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Masterboardfi is manufactured
under a quality management
system certified in accordance
with ISO 9001.
Masterboardfi is a calcium silicate board reinforced with selected fibres and fillers.
It is formulated without asbestos or any other inorganic fibres. It does not contain
formaldehyde. The board is semi-compressed and cured in a high pressure steam
autoclave. This provides the board with high dimensional and chemical stability,
accompanied by low alkalinity. Masterboardfi is a versatile building board suitable
for use in a wide range of internal and semi-exposed external applications. It is off-
white in colour and has a smooth finish on one face with a slightly textured reverse.
Masterboardfi is plain or perforated (to order). It can be easily decorated with paints,
wallpapers or tiles, or left in its natural state if preferred.
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F I R E P E R F O R M A N C E T H E R M A L I N S U L A T I O N FLEXIBLE COMPATIBILITY
Masterboard is non combustible when tested in
fi
Masterboard can provide a degree of thermal
fi
Masterboardfi is compatible with most commonly
used building materials. Masterboardfi will not
accordance with the criteria of BS 476: Part 4: 1970. insulation, depending on system and product cause corrosion (it is alkali in nature), it is non
thickness. Masterboardfi provides an ideal support caustic, and does not cause any adverse reaction
This product is also classified as a Class ‘0’ material when in contact with bituminous materials.
for thermal insulation materials, and is resistant to
Masterboardfi can be decorated using most
in accordance with Building Regulations Definitions. continuous operating temperatures up to 80 C. commonly available materials.
BIOLOGICAL PERFORMANCE E A S Y T O U S E C H E M I C A L L Y B A L A N C E D
Masterboardfi has a high pH, it is immune to attack Masterboardfi is flexible yet robust, it is easily worked Masterboardfi is resistant to brine and dilute chlorine
from insects or vermin. Masterboardfi will not using conventional wood working tools. Boards can be
support mould or fungal growth. Masterboardfi is nailed or screwed into position, depending on substrate. solution, resistant to low concentrations of most
non toxic and does not emit smoke or toxic fumes For most instances, pre-drilling is not required provided
acids and alkalis. Surface pH value of Masterboardfi
WN FACTS
under fire conditions. fixings are a minimum of 50mm from corners and 12mm
xxxxxxxxxxxxxxxxxxfrom board edges. is between 7 to 10.
FOR CEILING
A proven high performance
material for your ideal ceiling
systems, Masterboardfi is
widely used in both con-
cealed and exposed grid
ceiling systems.
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FOR CEILINGS Masterboardfi
S
painting over.
Masterboardfi offers versatility in
ceiling designs. The inherent
strength and flexibility allows
the board to be bowed to achieve
a curved ceiling without flexing
back or breakage of the material.
Simply cutting Masterboardfi to
a desired shapes and size can
create inventive ceilings with
Architectural ceiling
circular, stepping effect. Holes
can be punched to incorporate
down lights for better effects
and atmosphere. Strong and
contrasting colours can also be
used to enhance the ceiling.
Masterboardfi SUSPENDED & CONCEALED CEILINGS
6
SUSPENDED & CONCEALED CEILINGS Masterboardfi
ALTERNATIVE CONCEALED GRID (1)
7
Masterboardfi
FOR PARTIT
Flexible and
lightweight
systems that
are faster to
construct
and practical
for today s
buildings.
8
FOR PARTITIONS Masterboardfi
TIONS
Masterboardfi is ideal for use in External wall system
(internal view)
areas which are permanently
damp or humid, such as wash
rooms, kitchens or semi-exposed
locations.
Masterboardfi is a non-combustible
material to BS 476 : Part 4 : 1970
thus can be used for construction
of a half-hour and one-hour fire
rated partition systems.
Masterboardfi can be supplied
with tapered edges to facilitate
joint filling where a flush finish is
required.
Masterboardfi INTERNAL PARTITIONS
Details of annotations:
M 6mm thick Masterboardfi
N 60mm thick x 20 kg/m3 mineral wool
(optional)
O Mineral wool padding underneath
(optional)
P 50mm x 63mm softwood timber studs
at 610mm centres
Q Minimum 50mm x 63mm softwood
horizontal timber at 2440mm centres
R 38mm long nails at 200mm centres or
25mm screws at 300mm centres
S Non combustible fixings at nominal
500mm centres
Timber stud framing can be quickly and easily The top and bottom plates should be secured to the substrate
installed to create partitions for heights in using non combustible fixings at nominal 500mm centres. The
excess of 20m without the problems Masterboardfi can be nailed or screwed to the framing. Pre-
sometimes associated with steel stud drilling of the boards is not a pre-requisite, provided fixings are
constructions. The dimensions of the timber at least 12mm from the edges of the boards, and at least
studs should be such that they will ade- 50mm from the corners.
quately support the required loadings, Masterboardfi can be used for the construction of fire resistant
including any internal wind loads which may partitions for up to 60 minutes integrity and insulation. Mineral
be present in high bay warehouses for wool infill is required for these applications.
example. See BS 5268 for details.
