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PARIS 1
Associate Professor of Mechanics and
Assistant Director of the Institute of Research,
A Critical Analysis of Crack Propagation Laws
Lehigh University, Bethlehem, Pa,
The practice of attempting validation of crack-propagation laws (i.e., the laws of Head,
Frost and Dugdale, McEvily and Illg, Liu, and Paris) with a small amount of data,
F. ERDOGAN such as a few single specimen test results, is questioned. It is shown that all the laws,
Professor of Mechanical though they are mutually contradictory, can be in agreement with the same small sample
Engineering, Lehigh University, of data. It is suggested that agreement with a wide selection of data from many speci-
Bethlehem, Pa. Mem. ASME
mens and over many orders of magnitudes of crack-extension rates may be necessary to
validate crack-propagation laius. For such a wide comparison of data a new simple
empirical law is given which fits the broad trend of the data.
Introduction da
= / ( f , a, Ci) (1)
dN
sIEVEHAL
* crack-propagation laws have been pre-
sented in the past few years, which claim to be verified b y the Therefore this format will be employed in the discussion to
experimental data analyzed in their respective papers. They follow.
are specifically the work of Head [l], a Frost and Dugdale [2], Chronologically the first crack-propagation law which drew
McEvilj' and Illg [3 ], Liu [4, 5 ], and Paris, Gomez, and Anderson wide attention was that of Head [1] in 1953. He employed a
[6,7,8]. mechanical model which considered rigid-plastic work-hardening
This paper will attempt to show that basing validation of a elements ahead of a crack tip and elastic elements over the re-
crack-propagation theory on a limited amount of data is a poor mainder of the infinite sheet. The model required extensive
test of any theory. Moreover, a wide range of test data is now calculations and deductions to obtain a law which may be
available in a convenient form [9] which may be employed to written as
analyze critically these several crack propagation laws.
Therefore the paper will consist of three parts which will in- da C^a'*
(Head's law) (2)
clude: dN (C 2 - 0>„'/'
1 A review and comparison of existing crack-propagation
where Ci depends upon the strain-hardening modulus, the modu-
laws.
lus of elasticity, the yield stress and the fracture stress of the
2 The erroneous results obtained by comparing each law with
material, and Ci is the yield strength of the material. Head de-
a limited range of test data.
fined Wo as the size of the plastic zone near the crack tip and pre-
3 The results of comparing crack-propagation laws with a sumed it was constant during crack propagation. However,
wide range of data. Frost [2] noticed that the plastic-zone size increased in direct
proportion to the crack length in his tests. Moreover, Irwin [10]
has recently pointed out from analytical considerations that
A Review of Existing Crack-Propagation Laws
Crack-propagation laws given in the literature take many Wo (3)
forms. In general they treat cracks in infinite sheets subjected
for the configuration treated here which is in agreement with
to a uniform stress perpendicular to the crack (or can be applied
Frost's conclusions. Therefore, though Head adopted equation
to that configuration) and they relate the crack length, 2a, to the
(2) with w0 considered constant as his crack-propagation law, we
number of cycles of load applied, N , with the stress range cr, and
are forced here to introduce equation (3) into equation (2) to
material constants C,-.' The single form in which all crack-
obtain a modified or corrected form of Head's crack-propagation
propagation laws may be written is
law; i.e.,
da C3o~2a
1Also Consultant to the Boeing Company, Transport Division, (Head's corrected law) (4)
dN = (C 2 - o)
Renton, Wash.
2 Numbers in brackets designate References at end of paper.
3 In this discussion a will imply the stress-fluctuation range and Ci Frost and Dugdale [2] in 1958 presented a new approach to
will vary slightly with mean stress in a general interpretation. crack-propagation laws. They observed as was introduced in
Contributed by the Metals Engineering Division and presented at equation (4), that Head's law should be corrected for the varia-
the Winter Annual Meeting, New York, N. Y., November 25-30, tion of plastic-zone size with crack length. They deduced that
1962, of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS.
