MATERIAL STANDARD GRADE LQMX

ADDOPTED
FROM ELECTRICAL INSULATION STANDARD PRODUCT
CATALOGUE WITH VARIOUS MANUFACTURE
Material specification
based on NEMA LI 1
Standard
Comparable Test Standard Product and
Price comparisons
Sis Cahya Bhuwana
2008
SISWANTO COLLECTION
Material specification based on NEMA LI 1 Standard 2008
MATERIAL STANDARD GRADE, MATERIAL BASE,

CHARACTERISTIC, APPLICATION AND PRICE COMPARISONS
NEMA LI 1 –1989 Industrial Laminated Thermosetting Products

(Rev 1995)
NEMA LI 1 : GPO – 1
Material base
-Random Mat (Non-woven) fiberglass mat reinforced held together by a thermoset polyester resin
molded sheet
Thermal class
Class B 130ºC electrical/160ºC mechanical
Application
Typical applications include transformer spacers and supports.
NEMALI 1 : GPO – 2
Material base:
- glass mat reinforced thermoset polyester molded sheet.
Thermal class :
This grade is an IEEE Thermal Class B, 130ºC electrical/160ºC mechanical material.
Application
Typical uses are general purpose electrical insulation application where flame retardancy is required.
NEMA LI 1 : GPO – 3
Material base:
-glass polyester laminate.
Thermal class:
an IEEE 130ºC electrical/160ºC mechanical Class B material
Application:
Applications are typical for GPO-3 materials, but also include components for transportation
applications where flame, smoke, and toxicity is of great concern, arc resistance, and track
resistance.. Applications include high voltage appliance insulators, bus bar supports, and barriers in
switchgear.
Siswanto collection Page 2 of 29

NEMA LI 1 :G–5
A key difference between NEMA Grades G5 and G9 is that G9 is more resistant to the elements of
the environment. Thus, G9 can be safely substituted where G5 is called for.
Material base and application
G5/G9 Class Reinforced Melamine - natural (grayish brown) This grade is composed of a continuous
glass woven cloth base impregnated with a melamine resin binder. Melamines are the hardest of all
laminates, exhibiting good dimensional stability and are resistance. It is also caustic resistant. used
for industrial laminates, However, prolonged exposure on G5 to elevated temperature can adversely
affect these industrial laminates' mechanical and electrical properties. G-9 is the more resistant to
environmental conditions of these 2 grades
NEMA LI 1 :G–7
G7 Glass Reinforced Silicone - natural (cream to white) Composed of a continuous
glass woven cloth base impregnated with a silicone resin binder, this grade has
excellent heat and are resistance. It has extremely good dielectric loss properties
under dry conditions and good electrical properties under humid conditions, although
the percentage of change is high.
Silicone is not as strong as epoxies and phenolics upon aging at lower temperatures
but is stronger upon aging over 400°F/204°C.) G7 has extremely good dielectric loss
properties under dry conditions and good electrical properties under humid conditions, although the
percentage of change is high. is used for electronic parts exposed to high temperature.
NEMA LI 1 :G–9
G5/G9 Class Reinforced Melamine - natural (grayish brown) This grade is
composed of a continuous glass woven cloth base impregnated with a melamine
resin binder. Melamines are the hardest of all laminates, exhibiting good
dimensional stability and are resistance. It is also caustic resistant. used for
industrial laminates, However, prolonged exposure on G5 to elevated temperature
can adversely affect these industrial laminates' mechanical and electrical
properties. G-9 is the more resistant to environmental conditions of these 2 grades
NEMA LI 1 : G – 10
G1O/FR4 Glass Reinforced Epoxy - natural (yellowish to light green) The most
versatile all around laminate, this grade is a continuous glass woven fabric base
impregnated with an epoxy resin binder. It has extremely high mechanical strength,
good dielectric loss properties, and good electric strength properties, both wet and
dry.
The main difference between NEMA Grades G10 and FR4 is that FR4 is a fire
retardant grade of G10. Therefore, FR4 can be safely substituted where G10 is
called out, while G10 can never be substituted where FR4 is called for.

Thermal class:
Temperature ratings of 140 degrees C
Application :
G10 is used in applications were flame retardency isn't an issue
is most commonly used in PCB (Printed Circuit Boards) structural supports, buss bars, mechanical
insulation, gears, test fixtures, washers, spacers and tight tolerance machined parts for
electromechanical assemblies
NEMA LI 1 : G – 11
NEMA grades G11 and FR5 Glass-Cloth Reinforced Epoxy - natural color is
typically yellow green to amber. This grade is similar to G10/FR4 with the
addition of a higher operating temperature and some improved mechanical
strength at elevated temperatures. The main difference between NEMA
Grades G11 and FR5 is that FR5 is a fire retardant grade of G11. Therefore,
FR5 can be safely substituted when G11 is called for while G11 can never be
substituted where FR5 is called for.
NEMA LI 1 : FR – 4
Description: G10-FR4 (FR4) is a fire rated electrical-grade dielectric made with and epoxy material
reinforced with a woven fiberglass mat. FR-4 is an abbreviation for Flame
Resistant 4. FR-4 is commonly used in printed circuit boards. FR4 material
conforms to the requirements of military specification Mil P 13949 Type F,
MIL-S-13949/04 GF/GFN/GFK and Mil I 24768/27 and is rated UL 94V-O.
FR4 material is also known as Garolite.
NEMA LI 1 : FR – 5
Glass Epoxy Laminates Machining Services, NEMA G-10, FR-4, G-11 FR-5
Glass-Epoxy Laminates are continuous woven glass fabric impregnated with epoxy resin. These
materials exhibit outstanding electrical characteristics and dimensional stability primarily because
water absorption is virtually non-existent. The FR Grades contain bromine to make them fire-
retardant, while G-10 and G-11 do not. Therefore, FR-4 can be substitutes for G-10 in most cases,
but G-10 cannot be safely substituted for FR-4. (Many suppliers have gotten into the bad habit of
referencing material as G-10/FR-4, where it is technically FR-4. G-10 is not normally a stock item.) G-
11 and FR-5 have higher operating temperature and improved strength at higher temperatures than
G-10 and FR-4. These materials are normally light green in color and come as sheets, tubes and
rods. Glass-Epoxy Laminates Properties

NEMA LI 1 : GRADE X
X/XX/XXX Paper Reinforced Phenolic - natural color is typically light tan to brown.
This grade is composed of a paper base impregnated with a phenolic resin binder. (Phenolics
are the oldest, best-known general-purpose thermoset resins).. It has good electric strength
properties with fair mechanical strength. Generally speaking, they are not equivalent to epoxies in
resistance to moisture, humidity, dimensional stability, shrinkage and retention of electrical properties
in extreme environments.) The paper-reinforced phenolic has good electric strength properties with
fair mechanical strength and is outstanding for use as template material and/or backup material. A
good rule of thumb in selecting a paper grade is to remember the more X's the better the electrical
properties, while the fewer X's represent superior mechanical properties. Paper grades can be
modified by adding plasticizers to make them more conducive to part punching resulting in a P suffix
added to the X designation, i.e., XP, XXP, XXXP.
PHENOLIC GRADE X
Description: Grade X Paper Phenolic is a phenolic resin with a paper
binder for low to minimal impact mechanical and structural applications.
Used for Table Tops in fabricating plants, has a smooth surface and the
material complies to Mil-I-24768/12.
NEMA LI 1 : GRADE XX
PHENOLIC GRADE XX
Description: Grade XX Paper Phenolic is a phenolic resin with a paper
binder for that has good electrical properties and can be used for punched
parts in some applications. Grade XX phenolic meets Mil-I-24768/11 PBG
and is used frequently in switch boards and buss bar applications Normal
electrical applications, moderate mechanical strength, continuous operating
temperature of 250°F
NEMA LI 1 : GRADE XXX
PHENOLIC GRADE XXX

Description: Grade XXX Paper Phenolic is the best composition of a paper
based phenolic in that it exhibits excellent mechanical and electrical
properties. It is a moisture resistant phenolic good up to 225° F and
operates well under high impact and heavy loads while retaining its
composite integrity. Phenolic XXX grade meets MIL-I-24768/10, type PBE .

NEMA LI 1 : L / LE
NEMA grades L and LE Linen Cotton-Cloth Reinforced Phenolic - natural color is typical light tan to
brown. These grades are composed of a continuous cotton woven cloth impregnated with a phenolic
resin binder. These grades contain a fine weave linen and, like the canvas phenolic, are known for
their mechanical properties. The finer weave allows for machining more intricate details than canvas
grade, such as gear teeth, etc. These grades are not recommended for primary electrical insulation
but grade LE exhibits superior moisture resistance to grades L, C, and CE and thus is an adequate
insulator for a fair number of applications.
PHENOLIC GRADE L
Description: Line Grade phenolic L has a very fine weave cloth suitable
for intricate design details in complex mechanical parts such as gears.
Phenolic L is a mechanical and structural grade phenolic with low
moisture absorption. Phenolic Grade L complies with Mil-I-24768/15.
Phenolic L grade is not as widely used as LE grade.
PHENOLIC GRADE LE
Description: Phenolic Grade LE is an electrical grade phenolic well
suited for fine detailed machined parts for electrical applications. The
Linen Grade Phenolic LE is a very popular grade for tight tolerance parts
that have excellent electrical insulation properties. Phenolic LE
standard meets Mil-I-24768/13 Type FBE.
NEMA LI 1 : C / CE
NEMA grades C and CE canvas Cotton-Cloth Reinforced Phenolic - natural color is typically light tan
to brown. These grades are composed of a continuous cotton woven cloth impregnated with a
phenolic resin binder. (Phenolics are the oldest, best-known general-purpose thermoset resins. This
grade contains a medium weave canvas and is known primarily for it's mechanical properties.
This grade is not recommended for primary insulation They are among the lowest cost and
easiest to process. Phenolics are quite adequate for a fair percentage of electrical applications.
Generally speaking, they are not equivalent to epoxies in resistance to moisture, humidity,
dimensional stability, shrinkage and retention of electrical properties in extreme environments.) These
grades contain a medium weave canvas and are known primarily for their mechanical properties.
PHENOLIC GRADE C
Description: Canvas Phenolic "C" is a mechanical grade, cotton reinforced
phenolic. Phenolic C works well in structural applications and maintains a
low water absorption rate. Phenolic Grade C is also known as machine
grade phenolic. Phenolic C meets Mil-I-24768/16, LP 509 & MIL P 15035 -
Type FBM as military standards.

PHENOLIC GRADE CE
Description: Phenolic CE or Electrical Grade Canvas Phenolic is used for
electrical insulation applications that require a stable structural support.
Canvas Grade CE phenolic is similar to the "C" grade phenolic only the CE
grade is for electrical uses. Phenolic CE adheres to Mil-I-24768/14 Type
FBG and is a widely used thermoset plastic in the electrical industry
Phenolic
(NEMA grade C, CE, L, LE, XX, XXX, XPC, G-Series glass laminates) in general term:
Phenolic's corrosion resistant capacity makes it appropriate for applications in industries where
corrosive materials are in prevalent usage. The chemical processing and pulp and paper industries,
for instance, use Phenolic extensively for tank liners, rollers and gaskets as well as myriad other
items that are exposed to instant corrosive conditions. Phenolic is one of the strongest materials
known to industry. Since it is so tough, Phenolic is given many tasks that would ordinarily be
reserved for metals. The machine tool industry uses it to make long-lasting gears, pinions, bushings
and bearings that are quieter and more economical than metal parts.
Paper with phenolic grade provides low Glass with melamine grade is specified for
cost electrical and mechanical properties. It mechanical strength and arc resistance. It is used for
is widely used for switchboards, panel circuit breaker parts, switchboard panels and arc
boards, insulating wafers and intricate barriers.
punched parts
Glass with epoxy grade combines high mechanical
Cotton with phenolic grade provides more strength, good electrical properties and excellent
mechanical strength than paper grades and moisture resistance. These properties prevail at
has a finer surface with better machinability. elevated temperatures. Flame retardant grades are
This material is used for gears, pinions, available. They are used as structural members, slot
bearings, bushings and many structural insulation, wedges and panels.
applications.
Glass with silicone grade combines excellent heat
Glass with phenolic grade offers more resistance and electrical properties. Uses include
mechnical strength and moisture resistance. Class H insulation, appliance insulation and high-
This grade is often used as gaskets and temperature electrical equipment.
seals.
NEMA LI 1 : GRADE N
NYLON REINFORCED PHENOLIC

NEMA N-1 per MIL-I-24768 TYPE NPG
Superior electrical properties under humid conditions, fungus resistant, continuous operating
temperature of 160°F.

Selecting the Correct Laminate for your Application

The selection process begins with determining whether the application is principally mechanical, electrical,
Chemical or thermal. Identify the most important properties required, and then compare these with the main
characteristic of the grades listed in the NEMA chart. This will assist you in specifying the grade for your project.
Paper based products Usually used for electrical insulation rather than wear properties
Usually chosen for wear resistance and mechanical strength. A fine

Cotton based product
weave of cotton is used when clean machinability is important.
Usually selected for low moisture sensitivity, high mechanical strength,

Glass based products
superior heat resistance, and electrical insulating properties.
NEMA Phenolite Reinforce

Characteristics Typical Applications Resin
Type Grade ment
Strong, hard laminate, hot/warm punch, Primarily in mechanical

X X-116 good tensile, compressive and flexural applications where electricals
strengths. are not severe.
Intricate punched parts

Similar to X but has a plasticizer added. requiring moisture resistance
XP 2065
Primarily intended for hot punching and electrical properties
between X and XX
P
Primarily intended for a cold punch or a
XPC XP-240 shearing. Higher cold flow and flexibility Thicker punched parts p
than XP e
r
Good machinability, high dielectric
Well suited for a variety of P
XX XX-300 strength and moisture resistant
electrical applications h
e
Similar to XX but is better electrically n
XXX XXX-409 due to higher resin content. Good under Panel boards o
high humidity conditions l
Used as radio/TV/electronics i
FR-1 X-123FR Hot punch material, UL listed
electrical insulation c
Tough, strong, high impact strength,

C C-501 Gears, pulleys, sheaves
easily machined
Electrical applications Canvas

involving power frequencies
Greater resistance to moisture than ‘C’
CE CE-578 less than 600V and good
plus controlled electrical properties.
mechanical strengths
Good mechanical properties, machines L

easily and clean. Recommended for fine i
Close tolerance punched
L L-610 punching, threading, close tolerance and n
parts, fine pitched gears
machining e
n

Bearing retainers and

Characteristics similar to L, but has
electrical applications other
LE LE-675 greater moisture resistance and
than primary insulation
improved dimensional stability
Arc barriers, circuit breakers,

High arc and heat resistance, excellent
G-5 G-5-813 structural electrical parts
electrical properties under dry conditions
Excellent electrical strength properties Melamine

under wet conditions, excellent arc Marine switchboard terminals,
G-9 G-9-818
resistance structural parts
Good machining qualities, high flexural,

