Installation Manual 502895600: Getinge 9000-Series

GETINGE 9000-SERIES
INSTALLATION MANUAL
502895600
SEV0846001-
Contents
FOREWORD_____________________________________________3
SAFETY REGULATIONS_ _________________________________4
Important_ _________________________________________________ 4
The machine must be assembled and installed:_________________ 4
When the work is complete, check that_ _______________________ 5
Product liability_ ____________________________________________ 5
Isolator switch______________________________________________ 5
Attention symbols___________________________________________ 5
Installation Requirements_ _______________________________6

General Description_ ________________________________________ 6
Model Identification_ ________________________________________ 6
Utilities and Specifications_ __________________________________ 7
Installation Advisory_________________________________________ 7
Washer Options_____________________________________________ 7
Tools and Materials Required_________________________________ 8
INSTALLATION___________________________________________9
Unpacking_ ________________________________________________ 10
Assembly________________________________________________11
Electrical connection_ _______________________________________ 34
Installation category_________________________________________ 34
Isolator switch______________________________________________ 34
Washer options__________________________________________35
TECHNICAL DATA________________________________________39
Water quality - washer disinfectors________________________41
<Doc_INS><Doc_502895600><Rel_B><Lang_GB>
Page 2 of 44
FOREWORD
This installation manual is intended for installation of the Getinge washer disinfector
9000-Series.
The installation manual describes the installation of the machine. The purpose of the
information in the manual is to ensure safe and correct installation.
Before installing the machine read the installation manual and familiarized themselves
with the safety instructions.
Read through the installtion manual before installing the machine.
The information in this manual describes the machine as dispatched from Getinge.
There may be differences due to customization.
The machine is accompanied by the following documentation:
• Installation instructions (this manual)
• User manual
• Technical manual
• Spare parts list
Getinge reserves the right to change the specification and design without prior notice.
The information in this manual was up to date on the date of issue of the manual.
Page 3 of 44
SAFETY REGULATIONS
This machine has been designed with a number of built-in safety devices. To avoid in-
jury, it is highly important not to bypass or disable these safety devices.
If the equipment is used in a manner not specified by the manufacturer this can impair
the safety equipment on the machine.
Operators and maintenance personnel must undergo safety training for the machine.
All personnel who handle chemicals for washing and disinfection must understand the
washing process, possible health hazards and ways of detecting leaks of toxic chemicals.
Operators and maintenance personnel must undergo regular training in the operation and
maintenance of the equipment. There must be a documented list of personnel who have been
trained on the machine. Trained personal must be tested to verify the training programme.
Important
• Take care when handling the chemical agents used in the machine.
Read the instructions on the pack or contact the manufacturer before using the
machine for instructions about:
- what to do if the substance comes into contact with the eyes or skin or if
vapors are inhaled.
- storage of packs and sorting of empty packs for disposal.
- use personal safety equipment e.g. saftey glases, saftey gloves etc.
• The machine must be connected in accordance with the instructions given in the instal-
lation manual.
• The machine may only be used by adults.
• Installation and servicing may only be done by personnel trained for this machine.
• Never bypass door safety switches.
• Leaks in the system caused by worn seals in the door, for example, must be re-
paired immediately.
• Before doing any repair or servicing work, the personnel concerned must study the
relevant handbooks and service manuals.
• Before any welding is done, all cables connected to the control system via connec-
tors and sockets must be disconnected.
• Before doing any servicing or maintenance work on the machine, isolate it from the
electric power supply and drain all tanks.
• Do not wash down or hose down the machine with water.
• Take care when using corrosive substances.
• Observe safety measures for steam and hot water.
• The machine must not be operated with cladding plates, roof and plinths removed.
• Doing this puts at risk the safety and functioning of the machine.
• The electrical cabinet may only be opened by authorized and trained personnel.
• Spare parts may only be obtained from Getinge EDC.
The machine must be assembled and installed:
• by qualified personnel.
• in accordance with current local regulations and rules.
Warning!
To avoid the risk of back injury, this equipment should be assembled and
installed by two people.
Page 4 of 44
When the work is complete, check that
• all parts have been installed in accordance with the installation instructions
• all screws have been properly tightened
• there are no sharp edges on any parts that may come into contact with people
• all hoses, pipes and connections are intact and free from defects
• all the functions of the machine are working properly. Adjust if necessary.
• make sure that no electrical wires or hoses not toches any hot surfaces.
• check electrical connections both inside the electrical cabinet and to elements
Carry out an Installation Qualification, an Operating Qualification and a Performance

Qualification according to ISO 15883 before putting the machine into service.
Incorrect use can result in damage to objects and personal injuries