Manuscript received at ASME Headquarters, April 11, 1962. Paper the corrected result, equation (4), depends linearly on the crack
No. 62—WA-234. length a. However, they also argued b y dimensional analysis
•Nomenclature-
a = half crack length F{ } = a function of da
Qo = initial half crack length G{ } = a function of — = crack extension per cycle of
B = a function of stress range (and k = stress-intensity factor (range)
d N load
mean stress) IClW = stress-concentration factor Ak = stress-intensity-factor range
C = a numerical constant m = a numerical exponent p, pi = crack-tip radius
C; — constants (which vary slightly M = a material constant cr = applied stress (range)
with mean stress) n = a numerical exponent UQ = stress at a crack tip (with
Ds = constants which depend on N = cycle number finite radius p)
stress level Aro, Nj, — initial and final cycle number, crnot = net section stress
/ ( ) = a function of respectively w0 = plastic-zone size
Combining equations (5) and (6) they obtained the law: k = < r a ( 1 6 )
where K N is the stress-concentration factor and <rnet is the net which is the same result as equation (5). Liu then presumed
area stress at the cracked section. For the configuration used that B was in general a function of stress range a (and mean
stress); i.e.,
here, i.e., an infinite plate with uniform stress a
B = B(o-) (19)
ICN = 1 + 2 ( a / p , ) ' A (9)
In a subsequent work, Liu [5] notes that mean stress is of
which is based on the elastic solution for an elliptical hole of secondary influence and, using a model of crack extension em-
semimajor axis a and end radius pi. ploying an idealized elastic-plastic stress-strain diagram and a
concept of total hysteresis energy absorption to failure, reasons
<Tnet = <J (10)
that
and substituting equations (9) and (10) into (8) gives
B{<T) = C6o-2 (20)
tr„ = <r[l + 2 ( a / p , ) ' ^ ] (11)
which combined with equation (18) gives
Based on considerations that under cyclic loading work-hardening
at the crack tip will raise the local stress to a fracture stress, they da
— = C5o"'a (Liu's modified law) (21)
concluded that the crack-extension rate will be a function of <ra or dN
da
- = F{tr„} = F{KN<rnei\ (12) The Equivalence of K N to k
dN
Hardrath [14] observed that KNanet for the special configura-
tion employed here, from equations (8) and (10),
(McEvily and Illg's law)
Ck
K N anet = ffo (25)
(2 p , ) ' A
C = lim
= lim
pi—>-0
a 1 +2
[_ (tO a ] (2p,)I/! = 2 (26)
Putting this result into equation (25) and rearranging, 200000 eio o o o 220 000 2 3 0 OOO
, N0.I5
575 0 0 0 600 000 625 0 0 0
Kn 1
<r net p i / ' NO. 10 ,
k •• lim (27) 102 0 0 0 103000
pi-t-0
Fig. 1 Typical data from Martin and Sinclair on Head's suggested plot
which implies the general equivalence of /fA.<Jnet and k.
the direct similarity of McEvily and Illg's law, equation (12), and SYMBOL SPECIMEN STRESS
Paris' result, equation (15). A choice between the two is strictly • MO. 10 2 7 0 2 7 PSI
dependent on a matter of convenience and clarity of accompanying • NO. 14 2 3 760 •
concepts in employing one or the other.6 O NO. 15 21978 •
n
(29)
~2
NO 13 ,
575 0 0 0 600 0 0 0 6250 0 0
which can also be derived from McEvily and Illg's result, equa- NO. 14
Fig. 2 The same data from Martin and Sinclair on Frost's or Liu's sug-
Liu's law does concur with the specified form.
gested plot
It is pertinent to now show that determining m and n from a
limited quantity of data is a doubtful practice. That is to say
that plotting data from single test specimens on a logarithmic or
semilogarithmic graph on which laws such as Head's, Frost's, and
Liu's predict straight line relationships is not a reasonable test TESTS BY MARTIN 8 SINCLAIR [|3J
^da = „ a A,,
(30)
10
O NASA
AK
• LIU
X BOEING
• LIU
I04 '
- O - O - o j S ^ V
10
_L_
-7 -6 d(2o) •UL -3
10 10 eye. 10 10
10 dN 10
5 = Sa <40>
This work was supported by the Boeing Company, Transport
Division, Renton, Wash. Their encouragement, as well as
dN financial aid, is gratefully acknowledged.