G-10-773 bond and impact strength at room Electrical/Mechanical
G-10
T-525 temperatures, good electrical properties applications in humid areas
E
Structural members at p
Retains high mechanical strength up to elevated temperatures, rotor o
G-11 G-11-861
1500C, good electrical properties slot insulation and wedges x
y
Flame rated, good punching and GLASS
Terminal boards, electrical
FR-4 EG-873 electrical properties
insulation
High temperature performance, glass Class H insulation for high

G-7 G-7-838 Silicone
silicone laminate frequency
General purpose polyester glass

GPO-1 GP-9105 Structural parts for switch gear
laminate with good mechanical strength
Flame retardant glass polyester

GPO-2 GP-9206 Good for parts current carriers Polyester
laminate, UL recognition E-46319
Flame retardant – polyester glass with UL File 46319 for current

GPO-3 GP-9306
high strength and electrical properties carrying parts
Taken from ELECTROWIND - VonRoll Isola

VonRoll Isola - List of delivered materials according to international standards
Taken from Elektro-Isola A/S • Grønlandsvej 197 • 7100 Vejle
according to according to according to according according Certificate

Name other
DIN 7735* IEC/DIN EN 60893 NF C to NEMA to UL-94 UL
Hm 2471 UP GM 203 26-153 : Vm P2 e GPO-3 V0 E70284 NF F 16-101 :
Delmat 68.010, 68.020
M1 I1 F0
Delmat 68.160 HB E70284
Delmat 68.170 Hm 2471 UP GM 201 HB E70284

Hm 2471 UP GM 203 26-153 : Vm P2 e GPO-3 V0 NF F 16-101 : I1
Delmat 68.340
F0
Delmat 68.420 Hm 2472 UP GM 202 26-153 : Vm P2 e GPO-2 V0
Delmat Epoxy 68.660 EP GM 203 26-151 : Vm EM 2 HB E70284

EP GM 203 26-151 : Vm EM V0 NF F 16-101 : I2
Delmat Epoxy 68.690
2e F0
Durapol IGM M600 UP GM 205 V0
Ferrozell HGW F HW (deska) HGW 2082 PF CC 201 150 : C C
Ferrozell HGW F 24 E HGW 2082.5 PF CC 202 150 : C CE
Ferrozell HGW FF HGW 2083 PF CC 203 150 : CC L
Ferrozell HGW FF E HGW 2083.5 PF CC 204 150 : CC LE
Ferrozell HGW F HW (trubka) HGW 2085 PF CC 22 C
Ferrozell HGW F HW (tyč) HGW 2088 PF CC 42 C
Ferrozell HP HW (deska) HP 2061 PF CP 201 150 : P X / XP
Ferrozell POT IV-N1 HP 2062.8 PF CP 206 XXXPC
Ferrozell HP 2063 V0 HP 2062.9 PF CP 205 FR-2 V0 E47629

according to according to according to according according Certificate other

Name DIN 7735* IEC/DIN EN 60893 NF C to NEMA to UL-94 UL
Ferrozell HP HW (trubka) HP 2065 PF CP 21 150 : P

Ferrozell HP ME HP 2262
Ferrozell S 2000 E HP 2361.1 EP CP 201 152 : EP CP FR-3 V0 E47629
Ferrozell EP 105 CEM-1 V0 E47629
Heiz Samicanit 41.610 IEC 60371-3-3 : HP 5 V0 E83928

NF F 16-101 :
Pamitherm 41.140
M0 F0
Vetronit EGS 102 HGW 2372 EP GC 201 26-151 : Vt-EM 1 G-10 HB E47629
Vetronit EGS 619 HGW 2372.1 EP GC 202 26-151 : Vt-EE 1-e FR-4 V0 E47629
Vetronit EGS 103 HGW 2372.4 EP GC 203 G-11
Vetronit EGS T23 HGW 2372.4 EP GC 203/308 26-151 : Vt-EM 2 G-11
Vetronit G11 (deska) HGW 2372.4 EP GC 203/308 26-151 : Vt-EM 2 G-11

HGW 2372.2 EP GC 204 26-151 : Vt-EM 2 e FR-5 V0 NF F 16-101 : I1
Vetronit 64.180 FR5
F1
Vetronit EGR T23 HGW 2370.4 EP GC 205
Vetronit G11 (trubka) HGW 2375.4 EP GC 22 G-11
Vetronit MGS HGW 2272 MF GC 201 G-5 V0
Vetronit PGS HGW 2072 PF GC 201 150 : GC G-3
Vetronit SGS HGW 2572 SI GC 202 154 : VS 2 G-7 V0
Vetronit 64.160 Polyimid HB
* not valid from 1.3.2003

Materials / labels not found can be offered according to your demand.

Products - Sheets, graph flexural strength
Elektro-Isola A/S • Grønlandsvej 197 • 7100 Vejle • T: +45 76 42 82 00 • F: +45 75 82 73 36 • E: ei@elektro-isola.dk

Products - Sheets, graph compressive strength
Elektro-Isola A/S • Grønlandsvej 197 • 7100 Vejle • T: +45 76 42 82 00 • F: +45 75 82 73 36 • E: ei@elektro-isola.dk

Von Roll Isola
VonRoll Product Temperature Class

Class 1050C
RM (Rag Paper/Polyester Film)
Slot liner phase insulation for motors and generators. Ground, barrier and layer insulation for dry type transformers.
KM (Kraft Paper/Polyester Film)
Low cost ground, barrier and layer insulation for dry type transformers.
1265, (Oleoresinous Bias Cut Varnished Cambric - Black)
Phase insulation for motors and generators. Ground, barrier and layer insulation for dry type transformers.
Wrapping of armature coils, bus bars, cable joints.
1266, (Oleoresinous Bias Cut Varnished Cambric - Yellow)
Wrapping of armature coils, bus bars, cable joints.
1268, (Oleoresinous Straight Cut Varnished Cambric - Black)
Phase insulation for motors and generators. Wrapping of corners and irregular shapes.
1267, (Oleoresinous Straight Cut Varnished Cambric - Yellow)
• Phase insulation for motors and generators. Ground, barrier and layer insulation for dry type transformers.
End windings and general sheet insulation.
• KRM (Kraft Paper/Polyester Film)
Class 1300C
FCM (Friction Coated Polyester Film - New Improved Coefficient of Friction)
Slot liner and phase insulation for motors and generators. Ground, barrier and layer insulation for dry type
transformers.
8176-1,8176-8 (NEMA & Low Cost Varnished Glass Cloth)
Wrapping Applications.

Class 1550C
P70, DMD 70%
Memco 100
(The Largest Selling Hermetic Grade DMD Available, Over 25 Years of Reliable Service. 100% Epoxy
Saturated) - Slot liner, wedge and phase insulation for motors and generators.
Pyrolam® 100
(Outstanding Thermal Stability, Polyester Saturated) - Slot liner, wedge and phase insulation for motors and
generators.
NM (Nomex ®/Polyester Film)
2 Ply Slot liner and phase insulation for motors and generators. Ground insulation for dry type transformers.
5J51, 5M56 (Varnished Dacron-Glass)
Hand and machine wrapping of irregular shapes.
5J44, 5J47 (Low Cost Varnished Glass)
Wrapping applications.
5JF67 (Chemical Resistant, Hydrolitically Stable Epoxy Varnished Glass Cloth)
Class 1800C
NMN (Nomex ®/Polyester Film)
Slot liner and phase insulation for motors and generators. Ground insulation for dry type transformers.
Pyromid® 180
(Aramid Mat/Polyester Film 100% Epoxy Saturated. Looks and Handles Like DMD.) - Slot liner and phase
insulation for motors and generators. Ground insulation for dry type transformers.
TFT (Cequin/Polyester Film)
• Slot liner and phase insulation for motors and generators. Ground insulation for dry type transformers.
• Inorganic Paper/Polyester Film

• Inorganic Paper/Glass Cloth
5JF44, 5JF47 (Highly Flexible, Low Cost Varnished Glass)
Class 2200C
NKN (Nomex®/Kapton® Film)
Slot liner and phase insulation for motors and generators. Ground insulation for dry type transformers.
Pyromid® 180
(Aramid Mat/Polyester Film 100% Epoxy Saturated. Looks and Handles Like DMD.) - Slot liner and phase
insulation for motors and generators. Ground insulation for dry type transformers.
8929 (Silicone Resin Coated Glass)
• Phase insulation for motors and generators. Ground, barrier and layer insulation for dry type transformers.
High temperature wrapping applications.
• 5J98 (Silicone Rubber Coated Glass)
TYPICAL FLEXIBLE INSULATION PRODUCTS FOR MOTORS
CLASS 1050C SLOT AND PHASE INSULATION
• Rag Paper/Polyester Film

• Varnished Glass Cloth, 8176-8
• Oleoresinous Varnished Cambric 1266 or 1267
• DM70, Memco 100 H or Pyrolam® 100

• FCM Friction Coated Polyester Film
• Varnished Glass Cloth, 5JF44 or 5JF47 WEDGES
WEDGES
• Formed Memco 100 H or Pyrolam® 100
0
CLASS 155 C SLOT AND PHASE INSULATION
• DM70, Memco 100 H or Pyrolam® 100

• FCM Friction Coated Polyester Film
• Varnished Glass Cloth, 5JF44 or 5JF47

• Pyromid® 180, Nomex® Mat/PoIyester Film

• NMN Nomex® Paper/Polyester Film
WEDGES
• Formed Pyroglass®
• Formed Pyromid® 180
TYPICAL FLEXIBLE INSULATION PRODUCTS FOR TRANSFORMERS
DRY TYPE-LAYER AND GROUND
CLASS 1050C
• Kraft Paper/Polyester Film

• Varnished Glass Cloth, 8176-8
• Friction Coated Polyester Film
CLASS 1300C
• Kraft Paper/Polyester Film

• Friction Coated Polyester Film
• Pyrolam® 70, Memco 100, Pyrolam® 100
CLASS 1550C
• Pyrolam® 70, Memco 100, Pyrolam® 100

• Inorganic Paper/Polyester Film
CLASS 1800C
• Inorganic Paper/Glass Cloth

OIL FILLED - LAYER AND GROUND
• Diamond Pattern Paper, 5M17 or WH9O

• Coated Crepe Paper, ET-1592

CUSTOM APPLICATIONS
WH90 Epoxy Diamond Kraft Paper
Thermally Upgraded Kraft Paper
Heat Curable epoxy resin diamond pattern coated thermally upgrade kraft paper. Layer insulation for oil filled
transformers. Ground, insulation for oil filled transformers.
5M63, 5M64, B-Stage Epoxy Coated Nomex®
Slot liner and phase insulation for motors and generators. Ground, barrier and layer insulation for dry type
transformers. Conductor insulation.
5M58, The Ultimate B-Stage Banding Tape
Armature banding. Outer wrap for power transformer coils.
5M48, 5M62, B-Stage Polyester Coated Glass Cloth -Armor Tape
Coil wrapping.
5M51, B-Stage Epoxy Coated Dacron-Glass Cloth - Armor Tape
Outer binder tape for stator and armature coils. Coil wrapping.
5M52, 5M53, B-Stage Epoxy Saturated Dacron Felts
Structural Bracing Material - Stator winding bracing.
5M35, Epoxy Resin Treated Polyester Mat
Coil wrapping.
5M73, Polyester Resin Treated Polyester/Glass Cloth
Hand wrapping of armature or stator coils. Other wrapping applications where high flow is required.
5M74, High Temperature Polyester Resin Treated Glass Cloth
Coil wrapping.
5M75, Polyester Resin Treated High Tensile Glass Cloth
Coil wrapping.
5M82, Polyester Resin Treated Polyester/Glass Cloth
Coil wrapping.
5J68, Polyester Resin Treated Polyester/Glass
Coil wrapping.

5M77, Heat Resistant Epoxy Resin Treated Glass Cloth
Bounding insulation for edge wound coils.
5M65, Pressure Sensitive Nomex® Paper
5M17, Heat Curable Epoxy Resin Diamond Pattern Coated
Thermally Upgraded Kraft Paper
Layer insulation for oil filled transformers. Ground insulation for oil filled transformers.
5J98, Fully Cured Silicone Rubber Coated on a Glass Cloth
Layer insulation in dry transformers and as a cable tape for power cables.
Aluminum Foil
Pressure Sensitive Adhesive Available on Selected Products
WH-90, Diamond Pattern Epoxy Coated Kraft Paper

PRICE COMPARISONS EACH GRADE SPECIFICATION mcrt : micarta product. acclm : acculam product
SHEET PRICE
LxW G11 G10-FR4 G5&9 G7 CE & C LE & L X XX GPO1 GPO 3

THICK
(inch) (mcrt) (mcrt) (acclm) (acclm) (mcrt) (mcrt) (micrt) (micrt) (acclm) (acclm)
.005" 36" x 48" $21.30 $- $-
.010" 36" x 48" $21.40 32.15 107.59
.015" 36" x 48" $23.67 34.07 125.09
.020" 36" x 48" $26.54 38.35 158.45
.025" 36" x 48" $27.82 $- $- $- $-

.031" 36" x 48" $28.69 51.34 172.67 $18.70 $23.47 $16.99 $18.05 call call
.040" 36" x 48" $34.06
.047" 36" x 48" $34.58 62.43 233.53 $21.74 $29.57 $25.52 $27.12 call call
.062" 36" x 48" $83.15 $40.24 71.74 269.76 $24.94 $39.01 $25.81 $27.42 51.47 64.33
.070" 36" x 48" $93.87 $51.14 $28.16 $44.05 $29.14 $30.96
.078" 36" x 48" $104.60 $55.60 $31.38 $49.07 $32.46 $34.49
.093" 36" x 48" $124.71 $63.55 $107.61 $404.63 $37.41 $58.51 $38.70 $41.12 $66.34 $82.98
.125" 36" x 48" $167.63 $83.90 144.65 543.87 $50.29 $78.67 $52.03 $55.28 84.25 96.22
.156" 36" x 48" $209.19 $110.96 180.52 678.74 $62.75 $98.16 $64.93 $68.97 call call
.187" 36" x 48" $250.77 $133.10 216.39 813.61 $75.23 $117.66 $77.82 $82.69 121.10 139.81
.250" 36" x 48" $335.25 $178.02 $289.30 $1,087.72 $100.58 $157.30 $104.05 $110.55 $151.12 $174.97

