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Reconditioning Kit (HB 3600DP) Breaker Box
Reconditioning Kit (HB 3600DP) Breaker Box
Reconditioning kit
Breaker box
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-05
Reconditioning kit HB 3600 DP
1 2
Fig. 1
Note: Before welding the wear protection you must dismantle the perussion unit.
You must use a qualified professional welding company to weld the wear protection onto the breaker
box.
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-05
HB 3600 DP Reconditioning kit
A
K B
G
JI H
E
DC
Fig 3
Remove snapring (Fig. 3/J), disk (Fig. 3/I) and
adapter (Fig. 3/H) from swivel joint.
Remove cover (Fig. 3/G).
Remove Allen screws (Fig. 3/K).
Remove adapter (Fig. 3/F).
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-07
Reconditioning kit HB 3600 DP
Screw two load rings (Fig. 4/A) M 36x47 Remove plastic parts and plugs from the breaker
(Part-Id.-No. 3363 1067 20) into the two box.
threaded bores on the upper face of the cylinder
cover as far as they will go.
Using a hoist/crane, lift the percussion unit of
the hydraulic breaker out of the breaker box.
Fig. 4
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-05
HB 3600 DP Reconditioning kit
NOTICE! Damage to the breaker box Run a non-destructive surface crack test (but
at least a visual weld seam check) of all weld
As the worn parts burn away, the breaker box may
seams.
buckle as high levels of heat are produced and the
steel’s properties may change. Tack welds and root beads are the points which are
► Once a wear part has burnt away, leave the most susceptible to the formation of cold cracks.
breaker box to cool before removing the next If you find cold cracks in a welded joint, you
part. have to grind them out or gouge them out with a
carbon arc (grind joint edges) and then perform
Remove worn parts one at a time using a flame
a repair weld.
cutter or the weld seams removed using a cut-
ting wheel.
Grind flame-cut areas on the breaker box flat.
A-A
B a4
a4 B-B
2
a6
a8 a8
4
(195)
10
1
B a6
452
535
weldment construction
3 general tolerances EN 13920
a8 5 lengths ; angle ..... B .....
from ; position ..... E .....
manufacturing quality DIN EN ISO 5817
a8
quality class ..... C .....
240
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-07
Reconditioning kit HB 3600 DP
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-05
HB 3600 DP Reconditioning kit
© 2010 Atlas Copco Construction Tools GmbH | No. 3390 7416 01 | 2010-07-07
© 2010 Atlas Copco Construction Tools GmbH, Essen, Germany | No. 3390 7416 01 | 2010-07-05
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
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