BCA ' Sheet R&I Hauling Hino-Ready For Use

PT.
BUKIT MAKMUR MANDIRI UTAMA

PLANT PEOPLE DEVELOPMENT DEPARTMENT
B' COMPETENCY ASSESSMENT SHEET-Ver.0.0

SPECIALIST:
HAULING DUMP TRUCK
HINO
COMPETENCY:
2. REMOVE, INSTALL & REPAIR
SUB-COMPETENCY:
2.1 Engine 2.16 Steering Linkage
2.2 Turbocharger 2.17 Air Compressor and Air Tank
2.3 Radiator & cooling 2.18 Brake Chamber
2.4 Intercooler 2.19 Brake Valves
2.5 Fuel Pump/FIP 2.20 Front Brake
2.6 Nozzle/Injector 2.21 Rear Brake
2.7 Alternator 2.22 Cabin
2.8 Starting Motor 2.23 Wiring Harness
2.9 Water Pump 2.24 Electric Component
2.10 Transmission 2.25 Bogie and Suspension
2.11 Clutch 2.26 Air conditioner
2.12 Front Axle and Wheel 2.27 Hydraulic Pump / PTO
2.13 Rear Axle and Wheel 2.28 Propeller Shaft & U-Joint
2.14 Steering Gearbox
2.15 Steering Pump
B' COMPETENCY ASSESSMENT SHEET
HAULING - HINO
REMOVE, INSTALL & REPAIR
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI
STRUCTURE & FUNCTION

I
Menjelaskan structure, fungsi, cara kerja dan analisis trouble dari komponen :
1 Engine 0 1 2 3
2 Clutch and transmission 0 1 2 3
3 Engine mounting & rubber 0 1 2 3
4 Engine main harness 0 1 2 3
5 Accelerator pedal 0 1 2 3
TECHNICAL TERM
II
Menjelaskan pengertian istilah-istilah pada komponen berikut :
1 End Ply of Crank Shaft 0 1 2 3
2 RunOut of flywheel 0 1 2 3
3 Faceout of flywheel 0 1 2 3
4 Engine power path 0 1 2 3
5 Engine electronic control system 0 1 2 3
6 Engine hunting 0 1 2 3
7 4-cycle, water-cooled, in line 6 cylinder,direct injection, 0 1 2 3
8 Piston displacement 0 1 2 3
9 Rated output 0 1 2 3
10 Max. torque 0 1 2 3
11 Fuel consumption (Min.) 0 1 2 3
TOOLS
III
Menjelaskan fungsi, aplikasi dan satuan alat ukur :
1 Common tool 0 1 2 3
2 Torq. Wrench 0 1 2 3
3 Lifting tools 0 1 2 3
4 Magnetic base 0 1 2 3
5 Dial indicator 0 1 2 3
K 6 Aligment tools 0 1 2 3
N
REMOVE
O IV
Menjelaskan prosedure remove
W 1 Engine 0 1 2 3
L 3 Engine mounting & rubber 0 1 2 3
E
D INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
G Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Engine 0 1 2 3
E 2 Clutch and transmission 0 1 2 3
PARTS RECOMMENDATION
VI
Menjelaskan dokumen-dokumen sebagai berikut ini :
1 Engine APL R&I 0 1 2 3
2 Publication number P/Book 0 1 2 3
3 Kode-kode pada P/Book 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
Menjelaskan prosedure install :
1 Engine 0 1 2 3
TESTING, ADJUSTING
VIII
Menjelaskan pengetesan, penyetelan dan trouble shooting :
HAULING - HINO
ENGINE
TINGKAT
SUBJECT NOTES
KOMPETENSI
0 1 2 3
TROUBLE SHOOTING
IX
Menjelaskan / mengerjakan pengetesan, penyetelan dan trouble shooting :
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3
TOOLS
I
Menggunakan alat ukur :
2 Torq. Wrench 0 1 2 3
6 Aligment tools 0 1 2 3
REMOVE
II
Melakukan prosedure remove
1 Engine 0 1 2 3
INSPECTION (Visual check) - MEASUREMENT ( Dimension )

III
Melakukan prosedure inspection - measurement dan reusable parts:
1 Engine 0 1 2 3
S 4 Engine main harness 0 1 2 3
K
I PARTS RECOMMENDATION
IV
Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Engine APL R&I 0 1 2 3
L 2 Publication number P/Book 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
Melakukan prosedure install :
1 Engine 0 1 2 3
TESTING, ADJUSTING
VI
Melakukan / mengerjakan pengetesan, penyetelan dan trouble shooting :
0 1 2 3
TROUBLE SHOOTING
VII
1 Excessive blowby pressure 0 1 2 3
2 Engine unusual noise 0 1 2 3
Keterangan :
Gunakan Q/A atau Shop Manual sebagai penuntun Proses Remove, Install, Testing
Gunakan Reusable Part Guide, Maintenance Standart & PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
E Membuat laporan berikut ini
1 Form QA 0 1 2 3
P 2 Form Job Schedule Sheet 0 1 2 3
O 3 Part Ordering (PO) 0 1 2 3
R 4 Technical Service Report (TSR) 0 1 2 3
T
R HAULING - HINO
E
ENGINE
P
O SUBJECT
TINGKAT
NOTES
KOMPETENSI
R
T
Hasil Akhir
Komentar : Start : Finish : Finish :
MEKANIK PENERA PENERA
Nama : Nama : Nama :

HAULING - HINO
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Joint 0 1 2 3
2 Flange 0 1 2 3
3 Turbo Charger 0 1 2 3
4 Intake Pipe 0 1 2 3
5 Muffler 0 1 2 3
6 Air Cleaner 0 1 2 3
7 Lubricating piping 0 1 2 3
TECHNICAL TERM
II
1 Boost pressure 0 1 2 3
2 Permissible Value 0 1 2 3
3 Excessive Exhaust Temperature 0 1 2 3
4 Air intake resistance 0 1 2 3
5 Turbocharger compression ratio 0 1 2 3
6 Direction of rotation 0 1 2 3
7 Turbocharger model 0 1 2 3
8 Continuous speed 0 1 2 3
TOOLS
III
1 Common Tools 0 1 2 3
2 Torque wrench 0 1 2 3
3 Boost pressure Gauge 0 1 2 3
REMOVE
IV
1 Joint 0 1 2 3
2 Flange 0 1 2 3
K 3 Turbo Charger 0 1 2 3
N 4 Intake Pipe 0 1 2 3
O 5 Muffler 0 1 2 3
W 7 Lubricating piping 0 1 2 3
L V
E Menjelaskan prosedure inspection - measurement dan reusable parts:
1 Joint 0 1 2 3
D 2 Flange 0 1 2 3
G 3 Turbo Charger 0 1 2 3
E 4
5
Intake Pipe
Muffler
0
0
1
1
2
2
3
3
VI
1 Turbo Charger APL R&I 0 1 2 3
2 Part and Service News 0 1 2 3
3 Publication Number pada part book 0 1 2 3
4 Code-code pada part book 0 1 2 3
INSTALL
VII
1 Joint 0 1 2 3
2 Flange 0 1 2 3
5 Muffler 0 1 2 3
HAULING - HINO
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VIII
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Turbocharger overheat 0 1 2 3
2 Oil Consumption too high 0 1 2 3
TOOLS
I
3 Boost pressure Gauge 0 1 2 3
REMOVE
II
1 Joint 0 1 2 3
2 Flange 0 1 2 3
5 Muffler 0 1 2 3