.312" 36" x 48" $418.40 $230.62 361.04 1,357.49 $125.52 $196.31 $129.86 $137.97 191.09 236.32
.375" 36" x 48" $502.88 $277.20 433.95 1,631.59 $150.86 $235.95 $156.24 $165.84 254.39 280.61
.437" 36" x 48" $586.02 $323.02 505.69 1,901.34 $175.79 $274.96 $181.89 $193.26 call call
.500" 36" x 48" $670.50 $369.60 $578.58 $2,175.45 $201.15 $314.59 $208.11 $221.12 $319.81 $349.75
.562" 36" x 48" $753.65 $415.42 723.24 2,719.32 $226.08 $353.60 $233.90 $248.52
.625" 36" x 48" $838.13 $462.00 867.89 3,263.19 $251.42 $393.25 $260.13 $276.39 432.53 463.43
.750" 36" x 48" $1005.75 $554.40 1,012.53 3,807.05 $301.71 $471.89 $306.94 $326.13 511.25 546.83
.875" 36" x 48" $1,173.38 $646.80 $578.58 $2,175.45 $352.00 $550.54 $358.10 $380.48 call call
1 .0 0 0 " 36" x 48" $1,341.00 $739.20 $1,157.19 $4,350.91 $402.29 $629.18 $409.25 $434.83 $727.00 764.39
1 .1 2 5 " 36" x 48" $1,508.63 $831.60 $452.58 $707.84 $460.40 $489.18 call call
1 .2 5 0 " 36" x 48" $1,676.25 $924.00 1,446.48 5,438.64 $502.86 $786.84 $530.70 $563.87 call call
1 .3 7 5 " 36" x 48" $1,843.88 $1,016.40 $553.15 $865.14 $583.78 $620.26 call call
1 .5 0 0 " 36" x 48" $2,011.50 $1,108.80 1,735.78 6,526.36 $603.44 $943.78 $636.85 $676.65
1 .6 2 5 " 36" x 48" $2,178.00 $1,201.20 $653.71 $1022.43 $689.90 $733.02
1 .7 5 0 " 36" x 48" $2,346.75 $1,293.60 2,025.06 7,614.09 $704.00 $1101.07 $742.98 $789.41
2 .0 0 0 " 36" x 48" $2,682.00 $1,478.40 $2,314.37 $8,701.83 $804.58 $1258.37 $849.12 $902.19
2 .5 0 0 " $1,740.00 2,892.96 call
3 .0 0 0 " $2,276.00 3,471.55 call
These price list are taken from Micarta-sheet pricing and Acculam thermoset laminate sheet

Flat Sheet Composite Laminates Cross Reference for N-M Grades – ASTM & NEMA Standards
– Military Specification – IPC & International Electrical Commission (IEC) Standards
(taken from NORPLEX-MICARTA thermoset composite standard)
Military - MIL-I- International Electrical

ASTM - NEMA LI-1-
24768 / “Sheet” – IPC 4101/ “sheet” Commission1 IEC 60893 –
1998
“Type” Part 3 – “Sheet” – “Type”
X / 12 – PBM – – 4 – PF CP 201
XP / 19 – PBM-P – – 4 – PF CP 201
XPC / 20 – PBM-PC – – 4 – PF CP 207
XX / 11 – PBG – – 4 – PF CP 203
XXX / 10 – PBE – – 4 – PF CP 201
FR-1 / 24 – PBM-PF – – 4 – EP CP 201
C / 16 – FBM – – 4 – PF CC 201
CE / 14 – FBG – – 4 – PF CC 203
CF – – – 4 – PF CC 203
L / 15 – FBI – – 4 – PF CC 305
LE / 13 – FBE – – 4 – PF CC 305
G-3 / 18 – GPG – – 4 – PF GC 301
G-5 / 8 – GMG – – 3 – MF GC 201
G-7 / 17 – GSG – – 6 – SI GC 201
G-9 / 1 – GME – – 3 – MF GC 201
G-10 / 2 – GEE 20 – 2 – EP GC 201
FR-4 / 27 – GEE-F 21 – 2 – EP GC 202
FR-4 / 27 – GEE-F – – 2 – EP GC 202
G-11 / 3 – GEB – – 2 – EP GC 203
– – – – 7 – PI GC 301
CEM-1 / 29 – CEM-1 – –
N-1 / 9 – NPG – –

Material Temperature Comparisons

(Taken from Custom Material Inc)
Grades ºFahrenheit ºCentigrade
NEMA C/CE Canvas 257ºF 125ºC

NEMA L/LE Linen
NEMA GPO-1 266ºF 130ºC
NEMA GPO-2 (130ºC Electrical - 160ºC Mechanical)
NEMA GPO-3 (130ºC Electrical - 160ºC Mechanical)
NEMA XX Paper 284ºF 140ºC
NEMA G5/G9 Glass
NEMA G10 Glass
NEMA G11 Glass 356ºF 180ºC
SG 200 410ºF 210ºC
HST-11
Glastherm S 425ºF 218ºC
NEMA G7 Glass 428ºF 220ºC
Thermalate H320 450ºF 232ºC
Glastherm HT 550ºF 287ºC
Thermalate H330
Transite HT (Pre/Post Heat Treating) 450ºF/600ºF 232ºC/315ºC
Nad 11 932ºF 500ºC
Cogetherm M (Continuous/Intermittent) 932ºF/1232ºF 500ºC/666ºC
Marinite I 1200ºF 648ºC
Marinite P
Cogetherm P (Continuous/Intermittent) 1292ºF/1832ºF 700ºC/1000ºC
Marinite A
CS85 1800ºF 982ºC

Federal Specifications
L-P-315 Polyethylene Pipe
L-P-349A Cellulose Acetate Butyrate Molding & Extrusions
L-P-370 Copolymer of Vinyl & Vinylidene Chloride Plastic Form
L-P-375B Vinyl Chloride Plastic Film, Flexible
L-P-377A Polyethylene Terephthalate Plastic Film
L-P-378A Polyethylene Plastic Film, Thin Gage
L-P-380 Methacrylate Molding Material
L-P-383 Glass Fiber Base, Low Pressure Polyester Resin Laminated
L-P-385A Polychlorotrifluorethylene (KEL-F) Molding Material
L-P-388 Cellular Urethane, Flexible
L-P-387 Polyethylene Low & Medium Density Molding Material
L-P-389A FEP Fluorocarbon for Molding & Extrusion
L-P-390A Low & Medium Density Polyethylene Molding Material
L-P-391A Methacrylate Sheets, Rods & Tubes, Cast
L-P-392A Acetal Material, Injection Molding & Extrusion
L-P-393A Polycarbonate Material, Molding & Extrusion
L-P-394A Polypropylene Material for Injection Molding & Extrusion
L-P-395A Polyamide (Nylon) Molding Material, Glass Fiber Filled
L-P-396 Polystyrene Molding Material
L-P-397 Cellulose Acetate, Molding Material
L-P-398 Styrene Butadene Molding Material
L-P-399 Styrene-Acrylonitrite Molding Material
L-P-401 Urea-Formaldehyde Molding Material
L-P-403 Polytetrafluoroethylene (Teflon TFE) Molding Material
L-P-410 Polyamide (Nylon), Rigid, Sheets, Rods, Tubes & Molded Parts
L-P-501 Polyvinylidene Chloride (Saran) Molded
L-P-503 Polyvinyl Chloride Rod, Solid & Rigid
L-P-504B Cellulose Acetate Sheet & Film
Shatter-Resistant, Rigid, Reinforced Translucent Corrugated Sheet,
L-P-505B
Polyester Acrylic or Combination
L-P-506 Polystyrene, Biaxially Oriented Sheet & Film
L-P-507 Acrylic Sheet, Extruded
L-P-508 Laminated, Decorative & Non-Decorative Plastic Sheet
L-P-509A Thermoset Sheet, Rod & Tube

L-P-510A Polyvinyl-Chloride Sheet, Rigid, High Impact

L-P-511 Thermoset Phenolic Sheet, Cotton Reinforced, Post-Forming
L-P-512A Polyethylene Sheet
L-P-513A Thermoset Phenolic Sheet, Paper Reinforced
L-P-514A Adhesive-Coated, Paper-Backed, Plastic Sheet
L-P-516A Thermosetting Resins Cast from Monomers Sheets & Rods
L-P-517A Scribe-Coated Plastic Sheet
L-P-519B Tracing, Glazed & Matte Finish Plastic Sheet
L-P-523 FEP Fluorocarbon Extruded Sheet & Film
L-P-524 Polyethylene, Laminated, Nylon Reinforced Sheet
L-P-527A Styrene-Butadine Sheet
L-P-52SA Cellulose Acetate & Polyester Sheet Adhesive Coated
L-P-535 Polyvinylchloride & PVC Vinyl Acetate Copolymer Film Rigid
L-P-540 Polyvinylchloride Tube Heavy Wall Rigid
L-P-545 Polyethylene Tubing, Flexible
L-P-590 Polyethylene Sheets, Rods, Tubing
L-P-1036 Polyvinylchloride Heavy Wall
L-P-1040 Polyvinylfluoride Sheets & Strips
L-P-1125 Phenolic Resin Molding Material
L-P-1174 Chlorotrifluoroethylene Copolymer Extruded
L-P-1183 ABS Rigid Molding Material
NEMA
SUBSTRATE RESIN BINDER KEY FEATURES
GRADE
X PAPER PHENOLIC MECHANICAL APPLICATIONS
XP PAPER PHENOLIC PUNCH, LOW ELECTRICAL PAPER BASE
XPC PAPER PHENOLIC R.T. PUNCH LOW ELECTRICAL PAPER BASE
XX PAPER PHENOLIC MACHINING, ELECTRICAL PAPER BASE
XXX PAPER PHENOLIC MACHINING, ELECTRICAL PAPER BASE
XXP PAPER PHENOLIC PUNCH, ELECTRICAL PAPER BASE
MELAMINE/PHENOLIC
ES-1 PAPER SURFACE - MELAMINE ENGRAVING STOCK - MECHANICAL
CORE
MELAMINE/PHENOLIC
ES-2 PAPER SURFACE - PHENOLIC ENGRAVING STOCK - MECHANICAL
AND MELAMINE CORES
MELAMINE SURFACE -
ES-3 PAPER ENGRAVING STOCK - MECHANICAL
PHENOLIC CORE

C WOVEN COTTON FABRIC PHENOLIC MECHANICAL STRENGTH

CE WOVEN COTTON FABRIC PHENOLIC BETTER ELECTRICALS THAN NP310
CF WOVEN COTTON FABRIC PHENOLIC POST-FORMING
L FINE WEAVE COTTON FABRIC PHENOLIC BETTER MACHINING THAN GRADE C
LE FINE WEAVE COTTON FABRIC PHENOLIC BETTER MATCHING THAN CE
G-3 WOVEN GLASS FABRIC PHENOLIC HEAT RESISTANCE
G-5 WOVEN GLASS FABRIC MELAMINE ARC RESISTANCE
ARC RESISTANCE, BETTER ELECTRICAL
G-9 WOVEN GLASS FABRIC MELAMINE
THAN G-5
VERY GOOD ELECTRICAL AND
G-10 WOVEN GLASS FABRIC EPOXY
MECHANICAL PROPERTIES
HIGHER TEMPERATURE PERFORMANCE
G-11 WOVEN GLASS FABRIC EPOXY
THAN G-10
(GPY) WOVEN GLASS FABRIC POLYIMIDE 500ºC OPERATING TEMPERATURE
HIGH IMPACT AND MOIST ELECTRICAL
N-1 WOVEN NYLON FABRIC PHENOLIC
PROPERTIES
FR-1 PAPER PHENOLIC FLAME RETARDANT XPC
FR-2 PAPER PHENOLIC FLAME RETARDANT XXXPC
FR-3, type PAPER EPOXY FLAME RETARDANT EPOXY PAPER
FR-4 WOVEN GLASS FABRIC EPOXY FLAME RETARDANT VERSION OF G-10
WOVEN GLASS SURFACES EASY PUNCH, GOOD ELECTRICAL
CEM-1 EPOXY
CELLULOSE PAPER CORE PROPERTIES, GOOD PHYSICALS
This chart gives a comparison of specific electrical properties of Norplex-Micarta's and

NEMA grades
COMPARABLE STANDARDS TO ISO R 1642

ISO R 1642
EPGC 1 EPGC 2 EPGC 3 EPGC 5* UPGM 1 SIGC 2
COMPARABLE TO
DIN 7735 Hgw 2372 Hgw 2372.1 Hgw 2372.4 Hgw 2370.4 Hm 2472 Hgw 2572
NEMA LI 1 G 10 FR 4 G 11 - GPO 1 G7
BS 3953 EP - 3 EP - 4 EP-5 (EP-7) - - SI 5
JIS K 6912 EL-GEM EL-GEF EL-GEH (EL-GEH) TL-GEM SL-GSE
Taken from ISOVOLTA “Electrical Insulation Material” Product Catalogue

FIELD APPLICATION
ORIGINAL MATERIAL STATOR WEDGE
ALSTOM 87.5 MVA . TYPE : T 230 508 , T 190 240 (44.26 MVA)
DELMAT POLYESTER 68030
NEMA LI 1 : GPO – 2. 1300C : CLASS “B”
UPGRADE MATERIAL BY PT MESINDO

STATOR WEDGE, ALSTOM 87.5 MVA
ISOVAL11. ISOVOLTA
NEMA LI 1 : G11. 1800C, CLASS “H”
ORIGINAL MATERIAL , FILLER STATOR WINDING

ALSTOM 87.5 MVA, TYPE : T 230 508
NEMA LI 1 : GPO-3. 1300C : CLASS “B”

FILLER STATOR WINDING, ALSTOM 87.5 MVA
ISOVAL11. ISOVOLTA
NEMA LI 1 : G11. 1800C, CLASS “H”
Original radial spring on the ALSTOM 87.5 MVA, TYPE : T 230 508
CLASS “B”
GLASS FABRIC IMPREGNATED WITH HIGH TEMPERATURE
EPOXY RESIN.
RADIAL SPRING
STANDARD MATERIAL PT MESINDO
VETRONITE 64910 EPOXY. VONROLL ISOLA / KREMPEL
CLASS “F” INSULATION, GLASS FIBRE IMPREGANATED WITH
SYNTHETIC RESIN
ORIGINAL MATERIAL STATOR WEDGE

TOSHIBA 250 MVA, HYDROGEN COOLED TYPE: T A K S
COTTON CLOTH LAMINATE REINFORCED WITH PHENORIC
RESIN. COMPRESSION STRENGTH 235 N/mm2, BREAKDOWN
VOLTAGE 8KV/mm. INSULATION RESISTANCE > 5X10^7 OHM.
CLASS “B”

STATOR WEDGE, ALSTOM 87.5 MVA
ISOVAL11. ISOVOLTA. NEMA LI 1 : G11. 1800C, CLASS “H”

FIELD SPECT SUMMARY

Value
Test
Properties Unit DELMAT DELMAT
Method POLY’R
ISOVAL
EPOXY
11
68030 68660
Product colour BROWN GREEN YELLOW
NEMA Li 1 Grade GPO - 2 G11 NON
Tensile strength ISO 527 MPa 150 240 250
Flexural Strength at 230C ISO 178 MPa 250 400 400
Flexural Strength at 1500C ISO 178 Mpa 150 220 200
Flexural Strength at 1800C ISO 178 Mpa - 100 -

Compressive strength perpendicular to
ISO 604 MPa 400 500 400
laminations 23°C
Compressive strength perpendicular to
ISO 604 MPa - 350 -
laminations 180 °C
Insulation resistance after immersion in
IEC 167 MOhm 10^6 10^6 10^3
water
Thermal endurance IEC 216 T.I. 155 180 180
Water absorption (thickness 10 mm) ISO 62 / 1 mg - 20 -

