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GETINGE 9000-SERIES

USER MANUAL
502895700

SEV0846001-
Contents
FOREWORD_____________________________________________3
SAFETY REGULATIONS_ _________________________________4
Important_ _________________________________________________ 4
Product liability_ ____________________________________________ 4
Isolator switch______________________________________________ 4
In an emergency_ ___________________________________________ 4

INTRODUCTION_ ________________________________________5
Intended use of the machine__________________________________ 5
Attention symbols___________________________________________ 5

General description______________________________________6
Chamber length / Load lenght_ ___________________________6
Washer Options and selections_ ______________________________ 7
Process control_____________________________________________ 8
Door operation______________________________________________ 8
Dosing system______________________________________________ 9
Change of detergent_________________________________________ 9

Operating panel__________________________________________10
Menus_ _________________________________________________12
Menu tree__________________________________________________ 12
Description of menus________________________________________ 13

Information texts_________________________________________15
Adjusting parameters (A-parameters)_ ____________________17
Message to printer_ _________________________________________ 18
Batch report (Printer option)__________________________________ 20

Operating instructions____________________________________21
Positioning the items_ _______________________________________ 22
Handling detergent__________________________________________ 22
Daily inspection_____________________________________________ 23

Inspection and cleaning__________________________________24


Daily_______________________________________________________ 24
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If necessary_ _______________________________________________ 25

Alarms__________________________________________________26
A red LED lights up__________________________________________ 26
Alarm______________________________________________________ 26
Acknowledging an alarm_____________________________________ 26

Environmental product declaration________________________30


Detergents_ _____________________________________________31
Water quality - washer disinfectors________________________32

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FOREWORD
This instruction manual is intended for users of the Getinge washer disinfector 9000-Series.
The instruction manual describes the design and operation of the machine and the
maintenance for which the user is responsible. The purpose of the information in the
manual is to ensure safe operation and optimum efficiency.
Before using the machine for the first time, users must have read this instruction manual
and familiarized themselves with the operation of the machine and its safety instructions.

Read through the instruction manual before using the machine.

The information in this manual describes the machine as dispatched from Getinge.
There may be differences due to customization.
The machine is accompanied by the following documentation:
• User manual (this book)
• Installation manual
• Technical manual
• Spare parts list
The Goods positioning instructions supplied must be put up in a clearly visible position
at the time of installation.

Getinge reserves the right to change the specification and design without prior notice.
The information in this manual was up to date on the date of issue of the manual.

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© Copyright
The content of this manual must not be copied, in
whole or in part, without the written consent of Getinge.

Page 3 of 32
SAFETY REGULATIONS
This machine has been designed with a number of built-in safety devices.
To avoid injury, it is highly important not to bypass or disable these safety devices.
If the equipment is used in a manner not specified by the manufacturer this can impair
the safety equipment on the machine.

The equipment must be used in accordance with the safety instructions


below. If in doubt, contact a representative of the reseller without delay.

Important
• Read the instructions thoroughly before use.
• The equipment must only be used by personnel who know about it and are trained
to use it. Personnel must also receive regular training on this equipment.
• Take care when handling the chemical agent used in the machine.
Read the details on the container or contact the manufacturer:
- if the agent comes into contact with the operator’s eyes or skin or if the vapors are
breathed in, etc.
- about storing the agent and disposing of empty containers.
• Take care, because the machine uses hot water and possibly steam.
• Installation and service work must be done by personnel trained in the use of
this machine.
• Never bypass the door switch of the machine.
• Leakage in the system, due to a worn door seal for example, must be dealt
with immediately­.
• The electric power must be cut off before the machine cabinet is opened.
(The machine cabinet contains electrical components).
• Make sure that there is always detergent in the bottles. This is important both for the
operation of the machine and for keeping the washing chamber free from staining.
• The machine must be kept clean if it is to work properly.
• Do not wash down or hose down the machine with water.
• The machine must not be operated with cladding plates, roof and plinths removed.
Doing this puts at risk the safety and functioning of the machine.
• Spare parts may only be obtained from Getinge EDC.
Product liability
Any modification or incorrect use of the equipment without the approval of Getinge
Disinfection AB invalidates Getinge Disinfection AB’s product liability.
This product was manufactured by:
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GETINGE DISINFECTION AB
Ljungadalsgatan 11, Box 1505
351 15 Växjö, Sweden
Isolator switch
The machine must be fitted with a separate, lockable isolating device in the electric power
supply. The isolating device must be easily accessible on a wall close to the machine.
The installation must conform to and be marked in accordance with local provisions.
In an emergency
• Switch off the main switch
• Close stopcocks in the water and (where present) steam supply lines.

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INTRODUCTION
Intended use of the machine
The Getinge 9000-Series Washer Disinfectors for washing, intermediate level of disinfection
and drying of Hospital; carts, containers and utensils (stainless steel wash basins, bowls and
similar items).

The receptacles should be loaded correctly on correct loading equipment recommended


by Getinge Disinfection AB. The customer is responsible for Installation Qualification,
Operating Qualification and Performance Qualification are performed according to EN
ISO 15883 before product usage.

Incorrect use can result in damage to objects and personal injuries

Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we
use the following special symbols to draw attention to them. The symbols used are as
follows:

This symbol indicates a warning in the text of the manual. It warns of a hazard
that may lead to more or less severe injury and in certain cases mortal dan-
ger. It also highlights warnings to avoid damage to equipment.

It also highlights warnings to avoid damage to equipment.

This symbol highlights a warning in the text of the manual dealing with the
handling of components sensitive to ESD. The hazard that it warns about
may result in damage to hardware and/or circuit boards.

This symbol gives warning of hot surfaces.

This symbol is a warning for voltage.

This symbol gives warning for remembering to bring the door lock key while
you are working inside the chamber. Operator must keep the key while inside
the chamber.
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Irritating compounds e.g. acid

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General description
The Getinge 9000-Series Washer Disinfectors are large capacity, floor loading jet spray
washers for mechanical washing, intermediate level, thermal disinfection and drying of
moisture and temperature stable Hospital case carts, sterilization containers, material
handling carts, stands and utensils.