III
1 Joint 0 1 2 3
2 Flange 0 1 2 3
5 Muffler 0 1 2 3
S 6 Air Cleaner 0 1 2 3
K 7 Lubricating piping 0 1 2 3
L IV
L 1 Turbo Charger APL R&I 0 1 2 3
INSTALL
V
1 Joint 0 1 2 3
2 Flange 0 1 2 3
5 Muffler 0 1 2 3
TESTING, ADJUSTING
VI
0 1 2 3
TROUBLE SHOOTING
VII
1 Turbocharger overheat 0 1 2 3
2 Oil Consumption too high 0 1 2 3
Keterangan :
HAULING - HINO
TURBOCHARGER
TINGKAT
SUBJECT NOTES
KOMPETENSI
Gunakan Reusable Part Guide, Maintenance Standart sbg penuntun Proses Inspeksi & Measurement
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start : Finish :
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
RADIATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
4 Water reservoir (Sub tank) 0 1 2 3
5 Water temperature sensor 0 1 2 3
6 Thermostat 0 1 2 3
7 Corrosion resistor 0 1 2 3
TECHNICAL TERM
II
1 Total dissipating area 0 1 2 3
2 Cross sectional of water tubes 0 1 2 3
3 Core type 0 1 2 3
4 Water treatment 0 1 2 3
5 Fan blade number 0 1 2 3
TOOLS
III
REMOVE
IV
K 1 Radiator 0 1 2 3
N 2 Fan 0 1 2 3
O 3 Fan guard 0 1 2 3
W
V
L Menjelaskan prosedure inspection - measurement dan reusable parts:
E 1 Radiator 0 1 2 3
2 Fan 0 1 2 3
D 3 Fan guard 0 1 2 3
G 4 Water reservoir (Sub tank) 0 1 2 3
E
VI
1 Radiator & cooling APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
TESTING, ADJUSTING
VIII
1 Radiator core clogged 0 1 2 3
2 Water coolant leaks 0 1 2 3
3 Water coolant level 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
2 Radiator core cracks 0 1 2 3
TOOLS
I
HAULING - HINO
RADIATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
I
REMOVE
II
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3

III
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
S PARTS RECOMMENDATION
IV
K Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
I 1
2
Radiator & cooling APL R&I
Publication number P/Book
0
0
1
1
2
2
3
3
L 3 Kode-kode pada P/Book 0 1 2 3
L 4 PSN 0 1 2 3
INSTALL
V
1 Radiator 0 1 2 3
2 Fan 0 1 2 3
3 Fan guard 0 1 2 3
TESTING, ADJUSTING
VI
2 Water coolant leaks 0 1 2 3
3 Water coolant level 0 1 2 3
TROUBLE SHOOTING
VII
2 Radiator core cracks 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
B' COMPETENCY ASSESSMENT SHEE
HAULING - HINO
INTER COOLER
TINGKAT
SUBJECT
KOMPETENSI

I
1 Intercooler ass'y 0 1 2 3
2 Core 0 1 2 3
3 Fin 0 1 2 3
4 Duct (grill) & Net 0 1 2 3
5 Air intake piping 0 1 2 3
TECHNICAL TERM
II
1 Total dissipating area 0 1 2 3
2 Cross sectional of air tubes 0 1 2 3
3 Core type 0 1 2 3
4 Fin pitch 0 1 2 3
5 Exhaust gas temperature 0 1 2 3
6 Air excess ratio 0 1 2 3
7 Air density 0 1 2 3
TOOLS
III
K
N IV
REMOVE
O Menjelaskan prosedure remove
W 2 Duct & Net 0 1 2 3
L V
1 Oil cooler ass'y 0 1 2 3
D 2 Duct & Net 0 1 2 3
G 3 Air intake piping 0 1 2 3
E
VI
1 Intercooler APL R&I 0 1 2 3
G
E

4 PSN 0 1 2 3
INSTALL
VII
2 Duct & Net 0 1 2 3
TESTING, ADJUSTING
VIII
1 Intercooler fin clogging 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Intercooler fin cloggs 0 1 2 3
2 Intercooler core cracks 0 1 2 3
TOOLS
I
REMOVE
II
2 Duct & Net 0 1 2 3

III
2 Duct & Net 0 1 2 3
3 Air intake piping 0 1 2 3
IV
K Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
1 Intercooler APL R&I 0 1 2 3
I 2 Publication number P/Book 0 1 2 3
L 4 PSN 0 1 2 3
INSTALL
V
2 Duct & Net 0 1 2 3
TESTING, ADJUSTING
VI
1 Intercooler fin clogging 0 1 2 3
TROUBLE SHOOTING
VII
1 Intercooler fin cloggs 0 1 2 3
2 Intercooler core cracks 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
FUEL PUMP
TINGKAT
SUBJECT
KOMPETENSI

I
1 Fuel System piping connection 0 1 2 3
2 Priming Pump 0 1 2 3
3 Feed Pump 0 1 2 3
4 Fuel supply pump ass,y 0 1 2 3
5 Bracket mounting & Bolt 0 1 2 3
6 Coupling & bolt 0 1 2 3
TECHNICAL TERM
II
1 Injection Quantity Control 0 1 2 3
2 Injection Timing Control 0 1 2 3
4 Retard injection 0 1 2 3
5 Advance injection 0 1 2 3
6 Delay periode 0 1 2 3
TOOLS
III
1 Commond Tools 0 1 2 3
2 Multi Tester 0 1 2 3
3 Convec scale 0 1 2 3
REMOVE
IV
K Menjelaskan prosedure remove
N 1 Fuel System piping connection 0 1 2 3
2 Fuel supply pump ass'y 0 1 2 3
O 3 Electrical wiring harness fuel pump 0 1 2 3
W
V
Menjelaskan prosedure inspection - measurement dan reusable parts:
L 1 Fuel System piping connection 0 1 2 3
E 2 Priming Pump 0 1 2 3
D 3 Feed Pump 0 1 2 3
G 5 Bracket mounting & Bolt 0 1 2 3
E
L
E
D
G
E 6 Coupling & bolt 0 1 2 3
VI
1 Supply pump APL R&I 0 1 2 3
INSTALL
VII
3 Electrical wiring harness fuel pump 0 1 2 3
TESTING, ADJUSTING
VIII
1 Fuel & Oil leaks 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Engine can't start 0 1 2 3
3 Engine low power 0 1 2 3
TOOLS
I
1 Commond Tools 0 1 2 3
2 Multi Tester 0 1 2 3
REMOVE
II

III
2 Priming Pump 0 1 2 3
3 Feed Pump 0 1 2 3
5 Bracket mounting & Bolt 0 1 2 3
6 Coupling & bolt 0 1 2 3
S
K
I
L
S 7 Lubricating piping 0 1 2 3
K
IV
L 1 Supply pump APL R&I 0 1 2 3
L 2 Part and Service News 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Fuel & Oil leaks 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
VII
1 Engine can't start 0 1 2 3
Keterangan :
Gunakan Reusable Part Guide, Maintenance Standart dan PK2 sbg penuntun Proses Inspeksi & Measurement
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
NOZZLE
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Nozzle Holder 0 1 2 3
2 Nozzle Spring 0 1 2 3
3 Nozzle 0 1 2 3
4 Retaining Cup 0 1 2 3
5 Needle valve 0 1 2 3
6 Solenoid valve 0 1 2 3
7 Holder and bolt 0 1 2 3
8 Gasket (cooper sleever) 0 1 2 3
TECHNICAL TERM
II
1 Injection Pressure 0 1 2 3
2 Nozzle Spray 0 1 2 3
3 Spraying Angle 0 1 2 3
4 Fill phase 0 1 2 3
5 Spill phase 0 1 2 3
6 Injection phase 0 1 2 3
7 Reduction pressure phase 0 1 2 3
TOOLS
III
K 1 Common Tools 0 1 2 3
N 2 Nozzle tester 0 1 2 3
O REMOVE
W IV
1 Nozzle Ass'y 0 1 2 3
L 2 Holder and bolt 0 1 2 3
E INSPECTION (Visual check) - MEASUREMENT ( Dimension )