ISO 62
Water absorption (thickness 4 mm) method 1
mg <63 - 0.2%
approx.
Density ISO 1183 / A g/cm³ 1.8 +/- 0.1 1.9 +/- 0.1
2,0
Electric strength at 90°C in oil perpendicular to kV/mm 9
IEC 243 13 13
laminations (thickness 3mm)
Data specification, taken from VonRoll Isola and Isovolta Product Catalogue
Attachment :
- 6 pages RAL Colour Chart from United Composite , Postbus 170, 3890 AD Zeewolde
The Netherlands, Tel: +31 (0)36 844 63 80, Fax: +31 (0)36 844 81 76
- VonRoll Isola “DELMAT” material specification 8 pages
- ISOVOLTA “VOLTIS11” material specification 2 pages

References:
1. MICARTA®/ GAROLITE product specification and price list
2. Nohl Corporation, 6360 North 60th Street,Milwaukee, WI 53218-1610, telp :414-464-8480. Fax: 414-
464-7689
3. Haysite reinforced plastic sheet products, electrical insulationoutstanding characteristics and typical
application
4. Glstic(R) Corporation, Glass Polyester Laminates, Nationwide, 1.888.Curbell
5. Plastic Products Inc. Phenolic. Mc Kinley Avenue, National City CA 91950, 800/925-4855, fax:
619/477-4874
6. Tufnol Composites Ltd, Wellhead Lane, Perry Barr, Birmingham B42 2TB, United Kingdom.
7. Mosplex – Micarta. “Flat Sheet Composite Laminates Cross Reference for N-M Grades – ASTM &
NEMA Standards – Military Specification – IPC & International Electrical Commission (IEC) Standards”.
8. Custom Materials Inc. 16865 Park Circle Drive Chagrin Falls Ohio 44023 . P: (440) 543-
8284 | F: (440) 543-7636 . webmaster@custommaterials.com .Copyright © 2008
9. MOULTON NIGUEL WATER DISTRICT,MNWD JUN 01 13110-1, “STANDARD
SPECIFICATIONS”.
10. United Composite, “RAL colour chart”. Postbus 170, 3890 AD Zeewolde, The Netherlands, Tel: +31
(0)36 844 63 80. Fax: +31 (0)36 844 81 76
11. Accurate Plastic Inc , “ACCULAM Thermoset laminate sheet, phenolic, epoxy, melamin,
silicon, polyester standard price”. New York, 18 Morris Place. Yonkers, NY 10705, Phone:
800-431-2274 Fax 914-476-0533
12. Electrowind Suppply Inc-VonRoll Isola, “VonRoll Product specification for rigid insulation
and Product by Temperature”
13. NEMA, 2004 Electrical Standard and Product Guide,
14. ISOVOLTA AG, “Rigid Lamination Electrical Insulation Material Product Catalogue”,
ISOVOLTA AG, A-2355 Wiener Neudorf, Phone: +43/5/9595-9407, Fax: +43/5/9595-9403
15. VonRoll Isola France, SA, F 90100 Delle, “Delmat product catalogue”
16. Electro-Isola A/S, Product sheet List of Material according to International Standard”
“Grønlandsvej 197 • 7100 Vejle • T: +45 76 42 82 00 • F: +45 75 82 73 36
17. GLASTIC CORPORATION, 4321 Glenridge Road | Cleveland, OH 44121-2891 | phone 216-486-0100 |
toll free 800-360-1319 | fax 216-486-1091 | www.glastic.com
18. Krempel, Electric Insulation Material
19. GE Structured Products, “General Electric Company”, One Plastics Avenue, Pittsfield, MA 01201

laminates
DELMAT EPOXY 68660
►Excellent thermal resistance, temperature index 180.
►Very low variation of shear resistance on slot wedges after ageing at elevated temperatures.
►Very good mechanical properties at elevated temperatures, suitable for class H applications.
►Good resistance to solvents normally used, to oil and chloric dielectric liquids.
►Good electrical properties.
►Low water absorption.
►Good dimensional stability.
►UL approved, file number E 70284.
►Easy machining.
General description
Delmat Epoxy 68660 is a laminate made of glass mat with an epoxy resin giving good mechanical properties at elevated
temperature.
RoHS Directive
Hazardous products listed in the EU-directive 2002/95/CE (ROHS-directive), §4 section 1, are not used as ingredients in this
material.
Application
- Operating rods for HV/MV circuit breakers
- Blocking pieces for rotating machines
- Slot wedges
- Threaded rods and nuts
- Spacers, Washers
Standards
IEC 60893 : EP GM 203
NF C 26-151 : Vm EM 2
Form of delivery
Delmat Epoxy 68660 is supplied in :
- sheets : 2350 x 1335 mm or 1335 x 1170mm for thicknesses 3 to 50mm.
- sheets : 2950 x 1335 mm or 1335 x 975 mm for thicknesses 3 to 50mm.
- sheets : 2300 x 1300 mm or 1300 x 1150 mm for thicknesses 52 to 102mm.
- machined parts according to drawings.
- strips of any width.
Von Roll has several well equiped workshops for the production of any machined or punched parts.
For different sizes, please consult us.
Colour
yellow
Von Roll Isola France SA

F - 90100 Delle DELMAT EPOXY 68660
www.vonroll.com CA 12-12-2006
Documents Attachment Material Spec Based On NEMA LI-1 std
Value Test norm

Physical properties
Density g/cm³ 1.9 ±0.1 ISO 1183
Water absorption 24h 23°C % 0.20 ISO 62
Other properties
Flammability 94 HB UL 94
Mechanical properties
Tensile strength, //, at 23°C MPa 250 ISO 527
Flexural strength at 23°C, flatwise MPa 400 ISO 178
Modulus of elasticity in flexure at 23°C, flatwise MPa 18000 ISO 178
Compressive strength //, at 23°C MPa 300 ISO 604
Compressive strength at 23°C, flatwise MPa 450 ISO 604
// Notched impact strength CHARPY method (10mm thick) kJ/m² 90 ISO 179
// Notched impact strength IZOD method (10mm thick) kJ/m² 80 ISO 180
Shearing strength // MPa 25 IEC 60893
Shearing strength flatwise MPa 130 IEC 60893
Bonding strength (10mm thick) N 6000 ASTM D 229
Electrical properties
Insulation resistance Ohm 1012 IEC 60167
9
Insulation resistance, after 24h immersion in water at 23°C Ohm 10 IEC 60167
12
Surface resistivity Ohm 10 IEC 60093
10
Surface resistivity after 24h immersion in 23°C water Ohm 10 IEC 60093
13
Volume resistivity Ohms.cm 10 IEC 60093
11
Volume resistivity after 24h immersion in 23°C water Ohms.cm 10 IEC 60093
Edgewise breakdown voltage, step by step, in oil at 23° C after kV 50 IEC 60243-1
immersion 48h/50°C/water
Edgewise breakdown voltage, step by step, in oil at 90° C, as kV 65 IEC 60243-1

received
Flatwise electric strength, step by step test, in oil at 90°C kV/mm 13 IEC 60243-1
Dissipation factor at 1 MHz <0.02 IEC 60250
Relative permittivity at 1 MHz <5 IEC 60250
Comparative tracking index CTI V 600 IEC 60112
Arc resistance s 180 ASTM D 495
Thermal properties
Temperature index (TI) 180 IEC 60216
-1 -6
Coefficient of linear expansion // K 15.10 VSM 77110
The product properties set forth in this data sheet are based on the results of testing of typical material produced by the affiliated companies of Von Roll Holding Ltd.
(underneath referred as Von Roll). Some variation in product properties is typical. Comments or suggestions relating to any subject other than product properties are
offered only to call the end-user's or other person's attention to considerations which may be relevant in the independent determination of the use and/or manner of use of
product. Von Roll does not claim or warrant that the use of its product will have the results described in this data sheet or that the information provided is complete,
accurate or useful. The user should test the product to determine its properties and its suitability for the intended use. Von Roll expressly disclaims any liability for any
damage, harm, injury, cost or expense to any person resulting directly or indirectly from that person's reliance on any information contained in this data sheet. Nothing
contained in this data sheet constitutes representation or warranty as to any matter whatsoever. Von Roll makes no warranties whatsoever in this data sheet, expressed
or implied, including any implied warranty or fitness for a particular use or purpose. Von Roll shall in no event be liable for incidental, exemplary, punitive or consequential

damages.

laminates
DELMAT POLYESTER 68010 GPO-3
►UL approved, file number E 70284, classified GPO-3 according to NEMA LI 1
►Flammability UL 94 = V-0 from 0,8mm to 60mm
►Good mechanical properties at high temperatures
►Temperature Index 155
►Halogen free
►Fire classification acc.to NF F 16-101 : M1 I1 F1
►Easy to cold punch up to 6mm
General description
Delmat Polyester 68010 GPO-3 are sheet laminates based on glass mat and polyester resin systems.
RoHS Directive
Hazardous products listed in the EU-directive 2002/95/CE (ROHS-directive), §4 section 1, are not used as ingredients in this
material.
Application
Switchboards
LV- and HV circuit breakers
Phase barriers
Switchboard bottom plates
Arc chute chambers panels
Connection supports
Protection panels
Insulation carriers
Cable clamps
Bus bars supports
Power electronics...
Standards
NEMA LI 1 : GPO-3 for all thicknesses from 0,8 to 60mm
IEC 60893-3-5 : UP GM 203
EN 60893-3-5 : UP GM 203
NF C 26-153 : Vm P2e
DIN 7735 : Hm 2471
Form of delivery
Sheet size : 2000 +/-10mm x 1000 +/-10mm
Thicknesses : 0,8mm to 60mm
The sheets are untrimmed. Homogeneity on a width of 13mm from the edges is not guaranteed.
This product can be delivered in machined parts according to specific drawings.
Colour
Red, RAL 3003

F - 90100 Delle Delmat Polyester 68010 GPO-3
www.vonroll.com CA PMPRA 28-03-2007
Value Test norm

Insulation resistance, as received MOhm 107 IEC 60167
3
Insulation resistance, after 24h immersion in water at 23°C MOhm 10 IEC 60167

received
Dissipation factor at 1 MHz <0.05 IEC 60250
Relative permittivity at 1 MHz <4.5 IEC 60250
Comparative tracking index - CTI 600 IEC 60112
Tracking and erosion resistance 1 B 2.5 IEC 60587
Thermal properties
Physical properties
Water absorption after 24h immersion at 23°C, thickness 4mm mg <50 ISO 62 (method 1)
Density g/cm³ 1.8 ± 0.1 ISO 1183 (method A)
Flammability V-0 UL 94
damages.

F - 90100 Delle Delmat Polyester 68010 GPO-3
www.vonroll.com CA PMPRA 28-03-2007
laminates
DELMAT POLYESTER 68090 (GPO-2)
►Can replace woven glass epoxy type G10 and FR4 with both cost and performance effectiveness
►Classified GPO-2 according to NEMA LI 1
►Good mechanical properties at high temperatures (Temperature Index 155)
►Flame retardant
►Fire classification acc.to NF F 16-101 : I2 F1
►Easy to cold punch up to 6mm
General description
Delmat Polyester 68090 are GPO-2 laminates based on glass mat and polyester resin system.
Colour
Ivory
Application
Suitable for many types of applications such as:
Motor slot wedges
Connecting plates
Insulating barriers
Inverter/converter plates
Cable cleats for the rail industry
Spacers
Brush-holder supports
Bus bars supports...
Standards
NEMA LI 1 : GPO-2
IEC 60893-3-5 : UP GM 202
EN 60893-3-5 : UP GM 202
NF C 26-153 : Vm P2e
DIN 7735 : Hm 2471
Form of delivery
Sheet size : 2000 +/-10mm x 1000 +/-10mm
Thicknesses : 0.8mm to 30mm
Other thicknesses on request
damages.

F - 90100 Delle DELMAT Polyester 68090
www.vonroll.com DB PMPGA 15-10-2006
Value Test norm

Edgewise notched impact strength Charpy kJ/m² 45 ISO 179
Edgewise notched impact strength IZOD kJ/m² 45 ISO 180
Shearing strength // MPa 20 IEC 60893-2
Shearing strength flatwise MPa 80 IEC 60893-2
Insulation resistance, as received Ω 1010 IEC 60167
8
Insulation resistance, after 24h immersion in water at 23°C Ω 10 IEC 60167
12
Surface resisitivity at 23°C Ω 10 IEC 60093
9
Surface resistivity after 24h immersion in 23°C water Ω 10 IEC 60093
13
Volume resistivity at 23°C Ohm.cm 10 IEC 60093
10
Volume resistivity after 24h immersion in 23°C water Ohm.cm 10 IEC 60093
Edgewise breakdown voltage, step by step, in oil at 23°C, as kV 40 IEC 60243-1

received

received
Flatwise electric strength, step by step, in oil at 23°C kV/mm 9 IEC 60243-1
Dissipation factor at 50 Hz 0.05 IEC 60250
Relative permittivity at 50 Hz 4.5 IEC 60250
Comparative tracking index - CTI V 600 IEC 60112
Physical properties
Density g/cm³ 1.75± 0.10 ISO 1183 (method A)
Water absorption 24h 23°C % 0.50 ISO 62 (method 1)
Flammability 94 V-0 UL 94
-1 -6
Coefficient of thermal expansion, // K 15.10 VSM 77110
Thermal conductivity, flatwise W/m.K 0.4 DIN 52612
Thermal properties

F - 90100 Delle DELMAT Polyester 68090
www.vonroll.com DB PMPGA 15-10-2006
laminates
►Very high mechanical properties at room and elevated temperatures (temperature index 155°C)
►Can substitute woven glass epoxy G-11 grades in defined applications
►Good flame and fire resistance : flame retardant
►Easy cold punch up to 6mm
General description
Delmat Polyester 68030 are laminates based on glass mat and polyester resin systems.
Application
Operating links, drives, blocks in contactors, switchgears...
Motor slot wedges
Pole frame
Spacers
And suitable for many other mechanical applications...
Standards
NEMA LI 1 : GPO-2
IEC 60893-3-5 : UP GM 204 for thicknesses below or equal to 5mm, UP GM 205 for thicknesses >5mm
EN 60893-3-5 : UP GM 204 for thicknesses below or equal to 5mm, UP GM 205 for thicknesses >5mm
NF C 26-153 : Vm P3 e
DIN 7735 : Hm 2472
Form of delivery
Sheet size : 2000 +/-10mm x 1000 +/-10mm
Thicknesses : 0,8mm to 60mm
Colour
Brown, RAL 8011
damages.