Product liability
Any modification or incorrect use of the equipment without the approval of
Getinge DisinfectionAB invalidates Getinge Disinfection AB´s product liability.
This product was manufactured by:
GETINGE DISINFECTION AB
Ljungadalsgatan 11, Box 1505
351 15 Växjö, Sweden
Isolator switch
The machine must be fitted with a separate, lockable isolating device in the electric pow-
er supply. The isolating device must be easily accessible on a wall close to the machine.
The installation must conform to and be marked in accordance with local provisions.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we
use the following special symbols to draw attention to them. The symbols used are as
follows:
This symbol indicates a warning in the text of the manual. It warns of a hazard
that may lead to more or less severe injury and in certain cases mortal dan-
ger. It also highlights warnings to avoid damage to equipment.
It also highlights warnings to avoid damage to equipment.
This symbol highlights a warning in the text of the manual dealing with the
handling of components sensitive to ESD. The hazard that it warns about
may result in damage to hardware and/or circuit boards.
This symbol gives warning of hot surfaces.
This symbol is a warning for voltage.
This symbol gives warning for remembering to bring the door lock key while
you are working inside the chamber. Operator must keep the key while inside
the chamber.
Irritating compounds e.g. acid

Page 5 of 44
Installation Requirements
General Description
The Getinge 9000-Series Washer Disinfectors are large capacity, floor loading jet spray
washers for mechanical washing, intermediate level, thermal disinfection and drying of
moisture and temperature stable Hospital case carts, sterilization containers, material
handling carts, stands and utensils.
The washer can be installed in a shallow pit or installed at level floor level. When instal-
led in a pit, the floor of the washer’s chamber is level with the room floor, which allows
the direct loading and unloading of carts. When the washer is installed at floor level, the
floor of the chamber is higher than the room floor. Ramps are then provided as standard
equipment to facilitate loading and unloading.
The washer is fitted with two doors. Two doors give an ”airlock” function between the
soiled and clean side of the machine. The doors are horizontal sliding doors.
Wash Chamber Interior Dimensions

Door Width Door High Chamber Length / Load Length
9027 960 (38”) 2000 (79”) 2683 (105”)
The washer is fitted with a number of side spray nozzles arranged on spray arms (on
either side of the chamber). Detergent and rinse aid solutions are dispensed automati-
cally as a standard features.
Model Identification
The rating plate for a 9000-Series washer is affixed to the electrical cabinet.
Record the model type and serial number (S/N) from the rating plate.
TYPE:_____________________________________________
SERIAL NO:________________________________________
Include the model type and serial number when communicating with Getinge.
Page 6 of 44
Utilities and Specifications
Utility requirements and specifications are included on the appropriate rough-in dra-
wings (pit mounted or floor mounted version).
Installation Advisory
A 9000-Series washer is assembled at the factory, tested and then dissembled for ship-
ment. Extensive on-site reassembly is required. The installation instructions in this
manual are intended as the primary reference for accomplishing this reassembly. Every
effort has been to make this information as accurate as possible.
Washer Options
The 9000-Series washer may be equipped with the following options.
Size
The washer is shipped as modules; see section ”Unpacking”.
Dimension and weight of the largest modules

9027
Core Dimensions (mm) 1350x2440x1173
Module (inch) 53x96x46
Weight (kg) 250
(lb) 551
Chamber Dimensions (mm) 1315x2445x755
Extension (inch) 52x96x30
Module
Weight (kg) 155
(lb) 342
Glass Dimensions (mm) 1095x2100x35
Door (inch) 43x83x1,5
Weight (kg) 100
(lb) 220
Floor Mount or Pit Mount

A floor mounted washer requires the installation of ramps to provide access to the
washer. The interior floor of a pit mounted washer is level with the finished floor of the
facility.
Horizontal or Inclined Sliding Door
As standard, the door is moving horizontal straight sideways. The inclined sliding door
is needed if the unit is pit mounted, in a pit that is not wide enough, the door must move
slightly upwards to allow it to pass the edge of the pit.
The sliding door slides towards the service area.
Page 7 of 44
Right Side or Left Side Service Area
Provide access to components such as plumbing, valves, pumps, tanks, electrical cabinet,
etc. The location of service area on your washer can be located left or right hand.
Flow control
As standard two detergent dosing pumps for process chemicals are supplied. This allows
chemical disinfection of heat-sensitive items. All detergent dosing pumps can be equipped
with flow control.
Water Saving Tank (option)
One water saving tank can be installed in the service area.
Trolley Tilt (option)
The Chamber floor can be tilted in the drying phase for goods drip off and faster drying.
Guide rails (option)
Protection for sideflushing nozzels.
Waste water cooling (option)
Cooling system to control the temperature of the waste water that is drained out from the
machine.
Purified water valve (option)
The machine can be fitted with a extra valve for purified water.
Printer
Laser printer Lexmark
Tools and Materials Required