Routine operation consists of loading the washer, closing the door and touching a
START button. The washer starts an operator-selected processing cycle and shuts off
when the cycle is complete. The operator then opens the unload end door and removes
the load.

The washer is fitted with a number of side spray nozzles arranged on spray arms (on
either side of the chamber) and as an option a docking mechanism in the floor for dock-
ing to goods carts fitted with spray arms. Detergent and rinse aid solutions are dispensed
automatically as a standard features.

A standard cycle consists of the following typical sequential phases, wash, rinse, drying.
The length of a cycle’s phase can be adjusted at the OP-panel.

The washer can be installed in a shallow pit or installed at level floor level. When instal-
led in a pit, the floor of the washer’s chamber is level with the room floor, which allows
the direct loading and unloading of carts. When the washer is installed at floor level, the
floor of the chamber is higher than the room floor. Ramps are then provided as standard
equipment to facilitate loading and unloading.

Door width Door hight Chamber length /


Load lenght
9027 960 (38”) 2000 (79”) 2683 (105”)
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Washer Options and selections
The 9000-Series washer may be equipped with the following options.
Floor Mount or Pit Mount
A floor mounted washer requires the installation of ramps to provide access to the
washer. The interior floor of a pit mounted washer is level with the finished floor of the
facility.
Horizontal or Inclined Sliding Door
As standard, the door is moving horizontal straight sideways. The inclined sliding door
is needed if the unit is pit mounted, in a pit that is not wide enough, the door must move
slightly upwards to allow it to pass the edge of the pit.
The sliding door slides towards the service area.
Right Side or Left Side Service Area
Provide access to components such as plumbing, valves, pumps, tanks, electrical cabinet,
etc. The location of service area on your washer can be located left or right hand.
Flow control
As standard two detergent dosing pumps for process chemicals are supplied. This allows
chemical disinfection of heat-sensitive items. All detergent dosing pumps can be equipped
with flow control.
Water Saving Tank
One water saving tank can be installed in the service area.
Trolley Tilt
The Chamber floor can be tilted in the drying phase for goods drip off and faster drying.
Guide rails (option)
Protection for sideflushing nozzels.
Waste water cooling
Cooling system to control the temperature of the waste water that is drained out from the
machine.
Purified water valve
The machine can be fitted with a extra valve for purified water.
Printer
Laser printer Lexmark
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Process control
The machine has a PACS 3500 control system to control and monitor the process.
The control system is shipped with various standard programs
(see the separate program sheet). The operator chooses the required program via menu
on the operator panel. Contact the manufacturer for customised programs.
Programming may only be done by authorized personnel.

Door operation
The machine is fitted with two doors. Two doors give an “airlock” function between the
soiled and clean sides of the machine. The doors are horizontal sliding doors (as standard).

Control panel

The doors are motorized. As a safety measure, the operator must hold down the open
c or close button W during the entire opening or closing sequence. If the button is
released during the sequence, the door stops immediately (the door on the clean side can
be opened by pressing the button once). The doors have efficient anti-crush protection.
The machines with double doors have a system of interlocks to ensure that only one door
can be opened at a time. This means that the clean-side door must be closed and locked by
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pressing the W button before the soiled-side door can be opened.


Below the door there is a retractable ramp, treshold, for easier loading and unloading of
the chamber. When the W button is pressed, the closing sequence is as follows: ramp
out from the machine, door closes, door is locked. When the c button is pressed, the
opening sequence is as follows: door is unlocked, door opens, ramp retracts.
The doors must be closed and locked before the start button indicates “ready to start”.
In standby mode the door can be opened and closed with c or W.
When the program is complete, a green lamp lights up to indicate process complete N
When the goods have been unloaded, the clean-side door must be closed by pressing the
W button, before the soiled-side door can be opened.

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Dosing system
In standard form, the machine has two dosing systems. The dosing amount can be set
individually for each program.
The machine cannot be started if detergent level is to low in one of the detergent holders.
If the detergent bottle is empty, no ready-to-start signal is given. If, with the machine in
this mode, the start button is pressed, the display shows ”DET X LOW LEVEL”(X=
1,2).

Flowmeter for
dosing (option)

Dosing pumps

Level switch,
detergent

Container for
detergent/
rinse-aid

Change of detergent
When the info text”DET X LOW LEVEL”(X= 1,2) is shown in the operating panel it
indicates that there is low level of detergent and the container must be changed or
refilled.

Important
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When changing detergent container, use safety goggles and gloves to prevent injuries
due to spilled detergent.

Take out the level switch from the detergent container. Change the container and mount
the level switch in the new container. Make sure that all hoses are ok and that there is no
air in the dosing system.

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Operating panel
The machine is controlled and monitored from operating panel OP30 located on the
soiled side. There is a operating panel with less functions OP10 on the clean side. The
illustration below shows the position of the buttons and the indications of OP30.
By default, the process sequence is shown as Details. In the Setup menu, the operator
can choose to display the sequence as Plot graph or as a Bar graph.

Door closed.

Door closed
and locked
Process run-
ning
Process
complete

Alarm active

Close the door

Open the door

Clear active alarm


V1781 Start disin-
fection cycle
5 Function buttons (The buttons Buttons for naviga- Before starting: Chosen program
have different functions in diffe- ting in the menus on While running: Program phase
rent menus. The current function the panel display (eg “Rinsing”)
is shown in the text box above the
button.)

49.1 C 1.202 128.1 C


CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

Alternative display of process sequence: P1 HC SHORT 00:12:24


Plot graph 01 WASH 00:02:22
CHAMBER TEMP CHAMBER TEMP 38,1 C
DISCHARGE PRESS INDEPENDENT TEMP 38,1 C
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DRYER TEMP 26,9 C


DISCHARGE PRESSS 1.202 Bar
DRY FILT DIFF PR 2.03 mBar

Alternative display of process sequence: A34 I/O FAULT PACS BATTERY LOW
Bar graph SELECT PARA-
SETUP
CYCLE METERS

CHAMBER TEMP DISCHARGE PRESSS

38.1 C 1.202 Bar

00:19
Time remaining

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The panel below OP30 has the following controls:
• An emergency stop that stops the machine immediately (aborts all running sequences).

