MAIN OIL TANK 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

INTERCONN. DOP AND COP SUCTION 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

INTERCONN. DOP AND COP

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
DISCHARGE
SAMPLING CONNECTION FROM LUBE
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
OIL PURIFIER
CONNECTION ON DO PUMP OUTLET
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.84 1.69 1.93 60.3 x 5.54
FOR FLEXIBLE HOSE
CONNECTION ON CO PUMP OUTLET
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.84 1.69 1.93 60.3 x 5.54
FOR FLEXIBLE HOSE
OVERFLOW AND DRAIN LINE FROM
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
DIRTY OIL TANK
SAMPLING CONNECTION FROM DIRTY
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
OIL TANK
SAMPLING CONNECTION FROM CLEAN
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.8 1.65 1.88 33.4 x 4.55
OIL TANK
DIRTY OIL PUMP DISCHARGE TO DO
3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
TANK FILLING

DIRTY OIL HEADER 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

CLEAN OIL HEADER 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

DIRTY OIL HEADER TO DIRTY OIL

3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49
STORAGE TANK

CENTRAL OIL PURIFIER INLET 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

DIRTY OIL PUMP DISCHARGE 3.5 70 70 SA 106 Gr B 1202.25 1202.25 0.88 1.73 1.98 88.9 x 5.49

28 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR CONDENSATE TRANSFER SYSTEM (PE-DG-445-100-N109)

SA 312 TP 304
CYCLE MAKEUP PUMP SUCTION 2 40 80 3.5 50 50 1195.22 1195.22 1 0.25 1.14 168.3 x 3.4 1.1
(ERW)
SA 312 TP 304
CYCLE MAKEUP PUMP DISCHARGE 7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
(ERW)
SA 312 TP 304
INLET OF CST 7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
(ERW)
SA 312 TP 304
HOTWELL MU PUMP REC. TO CST 7 40 24 10 50 50 1195.22 1195.22 1 0.25 1.14 60.3 x 3.91 3.12
(ERW)
DM WATER HEADR FOR MU TO CEP / SA 312 TP 304
7 40 10 50 50 1195.22 1195.22 1.12 0.37 1.28 88.9 x 3.05
VALVE GLAND SEALING (ERW)

DM WATER FOR VALVE GLAND SA 312 TP 304

7 40 10 50 50 1195.22 1195.22 1 0.25 1.14 60.3 x 3.91
SEALING (ERW)

DM WATER FOR CEP SEALING 7 40 10 50 50 SA 312 TP 304 1406.14 1406.14 0.87 0.12 0.99 33.4 x 3.38

DM WATER FOR CHEMICAL DILUTION 7 40 10 50 50 SA 312 TP 304 1406.14 1406.14 0.87 0.12 0.99 33.4 x 3.38

DM WATER TO STATOR WATER

7 40 10 50 50 SA 312 TP 304 1406.14 1406.14 0.87 0.12 0.99 33.4 x 3.38
COOLING MU
SA 312 TP 304
DM WATER MU FOR DMCW O/H TANK 7 40 10 50 50 1195.22 1195.22 1 0.25 1.14 60.3 x 3.91
(ERW)
STAGE-II DM PUMP DISCHARGE TO SA 312 TP 304
7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
STAGE III MAKEUP HEADER (ERW)
STAGE-II CYCLE MAKEUP PUMP
SA 312 TP 304
DISCHARGE TO STAGE III MAKEUP 7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
(ERW)
HEADER
DISCHARGE HEADER TO MAKEUP SA 312 TP 304
7 40 80 10 50 50 1195.22 1195.22 1.23 0.48 1.4 114.3 x 3.05 2.4
CONTROL STATION OF CONDENSER (ERW)
BOILER/DEARATOR FILL DISCHARGE
SA 312 TP 304
HEADER FROM TERMINAL POINT OF 15 40 150 25 50 50 1195.22 1195.22 2.49 1.75 2.85 168.3 x 3.4 2.06
(ERW)
PHASE-II