The following table lists the specific tools and materials required at the installation site.
Items marked with an asterisk* are supplied by Getinge.
Tool Quantity
Common Hand tools Assorted
Lever 1
Silicon 1 tube
*Stainless Steel Nuts, Bolts and Washers Assorted
Page 8 of 44
INSTALLATION
Getinge 9000-Series washer-disinfectors are shipped as separate modules. Only person-
nel from Getinge or trained by Getinge are permitted to assemble the modules and install
the machine.
Before starting installation, prepare a location with connections for water, electric power,
air, steam and waste water in accordance with the data under “Machine options”, “P&I
diagrams”, “Technical data” and “Electrical supply options for the Getinge 9027” in this
file.
The assembly instructions show in brackets an ID number for each component and state
which box the component is in.
Chamber
Panel Package Module Heat exchanger Extension
Load End & Unload End Module Core Module Spray Module
Glass Door
Module
Glass Door
Module
Electrical sub Heater, Pump & Chamber Chamber Panel Package

Module Piping Module Floor Module Extension Module Load
Module End & Unload
End
Example showing how machine is shipped as modules.
Page 9 of 44
Unpacking
Emballage 9000-Series Transformer,
Chamber floor Panel package module
complete
module (load end, unload end)
T Cham-
ber ex-
Core R tension Dryer
module module module
S
Waste water,
savingtank Heater,
S
pump
and
piping
module
Glass doors Electrical
cabinet
Package L=2850 Package L=2850
Core module Chamber extension module
Glass doors Dryer module
Waste water, savingtank Heater, pump & piping module
Chamber floor module Transformer , complete
Door locking lower (T) Electrical cabinet
Door rails 2pcs (S) Panel package module (load end, unload end)
Beams and pipes (R)
Page 10 of 44
Assembly
Installation begins with assembly of the Core module. This module is bolted to four
corner supports. Four weels could be assembled to the supports to easy up the shipping
to the pit.There are two lifting eyes that can be screwed into the corner supports. These
can be used as lifting aids.
1. Push the module on to the floor and roll it up to the pit.
V1785b
2. Measure up exactly where the module will be located. Place four pieces of sheet
metal in the pit for the legs of the module to stand on. (The purpose of the plates is to
make it easier to move the module later.)
3. Lift the lower end of the module into the pit, stand it on the front pair of wheels and push
it forward to the middle of the pit. Raise the module into an upright position and make
sure that the legs of the module are standing on the metal plates.
V1786b
Three to four people are needed for this operation, two to lift the module and
one to take the rear of the module.
4. Remove the packing frame.
Page 11 of 44
5. Fit the seals to the two ends of the Core module.
Upper section Seal plate Lower section Apply silicone in the
gaskets lower groove
Edge
The seal must

V1856 exactly follow
the edge of the
seal plate.
NOTE:
It is very important that the seal follow the edge of the seal plate. Be sure not to take any
short cuts in the corners. Use the silicone dow corining 732 that follows the machine.
6. Collect one of the Chamber extension modules and adjusts its feet as shown below.
V1855
50 mm
7. Offer the Chamber extension module up to the Core module and install (but do not
tighten) the top bolt on each side to secure the Chamber extension module to the Core
module.
8. Fit the two locating pins on the floor edge of the Chamber extension module into
corresponding holes in the Core module and push the Chamber extension module up
against the Core module.
V1787
Locating V1789
pins
9. Bolt the Chamber extension module firmly to the Core module. Before bolting the
Chamber extension modules, be sure the seal is still correctly placed.
10. Repeat the procedure in step 6 - 9 for the other Chamber extension module.
Page 12 of 44
11. Mount the limit switch for closed door on to each Chamber extension module.
V1791
V1790
12. Adjust the chamber floor to floor level with a tolerance of 0 to +2 mm. The chamber
floor must be limited or slightly above building floor level. Using a straight edge and
spirit level, check and adjust with the aid of the four machine feet and a crowbar.
V1792
V1793
13. Take the electrical cabinet and place it with the door facing down.
14. Fit two temporary supports with four screws and four nuts.
Temporary supports
for installing the
electrical cabinet
Electrical
cabinet
Lifting loops
V1794
Wood
beams
Page 13 of 44
15. Stand the cabinet up with the help of the temporary supports. Place some blocks of
wood against the legs of the machine to get the right point of rotation.
16. Hook the cabinet on to the top edge of the machine in the Core module.
V1796
V1795
17. Remove the temporary supports and secure the electrical cabinet with four screws.
V1797
18. Position the machine correctly. Use the temporary supports from the electrical
cabinet as levers when adjusting the position of the machine.
V1798
19. Remove the metal plates under the machine.

20. Check that the floor of the chamber is level with the floor. If necessary, adjust as
described in step 12.
Page 14 of 44
21. Lift up and fit the two door rails on the roof.
Door rail
Door rail
V1799
23. Install the distribution canal.