Before entering the chamber the key switch for the door operation must be
switched to the lock position. Operator must keep the key while inside the
chamber.

MAN

Emergency stop Keyswitch to lock door


operation

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Menus
Menu tree
The illustration below shows the menu trees for the user and the principal operator (the
menus that are accessible without authorization code and with the principal operator’s
authorization code).
• The user can start and stop wash programs and view the current settings of the
program parameters.

Under the heading ”Description of menus” there is a detailed description of the menus
and the functions of the menu buttons.

PROCESS DISPLAY

SETUP SELECT CYCLE PARAMETERS

PROGRAM
LIST
PARAMETER
DETAILS PLOTGRAPH BARGRAPH SYSTEM MENU ** ABOUT LIST

EDIT *

PARAMETERS
* Requires principal operator’s password
** Requires service personnel password
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Description of menus
When the washer is running, the menu below is displayed, showing information about
the current process and about events and alarms.

49.1 C 1.202 128.1 C


CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

P1 HC SHORT 00:12:24
01 WASH 00:02:22
CHAMBER TEMP 38,1 C
INDEPENDENT TEMP 38,1 C
DRYER TEMP 26,9 C
DISCHARGE PRESSS 1.202 Bar
DRY FILT DIFF PR 2.03 mBar

A34 I/O FAULT PACS BATTERY LOW

SETUP SELECT PARA-


CYCLE METERS

At the bottom of the menu there are three buttons which are used for navigation and
to set the machine software. The part of the software that is accessible to users and the
principal operator of the machine is described here.
SETUP

DETAILS The following dialog box appears on the screen.

PLOTGRAPH
BAR GRAPH
Select the required function with the navigation

PRINT LAST CYCLE buttons on the panel (the chosen function is
SELECT PACS

SYSTEM MENU highlighted with a black background).
ABOUT
Press Enter.
Details
The process sequence is shown with a list of
CHAMBER TEMP 38,1 C

INDEPENDENT TEMP 38,1 C current analog measured values.
DRYER TEMP 26,9 C
DISCHARGE PRESSS 1.202 Bar
DRY FILT DIFF PR 2.03 mBar

Plot graph

CHAMBER TEMP The process sequence is shown with plot graphs.
DISCHARGE PRESS
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Bar graph

CHAMBER TEMP DISCHARGE PRESSS
The process sequence is shown with bar graphs.

38.1 C 1.202 Bar

00:19
Time remaining

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System menu
This function requires an authorisation code for service personal. For further information
see the service documentation.

About

about This menu shows version number information

Getinge PACS 3500
PANEL version: 5.05
for the software of the machine.
PACS version 5.05
Application version: xxxxxxx

SELECT CYCLE

49.1 C 1.202 128.1 C
CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

P1 HC SHORT 00:12:24
01 WASH 00:02:22
P1 HC SHORT
P2 HC NORMAL
P3 HC LONG
P4 HC FAST
P50 DISINFECTION
P53 DRAIN WASHER
P54 DESCALING
P55 PASS THROUGH
A34 I/O FAULT PACS BATTERY LOW

CANCEL OK

With this menu the user chooses the appropriate wash program for the goods in question.
Select the required wash program with the navigation buttons on the panel (the chosen
function is highlighted with a black background).
Press Enter. The new program is loaded.
Press OK to confirm the choice and return to the Operating menu.
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Information texts
Information texts on display
The text appears in plain text on the display. The following texts may appear
on the display.
49.1 C 1.202 128.1 C
CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

P1 HC SHORT 00:12:24
01 WASH 00:02:22
CHAMBER TEMP 38,1 C
INDEPENDENT TEMP 38,1 C
DRYER TEMP 26,9 C
DISCHARGE PRESSS 1.202 Bar
DRY FILT DIFF PR 2.03 mBar Information text

A34 I/O FAULT PACS BATTERY LOW

SETUP SELECT PARA-


CYCLE METERS

Message Cause Action


ACTIVE ALARMS Infotext to the panel if start button Repair fault and acknow-
pressed and any alarm active. ledge the alarm
DOOR NOT SEALED Infotext to the panel if start button Close all doors
pressed and doors not closed and
locked.
DET 1 LOW LEVEL Infotext to the panel if low level in Change detergent container
detergent 1 can and stand by phase
valid.
DET 2 LOW LEVEL Infotext to the panel if low level in Change detergent container
detergent 2 can and stand by phase
valid.
DET 3 LOW LEVEL Infotext to the panel if low level in Change detergent container
detergent 3 can and stand by phase
valid.
DET 4 LOW LEVEL Infotext to the panel if low level in Change detergent container
detergent 4 can and stand by phase
valid.
PRINTER BUSY Infotext to the panel if start button Printout not ready, wait
pressed and printout not ready. some minutes
CHAMBER TEMP H Infotext to the panel if start button Open the door and venti-
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pressed when the temperature in the late the washer for some
chamber is to high to start. minutes
FILL FROM TANK Infotext to the panel when fill from tank Information only
is in progress.
ALARM DRAIN Infotext to the panel when alarm drain Information only
is in progress.
AWRFS Infotext to the panel when the function Information only
AWRFS is in progress.
DFR Infotext to the panel when the function Information only
Direct Final Rinse is in progress.
AWRFS/DFR Infotext to the panel when the fun- Information only
ctions AWRFS and DFR are in pro-
gress.
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FILL Infotext to the panel when water fill is Information only
in progress.
DOS Infotext to the panel when detergent Information only
dosing is in progress.
DRAIN Infotext to the panel when draining is Information only
in progress.
HEAT Infotext to the panel when heating is Information only
in progress.
NEUTR DRAIN Infotext to the panel when neutraliza- Information only
tion of draining water is in progress.
CONDUCTIV CHECK Infotext to the panel when conduc- Information only
tivity check of final rinse water is in
progress.
PRE RINSE Infotext to the panel when pre rinse is Information only
in progress.
WASH Infotext to the panel when wash is in Information only
progress.
RINSE Infotext to the panel when rinse is in Information only
progress.
FINAL RINSE Infotext to the panel when final rinse is Information only
in progress.
DISINFECTION Infotext to the panel when disinfection Information only
is in progress.
DRY Infotext to the panel when drying is in Information only
progress.
CHEM DISINF Infotext to the panel when chemical Information only
disinfection is in progress.
NEUTRALIZING Infotext to the panel when neutralizing Information only
of goods is in progress.
DESCALING Infotext to the panel when descaling is Information only
in progress.
DRAIN TO/TH TANK Infotext to the panel when draining to/ Information only
through tank is in progress.
PACS BATTERY LOW Infotext to the panel when the battery Call Getinge service.
of the pacs is low.
MANUAL MODE SET Infotext to the panel when any output Put all the outputs in to au-
is left in manual mode. tomatic mode.
SERVICE Infotext to the panel when time for Call Getinge service.
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service.
NETCOM COM ERROR Infotext to the panel when problem Call Getinge service.
with communication to the breeze
system. (loader us market)
CHECK LOG Infotext to the panel when problem Call Getinge service.
with communication to the breeze
system. (loader us market)
PANEL DISABLE Infotext to the panel if any button Information only
pressed when the washer is run with
the breeze system. (loader us market)