10
O NASA
& K
A BOEING
> OjQ
-jO-O
4 -
10
r r o ' f r *
,-iSxrV
-6 -5 d ( 2 a) -4 in, "3 -2
10 10 dN 10 eye. 10 10
Introduction da
= / ( f , a, Ci) (1)
dN
sIEVEHAL
* crack-propagation laws have been pre-
sented in the past few years, which claim to be verified b y the Therefore this format will be employed in the discussion to
experimental data analyzed in their respective papers. They follow.
are specifically the work of Head [l], a Frost and Dugdale [2], Chronologically the first crack-propagation law which drew
McEvilj' and Illg [3 ], Liu [4, 5 ], and Paris, Gomez, and Anderson wide attention was that of Head [1] in 1953. He employed a
[6,7,8]. mechanical model which considered rigid-plastic work-hardening
This paper will attempt to show that basing validation of a elements ahead of a crack tip and elastic elements over the re-
crack-propagation theory on a limited amount of data is a poor mainder of the infinite sheet. The model required extensive
test of any theory. Moreover, a wide range of test data is now calculations and deductions to obtain a law which may be
available in a convenient form [9] which may be employed to written as
analyze critically these several crack propagation laws.
Therefore the paper will consist of three parts which will in- da C^a'*
(Head's law) (2)
clude: dN (C 2 - 0>„'/'
1 A review and comparison of existing crack-propagation
where Ci depends upon the strain-hardening modulus, the modu-
laws.
lus of elasticity, the yield stress and the fracture stress of the
2 The erroneous results obtained by comparing each law with
material, and Ci is the yield strength of the material. Head de-
a limited range of test data.
fined Wo as the size of the plastic zone near the crack tip and pre-
3 The results of comparing crack-propagation laws with a sumed it was constant during crack propagation. However,
wide range of data. Frost [2] noticed that the plastic-zone size increased in direct
proportion to the crack length in his tests. Moreover, Irwin [10]
has recently pointed out from analytical considerations that
A Review of Existing Crack-Propagation Laws
Crack-propagation laws given in the literature take many Wo (3)
forms. In general they treat cracks in infinite sheets subjected
for the configuration treated here which is in agreement with
to a uniform stress perpendicular to the crack (or can be applied
Frost's conclusions. Therefore, though Head adopted equation
to that configuration) and they relate the crack length, 2a, to the
(2) with w0 considered constant as his crack-propagation law, we
number of cycles of load applied, N , with the stress range cr, and
are forced here to introduce equation (3) into equation (2) to
material constants C,-.' The single form in which all crack-
obtain a modified or corrected form of Head's crack-propagation
propagation laws may be written is
law; i.e.,
da C3o~2a
1Also Consultant to the Boeing Company, Transport Division, (Head's corrected law) (4)
dN = (C 2 - o)
Renton, Wash.
2 Numbers in brackets designate References at end of paper.
3 In this discussion a will imply the stress-fluctuation range and Ci Frost and Dugdale [2] in 1958 presented a new approach to
will vary slightly with mean stress in a general interpretation. crack-propagation laws. They observed as was introduced in
Contributed by the Metals Engineering Division and presented at equation (4), that Head's law should be corrected for the varia-
the Winter Annual Meeting, New York, N. Y., November 25-30, tion of plastic-zone size with crack length. They deduced that
1962, of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS.
Manuscript received at ASME Headquarters, April 11, 1962. Paper the corrected result, equation (4), depends linearly on the crack
No. 62—WA-234. length a. However, they also argued b y dimensional analysis
•Nomenclature-
a = half crack length F{ } = a function of da
Qo = initial half crack length G{ } = a function of — = crack extension per cycle of
B = a function of stress range (and k = stress-intensity factor (range)
d N load
mean stress) IClW = stress-concentration factor Ak = stress-intensity-factor range
C = a numerical constant m = a numerical exponent p, pi = crack-tip radius
C; — constants (which vary slightly M = a material constant cr = applied stress (range)
with mean stress) n = a numerical exponent UQ = stress at a crack tip (with
Ds = constants which depend on N = cycle number finite radius p)
stress level Aro, Nj, — initial and final cycle number, crnot = net section stress
/ ( ) = a function of respectively w0 = plastic-zone size