F - 90100 Delle DELMAT POLYESTER 68030
www.vonroll.com CA U0234 15-10-2006
Value Test norm

Edgewise notched impact strength Charpy kJ/m² 60 ISO 179
Edgewise notched impact strength IZOD kJ/m² 55 ISO 180
Insulation resistance, as received MOhm 106 IEC 60167
2
Insulation resistance, after 24h immersion in water at 23°C MOhm 10.5.10 IEC 60167

received
Comparative tracking index - CTI V 450 IEC 60112
Physical properties
Density g/cm³ 1.8 ± 0.1 ISO 1183 (method A)
Water absorption after 24h immersion at 23°C, thickness 4mm mg <63 ISO 62 (method 1)
Flammability according to UL 94 (for thicknesses above or 94 V-0 UL 94

equal to 5mm)
Thermal properties

F - 90100 Delle DELMAT POLYESTER 68030
www.vonroll.com CA U0234 15-10-2006
ISOVAL® 11
(V 8, 12.06.2007)
Temperature resistant epoxy laminate with excellent mechanical and thermal properties at high operating temperatures
according to the following international standards:
IEC 60893 EP GC 203, EP GC 308
DIN 7735 Hgw 2372.4
NEMA LI 1 G11
BS 3953 EP 5, EP 7
Composition
ISOVAL® 11 is prepared from glasscloth impregnated with the temperature resistant version of the ISOVAL® epoxy system.
Laminates exhibit excellent thermal and chemical resistance as well as high mechanical strength at elevated temperatures.
Application
ISOVAL® 11 can be used as a high quality construction material as well as an electric and thermal insulation material in various
machines and equipments, especially in those areas, where high operating temperatures are coupled with high mechanical
strength requirements. The extremely good flexural and compressive strength at high temperature enable also application in
those areas that traditionally could only be covered by polyimides.
Machining recommendation
Due to the strength and hardness of the laminate and also the high glass content the tools used can be subject to a great
degree of abrasion. We therefore advise that only diamond carbide tipped tools and high speed machinery are used.
Availability: Thickness: 0,1 - 100 mm, tolerances according IEC 60893
Sheet size: 2140 +30/-0 mm x 1040 +30/-0 mm

1040 +30/-0 mm x 1040 +30/-0 mm
2800 +30/-0 mm x 1220 +30/-0 mm (0,2 bis 80 mm thickness)
1400 ±10 mm x 1220 +30/-0 mm (0,2 to 80 mm thickness)
Colour: green
Machined parts and cuttings are available on request.
Page 1 of 2 All information given here is based on currently ISOVOLTA AG

11/2006 ISOVOLTA AG available facts and on the results A-2355 Wiener Neudorf
ISOVAL® 11 of experiments performed with all due care in our Phone: +43/5/9595-9407
laboratories. It does not in any way reduce the Fax: +43/5/9595-9403
responsibility of the user for carrying out further rigid-laminates@isovolta.com
tests in order to ensure successful processing and www.isovolta.com
use in specific applications.
Technical Data
Values in the table are mean values of our production. Values according to the standards are guaranteed.
Properties Testmethod Unit Value
Density ISO 1183 / A g/cm³ approx. 2,0
Flexural strength at 23 / 100 / 120 400 / 320 / 300

ISO 178 MPa
150 / 180°C 220 / 100
Flexural modulus of elasticity ISO 178 MPa approx. 24 000
Impact strength (Charpy) parallel to laminations ISO 179/3 C kJ/m² 33
Tensile strength ISO 527 MPa 240
Compressive strength perpendicular to laminations

ISO 604 MPa 500 / 350
23 / 180 °C
Insulation resistance after immersion in water IEC 167 Ohm 10^12
Electric strength at 90°C in oil perpendicular to laminations

IEC 243 kV/mm 13
(thickness 3mm)
Breakdown voltage at 90°C in oil parallel to laminations IEC 243 kV 40
Permittivity at 50 Hz and 1 MHz IEC 250 - 5,5
Dissipation factor at 50 Hz and 1 MHz IEC 250 - 0,04
Comparative tracking index IEC 112 - CTI 180
Thermal endurance IEC 216 T.I. 180
Water absorption (thickness 10 mm) ISO 62 / 1 mg 20
Thermal conductivity DIN 52612 W/mK 0,3
Linear coefficient of expansion VDE 0304/2 1/K 1,3 x 10-5
Weight increase after 1000 h stored in Freon ISO 62 / 1 % 0,1
High energy radiation resistance IEC 544 Gy 108
Flexural strength after 1000 h at 100 °C in oil ISO 178 MPa > 400

ISOVAL® 10
(V 8, 25.04.2007)
Temperature resistant epoxy laminate with excellent dynamic - mechanical properties and medium operating temperatures
according to the following international standards:
IEC 60893 EP GC 201
DIN 7735 Hgw 2372
NEMA LI 1 G10
BS 3953 EP 3
Composition
ISOVAL® 10 is prepared from glasscloth impregnated with the flexible version of the ISOVAL® epoxy system. Laminates exhibit
high mechanical strength with good dynamic properties, very good chemical resistance as well as excellent thermal endurance
properties at operating temperature of more than 180°C.
Application
ISOVAL® 10 can be used as a high quality construction material as well as an electric insulation material in various machines
and equipments, especially in those areas where high mechanical strength and dynamic properties are necessary at medium
operating temperature.
ISOVAL® 10 can also be more easily machined than other materials and due to its high thermal endurance it is possible to
replace silicon resin based laminates.
Machining recommendation Due to the strength and hardness of the laminate and also the high glass content the tools used
can be subject to a great degree of abrasion. We therefore advise that only diamond carbide tipped tools and high speed
machinery are used.
Availability: Thickness: 0,5 - 50 mm

Tolerances: acc. IEC 60893
Sheet size: 1300 +30/-0 mm x 1065 ±10 mm
Colour: green
Machined parts and cuttings are available on request.

Technical Data
Values in the table are mean values of our production. Values according to the standards are guaranteed.
Properties Testmethod Unit Value
Density ISO 1183 / A g/cm³ approx. 2,0
Flexural strength at 23°C / 100°C / 120 °C ISO 178 MPa 450 / 350 / 200
Flexural modulus of elasticity ISO 178 MPa approx. 22000
Impact strength (Charpy) parallel to laminations ISO 179/3 C kJ/m² 33
Tensile strength ISO 527 MPa 280
Compressive strength perpendicular to laminations ISO 604 MPa 500
Insulation resistance after immersion in water IEC 167 Ohm 10^12
Electric strength at 90°C in oil perpendicular to laminations IEC 243 kV/mm 13

(thickness 3mm)
Breakdown voltage at 90°C in oil parallel to laminations IEC 243 kV 40
Permittivity at 50 Hz and 1 MHz IEC 250 - 5,5
Dissipation factor at 50 Hz and 1 MHz IEC 250 - 0,04
Comparative tracking index IEC 112 - CTI 180
Thermal endurance IEC 216 T.I. 180
Water absorption (thickness 10 mm) ISO 62 / 1 mg 20
Thermal conductivity DIN 52612 W/mK 0,3
Linear coefficient of expansion VDE 0304/2 1/K 1,3.10-5
High energy radiation resistance IEC 544 Gy 108
Flexural strength after 1000 h at 100 °C in oil ISO 178 MPa 450

Ripple springs
CONDUCTIVE SIDE RIPPLE SPRINGS VETRONITE 92200
• Outstanding mechanical properties at high temperatures

• Ripples with high resistance to compression
• Compensate with great advantages the dimensional variation of slot wedges
• Ensure a convenient electrical contact between the protective layer of winding bars
and the wall of the slot
General description
VETRONITE 92200 is a rippled laminate made of glass fabric and an epoxy resin containing conductive fillers.
Application
Conductive springs used on side walls of slot wedges in generators.
Form of delivery
VETRONITE 92200 is supplied :

- in sheets 1220 x 460 mm +/- 10 mm
- in machined parts according to drawings.
Von Roll has several well equipped workshops for the production of any machined part.
Thicknesses : 0.30, 0.50, 0.65 and 0.94 mm – see properties Table on page 3 for tolerances.
1220 ± 10 mm
460 ±10 mm
Figure 1 – Dimensions of the ripples
Von Roll Isola France SA Conductive Side Ripple Springs

page 1/3
F – 90100 DELLE
www.vonroll.com
Vetronite 92200
DB QGEVA 01-12-2006
Form and dimensions

Dimensions of the spring as received (measured values) :
e = thickness of laminate e = see properties Table page 3
f = deflection : space available for compression f = 5.08 ± 0.02 mm
P = pitch or wave length P = 60.35 ± 0.02 mm
R = wave radius R = 46 +0/+0.1 mm
h = height : total space occupied by spring = e + f
Figure 2 - Cross section of Conductive Side Ripple Spring VETRONITE 92200 :
Figure 3 - Shape of Conductive Side Ripple Spring VETRONITE 92200 :
460 mm
Fabric
Waves
1 220 mm
Direction to
cut the ripples

page 2/3
F – 90100 DELLE
www.vonroll.com
Vetronite 92200
DB QGEVA 01-12-2006
Properties : thicknesses 0.30 and 0.50 mm
Values
Physical properties
Thickness (e) mm 0.30 0.50
Thickness range (mini-maxi) mm 0.28 to 0.38 0.45 to 0.60
Mechanical Properties
Deflective force mini. value average value
- as received N Not measurable 280 300
- after 96h at 130°C N Not measurable 200 220
- after 96h at 150°C N Not measurable 190 210
Electrical Properties
Average Surface Resistivity Ω/ 1.5.104 to 7.5.105 1.5.104 to 7.5.105
Properties : thicknesses 0.65 and 0.94 mm
Values
Physical properties
Thickness (e) mm 0.65 0.94
Thickness range (mini-maxi) mm 0.58 to 0.71 0.86 to 1.02
Deflective force mini. value average value mini. value average value
- as received N 556 650 1645 2500
- after 96h at 130°C N 450 500 1423 1950
- after 96h at 150°C N 410 460 1334 1850
Electrical Properties
Average Surface Resistivity Ω/ 1.5.104 to 7.5.105 1.5.104 to 7.5.105
All tests are carried out according to GE A50A308 Revision B material specification.
Conductive Side Ripple Spring VETRONITE 92200 is approved by General Electric.
(underneath referred as Von Roll). Some variation in product properties is typical. Comments or suggestions relating to any subject other than product properties are offered only
to call the end-user’s or other person’s attention to considerations which may be relevant in the independent determination of the use and/or manner of use of product. Von Roll
does not claim or warrant that the use of its product will have the results described in this data sheet or that the information provided is complete, accurate or useful. The user
should test the product to determine its properties and its suitability for the intended use. Von Roll expressly disclaims any liability for any damage, harm, injury, cost or expense
to any person resulting directly or indirectly from that person’s reliance on any information contained in this data sheet. Nothing contained in this data sheet constitutes
representation or warranty as to any matter whatsoever. Von Roll makes no warranties whatsoever in this data sheet, expressed or implied, including any implied warranty or
fitness for a particular use or purpose. Von Roll shall in no event be liable for incidental, exemplary, punitive or consequential damages.

page 3/3
F – 90100 DELLE
www.vonroll.com
Vetronite 92200
DB QGEVA 01-12-2006
Ripple springs
VETRONITE 64.910
• Outstanding mechanical properties at high temperatures

• Ripples with very high resistance to compression
• Compensate with great advantages the dimensional variation of slot wedges
General description
VETRONITE 64.910 are rippled laminates made of unidirectional glass fabric and epoxy resin.
This epoxy resin has been selected for its outstanding mechanical properties at elevated temperature.
Unidirectional glass fabric reinforcement provides Ripple Springs VETRONITE 64.910 with very high resistance to
deformation.
Colour
Brown
Application
Top slot wedging of stators in turbine generators.
Form of delivery
VETRONITE 64.910 is supplied :

- in sheets 1.050 x 750 mm +/- 10 mm
(packaging : cardbox of 25 sheets wrapped with a plastic film)
- in machined parts according to drawings.
Von Roll has several well equipped workshops for the production of any machined part.
Von Roll Isola France SA Ripple Springs

page 1/4
F – 90100 DELLE
www.vonroll.com
Vetronite 64910
DB QGEYA 01-12-2006
Form and dimensions (see figures 1 and 2)
e = thickness of laminate Dimensions of the spring as received (measured values) :

f = deflection : space available for compression e = 0,90 +0,15 / -0,05 mm
P = pitch or wave length f = 1,80 -0.10 / +0,15 mm
R = wave radius P = 30 mm
h = height : total space occupied by spring = e + f R = 30 mm
Figure 1 – Geometry of the ripples
Figure 2 – Dimensions of the ripples
Properties
Value
Physical properties
Density g/cm3 ≥ 1.9
Medium glass content % ≥ 70
Maximum operating temperature Suitable for class F insulation
Conventional deflection fm mm 1.80 +0.10 / -0.15
Pressure for a deflection of 0.45mm : P45 at 20°C MPa > 0.70
Stiffness k MPa/mm > 0.5
Tests were carried out on pieces 25 x 154 mm (1 x 6 inch.), i.e. 5 waves. See page 4 for definitions of fm , P45 , and k.

page 2/4
F – 90100 DELLE
www.vonroll.com
Vetronite 64910
DB QGEYA 01-12-2006
Mechanical characteristics after thermal ageing
Graphs N° 1 and 2 show compression test results carried out at room temperature on samples, which have been aged at
different times at 150°C under total compression (load of 5 MPa), which is an extreme condition compared to actual usage.
Graph N°1 Evolution of maximum amplitude fm after ageing at 150°C totally compressed (measured at 23°C).
140
120
Deflection ( % initial value fm )
100
80
60
40
20
0
1 10 100 1000 10000
Ageing time (hours)
Graph N° 2 Evolution of P45 after ageing at 150°C totally compressed (measured at 23°C).
140
120
P45 ( % initial value )
100
80
60
40
20
0
1 10 100 1000 10000
Ageing time (hours)

page 3/4
F – 90100 DELLE
www.vonroll.com
Vetronite 64910
DB QGEYA 01-12-2006
Test methods : Mechanical properties of the spring after the compression test.
The spring is set between two platens of a compression testing machine. The registration of stresses as a function of height
variation (figure 1) provides following characteristics and their evolution after various conditionings :
- The compression stress P is equal to the pressure divided by the surface of the sample.
- The deflection fm is equal to the difference between the initial free height hm and the spring height hp under a
pressure of 2,5 MPa.
(After total compression of the spring, the laminate is subject to a compressive stress and the curve stress/variation has an
asymptotic shape. It is agreed that a pressure of 2,5 MPa is the pressure at which the laminate itself starts to be compressed.
The height of the spring at this stage is very close to the average geometric thickness of the laminate).
Figure 3 - Schematic representation of the compression test
- The Pressure P45 for a compression of 0,45 mm measured under the same conditions as fm. This is the pressure
which should be released by the spring when displayed in the slot with an available amplitude of 0,45 mm (This space is
equal to the height of the spring, i.e. the compression plus the thickness of the laminate : 0,45 + 0,90 = 1,35 mm).
- The stiffness k in MPa/mm is equal to the tangent of the stress / compression curve in its linear part. It is the ratio
between the increased pressure and the corresponding height reduction of the spring.
Graph 1 – Curve h=f(P) indicating the calculation of stiffness k
(underneath referred as Von Roll). Some variation in product properties is typical. Comments or suggestions relating to any subject other than product properties are offered only
to call the end-user’s or other person’s attention to considerations which may be relevant in the independent determination of the use and/or manner of use of product. Von Roll
does not claim or warrant that the use of its product will have the results described in this data sheet or that the information provided is complete, accurate or useful. The user
should test the product to determine its properties and its suitability for the intended use. Von Roll expressly disclaims any liability for any damage, harm, injury, cost or expense
to any person resulting directly or indirectly from that person’s reliance on any information contained in this data sheet. Nothing contained in this data sheet constitutes
representation or warranty as to any matter whatsoever. Von Roll makes no warranties whatsoever in this data sheet, expressed or implied, including any implied warranty or
fitness for a particular use or purpose. Von Roll shall in no event be liable for incidental, exemplary, punitive or consequential damages.