D V
G 1 Nozzle Ass'y 0 1 2 3
E
VI
1 Nozzle APL OVH 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Nozzle Injection direction and angle 0 1 2 3
2 Nozzle Injection pressure 0 1 2 3
TROUBLE SHOOTING
IX
Mejelaskan pengetesan, penyetelan dan trouble shooting :
1 Engine white smoke 0 1 2 3
TOOLS
I
2 Nozzle tester 0 1 2 3
HAULING - HINO
NOZZLE
TINGKAT
SUBJECT NOTES
KOMPETENSI
REMOVE
II

III
IV
K 1 Nozzle APL OVH 0 1 2 3
I 2 Part and Service News 0 1 2 3
L 3 Publication Number pada part book 0 1 2 3
L
INSTALL
V
TESTING, ADJUSTING
VI
1 Nozzle Injection direction and angle 0 1 2 3
2 Nozzle Injection pressure 0 1 2 3
7 0 1 2 3
TROUBLE SHOOTING
VII
1 Engine white smoke 0 1 2 3
Keterangan :
R REPORTING
Membuat laporan berikut ini
E 1 Form QA 0 1 2 3
O 3 Part Ordering (PO)
4 Technical Service Report (TSR)
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
ALTERNATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Alternator Assy 0 1 2 3
2 V-Belt 0 1 2 3
3 Alternator Drive ( PTO ) 0 1 2 3
4 Bracket and adjuster 0 1 2 3
TECHNICAL TERM
II
1 Grounding 0 1 2 3
2 Short circuit 0 1 2 3
3 Resistance 0 1 2 3
4 Belt Tension 0 1 2 3
5 Alternator Capacity 0 1 2 3
TOOLS
III
2 Multimeter 0 1 2 3
3 Electric Tools Kit 0 1 2 3
REMOVE
K IV
N 1 Alternator Assy 0 1 2 3
O 2 V-Belt 0 1 2 3
W
V
L 1 Alternator Assy 0 1 2 3
E 2 V-Belt 0 1 2 3
D 4 Bracket and adjuster 0 1 2 3
G
E PARTS RECOMMENDATION
VI
1 Engine APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
2 V-Belt 0 1 2 3
TESTING, ADJUSTING
VIII
1 V-Belt Tension 0 1 2 3
2 Cabel & Connection 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Alternator No Charge 0 1 2 3
2 0 1 2 3
TOOLS
I
REMOVE
II
HAULING - HINO
ALTERNATOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
II
2 V-Belt 0 1 2 3

III
2 V-Belt 0 1 2 3
4 Bracket and adjuster 0 1 2 3
S
K IV
I 1 Engine APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
2 V-Belt 0 1 2 3
TESTING, ADJUSTING
VI
1 V-Belt Tension 0 1 2 3
2 Cabel & Connection 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
1 Alternator No Charge 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
STARTING MOTOR
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Starting motor Assy 0 1 2 3
2 Safety relay 0 1 2 3
3 Teeth gear of flywheel 0 1 2 3
4 Gasket 0 1 2 3
5 Flywheel housing 0 1 2 3
TECHNICAL TERM
II
1 Grounding 0 1 2 3
3 Series Circuit 0 1 2 3
4 Parallel Circuit 0 1 2 3
5 Starting motor capacity 0 1 2 3
TOOLS
III
K REMOVE
IV
N Menjelaskan prosedure remove
O 1 Starting motor Assy 0 1 2 3
W
V
E 1 Starting motor Assy 0 1 2 3
D 3 Teeth gear of flywheel 0 1 2 3
G 4 Flywheel housing 0 1 2 3
E
VI
1 Starting motor APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Cranking speed 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Starting motor does'nt function 0 1 2 3
2 0 1 2 3
TOOLS
I
REMOVE
II
HAULING - HINO
STARTING MOTOR
TINGKAT
SUBJECT NOTES
KOMPETENSI
II

III
3 Teeth gear of flywheel 0 1 2 3
4 Flywheel housing 0 1 2 3
S
K PARTS RECOMMENDATION
IV
I Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Starting motor APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Cranking speed 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
1 Starting motor does'nt function 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
WATERPUMP
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Water pump piping & connection 0 1 2 3
2 Water Pump 0 1 2 3
3 Drive Gear 0 1 2 3
4 Gasket 0 1 2 3
5 O-ring 0 1 2 3
TECHNICAL TERM
II
1 Rotating Speed 0 1 2 3
2 Flow Rate 0 1 2 3
3 ph Air 0 1 2 3
4 Corosive 0 1 2 3
5 Acid Water 0 1 2 3
6 Alkalin /Basa Water 0 1 2 3
7 Checking hole 0 1 2 3
8 Backlash Drive Gear 0 1 2 3
9 Water flow 0 1 2 3
TOOLS
III
K 1 Common Tools 0 1 2 3
2 Torque Wrench 0 1 2 3
N
O IV
REMOVE
W Menjelaskan prosedure remove
2 Water Pump Ass,y 0 1 2 3
L
E V
D Menjelaskan prosedure inspection - measurement dan reusable parts:
G 2 Water Pump Ass,y 0 1 2 3
E
VI
1 Water pump APL R&I 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Water circulation 0 1 2 3
2 Water coolant leaked 0 1 2 3
7 0 1 2 3
TROUBLE SHOOTING
IX
1 Water coolant overheat 0 1 2 3
2 Water coolant mix to engine oil 0 1 2 3
TOOLS
I
REMOVE
II
HAULING - HINO
WATERPUMP
TINGKAT
SUBJECT NOTES
KOMPETENSI
II

III
IV
K 1 Water pump APL R&I 0 1 2 3
I 2 Part and Service News 0 1 2 3
L 3 Publication Number pada part book 0 1 2 3
L
INSTALL
V
TESTING, ADJUSTING
VI
1 Water circulation 0 1 2 3
2 Water coolant leaked 0 1 2 3
TROUBLE SHOOTING
VII
1 Water coolant overheat 0 1 2 3
2 Water coolant mix to engine oil 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
TRANSMISSION
TINGKAT
SUBJECT
KOMPETENSI

I
1 Transmission 0 1 2 3
2 Oil cooler (if equiped) 0 1 2 3
3 Transmission rubber mounting 0 1 2 3
4 U-joint 0 1 2 3
5 Main clutch 0 1 2 3
6 Clutch booster 0 1 2 3
7 Clutch master cylinder 0 1 2 3
8 Gear box, oil pump 0 1 2 3
TECHNICAL TERM
II
1 Over Drive Transmission 0 1 2 3
2 Direct Drive Transmission 0 1 2 3
3 Sinchro Mesh Transmission 0 1 2 3
4 Constan Mesh Transmission 0 1 2 3
5 Speed ratio 0 1 2 3
6 Gear ratio 0 1 2 3
7 Specified oil capacity 0 1 2 3
8 Unusual noise 0 1 2 3
TOOLS
III
4 Thermometer 0 1 2 3
K REMOVE
IV
O 1 Transmission 0 1 2 3
W 3 U-joint 0 1 2 3
L 5 Gear box, oil pump 0 1 2 3