24. Install the Dryer module.
Air duct
V1800
25. Position the filter and the air duct.

26. Install the fan.
27. Clamp the filter and the air duct to the heating element with tension straps (future
options). Dryer and filter
Air duct
future options
Standard heat
exchanger
Page 15 of 44
28. Install side endcovers above level-, temperaturesensor and blowing protector.
Install two distribution pipes inside the chamber. The pipes are secured with
a “tri-clamp” to the water connection on the underside and with two screws at each end.
Screw
V1804
Tri-clamp
V1805 End cover
Upper
fixing
V1806
29. Fit the two upper fixing for the nozzle pipes, (one on either side of the chamber).
30. Fit the blower protection cover (the black cover) over the overflow box. Install the
metal cover over the box. Push the sloted metal flap downwards (90° angle) to keep
the blower protector in the right position. Make sure that the black cover can move
free between the flap and the edge of the cover.
31. Fit in the four fine filters between the side covers above the sump. Tighten the screws
and do not forget the mid plate between the filters.
32. Install the Chamber floor module.
four service
panels
V1809
V1807
Risk for pinching

Page 16 of 44
33. Install the profiles for guiding the goods trolley in the machine (adjustable).
Profiles
34. Place the springs in the holes of the distribution pipes, and on top of the spring a
teflon washer.
V1810
35. Install the nozzle pipes on both sides). Press them down against the springs and
thread them into the holes in the upper fixing.
NOTE:
The link arms must be turned towards wall. See figure below.
36. Put on the two link arms to drive the reciprocating motion.
Link arms
Edge nearest the hole must
be turned against the wall.
Nozzle pipe
V1812
Page 17 of 44
37. Install the two long, narrow lifting shafts with thread and nut at the top edge and the
eyelet at the bottom edge (for tilting the chamber).
- Screw into the sleeve at the top and tighten the locknut (A).
- Screw the eyelet to the floor plate (B).
B
A
V1813 V1814
38. Position the (six) guard rails in the holders on the wall of the chamber.
V1815
Page 18 of 44
39. Line up the doors with their mountings in the door rails. Fit screws and nuts. Move
the door sideways to the middle of the door rail. Push the door upwards so that the
fixing goes into the rail against spring force, and lift the door into the pit.
V1858
V1816
(If this method does not work (because the pit is too short) you will have to lift the
door into the pit first, then jack it up from below so that the door can be attached to its
fixings.)
40. The wire should be treaded as shown on the pictures below.
Page 19 of 44
41. Install the thresholds with three screws on each side.
42. Apply silicone to the joint between the threshold and the extension module. Clean
the surface before applying silicone.
43. Place two plastic slider blocks on the moving part of the threshold.
V1818
Plastic sliding
V1817 V1961 blocks
44. Place the sealing for the pump module in its groove (A).
A
V1819
V1820
Page 20 of 44
45. Install the pump module with seven screws (B).
46. Place the lower plastic guide in their holes.

47. Thread the first of the two upper plastic guides on to the shaft and place the shaft in
the upper fixing.
48. Insert the shaft into the lower plastic guide.
49. Position the lower locking plate of the upper fixing and tighten the plastic guide from
below.
50. Place the second upper plastic guide on the shaft from above and the locking plate
from below. Tighten the plastic guide.
Upper
plastic
guides <Doc_INS><Doc_502895600><Rel_B><Lang_GB>
V1822
V1859
Lower plastic
guide
V1823
Page 21 of 44
51. Fix the link arms from the piston rod to the shaft and fix the door closure emergency
release spring. (Two on each side of the machine.)
Link arm
V1824
V1859
52. Install the support beams for the “door sealing shafts”.
Screws
Support leg beam
Page 22 of 44
53. Fit outer plates with panel (nine screws at the bottom edge and four screws at the top edge).
54. Install and adjust the black round piece of Delrin so that the threshold plate slides
freely but is held down at the back edge.
Screws at the
top edge
V1827
Screws at the Delrin

V1826
bottom edge block
V1829
55. Pull the safety line inside the chamber through the hole in the chamber wall.
V1831
56. Install the bracket with the safety line switch on the outside. Connect the hook from
the end of the wire to the safety line switch.

57. Secure the end of the wire to the eyelet inside the chamber using a wire lock.
Safety line breaker

Eyelet in
chamber
Bracket
V1832 V1833
Page 23 of 44
58. Install all the cable pits (18 no.) and the cable tray.
K207 (24 V) K205 (24 V)