page 4/4
F – 90100 DELLE
www.vonroll.com
Vetronite 64910
DB QGEYA 01-12-2006
Correspondentie adres
Postbus 170
3890 AD Zeewolde
The Netherlands
Tel: +31 (0)36 844 63 80
Fax: +31 (0)36 844 81 76
Beige RAL 1001 Sand Yellow RAL 1002
Golden Yellow RAL 1004 Honey Yellow RAL 1005
Maize Yellow RAL 1006 Daffodil Yellow RAL 1007
Brown Beige RAL 1011 Lemon Yellow RAL 1012
Oyster White RAL 1013 Ivory RAL 1014
Light Ivory RAL 1015 Saffron Yellow RAL 1017
Zinc Yellow RAL 1018 Grey Beige RAL 1019
Olive Yellow RAL 1020 Rape Yellow RAL 1021
Traffic Yellow RAL 1023 Melon Yellow RAL 1028
Broom Yellow RAL 1032 Dahlia Yellow RAL 1033
Pastel Yellow RAL 1034 Yellow Orange RAL 2000
Red Orange RAL 2001 Vermillion RAL 2002
Pastel Orange RAL 2003 Pure Orange RAL 2004
Bright Red Orange RAL 2008 Traffic Orange RAL 2009
Deep Orange RAL 2011 Salmon Orange RAL 2012
1/6
Documents Attachment SiS_File
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Flame Red RAL 3000 Signal Red RAL 3001
Carmine Red RAL 3002 Ruby Red RAL 3003
Purple Red RAL 3004 Wine Red RAL 3005
Oxide Red RAL 3009 Beige Red RAL 3012
Tomato Red RAL 3013 Antique Pink RAL 3014
Light Pink RAL 3015 Coral Red RAL 3016
Rose RAL 3017 Strawberry Red RAL 3018
Traffic Red RAL 3020 Salmon Pink RAL 3022
Raspberry Red RAL 3027 Orient Red RAL 3031
Red Lilac RAL 4001 Red Violet RAL 4002
Heather Violet RAL 4003 Claret Violet RAL 4004
Blue Lilac RAL 4005 Traffic Purple RAL 4006
Purple Violet RAL 4007 Signal Violet RAL 4008
Pastel Violet RAL 4009 Green Blue RAL 5001
Ultramarine Blue RAL 5002 Sapphire Blue RAL 5003
2/6
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Black Blue RAL 5004 Brilliant Blue RAL 5007
Azure Blue RAL 5009 Gentian Blue RAL 5010
Steel Blue RAL 5011 Light Blue RAL 5012
Cobalt Blue RAL 5013 Pigeon Blue RAL 5014
Sky Blue RAL 5015 Traffic Blue RAL 5017
Turquoise Blue RAL 5018 Capri Blue RAL 5019
Ocean Blue RAL 5020 Night Blue RAL 5022
Pastel Blue RAL 5024 Patina Green RAL 6000
Emerald Green RAL 6001 Leaf Green RAL 6002
Olive Green RAL 6003 Blue Green RAL 6004
Moss Green RAL 6005 Grey Olive RAL 6006
Water Blue RAL 5021 Bottle Green RAL 6007
Fir Green RAL 6009 Grass Green RAL 6010
Reseda Green RAL 6011 Black Green RAL 6012
Reed Green RAL 6013 Yellow Olive RAL 6014
3/6
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Fax: +31 (0)36 844 81 76
Turquoise Green RAL 6016 May Green RAL 6017
Yellow Green RAL 6018 Pastel Green RAL 6019
Chrome Green RAL 6020 Pale Green RAL 6021
Traffic Green RAL 6024 Fern Green RAL 6025
Opal Green RAL 6026 Light Green RAL 6027
Pine Green RAL 6028 Mint Green RAL 6029
Mint Turquoise RAL 6033 Pastel Turquoise RAL 6034
Squirrel Grey RAL 7000 Silver Grey RAL 7001
Moss Grey RAL 7003 Beige Grey RAL 7006
Iron Grey RAL 7011 Slate Grey RAL 7015
Anthracite Grey RAL 7016 Black Grey RAL 7021
Concrete Grey RAL 7023 Graphite Grey RAL 7024
Granite Grey RAL 7026 Stone Grey RAL 7030
Blue Grey RAL 7031 Pebble Grey RAL 7032
Cement Grey RAL 7033 Yellow Grey RAL 7034
4/6
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Light Grey RAL 7035 Platinum Grey RAL 7036
Dusty Grey RAL 7037 Agate Grey RAL 7038
Window Grey RAL 7040 Traffic Grey A RAL 7042
Traffic Grey B RAL 7043 Silk Grey RAL 7044
Green Brown RAL 8000 Ocher Brown RAL 8001
Signal Brown RAL 8002 Clay Brown RAL 8003
Copper Brown RAL 8004 Fawn Brown RAL 8007
Nut Brown RAL 8011 Red Brown RAL 8012
Sepia Brown RAL 8014 Chestnut Brown RAL 8015
Mahogany Brown RAL 8016 Chocolate Brown RAL 8017
Grey Brown RAL 8019 Orange Brown RAL 8023
Beige Brown RAL 8024 Pale Brown RAL 8025
Terra Brown RAL 8028 Cream RAL 9001
Grey White RAL 9002 Signal Black RAL 9004
Jet Black RAL 9005 White Aluminium RAL 9006
5/6
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Pure White RAL 9010 Graphite Black RAL 9011
Traffic White RAL 9016 Traffic Black RAL 9017
Papyrus White RAL 9018
IMPORTANT NOTE
This colour chart serves pure as an indication for the wide range of RAL colours. The colours visualized in the pages above can differ due to the capabilities of your computer
monitor, setup of your software and accuracy of your colour printer. For more accurate colour imaging we refer to the websites below. Furthermore we refer to the disclaimer of the
United Composites website.
LINK to websites
Go to
RAL Institute Germany for more accurate colours charts
http://www.ral.de/farben/en/
Software to get more accurate colour match on computer

http://www.lightworks-user.com/downloads.php?type=supplier&filter=RAL
6/6
Documents Attachement Material Spect Based On NEMA LI-1 Std
Conversion Factors and Tables
Cross-sectional conductor areas Temperature

Length
to Metric and US Standards
Metric cross- American wire gauge °F °C

sectional areas Non-metric system SI system
acc. to IEC
Cross- Equivalent AWG or MCM 320° 160° 1 mil 0.0254 mm

sectional Metric CSA 1 in 2.54 cm = 25.4 mm
conductor 305° 1 ft 30.48 cm = 0.305 m
150°
area 1 yd 0.914 m
290°
[mm2] [mm2] 140° 1 mile 1.609 km = 1609 m
275°
130° SI system Non-metric system
0.653 19 AWG 260°
0.75
0.832 18 1 mm 39.37 mil
245° 120°
1.040 17 1 cm 0.394 in
1.310 16
230° 110° 1m 3.281 ft = 39.370 in
1.50
1.650 15 = 1.094 yd
2.080 14 212° 100° 1 km 0.621 mile = 1.094 yd
2.50 2.620 13 200°
3.310 12 90°
Area
4.00 185°
4.170 11 80°
5.260 10 170°
6.00
6.630 9 70°
155° Non-metric system SI system
8.370 8
10.00 10.550 7 140° 60° 1 in2 6.452 cm2 = 654.16 mm2
13.300 6 1 ft2 0.093 m2 = 929 cm2
125°
16.00 16.770 5 50° 1 yd2 0.836 m2
21.150 4 110° 1 acre 4046.9 m2
25.00 40°
26.670 3 1 mile2 2.59 km2
95°
33.630 2
35.00 30° SI system Non-metric system
42.410 1 80°
50.00 53.480 1/0 20° 1 mm2 0.00155 in2
65°
70.00 67.430 2/0 1cm2 0.155 in2
50° 10°
95.00 85.030 3/0 1 m2 10.76 ft2 = 1550 in2
107.200 4/0 = 1.196 yd2
120.00 250 MCM 32° 0°
126.640 1 km2 0.366 mile2
150.00 152.000 300 20°
185.00 –10°
202.710 400
5°
240.00 253.350 500
–20°
300.00 304.000 600 –10°
354.710 700
400.00 800 –25° –30°
405.350
500.00 506.710 1000
625.00 –40° –40°
Siemens Power Engineering Guide · Industrial Applications

Volume Volume rate of flow Pressure
Non-metric system SI system Non-metric system SI system Non-metric system SI system
1 in3 16.387 cm3 1 gallon/s 3.785 l/s 1 in HG 0.034 bar

1 ft3 28.317 dm3 = 0.028 m3 1 gallon/min 0.227 m3/h = 227 l/h 1 psi 0.069 bar
1 yd3 0.765 m3 1 ft3/s 101.941 m3/h 1 lbf/ft2 4.788 x 10-4 bar =
1 fl. oz. 29.574 cm3 1 ft3/min 1.699 m3/h 4.882 x 10-4 kgf/cm2
1 quart 0.946 dm3 = 0.946 l 1 lbf/in2 0.069 bar = 0.070 kgf/cm2
SI system Non-metric system
1 pint 0.473 dm3 = 0.473 l 1 tonf/ft2 1.072 bar = 1.093 kgf/cm2
1 gallon 3.785 dm3 = 3.785 l 1 l/s 0.264 gallon/s 1 tonf/in2 154.443 bar =
1 barrel 158,987 dm3 = 1.589 m3 1 l/h 0.0044 gallon/min 157.488 kgf/cm2
= 159 l 1 m3/h 4.405 gallon/min =
0.589 ft3/min = 0.0098 ft3/s
1 bar 29.53 in Hg =
1 cm3 0.061 in3 = 0.034 fl. oz. Force = 105 pa 14.504 psi =
= 102 kpa 2088.54 lbf/ft2 =
1 dm3 61.024 in3 =
Non-metric system SI system 14.504 lbf/in2 =
=1l 0.035 ft3 = 1.057 quart =
0.932 tonf/ft2 =
2.114 pint = 0.264 gallon 1 lbf 4.448 N 6.457 x 10-3 tonf/in2
1 m3 0.629 barrel 1 kgf 9.807 N (= 1.02 kgf/cm2)
1 tonf 9.964 kN
Velocity SI system Non-metric system Energy, work, heat
1N 0.225 lbf = 0.102 kgf

Non-metric system SI system Non-metric system SI system
1 kN 0.100 tonf
1 ft/s 0.305 m/s = 1.097 km/h 1 hp h 0.746 kWh = 2.684 x 106 J
Torque, moment of force = 2.737 x 105 kgf m
1 mile/h 0.447 m/s = 1.609 km/h
1 ft lbf 0.138 kgf m
SI system Non-metric system Non-metric system SI system 1 Btu 1.055 kJ = 1055.06 J
(= 0.252 kcal)
1 m/s 3.281 ft/s = 2.237 mile/h 1 lbf in 0.113 Nm = 0.012 kgf m
1 km/h 0.911 ft/s = 0.621 mile/h 1 lbf ft 1.356 Nm = 0.138 kgf m SI system Non-metric system
SI system Non-metric system 1 kWh 1.341 hp h = 2.655 kgf m

Mass, weight = 3.6 x 105 J
1 Nm 8.851 lbf in = 0.738 lbf ft
(= 0.102 kgf m) 1J 3.725 x 10-7 hp h =
0.738 ft lbf =
Non-metric system SI system
9.478 x 10-4 Btu
Moment of inertia J. (= 2.388 x 10-4 kcal)
1 oz 28.35 g
2 1 kgf m 3.653 x 10-6 hp h =
1 lb 0.454 kg = 453.6 g Numerical value equation: J = GD = Wr 2
1 sh ton 0.907 t = 907.2 kg 4 7.233 ft lbf
1 lbf ft2 0.04214 kg m2
1g 0.035 oz
1 kg 2.205 lb = 35.27 oz SI system Non-metric system
1t 1.102 sh ton = 2205 lb 1 kg m2 23.73 lb ft2

Power Examples for decimal multiples

and submultiples of metric units
1 hp 0.746 kW = 745.70 W = 1 km = 1000 m;

76.040 kgf m/s 1 m = 100 cm = 1000 mm
(= 1.014 PS) 1 km2 = 1000 000 m2;
1 ft lbf/s 1.356 W (= 0.138 kgf in/s) 1 m2 = 10 000 cm2;
1 kcal/h 1.163 W 1 cm2 = 100 mm2
1 Btu/h 0.293 W 1 m3 = 1000 000 cm3;
1 cm3 = 1000 mm3
SI system Non-metric system 1 t = 1000 kg; 1 kg = 1000 g
1 kW 1.341 hp = 1 kW = 1000 W
101.972 kgf m/s
(= 1.36 PS)
1W 0.738 ft lbf/s = 0.86 kcal/h
= 3.412 Btu
(= 0.102 kgf m/s)
Specific steam consumption
1 lb/hp h 0.608 kg/kWh
1 kg/kWh 1.644 lb/hp h
Temperature
°F °C 5
6 (ϑF – 32) = ϑC
°F K 5
9
ϑF + 255.37 = T
°C °F 9
5 ϑC + 32 = ϑF
K °F 9
5
ϑ T – 459.67 = ϑF
Note:
Quantity Symbol Unit
Fahrenheit ϑF* °F
temperature
Celsius (Centigrade) ϑC* °C
temperature
Thermodynamic T K
temperature (Kelvin)
* The letter t may be used instead of ϑ

DIFINITION ENGINEERING OF
TERM
ACCULAM ENGINEERING

18 Morris Place, Yonkers, NY 10705,
P. O. Box 2287, Weirton, WV 26062.
33 Tech Park Drive, Falmouth, MA 02536

Sis Cahya Bhuwana
March 24, 2008 [DIFINITION ENGINEERING OF TERM]
Difinition Engineering of Term

A
Abrasion Resistance
the ability to withstand the effects of repeated wearing, rubbing, scrapping, etc.
Amorphous
Latin meaning without form. Non-crystalline structure.
Anneal
to prevent the formation of or remove stresses in plastics by cooling from a suitable temperature.
Arc
1) a luminous glow formed by the flow of electric current through ionized air, gas, or vapor between
separated electrodes or contacts.
2) a portion of the circumference of a circle.
Arc Resistance
1) the resistance to the flow of current offered by the voltaic arc (i.e., if the carbons of an arc lamp are
1/32 inch apart, the arc resistance will be 1-1/2 ohms).
2) the resistance of a material to the effects of an arc passing across its surface stated as a measure of
the total elapsed time taken to form a conducting path (of material carbonizing by the arc flame)
across the surface under prescribed conditions of applications of a high voltage, low current arc (as
across an insulator).
AWG
abbreviation for American Wire Gauge, a standard system for designating wire diameter.
Base
the material woven (such as paper, woven cotton, glass fabric or glass fiber mat, felted asbestos,
aramid fibers, graphite, and nylon fabrics) in the form of sheets or rolls which can be mpregnated
with resin to form laminated plastics.
Binder
the organic or inorganic material which encapsulates and holds together the base in reinforced or
otherwise heterogeneous composites.
Siswanto Collection taken from ACCULAM Eng Page 2
18 Morris Place, Yonkers, NY 10705 phone 800-431-2274, fax 914-476-0533

P. O. Box 2287, Weirton, WV 26062 phone 800-445-1884, fax 304-723-1625
33 Tech Park Drive, Falmouth, MA 02536 phone 800-222-8759, fax 508-457-9275
Bond Strength
the measure of the force required to separate objects or materials bonded together.
Breakdown
the disruptive discharge through insulation due to failure under electrostatic stress.
British Thermal Unit (B.T.U.)
the quantity of heat required to raise the temperature of one pound of water 1�F from 58.5�F to
59.5�F (its point of maximum density).
Canvas
a cotton fabric weighing more than four ounces per square yard. (used as the base material for NEMA
grades C, CE and some L grade laminates.
Celsius
also referred to as Centigrade, is equal to the difference between the temperature in Fahrenheit less 32
and the quantity divisible by 1.8. formula: �C = (�F-32) � 1.8
Cement
A dispersion of "solution" of unvulcanized rubber or a plastic in a volatile solution. This meaning is
peculiar to plastics and rubber industries and may not be an adhesive composition.
Coefficient of Thermal Expansion
The unit change in dimension of a material for a unit change in temperature.
Coefficient of Friction
Static: the ratio of the limiting friction developed to the corresponding normal pressure, if 2 surfaces
move relative to each other.
Composite
1) a structure or an entity made up of distinct components.
2) a complex material, such fiberglass, in which two or more distinct, structurally complementary
substances, especially glasses and polymers, combine to produce structural or functional properties
not present in any individual component.
3) reinforced laminates (i.e. canvas phenolic, glass epoxy, etc.)