D V
G
E
W
L
E
D V
G 1 Transmission 0 1 2 3
E 3 U-joint 0 1 2 3
VI
1 Transmission APL R&I 0 1 2 3
2 Publication number of P/Book 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
3 U-joint 0 1 2 3
TESTING, ADJUSTING
VIII
1 Lubricating oil pressure 0 1 2 3
2 Lubricating oil temperature 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Transmission lubrication pressure too low 0 1 2 3
2 0 1 2 3
TOOLS
I
4 Thermometer 0 1 2 3
REMOVE
II
3 U-joint 0 1 2 3
III
3 U-joint 0 1 2 3
S 5 Gear box, oil pump 0 1 2 3
K
I IV
L Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
1 Transmission APL R&I 0 1 2 3
L 2 Publication number of P/Book 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
3 U-joint 0 1 2 3
TESTING, ADJUSTING
VI
1 Lubricating oil pressure 0 1 2 3
2 Lubricating oil temperature 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
VII
1 Transmission lubrication pressure too low 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
CLUTCH
TINGKAT
SUBJECT
KOMPETENSI

I
1 Release bearing 0 1 2 3
2 Disc Clutch 0 1 2 3
3 Flywheel 0 1 2 3
4 Release sleeve 0 1 2 3
5 Pilot /Center bearing 0 1 2 3
6 Release shaft 0 1 2 3
7 Clutch housing 0 1 2 3
TECHNICAL TERM
II
1 Torque transmitting capacity 0 1 2 3
2 Mechanical friction clutch 0 1 2 3
3 Multiple disc clutch 0 1 2 3
3 Single disc clutch 0 1 2 3
4 Spring damper 0 1 2 3
5 Clutch slippage 0 1 2 3
TOOLS
III
2 Lifting Tools 0 1 2 3
4 Dial indicator kits 0 1 2 3
K
N IV
REMOVE
O Menjelaskan prosedure remove
1 Clutch ass'y 0 1 2 3
W
V
E 2 Disc Clutch 0 1 2 3
D 3 Flywheel 0 1 2 3
G 4 Release sleeve 0 1 2 3
E 6 Release shaft 0 1 2 3
E
D
G
E
7 Clutch housing 0 1 2 3
VI
1 Clutch APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Clutch booster rod travel 0 1 2 3
2 Disc clutch wear 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Disc clutch abnormal worn out 0 1 2 3
2 Gear shifting difficulty 0 1 2 3
3 0 1 2 3
TOOLS
I
4 Dial indicator kits 0 1 2 3
REMOVE
II

III
2 Disc Clutch 0 1 2 3
3 Flywheel 0 1 2 3
4 Release sleeve 0 1 2 3
S 6 Release shaft 0 1 2 3
K 7 Clutch housing 0 1 2 3
L IV
L
S
K
I
L
L 1 Clutch APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Clutch booster rod travel 0 1 2 3
2 Disc clutch wear 0 1 2 3
TROUBLE SHOOTING
VII
1 Disc clutch abnormal worn out 0 1 2 3
2 Gear shifting difficulty 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
FRONT AXLE AND WHEEL
TINGKAT
SUBJECT
KOMPETENSI

I
1 Front Axle ass'y 0 1 2 3
2 Wheel 0 1 2 3
3 Axle beam 0 1 2 3
4 Tie rod 0 1 2 3
TECHNICAL TERM
II
1 Rigid axle suspension type 0 1 2 3
2 Independent axle suspension type 0 1 2 3
3 Elliot type axle clasification 0 1 2 3
4 Reverse Elliot type axle clasification 0 1 2 3
5 Camber 0 1 2 3
6 King Pin Inclination 0 1 2 3
7 Caster 0 1 2 3
8 Tire Size 0 1 2 3
9 Tread 0 1 2 3
10 Toe-in / Toe Out 0 1 2 3
TOOLS
III
2 Tyre Handling Tools 0 1 2 3
K 4 Power Wrench 0 1 2 3
N 5 Hydraulic Jack 0 1 2 3
O REMOVE
W IV
L 2 Wheel 0 1 2 3

D V
G 1 Front Axle 0 1 2 3
2 Wheel 0 1 2 3
E 3 Axle beam 0 1 2 3
E
D
G
E
4 Tie rod 0 1 2 3
VI
1 Front axle APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
2 Wheel 0 1 2 3
TESTING, ADJUSTING
VIII
1 Front wheel alignment 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
IX
1 Axle beam cracks 0 1 2 3
2 Tire worn out only at one side 0 1 2 3
TOOLS
I
4 Power Wrench 0 1 2 3
5 Hydraulic Jack 0 1 2 3
REMOVE
II
2 Wheel 0 1 2 3

III
1 Front Axle 0 1 2 3
2 Wheel 0 1 2 3
3 Axle beam 0 1 2 3
S 4 Tie rod 0 1 2 3
K
I IV
L 1 Front axle APL R&I 0 1 2 3
L
S
K
I
L
4 PSN 0 1 2 3
INSTALL
V
2 Wheel 0 1 2 3
TESTING, ADJUSTING
VI
1 Front wheel alignment 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
VII
1 Axle beam cracks 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
REAR AXLE AND WHEEL
TINGKAT
SUBJECT
KOMPETENSI

I
1 Rear Axle ass'y 0 1 2 3
2 Drive Shaft (propeller shaft) 0 1 2 3
3 Wheel 0 1 2 3
4 Torque rod & V stay 0 1 2 3
TECHNICAL TERM
II
1 Independent suspension, full-floating 0 1 2 3
2 Driving axle 0 1 2 3
3 Dead axle 0 1 2 3
4 Tire Size 0 1 2 3
5 Banjo type axle housing 0 1 2 3
6 Inter axle system 0 1 2 3
7 Inter wheel system 0 1 2 3
TOOLS
III
K
REMOVE
N IV
O 1 Rear Axle ass'y 0 1 2 3
W 2 Drive Shaft (propeller shaft) 0 1 2 3
3 Wheel 0 1 2 3
L INSPECTION (Visual check) - MEASUREMENT ( Dimension )

E V
D 1 Rear Axle ass'y 0 1 2 3
2 Drive Shaft 0 1 2 3
G 3 Wheel 0 1 2 3
E 4 Torque rod & V stay 0 1 2 3
E
D
G
E
VI
1 Front axle APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
3 Wheel 0 1 2 3
TESTING, ADJUSTING
VIII
1 Tire run out 0 1 2 3
2 Wheel alignment 0 1 2 3
0 1 2 3
TROUBLE SHOOTING 0 1 2 3
IX
Menjelaskan pengetesan, penyetelan dan trouble shooting : 0 1 2 3
1 Axle housing crack 0 1 2 3
TOOLS
I
REMOVE
II
3 Wheel 0 1 2 3