Masterboardfi partitions can be used for the construction of
All framing should be constructed using dry, acoustic walls.
straight sections of timber. The vertical studs
are of nominal 610mm centres, with horizontal Please consult Intumex Asia Pacific for details of the board
noggins at 2440mm centres, i.e. to coincide thickness and cavity infill materials to provide the requisite
with the horizontal joints between the boards. performance.
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INTERNAL PARTITIONS Masterboardfi
STEEL STUD FRAMING
Details of annotations:
M 9mm thick Masterboardfi
N 60mm thick x 23 kg/m3 mineral wool
(optional)
O 35mm x 48mm x 35mm x 0.5mm thick
vertical steel studs at 610mm centres
P No.8 self-tapping screws at 300mm centres
Q Steel channel section fixed to substrate
using non combustible fixings at nominal
500mm centres.
NOTE: The above framing dimensions are
suitable for partitions up to 3000mm in
height. For constructions in excess of this,
please consult Intumex Asia Pacific for
minimum frame specification.
Masterboardfi steel stud partitions can be constructed for In general, the vertical studs are positioned at
heights in excess of 12m, provided attention is paid to selecting 610mm centres. For extreme or aggressive
the correct dimensions of steel studs. Where partitions are environments it may be necessary to reduce
required to withstand additional requirements e.g. high impact these centres to provide additional support
within warehouse environments etc, these additions should be against impact etc.
taken into account when selecting your framing sections. Masterboardfi can be used for the construction
The top and bottom channels should be fixed to the substrate of fire resistant partitions for up to 60 minutes
using non combustible fixings at nominal 500mm centres. If the integrity and insulation. Mineral wool infill is
substrate is uneven, a mineral wool gasket can be placed required for these applications. In addition, the
between the substrate and the face of the channel framing Masterboardfi partitions can be used for the
members. construction of acoustic walls.
Please consult Intumex Asia Pacific for details
of the board thickness and cavity infill
materials to provide the requisite performance.
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Masterboardfi
SEMI-EXPOSED EXTERNAL
APPLICATIONS
The good dimensional stability
of Masterboardfi makes it an
excellent product in such
applications. Changes in
temperature or humidity will
not cause swelling, shrinking
or warping of the board.
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F O R E A V E S & S O F F I T S Masterboardfi
Masterboardfi is moisture resistant and will If painting is required, it can
not deteriorate in wet or humid conditions. In be applied directly without
semi-exposed applications such as eaves, the need for special
soffits, gable overhangs, porches, awnings preparation such as an
and canopies, the continuous exposure to alkaline resistant primer.
atmospheric moisture does not permanently Where large areas of
affect its physical properties. external soffits are to be
Masterboardfi is lightweight for easy butt jointed, expansion
handling and installation. It can also be cut or joints must be provided
drilled using conventional wood-working at 4200mm centres to
tools. The boards, when left un-decorated, allow for movement of
will not degrade, rot or deteriorate physically. the building. Gable linings
Fascia boards F O R B A C K I N G
P A N E L S
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Masterboardfi SEMI-EXTERNAL APPLICATIONS
SOFFIT CONSTRUCTION
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SEMI-EXTERNAL APPLICATIONS Masterboardfi
ROOF TILE UNDERLAY
15
Masterboardfi
OTHER
CONSTRUC
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CASING FOR PIPES & SERVICES Masterboardfi
Masterboardfi can be used for boxing-in
hot and cold water pipes, boiler flues, and
waste piping as well as electrical and gas
services. Casings can be easily and neatly
constructed using Masterboardfi fixed to
timber battens or to metal corner angles.
The edges of the boards can be planed, or
sanded to form neat edge and tidy corner
joint. Joints can be filled and sanded to
provide a smooth finish.
WET AREAS/
TILE BACKER
TIONS
is lightweight and has high light
reflectance (about 65% for un-
decorated board). It has high
moisture resistance and can be
installed to provide a smooth
surface, improve insulation, over-
come problems of damp in
renovation work and as support for
thermal insulation.