K101 (230/400 V) K107 (230/400 V) K106 (230/400 V)
K109 (230/400 V)
K208 (24 V)
K201 (24 V)
K108 (230/400 V)
K104 (230/400 V)
K206 (24 V)
K101 (230/400 V) K105 (230/400 V)
K211 (24 V)
K201 (24 V)
K110 (230/400 V)
K102 (230/400 V)
K213 (24 V)
K202 (24 V)
K209 (24 V)
K103 (230/400 V)
K204 (24 V)
K203 (24 V)
K210 (24 V)
Page 24 of 44
59 .The electrical cables are connected and coiled at the various loads. Run the cables
in the cable trays as shown in the illustrations below and connect them in the
electrical cabinet .
• The cables for 230/400V must be placed in cable pit/tray clearly marked with
230/400V entering the cubicle from the left side. If the object is to the right of
the electrical cabinet, the cables must be placed over the machine via the cable tray
marked 230/400V on the top of the chamber. Spare cable length shall be placed
back and forward on the cable tray on the roof of the machine marked 230/400 V.
230V/400V cables
• The cables for 24 V must be placed in cable trays clearly marked with 24V entering
the electrical cabinet from the right. If the object is to the left of the electrical
cabinet, the cables must be run over the machine via the cable tray marked 24V on
the top of the chamber. Spare cable length shall be placed back and forward on the
cable tray on the roof of the machine marked 24V.
Cable split
Cable split
24V cables
Page 25 of 44
60. Connect the cable from the door modules, soiled side (SS) and clean side (CS,) to
the cable split respectively. From the SS door equipment to cable split X215 with
cables 251... to be connected. From the CS door equipment to cable split X220 with
cables 261... to be connected.
-X 257 (C.S )
-X 267 (S .S )
-X 256 (C.S )
-X 266 (S .S )
-X 255 (C.S )
-X 265 (S .S )
-X 252 (C.S)
-X 262 (S.S)
-X25 1 (C.S)
-X26 1 (S.S)
-X220 (C.S )
-X215 (S .S )
Jack Cable Label Destination

1 -X251 Door SS Unlock 1 Switch S02.1
-X261 Door CS Unlock 1 Switch S06.1
2 -X252 Door SS Unlock 2 Switch S02.2
-X262 Door CS Unlock 2 Switch S06.2
3 Not used.
4 Not used
5 -X255 Door SS Treshold Switch S11
-X265 Door CS Treshold Switch S12
6 -X256 Door SS Locked 1 Switch S01.1
-X266 Door CS Locked 1 Switch S05.1
7 -X257 Door SS Locked 1 Switch S01.2
-X267 Door CS Locked 1 Switch S05.2
8 Not used
Page 26 of 44
61. Install the two chamber temperature sensors in the chamber wall.
V1838
62. Install the temperature sensor (future option), on the drying unit.
Temperature sensor (Optional)
V1840
Page 27 of 44
63. The air hoses are secured and coiled at the various loads. Run the air hoses and
secure them as shown in the illustration below and connect them to the respective air
valve.
Page 28 of 44
64. Install the heater module with a “tri-clamp”.
Heater module
65. Install the waste water tank with two screws. Secure the hose to the drain pump with
hose clips.
Tank
Hose to drain pump
Page 29 of 44
66. Install the waste water pipe between tank and drain.
Drain pipes Hose

Page 30 of 44
67. Install the vent pipe.
Vent pipe
68. Install the lower part of the steam pipe in the chamber wall and to the pipe at the
heater module.
Lower part of steam pipe
Page 31 of 44
69. Install the upper steam pipe assembly between the pipes in the lower steam pipe
section and the heating element. Fix the module to the wall of the chamber.
70. Connect the air hoses to the two valves on the steam pipe assembly.
71. Install the steam pipes on top of the chamber.
Upper steam pipe assembly
(option)
Steam pipe
(option)
Valve
72. Install the two brackets and the support beam between them.
Angle Angle
Page 32 of 44
73. Run the draining hoses from the thresholds to the gully.
V1962
74. Place covers on all the cable trays.