III
3 Wheel 0 1 2 3
S 4 Torque rod & V stay 0 1 2 3
K
I IV
L 1 Rear axle APL R&I 0 1 2 3
L
S
K
I
L
4 PSN 0 1 2 3
INSTALL
V
3 Wheel 0 1 2 3
TESTING, ADJUSTING
VI
1 Tire run out 0 1 2 3
2 Wheel alignment 0 1 2 3
TROUBLE SHOOTING
VII
1 Axle housing crack 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
STEERING GEAR BOX
TINGKAT
SUBJECT
KOMPETENSI

I
1 Pitman arm 0 1 2 3
2 wheel shaft universal joint 0 1 2 3
3 Bracket air hoses 0 1 2 3
4 Steering Gear Box 0 1 2 3
5 Ancorage / Bracket Mounting 0 1 2 3
TECHNICAL TERM
II
1 Outline Steering System Component 0 1 2 3
2 Steering Wheel Play 0 1 2 3
3 Power Steering System 0 1 2 3
TOOLS
III
4 White marker 0 1 2 3
REMOVE
IV
K 3 Bracket air hoses 0 1 2 3
N 4 Steering Gear Box 0 1 2 3
O 5 Ancorage / Bracket Mounting 0 1 2 3
W
V
L 1 Pitman arm 0 1 2 3
E 2 wheel shaft universal joint 0 1 2 3
D 4 Steering Gear Box 0 1 2 3
G 5 Ancorage / Bracket Mounting 0 1 2 3
E
L
E
D
G
E
VI
1 Steering gear box APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Steering Wheel Adjusment 0 1 2 3
2 Steering wheel Play 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Steering wheel is heavy 0 1 2 3
2 Steering wheel play too large 0 1 2 3
TOOLS
I
REMOVE
II

III
S
K
I
L
L
S
I IV
L 1 Steering gear box APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Steering Wheel Adjusment 0 1 2 3
TROUBLE SHOOTING
VII
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
STEERING PUMP
TINGKAT
SUBJECT
KOMPETENSI

I
1 Steering Pump Ass'y 0 1 2 3
2 Suction Pipe 0 1 2 3
3 Discharge line 0 1 2 3
4 Strainer 0 1 2 3
5 Return filter 0 1 2 3
TECHNICAL TERM
II
1 Fixed Displacement Pump 0 1 2 3
2 Air Bleeding 0 1 2 3
3 Delivery flow rate 0 1 2 3
4 Internal leakage 0 1 2 3
5 Pump pressure 0 1 2 3
TOOLS
III
3 Hydraulic flow meter 0 1 2 3
REMOVE
IV
K 1 Steering Pump Ass'y 0 1 2 3
N 2 Suction Pipe 0 1 2 3
O 3 Discharge line 0 1 2 3
W
V
L 1 Steering Pump Ass'y 0 1 2 3
E 2 Suction Pipe 0 1 2 3
D 4 Strainer 0 1 2 3
G 5 Return filter 0 1 2 3
E
VI
E
D
G
E
VI
1 Steering pump APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Oil leaked 0 1 2 3
2 Backlash drive gear 0 1 2 3
3 Belt tension 0 1 2 3
TROUBLE SHOOTING
IX
1 Unusual noise from Pump 0 1 2 3
TOOLS
I
REMOVE
II

III
4 Strainer 0 1 2 3
S
K IV
I 1 Steering pump APL R&I 0 1 2 3
L
S
K
I
L
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
3 Belt tension 0 1 2 3
TROUBLE SHOOTING
VII
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
STEERING LINKAGE
TINGKAT
SUBJECT
KOMPETENSI

I
1 Drag link 0 1 2 3
2 Link rod 0 1 2 3
3 Wheel shaft universal joint 0 1 2 3
4 Locking bolt 0 1 2 3
TECHNICAL TERM
II
1 Integral type Steering 0 1 2 3
2 Power Steering System 0 1 2 3
3 Power Steering Pump 0 1 2 3
4 Steering Wheel Play 0 1 2 3
TOOLS
III
4 Prebar / tomy bar 0 1 2 3
REMOVE
IV
2 Lower steering shaft 0 1 2 3
3 Upper steering shaft 0 1 2 3
K 4 Link rod 0 1 2 3
N 5 Drag link 0 1 2 3
O
W INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
L 1 Steering Gear Box 0 1 2 3
E 3 Upper steering shaft 0 1 2 3
D 4 Link rod 0 1 2 3
5 Drag link 0 1 2 3
G 6 wheel shaft universal joint 0 1 2 3
E
L
E
D
G
E
VI
1 Steering linkage APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
4 Link rod 0 1 2 3
5 Drag link 0 1 2 3
TESTING, ADJUSTING
VIII
1 Steering Wheel System Adjusment 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
TOOLS
I
4 Prebar / tomy bar 0 1 2 3
REMOVE
II
4 Link rod 0 1 2 3
5 Drag link 0 1 2 3

III
S
K
I
4 Link rod 0 1 2 3
S 5 Drag link 0 1 2 3
K
IV
1 Steering linkage APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
4 Link rod 0 1 2 3
5 Drag link 0 1 2 3
TESTING, ADJUSTING
VI
1 Steering Wheel System Adjusment 0 1 2 3
TROUBLE SHOOTING
VII
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
AIR COMPRESSOR AND TANK
TINGKAT
SUBJECT
KOMPETENSI

I
1 Air Compressor 0 1 2 3
2 O-ring (static Seal) 0 1 2 3
3 Drive gear 0 1 2 3
4 Air piping 0 1 2 3
5 Water coolant piping 0 1 2 3
7 Bolt joint 0 1 2 3
8 Air tank 0 1 2 3
9 Safety valve 0 1 2 3
10 Unloader valve 0 1 2 3
TECHNICAL TERM
II
1 Water cooled 0 1 2 3
2 Single / double cylinder , doubling acting 0 1 2 3
3 Discharge volume 0 1 2 3
4 Drive gear backash 0 1 2 3
TOOLS
III
2 Torque. Wrench 0 1 2 3
REMOVE
IV
K 3 Water coolant piping 0 1 2 3
N 4 Lubricating piping 0 1 2 3
O 5 Air tank 0 1 2 3
W 7 Unloader valve 0 1 2 3
L V
E
D
G
E
O
W
L V
D 2 Air piping 0 1 2 3
G 3 Water coolant piping 0 1 2 3
E 4
5
Lubricating piping
Air tank
0
0
1
1
2
2
3
3
VI
1 Air compressor APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
5 Air tank 0 1 2 3
TESTING, ADJUSTING
VIII
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Air compressor unusual noise 0 1 2 3
2 Air pressure drop 0 1 2 3
TOOLS
I
2 Torque. Wrench 0 1 2 3
REMOVE
II
5 Air tank 0 1 2 3

III
S 5 Air tank 0 1 2 3
K 7 Unloader valve 0 1 2 3
I
L IV
L 1 Air compressor APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
5 Air tank 0 1 2 3
TESTING, ADJUSTING
VI
0 1 2 3
TROUBLE SHOOTING
VII
1 Air compressor unusual noise 0 1 2 3
2 Air pressure drop 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
P
O
R
T
R
E
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
BRAKE CHAMBER
TINGKAT
SUBJECT
KOMPETENSI