Masterboardfi can assist in condensation control
because it can absorb up to about 60% of its own weight
in water without dripping, particularly in areas where
steam is produced. Masterboardfi is non-combustible
and will withstand continuous temperatures up
to 80 C. It is therefore ideal as a backing or as a lining
to boiler cupboards.
Masterboardfi OTHER CONSTRUCTIONS
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OTHER CONSTRUCTIONS Masterboardfi
CAVITY WALL FOR SERVICES
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Masterboardfi OTHER CONSTRUCTIONS
Masterboardfi can be used as an overcladding using non combustible fixings at nominal 500mm centres. The
onto masonry or concrete walls in order to Masterboardfi is fixed to the MF sections using screws at
provide a smooth surface or decoration, nominal 300 centres. For use in high impact areas or
avoiding the need to apply a plaster or cement aggressive environments, e.g. sports halls, it may be necessary
render. The Masterboardfi can be supplied to reduce the centres of the MF profiles.
with bevelled or tapered edges to facilitate The cavity between the masonry and the Masterboardfi can be
joint filling for a smooth surface finish. filled with mineral wool to improve the acoustic and thermal
The Masterboardfi is screwed to metal furring insulation, or the cavity can be used to run services.
sections, which in turn have themselves been
fixed to the substrate. For normal conditions,
the MF sections are positioned at nominal
610mm centres, and fixed to the substrate
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OTHER CONSTRUCTIONS Masterboardfi
TILE UNDERLAY FOR FLOORS
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Masterboardfi OTHER CONSTRUCTIONS
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OTHER CONSTRUCTIONS Masterboardfi
WET AREA USAGE
Masterboardfi can be applied over a steel or timber framework At corner and floor joints, bed Masterboardfi
as a tile underlay. When used in this application, the framing into mastic to seal joints.
should be at 400mm centres both vertically and horizontally. At all times, the tile and adhesive
Use minimum 9mm thick Masterboard . Seal the front face
fi
manufacturers’ recommendations for tiling
with watered down tile adhesive, and the back face with onto calcium silicate board substrates should
chlorinated rubber sealer or PVA sealer at the weight of be followed.
150g/m2. Sheets must be dry when installed. Do not have ceramic tile joints in line with
Fasten panels into position using 32mm long, No.8 stainless joints between sheets of Masterboardfi
steel screws. Ensure fixing centres are a maximum of 200mm. except at movement joints.
Screw heads must be sunk below the surface of the boards.
At butt joints between sheets, no filling is required. At maximum
3660mm centres vertically and horizontally, expansion joints of
minimum 5mm width should be included through tiles and
boards. Support boards each side of such joints.
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Masterboardfi WORKING WITH THE BOARD
DRILLING FIXING
Use a hand drill or high speed power drill (not the percussion type); For non-fire resisting
bits should have HSS tips. When drilling, always provide support to applications, boards
the back of the board to prevent break out. should be supported at
610mm centres and fixed
to supports at 300mm
centres.
In normal areas, cross
noggins are required
only at board joints. If
increased impact resis-
tance is required,
400mm support centres
should be used with
cross noggins at
1220mm centres.
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DECORATING THE BOARD Masterboardfi
PAINTING & PAPERING TILING
Any conventional points can be used. Alkali resistant primers are not Minimum 9mm thick boards should fixed, textured side out.
necessary. Water based paints (with a watered down first coat) or oil Supports should be maximum 400mm centres with cross noggins
based paints can be applied to all products using proprietary at transverse board joints. Seal the boards with P.V.A.
primer/top coat systems as recommended by paint manufacturers. Countersunk
corrosion
When papering Masterboardfi , size to seal against suction and
resistant screws
improve slip, then hang papers or vinyl in the normal way.
should be used
to fix boards at
200mm centres.
Fix tiles in strict
accordance with
manufacturers’
recommendations.
PLASTERING
If a skim finish is desired, fix textured side out, apply a sealing coat
of universal primer and allow to dry. Follow with a second coat.
Apply plaster while this coat is wet and tacky. At all times strictly
follow plaster/jointing compound manufacturers’ instructions for
applying to fibre cement boards.
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Masterboardfi HEALTH & SAFETY
No special precautions are necessary in handling or working. When prevent any mis-use which could result in personal injury or damage
power sawing or sanding in a confined space, dust extraction to boards. In the event of injury obtain proper medical treatment.
equipment must be used to control dust levels. Care should be The materials and the packaging used for distribution do not
taken to prevent injury from sharp edges and corners. incorporate any substances considered to be hazardous to health.