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Adjusting parameters (A-parameters)
Note:
A principal operator authorisation code (password) is required to change parameters.

Press EDIT. A keypad for entering the password appears on the display.
Enter the password and press OK.
In EDIT mode, the text in the menu changes to EDIT PARAMETERS and a SAVE but-
ton appears.
49.1 C 1.202 128.1 C
CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

P1 HC SHORT 00:12:24
01 WASH 00:02:22
EDIT PARAMETERS
A DET TYPE WASH 1
A DOS TEMP WASH 35.0 C
A DOS TIME WASH 00:00:40
A WASH TEMP SP 60.0 C
A WASHING 00:02:00
A DET TYPE F-RINSE 2
A DOS TEMP F-RINSE 75.0 C

A34 I/O FAULT PACS BATTERY LOW

CANCEL EDIT OK

Choose a parameter and press ENTER. A dialog box appears on the display, showing
which parameter has been chosen, the limits of the parameter and the current set point.

DOS TEMP WASH


(0.0 - 60.0) C
35.0 C

Adjust the value with the panel buttons and press ENTER.
Press SAVE to confirm the change.
Choose another parameter or press ENTER to quit the menu.
Press Enter to return to main menu.

Note:
This is an example only for what parameters are defined as Adjustable Parameters
(A-Parameters).
As Default from factory all parameters that shall be possible to adjust from the panel are
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predefined as P-Parameters (Extended parameters) and none is defined as A-Parameters.


P-parameters requires the second level password.
For passwords see technical manual.

Page 17 of 32
Message to printer
If the system has a printer, the following messages, including time stamps, are

FILL FROM TANK Infotext to the printer when fill from Information only
tank is in progress.
HTM2030 TEST ON Infotext to the printer when testing Don't forget to reset the DS
procedure acc to HTM2030 is in after the test is fulfilled.
progress. (uk market only)
AWRFS Infotext to the printer when the func- Information only
tion AWRFS is in progress.
DFR Infotext to the printer when the func- Information only
tion Direct Final Rinse is in progress.
AWRFS/DFR Infotext to the printer when the Information only
functions AWRFS and DFR are in
progress.
FILL Infotext to the printer when water fill Information only
is in progress.
DRAIN Infotext to the printer when draining Information only
is in progress.
HEAT Infotext to the printer when heating Information only
is in progress.
NEUTR DRAIN Infotext to the printer when neutrali- Information only
zation of draining water is in pro-
gress.
CONDUCTIV CHECK Infotext to the printer when conduc- Information only
tivity check of final rinse water is in
progress.
DRY Infotext to the printer when drying is Information only
in progress.
DESCALING Infotext to the printer when desca- Information only
ling is in progress.
DRAIN TO/TH TANK Infotext to the printer when draining Information only
to/through tank is in progress.
DOS START Infotext to the printer when deter- Information only
gent dosing starts.
DOS STOP Infotext to the printer when deter- Information only
gent dosing stops.
PROCESS FAILURE Infotext to the printer when cycle Information only
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has been aborted by any alarm.


PROCESS OK Infotext to the printer when a cycle Information only
has been performed sucessfully.
SOAK START Infotext to the printer when soaking Information only
starts.
SOAK STOP Infotext to the printer when soaking Information only
stops.
PRE RINSE START Infotext to the printer when pre rinse Information only
starts.
PRE RINSE STOP Infotext to the printer when pre rinse Information only
stops.
WASH START Infotext to the printer when wash Information only
starts.
Page 18 of 32
WASH STOP Infotext to the printer when wash Information only
stops.
RINSE START Infotext to the printer when rinse Information only
starts.
RINSE STOP Infotext to the printer when rinse Information only
stops.
FINALRINSE START Infotext to the printer when final Information only
rinse starts.
FINALRINSE STOP Infotext to the printer when final Information only
rinse stops.
DISINF START Infotext to the printer when disinfec- Information only
tion starts.
DISINF STOP Infotext to the printer when disinfec- Information only
tion stops.
CHEM DISIN START Infotext to the printer when chemical Information only
disinfection starts.
CHEM DISIN STOP Infotext to the printer when chemical Information only
disinfection stops.
NEUTR START Infotext to the printer when neutrali- Information only
zation of goods starts.
NEUTR STOP Infotext to the printer when neutrali- Information only
zation of goods stops.