I
1 Brake chamber ass,y 0 1 2 3
2 Air reservoir 0 1 2 3
3 Service chamber (cylinder) 0 1 2 3
4 Emergency chamber (cylinder) 0 1 2 3
TECHNICAL TERM
II
1 Braking effect (capacity) 0 1 2 3
2 Full air system 0 1 2 3
3 Air over hydraulic system 0 1 2 3
4 Service brake system 0 1 2 3
5 Parking brake system 0 1 2 3
6 Emergency brake system 0 1 2 3
TOOLS
III
1 Common tools 0 1 2 3
2 0 1 2 3
K
REMOVE
N IV
O 1 Brake chamber ass,y 0 1 2 3
W 2 0 1 2 3

L V
E 1 Brake chamber ass,y 0 1 2 3
D 2 Service line piping 0 1 2 3
3 Emergency line piping 0 1 2 3
G
VI
1 Brake chamber APL R&I 0 1 2 3
4 PSN 0 1 2 3
E
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Rod chamber brake stroke 0 1 2 3
2 Emergency relelease function 0 1 2 3
TROUBLE SHOOTING
IX
1 Emergency brake jammed 0 1 2 3
2 Service brake always active, only at that chamber brake 0 1 2 3
TOOLS
I
REMOVE
II
2 0 1 2 3

III
2 Service line piping 0 1 2 3
3 Emergency line piping 0 1 2 3
IV
K 1 Brake chamber APL R&I 0 1 2 3
I 2 Publication number P/Book 0 1 2 3
4 PSN 0 1 2 3
L
INSTALL
V
2 0 1 2 3
TESTING, ADJUSTING
VI
1 Rod chamber brake stroke 0 1 2 3
2 Emergency relelease function 0 1 2 3
TROUBLE SHOOTING
VII
1 Emergency brake jammed 0 1 2 3
2 Service brake always active, only at that chamber brake 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
BRAKE VALVE
TINGKAT
SUBJECT
KOMPETENSI

I
1 Treadle Valve 0 1 2 3
2 Inlet piping & hose 0 1 2 3
3 Outline piping & hose 0 1 2 3
4 Air tank (reservoir) 0 1 2 3
5 Relay valve 0 1 2 3
TECHNICAL TERM
II
1 Brake pedal operating force 0 1 2 3
2 Brake pedal play 0 1 2 3
3 Brake pedal travel 0 1 2 3
4 Single portion 0 1 2 3
5 Double portion 0 1 2 3
6 Proportional braking effect 0 1 2 3
TOOLS
III
2 Push-pull scale 0 1 2 3
REMOVE
IV
N 1 Treadle Valve 0 1 2 3
O 3 Outline piping & hose 0 1 2 3
W
V
L 1 Treadle Valve 0 1 2 3
E 2 Inlet piping & hose 0 1 2 3
D 3 Outline piping & hose 0 1 2 3
G 5 Relay valve 0 1 2 3
E
VI
D
G
E
VI
1 Treadle valve APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
TROUBLE SHOOTING
IX
1 Braking effect too long 0 1 2 3
2 Air leaks from treadle valve when neutral position. 0 1 2 3
TOOLS
I
Mengunakan alat ukur :
2 Push-pull scale 0 1 2 3
REMOVE
II

III
5 Relay valve 0 1 2 3
S
K IV
I 1 Treadle valve APL R&I 0 1 2 3
L
S
K
I
L
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
TROUBLE SHOOTING
VII
1 Braking effect too long 0 1 2 3
2 Air leaks from treadle valve when neutral position. 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
FRONT BRAKE
TINGKAT
SUBJECT
KOMPETENSI

I
1 Chamber brake 0 1 2 3
2 Brake shoe ass,y 0 1 2 3
3 Brake cam shaft 0 1 2 3
4 Brake drum 0 1 2 3
TECHNICAL TERM
II
1 Brake shoe clearance 0 1 2 3
2 Braking time 0 1 2 3
3 Braking effect distance 0 1 2 3
4 Brake capacity 0 1 2 3
TOOLS
III
4 Feeler gauge
REMOVE
IV
K 1 Chamber brake 0 1 2 3
N 2 Brake shoe ass,y 0 1 2 3
O 4 Brake drum 0 1 2 3
W
V
L 1 Chamber brake 0 1 2 3
E 2 Brake shoe ass,y 0 1 2 3
D 3 Brake cam shaft 0 1 2 3
G
VI
D
G
E
1 Front brake APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
2 Pads thickness 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Shoe worn out only at one side 0 1 2 3
2 Brake effect distance too long 0 1 2 3
TOOLS
I
REMOVE
II

III
S
K IV
I 1 Front brake APL R&I 0 1 2 3
K
I
L
L
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
TROUBLE SHOOTING
VII
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
REAR BRAKE
TINGKAT
SUBJECT
KOMPETENSI

I
TECHNICAL TERM
II
2 Braking time 0 1 2 3
3 Braking effect distance 0 1 2 3
4 Brake capacity 0 1 2 3
TOOLS
III
4 Feeler gauge
REMOVE
IV
K 1 Chamber brake 0 1 2 3
N 2 Brake shoe ass,y 0 1 2 3
O 4 Brake drum 0 1 2 3
W
V
L 1 Chamber brake 0 1 2 3
E 2 Brake shoe ass,y 0 1 2 3
D 3 Brake cam shaft 0 1 2 3
G
VI
D
G
E
1 Front brake APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
0 1 2 3
TROUBLE SHOOTING
IX
TOOLS
I
REMOVE
II

III
S
K IV
I 1 Front brake APL R&I 0 1 2 3
K
I
L
L
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
TROUBLE SHOOTING
VII
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
CABIN
TINGKAT
SUBJECT
KOMPETENSI

I
1 Cabin operator 0 1 2 3
2 Cab suspension 0 1 2 3
3 Operator seat 0 1 2 3
4 Tilt Cylinder 0 1 2 3
5 Hand Pump 0 1 2 3
6 Anti-Roll Bar 0 1 2 3
TECHNICAL TERM
II
1 Pressurized cab 0 1 2 3
2 Ergonomically Designed Cab 0 1 2 3
3 Excellent visibility 0 1 2 3
4 Blind spoot 0 1 2 3
5 Normal Control Cabin 0 1 2 3
6 Forward Control Cabin 0 1 2 3
TOOLS
III
1 Commond tool 0 1 2 3
3 Power wrench 0 1 2 3
5 Hammer 0 1 2 3
K REMOVE
IV
O 1 Cabin operator 0 1 2 3
W
V
E 1 Cabin operator 0 1 2 3
D 3 Operator seat 0 1 2 3
G 4 Tilt Cylinder 0 1 2 3
5 Hand Pump 0 1 2 3
E
L
E
D
G
E 6 Anti-Roll Bar 0 1 2 3
7 Wiring Harness 0 1 2 3
8 Hose & piping air 0 1 2 3
VI
1 Cabin APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
1 Travel, play and operating force control lever 0 1 2 3
2 Operator seat adjustment 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 Cabin unusual noise 0 1 2 3
2 0 1 2 3
TOOLS
I
3 Power wrench 0 1 2 3
5 Hammer 0 1 2 3
REMOVE
II