29 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

SA 312 TP 304
BOILER INITIAL FILLINING LINE 15 40 150 25 50 50 1195.22 1195.22 2.49 1.75 2.85 168.3 x 3.4 2.06
(ERW)
SA 312 TP 304
DEAERATOR INITIAL FILLING LINE 25 50 50 1195.22 1195.22 1.93 1.19 2.21 114.3 x 3.05
(ERW)

AMMONIA DOSING 47 50 50 SA 312 TP 304 1406.14 1406.14 1.3 0.55 1.48 33.4 x 3.38

SA 312 TP 304
CST OVERFLOW PIPE TO SEAL POT 2 40 3.5 50 50 1195.22 1195.22 1 0.25 1.14 168.3 x 3.4
(ERW)
SA 312 TP 304
CST DRAIN LINE 2 40 3.5 50 50 1195.22 1195.22 0.92 0.17 1.05 114.3 x 3.05
(ERW)
SA 312 TP 304
SEAL POT O/F LINE TO DRAIN 2 40 3.5 50 50 1195.22 1195.22 1 0.25 1.14 168.3 x 3.4
(ERW)
SA 312 TP 304
SEAL POT DRAIN 2 40 3.5 50 50 1195.22 1195.22 0.92 0.17 1.05 114.3 x 3.05
(ERW)

30 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR STEAM DRAIN SYSTEM (PE-DG-445-100-N111)

LINES TO FLASH TANK-B

AUX STM TO TUR GS DRN TO F/T-B 20 350 350 SA 106 Gr B 1176.94 1176.94 1.16 2.01 2.29 48.3 x 5.08

AUX STM TO TUR GS DRN TO F/T-B

20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
(BYPASS LINE)
AUX STEAM TO BFPT A/B LINE DRN POT
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
DRN TO F/T-B
AUX STEAM TO BFPT A/B LINE DRN
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
BYPASS

CRH DRAIN POT DRAIN TO F/T-A 74.2 370 370 SA 106 Gr C 1290.84 1290.84 2.43 3.29 3.76 60.3 x 5.54

EXTRN TO BFPT A/B DRN POT DRN TO

15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
F/T-B
EXTRN TO BFPT A/B DRN POT DRN TO
15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
F/T-B (BYPASS LINE)
SA 335 P91
IPT STOP VALVE W/U LINE 68.5 601 596 660.13 701.89 3.56 4.52 5.16 60.3 x 5.54
(<=75mm)
SA 335 P91
HRH LINE DRAIN 68.5 601 596 660.13 701.89 3.56 4.52 5.16 60.3 x 5.54
(<=75mm)
EXT STEAM TO BFPT B LINE DRN POT
15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
TO F/T-B

EXT STEAM TO BFPT B D/S OF CV LINE

15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
DRN BYPASS

31 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

EXTN TO HPH-7 DESUP. COMMON LINE

32 475 475 SA 335 P22 1011.01 1011.01 1.69 2.54 2.91 60.3 x 5.54
DRN POT DRAIN TO F/T-B
EXTN TO HPH-9 COMMON LINE DRN
110 430 430 SA 335 P22 1167.1 1167.1 3.46 4.34 4.96 60.3 x 5.54
POT DRAIN TO F/T-B

EXTN TO DEA DRN POT TO F/T-B 15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55

EXTN TO DEA DRN POT TO F/T-

15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
B(BYPASS LINE)

SPARE STUB 3.5 395 395 SA 106 Gr B 1071.2 1071.2 0.85 1.7 1.94 60.3 x 5.54

SPARE STUB 3.5 395 395 SA 106 Gr B 1071.2 1071.2 0.8 1.65 1.89 33.4 x 4.55

LINES TO FLASH TANK-A

CRH TO DEA PGG LINE (D/S OF CS)

15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
DRN POT TO F/T-A
CRH TO DEA PEGGING LINE DRAIN
15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
(BYPASS LINE)
CRH TO TO BFPT A/B LINE DRN(U/S OF
74.2 370 370 SA 106 Gr B 1101.01 1101.01 1.84 2.7 3.08 33.4 x 4.55
CS) DRN POT TO F/T-A
CRH TO BFPT A/B LINE DRN(U/S OF CS)
74.2 370 370 SA 106 Gr B 1101.01 1101.01 1.84 2.7 3.08 33.4 x 4.55
DRN POT TO F/T-A, BYPASS LINE
EXT STEAM TO BFPT A DRN POT DRN
15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
TO F/T-A
EXT STEAM TO BFPT A LINE DRN
15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
BYPASS
SPARE CONNECTION ON F/T-A
3.5 395 395 SA 106 Gr B 913.37 913.37 0.87 1.72 1.96 60.3 x 5.54
MANIFOLD