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Page 19 of 32
Batch report (Printer option)
An example of a batch report is shown below.

9000-series PACS 3500 HIGHEST TEMP 91.2C


LOWEST TEMP 90.1C
DATE :2007/03/19 DRAIN DRYING
PROCESS START : 15:26:37 00:25:26 91.2 1.219
MACHINE NAME : 9100 DRAIN
CYCLE COUNTER : 618 00:25:27 91.3 0.527
DRY
00:25:27 91.3 0.429
SIGNALS PROCESS COMPLETE
AI00 CHAMBER TEMP 00:30:29 53.1 0.004
AI05 DISCHARGE PRESS PROCESS OK

PROGRAM: P1 PROG1 SIGNATURE.........................................


---------------------------------
PROGTIME AI00 AI05
WASH1
00:00:00 55.8 -0.001
FILL
00:00:07 55.6 -0.001
HEAT
00:01:08 56.1 1.340
DOS START
00:01:09 56.3 1.343
DOS STOP
00:01:28 57.6 1.346
WASH START
00:02:07 60.1 1.348
WASH STOP
00:02:08 60.1 1.346
DET PUMP 1 162ml
DRAIN TO/TH TANK
00:02:10 60.2 1.231
FINAL RINSE
00:03:46 58.6 0.000
FILL
00:03:53 58.8 0.000
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HEAT
00:05:45 20.8 1.317
DISINF START
00:24:23 90.1 1.328
DISINF STOP
00:25:23 91.2 1.320

Page 20 of 32
Operating instructions
• Load the goods to be washed on to the wash trolley. Example showing how to load
the trolley are shown under ”Accessories”.
• Run the trolley into the machine.

V1649

• Make sure that the side flushing nozzles can move freely without touching the goods.
• Close the door by holding down the door closing button W until the door is
closed and locked and the “door closed” indication on the panel lights up.
• Press ”SELECT CYCLE” on the display(if you want to change program).
• Then choose a program with H and J, and confirm by pressing S. (see the
separate program sheet for information about the process description and area of
use of each program).
On the separate program sheet with this manual there is information and a process
description for the preset programs of the machine.
• Press OK. The main menu appears on the display and the ready-to-start indicator
lights up in the start button.
• Press V. The machine starts. While the program is running, a yellow lamp at M
is lit and current information about the process (chosen program, program phase,
current temperature and pressure, etc) is shown on the display.
• When the program is complete, a green lamp lights up at N . on the panel.
• Open the door by holding down the door opening button c until the door is un
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locked, fully open and the “door open” indicator on the panel lights up.

If the goods have not cooled down after a process, be sure to handle them
with care, to avoid burns.

• Empty the machine and close the clean-side door. Open the soiled-side door, run
the next trolley into the machine and close the door.
• If the same program is to be used again, there is no need to select the same
program again. Simply press V once.
Note: Screen saver is activated 10 minutes after last activation of buttons. Deactivated
when activating any button.

Page 21 of 32
Positioning the items
Note:
All vessels must be carefully emptied before being loaded in the machine.

• Use inserts and special inserts efficiently and only for the goods and utensils to be washed.
• Ensure that the water jets reach all surfaces of the goods. Surfaces that are covered
in some way will not be perfectly clean.
• Do not block the side flushing nozzels.
• Make sure that the strainers in the machine are clean and that the water can flow
through these. It is important to clean and check the strainers regularly.
• Empty all vessels to be washed before positioning them in the machine.
• Placer sharp and pointed utensils so that they can not cause injuries when loading
and unloading.
• Make sure that utensils do not lie on top of each other and in a manner that pre-
vents the water from reaching all surfaces.
• Place vessels with opening facing the sideflush nozzles. It must be possible for the
water to flow freely in and out of the vessels.
• Goods with domed bases are positioned at an incline so that water does not collect
on the domed surface.
• The goods must be distributed evenly over the surface.

Handling detergent
Empty out all residues of acids, especially hydrochloric acid, solvents and
chloride based solvents from the vessel before it is placed in the machine.

• Pre-treatment with, e.g. detergent or disinfectant and some types of dirt can cause
increased lather. The lather can affect the washing and disinfection result.
• Follow the manufacturer’s instructions carefully with regard to detergent and
special products. In order to avoid damage to material and chemical reactions
(e.g. oxy-hydrogen gas) the detergent must only be used for purposes prescribed by
the manufacturer.
• Handle liquid agents (cleaning, rinse, disinfection and neutralizing agents) with
care. These agents usually consists of acids or lye. Do not add organic solvents
as this can bring about an explosion risk. Wear protective glasses and protective
gloves when handling agents. Always follow the manufacturer’s safety instructions
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which regard to handling chemical agents.


• Do not use detergent for household dishwashers.
• Follow the detergent manufacturer’s dosage instructions. The cleaning effect can
vary between different detergents. If the cleaning result is not satisfactory, try an-
other quality detergent before contacting Getinge.

Page 22 of 32
Daily inspection
• Check that no objects have fallen down into the bottom of the washing chamber.
Loose objects may cause blockages and seriously reduce the performance of the
washer disinfector.
• Check that the side spray nozzles can move freely. Check that the holes in the noz-
zles not are blocked. Blocked nozzles may adversely affect the cleaning result.
• If the nozzles need cleaning, remove and clean them if neccesary. The nozzle tube
can then be lifted off and washed clean. Check that the side spray nozzles can move
freely when re-installed.
• Vaccum clean the filters in the bottom of the washing chamber. A dirty fine filter
may prevent water from circulating.
• Open the detergent containers and check that they contain detergent/rinse-aid.
• Check the accessories of the machine visually with regard to their intended use and
function. For example, worn and missing parts that might affect the performance of
the machine.
• Check the cleaning instructions of the goods manufacturer.
• To achieve the intended level of performance and safety, distribute the load evenly
over the washing surface.
• Check the cleaning result visually when the process is complete.
• The side spray nozzles journal must be checked daily and replaced every five years.