Compressive Strength
crushing a load at failure divided by the original sectional area of the specimen.
Conductivity
the reciprocal of volume resistivity. It is the conductance of a unit cube of any material.
Copolymer
A polymer formed through the inter-polymerization of two (or more) chemically different monomers
with each other.
Copper Clad Laminate
laminates (i.e. FR4) having copper foil bonded to one or both surfaces and intended primarily for use
in printed circuits.
Corrosion
chemical action which causes destruction of the surface of a a material by oxidation or chemical
combination. Also caused by reduction of the electrical efficiency between a metal and a contiguous
substance or to the disintegrating effects of strong electrical currents or ground return currents in
electrical systems. The latter is known as electrolytic corrosion.
Crazing
minute lines appearing in or near the surface of materials such as plastics, usually resulting as a
response to environment. Crazing cannot be felt by running a fingernail across it (if the fingernail
catches , it is a crack).
Creep
the dimensional change with time of a material under load. At room temperature it is also called cold
flow.
Crystallinity
a molecular structure resulting from the formation of solid crystals with a definite geometric pattern.
Cross-Linking
the setting-up of chemical valence links between the molecular chains of polymer molecules, leading
to the formation of a 3-dimensional network of polymer chains which is infusible and insoluble. This
usually reduces the thermoplasticity of the material.
Cure
to change the physical, chemical, or electrical properties of a material by chemical reaction, by the
action of heat and catalysts alone or in combination, with or without pressure. Specifically to convert
a low molecular weight polymer or resin to and insoluble, infusible state.

Delamination
the separation of a laminate along the plane of it's layers. Also the separation of bonded insulation
within the adhesive layer or at the adhesive interface.
Density
weight per unit volume of a given substance.
Dielectric
1) any insulating medium which intervenes between two conduits and permits electrostatic attraction
or repulsion to take place across it. 2) a material having the property that energy required to establish
an electric field is recoverable in whole or in part, as electric energy. (see insulation for clarification)
Dielectric Constant (Permittivity or Specific Inductive Capacity)
the specific inductive capacity or a dielectric. That property of a dielectric which determines the
electrostatic energy stored per unit volume for unit potential gradient.
Dielectric Strength
the voltage which an insulating material can withstand before breakdown occurs, usually expressed as
a voltage gradient (such as volts per mil).
Dimensional Stability
ability to retain precise shape and size.
Dissipation
unusable or lost energy, as the production of heat in a circuit.
Dissipation Factor (loss tangent, tans, approx. power factor)
the tangent of the loss angle of the insulating material.
Elongation
the fractional increase in length of a material stressed in tension.
Epoxy Resins
straight-chain thermosetting resins containing at least one 3 membered ring consisting of 2 carbon
atoms and 1 oxygenation.

Extrusion
the method of processing plastic by forcingheat softened plastic through an opening of the desired
shape of the cross-section of the finished product.
Fabric-Base Laminate laminated insulating material formed by bonding woven cloth (of fiber glass,
cotton, or synthetic fibers) with resin under heat and pressure.
Fahrenheit
equals 1.8 multiplied to the sum of the temperature in Celsius and 32.
formula: - �F = 1.8 x (�C + 32)

Fiber
a thread or threadlike structure such as cellulose, wool, silk, or glass yarn. (See also fibre and
filament.)
Fibre
1) a specific form of chemically jelled fibrous materials manufactured in sheets, rods, and tubes.
2)commonly used interchangeably with fiber.
Filament
1)fiber characterized by extreme length.
2)the resistance wire through which filament current is sent in a therm ionic tube to produce the heat
required for electron emission.
Filament Winding
resin impregnated roving or single strands of glass or other reinforcement wound in a predetermined
pattern onto a suitable form or mandrel and then cured.
Fishpaper
a type of vulcanized fibre paper treated chemically for insulating purposes where high mechanical
and electrical strength and flexibility are required.
Flash Point
the lowest temperature at which a flammable liquid will produce a combustible vapor that will burn
in the presence of a flame, under certain prescribed conditions of test.
Flexural Strength
the strength of a material in bending, expressed as the tensile stress of the outermost fibers of a bent

test specimen at the instant of failure.

Formulation
a combination of ingredients before processing or made into a finished product. Also used as a
synonym for a material, compound.
Glass Cloth
fabric used as insulating material base formed by weaving yarns comprising glass filaments and
possessing high strength, heat resistance, and dielectric properties.
Glass Fiber
glass in fibrous form.
Heat Distortion Point

the temperature in degrees C at which a standard test bar (ASTM D648) deflects 0.010 inches under a
stated load of either 66 or 264 psi, when the temperature is raised at a specific rate of increase.
Heat Loss
power dissipated as heat.
High-Pressure Laminates
Laminates molded and cured at pressures not lower than 600 psi (pressures of 1000 to 2500 psi are
not uncommon).
Impact Resistance
relative susceptibility of material to fracture by physical shock.
Impact Strength

ability to withstand physical shock loading or work required to fracture under shock loading a
specified test specimen in a specified manner.
Impregnate
to fill the voids and interstices of a material with a compound (this does not imply complete fill or
complete coating of the surfaces by a hole free film.)
Inert
deficient in active properties; not affecting other substances when in contact with them such as inert
gases.
Infrared
the band of light in the electromagnetic spectrum that lies between the visible light range and the
radar range.
Insulation
material having a high resistance to the flow of electric current, to prevent leakage of current from a
conductor.
Insulation Resistance
the ratio of the applied voltage to the total current between two electrodes in contact with a specific
conductor under prescribed conditions of test.
Kelvin
the absolute temperature scale (metric).
formula: - K = �C + 273
Kraft Paper
relatively heavy, high strength sulfate paper used for electrical insulating material.
Laminate
(verb) to build up to desired shape or thickness.(noun) a material composed of successive layers of
material, usually bonded together under heat and pressure.

Light Transmission
the amount of light that a plastic will allow to pass.
Loss Factor
the product of the power factor and the dielectric constant.
Low Pressure Laminates
laminates molded and cured in the range of pressures from 400 psi down.
Mat
a randomly distributed felt of fibers, usually glass, used in reinforced plastics.
Mica
a transparent, flaky mineral which splits into thin sheets and has excellent insulating and heat
resisting properties.
Moisture Resistance
the ability of a material to resist absorbing ambient moisture.
Monomer
the simple, unpolymerized form of a compound which is the building block of a polymer.
Permeability
1) the passage or diffusion (or rate of passage) of a gas, vapor, liquid, or solid through a barrier
without physically or chemically affecting it. 2) the ability of a material to carry magnetism as
compared to air which has a permeability of 1.
Permittivity
preferred term for dielectric constant. It is that property of a dielectric material that determines how
much electrostatic energy can be stored per unit of volume when unit voltage is applied.
Phenolic Resin
as synthetic resin produced by the condensation of phenol with an aldehyde (usually formaldehyde).

Plastic
high polymeric substances, including both natural and synthetic products, but excluding the rubbers,
that are capable in their manufacture of flowing under heat and pressure.
Plasticizer
chemical agent added to plastics to make them softer and more flexible.
Polymer
a compound formed by the chemical union of two or more monomer of the same kind.
Reinforcement
material used to reinforce, strengthen or give dimensional stability to another material.
Resin
a substance that is polymeric in structure and predominantly amorphous.
Resistance
property of a conductor that opposed the current flow produced by a given difference of potential.
The ohm is the practical unit of resistance.
Rockwell Hardness
a test for hardness (resistance to indentation) in which a hardened steel ball or diamond point is
pressed into the material under test.
Shear Strength
ability of a material to withstand shear stress or stress at which a material fails in shear.
Specific Gravity
the density of any material divided by that of water at a standard temperature.
Surface Resistivity
the resistance of a material between two opposites sides of a unit square of its surface.

Tear Strength
force required to initiate or continue a tear in a material under specified conditions.
Tensile Strength
the longitudinal stress required to break a prescribed specimen divided by the original cross-sectional
area at the point of rupture (usually expressed in lbs. per square inch).
Thermal Conductivity
the ability of a material to conduct heat; physical constant for quantity of heat that passes through
volume of a substance in unit of time for unit difference in temperature.
Thermoplastic
plastics capable of being repeatedly softened by increases in temperature and hardened by decreases
in temperature. These changes are physical rather than chemical.
Thermoset
a classification of plastic resin that cures by chemical reaction when heated and, once cured, cannot
be resoftened by heating.
Volume Resistivity
resistance between opposite faces of 1 cm cube of material, usually in ohm-cms.
------------------------------------------------------------------------------------------------------------------

2005
COMPOSITES AND
FIBERGLASS INDUSTRY
TERMINOLOGY
Glossary Fiberglass Term

Thisis a list of terms commonly used in the fiberglass and composites fabrication industry.
If you are considering having your custom fiberglass or carbon fiber parts professionaly
outsourced,

Sis Cahya Bhuwana
Private collection
1/1/2005
COMPOSITES AND FIBERGLASS INDUSTRY TERMINOLOGY 2005
Glossery: Fiberglass Terms

Composites and Fiberglass Industry Terminology
Below is a list of terms commonly used in the fiberglass and composites fabrication industry. If you are
considering having your custom fiberglass or carbon fiber parts professionaly outsourced, you may wish
to become familiar with these terms to make discussions with your fiberglass design engineer as
productive as possible.
1. Accelerator - A material which, when mixed with a catalyzed resin, will speed up the chemical
reaction between the catalyst and the resin. Also known as promoter
2. Acoustic Emission (AE) - In composites, a sound generated by defects within the laminate,
such as plastic deformation, crack initiation or crack growth.
3. Barcol Hardness - A hardness value obtained by measuring the resistance to penetration of a

sharp steel point under a spring load. The instrument, called a Barcol Impressor, gives a direct
reading on a 0-100 scale. The hardness value is often used as a measure of the degree of cure
of the plastic.
4. Bi-Directional Laminate - A reinforced plastic laminate with the fibers oriented in various
directions in the plane of the laminate: a cross laminate. See also unidirectional laminate.
5. Binder - The agent applied to glass mat to bond the fibers prior to laminating or molding.
6. Bisphenol A Fumerate - A condensation product formed by reaction of two (bis) molecules of

phenol with acetone (A) used as a component in one type of traditional corrosion resistant FRP
resin.
7. Blister - An undesirable rounded elevation of the surface of a plastic whose boundaries may be
more or less sharply defined. The blister may contain process fluid.
8. Bond Strength - The amount of adhesion between bonded surfaces; a measure of the stress
required to separate a layer of material from the base to which it is bonded. See also peel
strength.
9. Bromine - A fire retardant (halogen) which is used to reduce or eliminate a resin's tendency to
burn. Often used in conjunction with chemicals such as antimony trioxide and pentoxide to
achieve a maximum Class 1 fire retardancy rating and often used in ducting systems.
10. Butt Wrap Joint - A secondary laminate wrapped around two or more components in an edge-to-
edge configuration used to join them together.
11. Catalyst - A substance which changes the rate of a chemical reaction without itself undergoing
permanent change in its composition; a substance which markedly speeds up the cure of a
compound when added in minor quantity compared to the amounts of primary reactants
(hardener, initiator or curing agent).
12. Closed-Molding - A molding process that uses two matched molds. This method of molding
reinforced plastic provides a finished inside and outside surface. More expensive than open mold
tooling.
S i s w a n t o c o l l e c t i o n Copyright 2005 Firstsys Media Page 2

13. Composite - An homogenous material created by the synthetic assembly of two or more
materials (selected reinforcing elements and compatible matrix resin) to obtain specific
characteristics and properties.
14. Contact Molding - A process for molding reinforced plastics in which reinforcement materials,
such as mat and woven roving saturated with resin, are applied to a mold. The cure is either at
room temperature using a catalyst-promoter system or by heat in an oven with no additional
pressure.
15. Creep - The change in dimension of a plastic under load over a period of time, not including the
initial elastic deformation.
16. Crosslink - The formation of a three-dimensional polymer by means of inter-chain reactions

resulting in changes in physical properties.
17. Cure or Curing - To change the properties of a resin by chemical reaction, which may be
condensation or addition
18. Dead Load - Permanent or constant loads (weight) on the FRP structure.
19. Delamination - To split a laminated plastic material along the plane of its layers. Physical
separation or loss of bond between laminate plies.
20. Dew Point - That temperature at which the weight of steam associated with a certain weight of
dry air is adequate to saturate that weight of air. When air at less than 100% relative humidity is
cooled to the temperature at which it becomes saturated, the air has reached the minimum
temperature to which it can be cooled without precipitation of the moisture (dew).
21. Discontinuity Stress - Additional stress produced where abrupt changes in geometry, materials
and/or loading occur in an FRP laminate.
22. Differential Scanning Calorimetry (DSC) - DSC is used to determine the glass transition
temperature and the degree of cure of an FRP laminate by measuring the heat flow into and out
of a sample as the material which is heated at a constant heating rate under a nitrogen purged
atmosphere. The degree of cure may be determined by repeated heating of a sample beyond the
glass transition temperature. If the laminate was undercured, the glass transition temperature will
continue to increase.
23. "E" Glass - A borosilicate glass; the type most used for glass fibers for reinforced plastics;
suitable for electrical laminates because of its high resistivity.
24. ECR Glass - A corrosion-grade glass exhibiting corrosion resistant properties superior to "E"
glass. Superior resistance to acids and alkalis is obtained through the application of special
treatments and sizings to "E" fibers.
25. Elastic Deformations - That part of the total strain in a stressed body which disappears upon
removal of the stress; opposed to plastic deformation.
26. Elongation Deformation - Caused by stretching; the fractional increase in length of a material
stressed in tension. When expressed as a percentage of the original gage length, it is called
percentage elongation.
27. Epoxy Plastics - Plastics based on resins made by the reaction of epoxides or oxiranes with
other materials such as amines, alcohols, phenols, carboxylic acids, acid anhydrides and
unsaturated compounds.