III
4 Tilt Cylinder 0 1 2 3
5 Hand Pump 0 1 2 3
S 6 Anti-Roll Bar 0 1 2 3
K
I
L
L
S
K 7 Wiring Harness 0 1 2 3
8 Hose & piping air 0 1 2 3
I
L PARTS RECOMMENDATION
IV
1 Cabin APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Travel and operating force control lever 0 1 2 3
2 Operator seat adjustment 0 1 2 3
TROUBLE SHOOTING
VII
1 Cabin unusual noise 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
E 1 Form QA 0 1 2 3
0
0
1
1
2
2
3
3
R 5 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Main power source harness 0 1 2 3
2 Power source wiring harness 0 1 2 3
3 Main monitor wiring harness 0 1 2 3
4 Controller wiring harness 0 1 2 3
5 Lighting wiring harness 0 1 2 3
6 Charging wiring harness 0 1 2 3
7 Starting wiring harness 0 1 2 3
8 Sensor & switch wiring harness 0 1 2 3
9 Solenoid and other actuator wiring harness 0 1 2 3
TECHNICAL TERM
II
1 Male & female 0 1 2 3
2 Drying wiring harness 0 1 2 3
3 Connect & disconnect 0 1 2 3
4 Clamping 0 1 2 3
6 Open circuit 0 1 2 3
TOOLS
III
3 T adapter box 0 1 2 3
REMOVE
IV
K 5 Lighting wiring harness 0 1 2 3
N 7 Starting wiring harness 0 1 2 3
O 8 Sensor & switch wiring harness 0 1 2 3
W 9 Solenoid and other actuator wiring harness 0 1 2 3

L V
E 1 Main power source harness 0 1 2 3
D 3 Main monitor wiring harness 0 1 2 3
G 4 Controller wiring harness 0 1 2 3
E 5 Lighting wiring harness 0 1 2 3
VI
1 Wiring harness APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
HAULING - HINO
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VIII
1 Function of all system 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
IX
1 Fusible link broken when starting switch turned ON 0 1 2 3
2 Main monitor does'nt work 0 1 2 3
TOOLS
I
3 T adapter box 0 1 2 3
REMOVE
II

III
S 8 Sensor & switch wiring harness 0 1 2 3
K 9 Solenoid and other actuator wiring harness 0 1 2 3
I
L IV
L 1 Wiring harness APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
HAULING - HINO
ELECTRIC HARNESS
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VI
1 Function of all system 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
VII
1 Fusible link broken when starting switch turned ON 0 1 2 3
2 Main monitor does'nt work 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
ELECTRICAL COMPONENT
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Starting motor 0 1 2 3
2 Alternator 0 1 2 3
3 Monitor panel 0 1 2 3
4 Controller 0 1 2 3
5 Battery 0 1 2 3
6 Motor wipper 0 1 2 3
TECHNICAL TERM
II
1 Connector Code 0 1 2 3
2 Pin Number 0 1 2 3
3 Connector Model 0 1 2 3
4 Battery Capacity 0 1 2 3
5 Controller Input Signal 0 1 2 3
6 Controller Output Signal 0 1 2 3
7 LCD 0 1 2 3
8 LED 0 1 2 3
9 Analog Signal 0 1 2 3
10 Digital Signal 0 1 2 3
11 PWM 0 1 2 3
TOOLS
III
2 Multi tester 0 1 2 3
3 Harnes checker 0 1 2 3
4 Electrical tools kit 0 1 2 3
5 Battery booster ( cable jamper ) 0 1 2 3
6 Hydro tester 0 1 2 3
7 System checker 0 1 2 3
8 Contact cleaner 0 1 2 3
K IV
REMOVE
N 1 Starting motor 0 1 2 3
O 2 Alternator 0 1 2 3
W 3 Monitor panel 0 1 2 3
5 Battery 0 1 2 3
L 6 Motor wipper 0 1 2 3
E
D INSPECTION (Visual check) - MEASUREMENT ( Dimension )
V
G 1 Starting motor 0 1 2 3
E 2 Alternator 0 1 2 3
5 Battery 0 1 2 3
VI
1 Differential APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
HAULING - HINO
TINGKAT
SUBJECT NOTES
KOMPETENSI
5 Battery 0 1 2 3
TESTING, ADJUSTING
VIII
1 Starting system function 0 1 2 3
2 Charging system function 0 1 2 3
3 Lighting system function 0 1 2 3
4 Monitoring function 0 1 2 3
TROUBLE SHOOTING
IX
1 Can’t start 0 1 2 3
2 No charging 0 1 2 3
3 Working lamp off 0 1 2 3
4 Caution lamp stays ON 0 1 2 3
TOOLS
I
2 Multi tester 0 1 2 3
3 Harnes checker 0 1 2 3
4 Electrical tools kit 0 1 2 3
5 Battery booster ( cable jamper ) 0 1 2 3
6 Hydro tester 0 1 2 3
7 System checker 0 1 2 3
8 Contact cleaner 0 1 2 3
REMOVE
II
5 Battery 0 1 2 3

III
S 5 Battery 0 1 2 3
K 6 Motor wipper 0 1 2 3
I
L IV
L 1 Differential APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
5 Battery 0 1 2 3
L

HAULING - HINO
TINGKAT
SUBJECT NOTES
KOMPETENSI
TESTING, ADJUSTING
VI
1 Starting system function 0 1 2 3
2 Charging system function 0 1 2 3
3 Lighting system function 0 1 2 3
4 Monitoring function 0 1 2 3
TROUBLE SHOOTING
VII
1 Can’t start 0 1 2 3
2 No charging 0 1 2 3
3 Working lamp off 0 1 2 3
4 Caution lamp stays ON 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
BOGGIE AND SUSPENSION
TINGKAT
SUBJECT
KOMPETENSI

I
1 Drive Shaft Assy 0 1 2 3
2 Leaf Spring Assy 0 1 2 3
3 Bogie 0 1 2 3
4 Torque Rod Assy 0 1 2 3
5 Anchorage 0 1 2 3
6 Sock Absorber 0 1 2 3
7 Rebount Stop 0 1 2 3
TECHNICAL TERM
II
1 Parabolic Suspension 0 1 2 3
2 Lift Suspension 0 1 2 3
3 Damping reaction force 0 1 2 3
4 Excessive shock 0 1 2 3
5 Unpaved even rough 0 1 2 3
TOOLS
III
2 Hydraulic jack 0 1 2 3
4 Hydraulic Pusher 0 1 2 3
REMOVE
IV
3 Bogie 0 1 2 3
K 4 Torque Rod Assy 0 1 2 3
N 5 Anchorage 0 1 2 3
O 6 Sock Absorber 0 1 2 3
W
L V
E 1 Drive Shaft Assy 0 1 2 3
D
G
E
O
W
L
E
D 3 Bogie 0 1 2 3
G 4 Torque Rod Assy 0 1 2 3
E 5
6
Anchorage
Sock Absorber
0
0
1
1
2
2
3
3
VI
1 Boggie and suspension APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
3 Bogie 0 1 2 3
5 Anchorage 0 1 2 3
TESTING, ADJUSTING
VIII
1 Boggie wear 0 1 2 3
2 0 1 2 3
0 1 2 3
TROUBLE SHOOTING
IX
1 There are excessive shock when machine bumping 0 1 2 3
2 0 1 2 3
TOOLS
I
REMOVE
II
3 Bogie 0 1 2 3
5 Anchorage 0 1 2 3