SPARE STUB 3.5 395 395 SA 106 Gr B 913.37 913.37 0.87 1.72 1.96 60.3 x 5.54

SPARE STUB 3.5 395 395 SA 106 Gr B 939.58 939.58 0.81 1.66 1.9 33.4 x 4.55

32 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

LINES TO UNIT FLASH TANK

SPRAY TO UNIT F/T FROM SERVICE

7 60 60 SA 106 Gr B 1202.25 1202.25 0.85 1.7 1.94 33.4 x 4.55
WATER

DRAIN MANIFOLD TO UFT 3.5 460 460 SA 335 P22 1124.91 1124.91 1.09 1.94 2.22 219.1 x 8.18

UNIT F/T DRAIN TO DRAIN TRENCH 3.5 120 120 SA 335 P22 1185.38 1185.38 1.07 1.92 2.2 219.1 x 6.35

UNIT F/T VENT TO ATM. 3.5 210 210 SA 106 Gr B 1202.25 1202.25 1.34 2.19 2.5 406.4 x 9.53

SPARE CONNECTION ON UNIT F/T

3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54
MANIFOLD

MS LINE DRAIN D/S OF MO VALVE (From

3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54
Aux Steam System)

SPARE STUBS 3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54

HPT STOP VALVE WARM-UP LINE

3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54
DRAIN ( D/S OF MOV)

CRH LINE TO AUX. STEAM LINE DRAIN 74.2 370 370 SA 106 Gr C 1290.84 1290.84 2.43 3.29 3.76 60.3 x 5.54

MS STOP VALVE SPINDLE LEAK-OFF 3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54

HRH STOP VALVE SPINDLE LEAK-OFF 3.5 460 460 SA 335 P22 1124.91 1124.91 0.84 1.69 1.94 60.3 x 5.54

33 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

P&ID FOR EXTRACTION STEAM TO BFPT SYSTEM (PE-DG-445-100-N112)

AUX STM TO BFPT & GLAND SEALING 16 290 13.2 20 350 350 SA 106 Gr B 1176.94 1176.94 2.60 3.45 3.94 219.1 x 6.35 17.40

AUX STEAM TO BFPT A/B LINE DRIP

20 350 350 SA 106 Gr B 1176.94 1176.94 1.71 2.56 2.93 114.3 x 6.02
LEG
AUX STEAM TO BFPT A/B LINE DRIP
20 350 350 SA 106 Gr B 1176.94 1176.94 1.03 1.88 2.15 33.4 x 4.55
LEG DRAIN TO FLASH TANK-B
AUX STM TO BFPT A/B D/S OF ASV-2
16 290 13.2 20 350.00 350.00 SA 106 Gr B 1176.94 1176.94 3.05 3.90 4.46 273 x 6.35 10.94
CV
AUX STM TO BFPT A/B (D/S OF
16 290 13.2 20 350 350 SA 106 Gr B 1176.94 1176.94 3.05 3.9 4.46 273 x 6.35 10.94
SCNRV)

AUX STM TO BFPT A/B GLAND

20 350 350 SA 106 Gr B 1176.94 1176.94 1.26 2.11 2.41 60.3 x 5.54
SEALING (COMMON)

AUX STM TO BFPT A/B GLAND

20 350 350 SA 106 Gr B 1176.94 1176.94 1.16 2.01 2.29 48.3 x 5.08
SEALING
CRH TO BFPT COMMON LINE U/S OF
27.06 326.7 27.9 74.2 370 370 SA 106 Gr B 1101.01 1101.01 9.65 10.56 12.07 273 x 12.7 15.85
CV