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Page 23 of 32
Inspection and cleaning
Service panels,
fine filter

Fine filters, two


x two

Daily
• Clean all fine filter with vaccum cleaner, two on either side (located under the
service panels in the bottom of the chamber).
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Page 24 of 32
If necessary
Reduced washing efficiency
• Check that the side spraying nozzles are not blocked.
Washing chamber
Keep the washing chamber free of limescale deposits. Remove deposits by running a
descaling program:
Dose 200 ml Lime-Away descaler (sold by Henkel) or NEODISHER BU (sold by Dr.
Weigert) into the wash chamber. NOTE: Do not have any goods in the machine with
this program. It is only for descaling the machine.
The outside
The front and side walls can be cleaned and disinfected with an alcohol-based cleaning
agent, medical spirit or an ordinary cleaner. The control panel is cleaned in the same
way.
Remove stains with an ordinary cleaner for stainless steel.

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Page 25 of 32
Alarms
A red LED lights up
If the red lamp at O lights up, the process has stopped because of a process fault. Alarm
signal sounds. The signal can be silenced by pressing O.
Call service personnel.
Alarm
The alarm codes indicate that a serious fault has occurred in the washing process. The
fault must be put right by an authorized service technician.The following alarm codes
may occur:

49.1 C 1.202 128.1 C


CHAMBER TEMP DISCHARGE PRESS DRYER TEMP

P1 HC SHORT 00:12:24
01 WASH 00:02:22
CHAMBER TEMP 38,1 C
INDEPENDENT TEMP 38,1 C
DRYER TEMP 26,9 C
DISCHARGE PRESSS 1.202 Bar
DRY FILT DIFF PR 2.03 mBar
Alarm text

A34 I/O FAULT PACS BATTERY LOW

SETUP SELECT PARA-


CYCLE METERS

Acknowledging an alarm
Alarms during a process
• Press U . The alarm signal stops.
• Correct the fault.
• Press U.
• Enter the password and press OK. The alarm is now acknowledged and the
program does the last phases of the phase list until stand by phase is valid
(takes some seconds).
• The machine starts to alarm drain.
• Now the washer is ready for a new start V.

NOTE:
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The goods in the machine are not clean. Start a new process.

Alarms at standby
• Press U . The alarm signal stops.
• Correct the fault.
• Acknowledge the alarm with U .

Page 26 of 32
Draining alarm during process
If a draining related alarm occurs, no alarm drain can be started (A03, A04, A39, A40).
• Press U . The alarm signal stops. The machine is still locked and the current
process is aborted.
• Correct the fault.
• A password display appears on the control panel display.
• Enter the password and press Ok . The alarm is now acknowledged and the
program does the last phases of the phase list until stand by phase is valid
(takes some seconds).
• Drain the washer manually. Make sure that the temp of the drain water is below 60
before draining (if temp. related drain alarm).
• Press V .
• Now the washer is ready for a new start V.

NOTE:
The goods in the machine are not clean. Start a new process.

Draining alarm during alarm


If a draining related alarm occurs during alarm, no alarm drain can be started.
• Press U . The alarm signal stops. The machine is still locked and the current
process is aborted.
• Correct the fault.
• A password display appears on the control panel display.
• Enter the password and press Ok . The alarm is now acknowledged.
• The machine are now ready to restart the previous process.

NOTE:
The goods in the machine are not clean. Start a new process.

Alarm Alarm text Description


ET00 A00 POWER FAIL Out of supply voltage during process operation.
Power interrupt time 0 sec but power loss up to
approx 1 sec will not generate an alarm.
ET01 A01 MCB TRIP One or more of the overload protectors have tripped.
ET02 A02 CH SLOW FILL Water level H sensor not activted whitin 5 min of filling.
ET03 A03 SLOW DRAIN Chamber water level H still activated after 5 min of
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draining.
ET04 A04 DRAIN TANK H If level H draining tank is activated during washer
operation or if level switch is activated after the
draining timer elapsed.
ET05 A05 LOCK SS Limit switches SS does not indicate locked position
within 6 sec of locking.
Limit switch lock position is lost during washer ope-
ration
ET06 A06 UNLOCK SS Limit switches SS does not indicate unlocked posi-
tion within 6 sec of unlocking.
Alarm Alarm text Description

Page 27 of 32
ET07 A07 CLOSE SS Limit switches SS does not indicate closed position
whitin 20 sec of closing. If the limit switch SS closed
position not is deactivated within 8 sec of opening.
Limit switch closed position is lost during washer
operation.
ET08 A08 OPEN SS Limit switches SS does not indicate opened position
within 20 sec of opening.
If the limit switch SS opened position not is
deactivated within 2 sec of closing.
ET09 A09 LOCK CS Limit switches CS does not indicate locked position
withion 6 sec of locking.
Limit switch lock position is lost during washer ope-
ration.
ET10 A10 UNLOCK CS Limit switches CS does not indicate unlocked
position within 6 sec of unlocking.
ET11 A11 CLOSE CS Limit switches CS does not indicate closed position
whitin 20 sec of closing. If the limit switch CS closed
position not is deactivated within 8 sec of opening.
Limit switch closed position is lost during washer
operation.
ET12 A12 OPEN CS Limit switches CS does not indicate opened position
within 20 sec of opening.
If the limit switch CS opened position not is
deactivated within 2 sec of closing.
ET13 A13 DOSING1 Detergent 1 flow less than 50 ml/10s or conductivity
setpoint not reached within 3 min of dosing.
ET14 A14 DOSING2 Detergent 1 flow less than 50 ml/10s or conductivity
setpoint not reached within 3 min of dosing.
ET15 A15 DOSING3 Detergent 1 flow less than 50 ml/10s or conductivity
setpoint not reached within 3 min of dosing.
ET16 A16 DOSING4 Detergent 1 flow less than 50 ml/10s or conductivity
setpoint not reached within 3 min of dosing.
ET19 A19 SS THRESHOLD If limit switch for threshold out is not activated after 5
sec when the door is closed.
ET20 A20 CS THRESHOLD If limit switch for threshold out not activated after 5
sec when the door is closed.
ET21 A21 COND FR H Conductivity more than selected limits µS/cm after 3
efforts of Final Rinse CC.
ET22 A22 DIFF-PRESS L If the difference-pressure <0,75 mbar 20 sec after
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start of the drying fan.