Do not leave boards lying about on site, on scaffolding or in high Masterboardfi is NOT a loadbearing material and should not be used
traffic areas, where risk of damage or injury is increased, and to floor walkways, apertures in floors etc.
in the open, the stack should be fully protected from the weather. If stored on racks, boards should be fully supported across their width at not
more than 1m centres. The following recommendations must be always taken into account when handling Masterboardfi .
LIFTING PROTECTION
Always lift boards off the board below, never slide board on board Boards should be stored under cover for protection against
or drag the stack. inclement weather on a covered dry-level ground, away from the
working area of the mechanical plant.
STACKING CARRYING
Boards should be a maximum of 800 high, on firm level ground. If Always carry the boards on edge but do not store on edge.
two or more pallets are stacked, the total stack height must be not
more than 3500mm.
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TECHNICAL PROPERTIES Masterboardfi
PROPERTIES DESCRIPTIONS UNITS VALUES
Thickness mm 6 / 9 / 12 / 15 / 20
Width* mm 610 / 1220
Length* mm 610 / 1220 / 1830 / 2440
The Board 6 for 6mm board
9 for 9mm board
Weight (approx.) kg/m2 11 for 12mm board
14 for 15mm board
19 for 20mm board
Density Normal dry density kg/m3 910 (± 10%)
Flexural strength, across grain MN/m2 9
Flexural strength, along grain MN/m 2
6
Strength Maximum allowable compressive load MN/m2 17
Flexural Modulus of Elasticity, dry GN/m2 5.5
1.5 for 6mm board
Sag when suspended at 600mm span mm 1 for 9mm board
1 for 12mm board
Minimum bending radius for board at ambient:
4800 for 6mm board
Along grain mm 7200 for 9mm board
Bending Radius 9600 for 12mm board
5400 for 6mm board
Across grain mm 8200 for 9mm board
10900 for 12mm board
Moisture movement (ambient to saturated) % 0.40
Effect of Moisture Nominal moisture content:
Ex work % 10 to 15
In situ at EMC % 3 to 5
Thermal conductivity W/m.K 0.210
Thermal Performance Thermal movements (100-25 C) O
m/m.C 2.4 x 10-6
Thermal shrinkage (4 hr/300OC) % 14
Fire Performance Surface spread of flame (BS476: Part 7) Class 1
Building Regulations Classification (BS476: Part 6) Class 0
Manufacturing tolerances:
Length mm ±5
Width mm ±5
Tolerances ± 0.5 for 6mm board
Thickness mm ± 0.5 for 9mm board
± 0.5 for 12mm board
Difference of diagonals mm Max. 3
*Equivalent metric sizes are available and a maximum length of 3050mm and width of 1250mm can be produced to special order.
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O U R C O M M I T M E N T S
Intumex Asia Pacific’s commitment to technical excellence is the driving force behind Intumex Asia Pacific has long been involved in establishing standards for the
our company. performance of building systems worldwide, working closely with British and
international bodies. The result is a range of tested and proven products and systems
Intumex Asia Pacific unrivalled expertise in the manufacturing of calcium silicate that show exceptional performance characteristics – fire protection, moisture
boards and cement-bonded particleboards continues to place it at the forefront of resistance, hygiene performance, impact resistance, acoustic performance.
building board technology. The expertise that has made Intumex Asia Pacific a market
leader in the Asia Pacific is now recognised in many countries across the world. Intumex Asia Pacific products are ideal for use in many applications including ceilings,
partitioning, wall lining, roofing, flooring, structural steel protection, ducting and
Intumex Asia Pacific commitment in technical excellence, is equally concern for quality external wall cladding. Literature explaining the use of Intumex Asia Pacific products
in all its forms – quality of materials, quality of production, quality of its people, even and systems in these areas is available from Intumex Asia Pacific Pte. Ltd.
quality of the environment.
April 2004
HONG KONG
Room 1011, C.C. Wu Building
302-308 Hennessy Road
Wanchai
Tel: +852 2895 0265
Fax: +852 2576 0216
AUSTRALIA
Unit 1, 175 Briens Road
Northmead, NSW 2152
Tel: +61 (2) 9683 2872
Fax: +61 (2) 9630 0258
SINGAPORE
10 Science Park Road
#03-14 The Alpha
Singapore Science Park II
Singapore 117684
Tel: +65 6292 7888
Fax: +65 6294 2576
Email: info@intumex-ap.com
www.intumex-ap.com