75. Install the cover panels on the outer panel of the soiled side and the clean side.
Cover panels
Venting system
The venting system shall have an air gap of at least 50mm direct after the exhaust. See,
Technical Specifications, for more information.
50mm
Page 33 of 44
Electrical connection
The power supply cable is connected on the incoming connection terminals and the pro-
tective earth connects to the ”PE” connection terminal.
Installation category
The electrical installation should be made in accordance with CAT II
Isolator switch
The machine must be fitted with a separate, lockable isolating device in the electric pow-
er supply. The isolating device must be easily accessible on a wall close to the machine.
The installation must conform to and be marked in accordance with local provisions.
Power supply cable
The incoming terminal manager cables with cross- section between AWG 18- 1/0. The
supply cable must be calculated according to local regulations, but must not be smaller
then AWG 12.
Transformer
The transformer shall be connected to the electrical cabinet by an authorized electrician.
Check that the connection alternatives in the transformer are correctly set for the instal-
lation in question. The silica-gel bags should be removed from the electrical cabinet and
transformer before using the machine.
Steam heated
200 V, 3+PE, 50/60 Hz C20 15,5 A 7,3 A
208 V, 3+PE, 50/60 Hz C20 15,2 A 7,3 A
220 V, 3+PE, 50/60 Hz C20 14,7 A 7,3 A
230 V, 3+PE, 50/60 Hz C20 14,3 A 7,3 A
240 V, 3+PE, 50/60 Hz C20 14,0 A 7,3 A
380 V, 3+PE, 50/60 Hz C16 8,5 A 7,3 A
400 V, 3N+PE, 50/60 Hz C16 7,3 A 7,3 A
415 V, 3N+PE, 50/60 Hz C16 7,1 A 7,3 A
480 V, 3+PE, 50/60 Hz C10 6,9 A 7,3 A
600 V, 3+PE, 50/60 Hz C10 5,0 A 7,3 A
Page 34 of 44
Washer options
Water saving tank (option)
Saving tank
Drain cooling (Option)
Drain cooling
Page 35 of 44
9027 Pit mounted
Wall Opening
1930 mm
Min. Service 76 ’’
Access
1270 mm 1714
50 ’’ 67 ½ ’’
Unit Width
2653 mm
104 ½ ’’
2385 mm
2000 mm
94 ’’
79 ’’
150 mm
960 mm 3000 mm
118’’
6’’
37 ¾ ’’
3150 mm
124 ’’
1880 mm
74 ’’
150 mm
3000 mm
6 ’’
118 ’’
1880 mm
74’’
Page 36 of 44
9027 Pit mount
Page 37 of 44
9027 Floor mounted
Wall Opening
1930 mm
Min. Service 76 ’’ Rec. free Hight above Machine = 3150
Access
1270 mm 1714
50 ’’ 67 ½ ’’
Unit Width
2803 110 ½ ’’
Panel Hight
2000 mm
79 ’’
960 mm 3150 mm
37 ¾ ’’ 124 ’’
Door Opening
Unit Length
Page 38 of 44
TECHNICAL DATA
UTILITY REQUIREMENTS
Utility Unit connection Supply Pressure Flow requirement Comments
requirments
Cold water (CW) TRI-Clamp Ø 25 Pipe Ø18x1 2-8 bar Min 100 L/min See Note 2, 4, 15
Alt. connection: Thread ¾” 30-120 psi (26 GPM)
Hot water (HW) TRI-Clamp Ø 25 Pipe Ø18x1 2-8 bar Min 100 L/min See Note 2, 4, 15
Pure Water (PW) TRI-Clamp Ø 25 Pipe Ø18x1 2-8 bar Min 100 L/min See Note 2, 4, 15
Compressed air ¼” Thread 5-8 bar 25 L/min Air free from oil and water
(CA) 75-120 psi 0,9 SCFM
Gully (G) N/A N/A Min 200L/min See Note 3
Max Temp. 90°C
Process Drain Ø 50 N/A Min 200L/min Ø 80 Floor drain
(D) Min 50 GPM Max temp with cooling= 60° C
Tight Max Temp. 90°C
Steam (S) 1 “ Thread 2-4 bar 300-400 kg/h See Note 1, 2, 14
30-60 psi
Condansate (C) ¾” Thread Not to exceed N/A Connection point at floor level
3 bar
Exhaust (Ex) Ø 100 N/A 400 m³/h Connection to building exhuast
temp. <40°C with air gap See Note 5
Electrical (E) Recommended service Primary transformer 400 volt See Note 6, 7
disconnect Full load amps secondary
transformer
Full load Amps
(Machine)
WEIGHTS AND DIMENSIONS

Outer Dimensions
Dimensions Width: 2650 mm (104 inch) Hight: 2800 mm (110 inch) Length: 3150 mm (124 inch)
Effective Chamber dimensions
Dimensions Width: 960 mm (38 inch) Hight: 2000 mm (79 inch) Length: 2680 mm (106 inch)
Volume
Minimum clearance measures, i.e. the area require to install and service the unit
Dimensions Width: 3200 mm (126 inch) Hight*: 3150 mm (124 inch) Length**: 3150 mm (124 inch)
Core Module
Weight 250 kg (551 LB)
Chamber Extension Module