ET23 A23 DIFF-PRESS H If the difference-pressure >7,5 mbar after start of the
drying fan.
ET24 A24 CIRC PRESS L If the pressure has not reached 0,5 bar delayed 10
sec during operation.
ET25 A25 CIRC PRESS H If the pressure is more than 2,2 bar.
ET26 A26 DRYER TEMP L Temperature drying air has not reached (setpoint
-20°C) after 2 min of drying.
ET28 A28 T SENS CHAMB If broken sensor temperature chamber.
ET29 A29 T SENS INDEP If broken sensor temperature chamber independent.

Page 28 of 32
ET30 A30 T SENS DRYER If broken sensor temperature dryer.
Alarm Alarm text Description
ET31 A31 CHAMB TEMP L Chamber temperature not increased more than 10°C
within 8 min of heating.
ET32 A32 DEV TEMP H Deviation more than ±1 between temp chamber and
temp chamber independent in more than 30 sec
during temperature control.
ET33 A33 CONFIG ERROR Bad configuration. May only occur when reconfigura-
tion of a cycle.
ET34 A34 I/O FAULT Fault 12C bus communication or fault I/O card.
ET35 A35 MACHINE STOP The emergency stops on SS, CS or in the service
area activated.
ET36 A36 DRYER TEMP H If the temp of the drying air >140°C.
ET37 A37 SAFTEY LINE Safety line inside the washer activated or adjusted to
loose.
ET38 A38 CHAMB TEMP H If the chamber temp more than setpoint +5°C during
wash 1, final wash or final rinse.
ET39 A39 T SENS DRAIN If broken sensor temperature drain.
ET40 A40 DRAIN TEMP H Temperature draining water >60°C for more than 15
sec.
ET41 A41 DISIN TEMP L If final rinse time +60 sec elepsed without fulfilled
disinfection.
ET42 A42 BOOST TEMP H Temperature in the booster tank >95°C.
ET43 A43 BO SLOW FILL Filling of the booster tank takes >5 min.
ET45 A45 T SENS BOOST If broken sensor temperature booster tank.
ET46 A46 CHAMB pH L pH below pH-limit after 5 min of neutralizing.
ET47 A47 DISCH PRES If broken sensor discharge presssure.
ET48 A48 CONDUCT DOS If broken sensor conductivity dosing
ET49 A49 pH SENS CH If broken sensor pH measurement.
ET50 A50 DP SENS DRY If broken sensor diff pressure drying filter.
ET51 A51 BOOST TEMP L Temperature booster tank not achived after 25 min.
ET52 A52 CHAMB pH H pH above pH-limit after 5 min of neutralizing.
ET56 SV DISINFECT TL If the final rinse time +60 sec elapsed without fulfil-
led disinfection. Generated from supervisorsystem
delayed 5 sec.
ET57 SV DEV T H If the temperature sensors deviate >1°C after 30 sec
temp control. Generated from supervisor system
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delayed 5 sec.
ET58 SV CIRC PRES If circ pressure >2,2 bar or <0,5 bar after 10 sec
operation. Generated from supervisor system delayed
5 sec.
ET59 SV COND FR H If conductivity still after 3 efforts of final rinse is >set-
point. Generated from supervisor system delayed 5
sec.
ET60 SV DOS FL L Detergent flow less than 50ml/10s. Generated from
supervisor system delayed 5 sec.
ET61 SV WATCH DOS If communication with supervisor system is lost

Page 29 of 32
Environmental product declaration
9027
Total weight kg / 1550 / 100
% by weight
Mechanical parts
Steel 25 / 2
Stainless steel 1100 / 67
Cast iron 15 / 1
Copper 15 / 1
Aluminium 8 / 0,5
Plastic 32 / 2
Rubber 3 / 0,2
Glass 180 / 12
Other mech. parts 100 / 7
Electronics
Wiring 35 / 2
Circuit boards 2 / 0,1
Other components 50 / 3

Comment
The “Other mech. parts” and “Other components” fractions comprise pumps, fans, heat
exchangers, etc., which cannot be weighed or divided up in the same way as other frac-
tions.
Distribution
The machines are packed on wooden pallets and clad with wood and Masonite. Users
must make sure that the packaging material is sorted and recycled.
Use
The dishwasher affects the environment during its entire life cycle. Getinge
Disinfection’s assessment is that the supply of electric power and water are the two
largest environmental loads. Based on a life of ten years and 3000 processes per year, the
machine uses 22 500 kWh of electricity and 6 000 m³ of water. 6 000 litres of detergent
are released into the sewerage system. To reduce the environmental impact the user may
use green electric power.
1 process 1000 processes (Short pr. Tank 1)
Water 200 l 200 m³
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Electricity 0,75 kWh 750 kWh


Steam 40 kg 40000 kg
Detergent 375 ml / 90 ml with saving tank 375 l / 90 l with saving tank
Rinse 0-60 ml 0-60 l

End-of-life treatment
Getinge 9000-Series washer-disinfectors are made largely of stainless steel, glass och
other recyclable metals. When the machine is scrapped the materials should be recycled.
Cable/wiring and printed circuit boards contain environmentally hazardous substances
such as lead, cadmium, PVC and brominated flame retardants, and must be recycled as
electronic scrap. Plastics and rubber must be sorted separately.

Page 30 of 32
Detergents
The machine has been tested with Getinge detergents. We recommend to use Getinge
detergent or equivalent detergent from a reputable manufacturer.

Do not use detergent for household dishwashers.

The recommendation of chemical agents does not mean that the manufacturer of the
machine bears responsibility for the effects of these agents on the goods. Changes to
composition, conditions, etc. that the manufacturer has not been informed of can affect
the cleaning quality of the washing result.