III
3 Bogie 0 1 2 3
5 Anchorage 0 1 2 3
S 6 Sock Absorber 0 1 2 3
K
IV
1 Boggie and suspension APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
3 Bogie 0 1 2 3
5 Anchorage 0 1 2 3
TESTING, ADJUSTING
VI
1 Boggie wear 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
VII
1 There are excessive shock when machine bumping 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
O
R
T
R
E
P
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
AIR CONDITIONER
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
2 Condensor 0 1 2 3
3 Receiver Dryer 0 1 2 3
4 Pressure Switch 0 1 2 3
5 Expansion Valve 0 1 2 3
6 Evaporator 0 1 2 3
TECHNICAL TERM
II
1 Refrigeran 0 1 2 3
2 Oil Refrigeran 0 1 2 3
3 Evaporasi 0 1 2 3
4 Condensasi 0 1 2 3
5 Humidity 0 1 2 3
TOOLS
III
2 Vacum Pump 0 1 2 3
3 Gauge Manifold 0 1 2 3
REMOVE
IV
2 Magnetic Clutch 0 1 2 3
3 Condensor 0 1 2 3
K 9 Relay 0 1 2 3
N 10 Blower Resistor 0 1 2 3
O
W V
L 2 Magnetic Clutch 0 1 2 3
3 Condensor 0 1 2 3
E 4 Receiver Dryer 0 1 2 3
D 5 Pressure Switch 0 1 2 3
G 6
7
Expansion Valve
Evaporator
0
0
1
1
2
2
3
3
E 8 Thermostat 0 1 2 3
9 Relay 0 1 2 3
10 Blower Resistor 0 1 2 3
VI
1 Air conditioner APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
3 Condensor 0 1 2 3
HAULING - HINO
AIR CONDITIONER
TINGKAT
SUBJECT NOTES
KOMPETENSI
9 Relay 0 1 2 3
TESTING, ADJUSTING
VIII
1 Magnetic Clutch Clearance 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
IX
1 AC can't cool 0 1 2 3
2 0 1 2 3
TOOLS
I
2 Vacum Pump 0 1 2 3
3 Gauge Manifold 0 1 2 3
REMOVE
II
3 Condensor 0 1 2 3
9 Relay 0 1 2 3

III
3 Condensor 0 1 2 3
S 8 Thermostat 0 1 2 3
K 9 Relay 0 1 2 3
I 10 Blower Resistor 0 1 2 3
L IV
1 Air conditioner APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
3 Condensor 0 1 2 3
HAULING - HINO
AIR CONDITIONER
TINGKAT
SUBJECT NOTES
KOMPETENSI
9 Relay 0 1 2 3
TESTING, ADJUSTING
VI
1 Magnetic Clutch Clearance 0 1 2 3
2 0 1 2 3
TROUBLE SHOOTING
VII
1 AC can't cool 0 1 2 3
2 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :
HAULING - HINO
HYDRAULIC PUMP
TINGKAT
SUBJECT
KOMPETENSI

I
1 Hydraulic Pump Ass'y 0 1 2 3
4 Strainer 0 1 2 3
TECHNICAL TERM
II
1 Fixed Displacement Pump 0 1 2 3
2 Air Bleeding 0 1 2 3
3 Delivery flow rate 0 1 2 3
4 Internal leakage 0 1 2 3
5 Pump pressure 0 1 2 3
TOOLS
III
REMOVE
IV
N 1 Hydraulic Pump Ass'y 0 1 2 3
O 3 Discharge line 0 1 2 3
W
V
L 1 Steering Pump Ass'y 0 1 2 3
E 2 Suction Pipe 0 1 2 3
D 3 Discharge line 0 1 2 3
4 Strainer 0 1 2 3
G 5 Return filter 0 1 2 3
E
VI
D
G
E
VI
1 Hydraulic pump APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
TESTING, ADJUSTING
VIII
TROUBLE SHOOTING
IX
2 Lifting speed too slower 0 1 2 3
TOOLS
I
REMOVE
II

III
4 Strainer 0 1 2 3
S
IV
I Mengisi dan menjelaskan dokumen-dokumen sebagai berikut ini :
L 1 Hydraulic pump APL R&I 0 1 2 3
K
I
L
L
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
TROUBLE SHOOTING
VII
2 Lifting speed too slower 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
Komentar : Start :
MEKANIK
Nama :
MENT SHEET
NOTES
Finish : Finish :
PENERA PENERA
Nama : Nama :
HAULING - HINO
PROPELLER SHAFT AND U-JOINT
TINGKAT
SUBJECT NOTES
KOMPETENSI

I
1 Spider 0 1 2 3
2 Yoke 0 1 2 3
3 Bolt 0 1 2 3
4 Flange 0 1 2 3
5 Retainer ass'y (for sliding sector type) 0 1 2 3
6 Nut 0 1 2 3
7 Grease fitting 0 1 2 3
8 Lock plate 0 1 2 3
TECHNICAL TERM
II
1 2 joint type 0 1 2 3
2 3 joint type 0 1 2 3
3 Yoke without sliding sector type 0 1 2 3
4 Yoke with sliding sector type 0 1 2 3
5 Yoke aligment 0 1 2 3
TOOLS
III
4 Hammer 0 1 2 3
K
REMOVE
N IV
O 1 Propeller shaft ass'y 0 1 2 3
W
V
L 1 Spider 0 1 2 3
E 2 Yoke 0 1 2 3
D 3 Bolt 0 1 2 3
4 Flange 0 1 2 3
G 5 Retainer ass'y (for sliding sector type) 0 1 2 3
E 6 Nut 0 1 2 3
7 Grease fitting 0 1 2 3
8 Lock plate 0 1 2 3
9 Center support (if equiped) 0 1 2 3
VI
1 Propeller shaft APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
VII
1 Propeller shaft ass'y 0 1 2 3
TESTING, ADJUSTING
VIII
1 Yoke alignment 0 1 2 3
2 Propeller shaft Run-out 0 1 2 3
TROUBLE SHOOTING
IX
1 Propeller shaft broken 0 1 2 3
2 Machine vibrates when travelling 0 1 2 3
TOOLS
I
HAULING - HINO
PROPELLER SHAFT AND U-JOINT
TINGKAT
SUBJECT NOTES
KOMPETENSI
I
4 Hammer 0 1 2 3
REMOVE
II

III
1 Spider 0 1 2 3
2 Yoke 0 1 2 3
3 Bolt 0 1 2 3
4 Flange 0 1 2 3
5 Retainer ass'y (for sliding sector type) 0 1 2 3
6 Nut 0 1 2 3
S 7 Grease fitting 0 1 2 3
K 8 Lock plate 0 1 2 3
9 Center support (if equiped) 0 1 2 3
I
IV
1 Propeller shaft APL R&I 0 1 2 3
4 PSN 0 1 2 3
INSTALL
V
TESTING, ADJUSTING
VI
1 Yoke alignment 0 1 2 3
2 Propeller shaft Run-out 0 1 2 3
TROUBLE SHOOTING
VII
1 Propeller shaft broken 0 1 2 3
2 Machine vibrates when travelling 0 1 2 3
Keterangan :
R REPORTING
1 Form QA 0 1 2 3
T
Hasil Akhir
MEKANIK PENERA
Nama : Nama :
HEET
NOTES
HEET
NOTES
Finish :
PENERA
Nama :

BCA ' Sheet R&I Hauling Hino-Ready For Use

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BUKIT MAKMUR MANDIRI UTAMA

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INSPECTION (Visual check) - MEASUREMENT ( Dimension )

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INSPECTION (Visual check) - MEASUREMENT ( Dimension )

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INSPECTION (Visual check) - MEASUREMENT ( Dimension )

B' COMPETENCY ASSESSMENT SHEET

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )

STRUCTURE & FUNCTION

INSPECTION (Visual check) - MEASUREMENT ( Dimension )