Glass Door
Dimensions Width: 1095 mm (43 inch) Hight*: 2100 mm (83 inch) Depth**: 35 mm (1,5 inch)
Total Weight
Dimensions 1500 kg (3300 LB)
Shipping crate (2X)
Weight 9027: 1125 kg (2480 LB)
Page 39 of 44
OPERATING CONDITIONS
Room 5-30°C (41-86° F)
temperature
Air humidity in < 60% after approx. 5 min process
exhaust
Radiant heat loss Clean side: 2,25 kW/hr (7700 btu/hr)
Soiled side: 0,9 kW/hr (3100 btu/hr)
Service area: 1,35 kW/hr (4600 btu/hr)
Power Steam heated: Max 6 kW
cunsumption
Max surface 50°C (122° F)
temperature
Voltaggeg Not to exceed ± 10% of the norminal voltage
fluctuations
(mina supply)
Noise level Approx 65 db (A) See Note 13
Notes:
1) It shall be customers responsibility to insure by use of pressure regulators or other means that maximum specified
pressures are not exceeded.
2) It shall be the customers responsibility to eliminate water or steam hammer conditions should they occur in the service
piping.
3) It shall be the customers responsibility to provide a properly sized and located drainage system in accordance with the
national pluming code. Consider what other equipment is tied to drain to eliminate slow drainage or backup. If site,
conditions dictate that the washer will dump water directly to pit, the pit should be water-proofed. When floor mounted
on upper floor, seal floor and provide containment curb for chamber core and plumbing connections.
4) Is shall be the customers responsibility to ensure that water supplies are properly protected for internal cross connection
control in accordance with local building and plumbing requirements.
5) It shall be the customers responsibility to provide a venting system capable of exhausting 400 m3/h (235 CFM) mea
sured at the point of connection to the washer. The building venting system should have a capacity of min 1200m3/h
(600 CFM). The venting system shall have an air gap of at least 50 mm (2”) direct after the exhaust. This means that the
exhaust air will be mixed with room temperature air and not above 50°C (122°F) during the drying phase. During the end
of the disinfection phase the temperature will increase inside the ventilation pipe to roughly 80°C (176°F) but this is
almost still standing saturated steam. The system should be a dedicated, corrosion proof & water tight vent. slope vent
back to washer.
6) It shall be the customers responsibility to complete all electrical connections using properly sized wiring in accordance
with the national electrical code. The machine requiresa 4-wire connection.L1, L2, L3 and GND.
7) Is shall be the customers responsibility to provide a fused disconnect switch in all electrical supply lines at the washer
location. Refer to standards EN 60898 and IEC 60947.2 for curve C charteristics.
8) It shall be the customers responsibility to provide non-slip flooring on both approach ramp areas.
9) All dimensions given are from finished surfaces.
10) All dimensions are millimetres (Feet-Inches).
11) Drawing not to scale.

12) The unit shown is the 9027.
13) Sound level value is valid when washer and service area are build in. Measured 1 meter (3 feet) in front of the washer
and 1.5 meter (5 feet) above floor level.
14) Dynamic steam pressure, steam demand is depending on washer configuration and wash cycles. Steam shall be
condensate free between 97-100% saturated vapour. The steam purity shall be in accordance with applicable norms.
15) For water quality see Installation manual. Recommended temperature of cold water is 5-20°C (41-68° F) For hot water
45-60°C (113-140°F). It shall be the coustomers responsibility to provide water with a maximum hardness of 6 grains/
gal (100 PPM) and a maximum dissolved solid of 250 PPM.
*) Measure refers to unit standing on the floor. For unit installed in a pit deduct 150 mm.
**) Measure refers to double door installation.
Page 40 of 44
Water quality - washer disinfectors
The quality of the water used in all stages of cleaning is important for good results.
The water used in each stage must be compatible with:

* The material of which the washer disinfector is made
* The chemicals used in the process
* Process requirements for the various stages of the process
The main factors for good water quality are:

Hardness High hardness will cause lime scale deposits in the washer disinfector,
leading to poor cleaning results.
Ionic contaminants A high concentration of ionic contaminants may cause corrosion and pitting
on stainless steel.
Heavy metals such as iron, manganese or copper cause instruments to
tarnish.
Microbial contaminants The water used should not increase the biological load on the equipment
that is being treated against micro-organisms and their residual products
which may cause fever-like symptoms when they get into the human body.
Sanitary chemicals High concentrations of and high exposure to sanitary chemicals may cause
corrosion and pitting on stainless steel.
Getinge Disinfection AB therefore recommends that water used in the pre-rinsing, washing
and final rinsing phases should be of drinkable quality in accordance with the guidelines.
Detailed information about acceptable water quality can be found in “Guidelines for
Drinking Water Quality 3rd Edition” published by WHO.
Getinge Disinfection AB also recommends following local standards. RO (reverse-

osmosis)water (or similarly treated water) is used for the final washing/disinfection phase.
A typical specification for RO water is:
pH 5.5 to 8
Conductivity <30 µs.cm-1
TDS <40 mg/l
Maximum hardness <50 mg/l
Chlorine <10 mg/l
Heavy metals <10 mg/l
Phosphates <0.2 mg/l as P2O5
Silicates <0.2 mg/l as SiO2
Endotoxins <0.25 EU/ml
Total number of micro-organisms <100 per 100 ml
Further advice should also be obtained from the manufacturers of chemical and medical
equipment.
Where local standards are stricter that Getinge Disinfection AB’s recommendations, they
should be followed. Note that it is the customer’s responsibility to supply the washer
disinfector with suitable water.
Page 41 of 44
Australia France South Africa
Getinge Australia Pty ltd Getinge France SAS Getinge South Africa (Pty) Ltd
PO Box 50, Bulimba QLD 4172 BP 49, avenue du Canada P O Box 48492
Unit 1, 205 Queensport Rd. ZA de Courtaboeuf Hercules
Murarrie QLD 4173 Les Ulis, FR-91942 Pretoria SA 0002
info@getinge.com.au getinge.france@getinge.fr getinge@mweb.co.za
Phone:+61-7 3399 3311 Phone: +33-1 64 86 89 00 Phone: +27-123 721 370
Belgium Germany Spain