Getinge detergent for mechanical washing of:

For containers, transport trolleys and racks


Getinge Power Wash Getinge Rinse
For animal cages
Getinge Neutralisation Neodisher PolyKlar

Getinge detergents can be ordered from resellers of Getinge products.

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Page 31 of 32
Water quality - washer disinfectors
The quality of the water used in all stages of cleaning is important for good results.

The water used in each stage must be compatible with:


* The material of which the washer disinfector is made
* The chemicals used in the process
* Process requirements for the various stages of the process

The main factors for good water quality are:

Hardness High hardness will cause lime scale deposits in the washer disinfector,
leading to poor cleaning results.
Ionic contaminants High concentrations of ions can cause corrosion and pitting of stainless
steel. Heavy metals such as iron, manganese or copper cause instruments
to tarnish.
Microbial contaminants The water used should not increase the biological load on the equipment
that is being treated against micro-organisms and their residual products
which may cause fever-like symptoms when they get into the human body.
Sanitary chemicals High concentrations of and high exposure to sanitary chemicals may cause
corrosion and pitting on stainless steel.

Getinge Disinfection AB therefore recommends that water used in the pre-rinsing, wash-
ing and final rinsing phases should be of drinkable quality in accordance with the guide-
lines. Detailed information about acceptable water quality can be found in “Guidelines
for Drinking Water Quality 3rd Edition” published by WHO.

Getinge Disinfection AB also recommends following local standards. RO (reverse-os-


mosis) water (or similarly treated water) is used for the final washing/disinfection phase.
A typical specification for RO water is:

pH 5.5 to 8
Conductivity <30 µs.cm-1
TDS <40 mg/l
Maximum hardness <50 mg/l
Chlorine <10 mg/l
Heavy metals <10 mg/l
Phosphates <0.2 mg/l as P2O5
Silicates <0.2 mg/l as SiO2
Endotoxins <0.25 EU/ml
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Total number of micro-organisms <100 per 100 ml

Further advice should also be obtained from the manufacturers of chemical and medical
equipment.

Where local standards are stricter that Getinge Disinfection AB’s recommendations, they
should be followed. Note that it is the customer’s responsibility to supply the washer
disinfector with suitable water.

Page 32 of 32
Page 33 of 32
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Australia France South Africa
Getinge Australia Pty ltd Getinge France SAS Getinge South Africa (Pty) Ltd
PO Box 50, Bulimba QLD 4172 BP 49, avenue du Canada P O Box 48492
Unit 1, 205 Queensport Rd. ZA de Courtaboeuf Hercules
Murarrie QLD 4173 Les Ulis, FR-91942 Pretoria SA 0002
info@getinge.com.au getinge.france@getinge.fr getinge@mweb.co.za
Phone:+61-7 3399 3311 Phone: +33-1 64 86 89 00 Phone: +27-123 721 370

Belgium Germany Spain


Getinge NV Getinge Vertrieb & Service GmbH Getinge Iberica SL
Vosveld 4 B-2 Kehler Strasse 31 P.E. San Fernando, Avda. Castilla 2,
B-2110 Wijnegem 764 37 RASTATT Edif. Francia 1era planta
info@getinge.be TYSKLAND San Fernando de Henares
Phone: +32-33 542 865 Tel: +49-7222 932 306 Madrid ES-28830
Fax: +49-7222 932 597 administracion@getinge.es
Canada e-mail: info.inco-de@getinge.com Phone: + 34-916 78 26 26
Getinge Canada Ltd
1575 South Gateway Road, Italy Sweden
Unit C Mississauga Getinge S.p.A Getinge International AB
Ontario L4W 5J1 via Poggio Verde, 34 P O Box 69
info@getingecastle.ca 00148 Roma SE-310 44 Getinge
Phone: +1-905 629 8777 info@getinge.it info@getinge.com
Phone: +39-06 656 631 Phone: +46-35 15 55 00
China
Getinge (Suzhou) Co.Ltd Netherlands Switzerland
No.158,Fang Zhou Road, Suzhou Getinge B.V. Getinge ALFA AG
Industrial Park 15021 Suzhou, Fruiteniersstraat 27, Zwijndrecht Weidenweg 17
Jiangsu Province P.R.China Postbus 1004 4310 Rheinfelden
info@getinge.com.cn NL-3330 CA Zwijndrecht info@alfa.ag
Phone: +86- 51 262 838 966 info@getinge.nl www.getingealfa.ch
Phone: +31-78 610 24 33 Phone: +41-61 836 15 15
Getinge Shanghai Trading Co. Ltd.
Rm 1988 Tower B, Norway United Kingdom
CityCentr, 100 Zunyi Rd. Getinge Norge A/S Getinge UK Ltd
200051 Shanghai P.R. Ryenstubben 2 Orchard Way
info@getinge.com.cn 0679 Oslo Calladine Park
Phone: +86- 21 623 72 408 info@getinge.no Sutton-In-Ashfield
Phone: +47-23 051 180 Notts NG 17 1JU
Denmark sales@getinge.co.uk
Getinge Danmark A/S Poland Phone: +44-1623510033
Firskovvej 23 Getinge Poland
DK-2800 Lyngby Ul. Lirowa 27 USA
getinge.danmark@getinge.com 02-387 Warszawa Getinge USA Inc.
Phone: +45-45 93 27 27 office@getinge.pl 1777 East Henrietta Road
Phone: +48-22 882 06 26 Rochester, NY 14623-3133
Finland info@getingeusa.com
Getinge Finland AB Singapore www.getingeusa.com
Ängsgatan 8 Getinge International Far East Pte. Ltd. Phone: +1-5,854,751,400
FI-02200 Esbo 20 Bendemeer Road,
getinge@getinge.fi #06-02, Cyberhub Building
Phone: +35-89 6824 120 Singapore, SG-339914
Phone: + 65- 6396 7298

www.getinge.com

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