28. Exotherm - The liberation or evolution of heat during the curing of a plastic product.
29. Fiberglass Reinforced Plastic (FRP) - A general term covering any type of plastic reinforced
cloth, mat, strands or any other form of fibrous glass.
30. Filament Winding - A process for fabrication of a composite structure in which continuous
reinforcements, either previously impregnated with a matrix material or impregnated during the
winding, are placed over a rotating and removable form or mandrel in a previously prescribed way
to meet certain stress conditions.
31. Filler - A relatively inert material added to a plastic mixture to reduce cost, to modify mechanical
properties, to provide thixotropy, to serve as a base for color effects or to improve the surface
texture.
32. First Crack Strength - The strain or stress level present at the onset of significant laminate
damage. The laminate damage is the result of resin microcracking, debonding of fibers in the
resin matrix and, occasionally, of local failure of fibers.
33. Finite Element Analysis (FEA) - A method of analysis used in situations that are difficult to
model by standard engineering techniques. The finite element method operates on the
assumption that any continuous function over a global domain can be approximated by a series
of functions operating over a finite number of small dub-domains. The series of functions are
piecewise, continuous and will approach the exact solution as the number of sub-domains
approaches infinity.
34. FRP - See Fiber Reinforced Plastic
35. Gelation (gel) Time - That interval of time in connection with the use of synthetic thermosetting
resins, extending from the introduction of a catalyst into a liquid adhesive system until the interval
of gel formation.
36. Gel Coat - A colored resin used as a surface coat for molded fiberglass products. It provides a
cosmetic enhancement and environmental protection for the fiberglass laminate underneath.
37. Glass Reinforcement - An inorganic product of fusion in the form of a filament which has cooled
to a rigid condition without crystallizing. Glass filaments are combined, cut, woven or matted into
many types of reinforcements.
38. Halogenated Resin - A resin combined with chlorine or bromine to increase fire retardancy. See
also Bromine.
39. Hand Lay-Up - The process of placing and working successive plies of reinforcing material or
resin-impregnated reinforcement in position on a mold by hand.
40. Heat Distortion Temperature (HDT) - The temperature at which a standard test bar deflects
under a stated load.
41. Helix Angle - The angle at which continuous filaments are placed relative to the longitudinal
mandrel axis in the filament winding process.
42. Hoop Stress - The circumferential stress in a material of cylindrical form subjected to internal or
external pressure.
43. Hydrostatic Load - Loading produced by a fluid head.

44. Hydrotest - A test in which static fluid head is used to produce test loads.
45. Ignition Loss - The difference in weight before and after burning; as with glass, the burning off of
the binder or size. Used to determine the amount and types of glass reinforcement present.
46. Inhibitor - A substance which retards a chemical reaction; used in certain types of monomers
and resins to prolong storage life.
47. Isotropic Laminate - One in which the strength properties are equal in all directions, such as
contact-molded laminates or metals.
48. Knuckle - The transition area between a vessel shell and bottom, dome or ends.
49. Laminate - To unite sheets of material by bonding material usually with pressure and heat. A
product made by bonding.
50. Lamination Theory - An analytical procedure in which composite physical properties are
predicted from an examination of the properties and interaction of the individual plies that
comprise the laminate.
51. Liner (Corrosion Liner) - The continuous, usually flexible reinforced resin barrier on the inside
surface of the FRP laminate used to protect the laminate from chemical attack or to prevent
leakage under stress.
52. Live Load - Pressure, vacuum, thermal or other variable loads that may be applied to a structure.
53. Mandrel - The mold around which resin-impregnated glass is wound or placed by hand to form
pipes, tubes, vessels or irregularly shaped components. See also filament winding.
54. Mat - A fibrous material consisting of randomly-oriented chopped or swirled filaments loosely held
together with a binder.
55. Matrix - The resin in which the glass reinforcements are distributed.
56. Modulus of Elasticity - The ratio of the stress or load applied to the strain or deformation
produced in a material that is elastically deformed.
57. Monomer - A simple molecule which is capable of reacting with like or unlike molecules to form a
polymer; the smallest repeating structure of a polymer.
58. Open Molding - Single mold into (or onto) which the fiberglass is shaped and formed. Provides a
finished and dimensionaly accurate surface upon which the lay-up can be executed. Gel coat is
usually sprayed first on the prepared surface of the mold with the reinforcement materials applied
on top of the gel coat.
59. Orthotropic - Having three mutually perpendicular planes of elastic symmetry; usually with
differing properties, typically filament-wound laminates.
60. Peel Strength - Bond strength, in pounds per inch of width, obtained by peeling the layer. See
bond strength.
61. Percentage Elongation - See Elongation.
62. Permeability - The passage or diffusion of a gas, vapor, liquid or solid through a barrier without
physically or chemically affecting it.

63. Penetrant - Process fluids that have penetrated the FRP liner or structural wall. PH A measure of
the acidity or alkalinity of a process fluid.
64. Plastic Deformation - Change in dimensions of an object under load that is not recovered when
the load is removed; opposed to elastic deformation. PLY An individual layer of reinforcement
within a total laminate comprised of several such layers.
65. Plugs - A plug is basically an exact finished part or the exact shape and size you want your final
fiberglass product to be. The plug is the male part that we pull a female mold from. When we lay-
up fiberglass in a mold, the part has to be able to be pulled from the mold - so every angle must
be obtuse (at least a degree or two) or else the part wouldn't lift out of the mold. If your existing
parts or plugs don't have an angle to them, we'll either need to rebuild them with angles or add a
bit to your current part to achieve the desired angle. Overall, this usually won't change the look of
your part but it's a critical step to making fiberglass pieces.
66. PM (Preventive Maintenance) - An ongoing inspection program with thorough documentation

and evaluation that provides a knowledgeable basis for determination for appropriate
maintenance or timely replacement of individual pieces of equipment.
67. Poisson's Ratio - When a material is stretched, its cross-sectional area changes as well as its
length. Poisson's Ratio is the constant relating these changes in dimensions, and is defined as
the ratio of the change in width per unit width to the change in length per unit length.
68. Polyester - Thermosetting resins, produced by dissolving unsaturated, generally linear, alkyd
resins in a vinyl-type active monomer such as styrene, methyl styrene and diallyl phthalate. The
resins are usually furnished in solution form, but powdered solids are also available.
69. Polymer - A high molecular weight organic compound, natural or synthetic, whose structure can
be represented by a repeated small unit. Some polymers are elastomers while others are
plastics. When two or more monomers are involved, the product is called a co-polymer.
70. Post-Cure - Additional elevated temperature cure, usually without pressure, to improve final
properties and/or complete the cure. In certain resins, complete cure and ultimate mechanical
properties are attained only by exposure of the cured resin to higher temperatures than those of
curing.
71. Principle Directions - The directions in which the principle tensile, compressive and shear
stresses are located in combined stress analysis. There are three principle directions which are
mutually perpendicular.
72. Promoter - A chemical, itself a weak catalyst. See Accelerator.
73. Reagents - A substance used in a chemical reaction to produce other substances.
74. Resin - A class of organic products, either natural or synthetic in origin, generally having high
molecular weights. Most uncured resins used in open molding are liquids. Resins are generally
used to surround and hold fibers. When catalyzed, the resin cures going through a polymerization
process transforming the liquid resin into a solid. The cured resin and fiber reinforcement create a
composite material with mechanical properties that exceed those of the individual components.
75. Roving (Filament Winding) - The term "ROVING" is used to designate a collection of bundles of
continuous filaments either as untwisted strands or as twisted yarns. Glass rovings are
predominantly used in filament winding.

76. Safety Factor - The ratio of ultimate stress to allowable stress, or some similar ratio of units
expressing this intent.
77. Shear - An action or stress resulting from applied forces which causes or tends to cause two
contiguous parts of a body to slide relative to each other in a direction parallel to their plane of
contact. In interlaminar shear, the plane of contact is composed of resin only.
78. Size or Sizing - A treatment consisting of starch, gelatin, oil, wax or other suitable ingredient
which is applied to fibers at the time of formation to protect the surface and aid the process of
handling and fabrication, or to control the fiber characteristics. The treatment contains ingredients
which provide surface lubricity and binding action but, unlike a finish, contains no coupling agent.
79. Steady State - Stable operating or other load conditions that do not change with time.
80. Stiffness - The relationship of load and deformation; a term often used when the relationship of
stress to strain does not conform to the definition of Young's modulus. See also modulus of
elasticity.
81. Strain - The elongation per unit length of a material.
82. Stress Corrosion - Preferential attack of areas under stress in a corrosive environment, where
this factor alone would not have caused corrosion.
83. Stress Relaxation - Stress relaxation occurs when the stresses in the structure decrease while
the deformation is held constant. Under this condition, the FRP laminate will assume a
permanently deformed shape after mechanical and thermal loads are removed.
84. Structural Laminates - That portion of a total laminate that is designed to take the imposed
equipment loads. Normally does not include the sacrificial portion of the corrosion barrier or liner.
85. Styrene - Unsaturated hydrocarbon used in plastics. In polyester resin it serves as a solvent and
as a co-reactant in the polymerization process that occurs during curing.
86. Survival - A term used to describe a safety factor between 1.0 and 2.0. Equipment may be
designed for "survival" when subjected to infrequent or unlikely upset conditions of short duration.
87. Synthetic Fiber - Fiber made of materials other than glass, such as polyester.
88. Thermal Gradient - The change in temperature through the FRP laminate from the interior to the
exterior of the equipment. The change in temperature per unit of wall thickness.
89. Thermoplastic - Capable of being repeatedly softened by increase of temperature and hardened
by decrease in temperature.
90. Thermoset - A plastic which, when cured by application of heat or chemical means, changes into
a substantially infusible and insoluble material.
91. Thixotropic - Concerning materials that are "gel-like" at rest but that are fluid when agitated.
Materials having high static shear strength and low dynamic shear strength at the same time.
92. Transient Loads - Temporary loads of limited duration.
93. Transverse Crack - A crack occurring in the resin matrix at right angles to the direction of the
reinforcements.

94. Ultimate Tensile Strength - The ultimate or final stress sustained by a laminate under tension
loading; the stress at the moment of rupture.
95. Unidirectional Laminate - A reinforced plastic laminate in which substantially all of the fibers are
oriented in the same direction.
96. Veil - An ultrathin mat often composed of organic fibers as well as of glass fibers; used primarily
in corrosion barriers.
97. Warp - The yarn running lengthwise in a woven fabric.
98. Weft - The transverse threads or fibers in a woven fabric; those fibers running perpendicular to
the warp.
99. Weeping - A slow passage of process fluid through an FRP laminate that can occur when a leak
path is established by extensive cracking.
100. Wet-Out - Saturating reinforcing material (glass fiber) with resin. The rate or speed of
saturation is a key factor in effective and profitable molding.
101. Woven Roving - A heavy glass fiber fabric made by the weaving of roving and used as
the primary structural material in the laminate.
102. Yield Point - The first stress in a material, less than the maximum attainable stress, at
which an increase in strain occurs without an increase in stress.
©Copyright 2005 Firstsys Media; All rights reserved

MATERIAL STANDARD GRADE LQMX

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MATERIAL STANDARD GRADE LQMX

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MATERIAL STANDARD GRADE, MATERIAL BASE,

NEMA LI 1 –1989 Industrial Laminated Thermosetting Products

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NEMA LI 1 : GRADE XXX

PHENOLIC GRADE XXX

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NYLON REINFORCED PHENOLIC

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Selecting the Correct Laminate for your Application

Usually chosen for wear resistance and mechanical strength. A fine

Usually selected for low moisture sensitivity, high mechanical strength,

NEMA Phenolite Reinforce

Strong, hard laminate, hot/warm punch, Primarily in mechanical

Intricate punched parts

Tough, strong, high impact strength,

Electrical applications Canvas

Good mechanical properties, machines L

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Bearing retainers and

Arc barriers, circuit breakers,

Excellent electrical strength properties Melamine

Good machining qualities, high flexural,

High temperature performance, glass Class H insulation for high

General purpose polyester glass

Flame retardant glass polyester

Flame retardant – polyester glass with UL File 46319 for current

Taken from ELECTROWIND - VonRoll Isola

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according to according to according to according according Certificate

Delmat 68.170 Hm 2471 UP GM 201 HB E70284

Delmat Epoxy 68.660 EP GM 203 26-151 : Vm EM 2 HB E70284

Ferrozell HGW F HW (deska) HGW 2082 PF CC 201 150 : C C

Ferrozell HGW F 24 E HGW 2082.5 PF CC 202 150 : C CE

Ferrozell HGW FF HGW 2083 PF CC 203 150 : CC L

Ferrozell HGW FF E HGW 2083.5 PF CC 204 150 : CC LE

Ferrozell HGW F HW (trubka) HGW 2085 PF CC 22 C

Ferrozell HGW F HW (tyč) HGW 2088 PF CC 42 C

Ferrozell HP HW (deska) HP 2061 PF CP 201 150 : P X / XP

Ferrozell POT IV-N1 HP 2062.8 PF CP 206 XXXPC

Ferrozell HP 2063 V0 HP 2062.9 PF CP 205 FR-2 V0 E47629

according to according to according to according according Certificate other

Ferrozell HP HW (trubka) HP 2065 PF CP 21 150 : P

Ferrozell S 2000 E HP 2361.1 EP CP 201 152 : EP CP FR-3 V0 E47629

Ferrozell EP 105 CEM-1 V0 E47629

Heiz Samicanit 41.610 IEC 60371-3-3 : HP 5 V0 E83928

Vetronit EGS 103 HGW 2372.4 EP GC 203 G-11

Vetronit EGS T23 HGW 2372.4 EP GC 203/308 26-151 : Vt-EM 2 G-11

Vetronit G11 (deska) HGW 2372.4 EP GC 203/308 26-151 : Vt-EM 2 G-11

Vetronit G11 (trubka) HGW 2375.4 EP GC 22 G-11

Vetronit MGS HGW 2272 MF GC 201 G-5 V0

Vetronit PGS HGW 2072 PF GC 201 150 : GC G-3

Vetronit SGS HGW 2572 SI GC 202 154 : VS 2 G-7 V0

Vetronit 64.160 Polyimid HB

* not valid from 1.3.2003

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Elektro-Isola A/S • Grønlandsvej 197 • 7100 Vejle • T: +45 76 42 82 00 • F: +45 75 82 73 36 • E: ei@elektro-isola.dk

Products - Sheets, graph compressive strength

Elektro-Isola A/S • Grønlandsvej 197 • 7100 Vejle • T: +45 76 42 82 00 • F: +45 75 82 73 36 • E: ei@elektro-isola.dk

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