Getinge NV Getinge Vertrieb & Service GmbH Getinge Iberica SL
Vosveld 4 B-2 Kehler Strasse 31 P.E. San Fernando, Avda. Castilla 2,
B-2110 Wijnegem 764 37 RASTATT Edif. Francia 1era planta
info@getinge.be TYSKLAND San Fernando de Henares
Phone: +32-33 542 865 Tel: +49-7222 932 306 Madrid ES-28830
Fax: +49-7222 932 597 administracion@getinge.es
Canada e-mail: info.inco-de@getinge.com Phone: + 34-916 78 26 26
Getinge Canada Ltd
1575 South Gateway Road, Italy Sweden
Unit C Mississauga Getinge S.p.A Getinge International AB
Ontario L4W 5J1 via Poggio Verde, 34 P O Box 69
info@getingecastle.ca 00148 Roma SE-310 44 Getinge
Phone: +1-905 629 8777 info@getinge.it info@getinge.com
Phone: +39-06 656 631 Phone: +46-35 15 55 00
China
Getinge (Suzhou) Co.Ltd Netherlands Switzerland
No.158,Fang Zhou Road, Suzhou Getinge B.V. Getinge ALFA AG
Industrial Park 15021 Suzhou, Fruiteniersstraat 27, Zwijndrecht Weidenweg 17
Jiangsu Province P.R.China Postbus 1004 4310 Rheinfelden
info@getinge.com.cn NL-3330 CA Zwijndrecht info@alfa.ag
Phone: +86- 51 262 838 966 info@getinge.nl www.getingealfa.ch
Phone: +31-78 610 24 33 Phone: +41-61 836 15 15
Getinge Shanghai Trading Co. Ltd.
Rm 1988 Tower B, Norway United Kingdom
CityCentr, 100 Zunyi Rd. Getinge Norge A/S Getinge UK Ltd
200051 Shanghai P.R. Ryenstubben 2 Orchard Way
info@getinge.com.cn 0679 Oslo Calladine Park
Phone: +86- 21 623 72 408 info@getinge.no Sutton-In-Ashfield
Phone: +47-23 051 180 Notts NG 17 1JU
Denmark sales@getinge.co.uk
Getinge Danmark A/S Poland Phone: +44-1623510033
Firskovvej 23 Getinge Poland
DK-2800 Lyngby Ul. Lirowa 27 USA
getinge.danmark@getinge.com 02-387 Warszawa Getinge USA Inc.
Phone: +45-45 93 27 27 office@getinge.pl 1777 East Henrietta Road
Phone: +48-22 882 06 26 Rochester, NY 14623-3133
Finland info@getingeusa.com
Getinge Finland AB Singapore www.getingeusa.com
Ängsgatan 8 Getinge International Far East Pte. Ltd. Phone: +1-5,854,751,400
FI-02200 Esbo 20 Bendemeer Road,
getinge@getinge.fi #06-02, Cyberhub Building
Phone: +35-89 6824 120 Singapore, SG-339914
Phone: + 65- 6396 7298
www.getinge.com

Installation Manual 502895600: Getinge 9000-Series

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Installation Manual 502895600: Getinge 9000-Series

Uploaded by

Copyright:

Available Formats

GETINGE 9000-SERIES

Installation Requirements_ _______________________________6

Read through the installtion manual before installing the machine.

Carry out an Installation Qualification, an Operating Qualification and a Performance

Incorrect use can result in damage to objects and personal injuries

It also highlights warnings to avoid damage to equipment.

may result in damage to hardware and/or circuit boards.

This symbol gives warning of hot surfaces.

This symbol is a warning for voltage.

Irritating compounds e.g. acid

Wash Chamber Interior Dimensions

Dimension and weight of the largest modules

Floor Mount or Pit Mount

Tools and Materials Required

Electrical sub Heater, Pump & Chamber Chamber Panel Package

Example showing how machine is shipped as modules.

1. Push the module on to the floor and roll it up to the pit.

4. Remove the packing frame.

The seal must

19. Remove the metal plates under the machine.

23. Install the distribution canal.

25. Position the filter and the air duct.

Risk for pinching

be turned against the wall.

40. The wire should be treaded as shown on the pictures below.

46. Place the lower plastic guide in their holes.

Support leg beam

Screws at the Delrin

the end of the wire to the safety line switch.

Safety line breaker

K207 (24 V) K205 (24 V)

K101 (230/400 V) K105 (230/400 V)

Jack Cable Label Destination

Temperature sensor (Optional)

Hose to drain pump

Drain pipes Hose

Lower part of steam pipe

74. Place covers on all the cable trays.

Drain cooling (Option)

WEIGHTS AND DIMENSIONS

Chamber Extension Module

11) Drawing not to scale.

The water used in each stage must be compatible with:

The main factors for good water quality are:

Getinge Disinfection AB also recommends following local standards. RO (reverse-

Total number of micro-organisms <100 per 100 ml

Belgium Germany Spain

You might also like