CRH TO BFPT A/B D/S CV 74.2 370 370 SA 106 Gr C 1290.84 1290.84 9.8 10.7 12.23 323.9 x 12.7

CRH TO BFPT A/B D/S OF SCNRV 20 350 350 SA 106 Gr B 1176.94 1176.94 3.48 4.33 4.95 323.9 x 9.53

CRH TO BFPT A/B DRIP LEG U/S CV 74.2 370 370 SA 106 Gr C 1290.84 1290.84 3.94 4.81 5.5 114.3 x 6.02

34 of 35
 PROJECT TITLE :
PIPE SCHEDULE FOR POWER CYCLE PIPING WBPDCL - SAGARDIGHI TPP, PHASE III, 1X660 MW DOC.NO. PE-DC-445-100-N121

tmin with
Manufacturin Selected Actual
Operating Flow Design Pipe Material Stress Stress tmin as per g Allowance Pipe Size Vel.
Line Description Pressure Temp (T/Hr) Pressure Temp Temp ANSI IBR IBR ANSI (mm) (mm x mm) (m/s)
(Kg/cm2 (a)) (oC) (Kg/cm2(g) ANSI IBR (Kg/cm2) (Kg/cm2) (mm) (mm)
(oC) (oC)

CRH TO BFPT A/B DRN POT DRN TO

74.2 370 370 SA 106 Gr B 1101.01 1101.01 1.84 2.7 3.08 33.4 x 4.55
F/T B U/S OF CS

EXTRN LINE TO BFP TURBINES

13.22 358.9 112.64 15 375 375 SA 106 Gr B 1071.2 1071.2 4.28 5.14 5.87 508 x 9.53 36.7
(COMMON LINE)

EXTRN TO BFPT A/B 13.22 358.9 56.32 15 375 375 SA 106 Gr B 1071.2 1071.2 3.22 4.08 4.66 355.6 x 9.53 38.73

EXTRN TO BFPT A/B (HALF FLOW

13.22 358.9 28.16 15 375 375 SA 106 Gr B 1071.2 1071.2 2.65 3.5 4 273 x 6.35 32.37
NEAR BFPT)

BFPT A / B EXHAUST TO COND-1 1.1 120 120 SA 672 B70 1406.14 1406.14 1.54 2.39 2.74 2032 x 16

BFPT A / B EXHAUST TO COND-2 1.1 120 120 SA 672 B70 1406.14 1406.14 1.54 2.39 2.74 2032 x 16

BFPT EXHAUST LINE VENT 3.5 100 100 SA 106 Gr B 1202.25 1202.25 1.22 2.07 2.37 323.9 x 9.53

EXTRN TO BFPT A/B DRIP LEG 15 375 375 SA 106 Gr B 1071.2 1071.2 2.27 3.13 3.57 219.1 x 6.35

EXTRN TO BFPT A/B DRN POT DRN

15 375 375 SA 106 Gr B 1071.2 1071.2 0.98 1.83 2.09 33.4 x 4.55
TO FLASH TANK B
BFPT START UP VENT OUTSIDE TG
15 375 375 SA 106 Gr C 1032.67 1032.67 1.33 2.18 2.49 60.3 x 5.54
HALL
BFPT START UP VENT OUTSIDE TG
3.5 375 375 SA 106 Gr B 1071.2 1071.2 1.02 1.87 2.14 168.3 x 7.11
HALL D/S OF VENT VAL
FROM CONDENSATE DISCHARGE
HEADER FOR GLAND SEAL VALVES 47 60 60 SA 106 Gr B 1202.25 1202.25 1.39 2.24 2.56 33.4 x 4.55
OF BFPT

CRHV-14/15 SAFETY VALVE INLET 20 350 350 SA 106 Gr B 1176.94 1176.94 2.6 3.45 3.94 219.1 x 6.35

CRHV-14/15 SAFETY VALVE ESCAPE

3.5 350 350 SA 106 Gr B 1176.94 1176.94 1.16 2.01 2.29 273 x 6.35
PIPING
CRHV-14/15 SAFETY VALVE VENT
3.5 350 350 SA 106 Gr B 1176.94 1176.94 1.28 2.13 2.43 355.6 x 9.53
OUTSIDE TG HALL

35 of 35